Ss-730 Cass-tl3 3-cable Guardrail Safety System

Transcript

8 7 6 PREFERRED INSTALLATION: LOCATE POST #2 AWAY FROM NEAREST TRAFFIC. SYSTEM HAS BEEN SUCCESFULLY TESTED WITH OPPOSITE INSTALLATION. B 6 7 - 9 D E NCHRP 350 TL-3 APPROVED CASS CABLE TERMINAL (CCT - PAYMENT EACH) K 6 5 H J H C TURNBUCKLES MAY BE STAGGERED BETWEEN LINE POSTS. n1'-0" n1'-0" MINIMUM (1) TURNBUCKLE PER CABLE REQUIRED FOR INSTALLATIONS OF 600 FT OR LESS. (6) CCT-TL3 LINE POST (SEE POST OPTION 1 OR 2 ON SHEET 4) CASS-TL3 POST - BASE-PLATED (FOR USE ON CONCRETE) (SEE POST OPTIONS 5) CASS-TL3 POST - DRIVEN SLEEVE CASS-TL3 POST - IN CONCRETE WITH NOTCH (SEE POST OPTIONS 6A) (SEE POST OPTION 3) 4. CASS-TL3 POST SPACING MAY BE MODIFIED TO AVOID OBSTACLES THAT CONFLICT WITH THE INSTALLATION OF CASS-TL3 LINE POSTS. NO POST SPACE CAN EXCEED THE MAXIMUM POST SPACE LIMIT OF 32'-6", OR MAXIMUM POST SPACING ALLOWED BY PROJECT ENGINEER - WHICHEVER IS LESS. REDUCING OR INCREASING POST SPACING AFFECTS DEFLECTION. CASS-TL3 MAY BE LATERALLY TRANSFERRED AT A RATE NOT TO EXCEED 30:1. CASS-TL3 POST - DRIVEN SLEEVE - SOIL PLATE (SEE POST OPTION 6B) LINE POST NEAR A SPLICE MAY REQUIRE A SPECIAL SPLICE POST. (SEE MANUFACTURE'S PRODUCT MANUAL FOR DETAILS) (TYPICAL LAY-OUT) 1 5/8" n8 3/4" 9. PLEASE SEE SPECIFYING AGENCY (OR MUTCD) FOR PROPER “BARRIER” DELINEATION. SECTION N-N 10. FOR CASS-TL3 INSTALLATIONS WITH A 4:1 SLOPE USE DRAWING SET SS-730 4:1. GROUND LINE CONCRETE FOOTING CHART FOOTING TUBE SLEEVE REBAR RING 30" MIN 27" MIN. YES 15" MIN. 27" MIN NO 15" MIN. 24" MIN NO 15" MIN. 24" MIN NO CHART DOES NOT APPLY TO TERMINAL POSTS 1 THRU 9 * MOW STRIP OR PAVEMENT HMA = HOT MIX ASPHALT (NOT RECYCLED ASPHALT PAVEMENT) RC = REINFORCED CONCRETE (3,000 P.S.I. MINIMUM) No. 1 2 2'-6 3/4" DRIVEN SLEEVE | CASS-TL3 POST OPTIONS CCT - TERMINAL POST 1 - 9 - IN CONCRETE CCT -TERMINAL POST 1 - 9 - WITH SOIL PLATE 3 4 5 6 CASS-TL3 POST - IN CONCRETE CASS-TL3 POST - DRIVEN CASS-TL3 POST - BASE-PLATED CASS-TL3 POST - IN DRIVEN SLEEVE 6A - DRIVEN SLEEVE - WITH NOTCH 6B - DRIVEN SLEEVE - WITH SOIL PLATE P 6" P B MOW STRIP DETAIL* MOW STRIP DEPTH WIDTH NONE 6" MIN. 3' MIN. HMA 8" MIN. 3' MIN. HMA 3" MIN. 3' MIN. RC 1'-3" POST 2'-6 3/4" DRIVEN SLEEVE 1'-3" POST GROUND LINE TOP OF CONCRETE TRINITY HIGHWAY PRODUCTS, LLC. EMAIL: 2525 STEMMONS FREEWAY [email protected] DALLAS, TX 75207 PHONE: (800) 644-7976 (2'-8 1/4") TOP OF POST (2'-8 1/4") TOP OF POST 3" 6" GROUND LINE VARIES PER CONCRETE ELEVATION + 1" 2" - 0' 11. PLEASE CONTACT TRINITY OR CONSULT THE DESIGN, INSTALLATION, OR REPAIR MANUAL(S) FOR ADDITIONAL INFORMATION. SECTION P-P 3'-3 3/4" N 2'-3" SLEEVE N 2'-6" MIN. CONCRETE FOOTING SEE FOOTING CHART GROUND LINE + 1" 2'-8 1/4" - 1" TOP OF POST 6 3/4" STRAP 8 5/8" 3" ALLOWABLE CABLE HEIGHT DEVIATION (+1" -1") 1'-8 7/8" 2'-5 1/2" (2'-8 1/4") TOP OF POST 4 5/16" 6" VIEW E-E (CASS-TL3 POST - IN CONCRETE) (POST OPTION #3) VIEW F-F VIEW G-G (CASS-TL3 POST- DRIVEN POST OPTION #4) (CASS-TL3 POST- BASE-PLATED POST OPTION #5) 7 6 5 VIEW J-J (CASS-TL3 POST- DRIVEN SLEEVE POST OPTION #6A) (CASS-TL3 POST- DRIVEN SLEEVE - SOIL PLATE POST OPTION #6B) 4 A GALV SPEC: VIEW H-H CASS-TL3 3-CABLE GUARDRAIL SAFETY SYSTEM TRINITY HIGHWAY PRODUCTS, LLC PROJ. CASS-TL3 8 C 6. FOR AESTHETIC PURPOSES TRINITY RECOMMENDS ALL SLEEVES, DRIVEN POSTS, AND LOWER CABLE RELEASE POSTS TO BE INSTALLED REASONABLY PLUMB (APPROXIMATELY 1/8" PER FOOT). 