Transcript
SSG
STANDARD FEATURES • Low speed, high torque dual-shafted shredder • Automatic anti-jam sequence
Slow Speed Grinder
• Trough connection • Stainless steel base and frame • Compact and efficient design • Computerized control with the Programmable Logic Controller (PLC) • 5 HP grinding motor • 3/4 HP transfer pump
Technology is patent pending.
OPTIONS & ACCESSORIES :: Gray water reuse: Automated valve controls supplement trough fresh water supply with gray water from Champion warewashing and/ or Bi-Line Table Conveyor System (additional installation requirements)
Photos are for general visual representation only. Please refer to specifications for the latest detailed product information.
SPECIFIER STATEMENT Specified unit will be Champion model SSG-R remote waste handling system. The SSG features a 5 HP dual-shafted waste-grinder with two independent shafts consisting of individual cutters and spacers. The alloy steel cutters have hardness from 40-65, Rockwell C, and have 13 cam-shaped teeth. A maximum 1,250 lbs processing per hour of food service waste, including food scraps, paper, plastic, Styrofoam and cardboard. 1 year parts and labor warranty.
Champion Industries, Inc. 3765 Champion Blvd., Winston-Salem, NC 27105 Tel: 336/661-1556 Fax: 336/661-1979 www.championindustries.com (1000) 3/15 Printed in U.S.A.
WASTE HANDLING SYSTEM
Project Item No. Quantity
WASTE HANDLING SYSTEM
SSG
Slow Speed Grinder Weight: 550 lbs Trough Connection 10-1/2" 10-1/2"
9/32"
16" p 7/16" yp
5 HP
9" Opening
3/4"
9" 3/4" 5 HP Opening
3/4"
9/32"
Dimensions shown in inches
2-3/4" Typ 7-1/4" 3/8" 2-3/4" Typ 7-1/4" 3/8"3/8" 3/8"
3/4"
2-3/4" Typ 2-3/4" Typ 9/32" 3/4 HP
2-7/16" Typ
3/8"
9-3/4" 2-7/16" Typ
9" TROUGH FLANGE CONNECTION
2"
N
2"
ON
2
4
40-3/8" 40-3/8" 11-1/4"
20-5/8" 15-15/16"
4
20-5/8" 36" 15-15/16" 20-5/8" 15-15/16"
4
Plan View
20-5/8" 36" 15-15/16"
36"
9-3/4"
9" TROUGH FLANGE CONNECTION
3/4 HP
7-1/4"
5 HP
9/32"3/4 HP
36"
5 HP
7-1/4" 3/8"
3/4 HP
5
2
5
Plan View
6-3/4" 4 11-1/4" 34-3/4" 6-3/4" 25-1/2" 22-7/8" 34-3/4"
40-3/8"
11-1/4"
25-1/2" 22-7/8"
12-1/8" 5
4
6-3/4"
11" 11"
Front View
4-3/4" 4-3/4" 15-1/8"
SPECIFICATIONS
15-1/8"
2
5 2
4
1-1/2"
Controls Power Rating (kW at full load) Fresh Water Overflow Discharge to Centrifuge
9"
48"
4
48" 1-1/2"
5
24"
4
2 4-3/4" 15-1/8"
1-1/2"
24"
15-1/8" 24"
Side View
24"
Note: Configuration on pump location for SS Grinder and Slurry pump are able to be moved if desired.
MODEL Capacity lbs Volume Reduction UTILITIES & INSTALLATION Supply Voltage Breaker Size Amps 220V (480V) Electrical Connections (Installation)
5
2
4-3/4"
1-1/2"
11" 11" 9"
SSG 1250 lbs / hr foodwaste mix 9:1 208/3Φ/60 - 480/3Φ/60 20A (15A) 1. 208-480/3Φ/60 to Control Cabinet 2. Control wires (control cabinet to unit mounted junction box) 3. Communication cable (2 twisted shielded pair) to centrifuge cabinet PLC Controls (automated with remote-mounted push button operation) 5.7 1/2" @ 20psi trough connection 4. 1-1/2" Piped to drain 5. 1-1/2" NPT
Warning: Plumbing and electrical connections should be made by qualified personnel who will observe all the applicable plumbing, sanitary, and safety codes and the National Electrical Codes.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice. Champion Industries, Inc., 3765 Champion Blvd., NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
3
20"
8"
530-7/16"
11-1/2"23-5/8" 5 30-7/16" 12-1/8" 11-1/2" 23-5/8"
20"
Control Panel 8"
7/8"
12-1/8"
4
16"
8" Hinged 16" Access Door 3 8" Hinged Access 20" Door 3 7/8" 20"
5
6-3/4"
7/8"
30-7/16" 23-5/8" 30-7/16" 12-1/8" 23-5/8"
25-1/2" 22-7/8" 34-3/4"
5
4
25-1/2" 22-7/8" 34-3/4"
2
11-1/4"
2" Hinged Access Door 2" Hinged Access Door 7/8"
4
4
40-3/8"
2
16
11-1/2" 11-1/2"
5
5 48"
Centrifuge Remote Waste Extractor
STANDARD FEATURES • Stainless steel base and frame • Compact and efficient design • Computerized control with the Programmable Logic Controller (PLC) • 1.5 HP centrifugal waste dewaterer • Remote extractor stand to accommodate dehydrator or trash receptacle • Self-cleaning rinse down cycle
Photos are for general visual representation only. Please refer to specifications for the latest detailed product information.
