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SNG/SLP DEALER’S MANUAL ND OU GR
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tea no pue Forz ieracom olfa. Al herramise do.en un o, hub un pilot gas use ija no acitaltar el que nte e capresu Nola man gars er. caso lme icio. ico Si técnpuede apaencend el o totaserv en de de de un trol ipo ial ico s parc con caso el ante equa técn En utos este agu un e en con min utilicdo No ergi sulte Con sumte. nen
98015120-1
LIS T E D
®
SNG/SLP4-2000 SNG/SLP4-2200 SNG/SLP4-3000 SNG/SLP5-2300 SNG/SLP5-3000 SNG/SLP6-3200 SNG/SLP8-3200 SNG/SLP10-3000 To locate your local Shark Commercial Pressure Washer Dealer nearest you, visit www.Sharkpw.com 9.801-512.0
SYMBOLS
Identification of Operational Label Symbols Burner Switch
Pump Switch
Hour Meter
Steam Combination
Detergent
Voltage When the light is on, it means power supply is on
Pilot Light When the light is on, it means there is power to the pilot control. If there is no light, see troubleshooting guide.
Motor Overload When the light is on, it means the overload is tripped. Reset overload.
Not all machines have all symbols SNG Dealer's • 9.801-512.0 • Rev. 11/13
CONTENTS Identification of Operational Label Symbols 2 Introduction & Safety Information 5-7 Component Identification-All Models 8 Installation SNG/SLP 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 9 Installation SNG/SLP 6-3200, 8-3200, 10-3000 10 Installation 11-17 Assembly Instructions 18 Operating Instructions 19 Applying Detergent & General Washing Techniques 20 Shutting Down & Cleanup 21 Storage 21 Troubleshooting 22-25 Maintenance & Service 26 Heating Coils 26 Propane Gas 27 Burner Features 27-28 Basic Facts and Equivalents 29 Equivalents and Oil Change 30 Preventative Maintenance 31 Frame Assembly NG 4-5, Exploded View 32-33 Frame Assembly NG 4-5, Parts List 34 Burner Assembly NG 4-5, Exploded View & Parts List 35 Coil Assembly NG 4-5, Exploded View & Parts List 36-37 Frame Assembly NG 6-10, Exploded View 38-39 Frame Assembly NG 6-10, Parts List 40 Burner Assembly NG 6-10, Exploded View Parts List 41 Coil Assembly NG 6-10, Exploded View & Parts List 42-43 Float Tank NG 4-5, Exploded View & Parts List 44 Float Tank NG 6-10, Exploded View & Parts List 45 Pump Assembly 4-5, Exploded View & Parts List 46 Pump Assembly 6-10, Exploded View & Parts List 47 Tensioner Assembly NG 4-5, Exploded View & Parts List 48-49 Tensioner Assembly NG 6-10, Exploded View & Parts List 50-51 Electrical Box Assemblies NG 4-5, Exploded View & Parts List 52-53 Electrical Box Assemblies NG 6-10, Exploded View & Parts List 54-55 Control Panel Assembly NG 4-5, Exploded View & Parts List 56-57 Control Panel Assembly NG 6-10, Exploded View & Parts List 58-59
3 SNG Dealer's • 9.801-512.0 • Rev. 11/13
CONTENTS Panels & Doors Assembly NG 4-5, Exploded View & Parts List Panels & Doors Assembly NG 6-10, Exploded View & Parts List Hose & Spray Gun Assembly VRT 3 Unloader, Exploded View and Parts List Pump Specifications M. 3 Pump, Exploded View & Parts List T.1 Pump, Exploded View & Parts List X. 2 Pump, Exploded View & Parts List D.1 Series Pump, Exploded View & Parts List Burner Specifications Warranty
60 61 62 63 64-65 66-67 68-69 70-71 72-73 74
Model Number ______________________________ Serial Number ______________________________ Date of Purchase ___________________________ The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
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SNG Dealer's • 9.801-512.0 • Rev. 11/13
Thank you for purchasing this Pressure Washer. We reserve the right to make changes at any time without incurring any obligation.
Owner/User Responsibility:
Owner and/or user must study and maintain for future reference the manufacturers’ instructions. The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions. SAVE THESE INSTRUCTIONS This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
DANGER: Improper connection of the equipmentgrounding conductor can result in a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric shock may result. 6. To protect the operator from electrical shock, the machine KEEP WATER must be electrically groundSPRAY AWAY FROM ed. It is the responsibility ELECTRICAL WIRING. of the owner to connect this machine to a grounded receptacle of proper voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or while standing in water. Always disconnect power before servicing.
WARNING
WARNING
When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is to be used only by trained operators.
IMPORTANT SAFETY INFORMATION WARNING: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury or loss of life. WARNING: To reduce the risk of injury, read operating instructions carefully before using. 1. Read the owner's manual thoroughly. Failure to follow instructions and warnings could cause malfunction of READ OPERATOR’S MANUAL THOROUGHLY the machine and result in PRIOR TO USE. death, serious bodily injury and/or property damage. 2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls. 3. Stay alert — watch what you are doing. 4. Use only your hand to push in or turn the gas control knob. Never use a tool. If the knob will not push in or turn by hand, don't try to repair it; call a qualified service technician.
RISK OF EXPLOSION: IF GAS SMELL PRESENT TURN OFF SUPPLY
WARNING
RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING MACHINE.
DEALER’S MANUAL
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.
5. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details.
PRESSURE WASHER
INTRODUCTION & IMPORTANT SAFETY INFORMATION
WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury. WARNING: Risk of explosion — Operate only where open flame or torch is permitted. Do not spray flammable liquids. WARNING: Risk of fire — Do not change LP tanks when the product is operating or still hot. WARNING: Use vapor fuel only. 7. Gas appliances shall be installed only in locations where combustible dusts and flammable gases or vapors are not present. Do not store or use gasoline near this machine.
WARNING: In the event of a pilot outage, wait at least five minutes to clear out any gas before relighting. 8. Keep operating area clear of all persons.
SNG Dealer's • 9.801-512.0 • Rev. 11/13
5
PRESSURE WASHER
IMPORTANT SAFETY INFORMATION WARNING
DEALER’S MANUAL
USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT.
WARNING
WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye, hand and foot safety devices must be worn. 9. Eye, hand, and foot protection must be worn when using this equipment. WARNING: This machine exceeds 85 db appropriate ear protection must be worn.
EAR PROTECTION MUST BE WORN
WARNING
RISK OF INJURY. HOT SURFACES CAN CAUSE BURNS
WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping areas of spray gun and wand. Do not place hands or feet on non-insulated areas of the pressure washer.
WARNING
TRIGGER GUN KICKS BACK - HOLD WITH BOTH HANDS
WARNING
6
RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE.
WARNING
WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this could result in injury from a whipping wand. 11. Never make adjustments on machine while in operation. 12. Be certain all quick coupler fittings are secured before using pressure washer. WARNING: High pressure developed by these machines will cause personal injury or equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result.
WARNING: Protect machine from freezing.
13. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to protect PROTECT FROM machine from freezing FREEZING could cause malfunction of the machine and result in death, serious bodily injury, and/or property damage. Follow storage instructions specified in this manual.
WARNING WARNING: Risk of asphyxiation. Use this product only in a well ventilated area. 14. Avoid installing machines in small areas or near exhaust fans. Adequate oxygen is RISK OF ASPHYXIATION. USE needed for combustion or THIS PRODUCT ONLY dangerous carbon monoxide IN A WELL VENTILATED AREA. will result.
15. Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us. 16. The best insurance against an accident is precaution and knowledge of the machine. WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to RISK OF INJURY FROM FALLS WHEN slippery surfaces. USING LADDER. 17. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 18. Do not operate this machine when fatigued or under the influence of alcohol, prescription medications, or drugs. 19. Follow the maintenance instructions specified in the manual. WARNING: Use vapor fuel only. 20. The LP models are designed to run on vapor propane fuel. Do not use liquid fuel. Have a qualified serviceman install and service your equipment. 21. Never expose a spark or flame where there may be unburned gas present.
WARNING
10. To reduce risk of injury, close supervision is necessary when a machine is used near children. Do not allow children to operate pressure washer. This machine must be attended during operation.
SNG Dealer's • 9.801-512.0 • Rev. 11/13
Optional Regulator Kit 9.802-633.0
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an op Pr ttle o T Bo
4 3
WARNING: To reduce the risk of electric shock, disconnect all electrical connections and shut-off gas valve before servicing. 24. Install this machine on non combustible flooring. 25. Do not allow acids, caustic or abrasive fluids to pass through the pump. 26. Never run pump dry or leave spray gun closed longer than 3 minutes. WARNING: If connection is made to potable water supply, a back flow device must be provided. 27. Exhaust gases should not be vented into a wall, a ceiling or a concealed space of a building. A draft diverter must be installed to prevent down draft and to allow cooling of exhaust temperatures. Down draft diverters shall be installed in the vents and located at a distance from the pressure washer stack to achieve maximum draft of 36" minimum. Exhaust g a s e s t h a t ex c e e d 4 7 0 ° F (243°C) are not suitable for connection to Type B gas vents.
5
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s Wa re su Inlet s e Pr as To G
1
DEALER’S MANUAL
22. Install optional LP gas regulator assembly, item 9.802-633.0 or obtain a proper size regulator. 23. Install this machine about 2 feet from wall to provide adequate ventilation and servicing space. This equipment incorporates parts such as snap switches or similar parts that tend to produce arcs or sparks. Therefore, when located in a garage, it should be in a room or enclosure provided for the purpose or should be installed 18" (457mm) or more above the floor.
PRESSURE WASHER
IMPORTANT SAFETY INFORMATION
2 98015100-48
ITEM PART NO.
DESCRIPTION
9.802-633.0
Regulator, LP Assembly
QTY 1
1
9.802-019.0
Nipple, 3/4" x 2", Black
1
2 8.717-747.0
Regulator, R622CFF for R932/28 & R932462
1
3 8.717-746.0
Regulator, Hi Pressure, R321H22
1
4
Hose, 1/2" x 19", Propane
1
8.711-855.0
5 8.717-782.0
Fitting, Pigtail, Fisher, M318 (Included when ordering part 8.717-746.0) 1
Example of Down Draft Diverter for Gas Fired Machines
Follow the maintenance instructions specified in the manual.
7 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DEALER’S MANUAL
PRESSURE WASHER
COMPONENT IDENTIFICATION - ALL MODELS Gas Inlet located at Rear of Machine
High Pressure Nozzle
Exhaust Collar
Pump/Burner Switches
Spray Wand
Detergent Valve OU GR
61 0
ND
41
21
2 01
4 6
8
RR /HOU /HOU TACH TACH
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Trigger
Water Supply Hose (not included)
•
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Access Panel
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Detergent Line
Spray Gun
Water Inlet Hot Water Discharge Nipple
98015120-2
Detergent Bucket (not included) High Pressure Hose
Pump — Delivers a specific gpm to the high pressure nozzle which develops pressure. (Not Shown)
Rupture Disk — Secondary pressure release in the unlikely event the unloader valve fails. (Not Shown)
Spray Gun — Controls the application of water and detergent onto cleaning surface with trigger device. Includes safety latch.
Unloader Valve — Safety device which, when the spray gun closes, prevents over pressurization. (Not Shown)
Detergent Valve— Allows you to siphon and mix detergents.
NOTE: If trigger on spray gun is released for more than 3 minutes, water will leak from the pump protector. Warm water will discharge from pump protector onto floor. This system prevents internal pump damage.
Wand — Must be connected to the spray gun.
8
High Pressure Hose — Connect one end to water pump high pressure discharge nipple and the other end to spray gun.
SNG Dealer's • 9.801-512.0 • Rev. 11/13
Piping to Outside 24.50" Customer Supplied Draft Diverter 12.00"
36.00" Minimum 36.68" 4.00"
Exhaust Out 10" Dia.
Control Panel
DEALER’S MANUAL
19.50" Dia.
24.00"
PRESSURE WASHER
INSTALLATION SNG/SLP 4-2000, 4-2200, 4-3000, 5-2300, 5-3000
3/4" Gas Inlet
48.54"
High Pressure Out 3/8" QC Nipple
24.87"
Inlet Electrical Connection Water In 3/4" GHF
3.70"
49.00"
24.00" NOTE: Draft diverter should be installed 3 ft. above exhaust outlet.
Floor Mounting Dimensions 21.30"
98015100-3
20.61"
20.61"
9 SNG Dealer's • 9.801-512.0 • Rev. 11/13
Piping to Outside 17.33"
34.79" Customer Supplied Draft Diverter
17.36" 19.50" Dia
DEALER’S MANUAL
PRESSURE WASHER
INSTALLATION SNG/SLP 6-3200, 8-3200, 10-3000
36" Minimum
Exhaust Out 12" Dia.
Control Panel 1" Gas Inlet High Pressure Out 3/8" QC Nipple
61.00"
Inlet Electrical Connection 26.18"
Water In 3/4" GHF
3.64"
64.00"
NOTE: Draft diverter should be installed 3 ft. above exhaust outlet.
31.77" Floor Mounting Dimensions
98015100-4
26.91"
26.91"
10 SNG Dealer's • 9.801-512.0 • Rev. 11/13
Place machine in a convenient location providing ample support, drainage and room for maintenance (pgs 8-9).
Location: The location should protect machine from damaging environmental conditions, such as wind, rain and freezing.
WARNING: Avoid small areas or near exhaust fans.
Gas Codes:
If a manual gas shut off valve is not in the gas supply line within six feet of the machine and in an accessible location, one shall be installed. Drop
Manual Shut-Off Valve
Union
1/8" NPT Plugged Pressure Gauge Port Location
98015100-25
Floor Level
Figure 1: Union Location
Union Connection The following pipe sizes are just recommendations. Always consult a local plumber and venting contractor for local codes and regulations during installation.
Pipe Sizing Chart for Natural Gas The following chart is based on gas pressure in the range 0-0.5 psi, specific gravity of 0.6 and pressure loss of 0.5" W.C. Numbers are for straight schedule 40 pipe; fittings further reduce capacity. For example, in 1" size, an elbow is equivalent to about 2.6 feet of pipe and a tee is equivalent to about 5.2 feet of pipe. Length of Pipe (ft.) 3/4"
Iron Pipe Size 1"
1 -1/4" 1- 1/2"
2"
10
360
680
1400
2100
3950
20
250
465
950
1460
2750
30
200
375
770
1180
2200
40
170
320
660
990
1900
Electrical:
50
151
285
580
900
1680
The machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter; check the serial plate for the correct requirements.
60
138
260
530
810
1520
70
125
240
490
750
1400
80
118
220
460
690
1300
90
110
205
430
650
1220
Gas Piping:
100
103
195
400
620
1150
This machine shall be rigidly connected to the gas piping outlet and equipped with external manual shut-off valves adjacent to such machine. All gas piping shall be approved and installed in accordance with the Uniform Mechanical Code.
150
84
160
325
500
950
200
72
135
280
430
800
Confer with local gas company and with proper municipal officials regarding any specific code or regulations governing the installation. The installation must conform to local codes (NFPA 54).
DEALER’S MANUAL
1. The machine should be run on a level surface where it is not readily influenced by outside sources such as strong winds, freezing temperatures, rain, etc. The machine should be located considering accessibility for the replacing of components and the refilling of detergents, adjustments and maintenance. Normal precautions should be taken by the operator of the machine to prevent excess moisture from reaching the machine. 2. It is recommended that a partition be made between the wash area and machine to prevent direct spray from the spray gun from coming in contact with the machine. Excess moisture reaching the power unit or electrical controls will reduce the machine’s life and may cause electrical shorts. 3. During installation of the machine, beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen. Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned. If it is necessary to install a machine in a poorly ventilated area, outside fresh air may have to be piped to the burner and a fan installed to bring the air into the area. 4. Do not locate near any combustible material. Keep all flammable material at least 20 feet away. Allow enough space for servicing the machine. Local code will require certain distances from floor and walls. (Two feet away should be adequate).
Install a gas union in the gas line adjacent to and upstream from the control manifold and downstream from the manual main shut-off valve. A 1/8" NPT plugged tapping accessible for test gauge connection shall be installed immediately upstream of the gas supply connection for the purpose of determining the gas supply pressure to the burner, and to prevent damage to gas valve.
PRESSURE WASHER
INSTALLATION
Maximum capacity of pipe in cubic feet/hr of natural gas (Multiply values by 1000 to get nominal BTU/hr capacity. SNG Dealer's • 9.801-512.0 • Rev. 11/13
11
PRESSURE WASHER DEALER’S MANUAL
INSTALLATION LP-Gas (Liquid petroleum gas or propane) LP-gas is gas compressed into liquid form for easy transportation and storage. It is also known as propane or bottle gas. (Propane tanks are not supplied with this equipment.) LP-gas is flammable, is always contained under pressure and the liquid can freeze skin. Therefore, in the interest of safety, it is important to understand the basic facts about LP-gas and LP-gas containers. Federal DOT (Department of Transportation) regulations require periodic inspections and re-qualifications of cylinders. DO NOT USE damaged or rusted containers. DO NOT store LP-gas containers indoors or in enclosed areas. Do not expose LP-gas container to heat. Always store with service valve closed and plugged as required. CAUTION: Use LP-gas containers in proper position. Most LP-gas pressure washer heaters are designed to operate on LP-gas vapor only. Therefore, all LPgas containers designed for vapor service must be transported, installed and used in the proper position. Do not transport, install or use a vertical cylinder in a horizontal or upside down position. Proper care must be taken to position a horizontal container in the correct position for vapor withdrawal. Liquid LP-gas could enter the system designed for vapor only, possibly creating a hazardous condition. Always use a POL plug installed on a POL valve or a dust cap on an ACME/Type 1 valve when transporting or storing disconnected containers (full or empty). Check for leaks after connecting. Apply approved leak detector solution to connection, turn off all burners and pilots and open service valve. Leaks will be detected by the growth of bubbles. If bubbles grow, tighten or repair the connection as needed. Repeat leak test until problem is corrected. Check all tank and the line connections periodically to be sure they are tight. When testing for leaks, use approved leak detector solution — not matches. Improved Regulation: The second stage regulator receives a relatively uniform pressure from the first stage regulator. This helps the second stage regulator to maintain appliance pressure at a nearly constant 11" W.C.
Filling the LP-Gas Container Only qualified persons should fill your LP-gas containers.
12
CAUTION: Overfilling is hazardous! DO NOT allow your LP-gas container to be overfilled. Stop filling when liquid appears at the fixed level gauge. Bleed off excess propane in a safe area. Most LP-gas
containers are equipped with a fixed liquid level gauge which contacts the liquid level at 80% of container capacity, allowing 20% for expansion. LP-gas containers not equipped with a fixed liquid level gauge can only be filled by weight. In cold climates, in order to keep vaporization of LPgas at the highest level, keep the fuel levels above 50%.
Room Vents for Combustion and Ventilation Air Properly sized vents are vital for the safe and efficient operation of a pressure washer installed in a confined space. When combustion and ventilation air are supplied from inside the building, each opening must have an area of one square inch for every 1,000 BTUH input. When combustion air is supplied from the outside, each opening must have an area of one square inch for every 2,000 BTUH for horizontal ducts and one square inch for every 4,000 BTUH for vertical ducts (refer to NFPA 54). See Figure 3. NOTE: Air vents for combustion and ventilation and exhaust flue sizing must conform to methods outlined in current American Standard (ANSIZ223.1), National Fuel Gas Code of National Standard of Canada CSA-149.1 and CSA-149.2 “Installation Code for Gas Burner Appliances”. Exhaust Stack The purpose of venting a gas-fired pressure washer is to completely remove all products of combustion and to vent gasses to the outside air without condensation in the vent or spillage at the draft hood (except in cases of downdraft or poor stack conditions). Always use strong, gas-tight, insulated pipe. The design of this pressure washer depends on natural draft (heat induced) to pull combustion gasses out of the combustion chamber. The design of the exhaust stack can have a significant impact on the proper operation of the burner and coil. During vent installation, avoid sharp turns, long horizontal runs and improper pitches. Maintain proper support of vent connectors and joints, observe clearances from all combustibles and top the vent outlet with an approved cap. Type "B", due to its temperature rating, can only be used with natural draft pressure washers. A "B" vent is designed for exhaust temperatures not to exceed 470°F (245°C). All venting installations must conform to local codes. In the absence of local codes, refer to "National Fuel Gas Code" NFPA 54 and be constructed of materials approved by the Uniform Building Code. Vents penetrating ceilings or walls should be doublewall approved appliance vents and should be one to
SNG Dealer's • 9.801-512.0 • Rev. 11/13
Figure 3: Ventilation
combustion box and decreasing combustion efficiency. The draft diverter can also help prevent back drafting that can inhibit combustion. The draft diverter should be installed a minimum of 36” above the flue collar. See Figure 4. Power Vent (Draft Inducer): If this machine is going to be installed on a 90° or extended exhaust vent run length which may restrict air flow it is recommended that a contractor install a power vent. When a contractor has found it impossible to vent straight through the roof power venting is recommended to help eliminate exhaust restriction of this natural draft machine. This draft inducer (power vent) must be installed by a licensed contractor who can calculate size, operation connections and associated dampeners. Since we are a manufacturer and not a licensed contractor and as such we are unable to make recommendations for suitable make and model of power vents and compliance with local building codes.