8. CASS-TL3 SHALL BE INSTALLED IN WELL-DRAINED, COMPACTED, NCHRP REPORT 350 STANDARD SOILS. IF SOIL DOESN'T MEET THIS CLASSIFICATION, IF SOLID ROCK/CONCRETE IS ENCOUNTERED BELOW GRADE OR IF SOIL IS SUSCEPTABLE TO SEVERE FREEZE/THAW CYCLES, PLEASE CONTACT TRINITY ABOUT ALTERNATE FOOTING DESIGN(S). TRINITY SUGGESTS THE USE OF “MOW STRIPS” FOR EROSION PREVENTION AND EASE OF MAINTENANCE / INSTALLATION. 5" 2 1/2" n1'-0" MIN. CONCRETE FOOTING CAST IN PLACE OR PRE-CAST (BY OTHERS) A 5. POST FOUNDATIONS MAY BE DRILLED THROUGH EXISTING PAVEMENT. TRINITY MAY ALLOW THE USE OF ALTERNATE LINE POST FOOTINGS IF SYSTEM IS INSTALLED WITH AN ACCEPTABLE MOWSTRIP APPLICATION - PLEASE CONTACT TRINITY. 7. ALL CONCRETE SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 3,000 P.S.I. PRIOR TO TENSIONING THE SYSTEM. TRINITY RECOMMENDS THE CONCRETE TO BE VIBRATED IN ACCORDANCE WITH THE LATEST APPLICABLE AGENCY SPECIFICATION. DIRECTION OF TRAFFIC DIRECTION OF NEAREST TRAFFIC B D SEE NOTE 4. CASS-TL3 ELEVATION VIEW 3 1/4" J 2. AN NCHRP 350 TL3 APPROVED TERMINAL (CCT) OR CASS-TL3 TRANSITION (VARIOUS) SHALL BE USED ON APPROACH AND DEPARTURE TERMINATIONS WHEN CASS-TL3 IS INSTALLED ON THE NATIONAL HIGHWAY SYSTEM (NHS). IF THE TERMINATION POINT IS LOCATED OUTSIDE THE CLEAR ZONE AND/OR PROTECTED BY OTHER MEANS (CRASHWORTHY BARRIER, TERMINALS, ETC.), A NON-NCHRP 350 TL3 ANCHOR (CCA) MAY BE USED ON APPROACH AND DEPARTURE TERMINATIONS. 3. CASS-TL3 SHALL BE INSTALLED ON SHOULDERS OR MEDIANS WITH SLOPES OF 6:1 OR FLATTER WITHOUT OBSTRUCTIONS, DEPRESSIONS, ETC. THAT MAY SIGNIFICANTLY AFFECT THE STABILITY OF AN ERRANT VEHICLE. GRADING OF SITE AND/OR APPROPRIATE FILL MATERIALS MAY BE REQUIRED. THE DESIGNER/INSTALLER SHALL “FLATTEN” OR “ROUND” VARIOUS TOPOGRAPHICAL INCONSISTENCIES THAT COULD INTERFERE WITH THE ABILITY OF THE INSTALLER TO CONSISTENTLY MAINTAIN THE DESIGN HEIGHT (IN RELATION TO THE TERRAIN) OF THE CABLES. PLEASE CONSULT THE CASS MANUAL(S) FOR INSTALLATIONS IN “DITCH SECTIONS”. 6'-6" - TO 32'-6" (TYPICAL U.N.) CASS-TL3 POST - DRIVEN (SEE POST OPTION 4) 9 8 7 5'-0" (3) CCT TERMINAL CABLE RELEASE POST (SEE POST OPTION 1 OR 2 ON SHEET 5) n1'-6" G MAXIMUM 1000 FEET BETWEEN PRE-STRETCHED CABLE SPLICES (750 FEET FOR INSTALLATIONS USING STANDARD CABLE) 3'-0" 3'-0" 4 G F PAY ITEM CASS-TL3 SYSTEM (PAYMENT - LINEAR FEET) (5) POST SPACES AT 6'-6" = 32'-6" 3 2 1 K F E CASS-TL3 PLAN VIEW (3) POST SPACES AT 6'-3" = 18'-9" 1 1. CASS-TL3 HAS BEEN SUCCESSFULLY TESTED TO NATIONAL COOPERATIVE HIGHWAY RESEARCH PROGRAM REPORT 350 TEST LEVEL 3 (NCHRP 350 TL3) AND ACCEPTED BY FHWA FOR VARIOUS POST SPACINGS. CASS CABLE TERMINAL (CCT) HAS BEEN SUCCESSFULLY TESTED AND APPROVED TO NCHRP TL3. DIRECTION OF NEAREST TRAFFIC 51'-3" +- 1' 1' 2 DEPARTURE INSTALLATION: LENGTH OF NEED: 44'-9" (AT POST #8) APPROACH INSTALLATION: LENGTH OF NEED: 19'-9" (12" PAST POST #4) C D C 3 NOTES: 8 B 4 LENGTH OF NEED CASS CABLE TERMINAL (CCT): (REQUIRES PROTECTION SEE NOTE 2.) 