OPTIONS & ACCESSORIES
SPECIFIER STATEMENT
:: Gray water reuse: Automated valve controls supplement trough fresh water supply with gray water from Champion warewashing and/ or Bi-Line Table Conveyor System (additional installation requirements)
Specified unit will be Champion model SSG-R remote waste handling system. A maximum 1,250 lbs processing per hour of food service waste, including food scraps, paper, plastic, Styrofoam and cardboard. 1.5 HP centrifugal-type remote extractor with self-cleaning automatic wash down cycle. 1 year parts and labor warranty.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice. Champion Industries, Inc., 3765 Champion Blvd., NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
24 "
Centers
3 21 " 5 16 "
36-9/16" Flange Centers
40-1/16" Outside Flanges
FOOT FLANGE DETAIL
Centrifuge
51" Outside Flanges
Remote Waste Extractor
Weight: 185 lbs
Dimensions shown in inches
31-3/8" 19"
49"
5 4
4-3/4"
3
1
5
24-1/2"
4
23-1/8"
24-1/2"
31-3
4 47-1/2" Flange Centers
8-1/2"
1 80-13/16" 69" Discharge Height Without Tube 45" Discharge Height With Tube
36-9/16" Flange Centers
40-1/16" Outside Flanges
4"
83-13/16"
30-3/16"
64-1/4"
68-13/16"
80-13/16" 69" Discharge Height Without 51" Outside Flanges Tube 45" Discharge Height With Tube
67-1/2"
62" 48"
5
4
3
1
5 49"
1 " 38 16
Front View
Side View
Note: Stand can be adjusted for waste receptacle or Phoenix Dehydrator.
1
5
24-1/2"
4
23-1/8"
24-1/2"
67-1/2" 48"
SPECIFICATIONS Capacity lbs Volume Reduction UTILITIES & INSTALLATION Supply Voltage Breaker Size Amps 220V (480V) Electrical Connections (Installation) Controls Power Rating (kW at full load) Fresh Water Drain Intake from SSG
4
8-1/2"
62"
1
MODEL
30-3
Centrifuge Waste Dewaterer 1250 lbs / hr shredded foodwaste mix from SSG up to 60% 208/3Φ/60 - 480/3Φ/60 15 (15A) 1. 208-480/3Φ/60 to Control Cabinet 2. Communication cable from SSG cabinet PLC Controls (automated operation with SSG) 1.5 3. 1/2" @ 20psi 4. 2" MNPT to 3" Floor Sink 5. 1-1/2" IPS
Warning: Plumbing and electrical connections should be made by qualified personnel who will observe all the applicable plumbing, sanitary, and safety codes and the National Electrical Codes.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice. Champion Industries, Inc., 3765 Champion Blvd., NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
1 " 38 16
NOTE: Gravity transfer must be supported every 4'
2" PVC Vent, 24" Long, Min.
F
Slope Direction, 1/4" Per Foot Minimum
Flex Coupling Connection to Centrifugal Dewaterer
Hinged Access Door Variable Height
Trough Connection
Note: Please contact Factory for further consultation on remote system. Detailed plumbing drawings provided per project.
Slow Speed Grinder
Note: All interplumbing between SSG and Centrifuge by others.
High Speed Centrifuge
Warning: Plumbing and electrical connections should be made by qualified personnel who will observe all the applicable plumbing, sanitary, and safety codes and the National Electrical Codes.
Phoenix Dehydrator
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice. Champion Industries, Inc., 3765 Champion Blvd., NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
WASTE HANDLING SYSTEM
SSG-R
Remote Waste Handling System
U ISIT
S AT
2 FE#3M A N TH 21
V
BOO
D E H Y D R AT O R
FOODWASTE REDUCTION SYSTEM
S LO W S P E E D G R I N D E R INSIDE SHREDDER
SHREDDER W/ PIPE TO CENTRIFUGE
D E H Y D R AT O R
WHAT THE SYSTEM OFFERS: » Over 1,250 lbs. of waste processing per hour » An 80% moisture removal of processed food waste » A 70% noise reduction from traditional pulping systems » A 60% reduction in power consumption from traditional pulping systems » A 60% reduction in installation cost from a traditional remote pulping system » Grind virtually anything introduced into the kitchen, from bones to Styrofoam » A 50% reduction in water usage from a traditional pulping system » Gray water re-use from the dish machine, and conveyor system, further reducing the need for fresh water, by up to 80% 3 7 6 5 C H A M P I O N B O U L E VA R D
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WINSTON-SALEM, NC, USA
27105
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800.532.8591
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CHAMPIONINDUSTRIES.COM