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Split Type Air Conditioner Duct Type (50hz) Aryg45lhta
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SPLIT TYPE AIR CONDITIONER DUCT TYPE (50Hz) Indoor unit Outdoor unit ARYG45LHTA AOYG45LATT ARYG54LHTA AOYG54LATT CONTENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . 1 DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . 2 REFRIGERANT SYSTEM DIAGRAM . . . 4 CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . 5 INDOOR PCB CIRCUIT DIAGRAM . . . . . 6 OUTDOOR PCB CIRCUIT DIAGRAM . . . 7 ERROR DETECTION. . . . . . . . . . . . . . .14 PARTS (INDOOR UNIT). . . . . . . . . . . . .18 PARTS (OUTDOOR UNIT) . . . . . . . . . . 20 ACCESSORIES . . . . . . . . . . . . . . . . . . . 23 SPECIFICATIONS ELECTRICAL DATA TYPE NOISE LEVEL Cooling & Heating INDOOR UNIT ARYG45LHTA ARYG54LHTA OUTDOOR UNIT AOYG45LATT AOYG54LATT COOLING CAPACITY 12.5 kW 14.0 kW HEATING CAPACITY 14.0 kW 16.0 kW POWER SOURCE INDOOR UNIT OUTDOOR UNIT 47 dB Medium 43 dB Low 40 dB Cooling 54 dB 55 dB Heating 54 dB 56 dB 400 V, 50 Hz, 3 phase, 4 W COMPRESSOR AND REFRIGERANT Cooling 6.1 A 6.9 A Heating 5.5 A 6.5 A Cooling 4.06 kW 4.65 kW Heating 3.67 kW 4.37 kW DISCRIMINATION DA422A3F-29ZAD E.E.R. Cooling 3.08 kW/kW 3.01 kW/kW WEIGHT (with oil) 23.0 kg C.O.P. Heating 3.81 kW/kW 3.66 kW/kW REFRIGERANT TYPE R410A 1.5 L/hr 2.5 L/hr PRECHARGED REFRIGERANT 3,450 g 3,350 m3/h 3,350 m3/h Cooling 6,750 m3/h 6,900 m3/h Heating 6,200 m3/h 6,900 m3/h RUNNING CURRENT INPUT WATTS MOISTURE REMOVAL AIRCIRCULATION INDOOR AIRCIRCULATION OUTDOOR MAXIMUM CURRENT 11.0 A INDOOR UNIT, Discrimination Pipe length FULL CHARGE INDOOR UNIT Medium 1,150 r.p.m. Low 1,000 r.p.m. OUTDOOR UNIT, Discrimination 30 m 3,450 g 45 m 4,200 g 60 m 4,950 g 75 m 5,700 g ADDITIONAL CHARGE MFA-60TTFS 1,300 r.p.m. 30 m MAX PIPE HEIGHT 12.0 A High Hermetic type, Inverter, 4 poles, 3 phase, DC motor, Twin Rotary TYPE FAN MOTOR 2012.04.27 High 50 g/m DIMENSIONS INDOOR UNIT HxWxD 400 x 1,050 x 500 mm OUTDOOR UNIT HxWxD 1,290 x 900 x 330 mm MFE-54VVT WEIGHT OUTDOOR UNIT Cooling Upper fan 850 r.p.m. 900 r.p.m. Lower fan 800 r.p.m. 800 r.p.m. INDOOR UNIT OUTDOOR UNIT Heating Upper fan 780 r.p.m. 870 r.p.m. OUTDOOR UNIT Shipping / Net Lower fan 750 r.p.m. 840 r.p.m. 1 Shipping / Net 51 kg / 46 kg 113 kg / 104 kg DIMENSIONS INDOOR UNIT (Unit : mm) 1,080 400 500 585 1,000 AIR 1,050 2008.11.21 2 85 OUTDOOR UNIT (unit : mm) 31 330 9 21 1290 900 400 370 air flow 650 2008.11.20 3 12 REFRIGERANT SYSTEM DIAGRAM OUTDOOR UNIT INDOOR UNIT Refrigerant Pipe 15.88mm (5/8") Pressure Check Valve Strainer 4-way Valve Heat Exchanger Heat Exchanger Accumulator Expansion Valve Strainer Thermistor (Compressor) Thermistor (Discharge) Refrigerant Pipe 9.52mm (3/8") 3-Way Valve Thermistor (Room) Thermistor (Pipe) Thermistor (Heat Exchanger Med) Thermistor (Heat Exchanger Out) Thermistor (Outdoor) 2012.04.09 Heat Pressure Sensor Compressor Strainer Cool 3-Way Valve Muffler 4 Refrigerant flow CIRCUIT DIAGRAM 1 2 3 1 2 3 TERMINAL 1 2 3 FM TM806 W TM501 WHITE TM302 BLACK TM502 BLACK 1 1 2 2 3 3 WHITE TM805 TM804 V U TM505 TM504 THERMISTOR ( HEATSINK INV ) BLACK 1 1 2 2 CN200 3 3 BLACK RED WHITE BLACK W300 TM203 W301 TM204 CM BROWN YELLOW WHITE RED FUSE F2 3.15A 250V FUSE F3 10A 250V W302 W1 TM205 TM202 FILTER PCB W206 R S BLACK FAN MOTOR 2 ( LOWER ) W703 CN802 BROWN FAN MOTOR 1 ( UPPER ) TM803 ORANGE WHITE BLUE GREEN YELLOW ORANGE RED BROWN WHITE BLUE ACTIVE FILTER PCB TM301 PURPLE YELLOW BLACK RED WHITE EXPANSION VALVE COIL ORANGE YELLOW BLUE RED BROWN SOLENOID COIL BLUE BLACK BLACK BLUE REACTOR (FAN) PRESSURE SENSOR BLACK WHITE GREEN W702 CN803 REMOTE CONTROL RED BROWN BROWN BLUE BLUE TM802 BLACK BLACK FAN MOTOR THERMISTOR ( COMPRESSOR TEMP. ) THERMISTOR ( OUTDOOR TEMP. ) THERMISTOR ( HEAT EXCHANGER OUT ) GREEN GREEN ORANGE YELLOW TM500 1 1 2 2 YELLOW / GREEN RED W700 TRANSISTOR PCB BLACK WHITE TERMINAL RED RED PURPLE BLUE FAN MOTOR CAPACITOR RED YELLOW W800 WHITE TM300 ORANGE W701 2 REACTOR x3 TM801 BLACK WHITE BLACK BLACK BROWN BROWN BLACK BLACK BLACK BLACK 1 2 RED BROWN GRAY 1 CN630 F1 5A 250V GREEN BLACK TM201 WHITE TM200 RED TERMINAL W3 1 2 CN101 W4 1 2 3 4 5 1 2 3 4 5 3 L1 L2 WHITE 3 CN15 FUSE 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 CAPACITOR PCB 1 2 3 1 2 3 CN19 1 2 3 1 2 3 CN18 MAIN PCB CN9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 W5 1 2 3 4 5 6 1 2 3 4 5 6 CN82 1 2 3 4 5 6 1 2 3 4 5 6 CN81 BLUE 2 CN14 1 2 1 2 3 4 5 6 1 2 3 4 5 6 CN17 BLACK 1 CN801 CN104 1 2 1 2 1 2 CN103 OPTION ( CONNECTOR ) REFER TO THE TECHNICAL MANUAL RED CN6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CN7 MAIN PCB THERMISTOR ( DISCHARGE PIPE ) THERMISTOR ( PIPE TEMP. ) 1 2 3 4 5 6 7 8 CN13 CN10 1 2 3 CN8 CN21 1 2 FM WHITE FUSE 10A 2 CN20 FM BLACK 3 2 1 1 2 1 2 CN102 1 2 3 1 2 3 CN16 EV BLACK 4 BLACK 1 2 W6 1 2 3 1 2 3 CN27 1 2 3 1 2 3 CN26 4WV WHITE W105 GRAY 2 1 3 2 GRAY 1 2 2 1 GRAY 1 2 3 1 2 3 CN25 RED 2 1 GRAY RED 3 YELLOW RED 2 4 5 WHITE 3 2 1 BLACK 4 5 RELAY RELAY 1 RELAY 5 1 1 2 CN5 1 2 CN16 CN101 GRAY 1 2 3 1 2 3 CN24 1 RED BLUE FUSE 3.15A GRAY 1 2 1 2 CN23 CN7 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CN9 4 GRAY 3 GRAY BLACK 2 2 BLACK 1 1 GRAY CN11 4 GRAY GRAY 1 2 3 4 5 3 WHITE 2 BLACK 1 GRAY PS 1 2 1 2 CN22 CN4 CN109 CN113 1 2 1 2 CN117 1 2 CN116 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 POWER SUPPLY PCB GRAY CN12 1 CN104 CN103 GRAY 1 2 3 4 1 2 3 4 CN1 2 GRAY 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 CN2 1 GRAY 1 2 1 2 2 GRAY 1 2 3 4 5 1 E101 CN106 2 CN105 1 2 3 4 1 2 3 4 RED 1 CN114 2 RED 1 PURPLE 2 2 PURPLE GREEN 1 CN115 3 TRANSFORMER THERMISTOR ( ROOM TEMP. ) INDOOR UNIT THERMISTOR ( HEATSINK PFC ) THERMISTOR ( HEAT EXCHANGER MID ) OUTDOOR UNIT L3 N C COMPRESSOR POWER SOURCE 2012.04.27 5 CN104 B02B-XARK-1-A UL1430 AWG22 RED 2 UL1430 AWG22 RED 1 CN105 B04B-PASK-1 5V 12V 14V RED JM103 SECONDARY D101 D2SB20 2 4 Q101 2SD1191 2 1 R102 10k <1/4W> VIOLET VIOLET UL1015 AWG22 UL1015 AWG22 CN103 B2P3-VH-B-R 2 1 C102 0.222 6 5 14 C464 0.022I C411-4 HC08 5V I C331-4 BA2902F R361 - R363 47k 1% x 3 C361 0.01 8 9 + R396 1.0k 1% R410 4 5 N OUT R454 100 <1/4W> D457 PTZ24B C412 0.1 I C410-2 HC08 R419, R422 1.0k x 2 I C381-3 BA2901F R393 100k 1% R388 10k R391 3.9k 1% R581 2.2k C338 0.1 C363 0.01 I C380-3 BA2901F + 5V 5V C411 0.1 R416 1.0k 14 5V R387 10k R390 3.9k 1% R580 2.2k 1 R360 47k 1% 1 + 15V 5V C331 0.1 - + R353 R356 47k 47k 1% 1% D335 RB751V R329 10k I C331-3 BA2902F 15V R368 47k P_I NTE_RESET / M13P 2 3 R400 1.0k 8 9 + R392 100k 1% R380 R383 1.0k 4.7k C410 0.1 5V R395 1.0k 1% I C380-4 BA2901F 10 13 R381 R384 1.0k 4.7k R349 22k C337 0.1 R344 47k 1% C335 0.1 C382 0.1 C384 1000p