2'-6" A 5 4 3 7" 1" A 2 4" 1 D 5 3 2 SHIPPING WT: DRW: E.A.S. 4/11/2008 CHK: G.N. 4/11/2008 SHT: 1 OF 5 SIZE: D REV DWG NO: SS-730 1 3 7 6 PARTS LIST - CASS-TL3 POST DRIVEN - OPTION #4 TITLE QTY PART No Lbs / Each 2 5700B CASS & TL3 CABLE SPACER 0.11 1 5707T CASS-TL - POST STRAP 0.23 1 5724B CASS-TL POST CAP 0.17 1 45.36 33956G CASS-TL3 POST - DRIVEN 5724B 5 PARTS LIST - CASS-TL3 POST BASE-PLATED - OPTION #5 TITLE QTY PART No Lbs / Each 4 0.06 3300G 5/8" PLAIN WASHER - TYPE B - R - (F844) 4 3310G 5/8 LOCK WASHER 0.00 4 3361G 5/8" HEX NUT (A563 Gr DH) 0.01 4 0.62 5225G 5/8 x 7 1/2" HAS SUPER ROD CHSL PT (A193 B7) 0.6 5448B HIT HY 150 MAX EPOXY (HILTI - 00283548) 2 5700B CASS & TL3 CABLE SPACER 0.11 1 5707T CASS-TL - POST STRAP 0.23 1 5724B CASS-TL POST CAP 0.17 1 33993A CASS-TL3 POST BASE-PLATED 30.56 4 3 PARTS LIST - CASS-TL3 POST - IN DRIVEN SLEEVE - POST OPTION #6A TITLE QTY PART No Lbs / Each 2 5700B CASS & TL3 CABLE SPACER 0.11 1 5707T CASS-TL - POST STRAP 0.23 1 5708B SLEEVE COVER - CASS-TL POST 0.11 1 5724B CASS-TL POST CAP 0.17 1 33953G CASS-TL3 POST - CONCRETE 29.36 1 33975G 30.75" POST SLEEVE - DRIVEN SHORT POST 16.49 5724B (OPTIONAL) 5724B (OPTIONAL) (OPTIONAL) 5700B (SEE NOTE #1) 5700B 5707T 3361G 33956G (SEE NOTE #1) 5700B 5707T (SEE NOTE #1) 5700B 5707T 3310G 5700B 33953G 3300G 5700B 5225G 33993A C 5708B CASS-TL3 POST - BASE-PLATED (OPTIONAL) (POST OPTION #5 - BASE-PLATED) ANCHOR OPTIONS: MIN. EMBEDMENT IN 3,000 P.S.I. CONCRETE = 6". MIN. PULLOUT STRENGTH = 10,000 lbs. 5724B (OPTIONAL) 33975G (SEE NOTE #1) 1: 5/8 ADHESIVE ANCHORING SYSTEM. CASS-TL3 POST - DRIVEN (4 EACH 3300G, 3310G, 3361G & 5225G) & 0.6 EACH 5448B (POST OPTION #4 - DRIVEN) FOR THE STANDARD FIELD SPLICE SECTIONS ABOVE, SUPPLY (1) RIGHT HAND THREADED STUD ASSEMBLY 5910G EACH. (4 EACH 3300G, 3310G, 3361G & 6722G) & 0.6 EACH 5448B 5707T 5700B 33953G VARIES - (SEE PARTS LIST ABOVE) CASS-TL3 POST - IN DRIVEN SLEEVE (POST OPTION #6A - DRIVEN SLEEVE - NOTCH) CABLE TERMINAL - 1 (SEE TABLE ABOVE) n1" CASS-TL3 POST - IN CONCRETE Lbs / Each 58.3 52.3 46.3 30.9 967.0 989.0 965.0 940.9 D 916.9 892.8 868.8 844.7 820.7 796.6 772.6 748.5 724.5 700.4 676.4 652.3 628.3 604.2 580.2 556.1 532.1 508.0 484.0 459.9 435.9 411.8 387.8 363.7 339.7 315.7 291.6 267.6 243.5 C 219.5 195.4 171.4 147.3 123.3 99.2 75.2 51.1 27.1 10.8 NOTE: 5700B 2: 5/8 x 8" ALL THREADED ROD (A449) WITH EPOXY. 