DEALER’S MANUAL
two inches from combustibles. Vents passing through enclosed spaces and vents exposed to the weather should also be the double-wall type. Sometimes vents have to be built of such great length that they come apart at their joints under their own weight. These should be screwed together at the joints with sheet metal screws, usually three per joint. If the inspector indicates that the vent is too close to combustibles, it may be necessary to chisel away some of the combustible or route the vent pipe around the combustible. The cross-sectional area of any flue shall not be less that the cross-sectional area of the flue vent connection outlet of machine.
PRESSURE WASHER
INSTALLATION
Damper: An exhaust stack can reduce thermal efficiency by drawing in too much combustion air. This can be controlled by adding a damper just below the draft diverter. 8.753-473.0 - 8" Damper, 8.753-474.0 -10" Damper, 8.753-418.0 - 12" Damper. Illustration showing air openings necessary to supply air for combustion when installed in an enclosed room.
The pressure washer includes a collar that will mate with standard HVAC ducting. The user will be responsible for installation of an exhaust stack. The exhaust stack should include a Draft Diverter/Inducer, Damper, Sampling Port and Rain Cap. An adapter can be installed between the collar and stack to adjust the diameter from 10” to 8” or 12” to 10”. Size the stack according to the following (see also applicable local and national standards regarding installation of gas-fired appliances): •
3.5 to 4.4 gpm
10” Collar
8” Stack
•
4.5 to 5.5 gpm
10” Collar
10” Stack
•
6.3 gpm
12” Collar
10” Stack
•
8 – 10 gpm
12” Collar
12” Stack
(Figure 4)
Draft Diverter Required 8.717-728.0 8" 9.801-040.0 10" 8.717-730.0 12" Draft Diverter/Hood: The draft required to vent combustion gases is created by the heat inside the pressure washer coil. A draft diverter helps improve draft into the stack without pulling more air through the
NOTE: Closing the damper can create high levels of CO in the exhaust. Adjustments to the damper should only be performed by a trained technician using a flue gas analyzer. If an analyzer is not used the damper should be set in the fully open position. Sampling Port: A port for sampling flue gases and measuring the flue gas temperature should be placed 18” above the flue collar. The port should be covered when sampling is not being performed. The size of the port should be only slightly larger than the probe for the flue gas analyzer. Rain Cap: A rain cap should be installed on top of the stack to prevent rain water, leaves and debris from entering the stack. Your installer may also recommend specialty caps for high wind areas or cold weather zones to help prevent back drafting. 8.717-731.0 - 10" Raincap, 8.717-732.0 - 12" Raincap.
Water Source: The water source for the machine should be supplied by a 5/8" I.D. garden hose with a city water pressure of not less than 30 PSI. If the water supply is inadequate, or if the garden hose is kinked, the machine will run very rough and the burner will not fire.
Water Connection: Connect the high pressure hose by pulling the coupler collar back and then inserting it onto the discharge nipple. Secure it by pushing the collar forward.
SNG Dealer's • 9.801-512.0 • Rev. 11/13
13
PRESSURE WASHER DEALER’S MANUAL
INSTALLATION Attach the wand into the spray gun using teflon tape on the pipe threads to avoid leaks.
settings. These sizes are critical for achieving proper combustion and acceptable emissions.
Inspection and Testing Gas Piping: The building structure should not be weakened by installing the gas piping. The piping should not be supported by other piping, but should be firmly supported with gas hooks, straps, bands or hangers. Butt or lap welded pipe should not be run through or in an air duct or clothes chute. Before turning gas under pressure into piping, all openings from which gas can escape should be closed. Immediately after turning on gas, the system should be checked for leaks. This can be done by watching the 1/2 cubic foot test dial for 5 minutes for any movement or by soaping each pipe connection and watching for bubbles. If a leak is found, make the necessary repairs and repeat the above test. Defective pipes or fittings should be replaced and not repaired. Never use a flame or fire in any form to locate gas leaks — use a soap solution. After the piping and meter have been checked completely, purge the system of air. DO NOT bleed the air inside an enclosed room. During pressure testing of the system at test pressures in excess of 1/2 PSIG, the pressure washer and its individual shut-off valve must be disconnected from gas supply piping system or damage to the gas valve will occur.
Gas Pressure: The incoming gas pressure must be a minimum of 9.0 wc-in and must not exceed 13.8 wc-in or ½ psig to the control valve. Line pressure above ½ psig must be regulated prior to the machine. The ideal supply pressure is 13.0-13.5 wc-in. If the required BTU input can not be achieved consult the factory for instructions regarding changes to the nozzle orifice size and an appropriate manifold setting. NOTE: Any changes to the burner and manifold pressure setting should only be performed by a trained technician and adjusted using a flue gas analyzer. The manifold pressure has been preset at the factory according to the table below for optimum operation at sea-level. The manifold pressure and BTU input will be listed on the specification plate for the machine. For Tech Tip Instructions Combustion efficiency in a natural draft pressure washer is significantly influenced by the heat created inside the coil, the design of the coil and flue and the length and diameter of the exhaust stack. The table below shows data included in the operator’s manual for flue and stack sizes and gas manifold pressure
NG
LP
Model
Collar
Stack
wc-in
kBTU-in
wc-in
kBTU-in
3.5@2000
10"
8"
3.6
310
7.8
310
3.9@3000
10"
8"
3.4
354
7.4
354
4@2200
10"
8"
5.1
364
11.2
364
4.8@3000
10"
10"
4.2
415
9.1
415
5.0@2300
10"
10"
4.7
439
9.5
439
6.3@3200
12"
10"
4.3
507
7.4
507
8@3200
12"
12"
3.1
658
7.0
658
9.5@3000
12"
12"
5.4
816
10.0
775
Testing has shown that simply adding a 36” stack extension to the flue adapter on top of the pressure washer can reduce the outlet temperature by 5-10°F. This occurs by inducing a higher pressure differential at the exit of the coil and increasing the flow of air into the combustion process and through the stack. Most or all of the lost outlet temperature can be recovered by installing and adjusting a damper in the stack. However this adjustment must only be performed by a trained technician using a combustion analyzer. An adequate combustion analyzer can be purchased for a little at $500 (Bacharach Fyrite Tech, Testo 310). The analyzer must determine percent oxygen and/or percent excess air as a minimum. The damper should be installed 24-36” above the flue adapter. The pressure washer can be operated safely with the damper fully open but with the lower outlet temperature. If the damper is closed too far there will not be enough oxygen to burn all of the fuel. This will cause higher and potentially dangerous levels of CO in the flue gas emissions. To adjust the damper for proper combustion and efficiency perform the following: 1. If there is no sample port for the analyzer probe, drill a hole slightly larger than the combustion analyzer probe through the exhaust stack at a point about 18” above the flue adapter. 2. Insert the probe of the combustion analyzer so that the tip is at the center of the stack. 3. Open the damper to the fully open position. 4. Start the pressure washer and allow it to heat up for at least 20 minutes before making any adjustments. 5. Note the values for % Excess Air and/or % Oxygen.
14 SNG Dealer's • 9.801-512.0 • Rev. 11/13
6. Close the damper in small increments until % Excess Air is between 20-30% and/or % Oxygen is 4-5%. This process can also be used when turning down the firing rate for high altitude installations above 2000 ft. 1. Adjust the gas pressure down 4% for every 1000 ft of elevation.
A manometer capable of reading to at least the nearest 0.1 wc-in will be required for this adjustment. These can be found for less than $200 (Extech HD700). 2. Follow steps 1-6 above to optimize the outlet temperature of the pressure washer.
DEALER’S MANUAL
Example: Recommended firing rate for a 4.8@3000 is 4.2 wc-in. For an installation at 3500 feet reduce this pressure by 16% by setting the manifold pressure to 4.2*.84 = 3.5 wc-in.
PRESSURE WASHER
INSTALLATION
Installations Above 2000 ft: Installation at altitudes greater than 2000 ft will require adjustments to the gas manifold pressure. For installations above 2000 feet the firing rate should be reduced by 4% per 1000 feet. Example: Recommended firing rate for a 4.8@3000 is 4.2 wc-in. For an installation at 3500 feet reduce this pressure by 16% by setting the manifold pressure to 4.2*.84 = 3.5 wc-in. This adjustment should only be made by a properly trained service technician. A manometer capable of reading to the nearest 0.1 wc-in will be required for this adjustment. In Canada, certification for installation at altitudes over 4500 feet is the jurisdiction of local authorities.
Gas Valve Replacement: If you replace your gas valve the manifold pressure for the new valve will need to be adjusted to match the specification plate for the machine. Follow the installation and adjustment instructions provided with your replacement valve. A manometer capable of reading to the nearest 0.1 wc-in will be required for this adjustmen CAUTION: All gas conversion must be done by a qualified service person in accordance with these instructions and in compliance with all codes and requirements. In Canada, gas conversion shall be carried out in accordance with requirements of the Provincial Authorities having jurisdiction and in accordance with the requirements of the CAN/ GGA-B149.1 and .2 installation code.
15 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
INSTALLATION START-UP
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING WARNING: Read and follow instructions carefully when installing or servicing machine. Failure to do so may result in damage to property or personal injury. read safety 1. Installation or servicing of gas instructions prior appliances and controls must to installing or servicing machine. only be performed by qualified personnel. After install ation or servicing, test the manual valve, operating valves, pressure regulation, and automatic shut-off valve for proper operation. 2. Install in a suitable dry location. Machine must be located in an area properly protected from weather. 3. Shut off gas and electricity before starting installation or service. Turn back on to test or operate. 4. DO NOT connect machine before pressure testing the gas piping. Damage to gas valve may result. (9" - 14" W.C.P. or 1/2 PSIG) 5. DO NOT insert any object other than suitable pipe or tubing in the inlet or outlet of the gas valve. Internal damage may occur and result in a hazardous condition. 6. DO NOT short the gas valve terminals. 7. DO NOT grip gas valve body with a pipe wrench or vise. Damage may result causing gas leakage. Use inlet or outlet bosses or a special body wrench. 8. DO NOT allow any flame to impinge on the regulator vent tubing if supplied. It may clog and cause gas valve malfunction. 9. DO NOT use the gas cock to adjust gas flow. 10. If main burner fails to shut off, turn off gas supply. 11. Keep all combustible materials away from gas appliances. DO NOT allow lint or dust to collect in burner area. 12. Dials must only be operated by hand. Never use pliers, wrenches or other tools to turn dials. 13. Leak test with a soap solution after installation or service with the main burner on. Coat pipe and tubing joints, gaskets, etc.
WARNING If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
"FOR YOUR SAFETY
"WHAT TO DO IF YOU SMELL GAS" • Do not try to light any appliance. • Do not touch any electrical switch, do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your supplier, call the fire dept. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it; call a qualified service technician. Forced or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
16 SNG Dealer's • 9.801-512.0 • Rev. 11/13
Check List Before Starting: CAUTION! If “NO” has been checked on any of the following sixteen questions, do not operate this machine. YES NO Has gas supply been inspected by an authorized contractor to meet local codes?
Is machine shielded from moisture or water spray? Is the voltage correct and are the circuit breaker and supply cord adequate according to specifications and serial plate notation?
DEALER’S MANUAL
Is machine protected from downdraft and excessive wind?
PRESSURE WASHER
INSTALLATION
Is the machine electrically grounded? Is there ample water supply? Have all flammable liquids or gases been removed from installation location? Is there adequate gas supply for the BTU rating of the burner? "Is incoming gas supply pressure between 6" - 14" water column inches or 1/2 PSIG?" Has the proper gas regulator been installed for pressure and volume? Have you installed the optional LP gas regulator assembly 9.802-633.0? Is the machine properly vented to allow adequate air flow? Are the propane tanks large enough, according to rating to prevent freezing? Have gas lines been checked for gas leaks? Have gas lines been checked with local codes? Have all operators using this machine been instructed properly and have they read the manual? Has the machine been installed according to operator's manual instructions?
17 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
ASSEMBLY INSTRUCTIONS
Spray Gun
Pump Discharge Fitting
Cold Water Source
Safety Latch High Pressure Hose
High Pressure Hose 98015120-6
98015120-5
STEP 1: Attach the high pressure hose to the spray gun using teflon tape on hose threads. Move safety latch into locked position to prevent spray gun trigger from activating.
STEP 2: Connect the high pressure hose to the discharge fitting. Push coupler collar forward until secure.
Garden Hose
98015120-7
STEP 3: Connect garden hose to the cold water source.
Pressure Nozzle
Pump Water Inlet Garden Hose
Wand Coupler
98015100-8 98015120-8
STEP 4: Connect the garden hose to pump water inlet. Inspect inlets. CAUTION: Do not run the pump without water or pump damage will result.
Coupler Collar
98015120-9
STEP 5: Before installing nozzle, turn on the water supply and run machine allowing water to run from the end of the wand until clear. Turn off machine.
18 SNG Dealer's • 9.801-512.0 • Rev. 11/13
98015120-10
STEP 6: Pull the spring-loaded collar of the wand coupler back to insert pressure nozzle. Release the coupler collar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
STEP 2: Turn on main gas supply and depress and turn control knob to the ‘ON’ position.
F
F
N
O
O
DEALER’S MANUAL
98015120-12
STEP 1: Have an electrician connect power supply into electrical box according to information shown on the serial plate.
PRESSURE WASHER
OPERATING INSTRUCTIONS
98015120-13
61 61
41
0 41
0
21
2 21
2
01
4 01
4 6
6
8
8
R OUOUR H/H H/H TAC TAC
Detergent Valve
Burner Switch
98015120-14
N IÓN CIOERACÑOS RALA OPO DA PE SE. ALES E OUSARRSON S DS DE S PE mo ). DO de NE ANTESIONEES. GA rra rra IÓN LE AD PA a tie a Tie re CIO AC AR IED ” (A do da de n UCOPER IONPR OP rdi FF “O necta Pé ientos y po AS se STRDE OC LAS ión co de
Pump Switch
R OUOUR H/H H/H TAC TAC
98015100-15
IN
AL E A sic te nte cedim iar NU ED nic po ien rrie l to pro rei MA A PU la orr de EL or en ac r Co los be A CUAD de lad es tom po te LE op tor un ado ian CI DE rup a on ed GF l ac NA p
STEP 4: To apply detergent open the detergent valve counterclockwise making sure that the detergent pick-up tube is in the detergent solution and not sucking air.
N IÓN CIOERACÑOS RALA OPO DA PE SE. ALES E OUSARRSON S DS DE S PE mo ). DO de NE ANTESIONEES. GA rra rra
Pump Switch
CIO
98015120-16
STEP 3: Push pump ‘ON’ switch, or turn to pump position and pull the trigger on the spray gun allowing cold water to flow. To activate the gas control valve for hot water, push the burner switch to the ‘ON’ position and pull the trigger on the spray gun.
Burner Switch
IÓN LE AD PA a tie a Tie re AC AR IED ” (A do da de n ER OP rdi FF OP ASIONPR “O necta Pé ientos y po S DE OC se ión co de AL E A LA sic te nte cedim iar NU ED nic po ien rrie l to pro rei MA A PU la orr de EL or en ac r Co los be A CUAD de lad es tom po te LE op tor un ado ian CI DE rup a on ed GF l ac NA p
UC STR
IN
STEP 5: To Stop: Turn the burner switch off and place the detergent pick-up tube into fresh water. Open the detergent valve and trigger spray gun allowing detergent lines to be flushed and the burner to cool. Otherwise, coil damage will result. After water has cooled, turn pump switch to OFF position. If the machine is going to be off for an extended period of time, put the manual valve on the gas valve into the OFF position.
Wand
Tu r n t h e wa t e r o f f. P r o t e c t from freezing.
High Pressure Nozzle Trigger
98015120-17
NOTE: High pressure nozzle must be attached at end of wand to obtain high pressure. To apply soap, see page 20.
19 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
APPLYING DETERGENT & GENERAL OPERATING TECHNIQUES WARNING
98015120-18
WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. STEP 1: Use detergent designed specifically for pressure washers. Household detergents could damage the pump. Prepare detergent solution as required by the manufacturer. Fill a container with pressure washer detergent. Place the filter end of detergent suction tube into the detergent container.
STEP 2: Open detergent valve counterclockwise until you obtain desired mixture. Detergent will mix with the high pressure water stream.
Detergent Valve
THERMAL PUMP PROTECTION If you run the engine for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high temperatures. When the water reaches this temperature, the pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump.
CLEANING TIPS Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and apply to surface. For best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top. Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.
Recommendations: 98015120-19
98015120-20
STEP 3: With the motor running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface.
IMPORTANT: You must flush the detergent from your pressure washer after each use by placing the suction tube into a bucket of clean water, then run the pressure washer for 1-2 minutes. NOTE: If you remove detergent siphon tube from container or allow container to empty, it will cause low pressure by sucking air, which will damage the pump.
• Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results. • If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove the loose paint from the surface. • Keep the spray nozzle a safe distance from the surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing. CAUTION - Never use: • Bleach, chlorine products and other corrosive chemicals • Liquids containing solvents (i.e., paint thinner, gasoline, oils) • Tri-sodium phosphate products • Ammonia products • Acid-based products These chemicals will harm the machine and will damage the surface being cleaned.
RINSING Turn detergent valve clockwise to close. Operate pressure washer and allow a few seconds for the detergent to clear. 20 SNG Dealer's • 9.801-512.0 • Rev. 11/13
NE. Y OR
Test res and outon. ght and
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Fresh Water
Burner Switch
STEP 1: Turn the burner switch to the ‘OFF’ position.
Pump Switch SD
NE
TE AN N ES L IÓ AC AR IE ER ON OP
98015120-22
IO 98015120-23 CC RU
STEP 2: Place the detergent tube in fresh water and open the detergent valve and spray gun, allowing the detergent lines to be flushed and the burner to cool. Otherwise coil damage may occur.
STEP 3: After water has cooled, push or turn pump switch to ‘OFF’ position. If the machine will be turned off for an extended period of time, put the gas cock on the gas valve in the ‘OFF’ position.
DEALER’S MANUAL
SD
NE
TE AN N ES L IÓ AC AR IE ER ON OP
IO 98015120-21 CC RU
PRESSURE WASHER
SHUTTING DOWN AND CLEANUP
98015120-24
STEP 4: Turn off water.
STORAGE CAUTION: Always store your pressure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen. FREEZE DAMAGE IS NOT COVERED BY WARRANTY. 1. Stop the pressure washer, squeeze spray gun trigger to release pressure. 2. Detach water supply hose and high pressure hose. 3. Turn on the machine for a few seconds, until remaining water exits. Turn pump off immediately. 4. Do not allow high pressure hose to become kinked. 5. Store the machine and accessories in a room which does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will result in damage to your pressure washer.
After Extended Storage CAUTION: Prior to restarting, thaw out any possible ice from pressure washer hoses, spray gun or wand.
21 SNG Dealer's • 9.801-512.0 • Rev. 11/13
Troubleshooting Guide PRESSURE WASHER
TROUBLESHOOTING PROBLEM
POSSIBLE CAUSE
SOLUTION
WATER TEMPERATURE TOO HOT
Incoming water to machine warm or hot
Lower incoming water temperature.
Gas pressure too high
See specifications for proper gas pressure.
Detergent line sucking air
Tighten all clamps. Check detergent lines for holes.
Defective high limit switch
Replace.
Incorrect burner nozzle size
See serial plate.
Insufficient water supplied
Check water GPM to machine.
Restricted water flow
Check nozzle for obstruction, proper size.
PRESENCE OF WATER IN OIL
Oil seal worn
Check and replace if necessary.
High humidity in air
Check and change oil twice as often.
WATER DRIPPING FROM UNDER PUMP
Piston packing worn
Check and replace if necessary.
O-Ring plunger retainer worn
Check and replace if necessary.
DETERGENT NOT DRAWING
Air leak Tighten all clamps.
Check detergent lines for holes.
Detergent metering valve packing not tight or packing worn
Tighten nut. Replace valve or packing.
Filter screen on detergent suction hose plugged
Clean or replace.
Dried up detergent plugging metering valve
Disassemble and clean thoroughly.
High viscosity of detergent
Dilute detergent to specifications.
Restriction behind float tank screen removed
Install restriction.
Hole in detergent line(s)
Repair hole.
Strainer basket plugged
Remove and clean.
Connections on selector valve loose
Put teflon tape on all pipe connections.
Detergent solenoid not opening (where applicable)
Check flow switch, replace detergent solenoid.
Pump sucking air
Check water supply and possibility of air.
Valves sticking
Check and clean or replace if necessary.
Unloader valve seat faulty
Check and replace if necessary.
Nozzle incorrectly sized
Check and replace if necessary (See serial plate for proper size).
