Transcript
ENGLISH
®
STAGE COLOR 1000
INSTRUCTIONS MANUAL Carefully read this instructions manual in its entirety and keep it safe for future reference. It is essential to know the information and comply with the instructions given in this manual in order to ensure the fitting is installed, used and serviced correctly and safely. CLAY PAKY S.p.A. disclaims all liability for damage to the fitting or to other property or persons deriving from installation, use and maintenance that have not been carried out in conformity with this instructions manual, which must always accompany the fitting.
• Maintenance Before starting any maintenance work or cleaning the projector, cut off power from the supply mains. After switching off, do not remove any parts of the fitting for 10 minutes. After this time the likelihood of the lamp exploding is virtually nill. If it is necessary to replace the lamp, wait for another 15 minutes to avoid getting burnt. The fitting is designed to hold in any splinters produced by a lamp exploding. The lenses must be mounted and, if visibly damaged, they have to be replaced with genuine spares. • Temperature of the external surface The maximum temperature that can be reached on the external surface of the fitting, in a thermally steady state, is 180°C (356°F). • Lamp The projector uses a high pressure discharge lamp with external igniter.
CLAY PAKY S.p.A. reserves the right to modify the characteristics stated in this instructions manual at any time and without prior notice.
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- When fitting a new lamp, read the manufacturer’s instructions carefully. - The lamp must always be changed without delay if damaged or deformed by heat.
The products referred to in this manual conform to the European Community Directives to which they are subject:
SAFETY INFORMATION
• Low Voltage 73/23 • Electromagnetic Compatibility 89/336
• Installation Make sure all the parts for fixing the projector are in a good state of repair. Make sure the point of anchorage is stable before positioning the projector. The safety rope, properly hooked onto the fitting and secured to the framework, must be installed so that, if the primary support system fails, the fitting falls as little as possible. If the safety rope gets used, it needs to be replaced with a genuine spare. • Minimum distance of illuminated objects The projector needs to be positioned so that the objects hit by the beam of light are at least 2,5 metres (8’2”) from the lens of the projector.
(8’ 2”) 2.5
1000 W
• Minimum distance from flammable materials The projector must be positioned so that any flammable materials are at least 0,2 metres (8”) from every point on the surface of the fitting.
It is permissible to mount the fitting on normally flammable surfaces.
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INSTALLING THE PROJECTOR
• Unpacking Stand the packing on the floor, cut the straps and open the cardboard box from the top. Take all the accessories out of the box and remove the side structures of the packing. Lift the perimeter bands, open the plastic bag, remove the projector from the base frame and position it on a horizontal top where access is easy to carry out the following preliminary work.
• Maximum ambient temperature For the fitting to operate well and reliably, the ambient temperature should not exceed 35°C (95°F). • IP20 protection rating The fitting is protected against penetration by solid bodies with a diameter of over 12 mm (0,47”) (first digit 2), but not against dripping water, rain, splashes or jets of water (second digit 0). • Protection against electrical shock This fitting is classified, in accordance with the type of protection against electrical shock, in Class I. It must therefore be connected to a power supply system with efficient earthing. It is, moreover, recommended to protect the supply lines of the projectors from indirect contact and/or shorting to earth by using appropriately sized residual current devices. • Hooking up to the supply mains The operations for connecting to the electricity mains must be carried out by a qualified electrical installer. Check that the mains frequency and voltage correspond to the frequency and voltage stated on the electrical data label for which the projector is designed. This label also gives the input power. Refer to this to evaluate the maximum number of fittings to connect to the electricity line in order to avoid overloading.
• Packing contents Besides the projector, the packing also contains the following accessories:
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- N. 2 safety ropes code 105041/001 (1) - N. 2 eyebolts M8x20mm code 020130/002 (2) - N. 2 (omega) brackets with fast-lock code 183102/801 (3)
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- This instructions manual code 099548 (4)
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- Multilingual label (5) with safety information code 081967 (located in the projector lamp compartment).
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ENGLISH
Congratulations on choosing a Clay Paky product! We thank you for your custom. Please note that this product, as all the others in the rich Clay Paky range, has been designed and made with total quality to ensure excellent performance and best meet your expectations and requirements.
1000 W
• Fitting eyebolts With the aid of an 8mm Allen wrench, undo one screw (6) for each of the two sides of the base and take them out. In their place, insert the two eyebolts (2) placing the flat washers (7) and notched washers (8) between them and the base. Fully tighten the two eyebolts and make sure the threads hold properly.
• Securing the safety ropes Except for when the projector is standing on the floor, it is compulsory to fit the safety ropes (1). These need to be secured to the projector framework and then hooked onto the rings (15) on the base of the projector and/or eyebolts (2) screwed into the holes in the base of the projector.