3: 5/8 MECHANICAL ANCHOR. (BY OTHERS) 2 1 PARTS LIST - PRE-STRETCHED CABLE ASSEMBLIES QTY PART No TITLE LENGTH TERM-1 TERM-2 1 5817 CCT CABLE ASSEMBLY-TOP 54'-4" R.H.T. L.H.T. 1 5818 CCT CABLE ASSEMBLY-MID 48'-1" R.H.T. L.H.T. 1 5819 CCT CABLE ASSEMBLY-BOT 41'-10" R.H.T. L.H.T. 1 5867 CCA CABLE ASSEMBLY 25'-0" R.H.T. L.H.T. 1 5816 CABLE ASSEMBLY-INTERIOR 1000' R.H.T. L.H.T. 1 5753 CABLE FIELD SPLICE SECTION 1025' R.H.T. NONE 1 5752 CABLE FIELD SPLICE SECTION 1000' R.H.T. NONE 1 5798 CABLE FIELD SPLICE SECTION 975' R.H.T. NONE 5797 CABLE FIELD SPLICE SECTION 950' R.H.T. NONE 1 5796 CABLE FIELD SPLICE SECTION 925' R.H.T. NONE 1 5795 CABLE FIELD SPLICE SECTION 900' R.H.T. 1 NONE 5794 CABLE FIELD SPLICE SECTION 875' 1 R.H.T. NONE 5793 CABLE FIELD SPLICE SECTION 850' 1 R.H.T. NONE 5792 CABLE FIELD SPLICE SECTION 825' 1 R.H.T. NONE 5791 CABLE FIELD SPLICE SECTION 800' 1 R.H.T. NONE 5790 CABLE FIELD SPLICE SECTION 775' 1 R.H.T. NONE 5789 CABLE FIELD SPLICE SECTION 750' 1 R.H.T. NONE 5788 CABLE FIELD SPLICE SECTION 725' 1 R.H.T. NONE 5787 CABLE FIELD SPLICE SECTION 700' 1 R.H.T. NONE 5786 CABLE FIELD SPLICE SECTION 675' 1 R.H.T. NONE 5785 CABLE FIELD SPLICE SECTION 650' 1 R.H.T. NONE 1 5784 CABLE FIELD SPLICE SECTION 625' R.H.T. NONE 1 5783 CABLE FIELD SPLICE SECTION 600' R.H.T. NONE 1 5782 CABLE FIELD SPLICE SECTION 575' R.H.T. NONE 1 5781 CABLE FIELD SPLICE SECTION 550' R.H.T. NONE 1 5780 CABLE FIELD SPLICE SECTION 525' R.H.T. NONE 1 5779 CABLE FIELD SPLICE SECTION 500' R.H.T. NONE 1 5778 CABLE FIELD SPLICE SECTION 475' R.H.T. NONE 1 5776 CABLE FIELD SPLICE SECTION 450' R.H.T. NONE 5775 CABLE FIELD SPLICE SECTION 1 425' R.H.T. NONE 1 5769 CABLE FIELD SPLICE SECTION 400' R.H.T. NONE 1 5768 CABLE FIELD SPLICE SECTION 375' R.H.T. NONE 1 5767 CABLE FIELD SPLICE SECTION 350' R.H.T. NONE 5766 CABLE FIELD SPLICE SECTION 325' R.H.T. NONE 1 5765 CABLE FIELD SPLICE SECTION 300' R.H.T. NONE 1 5764 CABLE FIELD SPLICE SECTION 275' R.H.T. NONE 1 5763 CABLE FIELD SPLICE SECTION 250' 1 R.H.T. NONE 5762 CABLE FIELD SPLICE SECTION 225' 1 R.H.T. NONE 5761 CABLE FIELD SPLICE SECTION 200' 1 R.H.T. NONE 5760 CABLE FIELD SPLICE SECTION 175' 1 R.H.T. NONE 5759 CABLE FIELD SPLICE SECTION 150' 1 R.H.T. NONE 5758 CABLE FIELD SPLICE SECTION 125' 1 R.H.T. NONE 5757 CABLE FIELD SPLICE SECTION 100' 1 R.H.T. NONE 5756 CABLE FIELD SPLICE SECTION 75' 1 R.H.T. NONE 5755 CABLE FIELD SPLICE SECTION 50' 1 R.H.T. NONE 5754 CABLE FIELD SPLICE SECTION 25' 1 R.H.T. NONE 5' 1 5840 CABLE FIELD REPAIR SECTION R.H.T. L.H.T. (POST OPTION #3 - CAST IN PLACE) CABLE TERMINAL - 2 (SEE TABLE ABOVE) n1" 8 PARTS LIST - CASS-TL3 POST - IN CONCRETE - POST OPTION #3 TITLE QTY PART No Lbs / Each 2 5700B CASS & TL3 CABLE SPACER 0.11 1 5707T CASS-TL - POST STRAP 0.23 1 5708B SLEEVE COVER - CASS-TL POST 0.11 1 5724B CASS-TL POST CAP 0.17 1 5747B SLEEVE CAP - CASS-TL POST 0.15 5836B CONCRETE REINFORCING RING 0.88 D 1 1 29.36 33953G CASS-TL3 POST - CONCRETE 1 33982G 27" POST SLEEVE - IN CONCRETE 14.48 B B PRE-STRETCHED CABLE ASSEMBLY 5836B 5708B NOTES: (OPTIONAL) (BY OTHERS) 1. IN LIEU OF BLACK SPACER 5700B SUPPLY YELLOW REFLECTIVE SPACER 5701B OR WHITE REFLECTIVE SPACER 5702B. (AS REQUIRED PER