Spray Star 2000 Sn 200g001 200g035

Transcript

Parts & Service Spray Star 2000 Model 20-500-A SN: 200G001 August 2011 Updated August 2012 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 [email protected] CONTENTS Introduction Service Introduction .......................................... 1-3 Accessories ...................................... 50-96 Introduction ....................................................................... 1 General Safe Practices .................................................... 2 Specifications ................................................................... 3 Optional Spray Equipment ............................................... 3 Plumbing 2002 System (Raven 440) ............................. 50-51 Plumbing 2004 System (Raven 203) ............................. 52-53 Plumbing 2005 System (SharpShooter/Envizio Pro II) .. 54-55 Plumbing 2008 System (SharpShooter/Raven 440) ..... 56-57 Controls 2002 System (Raven 440) ............................... 58-59 Controls 2004 System (Raven 203) ............................... 60-61 Controls 2005 System (SharpShooter/Envizio Pro II) .... 62-63 Controls 2008 System (SharpShooter/Raven 440) ....... 64-65 16-524 Motorized Control Valve ..................................... 66 15-737 Strainer ............................................................... 67 15-743 Manifold Ball vlave ............................................. 68 17-525 18’ Heavy Duty Boom ................................... 70-72 17-580 20’ Heavy Duty Boom ................................... 73-75 Triple Nozzle Assembly .................................................. 76 Sharp Shooter Nozzles ................................................... 77 30-010 Electric Hose Reel ....................................... 78-80 30-009 Hose Reel .......................................................... 81 Hose Reel Installation ............................................. 82-83 Hose Reel Adjustments ................................................. 83 30-004 Foam Marker Installation ............................. 84-88 15-511 Foam Nozzle Sub Assembly .............................. 90 14-515 Water Meter Kit (Gallons) ................................... 91 15-618 Water Meter Kit (Liters) ...................................... 91 30-006 Fresh Water Tank ......................................... 92-93 20-503 Chemical Cleanload System ...................... 94-95 15-835 Tank Rinsing System ........................................ 96 Service .................................................. 4-9 Maintenance ................................................................. 4-6 Storage ............................................................................. 6 Adjustments ..................................................................... 7 Service Chart .................................................................... 8 End User’s Service Chart ................................................. 9 Diagrams ........................................... 10-13 Wiring Diagram ........................................................ 10-11 Hydraulic Diagram ................................................... 12-13 Parts .................................................. 14-49 Diagrams Parts Body & Frame ........................................................... 14-15 Nose Cone ............................................................... 16-19 Linkage ..................................................................... 20-21 Front Axle .................................................................. 22-23 Oil Tank and Fuel Tank ............................................. 24-25 Seat Panel ................................................................ 26-27 Engine and Pumps .................................................. 28-31 Spray Pump .............................................................. 32-33 Rear Axle ................................................................... 34-35 Spray Tank ................................................................ 36-37 Turbo Quad Agitator ................................................. 38-39 15-301 Orbitor .......................................................... 40-41 16-998 Hypro® Pump ................................................ 42-43 76-482 Hydrostatic Pump ........................................ 44-45 76-197 Gear Pup ...................................................... 46-47 43-116 Wheel Motor ................................................. 48-49 Reference .......................................... 97-98 Decal List ........................................................................ 97 Quick Reference Replacement Parts ............................ 98 Warranty Accessories Reference Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Spray Star 2000 carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward. All machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 2000 is located on the right middle main frame. Refer to engine manual for placement of engine serial number. For easy access record your Serial and Model numbers here. Information needed when ordering replacement parts: 1. Model Number of machine 2. Serial Number of machine 3. Name and Part Number of part 4. Quantity of parts 1 Introduction INTRODUCTION SAFE PRACTICES Introduction 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents. 4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and feet. Operate the machine only in daylight or in good artificial light. 5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating. Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards. 6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective devices in place. 7. Never disconnect or bypass any switch. 8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventilation. 9. Fuel is highly flammable, handle with care. 10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key. 11. Disengage all drives and set park brake before starting the engine. 12. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury. 13. This machine demands your attention. To prevent loss of control or tipping of the vehicle: A. Use extra caution in backing up the vehicle. Ensure area is clear. B. Do not stop or start suddenly on any slope. C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes. D. Stay alert for holes in the terrain and other hidden hazards. 14. Before leaving operator’s position: A. Disengage all drives. B. Set park brake. C. Shut engine off and remove the ignition key. D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body away from moving parts. 15. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine. 16. Keep the area of operation clear of all bystanders. 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine. 20. The tank is a confined space, take precaution. These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is expressed or implied. 2 WEIGHTS AND DIMENSIONS Length Width Height w/ Booms Folded Wheel Base Weight Empty Weight Loaded 132" (335cm) - w/ booms 137" (348 cm) - w/ Cleanload 151" (384 cm) 72" (183cm) 110" (279 cm) 61" (155cm) 1990 lbs (903 kg) 3605 lbs (1635 kg) SOUND LEVEL (DB) At ear level 84 dBA ENGINE Make Model# Type / Spec# Horsepower Fuel Cooling System Lubrication System Alternator WHEELS & TIRE Briggs & Stratton 543477 0175-G1 31 hp (23 kW) Unleaded 87 Octane Gasoline Minimum Air Cooled Full Pressure 20 Amp Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar) Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 18 psi (1.3 bar) SPEED Infinitely Variable 0-10 m.p.h. (0-16 kph) BATTERY BCI Group Cold Cranking Amps Ground Terminal Polarity Maximum Length Maximum Width Maximum Height Automotive type 24F - 12 volt Size 24 900 minimum Negative (-) 10.25" (26 cm) 6.88" (17 cm) 10" (25 cm) FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Grade of Hydraulic Fluid See Engine Manual 6 gallon (22.7 liters) 5 gallon (19 liters) SAE 10W-40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 15-618 14-515 20-503 30-009 30-010 30-004 30-006 15-835 17-525 17-550 Water Meter Kit (liters) Water Meter Kit (Gallons) Chemical Cleanload Safe Fill Manual Rewind Hose Reel, 200-foot/61-meter capacity Electric Rewind Hose Reel, 200-foot/61-meter capacity Foam Marker Clear water Wash Tank Tank Rinsing System 18' Triple Nozzle Boom 15' Triple Nozzle Boom 3 Introduction SPECIFICATIONS SPRAY STAR 2000 MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. Service Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 2000 has 14 grease fittings. A. One on each pedal mount. B. Pedal relay. C. Right and left spindles. D. All three rod ends. E. Idler arm. F. Brake relay. G. Top and bottom pivot bolts on boom ELECTRICAL CONNECTIONS Use dielectric grease on all electrical connections. AIR CLEANER ON ENGINE 1. Unclip the two clips, remove the cover and pull out the element. 2. To service, clean by tapping gently on flat surface. Do not oil. Replace if very dirty or damaged. 3. Clean out the inside of the body and cover. 4. Place the element into the body and put the cover back on.. Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can damage cartridge. 4 MAINTENANCE ENGINE OIL Change and add oil according to chart below based on air temperature at the time of operation. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher" oil. Use no special additives with recommended oils. Do not mix oil with gasoline. Service SAE Viscosity Grades Starting Temperature Range Anticipated Before Next Oil Change HYDRAULIC OIL 1. Use SAE 10W-40 API Service SJ or higher motor oil. 2. For proper warranty, change oil every 500 hours or annually, which ever is first. 3. Oil level should be 2-2½" (5-6.4cm) from top of the tank when fluid is cold. Do not overfill. 4. After changing oil, run the machine for a few minutes. Check oil level and for leaks. 5. Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of contaminants. Check and service more frequently when operating in extremely cold, hot or dusty conditions. 6. If the natural color of the fluid has become black or smells burnt, it is possible that an overheating problem exists. 7. If fluid becomes milky, water contamination may be a problem. 8. If either of the above conditions happen, change oil immediately after fluid is cool and find the cause. Take fluid level readings when the system is cold. 9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SG when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C) ambient temperature. Use either motor oil or hydraulic oil, but do not mix. 10. Oil being added to the system must be the same as what is already in the tank. Mark the tank fill area as to which type you put in. TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Front tires should be 20 psi (1.4bar) and rear tires should be 18 psi (1.3 bar). Improper inflation will reduce tire life considerably. WHEEL MOUNTING PROCEDURE 1. Set park brake. Turn machine off and remove key. 2. Block wheel on opposite corner. 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5. Place wheel on hub lining up bolt holes. 6. Torque to 64-74 ft/lb (87-100Nm) using a cross pattern. Retorque after first 10 hours and every 200 hours thereafter. 7. Lower machine to ground and remove blocks and jack. 5 MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”. Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging rate. If electrolyte starts boiling over, decrease charging. Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by: Service 1. Filling batteries in well-ventilated areas. 2. Wear eye protection and rubber gloves. 3. Avoid breathing fumes when electrolyte is added. 4. Avoid spilling or dripping electrolyte. Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is splashed on any part of your body, flush all contact areas immediately with liberal amounts of water. Get medical attention immediately. Use of booster battery and jumper cables. Particular care should be used when connecting a booster battery. Use proper polarity in order to prevent sparks. TO JUMP START (NEGATIVE GROUNDED BATTERY): 1. Shield eyes. 2. Connect ends of one cable to positive (+) terminals of each battery, first (A) then (B). 3. Connect one end of other cable to negative (-) terminal of "good" battery (C). 4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery) To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables. STORAGE If the engine will be out of service for two or more months, use the following storage procedure. 1. Clean the exterior surfaces of the engine. 2. Change the oil and filter while the engine is still warm from operation. 3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration. If you choose to use a stabilizer, follow manufacturers recommendations, and add the correct amount for the capacity of fuel system. Fill fuel tank with clean, fresh gasoline. Run engine for 2-3 minutes to get stabilized fuel into carburetor. Close fuel shut-off valve when unit is being stored or transported. To empty the system, drain fuel tank and carburetor, or run engine until tank and system are empty. 4. Remove the spark plugs. Add one tablespoon of engine oil into each spark plug hole. Install plugs, but do not connect the plug leads. Crank the engine two or three revolutions. 5. Store machine in a clean, dry place. 6 ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely. Service 2. In the engine compartment, the hydrostatic transmission is on the left side. The shift arm (D) is under the pump and comes out the side. The idler arm (B) has a bearing that runs in the notch of the shift arm. Loosen bolt (A). 3. With engine running, move bearing (B) so it centers on the shift arm (D) and 'wheel creep' stops. 4. Tighten all fasteners and test by using foot pedal linkage to see that 'creep' is removed. 5. Turn engine off and lower machine. SPRAY PUMP WITH BELT Located to the right of the engine. The belt should have approximately 1/2" (13mm) of deflection in the center of the top strand. Loosen and tighten the 3/8 -16 x 11/4 bolts located on the foot of the pump mount. MASTER BOOM SWITCH (FOOT SWITCH) The master boom switch, located on the left floorboard is used to override the master switch on the computer console of the spray systems. By pushing down it will turn on/off the booms. For the 440 System the Master Switch on the computer must be off for the master boom control switch to work. GROUND SPEED CONTROL (FOOT SWITCH) The ground speed control does not work the same as an automotive type cruise. The ground speed control is located on the center floorboard and is used to lock forward speed. TO ENGAGE: 1. Flip rocker switch ‘On’ (green light). 2. Obtain desired speed with foot pedal. 3. Step on foot switch to lock speed. 4. Push foot switch again to disengage. SPEED CALIBRATION NUMBERS The speed calibration numbers for the Spray Star 2000 is 785. SPRAY BOSS CONTROL Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever is engaged it sets a stop for the accelerator. The accelerator pedal must be used to maintain this speed. To adjust speed use the knob on the end of the lever, counter clockwise increases speed and clockwise decreases speed. Disengage the lever and you will have full accelerator pedal range. 7 SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. Service The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent. Maintenance Service Interval Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 5 operating hours Change the engine and oil filter. Grease pivot points on boom. After the first 20 operating hours Replace hydraulic filter Check the engine oil. Check the hydraulic fluid level. Check the tire pressure. Check fuel level Before each use daily Check condition of hydraulic hoses and fittings. Inspect and clean the machine. Flush spray system tank. Inspect cooling system. Change the engine oil and filter. Check hydraulic filter Check engine for leaks or loose parts. Check spark plugs Check air cleaner. Every 100 hours Check tire pressure (20 psi (1.4 bar)). Check the battery fluid level and cable connections. Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) Grease Machine. Check belt tension (where needed) Change oil filter Every 200 Hours Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) Check Idle Speed Every 250 hours Change hydraulic filter Clean battery terminals Every 400 hours Check spark plugs Lubricate machine Visual inspection of machine and hydraulic hoses Change oil. Every 500 hours or yearly Torque lug nuts. Check battery terminals and electrolyte level. Change all filters. 8 END USER SERVICE CHART Duplicate this page for routine use Maintence Check Item For the week of: Mon Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Service Check the fuel level Check the engine oil level. Check the condition of the air filter Clean the engine cooling fins. Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks. Check the tire pressure (20-30 psi) Check the Instrumentation Inspect electrical system for frayed wires Check seat interlock switch Change oil filter. Change oil. Lubricate Machine and booms Ensure all warning decals are intact. Areas of Concern Inspection Performed by: Item Date Information 9 WIRING DIAGRAM Use dielectric grease on all electrical connections. To reset circuit breaker on ball valve, you must disconnect power to computer. Color Code Chart Service Bl Br Y G O R B P W 10 Blue Brown Yellow Green Orange Red Black Purple White WIRING DIAGRAM 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART# 16-883 48-147 33-216 50-359 50-323 13-488 77-261 8977 77-207 33-084 33-509 Right Boom 15-725 15-727 15-728 Left Boom 15-729 15-728 15-727 Pump 15-729 15-726 15-731 Cruise 15-729 15-726 15-732 Lights 15-725 15-782 15-727 32-014 33-480 16-998 12-017 DESCRIPTION Speed Sensor Negative Battery Cable Battery Oil Temperature Light Red Battery Cable Key Switch 40 Amp Circuit Breaker Red Boot Solenoid Buzzer Magnetic Coil Master Boom Switch QUANTITY 1 1 1 1 1 1 1 1 1 1 1 1 Mount Panel End Switch Actuator - No light Switch Body, On-Off-On 1 1 1 Mount Panel Middle Switch Body, On-Off-On Switch Actuator - No light 1 1 1 Mount Panel Middle Switch Body - Light Actuator Amber 1 1 1 Mount Panel Middle Switch Body - Light Actuator Green 1 1 1 10-556 14-292 Mount Panel End Switch Body, On-Off-On Switch Actuator - No light Lights Pressure Switch Spray Pump Hour Meter Engine Block Speedometer Seat Switch 1 1 1 2 1 1 1 1 1 1 20-579 Wire Harness 1 Service REF# 1 2 3 4 5 6 7 11 HYDRAULIC DIAGRAM Use dielectric grease on all electrical