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Smoke Vent Control Panel Rzn 43xx-e Installation

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Instruction for use Smoke Vent Control Panel RZN 43xx-E Installation Safety system protects human life and material assets! A specialist company authorised by the manufacturer should carry out connection, installation and annual service. Green control diodes in the buttons must be alight all the time, otherwise see "Trouble shooting". Repair power failure immediately. Emergency power supply available for 72 hours. motherboard with rectifier card and power supply plug-in unit housing instruction for use Smoke vent control book Geb rauc hsan leitu ng cable ducts transformer cable duct rail keys Fig.: RZN 43xx-E6 Introduction D+H service and sales partners Safety in the building not only comes from the product. Above all, safety results from competence. All D+H service and sales partners are certified and regularly trained specialist SHEV businesses. Working closely with D+H Mechatronic AG as the manufacturer, they develop comprehensive system solutions for SHEVs and natural building ventilation. With integral customer support and continuous quality assurance in all phases of the project: from sales advice, planning and project management through to installation, commissioning, repair and service. The highest national and international quality standards are therefore reliably fulfilled. Installation and operation The comprehensive network of D+H service and sales partners is at your disposal to professionally install your system and commission it. Our partner system guarantees that D+H products are installed exclusively by trained and experienced fitters, in compliance with the technical guidelines and specifications. Personal handover and training for users is included. 99.821.70 3.5/01/12 Maintenance and repair Every building operator is responsible for ensuring that its safety equipment works reliably. Regular and professional maintenance ensures that your system is always operational. As specialist SHEV businesses, the D+H service and sales partners are best qualified to carry out maintenance. By taking out a maintenance contract, operators can prove at all times that they have fulfilled their obligations. Quality with guarantee For all D+H SHEV systems, which have been installed by a D+H service and sales partner and are regularly serviced, you will receive extended warranty services. Ask your local D+H service and sales partner about this. Always nearby With the network of our own subsidiaries and exclusive partners, we are represented nearly all over the world. Are you looking for your local D+H partner? Simply visit our website: www.dh-partner.com Content Pictograph Explanation Maintenance/ Guarantee/ Pictograph /Technical Data / Emergency Supply . . . 2 Motherboard / General Plug-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Optional Functional Extension / Wiring plan / 230V Connection . . . . . . . . . . 4 Supply plug-in card VE 520 / VE 530 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Line plug-in card LE 513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Group plug-in card GE 628 (-L) V2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Servo plug-in card SE 622 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Weather plug-in card WE 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Window-lock plug-in cardAE 525-AandAE 526-DG. . . . . . . . . . . . . . . . . . . 13 Trouble shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Examination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Smoke and heat vent alarm OK M Vent button function “OPEN” Vent/ smoke vent function “CLOSE” Regulations for Hazard detection systems VDE 0833, Guidelines for electrical systems VdS 2221, VDE 0100, DIN 18232 for smoke and heat ventilation systems, regulations from the local fire-authorities and from energy supply company, for mains supply connection must be observed. Fault Battery fault Charging voltage controller Maintenance Once a year by a specialist company authorised by the equipment manufacturer. Renew test badge. Update logbook. Window-lock group / fuse Smoke-vent button / fuse Smoke detector / fuse The respective current D+H maintenance instructions should be followed. A D+H authorised company has been specially trained by D+H for carrying out this maintenance competently and will be automatically provided with the latest maintenance instructions. Following tests must be carried out during maintenance: External examination and inspection of system components Measuring of insulation resistances Checking of all relevant power supply units. Functional testing of connected system components. Logging the competent execution of maintenance and identification thereof in accordance with directions. Ground fault Check pins ground fault Regulator for wind-force switchpoint Regulator for signal storage time Stroke-instantaneous value in per cent Guarantee Hysteresis You will get 2 years guarantee for all D+H products from date of verified handing over of the system up to maximal 3 years after date of delivery, when mounting and starting has been carried out by a D+H authorized distributor. 