R346 47k 1% D334 RB751V R341 47k 1% R335 5V 10k C377 + 4.7/ 50V C379 + 4.7/ 50V R386 10k R389 3.9k 1% R352 R355 47k 47k 1% 1% I C330-2 BA2902F 2012.02.29 14 + C454 + 100/ 35V 5V C383 1000p R331 47k 1% D353 STTH112 P_ARMU_R / M06P P_ARMD_R / M09P P_ARMU_S / M07P P_ARMD_S / M10P 11 R343 47k 1% C334 0.1 Jump To Page2 - + I C330-4 BA2902F C336 0.1 R340 47k 1% R334 5V 22k P_AVECURR / M26P L380 5V BL02Rn1 R348 5V 22k R327 10k R358 47k P_ARMU_T / M08P P_ARMD_T / M11P R345 47k 1% 2 3 2 D330 RB751V R357 22k C357 + C358 47/ 0.1 35V C330 0.1 15V D301 DAN217U R351 R354 47k 47k 1% 1% R336 47k 1% C333 0.1 15V + C302 4.7/ 50V C301 0.1 R342 47k 1% TM505 9 10 R606 10k I C600-2 74HC00 5 4 1 3 12 13 6 2 11 I C600-4 74HC00 2 1 3 I C600-1 74HC00 R605 1.0k R604 10k Q440 - Q445 DTC143EUA x 6 1 3 2 1 3 2 P_ERR_PFC / M04P C603 1000p 1 3 2 1 R441 2.2k P_PLSCOUNT / M16P C440 1000p 8 I C600-3 74HC00 PFC_ERROR VDC_P R339 47k 1% R309 47k 1% R453 R303 10k VR300 B2K 1% 1 + 0.1 x 3 R450 D352 39 STTH112 <1/2W> PTZ TE25 24B x 4 L450 BL02Rn1 2 3 C457 1 1 330k x 3 2 47/35V x 3 1 C451 2 D351 STTH112 15V D300 DAN217U R451 CT301, CT300 FC-1-X x 2 15V C452 4 C458 3 TM502 R452 4 TM501 TM302 C453 3 TM301 TM504 DC+ OUT C459 L3 I N W302 TM500 R454 L2 I N W301 TM300 R455 L1 I N W300 R456 From Filter PCB Jump To Page2 + C364 0.1 10 OUTDOOR UNIT ACTIVE FILTER PCB - 2 K11BZ-1100HUE-AF0 Jump To Page1 D470 DAN217U 2 R503 8.2k 1% C476 1000p R485 - R489 220k <1/3W> 1% x 5 I C470-3 BA2902F 9 10 + 15V I C470-2 BA2902F 6 5 1 D473 DAN217U 2 3 + R502 5V 8.2k 1% 2 R507 2.2k TO MAIN PCB O G - 12 3 I C630 NJM7805 2 C632 0.1 C634 C630 + C631 0.1 0.1 330/ 35V 8 R635 2.2k 9 C635 1000p R639, R637 1.0k x 2 R636 2.2k 1 4 2 3 R529 10k R513 5V 2.2k 5V 5V C472 0.1 5V R652 10k 5V C636 1000p 15V 1 4 2 3 VDD 2 3 NC 4 GND OUT 1 I C655 BU4842F 3 R511 2.2k I C510-4 BA2901F 10 13 11 C514 1000p C517 0.1 R656 0R0 C646 0.01 C519 1000p R523 1.0k C520 1000p I C510-2 BA2901F 6 1 7 R524 1.0k + C637 0.01 C521 1000p C518 0.1 P_ARMU_R / M06P P_ARMU_S / M07P P_ARMU_T / M08P P_ARMD_R / M09P P_ARMD_S / M10P P_ARMD_T / M11P P_ZERO_S / M12P R569, R568, R567, R566, R565 22k <1/3W> 1% x 5 I C300-3 BA2902F 2 1 15V 5V 3 D561 DAN217U C560 1000p 5V R570 5.6k 1% C562 0.1 C593 0.1 R595 2.2k 1% P_ZERO_R / M14P R575 47k P_AD_VDC / M27P C575 0.1 P_ZERO_S / M12P 5V R660 - R662 10k x 3 TEST JP / M01P P_MODEL SW1 / M02P P_MODEL SW2 / M03P P_ZERO_T / M13P P_SD I / M21P P_ZERO_T / M13P P_ZERO_R / M14P R659 10k 5V P_RESET / M40P R657 1.0k C611 0.1 P_RXD / M18P P_TXD / M19P P_SDO / M20P P_SD I / M21P P_SDCLK / M22P D670 SLR-325 RED R670 1.0k 5V P31 P30 P17 P16 P15 P14 P13 P12 P11 P10 AVDD AVSS 13 14 15 16 17 18 19 20 21 22 23 24 I C610 uPD78F0514 48 47 46 45 44 43 42 41 40 39 38 37 VDD VSS C X1 X2 MD0 P123 P124 *RST P40 P41 P120 C610 0.1 C612 1.0 1 2 P_FLMD0 / M43P P_TXD / M19P 11 R671 1.0k + C613 4.7/ 50V 3 P_RESET / M40P P_I NTE_RESET / M13P P_LED1 / M36P P_CURRCON_PWM / M34P P_AD_VDC / M27P P_AVECURR / M26P P_PEAK_VAC / M25P R650, R651 10k x 2 2012.02.29 R572 1.0k - 9 + 10 15V P_RXD / M18P 6 C592 1000p 8 P_ERR_RESET / M05P P_ERR_PFC / M04P P_MODEL SW2 / M03P P_MODEL SW1 / M02P TEST JP / M01P P_FLMD0 / M43P 5 - 5V R593 10k R564, R563, R562, R561, R560 22k <1/3W> 1% x 5 P_SDO / M20P P_SDCLK / M22P C638 0.01 11 10 + 1 3 R521 1.0k 5V C515 1000p R646 1.0k I C580-4 BA2901F 13 R520 1.0k 5V P_PLSCOUNT / M16P R655 100k + C516 0.1 R514 2.2k R512 2.2k R645 1.0k R643, R644 1.0k x 2 R522 1.0k 5V R515 2.2k 5V C645 0.1 I C510-1 BA2901F - 4 5 + C510 0.1 Q640 DTC143EUA 1 P_PEAK_VAC / M25P C551 0.1 R519 1.0k 5V C513 1000p 5V I C636 PS2561L-1-V R640, R638 1.0k x 2 4 I C530-1 BA2902F D535 RB751V C550 + 47/ 35V R594 8.2k 1% R508 2.2k 2 7 FLASH 1 I C530-4 BA2902F R544 1.0k 15V 2 R571 5.6k 1% C561 1000p R551 47k R550 22k 14 D560 DAN217U R541 47k 1% C633 + 100/ 25V I C635 PS2561L-1-V 6 2 C536 0.1 3 5 1 2 3 + 13 12 + R510 2.2k C475 1000p 4 WHITE 5V R542 22k R528 10k 1 C470 0.1 14 + 3 CN650 B06B-PASK R543 47k 1% C537 100p C590 0.1 12 11 10 9 8 7 6 5 4 3 2 1 WHITE 2 13 D630 1SS355 1 I CN630 1971032-9 ( G I C2.0-9P ) R540 47k 1% R592 5.6k 1% 14 C591 1000p R591 2.2k 1% 3 I C470-4 BA2902F 1 5V R535 22k C535 0.1 15V 15V I C530-3 BA2902F D532 RB751V R505 8.2k 1% C478 1000p I C470-1 BA2902F 1 7 2 3 8 D534 RB751V 8 9 + 5V R527 10k R532, R538 47k 1% x 2 D472 DAN217U 15V 9 10 + C534 0.1 C474 1000p R501 5V 8.2k 1% R495 - R499 220k <1/3W> 1% x 5 - + I C530-2 BA2902F D531 RB751V 5V R534 22k R504 8.2k 1% C477 1000p 3 R480 - R484 220k <1/3W> 1% x 5 R506 2.2k 2 R475 - R479 220k <1/3W> 1% x 5 7 I C510-3 BA2901F R590 10k R531, R537 47k 1% x 2 8 D471 DAN217U 1 R490 - R494 220k <1/3W> 1% x 5 C533 0.1 C473 1000p R500 5V 8.2k 1% 6 5 + D533 RB751V C530 0.1 P32 P70 P71 P72 P73 P74 P75 P33 P63 P62 P61 P60 3 15V 5V R533 22k R539 47k 1% 25 26 27 28 29 30 31 32 33 34 35 36 1 R470 - R474 220k <1/3W> 1% x 5 15V D530 RB751V P27 P26 P25 P24 P23 P22 P21 P20 P130 P01 P00 P140 15V PFC_ERROR VDC_P VAC_L3 VAC_L2 VAC_L1 Jump To Page1 R530, R536 47k 1% x 2 P_LED1 / M35P X610 8.00MHz 2 Q670 DTC143EUA 3 1 OUTDOOR UNIT FILTER PCB K07AQ-0700HUE-FL0 3 Phase 380 - 415V 50Hz L1 I N TM200 RED L2 I N TM201 WHITE L3 I N TM202 BLACK VA202 820V H-0017-2 x 2 FH200 FH201 P201 15A H-0017-2 x 2 FH204 FH205 P202 15A W206 L201 RC3V3812-009PF05 12A 0.9mH TM203 L1 OUT RED VA200 P200 820V 15A H-0017-2 x 2 FH202 FH203 VA201 820V 5 6 5 6 3 4 3 4 1 2 1 2 TM204 L2 OUT WHITE TM205 L3 OUT BLACK VA203 470V SA200 RA-362M E L200 RC3V3812-009PF05 12A 0.9mH R200 - R202 1.0M <1/2W> x3 C206 - C208 0.022 x3 C200 - C202 1.0 x3 C218 - C220 1.0 x3 GREEN 3 4 CT200 FC-1-X 2 1 1SS133 x 4 D200 D202 C221 + 220/ 16V D201 2012.02.29 12 D203 VR200 B200 R203 470 <1/4W> CN200 2-1871843-3 ( G I C2.5-3P ) BLUE 1 3 2 1 2 3 CT OUT OUTDOOR UNIT CAPACITOR PCB K07AP-0700HUE-P0 W700 W702 P IN P OUT ORANGE YELLOW R700 68K R702 68K + C700 660/ 450V R701 68K R703 68K C701 + 660/ 450V + C703 660/ 450V W703 W701 2012.02.29 + C702 660/ 450V N IN N OUT PURPLE BLUE 13 ER R OR D ETEC TION WIRED REMOTE CONTROL This is possible only on a wired remote control. If an error occurs, the following display will be shown. (“Er” will appear in the set room temperature display.) Unit number of indoor unit Error code : 0.5s on / 0.5s off EX. Self-diagnosis Code Description Code ( ) : Number of flashing Description Serial communication error Discharge temp. sensor error Wired remote control communication error Compressor temp. sensor error Check run unfinished Outdoor unit Heat Ex. liquid temp. sensor error Unit number or Refrigerant circuit address setting error Outdoor temp. sensor error [Simultaneous Multi] Suction gas temp. sensor error Indoor unit capacity error • 2-way valve temp. sensor error • 3-way valve