Worn piston packing
Check and replace if necessary.
Valves worn
Check and replace if necessary.
Blockage in valve
Check and replace if necessary.
Pump sucking air
Check water supply and air seepage at joints in suction line.
Worn piston packing
Check and replace if necessary.
Air in suction line
Check water supply and connections on suction line.
Broken or weak inlet or discharge valve springs
Check and replace if necessary.
Excessive matter in valves
Check and clean if necessary.
Worn bearings
Check and replace if necessary.
PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION FLUCTUATING PRESSURE
PUMP NOISY
22
SNG Dealer's • 9.801-512.0 • Rev. 11/13
PROBLEM
POSSIBLE CAUSE
SOLUTION
OIL
Oil seal worn
Check and replace if necessary.
Faulty pressure gauge
Install new gauge.
Insuffient water supply
Use larger garden hose. Clean filter washer at water inlet.
Old, worn or incorrect spray nozzle
Match nozzle number to machine and /or replace new nozzle.
Belt Slippage
Tighten or replace. Use correct belt.
Plumbing or hose leak
Check plumbing system for leaks. Retape leaks with teflon tape.
Faulty or misadjusted unloader valve (where applicable)
Adjust unloader for proper pressure. Install repair kit when needed.
Worn packing in pump
Install new packing kit.
Fouled or dirty inlet or discharge valves in pump
Clean inlet and discharge valve.
Worn inlet or discharge valves
Replace with valve kit.
Obstruction in spray nozzle
Remove obstruction.
Leaking pressure control valve (where applicable)
Rebuild or replace as needed.
Detergent metering valve left open sucking air or faulty metering valve
Close and /or replace metering valve.
Slow motor RPM
Check incoming voltage.
Improper size of gas lines
See sizing gas lines.
Low gas pressure
Increase gas pressure to machine.
Improper pressure regulator
Specify BTU, building gas pressure 11 w.c.i. to machine for correct sizing of regulator.
Low gas pressure
Increase gas pressure
Soot buildup on coils not allowing heat transfer
Clean coils.
Improper burner nozzle
See serial plate.
DRIPPING LOW OPERATING PRESSURE
LOW WATER TEMPERATURE
SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
23
Troubleshooting Guide PRESSURE WASHER
TROUBLESHOOTING PROBLEM
POSSIBLE CAUSE
SOLUTION
FLOW & BURNER SWITCH ON; NO SPARK, NO PILOT GAS
A. No main power
With power switch on, open trigger on spray gun and set your test meter to the 24 volt scale. Probe terminals 24V and 24V(GND). If you do not read 24 volts, the problem is not the ignition system. Perform normal system checks of main power, transformer, thermostat and the limit control. If you do read 24 volts at TH and GND, the problem is in the ignition system. Check for loose or defective wiring. If wiring is good, replace the ignition control unit.
B. Faulty transformer C. Faulty burner & flow switch D. Faulty ignition control unit
HAVE SPARK, NO PILOT GAS FLOW
Main gas supply turned off
Set test meter to 24 volt scale. 1. Be sure main gas valve (gas cock or selector arm) is turned on. 2. With gas on and system sparking, probe terminals PV and 24V(GND). If pilot gas does not flow with 24 volts at these terminals, replace gas valve. 3. Probe terminals PV and MV/PV. If 24 volts not present, replace ignition control box.
HAVE PILOT GAS, NO SPARK
A. Defective ignitor/ sensor and or its wiring
Set test meter to ohm scale.
B. Faulty ignition control unit
2. Touch one meter probe to the tip of the ignitor/ sensor rod in the pilot. Touch the other probe to the quick connect at the other end of ignitor/ sensor wire.
1. Disconnect the wire from the IGN terminal on the ignition control unit.
3. If you have continuity from the tip of the ignitor/ sensor rod to the connector and no spark, replace the ignition control unit. 4. If you do not have continuity through wire and the ignitor/sensor, check for a loose wire connection in the wire. Repair as needed. 5. Check to see if spark shorts to burner ring through a cut in the ignitor wire.
24
SNG Dealer's • 9.801-512.0 • Rev. 11/13
PROBLEM
POSSIBLE CAUSE
SOLUTION
HAVE PILOT FLAME, MAIN BURNER WILL NOT TURN ON
Faulty main valve coil in the gas valve
Set test meter to 24 volt scale.
Faulty ignitor/sensor and/or its wiring
With pilot flame on ignitor/sensor, probe terminals MV and MV/PV on the ignition control unit. If you read 24 volts here, but not at the gas valve, there is a loose wiring connection. Repair or replace as needed.
Ground wire not attached to machine chassis
If you do read 24 volts at MV and MV/PV and the pilot flame is impinging on the ignitor/sensor rod, the problems may be:
Faulty ignition control unit
a. Faulty ignitor/sensor and/or its wiring. b. Faulty ignition control unit. Set test meter to the ohm scale. Turn burner switch off. Check continuity through the green ground wire and its connections. Reconnect the ignitor/sensor wire and the ground wire.
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
Turn burner switch on. With the pilot burning and the flame on the ignitor/sensor rod, the main burner should turn on. If it does not, replace the ignition control unit. SHORT-CYCLING OF MAIN BURNER. MAIN BURNER TURNS OFF BEFORE THE BURNER SWITCH OR FLOW SWITCH IS TURNED OFF
Draft condition pulls flame from ignitor/sensor rod.
Check the thermostat by bypassing at terminals P1 & 1. Set thermostat high. With main burner on, observe the pilot flame impingement on the ignitor/sensor.
Faulty thermostat or water temperature is too high
If pilot flame is small and draft condition pulls flame from ignitor sensor rod, the burner will turn off and then on again. a. Adjust pilot flame higher or clean pilot oriface. b. Bend ignitor/sensor rod closer to pilot flame. If flame impingement on the ignitor/sensor is stable and the system short-cycles, check the limit switch. Set test meter to 110 volt scale; a. When the system cycles off, probe the switch terminals of the limit switch. b. If you read 24V accross the switch terminals the limit switch is open. Replace the limit switch. A pilot flame set too high will also cause burner to short cycle. Pilot flame lifts over ignitor/sensor.
SNG Dealer's • 9.801-512.0 • Rev. 11/13
25
PRESSURE WASHER DEALER’S MANUAL
MAINTENANCE AND SERVICE Spray Nozzles: Each machine is equipped with one or more spray nozzles, depending on the model. Different spray nozzles are calibrated for each machine, depending on the flow and pressure of that particular model. Spray nozzles vary in bore size and angle of spray. Popular spray angles are 0°, 15°, 25°, 40°. When ordering, please specify size and angle of nozzle. Nozzle size for each machine is located on the serial plate.
Unloader Valves: Unloader valves relieve pressure in the line when a spray gun is closed. Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may be necessary to maintain correct pressure. For valve adjustment contact your nearest dealer or call technical support. Tampering with the factory setting may cause personal injury and/ or property damage, and will void the manufacturer's warranty.
Winterizing Procedure: Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors under freezing conditions. It is necessary to protect your machine against freezing when temperatures drop below 32° F. Siphoning a small amount of antifreeze into the system is recommended. This is done by pouring a 50-50 mix of antifreeze and water into the float tank and then siphoning 100% antifreeze through the detergent line with the pump on. If compressed air is available, an air fitting can be screwed into the float tank strainer fitting, and by injecting compressed air, all water will be blown out of the system. The use of a draft diverter will prevent the wind chill factor from freezing the coil.
Pumps: Use only SAE 20/40 weight non-detergent oil. Change oil after first 50 hours of use. Thereafter, change oil every three months or at 500 hour intervals. Oil level should be checked through use of the dipstick found on the top of the pump or by the red dot visible through the oil gauge window. Oil should be maintained at that level.
HEATING COILS To Check Water Heater Coil for Leaks: With the main burners “OFF” start the pumping unit and allow it to run for a few minutes. Check into the burner compartment with a drop light or flashlight. If no leaks are visible, then water dripping from coils is condensation from the flue gases when the burners are on.
Condensation from Heating Coil: When cold water is being pumped into the water heater coils, and the burners are on, condensation will form on the coils and drip down into the burner compartment, giving the appearance of a leaking coil, particularly on cold humid days.
Deliming Coils:
Low Pressure Diagnosis:
In alkaline water areas, lime deposits can accumulate rapidly inside the coil pipes. This growth is increased by the extreme heat build up in the coil. The best prevention for liming conditions is to use high quality cleaning detergents. In areas where alkaline water is an extreme problem, periodic use of Mongoose Coil Conditioner (part # 8.914-296.0) will remove lime and other deposits before coil becomes plugged. (See the following instructions for use of Coil Conditioner.)
(Machines with spray gun)
Periodic flushing of coils is recommended.
Refer to Troubleshooting Chart for low pressure. If the trouble is found to be either the unloader or the pump, your next step is to determine which is the problem. This can be done by eliminating the unloader from the system and attaching the 50' discharge hose directly to the pump. If high pressure is developed in this manner, the pump is good and the unloader needs to be repaired or replaced. If low pressure is still present, then the pump needs repairing.
1. Fill a container with 2 gallons of water, then add 1 lb. of deliming powder. Mix thoroughly.
CAUTION: When using this procedure to test components keep the spray gun open at all times.
High Limit Hot Water Thermostat: 26
should exceed its operating temperature, the high limit control will turn the burner off until the water cools.
For safety, each machine is equipped with a high limit control switch. In the event the temperature of the water
2. Remove nozzle from spray gun assembly and put spray gun into container. Secure the trigger on the spray gun into the open position. 3. Attach a short section (3-5 ft.) of garden hose to machine to siphon solution from an elevated container, or add mixture to the float tank. Turn pump switch on allowing solution to be pumped through coils and back into the container. Solution should be allowed to circulate 2-4 hours. 4. After circulating solution, flush entire system with fresh water. Reinstall wand assembly to spray gun.
SNG Dealer's • 9.801-512.0 • Rev. 11/13
GAS VALVE REGULATOR ADJUSTMENT Adjustment of the built-in regulator isn’t normally necessary, since it is preset at the factory. However, field adjustment may be accomplished as follows:
Lines To Pilot Light
On/Off Switch
Gas Valve Regulator Adjustment Outlet
Inlet View 98015120-26
Manifold Pressure Adjustment Screw Under Cap
All propane fired machines operate on vapor propane fuel only. They are designed to operate at a pressure of 11 w.c.i. (between 1/3 and 1/2 of one psi), and are often operated at even higher pressures when extra heat is needed. Exterior regulators are needed to control gas pressure. Propane bottles are not included with the machine. A pressure regulator should be installed between propane bottle and gas valve.
Propane Cylinder Capacity An important consideration with propane systems is the capacity of the supply cylinder relative to the needs of the burner. The burner operates on propane as a vapor gas. As gas is used from the propane cylinder, the liquid in the cylinder boils to maintain vapor gas pressure. This boiling process cools the liquid, and in a heavy, continuous-demand situation, the liquid temperature can fall to the point at which it cannot provide vapor gas as rapidly as is needed. In this case, it may be necessary to warm the propane cylinder by directing a warm spray, not over 120°F, on the cold cylinder or by manifolding two propane bottles together to increase total vaporization capacity. It is recommended that a minimum 100 lb. vapor propane bottle be used on the machine, depending on the length of running time desired.
DEALER’S MANUAL
1. Attach manometer at pressure tap port. 2. Remove regulator adjustment screw cap. 3. With a small screwdriver, rotate the adjustment screw clockwise to increase or counterclockwise to decrease gas pressure. 4. Replace regulator adjustment screw cap (see Figure 5). Figure 5 Gas Valve Regulator Adjustment
Gas Pressure Requirements
PRESSURE WASHER
MAINTENANCE & SERVICE
BURNER FEATURES Operated Automatic Valve
Pressure Relief Valve Each machine is equipped with a relief valve to relieve pressure in the system when higher than normal operating pressures are encountered. If operating pressure of machine is found to be normal and relief valve continues to leak, repair or replace the valve. CAUTION: Relief valve can become obstructed by deposits and must be unscrewed at least once per year to allow discharge.
PROPANE GAS General Safety Precautions Have a qualified gas service person assist in any gas burner installation or service. Few maintenance people or mechanics are knowledgeable in gas controls or related safety practices. Propane gas is heavier than air; unburned propane gas will gravitate to the floor rather than rise out of the stack. Hence, adequate floor space and good ventilation are especially important with propane systems.
This machine is equipped with an Intermittent Pilot Ignition System. This system is designed to eliminate the need for a constant burning pilot. Lighting of the pilot is accomplished through electronic spark ignition each time the burner switch is turned on. Do not attempt to light the appliance manually as a burn injury or electrical shock may result. The pilot light will remain on and the main gas valve is turned off when the spray gun is closed.
Care of Main Burner Due to condensation from heater coils dripping down on the burners, scale build-up may occur in the burner jet orifices. 1. TO REMOVE BURNER MANIFOLD FROM WATER HEATER COIL: Turn off the gas to the main burner by turning the knob to the “OFF” position on the gas valve and the main gas supply. Disconnect the pilot and ignition lines from the gas valve. Disconnect union in main burner line below thermostat. Slide burner manifold out through shell opening.
SNG Dealer's • 9.801-512.0 • Rev. 11/13
27
PRESSURE WASHER DEALER’S MANUAL
MAINTENANCE & SERVICE 2. TO CLEAN BURNER JETS: Select proper size drill for type gas involved. Use pin vise to hold drill and ream out each jet orifice. CAUTION: Do not ream out orifices to a larger size. If the water heater will be exposed to freezing weather, an anti-freeze solution should be circulated through the coil by whatever means are available for the particular system the water heater is used on.
To Adjust Pressure Regulator Adjustment of the pressure regulator is not normally necessary since it is preset at the factory. However, field adjustment may be accomplished as follows: 1. Manometer attachment may be accomplished at the pressure tap plug. 2. Remove regulator adjustment screw cap (see Figure 5, page 23). 3. With small screwdriver, rotate adjustment screw clockwise to increase, or counterclockwise to decrease pressure. 4. Replace regulator adjustment screw cap.
28 SNG Dealer's • 9.801-512.0 • Rev. 11/13
BASIC FACTS Based on 60°
Butane
Formula
C3H8
C4H10
Vaporization Point (°F)
-43.7
31.1
Specific Gravity (Vapor)
1.522
2.006
Specific Gravity (Liquid)
0.508
0.584
Lbs. per Gal. (Liquid)
4.23
4.87
BTU per Cu. Ft. (Vapor)
2.563
3.39
BTU per Gal. (Liquid)
91.547
102.032
BTU per Lb. (Liquid)
21.591
21.221
Cu. Ft. per Lb. (Liquid)
8.607
6.53
Cu. Ft. per Gal. (Liquid)
36.45
31.8
Octane Number
125
91
Molecular Weight
44.09
58.12
1 Cu. Ft. NG Approx 1000 BTU
To Calculate Running Cost:
DEALER’S MANUAL
Propane
PRESSURE WASHER
MAINTENANCE AND SERVICE
1,000 BTU = 1 Cu. Ft. 100 Cu. Ft. = 1 Therm 1 Therm = 1 Hour Cost of Gas per Therm = Cost to Run
Example Using Natural Gas at 50¢ Therm:
400,000 BTU Machine 400 Cu. Ft.
(400,000 / 1,000)
4 x 50¢ = $2.00 / Hour to Run
((400 / 100) x cost of gas)
29 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
MAINTENANCE AND SERVICE PRESSURE EQUIVALENTS
Simply stated, pressure is the force exerted by a gas or liquid attempting to escape from a container. It is useful to know how strong this “attempt to escape” is. Pressure can be measured with a manometer or with a pressure gauge. At the lower levels, it is expressed in water column inches i.e. 11 w.c.i. Higher pressures are expressed in terms of the force exerted against a square inch of area, for example, 125 lbs. per square inch (125 psi). 1" Water Column
=
11" Water Column
=
1 lb./sq. in.
=
1 Std. Atmosphere
=
50 oz./sq. in. 11" Water Column
=
6.35 oz./sq. in.
4 lb./sq. in. 1 lb./sq. in.
=
27.71" Water Column
14.73 lbs./sq.in 1" Mercury
=
.39 lb./sq. in
14.73 lbs./sq. in.
OIL CHANGE RECORD Date Oil Changed Month/ Day/Year
Estimated Operating Hours Since Last Oil Change
30 SNG Dealer's • 9.801-512.0 • Rev. 11/13
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions. MAINTENANCE SCHEDULE
Pump Oil
Annually Inspect
Daily inspect the oil level
Change
After first 50 hours, then every 500 hours or annually
Clean Burner Filter
Annually
Remove Burner Soot From Heating Coil
Annually
Check Belt Tension
Monthly
Descale Coil
Annually - (more often if required)
Replace High Pressure Nozzle
Every 6 months
Replace Quick Connects
Annually
Clean Water and Chemical Screen/Filter
Weekly
Clean Float/Supply Tank
Every 6 months
Replace HP Hose
If there is any sign of wear
Grease Motor
Every 10,000 hours
Check Burner Pilot Jets
Annually
Pressure Relief Valve
Annually
DEALER’S MANUAL
Replace Fuel Lines
PRESSURE WASHER
PREVENTATIVE MAINTENANCE
31 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 FRAME ASSEMBLY
1
7
DEALER’S MANUAL
8 22
9
13
10 5 12
10
11
8
11 8
8
8
98015120-27
32 SNG Dealer's • 9.801-512.0 • Rev. 11/13
10
5
4
3
3 14 4 4
6
4
6
4
2
8
ND OU GR
61 0
3
41 21
2 01
4 6
8
DEALER’S MANUAL
10
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 FRAME ASSEMBLY
4
See Electrical Box assembly for Details
8
4 15
18
4
17
22
16
19
4 20 23
98015120-28
8 21
33 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 PARTS LIST ITEM PART NO.
DESCRIPTION
1
8.921-387.0
Panel Support, Top Coil
QTY 1
2
8.921-386.0
Panel Support, Top Pump
1
3
8.921-389.0
Bracket, Door Latch
6
4
8.753-398.0
Rivet, 3/16 LPST
28
5
8.718-625.0
Bolt, 5/16-18 x 3/4 CRRG
25
6
9.802-778.0
Nut, 5/16" Whiz Loc
12
7
8.920-695.0
Rail, pump NG/SM
1
8
8.753-397.0
Rivet, 1/4" PRST
67
9
8.920-696.0
Base Plate, Coil NG/SM
1
10
8.921-406.0
Post, frame, NG/SM
4
11
8.921-407.0
Rail, Coil/Pump NG/SM
2
12
8.921-394.0
Bracket, Pump/Coil Center
1
13
8.921-404.0
Post, center, front, NG/SM
1
14
8.921-405.0
Post, center, rear, NG/SM
1
15 9.802-778.0 9.802-781.0
Nut, 5/16" Whiz Loc Nut, 3/8" Whiz Loc
25 4
16
8.718-625.0 8.753-546.0
Bolt, 5/16"-18 x 3/4" CRRG Bolt, 3/8" x 1" CRRG
4 4
17
8.718-873.0 8.751-125.0
Nut, Retainer, 5/16" Nut, Retainer, 3/8"
8 5
18
8.920-699.0
Plate, motor, NG/SM
1
19
8.706-547.0
Grommet, 1/2"x 1"x 1/2"
12
20
8.921-385.0
Mirror
1
21
8.921-383.0
Base, NG/SM
1
22
8.706-534.0
Grommet, 2" rubber
3
23
8.802-103.0
Bushing, 5/8" Snap
1
34 SNG Dealer's • 9.801-512.0 • Rev. 11/13
4
3
To Coil Inlet
24
To Unloader Valve
20
22
12
21 1
9
23
13
5
2
17
DEALER’S MANUAL
F F
N
O
O
11
14
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 BURNER ASSEMBLY
11 25 10
98015120-41
18
16 6 15
9
7
19
8 8
7
NG 4-2000, 4-2200, 4-3000 5-2300, 5-3000 BURNER PARTS LIST ITEM PART NO.
DESCRIPTION
QTY
1 8.718-055.0 8.725-894.0 8.718-060.0 8.753-526.0
Burner Ring x 44 w/# 54 Nozzles (4-2, 4-22, 4-3 Natural Gas) 1 Burner Ring x 44 w/# 52 Nozzles (5-23, 4-22, 5-3 Natural Gas) 1 Burner Ring x 44 w/# 63 Nozzles (4-2, 4-22, 5-3 LP) 1 Burner Ring x 44 w/# 69 Nozzles (5-23, 5-3, 5-3 LP) 1
2
9.803-560.0
Screw, 3/8" x 2" Whiz Loc
3
8.920-698.0
Spacer, Bracket, Ring NG/SM 1
4
9.802-781.0
Nut, 3/8" Whiz Loc
5
8.920-697.0
Bracket, Burner ring NG/SM 1
6
9.803-561.0
Nipple, 3/4" x 5" black pipe
1
7
9.802-027.0
Elbow, 3/4" 90°, Pipe
2
8
9.802-019.0
Nipple, 3/4" x 2" black pipe
2
9
9.802-049.0
Union, 3/4" black pipe
2
10
9.802-021.0
Nipple, 3/4" x 9" black pipe
1
11
8.706-184.0
Elbow, 3/4" street, Pipe
2
1 1
ITEM PART NO.