2 15 min 45 30 2 20 sec 60 40 D+H guarantee is expired, with connection of D+H components with external systems or with mixing of D+H products with parts of other manufacturers. Regulator for Ventilation time Regulator for OPEN running time Automatic temperature control Automatic weather control activated 24 V - Emergency Supply Signal "rain" Emergency power supply for 72 hours. Use only VdS approved accumulators. : : : : Fuse drive Power supply Important Regulations RZN 4308-E RZN 4316-E RZN 4332-E RZN 4364-E Control panel O.K. Signal "wind-force switchpoint" 2 x accumulator type 3 (12V, 7,0Ah ± 15%) 2 x accumulator type 4 (12V, 12Ah ± 15%) 2 x accumulator type 5 (12V, 18Ah ± 15%) 2 x accumulator type 6 (12V, 26Ah ± 15%) AUTO Weather automatic switched on Technical Data Type of control panel Rated voltage Rated power Stand-by operating Interfering emission Resistance to jamming Protection class Temperature range Ingress protection Class of rating - Monitoring - Alarm / ventilation Output voltage Safe output - running current of drives - rated current of drives Housing colour of housing Housing dimensions 2/16 RZN 43xx-E RZN 4308-E RZN 4316-E 230 VAC, 50Hz 230 VAC, 50Hz 240 VA 500 VA ca. 10,4 W ca. 11 W DIN EN 55011; DIN EN 50081-2 DIN EN 61000-4 -2, -3, -4 I -5 bis +40 °C IP54 RZN 4332-E 230 VAC, 50Hz 1000 VA ca. 16,2 W RZN 4364-E 230 VAC, 50Hz 2000 VA ca. 26 W Continous duty short-time duty 24VDC / residual ripple ≈ 48% 6,4 A 8A sheet steel RAL 7035; light grey ...-E6 500 x 500 x 210 ...-E9 600 x 600 x 210 ...-E14 600 x 600 x 210 12,8 A 16 A ...-E6 ...-E9 ...-E14 500 x 500 x 210 600 x 600 x 210 600 x 600 x 210 25,6 A 32 A ...-E6 ...-E9 ...-E14 600 x 600 x 210 600 x 600 x 210 600 x 800 x 250 51,2 A 64 A ...-E12 800 x 1000 x 300 ...-E15 800 x 1000 x 300 ...-E20 800 x 1000 x 300 99.821.70 3.5/01/12 Motherboard for extension of control panel (ribbon cable required) optional functional extension by modules slots E1 and E2 optional functional extension by modules earthing E1 8 9 10 11 E2 S S A + Z N N S - + t - L K Z 1 2 3 4 5 6 7 ERDA S S A + Z N N S - + t - L K Z 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 1 2 3 4 5 6 7 VE 530 Trafo F0,125A Trafo F3,15A E3 + F1,25A +B E4 Service USB/PC - GK VE Bez.: Bez.: Bez.: Bez.: Bez.: Bez.: Bez.: Bez.: Bez.: Bez.: Bez.: Bez.: battery connection rectifier card GK power supply plug-in unit VE fire recognition element (thermal maximum detector) * free slots for LE/ GE/ WE/ AE/ SE 622 * Monitoring the inner temperature of the controller. An emergency opening of the complete smoke and heat ventilation system, under alarm conditions, will occur if the inner temperature exceeds 72°C, caused by the radiant heat from a fire in the immediate vicinity of the installation location. General plug-in Rectifier card GK Supply plug-in card VE 520 / VE 530 1 x per control panel up to an overall power of 32A or 2 x per control panel up to an total current of 64A (2 motherboards). VE 530 F0,125A F3,15A F1,25A 1 x per control panel Monitoring of - grid - battery voltage - battery charging voltage - earth leakage protection. Service USB/PC Stabilization GKS 567 * GKS 567 to stabilize the output voltage when connecting an external drive. Output current Output voltage Residual ripple NBE 566 N+ 24V= 99.821.70 3.5/01/12 : : : 16A 24VDC ±10% ≤10% Mains-battery-plug-in unit NBE 566 Stabilization GPS 566/32 * to stabilize the output voltage when connecting an external drive. Output current Output voltage Residual ripple : : : 32A 24VDC ±10% ≤10% Stabilization GPS 566/64 * to stabilize the output voltage when connecting an external drive. Output current Output voltage Residual ripple : : : 64A 24VDC ±10% ≤10% RZN 43xx-E 3/16 Optional Functional Extensions Slot E1 / E2 AM 44-Z Alarm-cutoff module for sirens, fire bells and flashing lights TR 42 Cutoff relay module for remote indication of fault or alarm WFR 41 Weather-stepping-relay for connecting of several D+H smoke vent control panels on a wind/ rain detector Wiring plan (Paragon) System voltage 24 V! Do not run cables with together power lines! In case of a cable with ground wire (green / yellow) this must not be used! Cable and terminal boxes have to be labeled. rain sensor Slot LE IM 44-E Impulse module Triggering of alarm and reset from BMS or series connected smoke vent system UM 41-Z Transmission module for RT 42-Z Slot GE AT 41 Drive at smoke vent opening SHEV control panel 4x 0,8 Ø 3x 1,5 mm² see line lenghts and cross sections Drive starting time-lag module in conjunction with shading systems to further ones 230 V, 50 Hz Seperate electric circuit. Mark fuses. 2x 0,8 Ø 2x 0,8 Ø 4x 0,8 Ø external control fire detector FO 1362 or FT 1262 8x 0,8 Ø (RT 45) 10x 0,8 Ø (RT 45-LT) vent button ca. 1,2 m above upper edge firm flooring OK smoke vent button ca. 1,5 m above upper edge firm flooring 8x 0,8 Ø (RT 45) 10x 0,8 Ø (RT 45-LT) OK Connection 230 V * * 4/16 RZN 43xx-E RZN 4308-E = T 2 A RZN 4316-E = T 2,5 A RZN 4332-E = T 6,3 A RZN 4364-E = T 10 A Plan separate electric circuit. Mark fuses. Connecting cable: NYM-I 3x1.5 Connected load: RZN 4308E = 240 VA, RZN 4316E = 500 VA, RZN 4332E = 1 kVA, RZN 4364E = 2 kVA. 99.821.70 3.5/01/12 Supply plug-in card VE 520 / VE 530 Supply plug-in card VE 520 / VE 530 1 x per control panel VE 530 F0,125A VE 520 : Control panels up to 16 A VE 530 : Control panels from 32 A Functions: F3,15A Monitoring of - Grid - Battery voltage - Battery charging