Transcript
Appendix A Spare parts drawings for the Sprint 3000 Bookletmaker
C3001-fc.cdr 5.97
11
12,13
1
LHS
10
9 8
4 3 RHS
6
5
240 V 3A
7 2 15 14
1. Panels
C3001-1a.cdr 5.97
81
82
83
84
85
86
80
1 79
78
3
77
4
7
RHS
8
76
9
75
70 73 72
74 63
64 65
71
10
69
68 122,67 66
11 12
62 14 60 59 58
61 57
88 89 46 47
56 48
55 103 54 102 101
24 90
19
26
20
LHS
51 50
99 98
96
95
94
93
43
41
40
91 121 120 119 118 117
2.Staple section
116 115
114
113 112 111
C3001-2a.cdr
89 87, 88 86 RHS
REAR
85 84
2
1
4
3
78 91
77
16
17
19
20
21
22
83 23
76
6
82
75
15
7 81
74
8
80
73
9
79
13
3. Fold section
11
18
72
24
12
71
66
40
65
41
14
64
42
39
63
43 44
38 37
25 26 27 28 LHS
62
45
29
61
69
30
46
60 59
47
31 36 32
48, 49
57
50
33
FRONT C3001-3a 6.97
56
55
54
53
52
51
35
34
49
50
51
52
61 55
53
48 54
1 43
2 3 4 5
47
8 9
46
62 10
45 44 67
11
4. Left hand side
66 42 41
12
40
22 13
39 38
14
37 36 35
16
34
17
DBM70-4 02-01
33
32
31 28,29 30 57,58 59
27
65 64
26 15
25
24
23
19
18
20
54
55
1
2
3
4
5
6
53 52 51 50 8 49 48 9 47 10
44 43 42
11 41 12
40
13
39
14 38
34
37
15 57
36 35 16 17
18
61 60 59
19
33
32 31
30
29
28
27
26
5. Right hand side
25
24
23
22
21
C3001-5 6.97
4
11
6. Outfeed conveyor
5 6 7 C3001-6 6.97
8
15 14 13
2
3 12
10
9
Main timing cam
23
Paper stop lift cam
1
22 3
21 20 19
4
18 17 16 5 6 7 15 14 13 9 10
Fig. 7: New Knife Drive Assembly. All Machines.
11
kf_3001.xls
01/05/2002
3000
Part
1.00
PANELS
1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 1.13 1.14 1.15
Side Cover Bottom Front Plate Top Front Plate Counter (not in view) Fuse Holder Fuse Switch - Staple count Staple delay knob Reset Switch Power Switch Side Cover Perspex Cover section Cover frame 24v DC output socket 240v/110v AC output socket
Quantity
1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
2.00
STAPLE SECTION
2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08 2.09 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 2.20 2.21 2.22 2.23 2.24 2.25 2.26 2.27
Stapling head actuator Bar
1
Saddle assembly (+ emitter and detector). Where fitted Stapling Head
1 2
Side Guide RHS Scale RHS Paper Table Scale LHS Bearing Housing Side Jog Shaft RHS
1 1 1 1 1 1
Bearing Block
1
Cup Bearing Front Shaft for Paper Stop Assembly
1 1
Paper Stop Frame
1
Timing Pulley
1
Collar Cup Bearing
1 1
Stapling Position Stop Belt
1
Side Jog Spring Collar Support Blocks
1 1 2
Collar Bearing Housing
1 1
Side Jog Shaft LHS Bearing Housing Collar Bottom Takeaway Shaft Collar Center Bearing Block Bottom Takeaway Wheel Side Guide Extension LHS Side Guide LHS Paper Deflector LHS Second Paper Table Side Guide clamping thumbscrew Anvil Anvil Bar
1 1 1 1 1 1 1 1 1 1 1 2 2 1
2.39 2.40 2.41 2.42 2.43 2.44 2.45 2.46 2.47 2.48 2.49 2.50 2.51 2.52 2.53 2.54 2.55 2.56 2.57 2.58 2.59 2.60 2.61 2.62 2.63 2.64 2.65 2.66 2.67
Quantity
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
Quantity
2.68 2.69 2.70 2.71 2.72 2.73 2.74 2.75 2.76 2.77 2.78 2.79 2.80 2.81 2.82 2.83 2.84 2.85 2.86 2.87 2.88 2.89 2.90 2.91 2.92 2.93 2.94 2.95 2.96 2.97 2.98 2.99 2.100 2.101 2.102 2.103 2.104 2.105 2.106 2.107 2.108 2.109 2.110 2.111 2.112 2.113 2.114 2.115 2.116 2.117 2.118 2.119 2.120 2.121 2.122
Staple Stop Scale Side Guide Extension RHS (not shown) Paper Deflector RHS Photocell Receiver Stapling head return spring Stapling Head Retaining Plate Stapling head universal bar Slide Bracket Stapling head locking lever Bearing Housing Collar Center guide Pivot Shaft Top Takeaway Wheel Lift Arm Top Takeaway Wheel Photocell Emitter Carrier tube for emitter Staple Out Light Staple Out reset button