DESCRIPTION
12
Nipple, 3/4" x 14" black pipe 1
8.753-465.0
QTY
13 9.803-616.0
Valve, 3/4" NG, 24V, Honeywell
1
14
9.802-017.0
Nipple, 3/4" x Close
1
15
8.921-410.0
Rod, .625 x 4.250
1
16
8.921-392.0
Bracket, Hinge
1
17
9.803-551.0
Screw, 5/16 Whiz Loc
1
18
8.718-897.0
Nut, 5/16 Extruded
1
19
8.718-870.0
Nut, 5/8 Push
2
20
9.802-718.0
U-Bolt 5/16 x 1
1
21
8.706-319.0
Nipple, 1/2 JIC x 1/2 FPT
1
22
9.802-911.0
Tubing, Aluminum
36
23
8.918-425.0
Hose, 3/8 x 29"
1
24
9.802-015.0
Nipple, 1/2" x 4" Pipe
1
25
8.753397.0
Rivet, 1/4" PRST
4
Not Shown 35
SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 COIL ASSEMBLY 2 12 10 9 11
1
DEALER’S MANUAL
3
15 8 13 14
24
28
30 27
32
29
4 See Burner Assy. Illus. For Detail
31
5
6
F
F
N
O
O
7
21
22
23
18
98015120-29
20
21
17
25
26
19
36 SNG Dealer's • 9.801-512.0 • Rev. 11/13
16
DESCRIPTION
QTY
1
8.753-493.0
Start Collar 10"
1
2
8.930-140.0
Insulation, Top Head,
1
3
8.921-388.0
Retainer, Insulation Coil Top 1
4
8.753-466.0
Insulation, Blanket
1
5
8.921-380.0
Wlmt, Coil, 20" gas NG/SM
1
6
9.802-767.0
Screw, 3/8 x 3/4 Whiz Loc
3
7
9.802-781.0
Nut, 3/8 NC Whiz Loc
3
8
9.184-030.0
Spacer, Rupture Disk
1
9
9.149-003.0
Manifold Coil Outlet Discharge 1
10
9.802-039.0
Elbow, 1/2" JIC x 3/8 NPT
1
11
8.706-248.0
Plug, 3/8" Allen
1
12
9.196-012.0
Screw, 10-24 x 1/4" HEX
1
13 8.707-019.0
Push-On 1/2" Barb x 3/8 MPT
1
14
9.802-259.0
Hose 1/2" Push-On
15
8.725-944.0
Rupture Disk 8000 PSI Red 1
16
8.715-967.0
Wire, NTW 16 GA, Green
DEALER’S MANUAL
ITEM PART NO.
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000 5-2300, 5-3000 COIL PARTS LIST
40" 36"
17 8.726-103.0
Screw, 1/4"-20 x 5/8" Whiz Loc
4
18
8.718-817.0
Nut, 1/4" Whiz Loc
4
19
9.802-171.0
Coupler, 3/8 Plug Male
1
20
8.706-294.0
Bushing 1/2" x 3/8" steel
1
21 8.912-530.0
Wlmt, Plate Discharge Coupling
2
22
9.802-014.0
Nipple, 1/2" x 3"
1
23
9.802-043.0
Elbow, 1/2" JIC x 1/2" FEM
1
24
8.918-211.0
Hose, 3/8 x 40", 2-Wire
1
25
9.802-146.0
Swivel, 1/2" x MP 3/4" GHF
1
26
9.802-128.0
Nipple, 1/2" x JIC 1/2" MPT
1
27
8.921-411.0
Shield, pilot , NG/SM
1
28
9.803-610.0
Pilot, ignitor, NG
1
29
9.802-772.0
Screw, 10/32" x 1/4"
2
30 8.726-103.0
Screw, 1/4"-20 x 5/8" Whiz Loc, Black
2
31
8.718-817.0
Nut, 1/4" Whiz Loc
2
32
8.920-908.0
Cable, ignition, 37"
1
Not Shown
37 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 FRAME ASSEMBLY 1
7
DEALER’S MANUAL
22
11
22
13
10
9
5 12
10
8 8
9
8
8
98015120-42
38 SNG Dealer's • 9.801-512.0 • Rev. 11/13
4
5
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 FRAME ASSEMBLY 10
3 4 3
6 6
14
4
2
10
4
5
3
See Electrical Box assembly for Details
GRO
DEALER’S MANUAL
8
UND
4
8
4
18
15
23
24 25
17
16
19 20 19 8
21
26
98015120-43
23
39 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
NG 6-3200, 8-3200, 10-3000 PARTS LIST ITEM PART NO.
DESCRIPTION
1 8.921-642.0
Panel, Support, Top, Coil Side, NG/LM 1
QTY
2 8.921-643.0
Panel, Support, Top, Pump Side, NG/LM
3
8.921-389.0
Bracket, Door Latch, NG/LM 6
4
8.753-398.0
Rivet, 3/16" LPST
1 43
5 8.718-625.0
Bolt, 5/16' x 18 x 3/4', NC CRRGE ANC (6159) 25
6
9.802-778.0
Nut, 5/16" Whiz Loc Flange 35
7
8.921-634.0
Rail, Pump, NG/LM
1
8
8.753-397.0
Rivet, 1/4" PRST
79
9
8.921-632.0
Rail, Coil/Pump, NG/LM
2
10
8.921-629.0
Post, Frame, NG/LM
4
11
8.921-641.0
Base Plate, Coil, NG/LM
1
12 8.921-633.0
Bracket, Pump/Coil, Center NG/LM
1
13
8.921-630.0
Post, Center, Front, NG/LM
1
14
8.921-631.0
Post, Center, Rear, NG/LM
1
15 9.802-781.0
Nut, 3/8" NC, Whiz Loc Flange
10
16 8.753-546.0
Bolt, 3/8- 16 x 1" Carriage ZNC
4
17
8.751-125.0
Nut, 3/8 Push, Bolt Retainer 5
18
8.921-651.0
Plate, Motor, NG/LM
1
19
8.706-547.0
Grommet, 1/2' x 1' x 1/2
12
20
8.921-385.0
Mirror
1
21
8.921-627.0
Base, Half, Front, NG/LM
1
22 8.706-534.0
Grommet, 2"Rubber, Water Blaster 2
23
8.921-628.0
Support, Base, NG/LM
2
24
8.921-626.0
Base, Half, Rear, NG/LM
1
25 8.912-530.0
Assy, Plate, Discharge Coupling, VNG
2
26
Bushing, 5/8" Snap
9.802-103.0
40 SNG Dealer's • 9.801-512.0 • Rev. 11/13
4
3
1
17
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 BURNER ASSEMBLY 26
To Coil Inlet
29 27
23
26
28 12
25
21
13
NE
HO YW EL L
5
LO
HI
9
11
31
DEALER’S MANUAL
30
20
2
See Detail 11
14
16 19 98015120-46
15
10
18 24
11
6 22
8
9
NG 6-3200, 8-3200,10-3000 BURNER PARTS LIST ITEM PART NO.
QTY
ITEM PART NO.
DESCRIPTION
1 8.718-059.0 Burner Ring x 44 w/ #50 Nozzles, (6-3200 Natural Gas) 1 8.750-102.0 Burner Ring x 44 w/ #56 Nozzles,(6-3200 Liquid Propane) 8.749-968.0 Burner Ring x 88 w/ #52 Nozzles, (8-3200, 10-3000 Natural Gas) 1 8.753-527.0 Burner Ring x 88 w/ # 60 Nozzles, (8-3200, 10-3000 Liquid Propane) 1
DESCRIPTION
13 8.718-050.0
Valve 1", Natural Gas 24V, Large
1
14
8.706-118.0
Nipple, 1" Close, 3500 PSI
1
15
8.921-410.0
Rod, 0.625 x 4.250
1
16
8.921-393.0
Bracket, Hinge, Burner Ring NG 1
17
9.802-718.0
U-Bolt, 5/16 x 1", Pipe
18
8.718-897.0
Nut, Extruded U-Nut, 5/16 -18
19
8.718-870.0
Nut, .61 x 18, Push Flat
2
2 9.803-560.0
Screw, 3/8" x 2", Whiz Loc Flange 1
20
9.802-911.0
Tubing, Aluminum per Inch
24
21
8.719-959.0
Nipple, 1" x 18", Black Pipe 1
3
8.920-698.0
Spacer, Bracket, Ring NG/SM 1
4
9.802-781.0
Nut, 3/8" Whiz Loc Flange
5
22 9.802-028.0 9.802-026.0
Elbow, 1" x 3/4", Black Pipe (6-3200) Elbow, 1" Black Pipe (8-3200, 10-3000)
23
1
8.921-636.0
Bracket, Burner Ring NG/LM 1
6 8.706-022.0 8.706-020.0
Nipple, 1" x 6", Black Pipe (8-3200, 10-3000) 1 Nipple, 3/4" x 6", Black Pipe (6-3200) 1
7 9.802-026.0
Elbow, 1", Black Pipe 90° (8-3200, 10-3000)
1
8
8.706-050.0
Nipple, 1 x 8" Black Pipe
9
8.706-323.0
Union, 1" Black Pipe
10
8.706-021.0
11
8.706-183.0
12 8.918-227.0
9.802-128.0
QTY
1
1 1
Nipple, 1/2" JIC x 1/2" MPT
1
24 8.706-047.0
Bushing, 1-1/4' x 1" Steel (8-3200, 10-3000)
1
25
8.753-397.0
Rivet, 1/4" PRST
4
26
8.706-878.0
Nipple, 1/4" x 1/8"
2
1
27
8.706-865.0
Plug, 1/4"
1
2
28
8.706-858.0
Tee, 1/4" Street
1
Nipple, 1" x 11" Black Pipe
2
29
9.803-612.0
Solenoid, Pilot Valve
1
Elbow, 1" Street, 90°, Black
2
30
9.803-551.0
Screw, 5/16" x 3/4"
1
Hose, 1/2" x 36", 2 Wire, Pressure Loop
1
31
8.706-019.0
Nipple, 1" x 5", Black Pipe
1
SNG Dealer's • 9.801-512.0 • Rev. 11/13
41
DEALER’S MANUAL
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 COIL ASSEMBLY
2 27
26
3
1 9 4
6
7
31 See Burner Assy. Illus. For Detail
28
8
23
22
5
NE
HO LO
HI
L
EL
YW
17
29
16
15
18 30 24 19 25
10
14
11 12 13
42 SNG Dealer's • 9.801-512.0 • Rev. 11/13
98015120-47
20
21
DESCRIPTION
1
Start Collar 12"
1
2 8.753-549.0
Insulation, Top Head, 30"OD x 12"ID Fiberglass
1
3 8.921-650.0
Retainer, Insulation Coil Top, NG/LM 1
4 8.753-540.0
Insulation, Blanket 1" THK x 39" W x 90" L 1
5
8.921-826.0
Wlmt, Coil Assy, NG/LG
1
6
8.921-411.0
Shield, Pilot, NG/LM
1
7
9.803-610.0
Pilot, Ignitor, P, NG
1
8
9.803-562.0
Cable, Ignition, 48"
1
8.753-494.0
QTY
9 8.726-103.0
Screw, 1/4-20 x 5/8", Whiz Loc Black CAD 2
10
Elbow, 1/2 FEM 90°
8.706-172.0
1
DEALER’S MANUAL
ITEM PART NO.
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 COIL ASSEMBLY PARTS LIST
11 8.706-236.0 Tee, 1/2", Street-P/N-TF3759X8 1 12 9.802-015.0
Nipple, 1/2" x 4 GALV SCH 80 MPT 1
13 8.912-530.0
Wlmt, Plate Discharge Coupling VNG
14 8.712-187.0
Switch, SNAP, 275 DR HI-Limit
1
15
Hose 1/2" Push-On/FT
1
16 8.707-019.0
Push-On, 1/2" Barb x 3/8" MPT
1
17
9.184-030.0
Spacer, Rupture Disk
1
18
9.802-259.0
2
8.725-944.0
Rupture Disk, 8000 PSI, Red 1
19 9.802-036.0
Nipple, 1/2" JIC x 3/8" MPT, Steel 1
20
Wire, MTW 16 GA, Green/FT 5
8.715-967.0
21 9.802-772.0
Screw, 10/32" x 1/4", HWH Roloc, ZN
22 9.802-911.0
Tubing, Aluminum, 600"/RL1/4" 37-961464, PER 24
23
9.802-775.0
Nut, 1/4" Flange, ZN
24
8.706-248.0
Plug, 3/8" Allen Counter Sunk 1
25
9.149-003.0
Manifold Coil Outlet Discharge 1
26
9.802-043.0
Elbow, 1/2" JIC x 1/2" FPT
1
27
9.802-014.0
Nipple, 1/2" x 3"
1
28
8.918-230.0
Hose, 1/2" x 70" 2 Wire
1
29
9.196-012.0
Screw, 10/24" x 1/4"
1
30
9.802-781.0
Nut, 3/8" Whiz Loc
1
Adapter Plate, Pilot Assy (6.3/32)
1
31 8.921-709.0
2
2
43 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 FLOAT TANK ASSEMBLY 15
16
7
5
4
17
6 8
2
3 19
DEALER’S MANUAL
9
11
1
8 6
12
22
19 10
15
18
14 13 t
le r In
te Wa To
21 er
ad
20
To
lo Un
98015120-30
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 FLOAT TANK PARTS LIST ITEM PART NO.
DESCRIPTION
1
9.802-259.0
Hose, 1/2" Push-On
QTY
2
9.802-151.0
Swivel, 1/2" Barb x 1/2" JIC
3
9.802-261.0
Hose, 3/4" Push-On
51" 2 52"
4
9.802-050.0
Elbow, 3/4" Barb x 3/4" MPT 90
5
9.802-131.0
Elbow, 1/2" JIC x 1/2" MPT
1
6
8.750-743.0
Bulkhead, 1/2" Polypro
2
7
8.921-390.0
Bracket, float valve NG/SM
8
8.706-467.0
Nipple, 1/2" PVC, close
9
8.706-370.0
Elbow, 1/2" FPT x FPT PVC 1
10
8.710-036.0
Valve, float, 1" Hudson
1
11
8.753-497.0
Bushing 1/2" x 1" PVC
1
12
8.753-937.0
Rivet, 1/4" PRST
2
2
ITEM PART NO.
DESCRIPTION
13
Hose, 1/2" Push-On
9.802-259.0
QTY 19"
14 9.802-151.0
Swivel, 1/2" Barb x 1/2" JIC FEM
15 9.802-128.0
Nipple, 1/2" JIC x 1/2" MPT, Pipe 2
16
8.707-061.0
Strainer, 1/2" basket
1
17
9.802-052.0
Bulkhead, 3/4" Polypro
1
18
8.921-824.0
Tank, Float, 2.6 gal. w/Holes 1
19
9.802-764.0
Screw, 10/32" x 3/4" Hex
2
20
9.802-695.0
Nut, 10/32" KEPS
2
21
9.802-252.0
Hose, 1/4" Braided Vinyl
2
22
8.751-823.0
Washer, 7/16 SS
1
44 SNG Dealer's • 9.801-512.0 • Rev. 11/13
2
7
3
20 6
8
2
9 5
1
10 11
17
12
let
r In
te Wa To
13 16
4 16
r
de
a nlo
U To
2
18
1
DEALER’S MANUAL
14
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 FLOAT TANK ASSEMBLY
15 2
1 1
p
To
m Pu
p
um
P To
19
98015120-33
NG 6-3200,8-3200,10-3000 FLOAT TANK PARTS LIST ITEM PART NO.
DESCRIPTION
1
Hose, 3/4" Push-On, /FT
9.802-261.0
QTY
ITEM PART NO.
DESCRIPTION
QTY
13.50
11 8.753-497.0
Bushing 1" MPT x 1/2" FPT, PVC 40
1
12
Valve, Float, 1" Hudson
1
2 9.802-152.0
Swivel, 3/4" SAE FEM, Push-On 3
3 9.802-132.0
Elbow, 3/4" MSAE x 1/2" MPT, Brass 1
13 9.802-050.0
Elbow, 3/4" Barb x 3/4" MPT PVC 90
4 9.802-252.0
Hose, 1/4" x 1/2" Braided Vinyl,/FT
14
8.751-823.0
Washer, 7/16" Flat SAE, SS 1
6
5
8.921-825.0
Tank, Plastic, 8 x 16 x 24
1
15 9.803-557.0
Elbow, 3/4" MSAE x 3/4" MPT, Brass 1
6
8.706-780.0
Nipple, 1/4" Hex Brass
2
16
9.802-052.0
Bulkhead, 3/4" Polypro
3
7
8.707-076.0 Strainer, 1/2" Basket (935168) 2
17
8.750-743.0
Bulkhead, 1/2" Polypro
1
8
8.753-377.0
Nipple, 1/2" x 3" SCH 80 PVC 1
18
8.706-899.0
Nipple, 3/4" JIC x 3/4" Pipe 1
9 8.706-370.0
Elbow, 1/2" FPT x FPT, PVC 80, 90° 1
19 9.802-753.0
Screw, 1/4"-20 x 3/4" Whiz Loc
4
10
Nipple, 1/2" PVC 80, Close
20
Bushing 3/4" x 1/4"
2
8.706-467.0
1
8.710-036.0
8.706-923.0
SNG Dealer's • 9.801-512.0 • Rev. 11/13
45
PRESSURE WASHER DEALER’S MANUAL
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000, PUMP ASSEMBLY 11
Steam Valve Option
19 16 4
ss
pa
By
10
13
9 To C
12
15
et Va erge lve nt
9
Co to ol B Flo yp at ass Ta nk
oil
To D
8
14
8 18
17
By
2
6
7
1
3
pa
ss
4 To F
loa
5
tT an
k
98015120-37
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000, PUMP PARTS LIST ITEM PART NO.
DESCRIPTION
QTY
1 8.706-984.0
Adapter 1/2" FPT x 1/2" MPT
1
2
Tee, 1/2" Street w/2 Holes
3 9.802-128.0
ITEM PART NO.
DESCRIPTION
11
QTY
9.802-458.0
Switch, Pressure N/O NPT
1
1
12 9.802-048.0
Swivel, 1/2" JIC FPT x 3/8" MPT
1
Nipple, 1/2" JIC x 1/2" MPT
2
13 9.802-036.0
Nipple, 1/2" JIC x 3/8" MPT Steel
1
4 9.802-151.0
Swivel, 1/2" Barb x 1/2" JIC FEM
14
Unloader, VRT3 w/switch
1
1
5
9.802-259.0
Hose, 1/2" Push-On
6
8.706-864.0
Plug, 1/8" Countersunk
9.803-050.0
15" 1
7 8.706-965.0
Hose Barb, 1/4" Barb x 3/8" MPT 90°
1
8
Clamp, Hose, .46 -.54 ST
2
6.390-126.0
9 9.802-252.0
Hose, 1/4 x 1/2 Braided Vinyl/FT
24"
10 9.802-632.0
Cap, Valve 24mm w/1/4" gauge port
1
8.750-955.0
15 9.802-039.0
Elbow, 1/2" JIC x 3/8" MPT, steel 1
16
9.802-129.0
Elbow, 1/2" JIC x 3/8" MPT, 1
17
8.918-425.0
Hose, 3/8" x 29"
1
18 8.706-955.0
Hose Barb, 1/4" x 1/8" MPT, 90°
1
19
See specifications (Page 64)
46 SNG Dealer's • 9.801-512.0 • Rev. 11/13
at
Flo To
3
Steam Valve Option
k
n Ta
14
17
15
18
10
To D
ete
5 12 19
13
rge
8
e
To F
8
loa
12
4 21
8
By
9
10
11
Steam Valve Option
2
16 ol
tT an
k
2
Co
Va lv
2
6
7
nt
DEALER’S MANUAL
16
2
1
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 PUMP ASSEMBLY
98015120-38
pa
ss
20
NG 6-3200, 8-3200, 10-3000 PUMP PARTS LIST ITEM PART NO.
DESCRIPTION
1
Hose, 3/4" Push-On
9.802-261.0
QTY 18"
2 9.802-152-0
Swivel, 3/4" SAE FEM Push-On
3 9.802-132.0
Elbow, 3/4" MSAE x 1/2" MPT, Brass
4
8.750-955.0
Unloader, VRT3 w/Switch
5 8.706-992.0
Adapter, 1/2" x FPT x 3/8" MPT Brass
1
6 9.802-048.0
Swivel 1/2" JIC FPT, 3/8" MPT, Steel
1
7 9.802-039.0
Elbow, 1/2" JIC x 3/8" MPT, Steel
1
8
Nipple, 3/4" JIC x 3/4" Pipe
3
9 8.706-852.0
Cross, 3/4" Female Pipe P/N-3950-12
1
10
8.706-923.0
Bushing, 3/4" x 1/4" Brass
2
11
8.706-865.0
Plug, 1/4" NPT Counter Sunk 1
8.706-899.0
12 8.706-800.0 8.706-881.0
Nipple, 3/4" Hex, Brass (8-3200,10-3000) Nipple, 3/4" x 1/2" MPT
ITEM PART NO.