PROJECT PLANS) 2. AT CASS-TL3 POST LOCATION NEAREST TO A CABLE SPLICE, SUPPLY A SPLICE INTERFERENCE POST. LONG SPLICE POST 33983G IN LIEU OF LONG CASS-TL3 POST 33956G SHORT SPLICE POST 33973G IN LIEU OF SHORT CASS-TL3 POST 33953G 3. IF REQUIRED PER PROJECT PLANS SUPPLY: CABLE PULLING TOOL 5850B CABLE TENSION METER 5878B CABLE THERMOMETER 5709B 33968G 33982G CONCRETE (BY OTHERS) CONCRETE (BY OTHERS) 33976A 5747B 5747B CASS-TL3 POST - IN DRIVEN SLEEVE CONCRETE FOOTING ASSEMBLY (POST OPTION #6B - DRIVEN SLEEVE - SOIL PLATE) CONCRETE FOOTING ASSEMBLY (POST OPTION #3 - PRE-CAST OPTION) (INSTALLED IN QUALIFYING MOW STRIP SEE CHART SHEET 1) A PARTS LIST - PRE-CAST CONCRETE FOOTING - OPTION #3 TITLE QTY PART No Lbs / Each 1 5747B SLEEVE CAP - CASS-TL POST 0.15 1 5836B CONCRETE REINFORCING RING 0.88 1 14.48 33982G 27" POST SLEEVE - IN CONCRETE 8 7 PARTS LIST - CONCRETE FOOTING IN MOW STRIP OR PAVEMENT QTY PART No TITLE Lbs / Each 1 5747B SLEEVE CAP - CASS-TL POST 0.15 1 8.00 33968G 15" POST SLEEVE - CONCRETE POST 6 5 PARTS LIST - CASS-TL3 POST - IN DRIVEN SLEEVE - POST OPTION #6B TITLE QTY PART No Lbs / Each 2 5700B CASS & TL3 CABLE SPACER 0.11 1 5707T CASS-TL - POST STRAP 0.23 1 5708B SLEEVE COVER - CASS-TL POST 0.11 1 5724B CASS-TL POST CAP 0.17 1 33953G CASS-TL3 POST - CONCRETE 29.36 1 33976A 30.75" CASS-TL3 POST SLEEVE w/ SOIL PLATE 30.09 4 A GALV SPEC: CASS-TL3 3-CABLE GUARDRAIL SAFETY SYSTEM TRINITY HIGHWAY PRODUCTS, LLC PROJ. CASS-TL3 3 2 SHIPPING WT: DRW: E.A.S. 4/11/2008 CHK: G.N. 4/11/2008 SHT: 2 OF 5 SIZE: D REV DWG NO: SS-730 1 3 8 7 3908G 3536G 6 5 3 THREADED RING CABLE TERMINAL 3022G 4199B 4 4959G 2 CABLE TERMINAL (THREADED) 4199B 4190G CABLE CABLE CABLE 4199B 4199B CABLE D 1" CABLE FIELD SPLICE - 5909G & 5910G 3/4" CABLE FIELD SPLICE - 5634G & 5635G (5910G SHOWN, 5909G SIMILAR) (5634G SHOWN, 5635G SIMILAR) QTY PART No 1 3022G 1 3536G 1 3908G 1 4199B PARTS LIST - 5910G TITLE 1" CABLE END CASTING 1" STUD FLATTENED - R.H.T. 1" HEAVY HEX NUT (A563 DH) 3/4" CABLE WEDGE (3 x 7) Lbs / Each 0.56 2.88 0.47 0.08 CABLE INSERT WEDGE PAST CABLE END (3/8"-1/2"). FOLD (1) CABLE STRAND OVER WEDGE. SEAT WEDGE & CABLE BEFORE CLOSING THE SPLICE. QTY PART No 1 1 4190G 1 4199B 1 4959G PARTS LIST - 5634G TITLE 3/4" STUD FLATTENED - L.H.T. CABLE END CASTING 3/4" CABLE WEDGE (3 x 7) 3/4" HEAVY SQUARE NUT (A563) 4199B QTY PART No 1 1 1 2 4199B PARTS LIST - 4099G TITLE CABLE TERMINAL - THREADED CABLE TERMINAL RING - THREADED 3/4" CABLE WEDGE (3 x 7) 4199B 4190G 3908G CABLE 4199B 4959G C Lbs / Each 1.78 1.52 -0.06 0.08 INSERT WEDGES PAST CABLE ENDS (3/8"-1/2"). FOLD (1) CABLE STRAND OVER WEDGE. SEAT WEDGE & CABLE BEFORE CLOSING THE SPLICE. 