voltage - Earth leakage protection. F1,25A Service USB/PC Malfunction 1 Malfunction 2 LT Out 1 LT In 1 LT Out 2 LT In 2 Integrated Servicetimer - Programmable interval - 2 Malfunction outputs (e.g. for RT 45) - 2 floating outputs for disconnecting the ventilation function - Reset via PDA-Servicetool or BI-BT 2 1 2 3 4 5 6 Servicetimer: An overdue maintenance of the system will be indicated by the control panel after about ca. 14 to 16 months. If connected to "Malfunction 1" or "Malfunction 2" the yellow LED in the RT 45 will start flashing. A malfunction of the smoke vent system will be still indicated by the extinction of the green LED in the RT 45. The ventilation function OPEN can be interrupted for up to 2 groups via the connections "LT In" and "LT Out" after the maintenance time is expired. This function can be deactivated via the servicetool. Attention: Reset of the service timer can be carried out by a specialist company only, who has been authorized by the appliance manufacturer. X5 Vent button LT 43 (-SD) 4 5 6 7 RM X5 / VE 99.821.70 3.5/01/12 8 1 2 3 4 5 6 open LT 43 –N 1 close P 2 3 4 5 LT RT LE L open close close 3 P close alarm 2 alarm 1 control 6 control 5 - 4 line LT In 2 3 LT In 1 2 LT Out 2 Malfunction 2 LT Out 1 Malfunction 1 1 LT In 2 5 LT Out 2 7 LT Out 1 4 LT In 1 6 Malfunction 1 1 8 RT 45 3 10kW L open signal (only -SD) yellow n.c. - 2 n.c. 5 close 7 malfunction 4 malfunction 6 alarm 1 control line 3 - 8 line 2 line close red alarm green RT 45 –N Interruption of the vent button function OPEN after the servicetimer elapsed Smoke vent button Malfunction 2 Connecting the RT 45 malfunction LED for displaying the servicetimer X5 / VE 6 7 MOT GE RZN 43xx-E 5/16 Line plug-in card LE 513 - Detector Cables (Line): The detector cables are monitored for short circuit and break. The opening device is automatically triggered and opens up in the case of a fault, if DIP-switch 1+2 are set to ON. Smoke vent button cable and cable from automatic detectors: - Weak current sheathed flexible cable YR 6 x 0.8 or - Domestic wiring cable IY(ST)Y 4 x 2 x 0.6 line plug-in card for connecting of maximum 14 fire detectors and 8 smoke vent buttons each Functions: line On/ Off alarm/ fault LE 513 F0,125A F0,125A ON F1,25A 1 TEST 2 DIP-switch factory setting I 0 3 4 5 Encoding LE 513 Following functions can be encoded on the plug-in board using the DIP-switch. DIP-switch 1 on ON = In the case of a group fault (e.g. with broken motor line or missing end module) the control panel will be switched to alarm i.e. the smoke vent opens. DIP-switch 2 on ON = In the case of a line fault (e.g. with interrupted button line or missing terminal resistor) the control panel will be switched to alarm, i.e. the smoke vent opens. DIP-switch 3 on ON = Smoke detector alarm cannot be reset pressing the button in the smoke vent button once. DIP-switch 3 must be switched to OFF if you want to carry out a remote reset of smoke detectors via the smoke vent button. Should only be used if DIP-switch 4 and 5 = OFF. DIP-switch 4 on ON = Groups and lines connected in series will be released in the case of an alarm. Important: Every previous plug-in slot for the triggering line and group must be occupied. Both the lines must be switched OFF/ON for “Smoke Detector Reset” at the control panel. Dip-switch 5 on ON = This line is released by a line connected in series. Important: Every previous plug-in slot after the releasing line must be occupied! Both the lines must be switched OFF/ON for “Smoke Detector Reset” at the control panel. Connection RT 45 on LE 513 and connection GE 628 (-L) V2 fire detector smoke vent button Vent button operating contact type*** RT 45 LT 43 (-SD) 3 1 6 4 7 5 line - control alarm close malfunction n.c. 2x47kW Mot. a open –N P close OPEN signal 10kW L black in 10kW black orange zu yellow green red 8 alarm 2 out last drives* terminal module EM 47 K line 10kW* 1kW alarm resistor external control last drive Mot. b -HS* line – line – line 1 1 2 1 2 3 RM VE < optional > RM alarm close 5 6 7 RT LE 8 P Mot. b -HS* first to penultimate drive n.c. close malfunction alarm - control - control 4 L Mot. a 1 2 3 4 lenght of line and cross sections, see page 9 LT Mot.b Malfunction 1 line in 10kW* X5 5 monitoring 7 Mot.a 4 open 6 close 1 OPEN signal (only -SD) 3 –N 2 LT 43 8 out first to penultimate RT 45 branch box by customer 5 6 7 MOT GE * For detailed information concerning the connection, please refer to the instruction for use of respective drive. 6/16 RZN 43xx-E 99.821.70 3.5/01/12 Line plug-in card LE 513 (continuation) Parallel connection of RT 45 on LE 513 red 1 6 4 7 5 2 8 3 1 6 4 7 5 alarm close malfunction n.c. line line - RM RT LE * Terminal resistor for line monitoring: They are secured in the control panel for transport. Take them out and connect them in accordance with the plan. The Terminal resistor must remain in terminal clamp L 1,2 if no fire detector or external control is present. ** Maximum total cut-off current of connected drives: RZN 4308-E = 8A RZN 4316-E = 16A RZN 4332-E = 32A RZN 4364-E = 64A No more than 10A on one group plug-in card. malfunction n.c. malfunction n.c. Malfunction 1 RT 45 close 5 close close alarm alarm 7 control 6 7 alarm 5 4 control 4 6 - 3 10kW 1 8 RT 45 n.c. 2 shunt connection by customer 3 line close close malfunction alarm 1 line alarm 5 close 7 control 4 control 6 – 1 line - 3 – 2 2 10kW 8 line first to penultimate smoke vent button each yellow green 3 last smoke vent button each yellow green red 8 alarm 2 control RT 45 - RT 45 line Smoke vent button 2nd line line Smoke vent button 1st line 8 1 X5 VE *** Fire detectors Only D+H - approved detectors permissible. **** Thermal fire recognition element, optional, is required by some fire authorities. 