Transcript
Inno vation Single-sided ISO inserts Chip into the next machining level!
US
Application – customer benefits
Industries
Typical components
Bearing industry
Bearings
Heavy machining
Axles and shafts
General mechanical engineering
Rings
Wind power
Large and medium components
Metal production
Gasket faces
Railway industry
Materials Steel in general Stainless steels Cast iron
Product advantages
YOUR benefits
High feed rates
Reduced machining time Increased productivity
Stable cutting edges
Process security even in the case of severely interrupted cut
Swarf control
Good chip evacuation Less volume required for swarf
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Ideal combination of cutting material and chip groove
Maximum tool life
Masterfinish (with CNMM 646...-R58/ -R88)
Enhanced surface finish
Wide range of applications
Reduced machining time
Product characteristics
The geometries -R28 For when swarf control is a problem For intermittent cutting action and varying depth of cut For materials with low tensile strength
-R58 Universal geometry for virtually all materials For interrupted cuts Suitable for unstable conditions thanks to the low cutting forces
-R88 For large depths of cut and high feed rates High process security even on irregular forging and cast skin Particularly suitable for severely interrupted cuts
The grades Extraordinary heat resistance High toughness Excellent resistance to notching
CTCP125 Steel in general Stainless steels Spheroidal cast iron (GGG)
CVD high-performance coating with maximum hardness and extremely smooth surface Very good suitability for dry machining
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Application examples
Copy machining, boring
-R28
of the ball bearing raceways Large bearing, Ø 106.300 inch
Ø 106.299 inch
Customer requirement: -R28
Tool life
Applied insert:
5.118 inch
Swarf control
Competitor CNMM 646... Tool life: 4 – 5 rings
CERATIZIT CNMM 646EN-R28 CTCP125 Tool life: 7 rings
Ø 98.425 inch
Cutting data: CERATIZIT vc = 90 sfpm ap = up to .236 inch fpr = .033 inch
Competitor vc = 90 sfpm ap = up to .236 inch fpr = .028 inch
Coolant: emulsion Material: 42 CrMo 4 V
Maximum customer benefit:
70.000
– 21 %
50.000
Excellent swarf control Increased productivity → cost saving
30.000
Extra machine capacity:
10.000
132 hrs/year
0
Competitor
CERATIZIT
Cost of cutting edge change per batch Cost of cutting material per batch
4
Machine cost per batch
∧ ‖
66 rings/year
Application examples
Face and longitudinal turning
-R58
Large bearing, Ø 94.488 inch
Ø 94.488 inch
Customer requirement: Tool life (mandrel)
-R58
Applied insert:
6.692 inch
Swarf control
Competitor CNMM 646... Tool life: 2 – 3 rings
CERATIZIT CNMM 646EN-R58 CTCP125 Tool life: 4 rings
Ø 82.677 inch
Cutting data: CERATIZIT vc = 120 sfpm ap = up to .276 inch fpr = .033 inch
Competitor vc = 100 sfpm ap = up to .276 inch fpr = .028 inch
Coolant: emulsion Material: 42 CrMo 4 V
Maximum customer benefit:
70.000
Increased productivity → cost saving 50.000
– 32,6 %
Time saving
30.000
Extra machine capacity:
10.000
220 hrs/year
∧ ‖
110 rings/year
0
Competitor
CERATIZIT
Cost of cutting edge change per batch Cost of cutting material per batch Machine cost per batch
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Application examples
Longitudinal turning
-R88
Gasket face, Ø 64.567 inch Customer requirement: Swarf control Tool life Reduce machining time -R88
Applied insert: Competitor SNMM 866SN... Tool life: 35 min
CERATIZIT SNMM 868SN-R88 CTCP125 Tool life: 43 min
Cutting data: CERATIZIT vc = 50 sfpm ap = .591 inch fpr = .053 inch
Competitor vc = 50 sfpm ap = .591 inch fpr = .043 inch
Coolant: dry Material: X5CrNi 13.4 (1.4313)
Maximum customer benefit: Improved tool life 250
Increased productivity → cost saving
200
– 20,3 % 150
100 Cost of cutting edge change per batch Cost of cutting material per batch Machine cost per batch
0
Competitor
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CERATIZIT
Program
-R58
-R88
Type, description
CTCP125
-R28
CNMM 432EN-R28 CNMM 433EN-R28 CNMM 433EN-R58 CNMM 434EN-R28 CNMM 434EN-R58 CNMM 543EN-R28 CNMM 543EN-R58 CNMM 544EN-R28 CNMM 544EN-R58 CNMM 643EN-R28 CNMM 643EN-R58 CNMM 644EN-R28 CNMM 644EN-R58 CNMM 644SN-R88 CNMM 646EN-R28 CNMM 646EN-R58 CNMM 646EN-R58Q CNMM 646SN-R88 CNMM 646SN-R88Q CNMM 866EN-R58 CNMM 866SN-R88 CNMT 1068SN-R88 DNMM 443EN-R28 DNMM 443EN-R58 DNMM 444EN-R28 DNMM 444EN-R58 SNMM 443EN-R28 SNMM 443EN-R58 SNMM 444EN-R28 SNMM 444EN-R58 SNMM 643EN-R58 SNMM 644EN-R58 SNMM 644SN-R88 SNMM 646EN-R58 SNMM 646SN-R88 SNMM 856EN-R58 SNMM 856SN-R88 SNMM 866EN-R58 SNMM 866SN-R88 SNMM 858SN-R88 SNMM 868SN-R88 SNMM 1068SN-R88 SNMT 1068SN-R88
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
L NR r [inch] .031 .047 .063 .047 .063 .047 .063
.094
.126 .047 .063 .047 .063 .047 .063
.094
.126
N
Steel Stainless Cast iron
l [inch]
d [inch]
s [inch]
d1 [inch]
.508
.500
.187
.203
.634
.625
.250
.250
.760
.750
.250
.313
1.015
1.000
.375
.359
1.269
1.250
.610
.500
.250
.203
.625
.625
.250
.250
.750
.750
.250
.313
.313 1.000
1.000
.375
.359
.313 .375 1.250
1.250
.375
.359
R r R
Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces CNMM 432EN-R28 CTCP125
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CERATIZIT worldwide
CERATIZIT worldwide production sites and support centres CERATIZIT worldwide distribution partner network
Parent company in Luxembourg CERATIZIT Luxembourg Sàrl Route de Holzem 101 L-8232 Mamer Tel.: +352 312 085-1 Fax: +352 311 911 E-mail:
[email protected] www.ceratizit.com
Contact for further information:
CERATIZIT USA Inc. 11350 Stephens Drive 48089 Warren / Michigan Tel: +1 800 783 2280 +1 (586) 759-2280 Fax: +1 (586) 759-1657 E-mail:
[email protected] www.ceratizit.com 553 US 09.11
We reserve the right to make technical changes for improvement of the product.
www.ceratizit.com
