Transcript
HAE150
HAE150 SERIES HALF-BRICK DC-DC CONVERTER 2:1 WIDE INPUT RANGE UP TO 196Watts
FEATURES
APPLICATIONS
• NO MINIMUM LOAD REQUIRED • 2250VDC INPUT TO OUTPUT BASIC INSULATION • UL60950-1, EN60950-1, IEC60950-1, & EN50155 SAFETY APPROVALS • CE MARKED • COMPLIANT TO RoHS II & REACH
2250VDC ISOLATION
REMOTE CONTROL
UVP
OCP
• WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT
SCP
OVP
OTP
SYNC
TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number
Input Range
Output Voltage
Output Current @Full Load
Input Current @ No Load
Efficiency
Maximum Capacitor Load
VDC 9 ~ 22 9 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75
VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 53
A 40 28 12 9.5 6 5 3 40 30 13 10 6.5 5.5 3.3 45 34 16 13 8 7 4 3.7
mA 30 50 50 80 60 60 80 20 30 35 35 35 50 50 20 20 25 25 25 25 25 25
% 88 90 91 91 90 91 90 90 91 92 92 93 93 92 91 92 92 93 92 92 92 92
µF 121000 56000 10000 6300 2500 1700 620 121000 60000 10800 6600 2700 1900 680 136000 68000 13300 8600 3300 2500 830 690
HAE150-12S3P3 HAE150-12S05 HAE150-12S12 HAE150-12S15 HAE150-12S24 HAE150-12S28 HAE150-12S48 HAE150-24S3P3 HAE150-24S05 HAE150-24S12 HAE150-24S15 HAE150-24S24 HAE150-24S28 HAE150-24S48 HAE150-48S3P3 HAE150-48S05 HAE150-48S12 HAE150-48S15 HAE150-48S24 HAE150-48S28 HAE150-48S48 HAE150-48S53
PART NUMBER STRUCTURE
HAE150 - 48 Series Name
S
05 -
Input Output Output Voltage Quantity Voltage (VDC) (VDC) 12:8.5~22 S:Single 3P3:3.3 9~22 05:5 24:16.5~36 12:12 48:33~75 15:15 24:24 28:28 48:48 53:53
P
Y
Ctrl and Pin Options
SYNC Option
:Negative logic, :No PIN 0.200" pin length Y:SYNC L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length
C
TH
CASE pin Through hole Option type(1)
HS Assembly Option
:No pin : Thread : None C:CASE pin TH: No thread Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F Terminal block type (2): T: Wall mounted TF: Wall mounted with EMC filter(3) TF1: Wall mounted with EMC filter can be connected to PE (3)
(1) The module can’t equip Heat-sink with TH option. (2) No Y and C function for terminal block type, and terminal block type only for 0.200” pin length. (3) EMI filter meet EN55022 Class A.
Advice Electronics Ltd Advice Building,16 Atir Yeda St., Kfar Saba, 4464321, Israel Tel:+972-3-9000910
[email protected]
www.advice.co.il
HAE150 INPUT SPECIFICATIONS Parameter
Conditions
Operating input voltage range
12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Power up Remote ON/OFF 12Vin(nom) 24Vin(nom) 48Vin(nom)
Start up voltage
Shutdown voltage
Start up time
Constant resistive load
Input surge voltage
1 second, max.
Input filter (1) Remote ON/OFF
Referred to –Vin pin
3.3 & 5Vout Others
Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense
Ripple and noise
Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection
Max.
12 12 24 48
22 22 36 75 9 18 34 8.1 16.3 32.5
75 75
Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current
Min.
Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 3.3Vout, 5Vout With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 12Vout, 15Vout With a 4.7µF/50V X7R MLCC 24Vout, 28Vout With a 2.2µF/100V X7R MLCC 48Vout, 53Vout
Unit VDC
VDC
VDC ms
30 50 100 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 -0.3 5.6
Conditions
Typ.
-1.0 -0.1 -0.1 -20
mA mA VDC
Max.
Unit
+1.0 +0.1 +0.1 +10 10
% % % % %
75 100 200 300
mVp-p
-0.02
+0.02 %/℃ 250 µs 115 130 % 120 150 % Continuous, automatics recovery
25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode
GENERAL SPECIFICATIONS Parameter Isolation voltage
1 minute (Basic insulation)
Isolation resistance Isolation capacitance Switching frequency Safety approvals
500VDC
200
Conditions Input to Output Input (Output) to Case
Min.
Typ.
2250 1600 1 225
Case material Base material Potting material Weight
MTBF
Typ.
9 8.5 16.5 33
7.3 15.5 31.6
Sync pin signal (2)
OUTPUT SPECIFICATIONS Parameter
Min.
Max.