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• Opening movable body blocks This fitting is equipped with a system locking the movement of the movable body that makes transportation and maintenance easier. To release the PAN mechanism use the lever (9), to release the TILT mechanism use the lever (10) bearing in mind that Red = Locked, Green = Released. For fur ther information, read paragraph 4 MAINTENANCE.
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SUPPLY AND FINE-TUNING
• Mains power connection • Preparing the warning label Find the relamping label (11) on the cover of the movable body and, if necessary, replace it with one of the optional multilingual labels (5) placed in the projector lamp compartment. For the instructions on opening the projector, read paragraph 4 MAINTENANCE. CAUTION: Read carefully and meticulously apply the information and instructions given on this label. In addition, check it is never removed as it contains important safety information.
It is advisable to connect each projector via its own switch so as to be able to switch it on and off individually from a distance. Mains
{ LN
• Fitting the lamp Refer to the instructions for opening the projector and changing the lamp in paragraph 4 MAINTENANCE.
• Installing the projector The projector can be installed on the floor, on a horizontal top, resting on the shockproof rubber pads (12). It can moreover be installed on the wall or ceiling with the aid of the two (omega) fast locking/unlocking brackets (3) to be secured in the receptacles (13) on the back-mounting plate (14). The brackets (3) can be hooked onto the plate (14) using the most appropriate position available. It is possible to screw any kind of clamp into the middle hole of the brackets (3).
BROWN BLUE YELLOW GREEN
= = = =
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• Connecting the control signals RS 232/423 (PMX) - DMX 512
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RS 232/423(PMX) DMX 512
CAUTION: Check the plate (14) is correctly secured to the base of the fitting. If this plate has been removed, for non-routine maintenance work, reposition it, inserting all 10 screws while checking the threads hold properly.
The connection between the projector and control unit and between different projectors must be done with cable in conformity with EIA RS-485 specifications: braided, bipolar, shielded, 120Ω characteristic impedance, 22-24 AWG, low capacity. IMPORTANT: Do not use microphone cable or any other cable whose specifications are different to the ones stated above.
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The terminations need to be made with male/female connectors type XLR with 5 pins. If using the DMX signal it is necessary to insert a terminal plug (16) on the last fitting with a resistance of 120Ω (minimum 1/4 W) between terminals 2 and 3. If using the RS232/423 (PMX) signal, the terminal is not required.
SCREEN
• Switching on the projector After carrying out all the above operations, press the switch (17) checking it all works properly. When switching on, the software in the DMX Receiver microprocessor runs a checksum (self-control) during which the three-digit display (18) is off and the three LEDs (19) checking the signal are all on at the same time. After this operation, that is after approximately 5 seconds, the three LEDs go out and, for another 5 seconds, the display shows a code corresponding to the version of the DMX Receiver microprocessor installed.
ON OFF
Projector 2 - Channels 12-22
ON OFF
Projector 3 - Channels 23-33
ON OFF
Projector 4 - Channels 34-44
ON OFF
Projector 5 - Channels 45-55
ON OFF
Projector 6 - Channels 56-66
ON OFF
Projector 7 - Channels 67-77
ON OFF
Projector 8 - Channels 78-88
ON OFF
Projector 9 - Channels 89-99
ON OFF
Projector 10 - Channels 100-110
ON OFF
After running the checksum, the projector will start the resetting procedure, while on the display the following information will pass once:
Total hours - XXX
Bulb hours - XXX
The above information can also be made to pass by carrying out at least one of the following operations: • Putting all the DIL (Dual-In-Line) switches of the addresses (20) on zero. • Activating the TEST procedure, by turning the specific DIL switch (21) onto ON. • Setting the projector on blackout (20 channels starting from the selected starting address, all at level zero).
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1
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20
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ON
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PAN TILT
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1 2 3 4 5 6
DISPLAY
ON
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DISPLAY
1 2 4 8 16 32 64 128 256 TEST
DIGITAL INPUT
1 2
DIGITAL INPUT LEDS
19
256
TEST
On turning the TEST microswitch (21) onto ON the projector runs a self-check, during which the effects are mechanically reset with the projector on At the end of the operation, or whenever you want to interrupt this procedure, turn the TEST microswitch back onto OFF. Whereas, on setting all the channels on level 0 (blackout), after an interval of 2 seconds, the effects are re-calibrated, thanks to which it is possible, from the control unit, to take back onto the correct position any motorized effects that during operation had accidentally "lost step". The entire re-calibration cycle lasts approximately 35 seconds and can be stopped at any time by simply setting a channel at a level above 0. It is recommended not to interrupt re-calibration, but let it end regularly, once 10 seconds have passed since its start.
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ON OFF
Address - XXX
where: “Total hours” is the total life of the fitting in hours, “Bulb hours” is the life of the lamp in hours (this time can be zeroed when you change the bulb) and “Address” is the starting address selected for the projector control signals. After the information has passed, the projector address will stay displayed.