DESCRIPTION
13
Tee, 3/4" Female Pipe Brass 1
8.706-846.0
QTY
14 9.802-458.0
Switch, Pressure N/O 1/4 NPT SS
1
15
8.706-958.0
Hose Barb x 1/4" MPT 90°
1
1
16
6.390-126.0
Clamp, Hose, .46 -.54 ST
2
1
17
See specifications (Page 64)
18 8.706-282.0 8.706-297.0
Bushing, 1/2" x 1/4" Steel (8-3200,10-3000) Bushing, 3/8" x 1/4" Steel (6-3200)
19 9.802-038.0 9.802-036.0
Nipple, 1/2" JIC x 1/2" MPT, Steel (8-3200,10-3000) 1 Nipple, 1/2" JIC x 3/8" MPT, (6-3200) 1
20 8.706-965.0
Hose Barb, 1/4" Barb x 3/8" MPT 90°
2
1 1
1
21 9.802-252.0 Hose, 1/4" x 1/2" Braided Vinyl 1
2 2 47
SNG Dealer's • 9.801-512.0 • Rev. 11/13
DEALER’S MANUAL
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 TENSIONER ASSEMBLY
See Pump Assy. Illus. For Detail 10
9 1 15
14
3
16
8
22
22
13
20 21 6
19
5
18
11
17
12 21 7
4
2
23 98015120-31
48 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DESCRIPTION
1 9.802-380.0 9.802-391.0 9.804-060.0
Pulley, BK 80 H (4-2000) Pulley, 2BK 100 H (4-2200, 43000, 5-2300) Pulley, 2BK 65 H (5-3000)
2 8.715-560.0 9.802-383.0 8.715-582.0
Pulley, BK 30 H (4-2000) 1 Pulley, 2BK 36 H (4-2200, 4-3000, 5-2300) 1 Pulley, 2BK 47 H (5-3000) 1
3
Bushing, H x 24mm
9.802-402.0
QTY
ITEM PART NO.
DESCRIPTION
1
12 8.753-273.0 8.715-578.0
Pulley, 2B36 SH (4-2200, 4-3000, 5-2300, 5-3000) 1 Pulley, 1B36 SH (4-2000) 1
13 9.802-781.0
Nut, 3/8" NC Whiz Lock Flange
2
14 9.802-811.0
Washer, 3/8" x 1-1/2", Fender, SAE
1
15
1 1
1
4 9.802-400.0 9.803-897.0 9.802-401.0
Bushing, H x 1-1/8" (4-2200, 4-3000, 5-2300) Bushing, H x 3/4" (4-2000) Bushing, H x 1-3/8" (5-3000)
1
5 9.802-744.0 9.802-741.0
Bolt,10mm x 20mm HH Zinc (4-2200, 4-3000, 5-2300, 5-3000) 4 Bolt, 8mm x 16mm (4-2200) 4
6 8.718-961.0 9.802-813.0
Washer, M10 Splt Ring LCK8.8 CLSS Zinc PLTD (4-2200,4-3000, 5-2300, 5-3000) Washer, 5/16 Splt Ring (4-2000)
7 8.715-705.0 8.715-707.0 8.715-708.0 8.715-702.0
Belt, BX44 (4-2000) Belt, BX47 (4-2200, 4-3000) Belt, BX48 (5-2300) Belt, BX41 (5-3000)
8 9.802-767.0
Screw, 3/8" x 3/4" NC Whiz Loc Flange
9
8.921-382.0
Arm, Self Tensioner, NG/SM 1
10
8.753-253.0
Spring, Extension
1
11
8.749-973.0
Bushing, Idler Tensioner
1
1 1
9.802-779.0
QTY
Nut, 3/8" ESNA NC
1
16 8.921-393.0
Bracket, Pulley Tensioner, NG/SM
1
17
8.753-530.0
Eye Bolt, 5/16" x 1-1/2"
1
18
9.802-778.0
Nut, 5/16" Whiz Loc Flange 25
19
9.802-722.0
Bolt, 3/8" x 1-1/4", NC HH
1
20 8.921-828.0
Bracket, Mount, Tensioner Arm, NG/SM
1
21
8.718-625.0
Bolt, 5/16"- 18 x 3/4" CRRG 3
22
9.802-778.0
Nut, 5/16" Whiz Loc Flange
3
23
8.921-205.0
Label, Motor Rotation
1
DEALER’S MANUAL
ITEM PART NO.
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 TENSIONER ASSEMBLY PARTS LIST
4 4 1 2 2 2 2
49 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
NG 6-3200, 8-3200, 10-3000 TENSIONER ASSEMBLY
See Pump Assy. Illus. For Detail 16 10 12 7
11
19
1
9 19
14
4 17 13 18
20
8
3 18 15
6
21
5
2 98015120-32
50 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DESCRIPTION
QTY
1 8.715-617.0 8.715-618.0
Pulley, 38K 70 H (6-3200, 10-3000) Pulley, 38K 80 H (8-3200)
2 8.715-607.0 8.715-608.0
Pulley, 3TB60 (6-3200, 10-3000) Pulley, 3TB62 (8-3200)
3
8.715-611.0
Pulley, #B365SH
1
4
9.802-403.0
Bushing, H x 25mm
1
5
9.803-980.0
Bushing, P1 x 1-5/8"
1
6
8.715-707.0 8.715-706.0
Belt, BX47 (8-3200,10-3000) 3 Belt, BX46 (6-3200) 3
1 1 1 1
7 8.921-648.0
Bracket, Pully Tensioner, LG/LM
1
8
Bolt, 3/8" x 1-1/4" NC HH
1
9 9.802-781.0
9.802-722.0
Nut, 3/8" NC, Whiz Loc Flange
2
10
8.921-649.0
Arm, Self Tensioner, LG/LM 1
11
9.802-779.0
Nut, 3/8" ESNA NC
1
12 9.802-811.0
Washer, 3/8" x 1-1/2" Fender, SAE
1
13
8.753-530.0
Eye Bolt, 5/16"
1
14
9.802-778.0
Nut, 5/16" Whiz Loc Flange
1
15
8.749-973.0
Bushing, Idler Tensioner
1
16
8.753-253.0
Spring, Extension
1
17 8.921-828.0
Bracket, Mount, Tensioner Arm, NG/SM
1
18
8.718625.0
Bolt, 5/16"- 18 x 3/4" CRRG 3
19
9.802-778.0
Nut, 5/16", Whiz Loc Flange 3
20 9.802-767.0
Screw, 3/8" x 3/4" NC Whiz Loc Flange
2
21
Label, Motor Rotation
1
8.921-205.0
DEALER’S MANUAL
ITEM PART NO.
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 TENSIONER ASSEMBLY PARTS LIST
51 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DEALER’S MANUAL
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 ELECTRICAL BOX ASSEMBLY 8
37 36
9
12
13,14,15,16,24
12, 27 12
9
11
31 ND
OU GR
17
26
11
12, 32
3
10
4
25
21
4
19
39 18 11
38
6
5 20 23
38
1
30 28
7 5
2
34 33 12 22
31
35
2 29 34 12
98015120-34
12
52 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DESCRIPTION
1
8.921-401.0
Face Plate, Elec Box, NG/SM 1
2
8.753-398.0
Rivet, 3/16" LPST
4
3
8.921-384.0
Box, Electrical, NG/SM
1
4
8.753-255.0
Nut, Extruded U-nut, 1/4"-20 4
5 9.802-515.0
Strain Relief, STRT, LQ TITE 3200, (876029) 1
6 9.802-518.0
Strain Relief, LT, STR, 3/4" NPT .49-.71D
1
7
Bushing, .875, P/N 2119
1
Cover, Electrical Box, Rear NG/SM
1
8.706-755.0
8 8.921-397.0
QTY
9 8.726-103.0 Screw, 1/4" x 20 5/8", Whiz Loc Blk CAD
ITEM PART NO.
DESCRIPTION
20 8.724-304.0 8.724-306.0 8.724-303.0 8.724-312.0 8.724-307.0
Overload, XTOB040DC1DP, 16.0-24.0 (4-2200B,H), (4-3000B,H), (5-2300B,H) 1 Overload, XTOB040DC1DP, 24.0-40.0 (4-2000A), (4-2200A) (4-3000A), (5-2300A) (5-3000B,H) 1 Overload, XTOB010CC1DP, 6.0-10.0 (4-2200C,F), (4-3000C,F), (5-2300C,F) 1 Overload, XTOB016CC1DP, 10.0-16.0 (5-3000C,F) 1 Overload, XTOB057DC1DP, 40.0-57.0 (5-3000A,G) 1
21
Relay, 24V DPST NO
1
10 8.716-883.0 8.716-884.0
Transformer, 208/230/460-24/ 115V, .050KVA 1 Transformer, .100KVA, 575V-24V 1
22 9.803-613.0
Module, Ignition, Electronic, Honeywell
1
23 8.718-755.0
Screw, 8/32" x 1-1/2" PHP BO
2
11 9.802-759.0
Screw, 10/32" x 1/2" BH SOC Blk
8
24 8.749-977.0
Bar, Jumper, Phoenix FBS 2-5GY
5
12
Nut, 10/32" KEPS
25
25
Fuse, 4-AMP
1
13 8.749-980.0
Terminal Block, End Cap, Phoenix
2
14 8.749-976.0
Terminal Block, Feed-Thru, Phoenix
8
26 8.933-007.0 Fuse, KTK-R-1, 600V Midget Fuse, (208/230 1PH & 3PH) 2 9.802-462.0 Fuse, KTK-R-1/2, 600V Midget Fuse, (460/575 3PH) 2
15 9.804-595.0
End Bracket, Entrelec, 103-002-26
2
27 8.718-730.0
Screw, 10/32" x 2-1/2" RND HD MCH 1
16
Terminal, Block, IDC
4
28
Label, Incoming Power
1
7"
29 8.716-460.0
Terminal, Ground Lug, LAMA6-14-Q
1
30 8.753-544.0
Terminal, Block, 3-Pole 85 AMP
1
31
Label, Ground Symbol
2
9.802-695.0
8.753-064.0
17
9.802-457.0
Din Rail, 35mm
18
9.802-457.0
Din Rail, 35mm
4
2 1/2"
19 8.724-280.0 Contactor, DP C25DNY154AL, 40 AMP (4-2000A,G) (4-2200A,G), (4-300A,G) (5-2300A,G), (5-3000B,H) 1 8.724-275.0 Contactor, DP C25DNY153TL 30 AMP (4-2200B,C,F,H) (4-3000B,C,F,H) (5-2300B,C,F,H) 1 8.724-283.0 Contactor, DP C25DNY155TL 50 AMP (5-3000A,G) 1
8.716-086.0
QTY
8.749-743.0
8.900-207.0
9.800-040.0
DEALER’S MANUAL
ITEM PART NO.
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 ELECTRICAL BOX ASSEMBLY PARTS LIST
32 9.802-762.0 Screw, 10/32" x 1-1/4" RH, SL, BLK 1 33
8.916-343.0
Label, PE/HE Tested
1
34 9.802-764.0
Screw, 10/32" x 3/4", HEX Wash SL Mach/Blk 4
35
Nut, 8/32", KEPS
9.802-785.0
2
36 9.801-608.0 9.801-626.0
Label, Fuse KTK -.50 (460V, 575V) Label, Fuse KTK-1 (208V, 230V)
37
9.801-607.0
Label, Fuse FMN-4
1
38
9.802-525.0
Locknut, 1/2"
2
39
9.802-526.0
Locknut, 3/4"
1
1 1
53 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER DEALER’S MANUAL
NG 6-3200, 8-3200,10-3000 ELECTRICAL BOX ASSEMBLY
9 37
36 8
13, 14, 15, 16, 24
12 9 17 12 27
3 18
9
ND
OU GR
4
31 11
26
32 10
19 21
25 4 38
20
39 6
5
39 23
1 7
6
28 2
34 22 30 33 35
31
12 29
34 12 12
54 SNG Dealer's • 9.801-512.0 • Rev. 11/13
98015120-44
ITEM PART NO.
DESCRIPTION
QTY
1
8.921-637.0
Face Plate, Elec Box, NG/LM 1
2
8.753-398.0
Rivet, 3/16" LPST
4
3
8.921-638.0
Box, Electrical, NG/LM
1
4
8.753-255.0
Nut, Extruded U-nut, 1/4"-20 4
DESCRIPTION
QTY
20 8.724-304.0 8.724-305.0 8.724-306.0 8.724-307.0
Overload, XTOB040DC1DP, 16.0-24.0 (6-3200C,F) Overload, XTOB032CC1DP, 24.0-40.0 (8-3200C,F), (10-3000C,F) Overload, XTOB040DC1DP, 24.0-40.0 (6-3200B,H) Overload, XTOB057DC1DP, 40.0-57.0 (8-3200B,H), (10-3000B,H)
21
Relay, 24V DPST NO
1
22 9.803-613.0
Module, Ignition, Electronic, Honeywell
1
23 8.753-580.0
Screw, 8/32" x 1-1/4" PHP BO
2
24 8.749-977.0
Bar, Jumper, Phoenix FBS 2-5GY
5
25
Fuse, 4-AMP
1
1
1
5 8.753-364.0
Strain Relief, LT, 1" NPT, Black
1
6 9.802-518.0
Strain Relief, LT, STR 3/4" NPT .49-.71D
1
7
Bushing, .875, P/N 2119
1
8 8.921-639.0
Cover, Electrical Box, Rear, NG/LM
1
9 8.726-103.0
Screw, 1/4" x 20 5/8", Whiz Loc Blk CAD 4
10 8.716-883.0
Transformer, 208/230/460V-24/ 115V, .050KVA
1
11 9.802-759.0
Screw, 10/32" x 1/2" BH SOC Blk
8
12
Nut, 10/32" KEPS
25
13 8.749-980.0
Terminal Block, End Cap, Phoenix
2
26 8.933-007.0 Fuse, KTK-R-1, 600V Midget Fuse, (208/230 1PH & 3PH) 2 9.802-462.0 Fuse, KTK-R-1/2, 600V Midget Fuse, (460/575 3PH) 2
14 8.749-976.0
Terminal Block, Feed-Thru, Phoenix
8
27 8.718-730.0
Screw, 10/32" x 2-1/2" RND HD MCH 1
15 9.804-595.0
End Bracket, EntrElec 103-002-26
2
28
Label, Incoming Power
1
16
8.753-064.0
Terminal, Block, IDC
4
29 8.716-460.0
Terminal, Grounding Lug LAMA6-14-Q
1
17
9.802-457.0
Din Rail, 35mm
7"
18
9.802-457.0
Din Rail, 35mm
30 8.753-544.0
Terminal, Block, 3-Pole, 85 AMP
1
31
Label, Ground Symbol
2
8.706-755.0
9.802-695.0
19 8.724-280.0 8.724-283.0
2 1/2"
Contactor, DP C25DNY154AL, 40 AMP (6-3200C,F), (8-3200C,F) , (10-3000C,F) 1 Contactor, DP C25DNY155TL, 50 AMP (6-3200B,H), (8-3200B,H), 10-3000B,H) 1
8.716-086.0
8.749-743.0
8.900-207.0
9.800-040.0
1
1
32 9.802-762.0
Screw 10/32" x 1-1/4" RH, SL, BLK 1
33
Label, PE/HE Tested
8.916-343.0
1
34 9.802-764.0
Screw, 10/32" x 3/4", HEX Wash SL Mach/Blk 4
35
Nut, 8/32", KEPS
9.802-785.0
DEALER’S MANUAL
ITEM PART NO.
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 ELECTRICAL BOX PARTS LIST
2
36 9.801-608.0 9.801-626.0
Label, Fuse KTK -.50 (460V, 575V) Label, Fuse KTK-1 (208V, 230V)
37
9.801-607.0
Label, Fuse FMN-4
1
38
9.802-525.0
Locknut, 1/2"
2
39
8.753-363.0
Locknut, 1"
1
1 1
55 SNG Dealer's • 9.801-512.0 • Rev. 11/13
1
3 4
DEALER’S MANUAL
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 CONTROL PANEL ASSEMBLY
Steam Valve Option 2
5
ND
OU GR
61 41
0
21
2 01
4 6
8
10
20 6
7 8
11
9
13 19
12
OUR
H/H
TAC
14 15
16 17 21
18 98015120-35
56 SNG Dealer's • 9.801-512.0 • Rev. 11/13
ITEM PART NO.
DESCRIPTION
1
9.802-188.0
Valve, metering, 1/4" Hose
2
6.390-126.0
Clamp, hose, .46-.54 ST
3
9.802-251.0
Clear vinyl hose 1/4 x 1/2"
QTY 1 2 10'
Strainer, 1/4" Brass w/Check Valve 1
5 9.802-252.0
Hose, 1/4 x 1/2" Braided Vinyl
6 9.802-064.0
Grommet, Rubber, Nozzle Holder
7 8.712-357.0 8.712-349.0 8.712-353.0 8.712-365.0
Nozzle, SAQCMEG, 0005.5 Red (4-2200, 5-3000) 1 Nozzle, SAQCMEG, 0004.5 Red (4-3000) 1 Nozzle, SAQCMEG, 0005 Red (4-2000) 1 Nozzle, SAQCMEG, 0006.5 Red (5-2300) 1
8 8.712-358.0 8.712-350.0 8.712-354.0 8.712-366.0
Nozzle, SAQCMEG, 1505.5 Yellow (4-2200, 5-3000) Nozzle, SAQCMEG, 1504.5 Yellow (4-3000) Nozzle, SAQCMEG, 1505 Yellow (4-2000) Nozzle, SAQCMEG, 1506.5 Yellow (5-2300)
9 9.712-359.0 9.712-352.0 9.712-356.0 9.712-368.0
Nozzle, SAQCMEG, 4005.5 White (4-2200, 5-3000) Nozzle, SAQCMEG, 4004.5 White (4-3000) Nozzle, SAQCMEG, 4005 White (4-2000) Nozzle, SAQCMEG, 4006.5 White (5-2300)
10
Label, Control Valves
1
11 8.750-095.0
Thermostat, 120C/240F, 2 Meter
1
12 9.802-283.0
Hour Meter 24/240V, 50/60 hz
1
13
8.921-396.0
Control Panel
1
14
9.807-573.0
Label, Control Panel NG
1
15
8.753-257.0
Light, Indicator Clear, 28V
3
16
8.712-190.0
Bezel, Plastic, Thermostat
1
17 8.718-779.0
Screw, 4mm x 6mm Pan Head
2
18 8.716-037.0
Switch, Rocker, 10 Amp/250V
2
19
8.726-103.0
Screw, 1/4" x 5/8" Whiz Loc
2
20
8.753-255.0
Nut, Extruded U-Nut 1/4"-20 2
9.807-574.0
21 8.750-097.0 Knob, Thermostat 120C/248F
24" 3
DEALER’S MANUAL
4 8.707-058.0
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 CONTROL PANEL PARTS LIST
1 1 1 1 1 1 1 1
1 57
SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 CONTROL PANEL ASSEMBLY
3
4
2
DEALER’S MANUAL
1
Steam Valve Option
2 5
10
ND
OU GR
20 6
22 7 8
11
9
12 13
OUR
H/H
TAC
14 19 15
16 21
17 18
58 SNG Dealer's • 9.801-512.0 • Rev. 11/13
98015120-45
ITEM PART NO.
DESCRIPTION
1
9.802-188.0
Valve, Metering, 1/4" Hose
1
2
6.390-126.0
Clamp, Hose, .46-.54 ST
1
3 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl
QTY
10ft
Strainer, 1/4" Brass w/Check Valve
5 9.802-252.0
Hose, 1/4" x 1/2", Braided Vinyl
32"
6 9.802-064.0
Grommet, Rubber, Nozzel Holder
3
7 8.712-369.0 8.712-378.0 8.707-760.0
Nozzle, SAQCMEG, 0007, Red (6-3200) 1 Nozzle, SAQCMEG, 0009, Red (8-3200) 1 Nozzle, #11 x 0° 1/4" MEG, (10-3000) 1
8 8.712-370.0 8.712-379.0 8.707-763.0
Nozzle, SAQCMEG, 1507, Yellow (6-3200) 1 Nozzle, SAQCMEG, 1509 Yellow (8-3200) 1 Nozzle, #11 x 40° 1/4" MEG, (10-3000) 1
9 8.712-372.0 8.712-381.0 8.707-761.0
Nozzle, SAQCMEG, 4007, White (6-3200) 1 Nozzle, SAQCMEG, 4009 White (8-3200) 1 Nozzle, #11 x 15° 1/4" MEG, (10-3000) 1
10
Label, Control Valves NG
1
11 8.750-095.0
Thermostat, 120C/240F, 2 Meter Capillary
1
12 9.802-283.0
Hour Meter, 24-240VAC 50/60HZ
1
13
8.921-640.0
Control Panel, NG/LM
1
14
9.801-585.0
Label, Control Panel, NG-L
1
15
9.807-574.0
1
8.753-257.0
Light, Indicator, Clear 28V
3
16 8.712-190.0
Bezel, Plastic, Thermostat (915390)
1
17 8.718-779.0
Screw, 4mm x 6mm Pan Head
2
18 8.716-037.0
Switch, Rocker, 10A/250V-15A/125V, 24VLT 2
19 8.726-103.0
Screw, 1/4"-20 x 5/8", Whiz Loc Blk CAD
20
Nut, Extruded U-Nut, 1/4"-20 2
8.753-255.0
2
21 8.750-097.0
Knob, Thermostat 120C/248F
1
22 9.802-171.0
Coupler, 3/8" Plug, Male Steel/Zinc (10-3000)
3
DEALER’S MANUAL
4 8.707-058.0
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 CONTROL PANEL PARTS LIST
Not Shown 59 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 PANELS & DOORS ASSEMBLY 1 19
8
5
6 19
22
D!