temp. sensor error Combination error Heat sink temp. sensor error • Connection unit number error (indoor slave unit) [Simultaneous Multi] • Connection unit number error (indoor unit or branch unit) [Flexible Multi] • Sub-cool Heat Ex. gas inlet temp. sensor error • Sub-cool Heat Ex. gas outlet temp.sensor error Master unit, slave unit set-up error [Simultaneous Multi] Liquid pipe temp. sensor error Power supply interruption error Current sensor error Indoor unit PCB model information error • Discharge pressure sensor error • Suction pressure sensor error • High pressure switch error Manual auto switch error Trip detection Room temp. sensor error Compressor rotor position detection error (permanent stop) Indoor unit Heat Ex. Middle temp. sensor error Outdoor unit fan motor 1 error Indoor unit fan motor error Outdoor unit fan motor 2 error Drain pump error 4-way valve error Damper error Coil (expansion valve) error Indoor unit error Discharge temp. error Outdoor unit main PCB model information error or communication error Compressor temp. error Inverter error High pressure error Active filter error, PFC circuit error Low pressure error Trip terminal L error Branch boxes error [Flexible Multi] Display PCB microcomputers communication error 2012.09.26 : 0.1s on / 0.1s off 14 OUTDOOR UNIT TEST RUN CAUTION Always turn on the power 6 hours prior to the start of the operation in order to protect the compressor. 1. Check items before performing the test run 2.1. Operating procedures for the test run Make sure to perform the test run. Before performing the test run, be sure to check the following points. (1) Check the 3-way valves (both at the liquid side and gas side) are opened. (2) Set the operation mode to “COOL” or “HEAT”. (1) Is gas leaking? Check connection of each pipe (flare connection part, brazing part). POWER MODE ERROR (2) Is a breaker installed to the power cable of the outdoor unit ? (3) Has each cable been securely connected to the terminal according to the specifications ? TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) In the first test run, be sure to set the operation mode to “COOL”. The operation mode cannot be switched between “COOL” and “HEAT” during the test run. To switch the operation mode between “COOL” and “HEAT”, stop the test run, switch the operation mode, and then start the test run again. (4) Are the 3-way valves (gas pipes and liquid pipes) of the outdoor units open? (5) Has the power been supplied to the unit for at least 6 hours ? (6) Has the necessary local setting been done ? (7) Check insulation resistance of 1 M or more using a 500V mega tester. If no problems are found with the above items, perform the test run according to “Test run method”. If any problems are found, immediately resolve the problem and re-check the items. (3) Press [ENTER] (TEST RUN) switch for more than 3 seconds. POWER MODE 2. Test run method ERROR TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) “TEST RUN” LED will light on. If the compressor is operating at starting the test run, the compressor will stop and, after a while, the test run will start. Either of the above "LOW NOISE" or "PEAK CUT" will light on during the test run if local setting function is selected. CAUTION If the test run is performed for 1 outdoor unit in a group control system installation, the test run will