ADDRESS/HOURS
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CODE Projector 1 - Channels 1-11
128
IMPORTANT: The wires must make no contact with each other or with the metal casing of the connectors. The casing needs to be connected to the braid of the shield and to pin 1 of the connectors.
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SIGNAL
When the information of “Total hours”, “Bulb hours” and “Address” is scrolling on the display and you use the DIL switches of the addresses, the display will instantly show the new address selected. After a few seconds the above information will start scrolling again if at least one of the above conditions remains.
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SIGNAL
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SIGNAL
1 2 3 5 4
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DMX 512
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SIGNAL
1
1 2 3 5 4
SCREEN
MAINTENANCE
• PAN Mechanism Lock/Release To lock the PAN mechanism, manually position the movable body so that the lever (9) overlaps one of the two labels (22), then shift the lever towards the centre of the projector referring also to the instructions of the label (23) for which Red = Locked. To release the PAN mechanism, shift the lever (9) in the opposite direction, according to the correspondence Green = Released on the label (23). If the movable body is locked on purpose or accidentally in a position other than the one indicated above, a self-releasing device frees the mechanism so as to create no problems during projector operation.
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ENGLISH
RS232/423 (PMX)
• Projector coding Each STAGE COLOR 1000 occupies 9 + 2 control channels. For these to be correctly addressed to each projector it is necessary to code the projectors. This must be done on each single STAGE COLOR 1000 by switching over the microswitches (20) according to the table shown below. The decadic address corresponding to the binary code set with the microswitches is shown on the 3-digit display.
• TILT Mechanism Lock/Release To lock the TILT mechanism, position the movable head in a horizontal or vertical position manually, then press on the device (10) on the greencoloured side, making the redcoloured side that indicates locked protrude, as a result, from the opposite side. To release the TILT mechanism, push the device (10) in the opposite direction, making the green-coloured side appear, indicating it is released.
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• Opening and closing the effects compartment Lock the PAN and TILT mechanisms so that the head of the projector is in the most expedient position for the operation you want to carry out on the fitting. Use your thumb to push the safety tab (27) upwards and, at the same time, pull the lever (28) upwards with your index finger. Free the hook (29) and move it towards the outside of the projector. Unhook the catch (30) of the safety rope (31) and extract the effects cover (32).
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• Re-lamping With the aid of the Allen wrench, take out the lampholder mounting (24) unscrewing the screws (25) and pulling the body outwards, as shown by the arrow. Remove the lamp to be replaced from the lampholder (24), take the new lamp out of its package and insert it in its seat. Finally, close the lampholder mounting.
After maintenance, fit the cover (32) back on in correspondence with the movable head, then fasten the hooks (29) onto it and lower the levers (28) so the safety tab (27) clicks home. Hook the safety rope (31) back on with the catch (30) and release the PAN and TILT mechanisms.
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• Extracting effects kit To facilitate some of the maintenance operations described further on, it is possible to take the entire effects kit out of the projector by proceeding as follows: Open the effects compartment, disconnect the connector “D” (33) gripping it by its side lugs and forcing in the direction shown by the arrow, taking care not to stretch the wires, then release, turning the four levers (34) of the quick lock/release devices anticlockwise.
33 • Zeroing lamp time To zero the hours of life of the lamp (“Bulb hours”), memorized in the DMX Receiver microprocessor, it is necessary to operate according to the following procedure:
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1. Turn the TEST microswitch (21) onto ON. 2. Shift the option 1 microswitch (26) from ON to OFF (or from OFF to ON) and vice versa for 3 times within a time of 6 seconds. If the procedure has been carried out correctly, the three signal control LEDs (19) come on simultaneously, while the display (18) switches off completely. This situation lasts for approximately 5 seconds.
Slowly lift the effects kit till it comes completely out of the projector head, taking care over any interference with the wiring cables of the movable head. Rest this effects kit on a flat surface in the position shown.
3. Put the TEST microswitch (21) back onto OFF.
ADDRESS/HOURS
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1
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ON
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DISPLAY
1 2 4 8 16 32 64 128 256 TEST
DISPLAY
ON
PAN TILT
DIGITAL INPUT
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19
1 2
DIGITAL INPUT LEDS
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IMPORTANT: When handling the effects kit, it must be gripped by the framework and not the motors, wirings, effects wheels or other parts that could easily get damaged or deformed.
• Inserting effects kit
• Replacing fuse
Position the bundle of wires (35) for the wiring of the effects kit motors, outside the movable head, as shown in the figure. Lift the STAGE COLOR 1000 effects kit above the projector head and, slowly, rest it in the head, taking special care to avoid interference with the electric wires of the internal wiring.
To change the fuse of the electronic dimmer, remove the plug (39) with the aid of a flat-headed screwdriver. Change the faulty fuse with a new one of the type (code 030415) stated on the label (40). Finally, screw the plug (39) back onto the fuse-holder.