connections. Diagrams 12 HYDRAULIC DIAGRAM PARTS LIST 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART# 43-116 14-080 15-681 20-572 20-574 8832-29 18-040 15-839 14-531 20-575 15-301 15-301-01 20-573 60-473 20-564 20-576 20-576-01 20-563 76-482 77-239-22 76-197 76-197-08 15-624 20-570 8832-27 18-040 20-571 DESCRIPTION Wheel Motors Wheel Motor Seal Kit Hose Hydraulic Hose Hydraulic Hose 3/4 Suction Hose Hose Clamp Hydraulic Cylinder Cylinder Seal Kit Hydraulic Hose Orbitrol Orbitrol Seal Kit Hydraulic Hose Oil Tank Hydraulic Hose Oil Filter Assembly Replacement Filter Hydraulic Hose Hydrostatic Pump Hydrostatic Pump Seal Kit Gear Pump Gear Pump Seal Kit Oil Cooler Hydraulic Hose 3/4 Suction Hose Hose Clamp Hydraulic Hose QUANTITY 2 2 4 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 Diagrams REF# 1 PUMP DISPLACEMENT 76-482 Hydrostatic Pump Displacement Variable to 1.44 in3/R (23.6 cm3/R) 22.44 gpm (84.94 lpm) at 3600 rpm Max Operating Speed 3600 rpm Rated Pressure 3000 psi (206.8 bar) Max Pressure 5000 psi (344.7 bar) Max Inlet Vacuum 6 in Hg (.203 bar) Max Inlet Temperature 225°F (107°C) Max Allowable Case Pressure 25 psi (1.72 bar) 76-197 Gear Pump Displacement .40 in3/R (6.6 cm3/R) 6.23 gpm (25.39 lpm) Over tightened fittings will result in crushing the cone which will create a leak. 13 BODY & FRAME DRAWING Diagrams 14 BODY & FRAME PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART# DESCRIPTION 16-953 16-953-01 16-169 14-365 16-961 16-962 16-962-01 20-592 20-529 20-593 20-556 20-611 20-561 31-045 14-270 14-292 13-718 13-726 76-364 76-362 20-596 31-044 32-014 20-535 76-443 HSTP-516-18-100 HNFL-516-18 16-857 16-857-01 16-857-02 76-198-03 20-552 16-225 16-225-01 16-225-02 15-753 16-557 16-851 18-448 16" Lid Gasket for Lid Strainer Basket Air Gap Filler Adapter Coupler Buna-N Gasket 200 Gallon Tank (Fiberglass) Decal, Spray Star 2000 Decal, Site Gauge Rear Hood (fiberglass) Roll Bar Roll Bar Base Seat Assembly (Fiberglass) Seat Seat Switch Steering Wheel Center Cap Square Boot Mini Tilt steering Dash Panel Nose Cone (fiberglass) Head Light Main Frame Black Handle Phillips Machine Screw 5/16 -18 x 1 Flange Whiz Lock Nut 5/16 -18 Front Tire and Wheel Tire 20 x 10.00 - 10NHS 4-ply Wheel Seat Belt Accessory Mount Tire & Wheel Tire 24 x 13.00 - 12NHS 4 Ply Wheel Boom Support Tube Square Cap 1" Nipple 1" Ball Valve QUANTITY 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 3 6 6 2 2 2 2 1 2 2 2 2 2 1 1 Parts REF# 15 NOSE CONE DRAWING Parts 16 NOSE CONE PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART# DESCRIPTION 13-718 13-726 27-077 76-364 76-362 HB-516-18-150 HNFL-516-18 15-844 31-056 31-057 LIGHTS 15-725 15-727 15-782 CRUISE 15-732 15-726 15-729 PUMP 15-731 15-726 15-729 10-556 RIGHT BOOM 15-727 15-729 15-728 LEFT BOOM 15-725 15-727 15-728 50-400 76-443 HSTP-516-18-100 HNFL-516-18 HSM-10-32-100 HNFL-10-32 32-014 20-596 20-545 31-044 HSTP-516-18-150 HNFL-516-18 31-062 31-050 16-062 HB-38-16-125 HNTL-38-16 15-015 15" Steering Wheel Center Cap Decal, Smithco Round Square Boot Mini Tilt steering Bolt 5/16 - 18 x 11/2 Flange Whiz Lock Nut 5/16 -18 Tilt Steering Spacer Tilt Steering Plate Steering Spacer QUANTITY 1 1 1 1 1 4 4 1 1 1 Mount Panel End Actuator, No Light Rocker Switch, Unlit 1 1 1 Actuator, Green Switch Body, Light Mount Panel Middle 1 1 1 Actuator, Amber Switch Body, Light Mount Panel Middle Speedometer 1 1 1 1 Actuator, No Light Mount Panel Middle Switch Body, Momentary On-Off-On 1 1 1 Mount Panel End Actuator, No Light Switch Body, Momentary On-Off-On Grommet Black Handle Phillips Machine Screw 5/16 -18 x 1 Flange Whiz Lock Nut 5/16 -18 Machine Screw #10 -32 x 1 Flange Whiz Lock Nut #10 -32 Head Light Dash Panel Decal, Dash Panel Nose Cone (fiberglass) Phillips Machine Screw 5/16 -18 x 11/2 Flange Whiz Lock Nut 5/16 -18 Hose Guard Reverse Pedal Pedal Pad Plate Bolt 3/8 -16 x 11/4 Lock Nut 3/8 -16 Pedal Pad 1 1 1 1 1 2 2 17 17 2 1 1 1 7 7 1 1 1 1 1 1 Parts REF# (Continued on next page) 17 NOSE CONE DRAWING Parts 18 NOSE CONE PARTS LIST 27 28 29 30 31 32 33 34 35 36 37 PART# DESCRIPTION 10-163 48-066 31-049 HB-14-20-075 HNFL-14-20 33-509 HSTP-14-20-075 18-169 15-301 77-207 48-187 12-017 13-488 50-359 Forward Foot Pedal Pedal Grip Button Plate Bolt 1/4 -20 x 3/4 Flange Whiz Lock Nut 1/4- 20 Master Control Switch Machine Screw 1/4 -20 x 3/4 Adapter Orbitrol Buzzer Stub shaft Hour Meter Ignition Warning Indicator Light QUANTITY 1 1 1 2 2 2 4 4 1 1 1 1 1 1 Parts REF# 19 LINKAGE DRAWING Parts 20 LINKAGE PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART# DESCRIPTION HSTP-14-20-075 HNFL-14-20 11-086 51-088 15-781 20-536 20-553 48-066 15-015 16-062 HB-38-16-125 HNTL-38-16 76-296 18-234 HG-14-28-180 31-050 21-462 HWL-516 HN-516-24 31-054 10-178 18-234 HG-14-28-180 HMB-12-14 HP-18-100 20-567 60-106 HB-516-18-175 HW-516 HNFL-516-18 20-565 20-551 HP-18-100 HB-516-18-100 HNFL-516-18 21-351 HN-38-24 20-582 15-692 30-027 33-084 20-559 HB-14-20-100 HNFL-14-20 15-706 HB-38-16-125 HW-38 HNTL-38-16 20-542 50-108 32-093 34-160 34-160-01 HSM-10-32-075 HNFL-10-32 10-163 18-441 Phillips Machine Screw 1/4 -20 x 3/4 Flange Lock Nut 1/4 -20 Choke with Cable Park Brake Handle X-large Cup Holder Center Console Decal, Center Console Pedal Grip Pedal Pad Pedal Pad Plate Bolt 3/8 -16 x 11/4 Lock Nut 3/8 -16 Pedal Mount Bushing Grease Zerk Reverse Pedal Ball Joints 5/16 - 24 Lock Washer 5/16 Nut 5/16 - 24 Pedal Rod Relay Bushing Grease Zerk Machine Bushing 1/2 x 14GA Cotter Pin Foot Pedal Rod Control Lever Bolt 5/16 -18 x 13/4 Washer 5/16 Flange Lock Nut 5/16 -18 Spray Boss Link Relay Bar Cotter Pin Bolt 5/16 -18 x 1 Flange Lock Nut 5/16 -18 Linkage Yoke 3/8 -24 Nut 3/8 -24 Short Shift Link Pedal Relay Relay Plate Magnetic Coil Speed Control Pivot Mount Bolt 1/4 -20 x 1 Flange Lock Nut 1/4 -20 Speed Boss Arm Bolt 3/8 -16 x 11/4 Washer 3/8 Lock Nut 3/8 -16 Speed Control Rod Cable Throttle Bracket Throttle with Cable Inner Cable Machine Screw 10 -32 x 3/4 Flange Lock Nut 10-32 Forward Foot Pedal Ball Joint QUANTITY 6 6 1 1 2 1 1 1 1 1 1 1 2 4 2 1 6 6 12 2 1 2 1 1 1 1 1 2 1 2 2 1 1 1 1 4 4 1 1 1 1 1 2 2 1 1 3 1 1 1 1 1 Parts REF# 4 4 1 1 21 FRONT AXLE DRAWING Parts 22 FRONT AXLE PARTS LIST 1* 2* 3* 4 5* 6 7 8 9 10 11 12 13 14 15 16 17 18 19* 20* 21 22 23 24 25 26 PART# DESCRIPTION 80-167 HNAR-100-14 HP-18-150 11-043 80-019 11-041 HMB-100-10 15-696 20-555 16-042 20-530 HCP-58-175 HP-18-100 15-839 14-531 18-188 18-154 HG-14-28-90 HNJ-58-18 HB-58-11-250 HMB-58-14 HNTL-58-11 16-883 15-695 10-265 27-022-02 HNL-12-20 16-076 HNFL-12-13 20-538 15-690 20-539 HB-916-18-325 HNTL-916-18 Dust Cap Slotted Jam Nut 1 - 14 Cotter Pin 1/8 - 11/2 Bearing with Races Hub (includes all * items) Oil Seal Machine Bushing 1 x 10GA Left Spindle U-Bolt Leaf Spring Front Axle Clevis Pin 5/8 x 13/4 Cotter Pin 1/8 x 1 Hydraulic Cylinder Cylinder Seal Kit 45° Elbow Rod End Grease Fitting 1/4 - 28 x 90° Jam Nut 5/8 - 18 Bolt 5/8 - 11 x 21/2 Machine Bushing 5/8 x 14GA Lock Nut 5/8 -11 Magnetic Sensor Right Spindle Hub with Sprocket Stub Lug Nut 1/2 - 20 King Pin Flange Lock Nut 1/2 - 13 Spring Mount Tie Rod Spring Shackle Bolt 9/16 - 18 x 31/4 Lock Nut 9/16 - 18 QUANTITY 2 4 4 4 2 2 2 1 4 2 1 1 1 1 1 2 3 3 3 3 6 3 1 1 1 10 10 2 8 2 1 4 4 4 Parts REF# 23 OIL AND FUEL TANK DRAWING Parts 24 OIL AND FUEL TANK PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART# DESCRIPTION 78-456 HB-14-20-075 HB-14-20-175 HNFL-14-20 20-561 17-537 18-140 60-213 60-473 13-747 13-586-01 13-586-02 13-586-03 HSM-10-32-063 HWL-10 75-792 HB-516-18-150 HW-516 HNFL-516-18 23-187 18-093 18-249 8-603 33-216 20-568 15-838 15-838-01 42-814-02 42-814-05 34-058 18-204 20-576 15-702 Tank Strap Bolt 1/4 - 20 x 3/4 Bolt 1/4 - 20 x 13/4 Flange Lock Nut 1/4 - 20 Roll Bar Base Square U-Bolt Street Elbow Strainer Oil Tank Filler Breather Cap Gasket Bottom gasket Neck Machine Screw 10 - 32 x 5/8 Lock Washer 10 Tank Hold Down Bolt 5/16 - 18 x 11/2 Washer 5/16 Flange Lock Nut 5/16 -18 Male Elbow Straight Tee Barb Fitting Battery Strap - Rubber Battery Gas Tank Plate Gas Tank Fuel Gauge Vented Cap Roll OVer Vavle Swivel Tee Elbow Oil Filter Assembly Adapter QUANTITY 2 2 2 4 1 2 2 1 1 1 1 1 1 6 6 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Parts REF# 25 SEAT PANEL DRAWING Parts 26 SEAT PANEL PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART# 20-556 20-611 HB-12-13-150 HNFL-12-13 20-548 20-558 HW-38 HP-18-100 20-554 20-580 HB-12-13-150 HNFL-12-13 14-270 14-292 20-536 31-062 20-535 16-857 16-857-01 16-857-02 31-052 76-198-03 HB-716-14-100 HNTL-716-14 31-066 20-561 20-543 17-537 20-550 15-013 HNFL-14-20 15-437 HSM-10-32-112 HNFL-10-32 20-549 50-081 HNFL-38-16 DESCRIPTION Rear Hood (fiberglass) Roll Bar Bolt 1/2 -13 x 11/2 Flange Lock Nut 1/2 -13 Hood Prop Bracket Hood Rod Washer 3/8 Cotter Pin 3/8 x 1 Hinge Roll Bar Brace Bolt 1/2 -13 x 11/2 Flange Lock Nut 1/2 -13 Seat Seat Switch Center Console Hose Guard Main Frame Front Tire and Wheel Tire 20 x 10.00 - 10NHS 4-ply Wheel Seat Panel Seat Belt Bolt 7/16 - 14 x 1 Lock Nut 7/16 - 14 Seat Frame Roll Bar Base Strainer Mount Square U-Bolt Hood Rest Rubber Bumper Flange Nut 1/4 -20 Hold Down Machine Screw 10 -32 -11/8 Flange Lock Nut 10-32 Hood Bumper Pad Rubber Bumper Flange Whiz Lock Nut 3/8 -16 QUANTITY 1 1 16 16 1 1 2 2 1 2 4 4 2 