also be performed for the other units. Therefore, make sure that all of the units have been installed before starting a test run. (Group control system installation described in “SPECIAL INSTALLATION METHODS” in the installation manual of the indoor unit.) (4) Confirm operating status. (5) Press [ENTER] (TEST RUN) switch again. POWER Operate [ENTER] (TEST RUN) switch on the display board by the following procedure. MODE ERROR TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) “TEST RUN” LED lights off, and TEST RUN stops. LED display part Test run will finish after about 60 minutes automatically. At the same time, “TEST RUN” LED will light off. Test run may be stopped before operating for 60 minutes if an error occurs after a starting test run. Operation mode Upper : HEAT Lower : COOL 2012.04.26 [ ENTER ] ( TEST RUN ) switch 15 OUTDOOR UNIT ERROR CODE DISPLAY Display when an error occurs POWER MODE ERROR TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) PEAK CUT (L4) (L5) (L6) (L7) Blinks (Hi-speed) Check that the ERROR LED blinks, and then short-press the [ENTER] switch once. The number of blinks of the LED indicates the type of error. Display mode Error code check table POWER : ON : OFF : Blink (0.5s ON / 0.5s OFF) ( ) : Number of ßashing TEST RUN PUMP DOWN (L1) (L2) (2) (1) (1) Serial forward transmission error immediately after operation (2) (1) (1) Serial forward transmission error during operation (2) (2) (2) Indoor unit capacity error (2) (5) (15) Indoor unit error (2) (6) (1) Over voltage (2) (6) (1) Power supply frequency error (2) (6) (2) Outdoor unit PCB model information error (2) (6) (2) PFC communication error (2) (6) (3) Inverter error (2) (6) (4) PFC AD detection error (2) (6) (4) PFC hardware error (2) (6) (5) IPM error (Trip terminal L error) (2) (6) (8) Rush current limiting resister temp rise protection (2) (7) (1) Discharge temp. sensor error (2) (7) (2) Compressor temp. sensor error (2) (7) (3) Heat Ex. middle temp. sensor error (2) (7) (3) Outdoor unit Heat Ex. liquid temp. sensor error (2) (7) (4) Outdoor temp. sensor error (2) (7) (7) Heat sink temp. sensor error (2) (7) (7) PFC heat sink temp. sensor error (2) (8) (4) Current sensor 1 error (stoppage permanently) (2) (8) (6) High pressure switch 1 error (2) (8) (6) Pressure sensor error (2) (9) (4) Trip detection (stoppage permanently) (2) (9) (5) Compressor motor control error (stoppage permanently) (2) (9) (5) Compressor motor loss of synchronization (stoppage permanently) (2) (9) (7) Outdoor unit fan motor 1 error (Duty error) (2) (9) (8) Outdoor unit fan motor 2 error (Duty error) (2) (9) (9) 4-way valve error (2) (10) (1) Discharge temp. 1 error (stoppage permanently) (2) (10) (3) Compressor 1 temp. error (stoppage permanently) (2) (10) (5) Low pressure error MODE ERROR 2012.04.26 LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) 16 Description (L7) OUTDOOR UNIT PUMP DOWN (Refrigerant collecting operation) 2. Pump down procedure Perform the following procedures to collect the refrigerant when moving the indoor unit or outdoor unit (2) Turn the power on. (1) Check the 3-way valves (both at the liquid side and gas side) are opened. POWER MODE WARNING Never touch electrical components such as the terminal blocks or reactor except the switch on the display board. It may cause a serious accident