AU
CH
DEALER’S MANUAL
2 13
3
7
12
18
4 16 ND GROU
0 2 4
6 8
61 1 4 21 01
10
UR TACH/HO
G
IN
RN
WA
N
ENTIO
N/ATT
AUTIO
PREC
18
17
21 20
UNE TION OU RES
PLOIUTILISA BLESSU DES D’EMAVANT
E.
ATIN OPER
OR IONS MACHIN ING INJURY RUCT AL OPERAT INST GL BEFOREIN PERSON Test E.
res
RESULT outlet. DAMAG . MANUA d MAY TY proceduand ING ION test reset position grounde PROPER and be OPERAT outOPERAT “OFF” to must ER
reset READ the to properly wand the GFCI s in . IMPROP and using The d) gun switchesupply all position device. light t power water. equippe shut-off will Place GFCI (if on the “ON” 1. the use. hose, . Pilot Connec and turn in GFCIon 2. d every e andswitch the position“ON”. position providewith pressur hose pump“ON” turned high “ON” to is tested supply the Place knobswitch in Secure water ture. g. 3. t switch let control burner temperacleanin Connecwand with valvewhen burner to 4. . Graspgas place desired 5. minutes Turn tically tat to proceed position 6. water, 2-3 and automa for rinse. heatthermos nt “OFF” To e. and . deterge nt in thege water 7. g: adjuston pressur position switch Turn cleanindeterge dischar off 8. “OFF”system e to After Turn burner the 9. in relieve A. Place machin to B. switch gun Allow C. coil. pump cool e trigger Place supply. D. Squeez water E. off Turn F.
23
RISK THE AL CE READ RE REDU Y S MANU TO INJUR BEFO INE OF ATOR’ MACH BY . OPERFULLY ONLY ATORS THIS CARE . USED OPER USING BE TO FIED
QUALI
Y—
EYE- ING INJUR OF CLOTH CTIVE . RISK AND this PROTE WORN ing WEAR BE MUSToperat when e. machin
Use
OF ION. RISK YXIATventiwell ASPH in only area. lated
ment t) E ATEUR ELS. CAUSER correcte échéanle MOD L’OPER MATÉRI PEUT prise cas es sur utili(le L DE “OFF”. TION GES à une ue de terre indiqué MANUE DOMMA à chaque position UTILISA LE en électriqfuite d’essai raccord LIRE ISE au de et et testé teurs MAUVA ntationeurisation isé rigide en interrup disjonct réinitial tube les d’alime le le réinitial pompe e et être de tousle bloc la Testezres doit de IÓN tez pistolet eur sur veilleus Mettez terre. ION le l’eau. pteur 1. n, La mis OPERAC Connec à la procédu DAÑOS RAC O des Le disjonctpressio 2. coulerl’interru “ON”. est . LA mise brûleur et réglez OPE ALES faites à l’aide eur. à haute Mettez position adet du DEDE USARSE ent. “ON” disjonct en pteur PERSON modo à eau tuyau sur ES (GFCIy ES gaz sation.le DO). de ANTES tuyau fermem de l’interru a le brûleur Fixez reinicio a tierraa Tierra CIONIÓN LESION DADES. (APAGA sortie. 3. du tez rigide robinet de do NAR de tube du nt lorsque pteur OPERAC PROPIE RUC ge. Pérdida y ponerse r“OFF” Connecle DE OCASIO conecta de mientos “ON”. rse LAS 4. te A tiqueme l’interru nettoya Tenez le bouton INST L , le tomaco voulue. posición le 5. rriente procedi reinicia del MANUAPUEDE la position automa mettezture Corrien EL or en ncez los debe minutes UADA tomacopor te Tournez LEA à3 toresun do 6. r l’eau, tempéra comme acoplad a “OFF”.t 2 s’allume posición INADEC e. medianGFCI al à la nt et la sur interrup Acciona) ivo. El “ON”.chauffe tat rincez. pendan DIen : tor los energía et systèm y varilla a. de hubiera Pour ge nt brûleur déterge du llave. r l’eau 7. thermos le “OFF”.n du la la bomba (ENCEN Interrup(si disposit pistola e todos le fuente sur el nettoya , déterge “ON” la pteurévacuese. de “ON”se enciend dicho pressio Inglés) Activezle le y abra e Coloque en tor or 8. pompe la Pruebeen use. presión agua 1. Après la posición Conect . se alta Coupezl’interru machin refroidis la 9. de réduire de interrup la posición siglas rados 2. la quemad A. que de tro e el ecuado en el or en Mettez bobine sus incorpo pteur pour vez ra a. la B. gas por Laissez suminis de cuando quel’interru cada Coloqu C. pistolet desead prueba la mangue de te del quemad le ra temps tura varilla. la válvula tor prueba e Mettez ez la ticamen l’eau. DO). D. de Asegur la mangue Actionn tempera. se interrup E. el a la riente. e Coupez control automá que (APAGA Use DIDO). erá F. de ato la limpieza — fuego Conect para coloque “OFF” el 4. con perillaencend DO). SION rocie Sujete(ENCEN la se agua,el termost 5. minutos donde el “ON” e No posición ó3 EXPLO os. (APAGA la piloto r ajuste y proceda e. Coloqu en por 2 El DE áreas calenta y nte or 6. O o en “OFF” Utiliser est . DO). de enjuagu permitid — nue DIDO) agua deterge nte y quemad RIESG sean A ue liquides sistema posición product a el 7. la del OSION de el (ENCEN de limpiar: tor del er en deterge descarg s o llama a une Enciend el presión où vaporis 8. liquidosE D’EXPL bomba la only Despué el interrup pas Apague la máquin de la te 9. ín. tor aliviar RISQU A. endroits . Ne Pongaque Opera aux paraagua. B. Dejeel serpent TES OF interrup de permise C. el pistola SION. ted. tro la áreas RISK enfríe CALIEN las lanza. Ponga e suminis permit EXPLOopen D. nte y la is Presionel FICIES — where E. gatillo ESparties Cierre solame torchspray s SUPER F. or not Use s del les CHAUD — ent pistolet Do . aislada CES T liquids r seulem poignée E SURFAdes Y—HO CON las Touche CAUS con INJUR ga of isolées MUEVE lances. OF CAN only et ANTES SE SER areas A — Sosten CES RERISK — Use g CION N DEBE ET mains. O PISTOL SURFAS grippin wand. OPERA LA PRESIÓ L OPERA PISTOL BURN ed and EQUIP à deux POR LA manos.EE designgun Tenir . ESTE ATEUR EIL dos MANUA O ENTE N BACK POIGN EL E. E— spray LA APPAR CADOSL’OPER OPERA LEAUSARS SOLAM DE PERSO RACIÓ KICKS POUSS A alcance CETDES hands. DE CALIFI L PENETAS del GUNboth USADO TE ATION.PAR MANUE fuera DE DORES O SEVER with LE ES gase CALIEN SPRAY UTILIS UTILISE IES. Hold LIRE toque RIESG — ETRE No otras AGUA . Mantén AVANT LESION CUQUALIF DE N — a SE- NAS. DOIT tenir agua OR NS. de boquilla OJOS RGA TEURS Se equipo. ITE del PRESIO LOS TION A este DESCAel PERSO URES. ION SECUR ALTA ES il. JASE jet opere DE INJEC —Do A dirija s. Y TO . appare se TES BLESS PRESS le ni OF PORTE PROTE cet nozzleFLUIDrge personaE DE diriger of ANDO RISK INJUR ETRE LUNET buses. pas es. E SOUS NT operez RISQU VEREclear ARGEdischa Ne des DES vous loin CHAUD— personn DOIVE Keep DISCH directs. el or lorsque EAUSORTIEdes Use HOTtouch person ION vers A. ventiLA at de not d’eau ASFIXI PLOS a des DEun area stream y O Utiliser D’EX où il ètre. o en da. YXIE. RIESG aéré. ts demi-m des OU productadecua bien un pourer car to endrois eil sur lación E D’ASPH FEU z endroit only aux planch DE un ct all cone er) dedan RISQU l’appar du mulent appele i ne de UE dans près Conne Keep . Keep 3.
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11
14 24
•
mbust for OR non-co areagas FIRE d on18”. cesomesmellIf OF installece of applianeIf youtions. the becaus ment. RISK to mbeclearan instruc around the for departl knob. all to the on r needs minimu the contro may ne supplie next settle with , smell will gas call gas a d, the call repair smell to andyour lighting air turn hand, ting to OFF callbe reache sure or by in attemp Be r than Before iatelynot turn or l knob undert gas. or can to push in force immedr is heavie contro ng. beeninspec to gas,supplie toolspush Using ion. turn relighti has ian gas use not ian. part not will explos occur, Do technicor s before if any technic If knob a outage ent minute service servicein a pilot 5 result Wait equipm call Shouldn. this iately positio use notImmed Do water. repair. for Machi
9
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ENT SEM RTIS / AVE
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98015120-39
15 19
NG 4-2000, 4-2200, 4-3000, 5-2300, 5-3000 PANELS & DOORS PARTS LIST
60
ITEM PART NO.
DESCRIPTION
1
8.921-402.0
Panel, Top
2
8.753-255.0
Nut, Extruded U-nut
3
8.726-103.0
4
8.753-493.0
5 6
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
13
8.932-964.0
Label, Natural Gas
1
8
14
9.800-020.0
Label, Cold water inlet
1
Screw, 1/4 x 5/8 Whiz Loc
8
15
9.800-021.0
Label, Hot water outlet
1
Start Collar
1
9.800-006.0
Hot/Caliente
1
16 9.800-049.0
Label, Manufacturer's Cleaning Solution
1
9.800-034.0
Clear Lexan
1
17
8.921-400.0
Door, Control NG/SM
1
18
8.921-398.0
Door, End Panels NG/SM
2
19
8.921-399.0
Door, Side Panel Coil Pump 3
20
8.753-254.0
Ball Stud, Large, 5/16 Zinc
1
7 9.800-013.0
Label, Assembled USA intended for Indoor Use
8 8.932-965.0
Label, Warning Exposed Pulleys
1
21
9.802-778.0
Nut, 5/16, Whiz Loc flange
12
9
8.900-990.0
Label, Instructions/Warning
1
22
9.802-068.0
Plug, Rubber
12
10
9.800-016.0
Label, Disconnect Power
1
23
8.719-081.0
Latch Spring, Flush head
6
11
8.900-870.0
Label, Shark
1
24
8.753-462.0
Rivet, 1/8" Black Steel
12
12
8.900-207.0
Label, Incoming power
1
1
SNG Dealer's • 9.801-512.0 • Rev. 11/13
25
PRESSURE WASHER
NG 6-3200, 8-3200, 10-3000 PANELS & DOORS ASSEMBLY e
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DEALER’S MANUAL
12 13 18
R TACH/HOU
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20
LOIUTILISATI AVANT DES D’EMP EUR S.
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OR MACHINE
UCTIO L INJURY OPERATIN INSTRIN PERSONA
BEFORE Test s ATING RESULT outlet. MANUAL Y DAMAGE. and MAY G procedure OPER N test reset position. grounded and be OPERATIN PROPERT outOPERATIO “OFF” to R reset must READ the to properly in wand the GFCI and The ) using gun switchessupply all position. device. light power water. equipped shut-off will Place GFCI (if on the “ON” 1. the use. hose, Pilot Connect and turn in GFCIon 2. andswitch every the “ON”. position. position with pressure hose provided pump“ON” turned high “ON” to is tested supply the Place knobswitch in re. Secure water 3. switch let control burner cleaning. wand temperatu Connect with valvewhen burner to 4. Graspgas ally place desired 5. minutes t to proceed Turn position. 6. water, 2-3 and automatic for rinse. heatthermosta “OFF” To and the water detergent 7. in adjuston pressure. position. detergent switch Turn cleaning: discharge off 8. to “OFF”system After Turn burner the 9. in relieve A. Place machine to B. switch gun Allow C. coil. pump trigger cool Place supply. D. Squeezewater E. off Turn F.
IMPROPE
RISK L E THE READ REDUC MANUAE TO INJURY OR’SBEFORE BY OF LLY MACHIN ORS. OPERAT THIS ONLY CAREFU USED OPERAT USING. BE IED TO — QUALIF EYE- NG INJURY OF TIVE CLOTHI RISK AND this PROTEC WORN. g WEAR BE MUSToperatin . when machine
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24
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N. and l d outlet.ground. OF electrica OCUTIO the l wiring RISK grounde off from and electrica ect ELECTRdry Co- . . — properly from N Disconn away adecuado nections secas ents. servicing OCUCIÓnes ntes spray contacto componbefore un
réparation EXPLO bustible for OR non-com areagas e on FIRE 18”. somesmell If e of applianc you ns. OF installed ent. the becauseIf RISK to beclearanc instructio knob. around the for departm all to the on needs minimum the control may supplier smellnext settle a with will gas , call gas repair smell Machine the call ng to andyour lighting, OFF air turn hand, to call reached sure or by attempti Be thantelynot be in Before knob turn or gas. under heavier can pushor is immedia to in force control . beeninspect gas,suppliertoolspush Using n. turn has n to relighting gas use not n. part not will explosio occur, or beforeany technicia Do technicia if If knob a outage nt minutes service servicein a pilot 5 result Wait equipme call thistely Should position.use notImmedia Do water. repair. for
machine s’accum s. plancher et de gaz, celui-ci ce les autour Si l’air odeurs ou les que odeur gaz. incendie soupape (même installer ou une de des la pas ibles e, lourds ur ent n. Ne Forcer tournerenfoncée gaz. plus l’allumag ou être combust de sont détectez fournisse explosioen départem peut Avant gazSi vous ne n une r. e votre le pousser ou contrôle senteurs . pour technicie feu de certains tementappeler soupape réallume plancher immergé la un un joint,d’outils de le Si soupape été r celui-ci. .0 être immédia gaz.appelercauser la avant a du peut peut utiliser partie inspecte pas main, tourner 8.900-990 Necontrôle si une pour à laréparer 5 minutes ent n de de s’éteint, tournée Attendre technicie équipem essayer pilote le OFF. cet un Si Appeler positionutiliser pas Ne l’eau. dans
RISQU
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antes e . Desconec EXPLO eléctrica O resistent eléctricos N avec ELECTR compone en conneccio DIO supply DE piso corriente para t. servicio. las rocie un minimo. piso, prises dar enchufe No ROCUTIO el todas des 18” aparato RIESGO êtresusdel Si INCEN sobre RISQUE à seulemen suelo. de del de necte del r cerca el aire. terre D’ELECT DE étre or s. Relier libre la doivent et projeter Mantenga O — à que instalado y arriba s. alrededo mise les s secs revisar proveed ser gas. bombero jamais coma de pesados Tous RIESGdebe un espacio No les a su olfatee a los del électriqueune maintenusur llame tation , con r, seguromás este faire pendus. llame control equipo son amente l’eau et de or, el mano, n. El incendio de Esté encende 5 l’alimenta la reparar de gas. gases al posantes avant inmediat con explosió proveedmover Couper . o y espere Antes ciertos intentar avise el para SION électrique operaro detectar
•
UNE ON OU ES
BLESSUR
CAUSER le correctem échéant) MODE L’OPERATMATÉRIEL sur PEUT prise cas DE utiliES (le ON “OFF”. à une terre indiquées MANUEL DOMMAG de à chaque position UTILISATI LE en électrique raccord fuite d’essai LIRE au urs tion r de et et testé tion MAUVAISE rigide en interruptedisjoncteu réinitialisé tube les d’alimenta le le réinitialisa pompe et être de tousle bloc la N Testez s r doit z de pistolet sur veilleuse eur Mettez terre. le l’eau. 1. La mis ACION OPERACIÓ Connecte à la procédure DAÑOS est des Le disjoncteu 2. LA O pression, coulerl’interrupt “ON”. mise r. brûleur et réglez OPER LES faites à l’aide adet t. Mettez position du à haute DEDE USARSE. “ON” disjoncteu en eur PERSONA modo à eau tuyau sur (GFCIy O). de gaz sation.le NES ANTES tuyau fermemende l’interrupt N a DES. le tierraa Tierra brûleur Fixez LESIONES reinicio sortie. z rigide 3. du (APAGAD oa AR de robinet de lorsque eur UCCIO . tube ponerse du OPERACIÓPROPIEDA “OFF” Pérdida le Connecte ientos y DE OCASION de conectad “ON”. LAS 4. uement le l’interrupt A Tenez le bouton nettoyage INSTR ente tomacorvoulue. posición le 5. PUEDE procedim reiniciarse MANUAL la position automatiq mettez re ez Corriente r del DA EL en los debe minutes, Tournez res tomacorri o por LEA à3 l’eau, 6. températu commenc a un “OFF”. 2 GFCI al acoplado s’allume posición INADECUA mediante à la et la sur Iinterruptor Accionad o. El “ON”.chauffert rincez. pendant en : los energía et système. . y varilla de hubiera) Pour brûleur détergent du l’eau llave. 7. thermosta le “OFF”. (si dispositiv du todos la la bomba (ENCEND Interrupto le pistola fuente sur el eur nettoyage détergent “ON” la “ON”se encienda dicho évacuere. pression Inglés) Activezle le y abrar de r Coloque en 8. pompe la Pruebeendos use. presión, agua 1. Après la posición Conecte se alta Coupezl’interrupt machinerefroidiss la 9. de réduire de interrupto la posición siglas que 2. la quemado A. de el ecuado. r en en el Mettez bobineeur pour sus incorpora vez la B. gas por Laissez suministro de cuando quel’interrupt cada Coloque C. quemado pistolet deseada. prueba la manguera de le r del ra temps varilla. la válvula prueba amente Mettez O). la l’eau. D. de Asegure la manguera Actionnez temperatu se interrupto 3. E. el a la riente. IDO).control Coupez que á automátic (APAGAD Use o limpieza. de F. — fuego la Conecte coloque con “OFF” para O). 4. ION el perillaencender Sujete(ENCEND rocie la se agua,el termostat 5. donde el “ON” No 3 minutos posición proceda . EXPLOS s. (APAGAD la 2 ó piloto ajuste ey Coloque El DE áreas r en por calentary 6. en “OFF” Utiliser est DO). de IDO) enjuague permitido — nue detergent e y quemado e agua RIESGOsean A el sistema. posición producto SION de liquides 7. la del el (ENCENDde limpiar: r del detergent descargu en o llama une Encienda el presión où vaporiser 8. liquidos D’EXPLO bomba la only Después el interrupto la pas Apague la máquina 9. . r de aliviar RISQUE A. Ne endroits Pongaque Operate aux paraagua. B. ES Dejeel serpentín OFION. interrupto permise. C. d. el pistola de la áreas RISK enfríe CALIENT las lanza. Ponga suministro open e EXPLOSis permitte D. el y la — ICIES Presione where S E. gatillo Cierre solament torchspray parties SUPERF F. or not Use del t les CHAUDE — pistolets Do aisladas ES liquids. seulemen poignée —HOT SURFAC des CON las Toucher CAUSE con INJURY of isolées MUEVE lances. OFES CAN only et ANTES SE Sostenga SER areas ION — RISK — Use T REDEBE mains. PISTOLA SURFAC gripping wand. OPERAC OPERALA PRESIÓN PISTOLE BURNS and EQUIPO à deux LA manos. POR TEUR gun IL designed Tenir dos NTE MANUAL . ESTE O — BACK POIGNEE EL spray ADOS. LA APPARE L’OPERA OPERAACIÓN LEAUSARSE SOLAME DE PERSOKICKS POUSSE alcance CETDES hands. DE SA CALIFIC ION.PAR E PENETR del GUNboth USADO MANUEL fuera DE DORES SEVERA with se LE S S. CALIENT SPRAY UTILISAT UTILISE Hold LIRE toque RIESGO — ETRE No otras Manténga AGUA AVANT LESIONE CUQUALIFIE DE — a SE- NAS. DOIT GA tenir agua OR S. de boquilla. OJOS E TEURS Se equipo. del PRESION ION LOS A RES. DESCAR SE este SECURIT N PERSON S ALTAel TO jet opere DE INJECT —Do A dirija . S le appareil. se BLESSU PRESSIO ni OF PORTEE PROTEJA e cet nozzle. FLUID personasDE diriger of ANDO RISK INJURY ETRE LUNETTE buses. SOUS pas s. operez RISQUE VEREclear RGEdischarg Ne des DES vous — loin CHAUDE personne direct. DOIVENT Keep DISCHA el or N lorsque EAUSORTIEdes Use HOTtouch persons LA vers ventiat de not d’eau LOSIOdes ASFIXIA. DEun area stream y a tre. Utiliser . en D’EXPoù il XIE. des RIESGO aéré. OU demi-mè adecuada producto un pour car bien to endroits il sur lación D’ASPHY FEU endroit only conaux) dedans plancher ulent un RISQUE l’appare all du ne E DE appelez de dans près Connect Keep Keep
gas, ntas estado porqueno localizar puede apague Forzarincendio compose do.en un Al herramie olfatea hubiera piloto, un no gas.use el que te capacita e r. Nola manija resultar caso servicio. Si técnico apagars el o totalmen puede en de de de encende un parcial controlcaso el antes equipo técnico En este agua un minutos en con utilice do No Consulte sumergi nente.