99.821.70 3.5/01/12 RZN 43xx-E 7/16 Group plug-in card GE 628 (-L) V2 Group plug-in card GE 628 (-L) V2 - drives up to max. 10A can be connected to a group plug-in card - possibility of combination with further groups - adjustable ventilation time limitation and OPEN-running time limitation GE 628 V2 GE 628-L V2 for control of ventilation drives M F8,0A 2 High-Speed function: All D+H drives with SHEV high-speed function are supported. In daily ventilation operation, a considerable noise reduction is achieved through the reduced drive speed. In case of SHEV the drives run - triggered through the orange monitoring line - with a very high speed to reach the OPEN position defined within 60 seconds at the most. 15 min 45 2 30 ON 20 sec 60 40 1 2 3 4 5 DIP-switch factory setting 6 7 8 GE 628 V2 - for control of smoke and heat ventilation drives in conjunction with the line plug-in card LE 513 - Smoke and heat ventilation re-triggering function - group-fault display - power failure-CLOSE function 91 0 Encoding GE 628 (-L) V2 GE 628 V2 DIP-switch 1 on ON DIP-switch 2 on ON GE 628-L V2 OPEN-running time limitation in ventilation operation Only possible if DIP-switch 5 = ON (Storage operation in OPEN-direction). Running time in OPEN-direction can be limited by using the potentiometer. If the vent button is actuated in OPEN-direction, the drives/ NSHEVs run for the duration of the running time. Ventilation time limitation Only possible if DIP-switch 4 = ON (memory mode in CLOSED-direction). Ventilation time can be set by using a potentiometer. The drives / NSHEVs will automatically close again, after the set time has expired. DIP-switch 3 on ON OPEN-retriggering Only possible if DIP-switch 1 = ON (OPEN-running time limitation). If DIP-switch 1 is switched to ON, the OPEN-running time limitation can be re-triggered again. DIP-switch 4 on ON Storage operation in CLOSED-direction Press vent button once briefly. > The drives / NSHEVs will close to their final position. Tip operation in CLOSED-direction The drives / NSHEVs will close as long as the vent button is pressed. DIP-switch 4 on OFF DIP-switch 5 on ON DIP-switch 5 on OFF 2 20 sec 60 2 40 15 min 45 30 Storage operation in OPEN-direction Press vent button once briefly. > The drives / NSHEVs will open to their final position. Tip operation in OPEN-direction The drives / NSHEVs will open as long as the vent button is pressed. DIP-switch 6 on ON Group CLOSE in case of alarm The drives/ NSHEVs will close in the case of alarm. - no function - DIP-switch 7 on ON Power failure-CLOSE Only possible if DIP-switch 4 = ON. In the case of power failure, the drives/ NSHEVs. will close. - only function, if control panel has emergency power supply - DIP-switch 8 on ON Alarm re-triggering During a period of 30 minutes, the smoke vent is triggered at intervals of 2 minutes in accordance with VdS 2581. - no function - DIP-switch 9 on ON The group plug-in card can be triggered in OPEN-direction via Az signals. DIP-switch 10 on ON The group plug-in card can be triggered in CLOSED-direction via Zz signals. (If for example a rain detector is connected, the switch must be ON, otherwise no closing will take place.) Attention: When group-DIP-switch 8 is ON, the smoke vent is re-triggered during a period of 30 minutes at intervals of 2 minutes in accordance with VdS 2581, based on the set alarm direction (see DIP-switch 6). Therefor, the drive must be safeguarded against blockage in accordance with VdS 2580 Part 4.7. . All D+H drives meet this precondition. Otherwise DIP-switch 8 must be switched on OFF. 8/16 RZN 43xx-E Group plug-in card GE 628 (-L) V2 (continuation) Connection GE 628 (-L) V2 Vent button Connection in case of line branch (GE 628 (-L) V2) - Supply wires Mot. a and Mot. b branch off parallel - Monitoring is looped through all the cables up to the group end. drives* LT 43 (-SD) 2x47kW black Mot. a open –N P close OPEN signal branch box control panel last drive Mot. b -HS* branch box by customer Mot. a Mot. b branch box on motor Mot. a LT 43 P first to penultimate drive Mot. b –N close open -HS* OPEN signal (only -SD) 1 2 3 4 LT switch further branchings alike Mot. a Mot. b branch box on motor lenght of line and cross sections, see page 9 Connection examples (GE 628 (-L) V2) monitoring Mot.b 25m Mot.a L branch box Mot. b Mot. a monitored 7 6 5 L black orange terminal module EM 47 K 5 6 7 control panel MOT M M M M M M M M 3 x 2,5² Example 1: 1 line Simple wiring, however unfavourable for voltage drop: All drives on one cable. GE * For detailed information concerning the connection, please refer to the instruction for use of respective drive. 