such as electric shock. ERROR TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) (3) Press [PUMP DOWN] switch for 3 seconds or more after 3 minutes after power on. POWER CAUTION MODE Perform the pump down operation before disconnecting any refrigerant pipe or electric cable. ERROR TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) LED display lights on as shown in the above figure, and the fans and the compressor start operating. Collect refrigerant from the service port or the 3-way valve if pump down cannot be performed. If the [PUMP DOWN] switch is pressed while the compressor is operating, the compressor will stop, then start again in about 3 minutes. In case of a group control system installation, do not turn the power off pump down is completed in all outdoor units. (Group control system installation described in “SPECIAL INSTALLATION METHODS” in the installation manual of the indoor unit.) (4) LED display will change as shown below about 3 minutes after the compressor starts. Fully close the 3-way valve on the liquid pipe side at this stage. POWER Operate [PUMP DOWN] switch on the display board in the manner described below. MODE ERROR TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) LED display part If the valve on the liquid pipe side is not closed, the pump down cannot be performed. (5) When LED display changes as shown in the below figure, close the 3-way valve on the gas pipe side tightly. POWER MODE ERROR TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) If the valve on the gas pipe side is not closed, refrigerant may flow into the piping after the compressor stops PUMP DOWN switch Step (4) Closing direction Step (5) Closing direction Reactors Hexagon wrench Terminal blocks Liquid pipe Gas pipe (6) LED display changes after 1 minute as shown in the figure below POWER Service hose MODE Service port ERROR Charging port TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) Fans and compressor stop automatically. If the pump down is successfully completed (the above LED display is shown), the outdoor unit remains stopped until the power is turned off. Service port cap Charging port cap Service hose 3-way valve (7) Turn the power off. POWER MODE 1. Preparation for pump down TEST RUN (L1) PUMP DOWN (L2) LOW NOISE (L3) (L4) PEAK CUT (L5) (L6) (L7) PUMP DOWN is completed. (Note) To stop pump down, press the [PUMP DOWN] switch again. To start the pump down again after the compressor is automatically stopped due to an error, turn the power off and open the 3-way valves. Wait 3 minutes, turn the power on and start the pump down again. When starting the operation after completion of the pump down, turn the power off, and then open the 3-way valves. Wait 3 minutes, turn the power on and perform a test run in the “COOL” operation mode. Confirm that the power is off, and then open the service panel. 