11 COL
INGRD WAT ESO ADMI ER DEL INL SSIO AGUA ET N D'EA FRIA U FROI D
14 20
HOT
SALID WAT A DEL ER SORT AGUAOUT IE D'EAU CALI LET ENTE CHAU DE
18 15 19
98015120-36
NG 6-3200, 8-3200, 10-3000 PANELS & DOORS PARTS LIST ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
1
8.921-647.0
Panel, Top, NG/LM
2
8.753-255.0
3 8.726-103.0
Screw, 1/4"-20 x 5/8" Whiz Loc Blk CAD
8
4
8.753-494.0
Start Collar, 12"
1
5
9.800-006.0
Label, Hot Calente w/Arrows 1
1
12
8.900-207.0
Label, Incoming Power
1
Nut, Extruded U-Nut, 14"-20 8
13
8.932-964.0
Label, Natural Gas Only
1
14
9.800-020.0
Label, Cold Water Inlet
1
15
9.800-021.0
Label, Hot Water Outlet
1
16 9.800-049.0
Label, Manufactuers Cleaning Solution
1
17
8.921-645.0
Door, Side, Control, NG/LM
1
18
8.921-635.0
Door, End Panel, NG/LM
2
19
8.921-644.0
Door, Side, Coil, NG/LM
2
20
8.753-254.0
Ball Stud, Large, 5/16" Zinc 12
21
9.802-778.0
Nut, 5/16" Whiz Loc Flange 12
6 9.800-013.0
Label, Assembled in USA Intended For Indoor Use
7 9.800-034.0
Label, Clear Lexan, 4.3" x 5.5"
8 8.932-965.0
Label, Warning - Exposed Pulleys
9
Label, Instructions/Warnings 1
8.900-990.0
10 9.800-016.0
Label, Disconnect Power Supply
11 9.801-619.0
Label, Shark Logo 19.50 x 11.50
1 1 1
QTY
22 9.802-068.0
Plug, Rubber, SJ-10/15 P/N 1372-26012
12
1
23
8.719-081.0
Latch, Spring Flush Head
6
24
8.753-462-0
Rivet, 1/8" Black Steel
12
1
25
8.921-646.0
Door, Side, Pump, NG/LM
1
SNG Dealer's • 9.801-512.0 • Rev. 11/13
61
PRESSURE WASHER
HOSE & SPRAY GUN ASSEMBLY
DEALER’S MANUAL
4
3
7
5 6
1
98015120-40
2
HOSE & SPRAY GUN ASSEMBLY PARTS LIST ITEM PART NO.
DESCRIPTION
1
Coupler, 3/8" Female
9.802-166.0
2 8.739-026.0 8.739-401.0
QTY
Hose 3/8" x 50', 1 Wire Tuff Skin (4-22, 4-3, 4-2, 5-3, 6-3) Hose, 1/2" x 50', 2 Wire, Tuff -Flex (8-3)
1
1 1
3 8.710-384.0 Gun,ST-1500,5000 PSI, 10.4 GPM 1 4
8.711-293.0
Lance, Spray Insulated
5 8.712-357.0 Nozzle, 0005.5, Red (4-22, 5-3) 8.712-358.0 Nozzle,1505.5, Yellow (4-22, 5-3) 8.712-360.0 Nozzle, 4005.5, White (4-22, 5-3)
1 1 1 1
8.712-349.0 8.712-350.0 8.712-352.0
Nozzle, 0004.5, Red (4-3) Nozzle,1504.5, Yellow (4-3) Nozzle, 4004.5, White (4-3)
1 1 1
8.712-353.0 8.712-354.0 8.712-356.0
Nozzle, 0005, Red (4-2A) Nozzle, 1505, Yellow (4-2A) Nozzle, 4005, White (4-2A)
1 1 1
ITEM PART NO.
DESCRIPTION
QTY
8.712-365.0 Nozzle, 0006.5, Red (5-23) 8.712-366.0 Nozzle,1506.5, Yellow (5-23) 8.712-368.0 Nozzle, 4006.5, White (5-23)
1 1 1
8.712-369.0 8.712-370.0 8.712-372.0
Nozzle, 0007, Red (6-3) Nozzle, 1507, Yellow (6-3) Nozzle, 4007, White (6-3)
1 1 1
8.712-378.0 8.712-379.0 8.712-381.0
Nozzle, 0009, Red (8-3) Nozzle, 1509, Yellow (8-3) Nozzle, 4009, White (8-3)
1 1 1
6
8.707-760.0 8.707-761.0 8.707-763.0
Nozzle, MEG 0011, (10-30) Nozzle, MEG 1511, (10-30) Nozzle, MEG 4011, (10-30)
1 1 1
Coupler, 1/4" Plug FPT (10-30)
3
7 8.707-136.0
62 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER
VRT3 UNLOADER EXPLODED VIEW AND PARTS LIST 8.750-955.0 UNLOADER, VRT3 8.750-956.0 UNLOADER, VRT3 W/KNOB
35 27
4 5
26
34
25
9 11
7 8
34
1
33
40 18
10
36 37
12 13
23 24
32 38
3
39
23
14 15
DEALER’S MANUAL
25
6
31 30
23
11
23
29
22
28
21 16
20
17
18
19
ITEM PART NO.
DESCRIPTION
39 41
Outlet Fitting Knob, Unloader
8.750-713.0 8.750-712.0
QTY 1 1
Not Shown
Repair Kit, VRT3, 4500 PSI
8.750-710.0
(Kit Items: 3, 9, 11, 25, 26, 28)
Unloader Adjustment Procedures 1. 2. 3. 4. 5.
Remove lock nut (Item 19). Remove adjustment knob (Item 18). Loosen the two (2) nuts (Item 15), move them upward on stem (Item 8) until you see 4 or more threads below the nut. Re-attach adjusting knob (Item 18). Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 18) clockwise until pressure is at the desired operating pressure. 6. Remove the adjustment knob (Item 18), tighten the lower nut (Item 15) tightly against the upper nut (Item 15). Re-attach adjustment knob (Item 18) and screw down until contact is made with the nuts (Items 15). Screw down lock nut (Item 19) onto the stem (Item 8) until the threads cut into the nylon insert of the lock nut (Item 19). *If adjustment knob (Item 18) DOES NOT make contact with upper nut (Items 15), remove adjusting knob (Item 18), re-adjust (raise) nuts (Items 15) on stem (Item 8) and re-attach adjustment knob (Item 18), then repeat step #6. **If adjustment knob (Item 18) DOES make contact with upper nut; release the trigger of the spray gun and watch the pressure gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the operating pressure. If “spike” pressure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15) on the stem (Item 8). Re-attach the adjusting knob (Item 18), then repeat step #6. 63 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER Specifications
SPECIFICATIONS PART SPECIFICATIONS
PUMP
MOTOR Motor Part #
Model
Pump Mode lPart #
Pump Pulley Part #
Pump Bushing Part #
Size
Voltage/pH
Motor Pulley Part #
SNG4-20024A
LD4020R/9.804-019.0
BK80H/9.802-380.0
H24mm/9.802-402.0
5 HP
230V/1PH
9.802-341.0
BK30 /8.715-560.0
SNG4-22024A
LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0 6.2 HP 230V/1PH
8.715-129.0
2BK36/9.802-383.0
SNG4-22024B
LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0 6.2 HP 230V/3PH
8.715-130.0
2BK36/9.802-383.0
SNG4-22024C
LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0 6.2 HP 460V/3PH
8.715-130.0
2BK36/9.802-383.0
SNG4-22024F
LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0
575V/3PH
8.753-458.0
2BK36/9.802-383.0
6.2 HP 208V/1PH
8.715-128.0
2BK36/9.802-383.0
6.2 HP
SNG4-22024G LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0 SNG4-22024H LM4035R/9.802-343.0 2BK100/9.802-391.0
H24mm/9.802-402.0 6.2 HP
208V/3PH
8.753-461.0
2BK36/9.802-383.0
SNG4-30024A LM4035R/9.802-343.0 2BK100/9.802-391.0
H24mm/9.802-402.0 8.2 HP
230V/1PH
8.715-168.0
2BK36/9.802-383.0
SNG4-30024B LM4035R/9.802-343.0 2BK100/9.802-391.0
H24mm/9.802-402.0 8.2 HP 230V/3PH
8.753-459.0
2BK36/9.802-383.0
SNG4-30024C LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0
8.2 HP 460V/3PH
8.753-459.0
2BK36/9.802-383.0
SNG4-30024F
8.2 HP 575V/3PH
8.751-005.0
2BK36/9.802-383.0
H24mm/9.802-402.0
8.2 HP 208V/1PH
8.715-162.0
2BK36/9.802-383.0
SNG4-30024H LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0
8.2 HP 208V/3PH
8.715-171.0
2BK36/9.802-383.0
SNG5-23024A LT6035R/9.802-346.0
2BK100/9.802-391.0 H25mm/9.802-403.0
8.2HP
230V/1PH
8.715-168.0
2BK36/9.802-383.0
SNG5-23024B LT6035R/9.802-346.0
2BK100/9.802-391.0 H25mm/9.802-403.0 8.2 HP 230V/3PH
8.753-459.0
2BK36/9.802-383.0
SNG5-23024C LT6035R/9.802-346.0
2BK100/9.802-391.0 H25mm/9.802-403.0 8.2 HP 460V/3PH
8.753-459.0
2BK36/9.802-383.0
SNG5-23024F LT6035R/9.802-346.0
2BK100/9.802-391.0 H25mm/9.802-403.0 8.2 HP 575V/3PH
8.751-005.0
2BK36/9.802-383.0
SNG5-23024G LT6035R/9.802-346.0
2BK100/9.802-391.0 H25mm/9.802-403.0 8.2 HP 208V/1PH
8.715-162.0
2BK36/9.802-383.0
LM4035R/9.802-343.0 2BK100/9.802-391.0 H24mm/9.802-402.0
SNG4-30024G LM4035R/9.802-343.0 2BK100/9.802-391.0
SNG5-23024H LT6035R9.802-346.0
2BK100/9.802-391.0 H25mm/9.802-403.0
8.715-171.0
2BK36/9.802-383.0
SNG5-30024A LT6035R/9.802-346.0
2BK65/ 9.804-060.0
H24mm/9.802-403.0
10 HP 230V/1PH
8.715-110.0
2BK47/8.715-582.0
SNG5-30024B LT6035R/9.802-346.0
2BK65/ 9.804-060.0
H24mm/9.802-403.0
10 HP 230V/3PH
8.751-015.0
2BK47/8.715-582.0
SNG5-30024C LT6035R/9.802-346.0
2BK65 /9.804-060.0
H24mm/9.802-403.0
10 HP 460V/3PH
8.751-015.0
2BK47/8.715-582.0
SNG5-30024F LT6035R/9.802-346.0
8.2 HP 208V/3PH
10 HP 575V/3PH
8.751-011.0
2BK47/8.715-582.0
SNG5-30024G LT6035R/9.802-346.0
2BK65 /9.804-060.0 H25mm/9.802-403.0
2BK65 /9.804-060.0 H25mm/9.802-403.0
10 HP 208V/1PH
8.715-111.0
2BK47/8.715-582.0
SNG5-30024H LT6035R/9.802-346.0
2BK65 /9.804-060.0
H25mm/9.802-403.0
10 HP 208V/3PH
8.715-109.0
2BK47/8.715-582.0
SNG6-32024B LT6035R/9.802-346.0
3BK70 /8.715-617.0
H25mm/9.802-403.0
15 HP 230V/3PH
8.751-006.0
3TB60/8.715-607.0
SNG6-32024C LT6035R/9.802-346.0
3BK70 /8.715-617.0
H25mm/9.802-403.0
15 HP 460V/3PH
8.751-006.0
3TB60/8.715-607.0
SNG6-32024F LT6035R/9.802-346.0
3BK70/8.715-617.0
H25mm/9.802-403.0
15 HP 575V/3PH
8.751-007.0
3TB60/8.715-607.0
SNG6-32024H LT6035R/9.802-346.0
3BK70 /8.715-617.0
H25mm/9.802-403.0
15 HP 208V/3PH
8.715-119.0
3TB60/8.715-607.0
SNG8-32024B LX9536R/8.920-393.0
3BK80 /8.715-618.0
H25mm/9.802-403.0
20 HP 230V/3PH
8.751-012.0
3TB62/8.715-608.0
SNG8-32024C LX9536R/8.920-393.0 3BK80/8.715-618.0
H25mm/9.802-403.0
20 HP 460V/3PH
8.751-012.0
3TB62/8.715-608.0
SNG8-32024F LX9536R/8.920-393.0
3BK80 /8.715-618.0
H25mm/9.802-403.0
20 HP 575V/3PH
8.751-008.0
3TB62/8.715-608.0
SNG8-32024H LX9536R/8.920-393.0
3BK80 /8.715-618.0
H25mm/9.802-403.0
20 HP 208V/3PH
8.715-125.0
3TB62/8.715-608.0
SNG10-30024B LX1036R/8.920-595.0
3BK70 /8.715-617.0
H25mm/9.802-403.0
20 HP 230V/3PH
8.751-012.0
3TB60/8.715-607.0
SNG10-30024C LX1036R/8.920-595.0
3BK70 /8.715-617.0
H25mm/9.802-403.0
20 HP 460V/3PH
8.751-012.0
3TB60/8.715-607.0
SNG10-30024F LX1036R/8.920-595.0
3BK70 /8.715-617.0
H25mm/9.802-403.0
20 HP 575V/3PH
8.751-008.0
3TB60/8.715-607.0
SNG10-30024H LX1036R/8.920-595.0
3BK70 /8.715-617.0
H25mm/9.802-403.0
20 HP 208V/3PH
8.715-125.0
3TB60/8.715-607.0
64 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PART SPECIFICATIONS
MOTOR
Motor Bushing Part #
Belt / Qty / Part #
H x 3/4/9.803-897.0
CONTROLS Switch Part # Contactor
Overload
Transformer Primary Fuse Part #
Secondary Fuse Part #
BX44 (1) 8.715-383.0 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-304.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-303.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-303.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-304.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-304.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-303.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-303.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-280.0
8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX47 (2) 8.715-707.0 9.802-451.0 8.724-275.0 8.724-304.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX48 (2) 8.715-708.0 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX48 (2) 8.715-708.0 9.802-451.0 8.724-275.0 8.724-304.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX48 (2) 8.715-708.0 9.802-451.0 8.724-275.0 8.724-304.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX48 (2) 8.715-708.0 9.802-451.0 8.724-275.0 8.724-303.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX48 (2) 8.715-708.0 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-1/8 /9.802-400.0 BX48 (2) 8.715-708.0 9.802-451.0 8.724-275.0 8.724-304.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-3/8 /9.802-401.0 BX41 (2) 8.715-702.0 9.802-451.0 8.724-283.0 8.724-307.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-3/8 /9.802-401.0 BX41 (2) 8.715-702.0 9.802-451.0 8.724-280.0 8.724-305.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-3/8 /9.802-401.0 BX41 (2) 8.715-702.0 9.802-451.0 8.724-275.0 8.724-312.0 8.716-883.0 1 /2 Amp / 9.802-462.0 H x 1-3/8 /9.802-401.0 BX41 (2) 8.715-702.0 9.802-451.0 8.724-275.0 8.724-312.0 8.716-883. 0
1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0 4 Amp / 8.749-743.0
H x 1-3/8 /9.802-401.0 BX41 (2) 8.715-702.0 9.802-451.0 8.724-283.0 8.724-307.0 8.716-883. 0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
H x 1-3/8 /9.802-401.0 BX41 (2) 8.715-702.0 9.802-451.0 8.724-283.0 8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0 4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX46 (3) 8.715-706.0 9.802-451.0 8.724-283.0
8.724-306.0 8.716-883.0 1 Amp / 8.933-007.0
P1 x1-5/8 /9.803-980.0 BX46 (3) 8.715-706.0 9.802-451.0 8.724-280.0
8.724-304.0 8.716-883.0 1 /2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX46 (3) 8.715-706.0 9.802-451.0 8.724-280.0
8.724-304.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX46 (3) 8.715-706.0 9.802-451.0 8.724-283.0 8.724-307.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-283.0 8.724-307.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-280.0
8.724-304.0 8.716-883.0 1/2 Amp / 9.802-462.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-280.0 8.724-304.0 8.716-883.0 1/2 Amp / 9.802-462.0
PRESSURE WASHER Specifications
SPECIFICATIONS
4 Amp / 8.749-743.0 4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-283.0 8.724-307.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-283.0 8.724-307.0 8.716-883.0 1 Amp / 8.933-007.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-280.0 8.724-304.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-280.0 8.724-304.0 8.716-883.0 1/2 Amp / 9.802-462.0
4 Amp / 8.749-743.0
P1x1-5/8 /9.803-980.0 BX47 (3) 8.715-707.0 9.802-451.0 8.724-283.0 8.724-307.0 8.716-883.0 1/2 Amp / 8.933-007.0
4 Amp / 8.749-743.0
65 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DEALER’S MANUAL
PRESSURE WASHER
4-2200, 4-3000 M.3 SERIES PUMP EXPLODED VIEW
TORQUE SPECS Item #
Ft.-lbs
14
75
15
30
23
8
33
7
43
13
48
7.6
M.3 SERIES PUMP EXPLODED VIEW PARTS LIST
66
ITEM PART NO.
DESCRIPTION
ITEM PART NO.
DESCRIPTION
1
8.751-216.0
Crankcase
QTY 1
17
9.803-198.0
Copper Washer 3/8
1
2*
See Kits Below
Plunger Oil Seal
3
18
9.802-925.0
Brass Plug 3/8
1
3*
See Kits Below
O-Ring Ø1.78 x 31.47
3
23
9.802-944.0
Screw, Hex, 8mm x18mm
8
4*
See Kits Below Pressure Ring
3
24
8.717-210.0
Closed Bearing Housing
1
5*
See Kits Below
U-Seal
3
25
9.803-192.0
O-Ring Ø1.78 x 60.05
2
6*
See Kits Below
Intermediate Ring
3
26
8.933-011.0
Tapered Roller Bearing
2
7*
See Kits Below
U-Seal
3
27
8.751-222.0
Crankshaft (5030,3540)
1
8
9.803-199.0
Washer, Copper
1
8.751-223.0
Crankshaft (4030, 4035, 6035) 1
9
9.802-926.0
Plug, Brass 1/2
1
28
9.803-167.0
Crankshaft Key
1
10
8.751-218.0
Manifold Head
1
29
9.802-921.0
Oil Dip Stick
1
11*
See Kits Below
O-Ring Ø2.62 x 17.13
6
30
9.803-140.0
Crankshaft Seal
1
12*
See Kits Below
Valve Assembly
6
31
9.803-178.0.
Shim
2
13*
See Kits Below
O-Ring Ø2.62 x 20.29
6
32
8.717-209.0
Bearing Housing
1
14
9.802-928.0
Valve Plug
6
33*
See Kits Below
Plunger Nut, M*
3
15
9.802-938.0
Manifold Stud Bolt
8
34*
See Kits Below
Copper Spacer
3
16
9.802-884.0
Washer
16
35*
See Kits Below
Plunger (4035, 6035)
3
SNG Dealer's • 9.801-512.0 • Rev. 11/13
QTY
DESCRIPTION
35
Plunger (4030, 5030)
3
See Kits Below
Plunger (3540)
3
36*
See Kits Below
Copper Spacer
3
37*
See Kits Below
O-Ring Ø1.78 x 7.66
3
38*
See Kits Below
Teflon Ring
3
39
8.751-224.0
Plunger Rod
3
40
9.803-158.0
Connecting Rod
3
41
8.751-228.0
Connecting Rod Pin
3
42
9.803-218.0
Spring Washer
6
43
9.803-238.0
Connecting Rod Screw
6
44
8.933-016.0
O-Ring, Ø2.62 x 126.67
1
45
8.751-229.0
Crankcase Cover
1
46
9.803-197.0
O-Ring, Ø1.78 x 14
1
47
9.803-202.0
Sight Glass 3/4
1
48
9.802-939.0
Cover Screw
5
See Kits Below
QTY
DEALER’S MANUAL
ITEM PART NO.