50m 50m Cable for GE 628 (-L) V2 branch box The smoke vent control panel is designed for opening smoke vent devices, which operate by thermal lifting and through automatic fire recognition devices (thermal detector, smoke detector). They are triggered either automatically or manually by smoke detectors at an early stage of a fire and remain in an opened position without further power consumption. In such a case, the functional retention of the electrical system is only required at the early stage of fire. Secured wiring with protection against mechanical damage is required in accordance with DIN 18232 Part 2.7.2.4. M M M M M 4 x 2,5² M M M 3 x 2,5² control panel Example 2: 2 lines Control panel in the centre, one side wired as branch, the other one as terminal line. 4 wires are required for each branch! Control cable (Group): Cable from the Smoke and heat vent control panel to connect the drive. Drive lines have a monitoring wire in which fire recognition devices (thermal maximal detector e.g. THE) can be looped-in: - standard guidelines for line systems MLAR or safety line with function retention ... E30, installed in accordance with DIN 4102*. 65m 40m 3 x 2,5² M M M M M M M M 4 x 2,5² Cables through non-monitored areas: An increased cable function retention time may be required when drive lines are installed through areas of the building which are not monitored. - standard guidelines for line systems MLAR or safety line with function retention ... E90 installed in accordance with DIN 4102*. Example 3: * Please note: No type designation is given for these cables because of a large variety on the market. Please consult your D+H distributor about these. 2 lines on one side Branch and terminal line in same direction. Number of drives varies in accordance with lengths of lines. 4 wires are required for each branch! branch box control panel 200m ! The earth conductor must not be wired ! 65m 65m 5 x 2,5² branch box total consumption 3x 1,5 mm² 3x 2,5 mm² *5x 2,5 mm² **7x 2,5 mm² 1 2 3 4 5 6 120 60 40 30 24 20 200 100 65 50 40 33 400 200 130 100 80 65 600 300 200 150 120 100 7 17 28 56 85 8 15 25 50 75 9 13 22 44 67 cross section (mm²) = simple cable length (m) x total current 80 10 12 20 40 60 A m m m m M M M M 4 x 2,5² Example 4: M M M M 4 x 2,5² control panel 3 lines Three cable runs are provided because of the very long distances: 2 cable runs with 3 drives each over 65 m line as branch and 1 cable run with 2 drives over 200 m line. 4 wires are required for each branch. * Connect in parallel 2 wires for each drive line. ** Connect in parallel 3 wires for each drive line. RZN 43xx-E 9/16 Servo plug-in card SE 622 The servo plug-in unit SE 622 is used as interface module between Building Management System (BMS) or Central air conditioning plant (ZLT) and D+H Smoke extraction and vent system RZN 43xx-E. The unit is to convert an analogue preset value from the BMS into a drive stroke between 0100% in conjunction with D+H drive with option "-SGI". Opening width can be steplessly controlled, depending on the BMS input value. For the function of the SE 622, two wires are additionally required to the drive with position indicator for actual value feedback. 622 Cable connection BMS - servo plug-in unit: - provide 2 wires Ø 0,8 mm per servo plug-in unit. - one group plug-in unit is required per servo plug-in unit. - all connected drives must have the same stroke. - Safe closing of all drives when the setpoint value from the BMS < 5 %. Technical Data: System requirements : RZN 43xx-E / GVL 83xx-E in conjunction with D+H drive with option "-SGI" or ZA...-SG Input (BMS) : selectable 0 -10V or 0 - 20 mA or 4 - 20 mA Input impedance : voltage = 50 kΩ current = 50 Ω Hysteresis : adjustable 2-10% Output :- 0 or 24VDC, only in conjunction with GE 628 (-L) V2 - 0-10 V current position - max. 5 SE 622 per control panel Functional description OPEN direction, after the power failure has been resolved. Please note: The drive is controlled automatically, so there is a potential source of danger of pinch or shear points in the area of the drive. With the factory-setting “OFF“, the drive must run to position „CLOSED“ after a power failure, via a vent button with visual contact to the drive. For this, the automatic operation of the servo plug-in unit SE 622 must be switched OFF beforehand. 10 3 11 4 5 6 7 -N D+H Drives with the option "-SGI" are equipped with a digital pulse generator. The servo plug-in unit must know the total pulse number of the drive so that the setpoint value from the BMS can be equally distributed over the opening width. For this purpose, there is an operating mode “Measure opening width“. The clamps 8 + 9 (-N + Auto I/O) must be bridged on the plug-in slot of the servo plug-in unit for the activation of this operating mode. Auto I/O Function: Triggering is effected as analogue setpoint value via a 2-wire circuit. Either current-controlled with values 0 - 20 mA, 4 - 20 mA or voltage-controlled with values 0 - 10V. This corresponds to an opening width of 0 - 100%. BMS input is electrically isolated from the D+H-system voltage. The servo plug-in unit compares the setpoint value from BMS with the actual value of the drive and operates the drive to the desired position, using the group plug-in unit. The servo function can be switched off at the plug-in unit or by remote control. Then the drive group can be manually opened or closed by built-in vent buttons or external vent buttons LT. The actual value can be checked on a digital display on the plug-in unit. The feedback to the BMS is provided as analogue signal with values 0 - 10 V. The servo function is overridden in the case of an alarm from the Smoke and heat vent system. The function “Master CLOSE“, e.g. in the case of rain or a timer, has a higher priority than the servo function and can be activated by DIP-switch (5). The drives are automatically closed in the case of wire break or short circuit on the setpoint value wire. Power failure-synchronisation After a power failure with the DIP switch No. 6 switched to ON, the drive will go to its position CLOSED in order to be able to open again up to the given value (e.g. 50% from the BMS) in the 8 9 SE 622 This operating mode is activated with reset button (S4). The button (S4) must be activated for at least for 7 seconds. 