4199B LEFT HANDED THREADED ROD SHOWN, RIGHT HANDED THREADED ROD PART No. 3536G 3537G CABLE INSERT WEDGE PAST CABLE END (3/8"-1/2"). FOLD (1) CABLE STRAND OVER WEDGE. SEAT WEDGE & CABLE BEFORE CLOSING THE SPLICE. TORPEDO CABLE SPLICE - 4099G Lbs / Each 1.62 3.78 0.08 0.26 CABLE TERMINAL (THREADED) CABLE RIGHT HANDED THREADED ROD SHOWN NOTE: AT COMPLETED SPLICE MAXIMUM EXPOSURE (2) THREADS. THREADED RING 3022G CABLE TERMINAL ASSEMBLY - 1" CABLE FIELD SPLICE - 5909G ASSEMBLY - 3/4" CABLE FIELD SPLICE - 5635G (5909G SHOWN, 5910G SIMILAR) (5635G SHOWN, 5634G SIMILAR) QTY PART No 1 3022G 1 3537G 1 3908G 1 4199B PARTS LIST - 5909G TITLE 1" CABLE END CASTING 1" STUD FLATTENED - L.H.T. 1" HEAVY HEX NUT (A563 DH) 3/4" CABLE WEDGE (3 x 7) 5910G 5826G QTY PART No 1 1 4190G 1 4199B 1 4959G Lbs / Each 0.56 2.88 0.47 0.08 5635G 5909G PARTS LIST - 5635G TITLE 3/4" STUD FLATTENED - R.H.T. CABLE END CASTING 3/4" CABLE WEDGE (3 x 7) 3/4" HEAVY SQUARE NUT (A563) 5711G 1 CASS TEMPERATURE & TENSION CHART (NEAREST 100 lb/F) FAHRENHEIT STD. CABLE PRE-STRETCHED DEGREES LB/FORCE LB/FORCE < = -15 8800 7500 -10 8600 7300 -5 8400 7100 0 8200 7000 5 8000 6800 D 10 7800 6600 15 7600 6500 20 7400 6300 25 7200 6100 30 7000 6000 35 6800 5800 40 6600 5600 45 6400 5500 50 6200 5300 55 6000 5100 60 5800 5000 65 5600 4800 70 5400 4600 75 5200 4500 80 5000 4300 85 4800 4100 90 4600 4000 95 4400 3800 100 4200 3600 105 4000 3500 110 3800 3300 115 3600 3100 120 3400 3000 125 3200 2800 130 3000 2700 135 2900 2600 C 140 2700 2500 145 2500 2400 150 2400 2300 160 2200 2100 170 2000 1900 180 1800 1700 190 1600 1500 200 1400 1300 ALLOWABLE DEVIATION FROM CHART IN TANGENT SECTIONS: +800, -200 POUNDS/FORCE. ASSEMBLY - TORPEDO CABLE SPLICE 4099G CABLE TENSION READINGS ARE TYPICALLY HIGHER IN CURVED CABLE SECTIONS. Lbs / Each 1.62 3.78 0.08 0.26 5634G B B NOTE: 1" CABLE SPLICE - 5633G 3/4" CABLE SPLICE - 5698G (CLOSED BODY STYLE) A 5826G 2. WHEN CUTTING CABLE LENGTHS IN THE FIELD FROM CABLE REELS, IT MAY BE PERMISSIBLE TO UTILIZE A CABLE TORPEDO SPLICE (4099G) BETWEEN TURNBUCKLES. DO NOT USE FOR CABLE LENGTH SHORTER THAN 100'. PLEASE CONTACT TRINITY, CONSULT TRINITY’S MANUAL OR SPECIFYING AGENCY TO DETERMINE IF APPROPRIATE FOR SPECIFIC APPLICATION. (OPEN BODY STYLE) PARTS LIST - 5698G TITLE QTY PART No 1 5634G 3/4" STUD ASSEMBLY L.H.T. 1 5635G 3/4" STUD ASSEMBLY R.H.T. 1 5711G 3/4" TURNBUCKLE OPEN BODY STYLE PARTS LIST - 5633G QTY PART No TITLE Lbs / Each 1 4.81 5826G 1" CASS TURNBUCKLE CLOSED BODY STYLE 1 3.99 5909G 1" STUD ASSEMBLY L.H.T. 1 5910G 1" STUD ASSEMBLY R.H.T. 3.99 CABLE TERMINAL LEFT HAND THREAD (SUPPLIED WITH CABLE) 1. TURNBUCKLES SHALL BE INSTALLED WITH A MINIMUM OF 1-1/2” THREAD ENGAGEMENT. TO ALLOW FOR MAINTENANCE/REPAIR ADJUSTMENTS AT A LATER DATE, TRINITY SUGGESTS INSTALLER UTILIZE NO MORE THAN 4” THREAD ENGAGEMENT. Lbs / Each 5.74 5.74 10.69 CABLE TERMINAL RIGHT HAND THREAD (SUPPLIED WITH CABLE) 1" TURNBUCKLE - 5826G 8 PARTS LIST - 5826G QTY PART No TITLE 1 5826G 1" CASS TURNBUCKLE CLOSED BODY STYLE 7 A GALV SPEC: CASS-TL3 3-CABLE GUARDRAIL SAFETY SYSTEM (CLOSED BODY STYLE) Lbs / Each 4.81 TRINITY HIGHWAY PRODUCTS, LLC PROJ. CASS-TL3 6 5 4 3 2 SHIPPING WT: DRW: E.A.S. 4/11/2008 CHK: G.N. 4/11/2008 SHT: 3 OF 5 SIZE: D REV DWG NO: SS-730 1 3 8 7 6 6'-3" 5 6'-3" 3 3 4 q CASS-TL3 1 NOTE: NOTE: FOR LOCATION OF LOCK BOLTS SEE VIEWS BELOW FOR LOCATION OF LOCK BOLTS SEE VIEWS BELOW VIEW K-K (OFFSETS FROM CASS-TL3 CENTERLINE) (2'-8 1/4") TOP OF POST (2'-8 1/4") TOP OF POST + 6" 7" - 0' + 6" 4" - 0' + 4" 1" - 2" D DIRECTION OF NEAREST TRAFFIC 2 6'-3" PREFERRED INSTALLATION: LOCATE POST #2 AWAY FROM NEAREST TRAFFIC. SYSTEM HAS BEEN SUCCESFULLY TESTED WITH OPPOSITE INSTALLATION. 