2012.04.26 ERROR 17 2 PARTS INDOOR UNIT 3 15 1 7 11 5 8 6 14 13 Ref. Description Parts number 1 Plate Top Sub Assy 9372576014 2 Kit (Panel Front Sub Assy) 9372637029 3 Panel Fan Assy 9372035009 5 Motor, Induct 9602802012 6 Casing A 9372057018 7 Casing B 9372058015 8 Sirocco Fan 9372059029 9 Kit (Panel Rear Sub Assy) 9372636022 10 Room Thermistor 9703299216 11 Evaporator Sub Assy 9372584057 12 Pipe Thermistor 9703297113 13 Drain Pan Assy 9372579015 14 Kit (Panel Right Sub Assy) 9372916025 15 Kit (Panel Left Sub Assy) 9372581018 16 Drain Pan S Sub Assy 9372582015 2012.04.12 9 16 (Connector : white) (Connector : black) 12 10 18 INDOOR UNIT 25 30 26 24 27 23 22 Ref. ? Description Parts number 22 Power Supply PCB 9705668119 23 Main PCB (45) 9705246287 23 Main PCB (54) 9705246294 24 Transformer (Power) 9704129017 25 Terminal 3P 9703345012 26 Terminal 3P 9306489045 27 Relay 9900294014 30 Capacitor, Plastic 9900269111 Remote Control 9318593013 ? 2012.04.12 19 14 1 PARTS OUTDOOR UNIT 13 9 10 12 6 15 4 11 7 8 2 3 5 Ref. Description Parts number Ref. Description 1 Top Panel Sub Assy 9374417032 9 2 Front Panel Sub Assy 9374414130 3 Sevice Panel Sub Assy 4 Parts number Reactor Assy 9900641016 10 Motor, DC Brushless 9602843046 9374415076 11 Propeller Fan Assy 9366378020 Emblem Rear 9351355005 12 Condenser A Sub Assy 9374420261 5 Pipe Cover Front 9378861015 13 Condenser B Sub Assy 9374422081 6 Right Panel 9378863019 14 Thermo Holder 9375211011 7 Pipe Cover Rear 9378862012 15 Protective Net 9375381042 8 Base Assy 9374166220 2012.03.16 20 21 OUTDOOR UNIT 22 28 25 24 27 29 26 30 4-way Valve Assy Ref. Description Parts number 21 Expansion Valve Coil 9900190057 22 Expansion Valve Assy 9370947182 23 Strainer Assy 9372524039 24 Solenoid 9970113024 25 4-way Valve Assy 9374425273 26 3-way Valve Assy 9379079006 27 3-way Valve Assy 9379077002 28 Sensor 9900505011 29 Accumulator Assy 9375250096 30 Compressor Sub Assy 9374423286 2012.03.16 23 Expansion Valve Assy 21 OUTDOOR UNIT 33 35 32 31 36 34 37 (yellow) (white) (connector : blue) Main PCB (45) 9707627077 31 Main PCB (54) 9707627084 32 Filter PCB 9707609011 33 Active Filter PCB 9709008010 34 Capacitor PCB 9707608014 35 Transistor PCB 9709010020 36 Reactor Assy 9900481018 37 Terminal 9900428082 38 Compressor Thermistor 9900516000 39 Discharge Thermistor 9900515003 40 Thermistor (Heat Exchanger Mid) 9900513009 41 Thermistor (Heat Exchanger Out) 9900514006 42 Outdoor Thermistor 9900517007 43 Heatsink Thermistor (Inverter) 9900518011 44 Heatsink Thermistor (PFC) 9900518028 38 39 40 41 44 43 (red) (red) 650 31 2012.03.16 (white) Parts number 200 Ref. Description (red) 22 42 A C C ESSOR IES INDOOR UNIT Name and Shape Q'ty Special nut A (large flange) 4 Special nut B (small flange) 4 Coupler heat insulation (large) Coupler heat insulation (small) Cable tie Remote control For suspending the indoor unit from ceiling Part number 313005446653 313005446759 1 For indoor side pipe joint (large pipe) 9378173569 1 For indoor side pipe joint (small pipe) 9378173521 1 Fixing the remote cord 313361275805 1 For air conditioner operation 9318593013 1 For connecting the remote control 9372714010 2 For installing the remote control 0700181108 Application Part number Remote control cord Tapping screw (ø4 × 16) Application OUTDOOR UNIT Name and Shape Drain pipe Q'ty 1 9303029015 For drain piping work Drain cap One-touch bush 2012.09.27 2 2 313166024302 For power supply cable and connection cable installation 23 9378779013 OPTIONAL PARTS 2013.02.07 Parts name Model No. Application Simple remote control UTY-RSNYM For air conditioner operation Wired remote control UTY-RNNYM For air conditioner operation Remote sensor unit UTY-XSZX Room temperature sensor External connect kit UTD-ECS5A For control input/output port Long life filter UTD-LF60KA 24 1204G4043