0 min. 7 sec. Please note: In this mode, the drive will run over the entire stroke length in the OPEN and in the CLOSE direction. A stop is not possible at this time. The measured stroke will be saved in the SE 622. The drives of type ZA...-SG are equipped with an analogue position indicator. The servo plug-in unit compares the set value of BMS with the actual value of the drive, and directs the drive to the desired position using the group plug-in unit. Attention! The SE 622 is not compatible with the SE 621! (Observe connection diagram!) RZN 43xx-E / GVL 83xx-E Encoding SE 622 Attention! Encode only, if unit is not plugged-in. S2 Factory settings (0 - 10 V) ON S2 1 2 3 4 S6 5 6 7 8 1 2 3 4 5 6 7 8 5 6 7 8 OFF ON OFF Input 0-20 mA ON OFF OFF Input 4-20 mA ON OFF ON Drive with "-SGI" OFF ZA...-SG ON Master CLOSE funct. Power failure sync. cti 4 Input 0-10 V fun 3 no SGI S6 2 on ON SG 1 SGI SG ON ON S4 10/16 RZN 43xx-E 99.821.70 3.5/01/12 Servo plug-in card SE 622 (continuation) Connection SE 622 black black 0 - 10 V 0 - 20 mA 4 - 20 mA orange 0 - 10 V terminal module EM 47 K branch box by customer 2x47kW BMS drive with -SGI or ZA-SG Mot.a Mot.b -HS Mot.b -SG(I) monitoring Mot.b 2 Mot.a 1 Mot.a 11 monitoring 10 close 9 open -N 8 open signal 7 -SG(I) 6 Auto I/O 5 +SG(I) 4 -N 3 -BMS (in) 2 IN+N 1 open 7 +BMS (in) 6 -BMS (out) +BMS (out) 5 close Zz 4 SA1 3 K 2 SSt 1 - -N +N +SG(I) +SG(I) -SG(I) 3 4 5 6 7 LT E 1/2 SE 622 SGI SG 0 - 10 V MOT GE 628 (-L) V2 RZN 43xx-E / GVL 83xx-E Optional with manual control black black orange BMS 0 - 10 V 2x47kW terminal module EM 47 K branch box by customer drive with -SGI or ZA-SG Mot.a Mot.b -HS 0 - 10 V 0 - 20 mA 4 - 20 mA SGI SG 0 - 10 V Mot.b Mot.a -SG(I) monitoring +SG(I) +SG(I) -SG(I) LT43U-W open monitoring Mot.a Mot.b 8 close 7 -N 6 open signal 5 -SG(I) 4 Auto I/O 3 +SG(I) 2 -N 1 -BMS (in) close 7 IN+N -BMS (out) 6 open +BMS (out) 5 +BMS (in) Zz 4 SA1 3 K 2 SSt 1 - -N +N P 9 10 11 1 2 3 4 5 6 7 LT E 1/2 SE 622 S P MOT GE 628 (-L) V2 RZN 43xx-E / GVL 83xx-E 99.821.70 3.5/01/12 RZN 43xx-E 11/16 Weather plug-in card WE 516 516 Encoding WE 516 You can select an infinitely variable wind-force setting between 2 and 8 on the Beaufort scale using the regulator on the plug-in unit. As soon as the wind force reaches the set value (time lag of a few seconds), the signal is displayed on the plug-in card and, if available, on the control panel. If the automatic weather control is ON, the system closes automatically. This is given priority, even over an attempted opening by temperature control. The wind signal remains active for an adjustable length of time to prevent continuous actuator operation during gusty wind conditions. The regulator on the plug-in unit can be used to select the infinitely adjustable signal storage time between 1 and 15 minutes. - weather plug-in card for - wind-/ rain transmitter - central vent button - temperature control - Functions: - weather automatic On/ Off - operational control central Open/ Close - wind force sensitivity adjustable - signal retention time adjustable - wind/ rain indication Closed Connection WE 516 WRG 82 P3 P4 S 1/2 S 1/1 W 3 5 7 6 8 wind + 4 230VAC 9 wind 2 rain 1 – R 6 7 3 5 ITR 79 4 2 1 LT 43-W 8 9 10 ZMP2 7 11 3 5 - 1 close P –N –N 6 ZMP1 open close ZZ2 5 ZZ1 4 –T wind 3 –N rain 2 AZ + 1 S open RTR 230 * P potential free wind/rain indication to further control panels max. 60V / 1A WE 516 Function WE 516 Automatic rain control: If the automatic weather control is on, the system will close automatically when it starts to rain. A signal, if available, will be indicated on module/ plug-in unit and on the control panel. To test, place a moist finger on the surface. Clean rain detector electrodes and insulator with mild soap water in the case of dirt accumulation and rinse off thoroughly. Automatic temperature control: Ventilation control is carried out by a room temperature controller, if available, and if the Automatic temperature control is switched on and if no wind / or rain signal is indicated. If a wind / or rain signal is present, this has priority and it will close the system. Manual Control: The system fully opens or closes fully by pressing the or button once briefly . Pressing both buttons at the same time or pressing the “Stop” button on the operator panel stops the system at any intermediate position. Manual control is only enabled if no wind, rain or temperature signal is being processed or if the automatic control has been deactivated. 