1 1 1 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 1
Staple centring adjustment screw block Staple centring adjustment screw Collar Control wheel
1 1 2 1
Belt support plate Spacer - short Spacer - long Clamping bolt
1 3 1 3
Bottom plate - runner assembly Top plate - runner assembly Slide plate - LHS Spacer - medium Slide plate - RHS Staple stop plate
1 1 1 2 1 1
Bottom Stop Bolt Rubber Stop Cam Lever Clinch Activator Plate Shaft Clinch activator Arms Block Collar Cup Bearing Clinchers Clinch Spacer Plate Anvil Bar for Clinchers (replaces 2.67)
1 1 1 1 1 2 2 2 2 4 2 1
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
Quantity
3.00
FOLD SECTION
3.01 3.02 3.03 3.04 3.05 3.06 3.07 3.08 3.09 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24 3.25 3.26 3.27 3.28 3.29 3.30 3.31 3.32 3.33 3.34 3.35 3.36 3.37 3.38 3.39 3.40 3.41 3.42 3.43 3.44 3.45 3.46 3.47 3.48 3.49 3.50 3.51 3.52 3.53 3.54 3.55 3.56 3.57
Staple & Fold stops adjust wheel Bearing Housing Fold Stop Tape Wheel Fold Stop Tilt Thumbscrew
1 1 1 1
Spacer Fold Stop Tilt Block Fold Stop Shaft Collar Knife crank assembly bolt Bearing Housing 'Knife In' Spring Plate 'Knife In' Cam Roller Knife crank pivot bolt Collar Paper Stop Cam 'Knife In' Cam Block 'Knife In' Stop Blade 'Knife Out' Cam Roller 'Knife Out' Cam Block Timing Shaft Timing Collar Roller Microswitch Bearing Housing Collar Bearing Housing Knife Shaft Timing Pulley Rubber sleeve Knife Tie Bar Knife Frame Knife Blade Assembly Knife Pivot Lever Collar Knife pivot shaft Collar Knife adjustment screw Knife crank Knife operating assembly Clutch shaft Collar Bearing housing Top front plate Motor Plate Tie bar Knife Return Spring Plate Front angled bracket LHS Front angled bracket RHS Mains Inlet Cable Plug Fold Stop Retaining Mount Bottom front plate Fold stop guide Fold stop Castor Castor bar
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 4 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 3 1 4 2
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000 3.58 3.59 3.60 3.61 3.62 3.63 3.64 3.65 3.66 3.67 3.68 3.69 3.70 3.71 3.72 3.73 3.74 3.75 3.76 3.77 3.78 3.79 3.80 3.81 3.82 3.83 3.84 3.85 3.86 3.87 3.88 3.89 3.90 3.91
Part
Quantity
Fold roll stub shaft Fold stop retainer Conveyor wheel assembly mount shaft Fold stop guide retaining shaft Fold Roll Fold Roll Stub Shaft - bottom Fold Roll Stub Shaft - top Bearing housing
2 2 1 1 2 1 1 1
Pivot bar
1
Divert plate Cover Plate Center Deflector Front Takeaway Wheel Shaft Takeaway Wheel Block Spring Spring Load Collar Front Takeaway Wheel Tie Bar Fold Stop Tape Bearing Housing Takeaway Roll Block mount Lock block Tape wheel Locking thumbscrew Rear angled bracket LHS Rear angled bracket RHS Top Cover Frame
1 1 1 1 1 1 1 1
Clinch cam block
1
2 1 1 1 1 1 1 1 1 1
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
Quantity
4.00
LEFT HAND SIDE
4.01 4.02 4.03 4.04 4.05 4.06 4.07 4.08 4.09 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 4.28 4.29 4.30 4.31 4.32 4.33 4.34 4.35 4.36 4.37 4.38 4.39 4.40 4.41 4.42 4.43 4.44 4.45 4.46 4.47 4.48 4.49 4.50 4.51 4.52 4.53 4.54 4.55 4.56 4.57
Bearing Housing Sprocket Chain Sprocket Sprocket
1 1 1 1 1
Ball race Nylatron runner Actuating Lever Shoulder Screw Block Plate Bar
1 1 1 1 1 1 1