Unit VDC
250
Module stand alone HAE150-□□S□□ -T HAE150-□□S□□ -TF HAE150-□□S□□ -TF1 MIL-HDBK-217F, Full load
GΩ pF kHz UL60950-1 EN60950-1 IEC60950-1 Metal FR4 PCB Silicone (UL94 V-0) 105g (3.70oz) 235g (8.29oz) 280g (9.88oz) 287g (10.12oz) 3.818×105 hrs 2500 275
Advice Electronics Ltd Advice Building,16 Atir Yeda St., Kfar Saba, 4464321, Israel Tel:+972-3-9000910
[email protected]
www.advice.co.il
HAE150 ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Thermal impedance
Conditions
Min.
Typ.
-40
Max.
Unit
+115
℃ ℃
+105 +125
℃
+120 Terminal block type Others Vertical direction by natural convection (20LFM) Module without assembly option Only mount on the iron base-plate Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height
(3)
-40 -55 6.1 2.8 5.1 4.6
℃/W
Thermal shock Vibration Relative humidity
MIL-STD-810F MIL-STD-810F 5% to 95% RH
EMC SPECIFICATIONS Parameter
Conditions
EMI (4)
EN55022
ESD Radiated immunity Fast transient (5) Surge (5) Conducted immunity Power frequency magnetic field
EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8
Level Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A
Air ±8kV and Contact ±6kV 20V/m ±2kV EN55024 ±2kV 10Vr.m.s 100A/m continuous; 1000A/m 1 second
Note: 1.
Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. Recommended Nippon Chemi-con KY series, 100µF/100V. 2. (1)Multiple HAE150 series module can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure the ground potential differences between modules are minimized. (2)In this configuration all of the modules will be synchronized to the highest frequency module. (3)Up to three modules can be synchronized using this technique. (4)More relevant information in datasheet. 3. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U). (3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 4. The HAE150 series standard module meets EN55022 Class A and Class B with external components. 5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. 6. CASE GROUNDING：Connecting four screw bolts to shield plane will help to reduce the EMI. 7. For further information, please contact with P-DUKE. CAUTION: This power module is not internally fused. An input line fuse must always be used.
120
120
100
100
100
80
DC/DC module only 100LFM 200LFM 300LFM 400LFM 500LFM Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) Natural convection (20LFM) Terminal block Natural convection (20LFM)
60 40 20 0 -40
-20
80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM
40 20 0
0 20 40 60 80 AMBIENT TEMPERATURE,TA(℃)
100
120
-40
96
96
90
90
84 78 72
33
36
40
44
64
68
72
75
HAE150-48S05 Efficiency vs. Input Voltage
60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM
40 20
100
120
-40
-20
0 20 40 60 80 AMBIENT TEMPERATURE,TA(℃)
100
HAE150-48S05 Derating Curve With 0.45” Height Heat-sink
84 78 72 Vin= 33V Vin= 48V Vin= 75V
60
48 52 56 60 INPUT VOLTAGE(V)
80
0
0 20 40 60 80 AMBIENT TEMPERATURE,TA(℃)
66
Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L
60
-20
HAE150-48S05 Derating Curve With 0.24” Height Heat-sink
EFFICIENCY(%)
EFFICIENCY(%)
HAE150-48S05 Derating Curve
66
OUTPUT POWER(%)
120
OUTPUT POWER(%)
OUTPUT POWER(%)
CHARACTERISTIC CURVE
10
20
30
40
50 60 70 % of FULL LOAD
80
90
100
HAE150-48S05 Efficiency vs. Output Load
Advice Electronics Ltd Advice Building,16 Atir Yeda St., Kfar Saba, 4464321, Israel Tel:+972-3-9000910
[email protected]
www.advice.co.il
120
HAE150 MECHANICAL DRAWING
1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.0kgf-cm(0.49N-m)
PIN CONNECTION PIN DEFINE 1 -Vin 2 Case (option) 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout 10 Sync (option)
DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch
EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below.
(100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆%
HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2
Horizontal Fin Orientation, Suffix:-HS1, -HS3
HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F
1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25)
Advice Electronics Ltd Advice Building,16 Atir Yeda St., Kfar Saba, 4464321, Israel Tel:+972-3-9000910
[email protected]
www.advice.co.il
HAE150 TERMINAL BLOCK TYPE OPTION HAE150-□□ □□S□□ □□ □□ -T TERMINAL CONNECTION NO. DEFINE 1 -Vin 2 NC 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below.
HAE150-□□ □□S□□ □□ □□ -TF
(100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆%
1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Screw 1 locked torque: MAX 11.2kgf-cm/ 1.10N-m 4. Screw 2 locked torque: MAX 5.2kgf-cm/ 0.51N-m 5. Screw 3 locked torque: MAX 16.8kgf-cm/ 1.65N-m
HAE150-□□ □□S□□ □□ □□ -TF1
Advice Electronics Ltd Advice Building,16 Atir Yeda St., Kfar Saba, 4464321, Israel Tel:+972-3-9000910
[email protected]
www.advice.co.il