12/16 RZN 43xx-E 99.821.70 3.5/01/12 Window-lock plug-in card AE 525-A Tripping devices: - window-lock plug-in card for triggering of max. 30 window-lock units of type ABF 12 - release via smoke vent buttons and/ or fire detectors - LE 513 is not required AE 525-A Releases cable 4 x 0,6 cable 4 x 1,5² cable 4 x 2,5² F0,125A 1 2 4 8 16 24 30 100 50 25 / / / / m 600 300 150 75 30 / / m 1000 500 250 125 60 45 30 m F1,25A cross section (mm²) = simple cable lenght (m) x no. of releases 400 F6,3A TEST I 0 fire detector Smoke vent button type* RT 45 - 10kW* last or single + 4 line line 3 10kW* 1 6 4 +alarm in closed 2 +control out 8 in 2 3 1 6 4 2 Function of DIP- switches: S1-1 on ON failure = alarm S1-2 -no function- 1 2 RT 45 first or penultimate 1 ABF 12 5 - 8 M branch box + out DIP-switch factory setting 1 OK 2 ON Tripping devices insert bridge! 4 M ABF 12 5 YR 0,8 8 9 A- 11 monitored 10 according to D+H table for layout of cables A+ 4 StL – 3 close line 2 YR 0,8 +alarm – 1 +control line 10kW* 5 6 7 * fire detector Only D+H approved detector permissible AE 525-A RZN 43xx-E Window-lock plug-in card AE 526-DG Pressure gas generators: - window-lock plug-in card for triggering of max. 8 pressure-gas generators - release via smoke vent buttons and/ or fire detectors - LE 513 is not required AE 526-DG Releases cable 2 x 0,8 (2 x 2 x 0,6) cable 2 x 1,5² cable 2 x 2,5² F0.125A F0.125A 1 2 4 6 150 130 90 50 450 400 270 140 750 650 450 240 8 10 m 20 m 35 m F1.25A F6.3A TEST fire detector smoke vent button type* RT 45 1 10kW* last or single OK 2 DIP-switch factory setting out in out 8 in 2 3 6 4 1 6 4 Function of DIP- switches: S1-1 on ON failure = alarm S1-2 -no function- branch box RT 45 10kW* 1 close line 3 +alarm 8 line DG 2 +control first or penultimate ON pressure gas generator (max. 8 pce.) DG according to D+H table for layout of cables 10kW* monitored 10 +DG 4 StL – 3 n.c. line 2 +alarm – 1 +control line YR 0,8 11 8 9 5 6 -DG YR 0,8 7 AE 526-DG RZN 43xx-E 99.821.70 3.5/01/12 RZN 43xx-E 13/16 Trouble shooting Please check following points, if the smoke vent system fails to function satisfactorily or the green control LED in the button fails to lighten. Diagnosis must be carried out in following order: 1st supply plug-in card VE, 2nd line plug-in card LE, 3rd group plug-in card GE, 4th window lock plug-in card AE, 5th smoke detector and external control. Detected faults must be eliminated at once before the diagnosis is continued! Symptoms Causes Remedy Earth fault. Eliminate earth fault. Supply plug-in card VE LED diode lightens. To test the function of the earth fault checkup, the diagnosis pins on the VE must be bridgeover. If the LED does not light, it might be necessary to check the grounding and connect it correctly. lightens. LED diode LED diode fails to lighten. Malfunction in accumulator. Check accumulator, connection and fuse. No 230V power supply available. Call in-house electrician immediately for eliminating power failure. Line plug-in card LE LED diode lightens. Line is disconnected. Connect line. LED diode lightens. Malfunction in smoke detector or smoke vent button line. For exact diagnosis proceed as follows. 1. Bridge diagnostic pin against middle pin on line plug-in card. LED diode LED diode lightens. Malfunction in smoke detector line. 2. Bridge diagnostic pin against middle pin on line plug-in card. fails to lighten. LED diode lightens. Check fuse, connections, cables, terminal resistor, clamps, smoke detectors and external control. Malfunction in smoke vent button line. Check fuses, connections, cables, terminal resistors, terminals and smoke vent buttons. Malfunction in group. Check fuses, connections, cables, and terminal resistor on drive. Malfunction in group. Check terminal resistor or terminal module between terminal 5 and 7. Malfunction in group. Check terminal resistor or terminal module between terminal 5 and 6. Group plug-in card GE LED diode lightens. Pilot light OK extinguishes during closing operation of drive, red LED diode lightens, flap can't be closed. Pilot light OK extinguishes during opening operation of drive after approx. 20 seconds, red LED diode lightens. Window-lock plug-in card AE LED diode lightens. Malfunction in plug-in card. For diagnosis proceed as follows. 1. Bridge diagnostic pin against middle pin on plug-in card LED diode LED diode lightens. Check fuses, connections, cables, terminal resistor, terminals, smoke detectors and external control. 2. Bridge diagnostic pin against middle pin on plug-in card. fails to lighten. lightens. Malfunction in smoke vent button line RT. fails to lighten. Malfunction in line to magnetic valve. LED diode LED diode Malfunction in smoke detector line RM. Check fuses, connections, cables, terminal resistor, terminals and smoke vent buttons. Check fuse, terminals and loop resistance. Smoke detector Detector cannot be reset, though there is no smoke existing. Detector is dirty or faulty. Detector fails to respond, when checked with smoke. Defector is faulty or wrong type. Exchange detector. Exchange detector. External control Smoke vent is opens without external alarm; smoke vent can be reset again. External system gives possibly only short contact by malfunction or has given alarm or false alarm and has been unknown reset again. In case of repetition, disconnect contact. Search for fault in external system. Smoke vent opens without external alarm. Smoke vent cannot be reset again. Ensure, that contact in external system is opened. If external alarm is not resettable by malfunction, search there for malfunction. Disconnect temporary perhaps, so that the smoke vent remains operative. Smoke vent is not opening, though external system gives alarm. Main contact is not closing 14/16 RZN 43xx-E Search for interruption; check whether contact in external system is really closing. 