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 2 2 1 2 2 1 4 4 Parts REF# 27 ENGINE AND PUMPS DRAWING Parts 28 ENGINE AND PUMPS PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART# DESCRIPTION 15-624 HB-516-18-075 HNFL-516-18 18-438 20-532 8-688 HB-516-18-075 HNFL-516-18 8-689 76-484 76-487 76-446-01 21-161 50-394 76-447 76-465 76-466 76-467 76-468 32-026 21-445 42-604 HNFL-38-16 76-482 HB-38-16-125 HW-38 HWL-38 18-204 23-130 18-133 76-197 HB-38-16-100 HW-38 HWL-38 32-022 20-578 Oil Cooler Bolt 5/16 -18 x 3/4 Flange Lock Nut 5/16 -18 Fitting Right Oil Cooler Mount Carbon Canister Mount Bolt 5/16 - 18 x 3/4 Flange Lock Nut 5/16 Carbon Canister Assembly Engine, Briggs & Stratton 31 HP Engine Oil Filter Stub Shaft Wire Block Muffler Clamp Center Mount Muffler Coupling Complete 7 /8" Coupling Half 11/8" Coupling Half Sleeve Pump Adapter Spring Spade Bolt Flange Lock Nut 3/8 - 16 Hydrostatic Pump Bolt 3/8 - 16 x 11/4 Washer 3/8 Lock Washer 3/8 Elbow Elbow Barb Fitting Gear Pump Bolt 3/8 -16 x 1 Washer 3/8 Lock Washer 3/8 Straight Thread Elbow Tailpipe QUANTITY 1 4 4 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 2 2 2 1 1 Parts REF# (Continued on Next Page) 29 ENGINE AND PUMPS DRAWING Parts 30 ENGINE AND PUMPS PARTS LIST 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART# DESCRIPTION 17-565 23-133 20-569 15-702 HB-38-16-175 HW-38 HNTL-38-16 14-266 18-270 18-266 17-241 HNFL-38-16 20-566 20-576 20-581 HB-12-13-300 HMB-12-14 HWL-12 HN-12-13 HG-14-28-180 HB-716-14-150 HWL-716 20-541 HKSQ-14-150 15-703 20-533 20-594 Tailpipe Guard 90° Adjustable Elbow Centering Arm Adapter Bolt 3/8 -16 x 13/4 Washer 3/8 Lock Nut 3/8 -16 Ball Bearing Spacer 45° Elbow Engine Mount Flange Whiz Lock Nut 3/8 - 16 Spring Mount Oil Filter Assembly Idler Arm Bolt 1/2 - 13 x 3 Machine Bushing 1/2 x 14GA Lock Washer 1/2 Nut 1/2 -13 Grease Zerk 1/4 -28 x 180° Bolt 7/16 - 14 x 11/2 Lock Washer 7/16 Engine Plate Square Key 1/4 - 11/2 Pulley Left Oil Cooler Mount Guide Disk QUANTITY 1 1 1 2 1 1 1 1 1 1 4 8 1 1 1 1 2 1 1 1 4 4 1 1 1 1 2 Parts REF# 31 PUMP DRAWING Parts 32 PUMP PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART# DESCRIPTION 16-161 18-372 16-180 16-935 16-156 18-390 16-880 16-998 33-480 16-973 33-494 10-389 30-137 15-703 HKSQ-14-150 76-484 8897-44 18-116 Fitting 3-Way Valve Quick Coupler Quick Coupler Cap Elbow Pipe Tee Close Nipple Hypro® Pump Pressure Switch Reducer Male Elbow Plug V-Belt Pulley Square Key 1/4 - 11/2 Engine, Briggs & Stratton 31 HP Discharge Hose Hose Clamp QUANTITY 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Parts REF# 33 REAR AXLE DRAWING Parts 34 REAR AXLE PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17* 18 19* 20 21 PART# DESCRIPTION 51-088 18-441 HN-14-20 50-108 60-536 15-691 11-100 HN-516-24 34-021 HCP-516-100 HP-18-075 76-241 34-101-02 76-239 43-116 14-080 HB-12-13-800 HNFL-12-13 HB-12-13-750 HNFL-12-13 15-681 20-531 34-057 20-595 HWK-516-100 60-268 14-265 34-122 76-240 Park Brake Handle Ball Joint Nut 1/4 - 20 Cable Bellows Brake Relay Linkage Yoke 5/16 Nut 5/16 -24 Rod Clevis Pin 5/16 x 1 Cotter Pin 1/8 x 3/4 Right Caliper CW Pad Kit Brake Disc 8" Wheel Motor (includes * items) Wheel Motor Seal Kit Bolt 1/2 - 13 x 8 Flange Whiz Lock Nut 1/2 -13 Bolt 1/2- 13 x 71/2 Flange Whiz Lock Nut 1/2 -13 Hydraulic Hose Rear Axle Tee Wheel Motor Spacer Woodruff Key 5/16 x 1 Lug Bolt 1/2 - 20 Nut 1 - 20 Short Elbow Left Caliper CCW QUANTITY 1 1 1 1 1 1 4 4 2 4 4 1 1 2 2 2 4 4 4 4 4 1 2 2 2 10 2 4 1 Parts REF# 35 TANK DRAWING Parts 36 TANK PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART# DESCRIPTION 20-552 16-162 16-945 20-537 Accessory Mount Hex Plug 1" Double Thread Fitting Tank Support Double Thread Fitting (part of tank) Elbow Anti-Vortex Fitting (part of tank) Elbow Tank Pad 200 Gallon Tank (Fiberglass) Decal, Spray Star 2000 Decal, Site Gauge 16" Lid Gasket for Lid Strainer Basket Air Gap Filler Double Thread Fitting Elbow Clear Flo Tubing 32" Hose Clamps Adapter Coupler Buna-N Gasket Close Nipple Hood Rest Rubber Bumper Flange Nut 1/4 -20 Hold Down Machine Screw 10 -32 -11/8 Flange Lock Nut 10-32 Bulk Head Fitting Male Elbow Reducer Bushing 1" Ball Valve 16-155 16-194 16-156 20-534 20-592 20-529 20-593 16-953 16-953-01 16-169 14-365 16-150 16-185 8902-32 18-224 16-961 16-962 16-962-01 16-851 20-550 15-013 HNFL-14-20 15-437 HSM-10-32-112 HNFL-10-32 33-495 33-494 33-496 18-448 QUANTITY 1 2 2 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 2 1 1 1 2 1 2 2 1 2 2 1 1 1 1 Parts REF# 37 TURBO-QUAD AGITATOR DRAWING Parts 38 TURBO-QUAD AGITATOR PARTS LIST 1 2 3 4 PART# DESCRIPTION 16-036 16-173 16-157 16-158 Agitator Jet (Includes one each 1/8", 5/53", and 3/16" orifices) 4 Reducer 3/4 x 1/2 4 Female Pipe Thread Tee 3/4 x 3/4 x 3/4 3 Close Nipple 3/4 x 3/4 3 QUANTITY Parts REF# 39 15-301 ORBITROL DRAWING Parts 40 15-301 ORBITROL PARTS LIST PART # 1* 2* 3 15-301-14 4 5 6 15-301-13 15-301-15 DESCRIPTION 7 8 9 10 * 15-301-08 11 12 13* 14 15 16 17 18* 19* 20 21 15-301-12 15-301-03 15-301-02 O-Ring Seal Quad Seal Bearing Kit Bearing Race Bearing Spool External Retaining Ring Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring Pin Sleeve Retainer Plug and O-ring O-Ring Seal Plug Relief Valve/Check (1015 psi (70 bar)) Housing Dust Seal Wear Plate Drive Spacer Gerotor O-Ring Seal End Cap Cap Screw * 15-301-01 Seal Kit 15-301-11 15-301-06 15-301-07 15-301-05 15-301-04 15-301 ORBITROL SPECIFICATIONS Maximum System Pressure Maximum Back Pressure Maximum System Operating Temperature. Maximum Flow Maximum Temperature Differential between Steering Unit and System. Input Torque Powered Input Torque Maximum Non-powered Rotation Limits Fluid Check Valve for Manual Steering Relief Valve Setting Ports Displacement QUANTITY 3 1 1 2 1 1 1 1 2 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 Parts REF # 1015 psi (70 bar) 150 psi (10 bar) 200°F (93°C) 4 gpm (15 lpm) 50°F (28°C) 15-25 lb/in @ 100 psi tank pressure (2-3 Nm @ 7 bar) 60 lb/ft (81 Nm) None SAE 10W-40 API Service SJ or higher Motor Oil Yes 1015 psi (70 bar) 9 /16 - 18 SAE O-Ring 4 Ports 61 cu. in/ R (100 cu cm/R) 41 16-998 HYPRO ® PUMP DRAWING Parts 42 16-998 HYPRO ® PUMP PARTS LIST 1 2 3 4 5* 6* 8* 9 11 12 13 14 15 16 17* 18 * PART# DESCRIPTION 16-998-01 16-998-02 16-998-03 16-966-16 16-467 16-998-05 16-966-06 16-998-06 16-998-07 16-966-10 16-998-08 16-998-09 16-822-20 16-966-13 16-998-10 16-994-01 Drain Plug Pump Casing Impeller Nut Impeller O-ring Mechanical Seal (Silicon Carbide) Slinger Ring Mounting Flange Bolt Ball Bearing Key Pump Shaft Key Bearing Retainer Gasket Clutch 16-998-12 Pump Only 16-967 Silicone - Carbon Seal Kit QUANTITY 4 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. Parts REF# 43 76-482 HYDROSTATIC PUMP DRAWING Parts 44 76-482 HYDROSTATIC PUMP PARTS LIST PART# DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14* 15 16 17* 18 19 20 21 22 23 24 26 27* 28 29 30* 31 32 33 34* 35* 76-398-01 60-343-08 77-239-01 77-239-02 77-239-03 77-239-04 77-239-05 77-239-06 77-239-07 77-239-08 77-239-09 60-343-21 77-239-10 60-343-12 77-239-11 77-239-12 77-239-13 76-482-01 33-058-27 60-343-23 77-239-15 77-239-16 76-160 77-239-17 77-239-18 77-239-19 60-343-43 77-239-20 77-239-21 60-343-05 60-343-06 60-343-03 60-343-02 60-343-01 Drive Shaft (splined) Needle Bearing (with housing) Housing O-Ring Thrust Bearing Trunnion Cover Pan Head Screw Washer Cone Bearing Cam Plate Swash Plate Insert Rotating Kit Crush Ring Shaft Seal Seal Cover Key Gasket Back Plate Dowel Pin Bearing Relief Valve Tow Valve Assembly Charge Pump Adaptor Cap Screw Cap Screw O-Ring Gerotor and Coupler End Cover Assembly Retaining Ring Bearing Race Thrust Bearing Washer Shaft Seal Retaining Ring * 77-239-22 Seal Kit QUANTITY 1 1 1 1 2 1 2 6 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 2 1 1 1 2 1 1 2 1 1 Parts REF# 45 76-197 EATON GEAR PUMP DRAWING Parts 46 76-197 EATON GEAR PUMP PARTS LIST 1 2 3* 4 5 6* 7 8* 9* 10* 11* 12 13 14* * PART# 76-197-01 76-197-06 76-197-07 33-061-15 76-197-04 76-197-02 76-197-08 DESCRIPTION Body Front Plate Washer Cap Screw Retaining Ring Shaft Seal Washer O-Ring Backup Gasket Seal Wear Plate Shaft (comes with Idler Gear) Back Plate Plug QUANTITY 1 1 4 8 1 1 1 2 1 1 1 1 1 1 Seal Kit Parts REF# 47 43-116 REAR WHEEL MOTOR DRAWING Parts 48 43-116 REAR WHEEL MOTOR PARTS LIST 1* 2† 3* 4† 5† 6 7 8* 9 10 11 12 13* 14 15 16 17† 18* 19* 20† * † PART# 13-615-05 13-032-27 13-032-28 13-032-29 43-116-01 13-032-31 13-032-32 13-032-33 43-116-02 43-116-03 13-032-35 13-615-04 HWK-516-100 14-265 13-032-37 13-032-38 DESCRIPTION Water & Dirt Seal Service Housing Assembly Inner Seal Thrust Bearing Inner Bearing Thrust Bearing Drive Link Ring Seal Manifold Commulator Assembly (matched set) End Cover Bolt Commulator Seal (matches with #10) Rotor Set (matched set) Plate Wear Coupling Shaft Woodruff Key 5/16 x 1 Nut 1 - 20 Thrust Washer Backup Washer Backup Washer Outer Bearing 14-080 Seal Kit Included in 13-615-05 Service Housing Assembly QUANTITY 1 1 1 1 1 1 1 5 1 1 1 7 1 1 1 1 1 1 2 1 1 1 1 Parts REF# 49 2002 PLUMBING DRAWING (RAVEN 440) Accessories 50 2002 PLUMBING PARTS LIST (RAVEN 440) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART# DESCRIPTION 10-408-01 20-543 17-537 16-281 15-741 15-739 15-737 16-968-03 15-735 15-740 15-738 