2 1 4 GROUND LINE D GROUND LINE 6" DIRECTION OF TRAFFIC 3" n1'-0" 1 1/2" SECTION L-L (2'-6 3/4") EMBEDDED 7 1/16" 4" 2" #4 REBAR ROD (2) PLACES, PLACED AT POST SLEEVE CORNERS FACING ONCOMING TRAFFIC. TIE RODS TO REBAR RING. CCT TERMINAL POST CCT TERMINAL POST (CCT POST 4) (POST OPTION 2 SHOWN) (CCT - POST 5 - 9) (POST OPTION #2 SHOWN) DIRECTION OF NEAREST TRAFFIC SECTION M-M TOP OF BOTTOM CRP-POST 4" MAX. GROUND LINE GROUND LINE B 4th HOLE FROM TOP (TO CRP-2) + 1" 2" 0' 6th HOLE FROM TOP (TO CRP-3) + 1" 2" - 0' 6th HOLE FROM TOP (TO CRP-3) (2'-8 1/4") TOP OF POST 5th HOLE FROM TOP (TO CRP-2) 2nd HOLE FROM TOP (TO CRP-1) GROUND LINE A (2) #4 REBAR x 2'-8" 3'-0" MIN. CONCRETE FOOTING (2) #4 REBAR x 2'-8" 3'-0" MIN. CONCRETE FOOTING M 3'-0" MIN. CONCRETE FOOTING M (2) #4 REBAR x 2'-8" 4'-6" CAGE GROUND LINE 6th HOLE FROM TOP (TO CRP-2) (2'-8 1/4") TOP OF POST 6th HOLE FROM TOP (TO CRP-3) 2'-6 3/4" SLEEVE L 2nd HOLE FROM TOP (TO CRP-1) + 1" 2" - 0' L 2nd HOLE FROM TOP (TO CRP-1) (2'-8 1/4") TOP OF POST 2'-0" POST EMBEDMENT 3" B 2'-6 3/4" SLEEVE (2'-7 1/2") TOP OF POST n8" 5'-0" MIN. CONCRETE FOOTING C n1'-0" MIN. CONCRETE FOOTING CAST IN PLACE OR PRE-CAST (BY OTHERS) 2'-6 3/4" SLEEVE C n1'-6" MIN. CONCRETE FOOTING CAST IN PLACE OR PRE-CAST (CONCRETE & REINFORCING BY OTHERS) (2'-6 3/4") EMBEDDED 3 17/32" 3" A GALV SPEC: VIEW A-A VIEW B-B VIEW C-C VIEW D-D (CABLE RELEASE POST 1-3) (POST 4-7) (POST OPTION #1 SHOWN) (POST 8) (POST OPTION #1 SHOWN) (POST 9) (POST OPTION #1 SHOWN) CASS-TL3 3-CABLE GUARDRAIL SAFETY SYSTEM TRINITY HIGHWAY PRODUCTS, LLC PROJ. CASS-TL3 8 7 6 5 4 3 2 SHIPPING WT: DRW: E.A.S. 4/11/2008 CHK: G.N. 4/11/2008 SHT: 4 OF 5 SIZE: D REV DWG NO: SS-730 1 3 D 8 7 PARTS LIST - CCT CABLE RELEASE POST No. 1-3 - IN CONCRETE TITLE QTY PART No Lbs / Each 2 0.00 3240G 5/16 FLAT WASHER (F844) 2 3245G 5/16 HEX NUT (A563) 0.01 2 4211G 5/16 HEX BOLT x 1 3/4" (A307) 0.05 1 5851B REFLECTOR - MEDIAN - YELLOW 0.10 1 33909G CASS CABLE BRACKET 1.92 1 33916B REINFORCING CAGE - CRP POST 68.07 1 33934A CRP - LOWER POST 51.80 1 33935A CRP - UPPER POST 31.57 6 PARTS LIST - CCT TERMINAL POST No. 4-9 - IN CONCRETE TITLE QTY PART No Lbs / Each 3 0.01 3245G 5/16 DIA. HEX NUT (A563) 3 5825G CABLE LOCK BOLT (A307) 0.12 1 5836B CONCRETE REINFORCING RING 0.88 1 5839B SLEEVE COVER - S3 ANCHOR POST 0.11 2 5919B #4 REBAR - TERMINAL POST 1.78 1 33908G SLEEVE - TERMINAL LINE POST 13.80 1 28.63 33910G 350-TL3 TERMINAL POST 5 4 PARTS LIST - CCT CABLE RELEASE POST No. 1-3 - DRIVEN TITLE QTY PART No Lbs / Each 2 0.00 3240G 5/16 FLAT WASHER (F844) 2 3245G 5/16 