IMPORTANT: - Before inserting the effects kit it is advisable to take out the lamp to prevent it getting damaged during the operation. - The effects kit must be inserted in the movable head so that the male connector (36) is positioned in the same side where there is the bundle of wires (35) terminating with the female connector (33).
ENGLISH
39 ADDRESS/HOURS
DIMMER FUSE
DIGITAL INPUT LEDS
DIGITAL INPUT 0.25 x 1.25 SAND FILLED CERAMIC F-FAST 10 AMP H-HRC
200 – 240V 50/60Hz 100 – 120V 50/60Hz 1100 VA Code
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Serial Number:
C61022
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• Periodical cleaning
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Lock the four levers (34) of the quick lock/release devices by turning them clockwise. Grip the connector “D” (33) by its side lugs, check the direction of insertion and insert it correctly into the connector on the effects kit, forcing parallel to it, taking care not to stretch the wires.
To keep optimum efficiency and functionality over time, it is vital to periodically clean the parts where dust and grease can accumulate. The frequency with which to carry out the following operations depends on several factors, such as the number of movements of the effects and the quality of the work environment (air humidity, dustiness, saltiness, etc.). To remove dirt from the lenses and filters, use a soft cloth dampened with any liquid detergent for cleaning glass. Never use solvents or spirits. Parts requiring frequent cleaning. Parts requiring monthly cleaning. Once a year it is recommended to submit the projector to qualified technical personnel for non-routine maintenance consisting of at least the following operations: - General cleaning of internal parts.
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- Restoring lubrication of all parts subject to friction, using lubricants specifically supplied by Clay Paky.
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- General inspection of internal components, wiring, mechanical parts, etc.
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• Replacing colour effects
- Electrical, photometric and functional tests. - Any repairs.
On the colour effects wheel, find the filter to replace, grip it between your fingers and push it towards the movable point of anchorage (37) until the filter comes out of the fixed points of anchorage (38). Bend the filter outwards and take it out. Insert the new filter into the movable point (37) and anchor it in the two fixed points (38).
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TROUBLESHOOTING PROJECTOR DOES NOT LIGHT UP ELECTRONICS NOT WORKING
TROUBLE
PROJECTION FAULTY REDUCED BRIGHTNESS
POSSIBLE CAUSES No electrical power supply.
• •
• • • • • ••
CHECKS AND REMEDIES Check that power is available at the mains socket.
Lamp expended or faulty.
Change lamp. (See instructions).
Signal transmission cable short-circuiting or disconnected
Change cables.
Address codes incorrect.
See projector coding instructions.
Defect in electronic circuits.
Contact an authorised technician.
Broken lens or reflector.
Contact an authorised technician.
Deposit of dust or grease.
Clean. (See instructions).
TECHNICAL DATA
Power supplies available • 100-120V 50/60Hz • 200-240V 50/60Hz • 200V 50Hz • 200V 60Hz • 260V 50Hz The projector is designed to operate at the mains frequency and voltage given on the electrical data label on the base of the appliance. Lamp • Halogen 120V 1,000W - Connection GY9.5 - Colour temperature 3,200 K - Luminous flux 27,000 lm - Mean life 250 h • Halogen 230V 1,000W - Connection GY9.5 - Colour temperature 3,200 K - Luminous flux 25,000 lm - Mean life 250 h Input power • 1200VA at 230V 50Hz. Motors N° 8 stepper motors, operating with micro-steps, totally microprocessor controlled. Optical unit • Multi-elliptic reflector with high luminous efficiency. • Fresnel lens: diameter 200 mm, focal length 140 mm. Channels N. 9 + 2 test channels. Inputs • RS232/423 (PMX). • DMX 512.
Movable body • Movement by means of two stepper motors, controlled by microprocessor. • Automatic repositioning of PAN and TILT after accidental movement not controlled by control unit. • Travel: - PAN = 450° - TILT = 252° • Maximum speeds: - PAN = 4.0 sec (360°) - TILT = 3.2 sec (252°) • Resolution: - PAN = ± 1.76° - PAN FINE = ± 0.007° - TILT = ± 0.98° - TILT FINE = ± 0.004° Safety Devices • Bipolar circuit breaker with thermal protection. • Automatic break in power supply in case of overheating or failed operation of cooling system. • Four fixing points for safety rope. Cooling Forced ventilation with axial fans. Body • In die-cast aluminium and steel. • Epoxy powder painting. • Two side handles for transportation. • Device locking PAN and TILT mechanisms for transportation and maintenance. Weights and dimensions Weight: 35,8 kg (78 Ibs 12 ozs).
(24.80”) 630
(23.23”) 590
(15.35”) 390
(27.95”) 710
(23.23”) 590
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(15.35”) 390