15-808 15-778 15-734 16-524 Left Boom 15-553 8887-115 18-040 Center Boom 15-553 8887-84 18-040 Right Boom 15-553 8887-110 18-040 15-742 15-743 15-775 18-373 18-373-01 15-744 8897-18 18-116 16-998 8896-58 18-222 18-390 10-389 16-156 18-372 16-161 8897-44 18-116 8897-28 18-116 8897-60 18-116 16-155 Phoenix 10 GSP Strainer Mount Square U-bolt Liquid Filled Gauge #75 Series Clamp #75 90° Hose Barb Flanged Strainer Screen (50 mesh) #50 x 1 FTP Fitting #50 Series Clamp Flanged Ball Valve Flanged Hose Barb, Straight Blank Gauge Port Flange #75 Elbow Coupling Motorized Control Valve 1 1 1 1 8 2 1 1 1 4 2 1 1 1 1 3 /4 - 90° Hose barb /4 Orange PVC Hose x 115" Hose Clamp 1 1 2 3 /4 - 90° Hose barb /4 Orange PVC Hose x 84" Hose Clamp 1 1 2 3 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 3 1 2 1 2 1 2 1 3 3 /4 - 90° Hose barb /4 Orange PVC Hose x 110" Hose Clamp #75 Inlet Cover 453 Manifold Reducer Tee Flow Meter Sensor #75 Hose Barb 11/4" Discharge Hose x 18" Hose Clamp Hypro® Pump 1" Discharge Hose x 58" Hose Clamp Pipe Tee Plug Elbow 3-Way Valve Fitting Discharge Hose Hose Clamp 11/4" Discharge Hose x 28" Hose Clamp 11/4" Discharge Hose x 60" Hose Clamp Elbow 3 QUANTITY Accessories REF# 51 2004 PLUMBING DRAWING (RAVEN 203) Accessories 52 2004 PLUMBING PARTS LIST (RAVEN 203) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART# DESCRIPTION 20-543 17-537 15-780 15-739 15-741 15-737 16-968-03 15-735 15-740 15-738 15-808 15-778 15-776 15-734 Left Boom 15-553 8887-115 18-040 Center Boom 15-553 8887-84 18-040 Right Boom 15-553 8887-110 18-040 16-524 15-743 15-775 15-744 8897-22 18-116 8897-18 18-116 18-390 10-389 16-161 8897-44 18-116 8897-60 18-116 8897-24 18-116 16-155 16-156 18-372 16-194 16-998 8897-28 18-116 15-777 Strainer Mount Square U-bolt Poly Hex Plug #75 90° Hose Barb #75 Series Clamp Flanged Strainer Screen (50 mesh) #50 x 1 FTP Fitting #50 Series Clamp Flanged Ball Valve Flanged Hose Barb, Straight Blank Gauge Port Flange #50 Tee #75 Elbow Coupling 1 1 1 3 7 1 1 1 6 2 1 1 1 1 3 /4 - 90° Hose barb /4 Orange PVC Hose x 115" Hose Clamp 1 1 2 3 /4 - 90° Hose barb /4 Orange PVC Hose x 84" Hose Clamp 1 1 2 3 1 1 2 1 1 1 1 1 2 1 2 1 1 3 1 2 1 2 1 2 1 3 1 1 1 1 2 1 3 3 /4 - 90° Hose barb /4 Orange PVC Hose x 110" Hose Clamp Motorized Control Valve 453 Manifold Reducer Tee #75 Hose Barb 11/4" Discharge Hose x 22" Hose Clamp 11/4" Discharge Hose x 18" Hose Clamp Pipe Tee Plug Fitting Discharge Hose Hose Clamp 11/4" Discharge Hose x 60" Hose Clamp 11/4" Discharge Hose x 24" Hose Clamp Elbow Elbow 3-Way Valve Anti-Vortex Fitting Hypro® Pump 11/4" Discharge Hose x 28" Hose Clamp Gauge Port Flange 3 QUANTITY Accessories REF# 53 2005/2006 PLUMBING DRAWING (ENVIZIO PRO II + SHARP SHOOTER) Accessories 54 2005/2006 PLUMBING PARTS LIST (ENVIZIO PRO II + SHARP SHOOTER) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART# DESCRIPTION 17-537 20-543 16-281 15-741 15-739 15-737 16-968-05 15-735 15-740 15-738 15-808 15-778 15-734 16-524 15-553 8887-121 18-040 15-553 8887-90 18-040 15-553 8887-116 18-040 15-742 30-164 15-775 18-373 18-373-01 15-744 8897-16 18-116 16-998 8896-58 18-222 18-390 10-389 16-156 18-372 16-161 8897-44 18-116 8897-28 18-116 8897-58 18-116 16-155 30-168-04 15-825 15-743-03 15-743-06 15-777 30-163 16-557 30-167 30-177 Square U-bolt Strainer Mount Liquid Filled Gauge #75 Series Clamp #75 90° Hose Barb Flanged Strainer Screen (80 mesh) #50 x 1 FTP Fitting #50 Series Clamp Flanged Ball Valve Flanged Hose Barb, Straight Blank Gauge Port Flange #75 Elbow Coupling Motorized Control Valve 3 /4 - 90° Hose Barb 3 /4 Orange PVC Hose x 121" (Left Boom) Hose Clamp 3 /4 - 90° Hose Barb 3 /4 Orange PVC Hose x 90" (Center Boom) Hose Clamp 3 /4 - 90° Hose Barb 3 /4 Orange PVC Hose x 116" (Right Boom) Hose Clamp #75 Inlet Cover Tapped Reducer Tee Reducer Tee Flow Meter Sensor #75 Hose Barb 11/4" Discharge Hose x 16" Hose Clamp Hypro® Pump 1" Discharge Hose x 58" Hose Clamp Pipe Tee Plug Elbow 3-Way Valve Fitting Discharge Hose Hose Clamp 11/4" Discharge Hose x 28" Hose Clamp 11/4" Discharge Hose x 58" Hose Clamp Elbow SharpShooter Presser Sensor Assembly QC Flange Adapter Mounting Rail SS Screw Gauge Port Flange SharpShooter Boom Support Square Cap Mounting Strap Envizio Pro II ® Pressure Transducer QUANTITY 3 1 1 11 2 1 1 1 8 2 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 4 1 1 1 1 2 1 1 2 1 1 2 1 3 1 2 1 2 1 2 1 1 3 2 8 1 2 2 1 1 Accessories REF# 55 2007/2008 PLUMBING DRAWING (RAVEN 440+ SHARP SHOOTER) Accessories 56 2007/2008 PLUMBING PARTS LIST (RAVEN 440 + SHARP SHOOTER) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART# DESCRIPTION 10-408-01 30-173 3-172 20-543 16-281 15-741 15-739 15-737 16-968-05 15-735 15-740 15-738 15-808 15-778 15-734 16-524 15-553 8887-115 8887-84 8887-110 18-040 15-825 15-743-03 15-743-06 15-742 30-164 30-168-04 15-775 18-373 18-373-01 15-744 8897-18 18-116 8896-58 18-222 16-156 16-161 16-998 18-372 18-390 10-389 8897-44 18-116 8897-28 18-116 16-155 8897-60 18-116 30-163 16-557 17-537 30-167 Phoenix 10 GSP GPS Plate Fiberglass Cover Strainer Mount Liquid Filled Gauge #75 Series Clamp #75 90° Hose Barb Flanged Strainer Screen (80 mesh) #50 x 1 FTP Fitting #50 Series Clamp Flanged Ball Valve Flanged Hose Barb, Straight Blank Gauge Port Flange #75 Elbow Coupling Motorized Control Valve 3 /4 - 90° Hose Barb 3 /4 Orange PVC Hose x 115" Left Boom 3 /4 Orange PVC Hose x 84" Center Boom 3 /4 Orange PVC Hose x 110" Right Boom Hose Clamp QC Flange Adapter Mounting Rail SS Screw #75 Inlet Cover Tapped Reducer Tee SharpShooter Presser Sensor Assembly Reducer Tee Flow Meter Sensor #75 Hose Barb 11/4" Discharge Hose x 18" Hose Clamp 1" Discharge Hose x 58" Hose Clamp Elbow Fitting Hypro® Pump 3-Way Valve Pipe Tee Plug Discharge Hose Hose Clamp 11/4" Discharge Hose x 28" Hose Clamp Elbow 11/4" Discharge Hose x 60" Hose Clamp SharpShooter Boom Support Square Cap Square U-bolt Mounting Strap QUANTITY 1 1 1 1 2 10 2 1 1 1 7 2 1 1 1 1 3 1 1 1 6 3 2 8 1 2 1 1 1 1 1 1 2 1 2 2 3 1 1 1 1 1 2 1 2 1 1 2 2 2 4 1 Accessories REF# 57 WIRING 2002 SYSTEM Accessories 58 (RAVEN 440) WIRING 2002 SYSTEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART# DESCRIPTION 16-140 16-525-01 16-873 16-141 16-697 16-558 16-525 16-234 20-557 20-540 50-400 20-596 33-271 33-508 33-562 15-369 16-524 15-743 18-373 33-509 10-408-01 12-017 Power Switch Rate1/Rate2 Manual Switch Adjustment Switch Boom Switch Master Switch Mounting Knob Console (only) Console Cover 440 Console Mount Ram Mount Grommet Dash Board Fuse Block Auto Blade Type Fuse 15 amp Auto Blade Type Fuse 40 amp Console Control Cable Motorized Control Valve Manifold Valve Flow Meter Master Boom Floor Switch Phoenix 10 GPS Hour Meter QUANTITY 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Use Dielectric Grease On All Electrical Connections Accessories REF# (RAVEN 440) 59 WIRING 2004 SYSTEM (RAVEN 203) Accessories 60 WIRING 2004 SYSTEM (RAVEN 203) 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART# DESCRIPTION 16-958-01 16-898 16-900 16-899 18-418 33-090-02 33-090-04 16-958-02 16-525-03 16-895 20-546 20-540 50-400 20-596 33-271 33-508 33-562 16-958-04 16-902 15-776 15-743 16-524 16-958-05 16-955 10-225 Mounting Bracket Boom Switch Mounting Knob Master Switch Console with Liquid Filled Pressure Gauge Liquid Filled Pressure Gauge Pressure Gauge Tube Fitting Fuse Holder Fuse 15 AMP Pressure Switch Console Mount Ram Mount Grommet Dash Board Fuse Block Auto Blade Type Fuse 15 amp Auto Blade Type Fuse 40 Amp Cable Assembly 8ft Enclosure Hook-Up Cable Assembly 72" Solenoid Hook-Up Tee Manifold Valve Motorized Control Valve Union Fitting Tubing Wire Harness (fuse block to electric valve) QUANTITY 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Use Dielectric Grease On All Electrical Connections Accessories REF# 61 WIRING 2005/2006 SYSTEM Accessories 62 (ENVIZIO PRO II + SHARP SHOOTER) WIRING 2005/2006 SYSTEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART# DESCRIPTION 33-271 33-508 33-273 9035 16-524 30-178 30-177 15-775 18-373 30-168 30-189 30-174 30-164 30-168-04 30-176 30-171 30-171-01 30-173 30-168-01 30-172 8803-48 18-134 20-540 Fuse Block Auto Blade Type Fuse 15Amp Auto Blade Type Fuse 30Amp Blade Fuse 1AMP Motorized Control Valve 6' Cable for Transducer Presure Transducer Tee Flow Meter 11 Nozzle SharpShooter Turf System f/ 18' HD Boom 12 Nozzle SharpShooter Turf System f/ 20' HD Boom 12' Product Cable Tapped Reducer Tee SharpShooter Pressure Sensor 3' Console Cable Envizio Pro Switch Kit Envizio Pro II GPS Plate SharpShooter Power Hub Fiberglass Cover Trim 48" Grommet Ram Mount QUANTITY 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Use Dielectric Grease On All Electrical Connections Accessories REF# (ENVIZIO PRO II + SHARP SHOOTER) 63 WIRING 2007/2008 SYSTEM (RAVEN 440 + SHARP SHOOTER) Accessories 64 WIRING 2007/2008 SYSTEM (RAVEN 440+ SHARP SHOOTER) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART# DESCRIPTION 16-140 16-525-01 16-873 16-141 16-697 16-558 16-525 20-601 30-172 8803-48 18-134 50-400 20-596 33-271 9035 33-508 33-273 15-369 16-524 15-775 30-164 30-168-04 30-188 30-190 18-373 33-509 12-017 30-168-01 10-408-01 30-173 20-600 Power Switch Rate1/Rate2 Manual Switch Adjustment Switch Boom Switch Master Switch Mounting Knob Console (only) 440 Console Mount Fiberglass Cover Trim-48" Grommet 5/8 Grommet Dash Board Fuse Block Blade Fuse 1amp Auto Blade Type Fuse 15 amp Auto Blade Type Fuse 30 amp Console Control Cable Motorized Control Valve Reducer Tee Tapped Reducer SharpShooter Pressure Sensor 11-Nozzle SharpShooter Turf System ff/ 18' HD Boom 12-Nozzle SharpShooter Turf System ff/ 20' HD Boom Flow Meter Master Boom Floor Switch Hour Meter SharpShooter Power Hub Phoenix 10 GPS GPS Mount Plate 440 Harness Extension QUANTITY 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Use Dielectric Grease On All Electrical Connections Accessories REF# 65 16-524 MOTORIZED CONTROL VALVE DRAWING REF# Accessories PART# DESCRIPTION 1 2* 3 4 5* 6* 7* 8* 9* 16-870 16-524-01 16-897 16-875 16-957 16-524-04 16-524-02 16-956 16-524-03 Valve Cover #6 Self Tapping Screw 3/4" Long Seal Tetraseal Motor Assembly Woodruff Key Isolation Flange Assembly Coupler Shaft Butterfly Valve Body Assembly * 16-524-05 1" Valve ISO-Body Kit QUANTITY 1 6 1 1 1 1 1 1 1 WHEN SERVICING VALVE: Replace valve body with ISO-Body Kit if valve has been leaking internally. Replace motor assembly if the motor will not run or if the printed circuit board is corroded. Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key. Place the coupler shaft (Ref 7) and the woodruff key (Ref 5) onto the motor shaft. Plug motor into the valve connector coming from Sprayer Control Console. Check that the motor rotates in both directions. Motor must stop when coupler CAM releases printed circuit board switch button. When reassembling valve, grease both sealing surfaces of coupler shaft. Insert coupler shaft into Iso-flange and be sure seal properly seats on shaft. Install on valve body and apply RTV 738 to mounting holes. Reassemble remaining items as shown in parts diagram on opposite side. 66 15-737 STRAINER DRAWING 1 2 3 4 5 6 PART# DESCRIPTION 15-737-01 16-968-03 14-521-02 14-521-03 14-521-04 14-521-05 Strainer Head 75 Series 50 MEsh Strainer EPDM Gasket Bowl 1" NPT EPDM Rubber gasket Cap QUANTITY 1 1 1 1 1 1 Accessories REF# 67 15-743 MANIFOLD VALVE DRAWING REF# Accessories 68 PART# DESCRIPTION 1 2 3 4 5* 6 7* 8 9* 10 11 12* 13* 14* 15 16 17 15-552-23 15-552-24 15-552-25 15-552-26 15-517-11 15-552-27 15-552-05 15-517-16 15-517-17 15-743-04 15-552-13 15-517-19 15-517-20 15-743-01 15-743-03 15-743-02 Motor Retaining Clip Socket Head Cap Screw, Stainless Steel Motor Adapter, Polypropylene Thrust Washer, Teflon Stem, Stainless Steel O-ring, Viton Body, Nylon Dust Plug, Felt Lock Nut, Stainless Steel Ball, Polypropylene Gasket, Viton Seal, Teflon O-ring, Viton End Cap Mounting Rail Aluminum #75Tee Body * 15-552-10 15-743-05 Spare Pasts Kit (includes all * items) Single Ball Valve QUANTITY 1 2 1 1 1 3 1 1 2 1 2 2 2 1 1 1 Accessories NOTES 69 17-525 HEAVY BOOM Accessories 70 17-525 HEAVY BOOM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART# DESCRIPTION 17-531 17-576 17-578 HBFL-516-18-075 HNFL-516-18 17-553 17-545 HB-38-16-100 HW-516 HNFL-38-16 17-528 17-529 76-128 HB-12-13-500 HNTL-12-13 HB-38-16-250 HNTL-38-16 17-530 HB-516-18-075 17-541 HBFL-516-18-075 HNFL-516-18 17-532 HSSQS-38-16-150 33-506 HB-516-18-075 HNFL-516-18 17-527 HB-38-16-100 HNFL-38-16 17-539 9026-2 17-540 HW-34 HNTL-34-10 HG-14-28-180 17-535 HB-38-16-300 HNTL-38-16 HB-38-16-300 HW-38 HNTL-38-16 HB-12-13-300 HNTL-12-13 17-537 8897-12 16-557 18-234 18-036 17-573 HB-14-20-125 HNFL-14-20 Left Boom Arm V Boom Nest Boom Nest Post Bolt, 5/16 - 18 x 3/4 Flange Lock Nut, 5/16 - 18 8" Electric Hydraulic Actuator Ram Mount Bolt, 3/8 - 16 x 1 Washer, 5/16 Flange Lock Nut, 3/8 -16 Boom Center Arm Pivot Hinge Bushing Bolt, 1/2 - 13 x 5 Lock Nut, 1/2 - 13 Bolt, 3/8 - 16 x 21/2 Lock Nut,3/8 - 16 Hinge Pin Bolt, 5/16 - 18 x 3/4 Boom End Guard Bolt, 5/16 - 18 x 3/4 Flange Lock Nut, 5/16 - 18 Right Boom Arm Square Head Set SCrew , 3/8 -16 x 11/2 Body (see nozzle drawing) Bolt, 5/16 -18 x 3/4 Flange Lock Nut, 5/16 -18 Boom Hinge Bolt, 3/8 - 16 x 1 Lock Nut, 3/8 - 16 Compression Spring Rubber Duct Hose x 2" Tapped Bolt Washer, 3/4 Lock Nut, 3/4 -10 Grease Fitting, 1/4 - 28 x 180° Clean Load Mount Bolt, 3/8 - 16 x 3 Lock Nut, 3/8 - 16 Bolt, 3/8 - 16 x 3 Washer, 3/8 Lock Nut, 3/8 - 16 Bolt, 1/2 - 13 x 3 Lock Nut, 1/2 - 13 Square U-bolt with Nut Discharge Hose 1-1/4" Rubber Cap 1" Bushing (part of 17-553) 1 2 / " Bushing (part of 17-553) Guide Block Bolt 1/4 - 20 x 11/4 Flange Lock Nut 1/4 - 20 QUANTITY 1 1 1 4 4 2 2 6 6 6 1 2 4 2 2 2 2 2 2 2 4 4 1 2 11 11 11 4 16 16 4 4 4 4 4 4 1 2 2 2 2 2 2 2 4 4 1 2 2 2 8 8 Accessories REF# 71 17-525 18' BOOM DRAWING Accessories REF# 1 2 3 4 5 6 7 72 PART# DESCRIPTION 18-417 18-040 8887-19 18-040 18-416 33-506 18-415 8887-2.5 18-040 8887-15.5 18-040 Single Barb Hose Clamp Orange PVC Hose 3/4" x 19" Hose Clamp Double Barb Nozzle body (see nozzle drawing) 3 4 / " T Hose Barb Orange PVC Hose 3/4" x 21/2" Hose Clamp Orange PVC Hose 3/4" x 151/2": Hose Clamp QUANTITY 4 3 7 14 7 11 1 1 2 1 2 Accessories 17-580 20' BOOM DRAWING REF# 1 2 3 4 5 6 7 PART# DESCRIPTION 18-417 18-040 8887-19 18-040 18-416 33-506 18-415 8887-2.5 18-040 8887-15.5 18-040 Single Barb Hose Clamp Orange PVC Hose 3/4" x 19" Hose Clamp Double Barb Nozzle body (see nozzle drawing) 3 4 / " T Hose Barb Orange PVC Hose 3/4" x 21/2" Hose Clamp Orange PVC Hose 3/4" x 151/2": Hose Clamp QUANTITY 4 3 8 16 8 12 1 1 2 1 2 73 17-580 20' BOOM DRAWING Accessories 74 17-580 20' BOOM PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART# DESCRIPTION 17-531 17-577 17-578 30-187 30-184 HB-38-16-100 HW-516 HNFL-38-16 17-579 30-185 76-128 HB-12-13-500 HNTL-12-13 HB-38-16-150 HNFL-38-16 17-530 HB-516-18-075 17-541 HBFL-516-18-075 HNFL-516-18 17-532 HSSQS-38-16-150 33-506 HB-516-18-075 HNFL-516-18 17-527 HB-38-16-100 HNFL-38-16 17-539 9026-2 17-540 HW-34 HNTL-34-10 HG-14-28-180 17-535 HB-38-16-300 HNTL-38-16 HB-38-16-300 HW-38 HNTL-38-16 HB-12-13-300 HNTL-12-13 17-537 8897-12 16-557 18-036 18-234 17-573 HB-14-20-125 HWL-14 HN-14-20 HBFL-516-18-075 HNFL-516-18 Left Boom Arm V-Boom Nest Boom Nest Post 10" Electric Hydraulic Actuator Actuator Mount Bolt, 3/8 - 16 x 1 Washer, 5/16 Flange Lock Nut, 3/8 -16 Boom Center Arm Pivot Hinge Bushing Bolt, 1/2 - 13 x 5 Lock Nut, 1/2 - 13 Bolt, 3/8 - 16 x 11/2 Flange Lock Nut, 3/8 -16 Hinge Pin Bolt, 5/16 - 18 x 3/4 Boom End Guard Bolt, 5/16 - 18 x 3/4 Flange Lock Nut, 5/16 - 18 Right Boom Arm Square Head Set Screw , 3/8 -16 x 11/2 Body (see nozzle drawing) Bolt, 5/16 -18 x 3/4 Flange Lock Nut, 5/16 -18 Boom Hinge Bolt, 3/8 - 16 x 1 Lock Nut, 3/8 - 16 Compression Spring Rubber Duct Hose x 2" Tapped Bolt Washer, 3/4 Lock Nut, 3/4 -10 Grease Fitting, 1/4 - 28 x 180° Clean Load Mount Bolt, 3/8 - 16 x 3 Lock Nut, 3/8 - 16 Bolt, 3/8 - 16 x 3 Washer, 3/8 Lock Nut, 3/8 - 16 Bolt, 1/2 - 13 x 3 Lock Nut, 1/2 - 13 Square U-bolt with Nut 11/4 Discharge Hose 12" Square Rubber Cap 1" Bushing 1 2 / " Bushing Guide Block Bol 1/4 -20 x 11/4 Lock Washer 1/4 Nut 1/4 - 20 Bolt, 5/16 - 18 x 3/4 Flange Lock Nut, 5/16 - 18 QUANTITY 1 1 1 2 2 6 6 6 1 2 4 2 2 2 4 2 2 2 4 4 1 2 12 12 12 4 16 16 4 4 4 4 4 4 1 2 2 2 2 2 2 2 4 4 1 2 2 2 8 8 8 4 4 Accessories REF# 75 TRIPLE NOZZLE ASSEMBLY Accessories REF#PART# 1 2 3 4 5 6 7 8 DESCRIPTION QUANTITY 33-506 33-538 33-553 16-800 33-537 33-552 33-554 16-802 Body Cap - Gray Nozzle -Gray (XR11006-VS) Viton Gasket Cap - Red Nozzle - Red (XR11004-VS) Nozzle - White (XR11008-VS) Strainer 1 2 1 3 1 1 1 3 Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body. For 20' booms multiply quantity by 12. Nozzles are located 20" (51 cm) apart on the right, left, and center tubes. Nozzles are 20" high off ground. For reordering Nozzle Kits the following numbers apply 33-540 Triple Nozzle Kit for 18' Booms 33-542 Triple Nozzle Kit for 20' Booms 76 Accessories NOTES 77 30-010 ELECTRIC HOSE REEL DRAWING Accessories 78 30-010 ELECTRIC HOSE REEL PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART# DESCRIPTION 16-906-25 16-906-22 HB-38-16-100 HW-38 16-906-27 16-906-21 13-750 HB-14-20-075 HWL-14 HN-14-20 33-251 16-906-19 HB-516-18-075 16-906-26 HWL-516 16-906-29 HNTL-38-16 16-906-18 16-906-08 16-906-24 16-906-07 16-906-20 16-906-23 16-906-30 16-906-28 16-980 HB-516-18-175 HW-516 HNTL-516-18 Retaining Ring Axle Assembly Bolt 3/8 - 16 x 1 Washer 3/8 Trim, Drum Edge Drum Center Solenoid Bolt 1/4 - 20 x 3/4 Lockwasher 1/4 Nut 1/4 - 20 Switch Disc and Gear Assembly Bolt 5/16 - 18 x 3/4 Pipe Cap 3/4 Lockwasher 5/16 Motor 12VDC Washer 5/16 Switch and Solenoid Bracket Bolt 5/16 - 18 x 3/4 Washer 5/16 Lockwasher 5/16 Nut 5/16 - 18 Lock Nut 5/16 - 18 Bolt 5/16 -18 x 1 Key Set Screw Pinion Lock Nut 3/8 - 16 Frame Assembly Mounting Pillow Block (Bottom) Bearing Mounting Pillow Block (Top) Disc 171/2 Swivel Assembly 3/4 Seal Kit (For 16-906-23) Bracket 12VDC Mount Bracket Bolt 5/16 - 18 x 13/4 Washer 5/16 Lock Nut 5/16 - 18 2 1 4 4 1 1 1 2 2 2 1 1 8 1 8 1 4 1 2 2 2 2 4 4 1 2 1 4 1 2 2 2 1 1 1 1 2 4 4 4 16-982 Electric Hose Reel (only) 1 HW-516 33-252 HB-516-18-075 HW-516 HWL-516 HN-516-18 HNTL-516-18 HB-516-18-100 16-906-17 QUANTITY Accessories REF# 79 ELECTRIC HOSE REEL WIRING DIAGRAM REF# 1 2 3 4 6 7 Accessories 8 PART# DESCRIPTION 8843-132 8919-144 8901 16-979 33-251 16-978 13-750 Flexguard 3/8 ID 10GA Red Wire 144" Slide-On Connector Wire, Switch to Solenoid Hot