99.821.70 3.5/01/12 Examination Every six months and after maintenance carried out by a specialist engineer or trained staff. - Eliminate any errors immediately - Fill out the logbook - Advise that the system is going to be taken out of operation before starting the inspection - Inform the operating company that the alarm is going to be triggered for equipment testing purposes - Interrupt or turn off remote alarm reporting or remote control Visual inspection: Check all appliances and cable connections for outer damage and dirt accumulation. Fire detectors, smoke vent buttons, smoke vents and so on must not be impaired in their function by goods in storage or structural changes. - Clamps and fastenings Check connection terminals and fastenings of appliances that they are securely seated. - Drives and smoke vent In the case of excessive dirt accumulation and load, clean and re-grease outer mechanically moved parts. Attention: Use only colourless fat-free Lusin A spray. Do not use any grease so that dirt cannot stick. - Automatic fire detectors In the case of severe externally visible dirt accumulation or false alarms, send them in for maintenance and install an exchange detector. Check detectors individually with D+H-smoke detector tester. Procedure in the case of alarm: Do not carry out functional testing if trigger plug-in card AE 526-DG is installed for the control of 8 pressure gas generators. No possibility of functional testing. Triggering will lead to the destruction of the pressure gas generators and sprinkler bottles as well as the emptying of the CO2 cartouches. This will generate costs for exchange parts and the time to install them. Shutdown of the system by a specialist company or trained staff. Please note: Always activate another smoke vent button or smoke detector for each line with every new test. 1. Open smoke vent button. 2. Open the system first with vent button and then close it again. 3. Trigger smoke detector with D+H-smoke detector tester. 4. Response delay approx. 20 seconds 5. Red display LED in the smoke vent button must light up. 6. Smoke vent opening must open. Closing after automatic release by smoke detector: 1. Wait until there is no more smoke in detector. Switch the line on / off at the control panel with reset button. 2. Press concealed button in smoke vent button; smoke vent closes. 3. Red display LED in button and on line plug-in unit goes out. Procedure in the case of alarm with external control: 1. Trigger external control, if available. 2. Smoke vent opening must open. 99.821.70 3.5/01/12 Closing after automatic triggering by external control: 1. Open contact in external system, e.g. by resetting the fire alarm system. 2. Press concealed button in smoke vent button; smoke vent closes. 3. Red display LED in button and on line plug-in unit goes out. Check alarm display and balanced running of all drives up to final position. Emergency supply: - Switch off main fuse at distribution box. - Green control diode in smoke vent buttons should not light up. Repeat functional testing. - Green mains indication diode on control panel should not light up. - Ventilation is out of service. Accumulator: Yellow display LED on the central unit circuit board must light up. - Check accumulator type. - Contacts and housings must be clean and tight. - Check fully charged accumulators that have not yet been used for correct open-circuit and on-load voltage using D+H accumulator tester, in accordance with the testing table: - Measure the open-circuit voltage (alternatively using a digital voltmeter); every accumulator must have between 13.5 and 13.9 V. - Measure the on-load voltage. For this, open the system completely twice via vent button. On the third time, measure the voltage during the process. The voltage of each accumulator must be at least 11 V. If the voltage of one of the accumulators is less than 11V, both the accumulators must be replaced. Charging voltage: - Charging voltage is factory-set! Disconnect accumulator for checking. Substituded, connect 10 kΩ resistors to accumulator output. Compare voltage with table, using a calibrated 3½-digit digital voltmeter and a calibrated thermometer. Surrounding temperature in battery height 15°C 16°C 17°C 18°C 19°C 20°C 21°C 22°C 23°C 24°C 25°C 26°C 27°C 28°C 29°C 30°C 31°C 32°C 33°C 34°C 35°C Charging voltage 27,52 - 27,92 V 27,49 - 27,89 V 27,46 - 27,86 V 27,42 - 27,82 V 27,39 - 27,79 V 27,36 - 27,76 V 27,33 - 27,73 V 27,30 - 27,70 V 27,26 - 27,66 V 27,23 - 27,63 V 27,20 - 27,60 V 27,17 - 27,57 V 27,14 - 27,54 V 27,20 - 27,50 V 27,07 - 27,47 V 27,04 - 27,44 V 27,01 - 27,41 V 26,98 - 27,38 V 26,44 - 27,34 V 26,91 - 27,31 V 26,88 - 27,28 V RZN 43xx-E 15/16 D+H Mechatronic AG Georg-Sasse-Str. 28-32 22949 Ammersbek, Germany Tel.: +4940-605 65 239 Fax: +4940-605 65 254 E-Mail: [email protected] www.dh-partner.com © 2010 D+H Mechatronic AG, Ammersbek Technische Änderungen vorbehalten. / Rights to technical modifications reserved. 99.821.70 3.5/01/12