PRESSURE WASHER
M.3 SERIES PUMP EXPLODED VIEW PARTS LIST
* Available in kit (See below)
REPAIR KIT NO.
8.725-360.0
8.725-362.0
KIT DESCRIPTION
Plunger Seal LM-4035 LM-6035 18mm
Plunger Seal LM-4030 LM-5030 20mm
Plunger Seal LM-3540 15mm
ITEM NUMBERS INCLUDED
3, 5, 7
3, 5, 7
3, 5, 7
3, 4, 5, 6, 7
3, 4, 5, 6, 7
3, 4, 5, 6, 7
NO. OF CYLINDERS KIT WILL SERVICE
3
3
3
1
1
1
REPAIR KIT NO.
8.751-237.0
8.751-238.0
8.933-023.0
9.802-603.0
9.802-609.0
Plunger LM-4035 LM-6035 18mm
Plunger LM-4030 LM-5030 20mm
Plunger LM-3540 15mm
Complete Valve
Plunger Oil Seals
ITEM NUMBERS INCLUDED
33, 34, 35, 36, 37, 38
33, 34, 35, 36, 37, 38
33, 34, 35, 36, 37, 38
11, 12, 13
2
NO. OF CYLINDERS KIT WILL SERVICE
1
1
1
6
3
KIT DESCRIPTION
8.725-358.0
8.725-361.0
8.725-363.0
Complete Seal Complete Seal Packing Packing LM-4035 LM-4030 LM-6035 LM-5030 18mm 20mm
8.725-359.0 Complete Seal Packing LM-3540 15mm
67 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DEALER’S MANUAL
PRESSURE WASHER
5-2300, 5-3000, 6-3200 T.1 SERIES PUMP EXPLODED VIEW
TORQUE SPECS Item #
Ft.-Lbs.
17
75
18
45
27
18
37
10
48
30
53
7.6
T.1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
1
9.803-163.0
Crankcase
1
19 9.802-890.0 Washer
8
2
9.803-195.0
Plunger Guide
3
20
9.803-198.0
Copper Washer 3/8"
1
3*
See Kit
Plunger Oil Seal
3
21
9.802-925.0
Brass Plug 3/8" 1
4*
See Kit
O-Ring Ø1.78 x 31. 47
3
26
9.802-884.0
Washer
5*
See Kit
"Pressure Ring, Brass
3
27
9.802-944.0
Hexagonal Screw 8
6*
See Kit
"U" Seal Low Pressure
3
28
9.803-182.0
Closed Bearing Housing 1
7*
See Kit
Intermediate Ring, Brass
3
29
9.803-186.0
O-Ring Ø2.62 x 71.12
2
8*
See Kit
Support Ring, Teflon Bronze
3
30
9.803-160.0
Roller Bearing, Tapered
2
9 *
See Kit
"U" Seal High Pressure
3
10*
See Kit
Support Ring
3
11
9.802-926.0
Brass Plug, 1/2"
1
31 9.803-148.0 9.803-149.0
Crankshaft (GT4040.1, 5030.1, 6035.1) 1 Crankshaft (GT 4035.1) 1
12
9.803-199.0
Copper Washer 1/2"
1
32
9.803-167.0
Crankshaft Key
1
13
9.802-933.0
Manifold Head
1
33
9.802-923.0
Oil Dip Stick
1
14*
See Kit
O-Ring Ø2.62 x 17.13
6
34
9.803-139.0
Crankshaft Seal
1
15*
See Kit
Valve Assembly
6
35
9.803-177.0
Shim
2
16*
See Kit
O-Ring Ø2.62 x 20.29
6
36
9.803-181.0
Bearing Housing
1
17
9.802-928.0
Valve Plug
6
37*
See Kit
Plunger Bolt
3
18
9.802-943.0
Manifold Stud Bolt
8
38*
See Kit
Copper Spacer
3
68 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DESCRIPTION
QTY
8
ITEM PART NO.
DESCRIPTION
39*
O-Ring Ø1.78 x10.82
See Kit
QTY 3
40*
See Kit
Teflon Ring
3
41*
See Kit
Plunger
3
See Kit
Copper Spacer
3
43
9.803-143.0
Plunger Rod
3
44
9.803-157.0
Connecting Rod
3
45
9.802-912.0
Snap Ring
6
46
9.802-915.0
Connecting Rod Pin
3
47
9.802-889.0
Spring Washer
6
48
9.802-937.0
Connecting Rod Screw
6
49
9.803-194.0
O-Ring Ø2.62 x 152.07
1
50
9.803-166.0
Crankcase Cover
1
51
9.803-197.0
Gasket, G3/8
1
52
9.803-202.0
Sight Glass G3/4
1
53
9.802-939.0
Cover Screw
5
REPAIR KIT NUMBER
KIT DESCRIPTION
DEALER’S MANUAL
42*
* Part available in kit
PRESSURE WASHER
T.1 SERIES PUMP PARTS LIST (CONT)
(See below)
8.916-488.0
8.916-487.0
8.916-322.0
8.916-323.0
9.802-607.0
9.802-611.0
Plunger "U" Seal 20mm LT-4040.1, LT-6035.1 LT-4035.1
Plunger "U" Seal 22mm LT-5030.1
"U" Seal Packing Assy 20mm LT-4040.1 LT-6035.1 LT-4035.1
"U" Seal Packing Assy 22mm LT-5030.1
Plunger 20mm LT-4040.1 LT-6035.1 LT-4035.1
Plunger 22mm LT-5030.1
ITEM NUMBERS INCLUDED
4, 6, 8, 9, 10
4, 6, 8, 9, 10
4, 5, 6, 7, 8, 9,10
4, 5, 6, 7, 8, 9,10
37, 38, 39, 40, 41, 42
37, 38, 39, 40, 41, 42
NUMBER OF CYLINDERS KIT WILL SERVICE
3
3
1
1
1
1
REPAIR KIT NUMBER
9.802-603.0
9.802-606.0
Complete Valve (all pumps)
Plunger Oil Seals (all pumps)
ITEM NUMBERS INCLUDED
14, 15, 16
3
NUMBER OF CYLINDERS KIT WILL SERVICE
6
3
KIT DESCRIPTION
69 SNG Dealer's • 9.801-512.0 • Rev. 11/13
DEALER’S MANUAL
PRESSURE WASHER
8-3200, 10-3000 X.2 SERIES PUMP EXPLODED VIEW 48
47
25 42
26
41 40
27 23
39
30
28
46
38
24
45
37 36
29
44
35
43
34
XLT3020S XLT3816S XLT1830 XLT2230 XLT2530 XLT2520 XLT2730 XLT3025 TORQUE SPECS XLT3020 XLT3325 ITEM # FT. LBS. XLT3517 XLT4017 15 95 XLT4014 XLT4317 14 60 XLT5015 23 8 XLT5415
14 13 22 21 12
20 19
18
11
3
17
2
4
5
27 1
31 26
16 6
7
15
9
14
13
12
11
32 33 24
8
23
10
HAWK Pompe XLT serie 2011 XLT pumps 2011 series
34
10
42
30
48
8
X.2 SERIES PUMP EXPLODED VIEW PARTS LIST QTY
ITEM
PART NO.
DESCRIPTION
8.752-825.0 Crankcase
1
18
9.802-926.0
Brass Plug 1/2
1
2*
See Kit Below Plunger Oil Seal
3
19 See Kit Below
Valve Seat
6
3*
See Kit Below
O-Ring Ø1.78 x 37.82
3
20 See Kit Below
Valve Plate
6
4*
See Kit Below
Pressure Ring
3
21 See Kit Below
Valve Spring
6
5*
See Kit Below
U-Seal
3
22 See Kit Below
Valve Cage
6
6*
See Kit Below
Intermediate Ring
3
23
8.752-830.0
Hex Screw
8
7*
See Kit Below
U-Seal
3
24
9.802-884.0
Washer
8
8
9.803-285.0
Brass Plug, G3/4
1
25
9.803-182.0
Closed Bearing Housing
1
9
9.803-286.0
Copper Washer 3/4
1
26
9.803-186.0
O-Ring Ø2.62 x 71.12
2
10
8.752-831.0
Manifold Housing Ø22/Ø20/
1
27
9.803-160.0
Roller Bearing
2
ITEM
PART NO.
1
DESCRIPTION
QTY
11*
8.752-836.0
O-Ring Ø2.62 x 21.89
6
12*
See Kit Below
Valve Assembly
6
28
8.752-829.0 8.752-827.0
Crankshaft Ø25 (9536) Crankshaft Ø25 (1036)
1 1
13*
9.803-287.0
O-Ring Ø3.53 x 25.80-134
6
29
9.803-293.0
Crankshaft Key
1
14
8.752-855.0
Valve Plug
6
30
8.752-834.0
Oil Dip Stick
1
9.803-139.0
Crankshaft Seal
1
9.803-177.0
Shim
2
15
8.752-833.0
Manifold Stud Bolt
8
31
16
9.802-890.0
Lock Washer
8
32
17
9.803-199.0
Copper Washer 1/2
1
70 SNG Dealer's • 9.801-512.0 • Rev. 11/13
ITEM
PART NO.
DESCRIPTION
QTY
33
9.803-181.0
Bearing Housing
1
34*
8.752-841.0
Plunger Bolt
3
35*
8.752-820.0
Bonded Seal
3
36*
8.752-847.0
Plunger, 22mm
3
8.752-823.0
Copper Spacer
3
38
8.752-842.0
Plunger Rod
3
39
8.752-822.0
Connecting Rod Pin
3
40
9.803-157.0
Connecting Rod
3
41
9.802-889.0
Spring Washer
6
42
9.802-937.0
Connecting Rod Screw
6
43
9.803-194.0
O-Ring Ø2.62 x 152.07
1
44
8.752-826.0
Crankcase Cover
1
45
9.803-906.0
O-Ring Ø1.78 x 14.00
1
46
8.707-262.0
Brass Plug G3/8
1
47
9.803-202.0
Sight Glass G3/4
1
48
8.752-824.0
Cover Screw
5
DEALER’S MANUAL
37*
PRESSURE WASHER
X.2 SERIES PUMP EXPLODED VIEW PARTS LIST (CONT.)
* Available in kit (See below)
KIT NUMBERS
8.752-844.0
8.752-850.0
8.752-839.0
8.752-853.0
8.752-835.0
KIT DESCRIPTION
Plunger Seals 22 mm
Seal Packing 22mm
Plunger 22mm
Complete Valve
Plunger Oil Seals
ITEMS NUMBERS INCLUDED
3, 5, 7
3, 4, 5, 6, 7,
34, 35, 36, 37
11, 12, 13
2
3
1
1
6
3
NUMBER OF CYLINDERS KIT WILL SERVICE
71 SNG Dealer's • 9.801-512.0 • Rev. 11/13
8.904-856.0 LD 4020R.1
DEALER’S MANUAL
PRESSURE WASHER
4-2000 D.1 SERIES PUMP EXPLODED VIEW
TORQUE SPECS Item #
Ft.-lbs
14
65
17
18
25
7.6
34
7
44
13
D.1 SERIES PUMP EXPLODED VIEW PARTS LIST
72
ITEM PART NO.
DESCRIPTION
1
9.803-938.0
Crankcase
2*
See Kits
Plunger Oil Seal
3*
See Kits
O-Ring Ø1.78 x 28.30
4*
See Kits
See Kits 5*
ITEM PART NO.
DESCRIPTION
1
11*
9.803-947.0
O-Ring Ø1.78 x 15.54
6
3
12*
See Kits
Valve Assembly
6
3
13*
9.803-948.0
O-Ring Ø2.62 x 18.77
6
Pressure Ring 15mm (3030) 3
14
9.803-949.0
Valve Plug
6
Pressure Ring 18mm (4020, 3025) 3
15
9.803-950.0
Copper Washer 1/4
1
16
9.803-951.0
Brass Plug G1/4
1
See Kits
U-Seal, 15mm (3030)
3
17
9.803-952.0
Manifold Stud Bolt
8
See Kits
U-Seal, 18mm (4020, 3025) 3
18
9.802-884.0
Washer
8
6* See Kits
Intermediate Ring 15mm (3030)
19
9.803-198.0
Copper Washer 3/8
1
See Kits
Intermediate 18mm (4020, 3025)
20
9.802-925.0
Brass Plug 3/8
2
25
9.802-939.0
Screw
12
7*
Intermed. Ring 15mm (3030) 3
26
9.803-953.0
Bearing Cover
2
See Kits
Intermed. Ring 18mm (4020, 3025)
27
9.803-954.0
Bearing Seal
1
3
28
9.802-914.0
Snap Ring
1
8
9.802-926.0
Brass Plug 1/2"
1
29
9.803-955.0
Ball Bearing
2
9
9.803-199.0
Copper Washer 1/2"
1
30
9.803-956.0
Crankshaft
1
10
9.803-946.0
Manifold Housing
1
31
9.803-167.0
Crankshaft Key
1
32
9.803-957.0
Oil Dipstick
1
See Kits
QTY
3 3
SNG Dealer's • 9.801-512.0 • Rev. 11/13
QTY
ITEM PART NO.
DESCRIPTION
33
8.933-010.0
Crankshaft Seal
1
34*
See Kits
Plunger Nut
3
PRESSURE WASHER
D.1 SERIES PUMP PARTS LIST (CONT) QTY
Copper Spacer
3
36*
See Kits
Plunger, 15mm (3030)
3
See Kits
Plunger, 18mm (4020, 3025) 3
37*
See Kits
Copper Spacer
3
38*
See Kits
O-Ring Ø1.78 x 5.28
3
39*
See Kits
Teflon Ring
3
40*
See Kits
Plunger Rod
3
41
9.803-965.0
Connecting Rod Pin
3
42
9.803-966.0
Connecting Rod
3
43
9.803-218.0
Spring Washer
6
44
8.933-020.0
Connecting Rod Screw
6
45
9.803-202.0
Sight Glass
1
46
9.803-197.0
Gasket
1
47
9.803-968.0
Crankcase Cover
1
48
9.803-969.0
O-Ring Ø2.62 x 107.62
1
DEALER’S MANUAL
35* See Kits
* Available in kit (See below)
REPAIR KIT NUMBER
8.725-354.0
8.725-356.0
8.725-355.0
8.725-357.0
9.803-934.0
9.803-935.0
9.803-936.0
9.803-937.0
Plunger Seal 15mm LD-3030
Plunger Seal 18mm LD-3025 LD-4020
Complete Seal Packing, 15mm LD-3030
Complete Seal Packing, 18mm LD-3025 LD-4020
Plunger 15mm LD-3030
Plunger 18mm LD-3025 LD4020
Complete Valve
Plunger Oil Seals
ITEM NUMBERS INCLUDED
3, 5, 7
3, 5, 7
3, 4, 5, 6, 7
3, 4, 5, 6, 7,
34, 35, 36, 37, 38
34, 35, 36, 37, 38
11, 12, 13
2
NUMBER OF CYLINDERS KIT WILL SERVICE
3
3
1
1
1
1
6
3
KIT DESCRIPTION
73 SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER Specifications
SPECIFICATIONS NG BURNER SPECIFICATIONS MODEL
BURNER ASSEMBLY JET SIZE
GAS VALVE
PILOT ORIFICE CONVERSION
4-2000
X-44
#54
See Parts List
No
4-2200
X-44
#54
See Parts List
No
4-3000
X-44
#54
See Parts List
No
5-2300
X-44
#52
See Parts List
No
5-3000
X-44
#52
See Parts List
No
6-3200
X-44
#50
See Parts List
No
8-3200
X-88
#52
See Parts List
No
10-3000
X-88
#52
See Parts List
No
GAS VALVE
PILOT ORIFICE CONVERSION
LP BURNER SPECIFICATIONS
MODEL
BURNER ASSEMBLY JET SIZE
4-2000LP
X-44
#63
See Parts List
No
4-2200LP
X-44
#63
See Parts List
No
4-3000LP
X-44
#63
See Parts List
No
5-2300LP
X-44
#59
See Parts List
No
5-3000LP
X-44
#59
See Parts List
No
6-3200LP
X-44
#56
See Parts List
No
8-3200LP
X-88
#60
See Parts List
No
10-3000LP
X-88
#60
See Parts List
No
74 SNG Dealer's • 9.801-512.0 • Rev. 11/13
Phone: 800-771-1881 fax: 877-526-3246 www.shark-pw.com
WHAT THIS WARRANTY COVERS All Shark pressure washers are warranted by Shark to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the pressure washer’s warranty period. FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY Components manufactured by Shark, such as frames, handles, float tanks, fuel tanks, belt guards, and heating coils. Pro-Duty rated units (DD Series) have a three-year limited warranty against defects and workmanship. Internal components on the oil-end of Kärcher axial pumps have a 5 year warranty. Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating coils are pro-rated at 25% after 2 years. Kärcher and non-Kärcher swash and wobble plate pumps have a one year warranty; other pumps carry their manufacturer’s warranty. ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and labor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty. WARRANTY PROVIDED BY OTHER MANUFACTURERS Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. Shark is not authorized and has no responsibility to provide warranty service for such components. Motors manufactured outside of the United States will be warranted by Shark. WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover the following items: 1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors. 2. Any components or other devices incorporated into a Shark product that are not manufactured by Shark, including, but not limited to gasoline engines, pumps, etc. 3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modifications, repair or maintenance of the product by persons other than authorized representatives of Shark, including, but not limited to, the failure of the Customer to comply with recommended product maintenance schedules. 4. Shark products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing Dealer or other sales or service outlet to another purchaser. 5. Shark products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Shark products. 6. Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes, tornadoes, hurricanes and lightning strikes. 7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply (such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or recommended by Shark). 8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply. 9. Devices or accessories not distributed or approved by Shark. 10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer. 11. Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges. Any components, accessories or other devices provided with the product but not manufactured by Shark (such as engines, pumps, etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Shark should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement. THe fOregOINg WArrANTy IS IN LIeU Of ALL OTHer WArrANTIeS Of ANy KIND, WHeTHer ArISINg by LAW, CUSTOM Or CONDUCT. SHArK MAKeS NO ADDITIONAL WArrANTIeS, eITHer exPreSSeD Or IMPLIeD, INCLUDINg, WITHOUT LIMITATION, ANy exPreSSeD Or IMPLIeD WArrANTIeS Of MerCHANTAbILITy Or fITNeSS Of eqUIPMeNT fOr A PArTICULAr PUrPOSe AND ANy SUCH WArrANTIeS Are exPreSSLy DISCLAIMeD. SHArK fUrTHer DISCLAIMS ANy WArrANTy THAT THe PrODUCT PUrCHASeD by CUSTOMer WILL MeeT ANy PArTICULAr reqUIreMeNT Of CUSTOMer eveN If SHArK HAS beeN ADvISeD Of SUCH reqUIreMeNT. THe rIgHTS AND reMeDIeS PrOvIDeD UNDer THIS WArrANTy Are exCLUSIve AND IN LIeU Of ANy OTHer rIgHTS Or reMeDIeS Of CUSTOMer. SHArK SHALL NOT UNDer ANy CIrCUMSTANCeS be LIAbLe TO ANy PerSON Or eNTITy INCLUDINg, bUT NOT LIMITeD TO, THe CUSTOMer Or ANy eND USer Of THe PrODUCT fOr ANy SPeCIAL, INDIreCT, INCIDeNTAL Or CONSeqUeNTIAL DAMAgeS Or eCONOMIC LOSS, LOSS Of PrOfITS Or LOSS Of USe Of THe PrODUCT, ArISINg IN CONNeCTION WITH THe SALe, DeLIvery, INSTALLATION, TrAININg Or USe Of PrODUCT. SHArK’S LIAbILITy, WHeTHer IN CONTrACT Or IN TOrT, ArISINg OUT Of ANy WArrANTIeS Or rePreSeNTATIONS, INSTrUCTIONS Or DefeCTS frOM ANy CAUSe, SHALL be LIMITeD exCLUSIveLy TO THe COST Of rePAIr Or rePLACeMeNT PArTS UNDer AfOreSAID CONDITIONS. The purpose of the foregoing limitations on liability and Customer remedies is to protect Shark from unknown or undeterminable risks. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the Customer. Shark sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Shark under the warranty. Shark reserves the right to make design changes in any of its products without prior notification to the Customer. SNG Dealer's • 9.801-512.0 • Rev. 11/13
PRESSURE WASHER WARRANTY
LIMITED NEW PRODUCT WARRANTY—COMMERCIAL PRESSURE WASHERS
www.sharkpw.com Form #9.801-512.0 • Revised 11/13 • Printed in U.S.A. or Mexico