Terminal Push Button Switch Wire, Switch to Solenoid Start Terminal Solenoid SOLENOID TERMINALS 5 HN -516-24 /16 - 24 Hex Nut HN -10-32 10 - 32 Hex Nut 8931-144 10GA White Wire 144" 8901 Slide-On Connector 33-273 Auto Blade Type Fuse 30Amp QUANTITY 1 1 1 1 1 1 1 2 1 1 1 1 CONNECTION INSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components. Cut off excess wire and strip back 3/8". Place one 8963 heat shrink (1/4 x 11/4) on each wire before crimping 8901 slide on connectors to the red and white wires. Connect the two wires to the fuse block first the red to the (+) positive and the white to the (-) negative. Put the 33-273 auto blade type fuse (30 amp) into fuse block. Make certain you are connecting positive (+) to positive; negative (-) to negative while attaching power leads. If you do not observe polarity, damage will result to electrical components. Use Dielectric Grease On All Electrical Connections 80 30-009 MANUAL HOSE REEL DRAWING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART# DESCRIPTION 16-129-11 16-906-25 16-906-22 HB-38-16-100 HW-38 16-906-27 16-906-21 16-906-20 HWL-516 HB-516-18-075 16-129-09 16-129-10 HNTL-38-16 HNTL-516-18 16-129-08 HB-516-18-075 HW-516 16-129-07 16-906-08 16-906-24 16-906-07 16-906-23 16-906-30 16-980 HB-516-18-1 HW-516 HNTL-516-18 Disc 171/2 Retaining Ring Axle Assembly 3/4 Bolt 3/8 - 16 x 1 Washer 3/8 Trim, Drum Edge Drum Center Disc 17 1/2, Crank Side Lockwasher 5/16 Bolt 5/16 - 18 x 3/4 Crank Assembly 3/4 Brake Assembly 3/4 Lock Nut 3/8 - 16 Lock Nut 5/16 - 18 Lock Pin Assembly Bolt 5/16 - 18 x 3/4 Washer 5/16 Frame Assembly Mounting Pillow Block (Bottom) Bearing Mounting Pillow Block (Top) Swivel Assembly 3/4 Seal Kit ( For 16-906-23 ) Mount Bracket Bolt 5/16 - 18 x 1 Washer 5/16 Lock Nut 5/16 - 18 QUANTITY 1 2 1 4 4 1 1 1 8 8 1 1 4 2 1 2 2 1 2 2 2 1 1 2 4 4 4 Accessories REF# 81 HOSE REEL MOUNT DRAWING Accessories 82 HOSE REEL MOUNT PARTS LIST REF# 1 2 3 4 5 6 7 8 PART# DESCRIPTION 15-749 8887-72 18-040 16-129 HB-516-18-100 HW-516 HNTL-516-18 16-295 30-110 18-249 HB-516-18-175 HNFL-516-18 Hose Barb 3/4 3 /4" Orange PVC Hose 72" Hose Clamp Manual Rewind Hose Reel Bolt 5/16 -18 x 1 Washer 5/16 Lock Nut 5/16 - 18 Hose Fitting 3/4 Hose Reel Mount bracket (part of 30-005-K) Barb Fitting Bolt, 5/16 -18 x 13/4 (part of 30-005-K) Flange Lock Nut, 5/16 - 18 (part of 30-005-K) QUANTITY 1 1 2 1 4 4 4 1 1 1 4 4 1. Wear protective clothing when draining the tank and taking apart the lines. 2. Drain tank and spray system in a safe and approved method insuring that no chemical or water remain in tank as you will be taking apart lines. 3. Remove key from ignition, set park brake and block wheels. 4. Put hose reel on hose reel bracket with fitting to the rear of machine. Use four bolts 5/16 - 18 x 1 and four 5 /16 - 18 lock nuts to hold in place. Tighten bolts. 5. Put 18-249 barb fitting into hose reel side. 6. Place the 16-295 Hose Fitting into the Hose reel center. 7. Remove the blank cover from the ball valve by the manifold valve and place the 15-749 Hose Barb. Tighten clamp. 8. Route hose from the hose barb on the ball valve to the barb fitting on the side of the hose reel. Hold in place with the two 18-040 clamps. 9. Be sure all clamps and hardware are tight before using. Accessories HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4. Continue pulling the hose, no more than one revolution, until no clicking is heard. Hose should rewind when tension is removed. HOSE REPLACEMENT PROCEDURE: 1. Facing swivel, turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism. Make sure spring is locked. 2. Remove hose clamps and disconnect hose from swivel. Remove old hose. 3. Insert new hose through roller guide, connect to swivel and reinstall hose clamps. Use spring guard over hose to protect the hose from being cut by the drum. 4. Remove check ball from old hose and install on replacement hose. 5. Carefully, keeping the tension on the hose, pull the hose to release the locking mechanism. Let the hose wind on the drum. 83 30-004 FOAM MARKER DRAWING Spray Star 3180 Spray Star 2000 WIRING DRAWING Accessories 84 30-004 FOAM MARKER PARTS LIST 1* 2 3 4* 5 6* 7* 8* 9* 10* * PART# DESCRIPTION 14-291-05 33-508 15-506-02 14-291-14 HB-516-18-175 HNFL-516-18 14-291-03 14-291-01 Double Switch Box Fuse Center Switch Switch Bolt, 5/16 -18 x 13/4 (part of machine) Flange Lock Nut, 5/16 - 18 (part of machine) Mount Bracket (part of machine) Tank Bracket Hex Bolt, 1/4 -20 x 3/4 Flange Lock Nut, 1/4 -20 Foamer Tank Cap Assembly Blue Tube Clear Tube Compressor Only Black Cover 1 1 1 1 4 4 1 2 2 2 1 1 1 1 1 1 14-291 Foamer (includes * parts) 1 14-291-04 HN-14-20-075 HBFL-14-20 14-291-02 14-284-02 QUANTITY WIRING PARTS LIST REF# 1 2 3 4 5 PART# DESCRIPTION 14-291-03 15-504-04 14-291-05 33-508 15-506-02 14-291-14 15-509 33-271 33-293 Compressor Wiring Harness Switch Box Fuse Center Switch Outside Switch Power Cable Fuse Block (part of machine) Auto Blade Type Fuse 30 amp QUANTITY 1 1 1 1 1 1 1 1 1 85 Accessories REF# FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING Accessories 86 30-004FOAM MARKER PARTS LIST REF# PART# DESCRIPTION 2 3 4 5 6 7 8 9 16-987 15-507 Foam Nozzle Mounting Kit Foamer Tubing Clear Tubing Foam Nozzle Blue Tubing Nozzle Mounting Rod Boom Square Clamp 15-511 15-510-01 16-795 QUANTITY 1 per boom 1 2 2 4 Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2. Place splined end of Nozzle mounting rod (Ref 7) into top of foam nozzle (Ref 5). Tighten screw. 3. Slide two foam nozzle mounts (Ref 2) onto the rod. Place square clamps (Ref 9) on foam nozzle mounts and mount the square clamps to the boom (Ref 8). Adjust foam nozzle mounts and clamps so nozzle assembly will clear end of boom. Tighten foam nozzle mounts and square clamps to prevent side to side movement. Do the same to the other side. 4. Being careful not to cut the tubing (Ref 3), cut the oversleeve back approximately 2" (5 cm) to expose blue (Ref 6) and clear tubing (Ref 4). 5. Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward end of tube. Slide blue tube all the way over the top of the small tube on foam nozzle. Slide wing nut back to the threads and hand tighten. Follow the same steps for the clear tube and tube nut. 6. Route the tubing along underside of main frame using tie downs as necessary. 7. Install opposite ends of air-liquid tubes to compressor, again cutting back the oversleeve approximately 2" (5 cm) and inserting blue and clear tubes for the left boom section into the tubing connectors (Ref A) on the right side of compressor as far as possible. 8. Follow the same steps for the right boom tubing. Notice the right boom is inserted into left side of compressor. To release tubing from compressor, hold black ring around tubing, and pull tube out. 9. Hose's must be routed on bottom of the boom square tubing. 10. Install hose guard using 2 drill screws (you may want to drill a 3/16 pilot hole first). 11. Place another hose guard against first and install in same manner. 12. Repeat process for other boom side. 13. Connect small plastic electrical plug under compressor to electrical extension cable. 14. Cut cable and strip casing, allowing enough length to connect to fuse block. 15. Strip and connect slide on connectors to each wire and use the heat shrink. 16. Connect black negative (-) wire to the ground and connect red wire to the positive (+). 17. Insert 10 amp fuse into slot which red wire was attached to. Accessories 1. 87 FOAM MARKER DRAWING Accessories REF# 1 2 3 4 5 6 7 8 9 88 PART# DESCRIPTION 15-507 14-291-02 14-291-01 14-291-03 14-284-02 14-291-04 14-291-05 15-511 15-510-01 16-987 Foamer Tubing Tank Black Cover Compressor Complete Cap Assembly Tank Bracket Double Switch Box Foam Nozzle Nozzle Mounting Rod Foam Nozzle Mounting Kit 14-536 Compressor Sub-assembly QUANTITY 1 1 1 1 1 1 1 1 1 1 Accessories NOTES 89 15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING Accessories REF# 1* 2* 3* 4 5 6 90 PART# DESCRIPTION 15-511-01 15-511-02 15-511-10 Foam Nozzle Inlet Body Foam Sponge Plastic Screen Hose Clamp Drop Tube Long Foam Sponge Stainless Steel Screen Hose Clamp 1 1 1 1 1 1 1 1 2 15-511-08 15-511-09 NS 15-510-01 Nozzle Mounting Rods * 15-511-07 Foam Nozzle Sub Assembly QUANTITY 14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) 1 2 3 4 5 6 7 PART # DESCRIPTION 14-524 14-514 14-527 14-525 16-962 16-961 16-851 18-448 Filler Outlet Water Meter (Gallons) Water Meter (Liters) Filler Inlet 1" Quick Coupler (already on machine) 1" Adapter Quick Coupler (already on machine) 1" Nipple 1" Ball Valve QUANTITY 1 1 1 1 1 1 1 1 Accessories REF # 1. Thoroughly flush the service line upstream of the meter to remove dirt and debris. 2. The DLJ Meter is for use only with COLD WATER up to 122°F (50°C) 3. Slowly open any upstream valves to prevent damage to the meter. Gallons to Cubic feet Conversion : Multiply gallons reading by 0.1337 to get cubic feet. There are 7.48052 gallon per cubic foot. 91 30-006 FRESH WATER TANK DRAWING Accessories 92 30-006 FRESH WATER TANK PARTS LIST REF# 1 2 3 4 5 6 7 8 PART# DESCRIPTION HB-516-18-075 HW-516 HWL-516 30-111 HB-516-18-150 HNFL-516-18 10-234 10-234-01 16-158 16-960 16-151 30-110 Bolt 5/16 - 18 x 3/4 Washer 5/16 Lock Washer 5/16 Tank Mount Bracket Bolt 5/16 - 18 x 11/2 Flange Lock Nut 5/16 - 18 3 Gallon Rectangular Tank Lid Close Nipple 3/4 x 3/4 Spigot 3/4 NPT Elbow FPT 3/4 x 3/4 Mount Bracket (part of machine) QUANTITY 4 4 4 1 2 2 1 1 1 1 1 INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of the machine. 