HEX NUT (A563) 0.01 2 4211G 5/16 HEX BOLT x 1 3/4" (A307) 0.05 1 5851B REFLECTOR - MEDIAN - YELLOW 0.10 1 33909G CASS CABLE BRACKET 1.92 1 33935A CRP - UPPER POST 31.57 1 33936A CRP - LOWER POST 178.57 3 5825G 3245G 3711G (OPTIONAL) USE PART No 5852B FOR SHOULDER INSTALLATIONS 3245G 5825G 5825G 3245G 3245G 5825G ALL HARDWARE FOR THE CCT CAN BE ORDERED AS ONE PACKAGE: PART No. 33570G: (1) SET OF TERMINAL HARDWARE FOR 1" CABLE FITTINGS. PART No. 33566G: (2) SETS OF TERMINAL HARDWARE FOR 1" CABLE FITTINGS. PART No. 33567G: (1) SET OF TERMINAL HARDWARE FOR 3/4" CABLE FITTINGS. PART No. 33568G: (2) SETS OF TERMINAL HARDWARE FOR 3/4" CABLE FITTINGS. 2 NOTE: FOR LOCATION OF LOCK BOLTS SEE SHEET 4. 3701G PARTS LIST - CCT TERMINAL POST No. 5-9 - WITH SOIL PLATE TITLE QTY PART No Lbs / Each 3 3245G 5/16 DIA. HEX NUT (A563) 0.01 3 0.12 5825G CABLE LOCK BOLT (A307) 1 33903A 350-TL3 TERMINAL POST w/ SOIL PLATE 42.25 5825G 3245G 33903A 33935A 5825G 1 PARTS LIST - CCT TERMINAL POST No. 4 - WITH SOIL PLATE TITLE QTY PART No Lbs / Each 3 0.01 3245G 5/16 DIA. HEX NUT (A563) 2 3701G 3/4 FLAT WASHER (F436) 0.01 2 3711G 3/4 HEX NUT (A194 2H) 0.02 2 0.09 4779G 3/4 HEX BOLT x 4 1/2" (A325) 3 5825G CABLE LOCK BOLT (A307) 0.12 2 9021G BEARING ANGLE (A36) 3.81 D 1 33903A 350-TL3 TERMINAL POST w/ SOIL PLATE 42.25 5851B 3245G (OPTIONAL) USE PART No 5852B FOR SHOULDER INSTALLATIONS 9021G 4211G NOTE: FOR LOCATION OF LOCK BOLTS SEE SHEET 4. 33935A 9021G 4779G BEARING ANGLES NOT NEEDED FOR POST 5 THRU 9. 5851B 3245G 33910G 3240G 4211G 5839B C C (OPTIONAL) 5836B 3245G 33909G MIDDLE CABLE AT FAR SIDE OF POST (BY OTHERS) 3240G 33936A TERMINAL LINE POST - WITH SOIL PLATE 33916B 33909G (CCT TERMINAL POST - 4) (POST OPTION #2 SHOWN) (BY OTHERS) AT THE TRAFFIC APPROACH SIDE, CLOSEST TO THE TRAVELED WAY: INSTALL TOP & BOTTOM CABLE AT THE NEAR SIDE OF THE POST. 5919B 33934A (BY OTHERS) TRAFFIC FACE CONCRETE (BY OTHERS) 5819G POST OPTION 1 SHOWN (CCT TERMINAL POST 4-9 IN CONCRETE) 33908G CRP TERMINAL POST - DRIVEN (CCT TERMINAL POST 1 - 3) (POST OPTION #2 SHOWN) 5919B B B 5818G TERMINAL LINE POST - IN CONCRETE (CCT TERMINAL POST 4 - 9) (POST OPTION #1 SHOWN) CONCRETE (BY OTHERS) HARDWARE CASS CABLE TERMINAL - CCT TITLE QTY PART No 3 4902G 1" FLAT WASHER (F436) 6 4903G 1" HEX NUT (A194 2H) 1 5817G CRP - TOP CABLE ASSEMBLY [54'-3"] 1 5818G CRP - MIDDLE CABLE ASSEMBLY [48'-0"] 1 5819G CRP - BOTTOM CABLE ASSEMBLY [41'-9"] 3 33909G CASS CABLE BRACKET (2) NUTS REQUIRED AT EACH CABLE TERMINAL. 5817G 33909G 4902G POST OPTION 1 SHOWN (CCT TERMINAL POST 1-3 IN CONCRETE) 4903G Lbs / Each 0.11 0.33 101.78 92.32 83.05 1.92 CONCRETE (BY OTHERS) CRP TERMINAL POST - IN CONCRETE A (CCT TERMINAL POST 1 - 3) (POST OPTION #1 SHOWN) CASS-TL3 3-CABLE GUARDRAIL SAFETY SYSTEM CASS-TL3 CABLE TERMINAL (SHOWN WITH POST OPTION 1) TRINITY HIGHWAY PRODUCTS, LLC PROJ. CASS-TL3 8 A GALV SPEC: 7 6 5 4 3 2 SHIPPING WT: DRW: E.A.S. 4/11/2008 CHK: G.N. 4/11/2008 SHT: 5 OF 5 SIZE: D REV DWG NO: SS-730 1 3