Pressure Plate Compression Spring Chain Sprocket Sprocket Chain - Fold Roll PCB bracket Sprocket - Idle Sprocket - Fold Roll Sprocket - Fold Roll Sprocket - Idle Sprocket Control PCB (SPRINTx) replaces 4.29 on 24V dc machines Control PCB (PSKF01) Mains line filter Staple Out PCB (PSKF04) where fitted Grommet Fold Roll Tension Spring Bearing Housing Feed roll lever limit Fold roll pivot lever Collar Collar Spacer Limit screw Fold Roll Tension Spring Fold roll pivot lever Sprocket Micro Switch Bracket Cover MicroSwitch Bearing Housing Pivot Plate Side Plate LHS Actuating Lever - Cover M/S Terminal Strip Terminal Strip Bearing Block Side Jog Fork Plate Spring Potentiometer
1 1 1 1 1 1 1 1 1 1 1 1
Relay
1
1 1 1 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
4.58 4.59
Relay base Transformer
Quantity 1 1
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
Quantity
5.00 5.01 5.02 5.03 5.04 5.05 5.06 5.07 5.08 5.09 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 5.22 5.23 5.24 5.25 5.26 5.27 5.28 5.29 5.30 5.31 5.32 5.33 5.34 5.35 5.36 5.37 5.38 5.39 5.40 5.41 5.42 5.43 5.44 5.45 5.46 5.47 5.48 5.49 5.50 5.51 5.52 5.53 5.54 5.55 5.56 5.57 5.58
RIGHT HAND SIDE Bearing Housing Washer Bearing Block Side Jog Fork Plate Timing Pulley Bearing Housing
1 1 1 1 1 1
Pressure Plate Bearing Housing Compression Spring Fold Roll Tension Spring Block Fold roll pivot lever Collar Bearing Housing Collar Limit screw Fold Roll Pivot Lever Fold Roll Tension Spring
1 1 1 1 2 1 2 1 1 2 1 1
Bearing Housing Stacker Drive One-way Clutch Block Stacker Drive Link Collar Stacker Belt Drive Block Grommet Timing Pulley - Clutch Drive Timing Pulley - Motor Clutch Solenoid Clutch Assembly Clutch Bracket Clutch Retaining Bolt Timing Belt - Clutch Drive Spring Timing Cam - Top Takeaway Wheel Side jog cam plate Side Jog Cam Follower P-B Bush Collar Shaft Block Top takeaway roll actuating bar Cam Follower Timing Cam - Side Jog Pivot Bracket
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Timing Belt Pulley Shoulder Screw Bearing Housing Actuating Lever Actuating Lever Return Spring Side Plate RHS Buffer Spring retaining plate
1 1 1 1 1 1 1 1 1
Clutch pin
1
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
5.59 5.60 5.61
Clutch Bracket (replaces item 5.31 on 240v AC m/c's) Clutch drive collar (replaces item 5.57 on 240v AC m/c's) Clutch Assembly (replaces item 5.29 & 5.30 on 240v AC m/c's)
Quantity 1 1 1
NB:240v AC m/c's PCB have prefix 'PSKF'. 24v DC m/c's PCB have prefix 'SPRINT'.
Please quote machine model and serial number, with part number, on order.
kf_3001.xls
01/05/2002
3000
Part
6.00
OUTFEED CONVEYOR
6.01 6.02 6.03 6.04 6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 6.21
Conveyor Mounting Bracket Conveyor Belt Drive Rolls Conveyor Drive Shaft Conveyor Belt Support Bar Plate Cup Bearing Conveyor Belt Drive Rolls Conveyor Front Shaft Conveyor End Stop Conveyor Table Conveyor wheel Spindle Conveyor wheel shaft
Quantity
2 3 1 1 2 2 2 3 1 1 1 2 1 1
Please quote machine model and serial number, with part number, on order.
7.00
New Knife Drive Assembly.
7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 7.09 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 7.22 7.23
Shaft
1
Chain Sprocket Spring Spring Retaining Collar Timing Cam
1 1 1 1 1
Shaft Clutch Sprocket
1 1 1
Block Collar Tie Bar Stub Shaft Block Block Mounting Plate Roller Microswitch Spring Plate Timing Cam Roller Microswitch
1 1 1 1 1 1 1 1 1 1 1
ABC Office 1142 West Flint Meadow Drive Kaysville, Utah 84037 Tel: +1 (800) 658-8788 Fax: +1 (801) 927-3037 www.abcoffice.com
[email protected]
Please quote machine model and serial number, with part number