2. Clamp the mount bracket to the Mount Bracket and mark the holes onto the tube with a center punch. Drill the two holes using a 3/8 drill bit. 3. Secure the bracket to the post with two 5/16 x 11/2 bolts and flange lock nuts. Then tighten. 4. Install the nipple (Ref 5), elbow (Ref 7) and spigot (Ref 6) into the bottom of wash tank (Ref 4). Use thread tape on all threads. 5. Mount the tank onto the mount bracket (Ref 2) using four 5/16 x 3/4 bolts, washers and lockwashers. Tighten. 6. Rinse tank with clear water and check for leaks around fittings. Accessories This tank is for fresh clear water ONLY. Do not put chemicals in this tank. 93 20-503 CHEMICAL CLEANLOAD DRAWING Accessories 94 REF# PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 16-945 16-159 8897-38 15-620 16-156 16-972 18-391 16-161 18-116 8897-116 Fitting (part of tank) Fitting 11/4" Discharge Hose 38" Cleanload Assembly Elbow 90° Elbow Coupling Fitting Hose Clamp 11/4" Discharge Hose 116" Center Boom QUANTITY 1 1 1 1 2 1 1 1 4 1 OPERATING INSTRUCTION STARTUP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4. Divert pump flow to Cleanload inlet line. A pressure of 30 PSI minimum and 150 PSI maximum must be used. Highest pressures increase eduction rate and available wand suction. 5. Turn inlet ball valve on (yellow handle). 6. Open knife valve, located on the bottom of hopper, by pushing handle in (red handle). 7. Unlock and open lid slowly by turning cover counterclockwise. LOADING LIQUID OR POWDERED CHEMICAL INTO HOPPER 8. Pour required amount of chemical into hopper. Avoid splashing liquids or powdered chemicals outside of hopper. 9. Rinse empty chemical containers if applicable. Place container opening over container rinse valve and press down. This will activate the rinse valve and rinse container. 10. Rinse Cleanload hopper. Close and lock lid by turning cover clockwise. Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds. Close ball valve and return locking band to locked position. 11. Open lid and inspect for chemical residue. Repeat step 10 as necessary. 12. Close knife valve by pulling red handle out towards you. Turn inlet (yellow handle) off. LOADING LIQUID AND/OR POWDERED CHEMICAL WITH SUCTION LANCE Note: Lance suction is dependent upon eductor pressure and flow. For best results, use highest pressure available up to 150 PSI maximum. 8. Insert lance body with o-ring into eductor until the o-ring is sealed. 9. Use the free end of the lance to pierce bag or container to vacuum powdered or liquid chemical. 10. Rinse lance. Place lance end into a clean container of water to rinse lance assembly. 11. Remove lance body from eductor and drain any remaining fluid into hopper. 12. Close knife valve (red handle). Turn inlet valve (yellow handle) off. Accessories SHUTDOWN 1. Ensure that: • All valves are closed. Be sure to close knife valve first. (Close by pulling red handle out towards you.) • Chemical residue has been cleaned. • Hopper lid is closed and locked by turning cover clockwise. 2. Divert pump flow back to normal operation. Symptom Low eduction rate Corrective Action Check pump pressure and flow. Cleanload Eductor performance is based on flow and pressure to the system. Note requirements for high eduction rates. Increase outlet hose size back to tank. Plugged or clogged bottle rinse nozzle Disassemble rotary portion of nozzle from lower valve assembly and back flush until nozzle ports are clear of debris. Plugged or clogged tank rinse nozzle Disassemble rotary portion of nozzle from NPT hose barb and back flush until nozzle ports are clear of debris. Remove screen and flush with water to clear away foreign material. Fitting leaks Check for cracks in fitting. Replace fitting if necessary. Disassemble and add more joint seal in compound if leak occurs on threads. 95 15-835 TANK RINSING SYSTEM REF# Accessories 1 2 3 4 5 6 7 8 PART# DESCRIPTION 16-961 16-962 16-864 16-158 16-150 16-172 15-834 16-163 1" Adapter 1" Coupler 1" FTP Elbow Close Nipple Double Thread Fitting 4" Nipple Tank Rinsing Nozzle Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover. Basket Must be removed During Use. 96 QUANTITY 1 1 1 1 1 1 1 1 DECAL LIST This is a list of decals located on the Spray Star 2000. Part number, description and location will help in reordering decals. 15-463 Decal, Spray Pump Right Side Panel 20-529 Decal, Spray Star 2000 Tank Sides 20-545 Decal, Dashboard Dash 20-553 Decal, Center Console Between Seats Tank 25-277 Decal, Battery Warning Battery 25-286 Decal, Pinch Point Both Sides of Seat Panel 25-298 Decal, Warning Hot Cooler Guard, Above Muffler on Tank Side, Panel Behind Seat 25-355 Decal, Tire Pressure 18psi Rear Tires 25-356 Decal, Tire Pressure 20psi Front Tires 25-372 Decal, 4" Star Rear Tank, Computer Cover 25-370 Decal, 88 dBA Panel Behind Seat 27-077 Decal Smithco Steering Wheel 27-093 Decal, Hydraulic Oil Level Oil Tank 34-147 Decal, Smithco Logo Nose Cone Accessories 20-593 Decal, Site Gauge 97 QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 20-576 20-576-01 13-488 76-310 76-487 Hydraulic Oil Filter Assembly Oil Filter Replacement Element Key Switch Key Set Engine Oil Filter Briggs # 842921 REPLACEMENT BELTS 30-137 Spray Pump V-Belt SEAL KITS 15-301 15-301-01 Power Steering Orbital Motor Seal Kit 15-839 14-531 Hydraulic Cylinder Seal Kit 43-116 14-080 Wheel Motors Seal Kit 76-482 77-239-22 Hydrostatic Pump Seal Kit 76-197 76-197-08 Gear Pump Seal Kit Engine Oil Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil SAE 10W-40 API Service SJ or higher Motor Oil FLUIDS OTHER PARTS 16-953 16-953-01 16-169 15-818 15-817 Accessories 98 Hinged Cover On Tank with Gasket Gasket For Cover Strainer Basket #75 Fitting O-ring #50 Fitting O-ring The Smithco Commercial Products Two-Year Limited Warranty Smithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) purchased after January 1, 2007, to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts. Warranty Duration is: (1) Two years, 1500 operational hours* from the date of delivery to the original purchaser or three years from the date of original manufacturer of the product, whichever occurs first. (*Products equipped with hour meter). (2) Products used in rental situations are covered for 90 days from date of delivery to original user/ renter. Owner Responsibilities: As the Product owner, you are responsible for required maintenance and adjustments stated in your Owner’s Manual. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim. You are particularly responsible to train all present and future operators of this product on the safe operation of this product at your location. Instructions for Obtaining Warranty Service: You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 W Poplar PO Box 487 Cameron, Wisconsin 54822 Telephone: 1-800-891-9435 E-Mail: [email protected] Maintenance Parts: Parts scheduled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of time up to the scheduled replacement time for that part. Items/Conditions Not Covered: Not all product failures or malfunctions that occur during the warranty period are defects in materials or workman-ship. The items/conditions listed below are not covered by this warranty: Product failures which result from the use of non-Smithco replacement parts, or from installation and use of add-on, modified, or unapproved accessories are not cov-ered. Product failures which result from failure to perform required maintenance and/or adjustments are not covered. Product failures that result from operating the Product in an abusive, negligent or reckless manner are not covered. This warranty does not apply to parts subject to con-sumption through use, unless found to be defective. Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to: blades, tines, teeth, scarifiers, rakes, plates, wear plates, castor wheels, tires, batteries, filters, belts, nozzles, etc. This warranty does not apply to failures caused by out-side influence. Items considered to be outside influence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants, lubricants, additives, or chemicals, etc. This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service. Other Legal Disclaimers: The above remedy for product defects through repair or replacement by an authorized Smithco distributor or dealer is the purchaser’s sole remedy for any defect. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION OF THE LIMITED WARRANTIES CONTAINED HEREIN. Some states may not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THE SMITHCO COMPANY IS NOT LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE PRODUCT, INCLUDING ANY COST OR EXPENSE OF PROVIDING A SUBSTITUTE PRODUCT OR SERVICE DURING PERIODS OF MALFUNCTION OR NON-USE. Some states may not allow the exclusion of indirect, incidental or consequential damages, so the above exclusion may not apply to you. Smithco neither assumes, nor authorizes any person to assume for it, any other liability in connection with the sale or use of this product. SMITHCO, INC. Wayne, PA 19087