Stagetek™ Staging System

Transcript

Owner’s Manual StageTek™ Staging System CONTENTS Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Unpacking - First Time Set Up . . . . . . . . . . . . . . . . . . . . . . . .4 System Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Connecting Deck Assemblies . . . . . . . . . . . . . . . . . . . . .6 Leg Retention Clip Accessory . . . . . . . . . . . . . . . . . . . .11 Center Leg Kit Accessory . . . . . . . . . . . . . . . . . . . . . . . .12 Stabilizer Brace Accessory . . . . . . . . . . . . . . . . . . . . . . .16 Guardrail Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Chair Stops Accessory . . . . . . . . . . . . . . . . . . . . . . . . . .22 Closure and Drapery Accessory . . . . . . . . . . . . . . . . . . .25 Backdrop Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Universal Deck & Rail Cart Accessory . . . . . . . . . . . . . .32 Fixed Stairway Accessory . . . . . . . . . . . . . . . . . . . . . . . .33 Adjustable Stairway Accessory . . . . . . . . . . . . . . . . . . . .34 Ramp Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Note: Note: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Leg Retention Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Center Leg Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Stabilizer Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Chair Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Closure Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Guardrail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Visit the StageTek web page at www.wengercorp.com for detailed instructions and videos. Please read and understand the instructions before starting the assembly or installation. If you need additional information, contact Wenger Corporation using the information below. ©Wenger Corporation 2013 Printed in USA 10/13 Part #280A099-03 Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448 Questions? Call.....USA: 800-4WENGER (493-6437) • Worldwide: 1-507-455-4100 • www.wengercorp.com SAFETY PRECAUTIONS Throughout this manual you will find cautions and warnings which are defined as follows. • • WARNING means that failure to follow the instruction may result in serious injury or death. CAUTION means that failure to follow the instruction may result in serious injury or damage to property. Read all of these safety instructions before assembling the StageTek™ Staging System. ! CAUTION Make sure that anyone assembling the StageTek Staging System has read and understands these instructions. ! CAUTION Failure to comply with Warnings and Cautions in this document can result in damage to property or serious injury. IMPORTANT USER INFORMATION ! CAUTION Always observe and comply with the Warnings and Cautions posted on the system equipment. GENERAL Copyright © 2013 by Wenger Corporation All rights reserved. No part of the contents of this manual may be reproduced, copied, or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of the publisher, unless it is for the purchaser's personal use. Printed and bound in the United States of America. The information in this manual is subject to change without notice and does not represent a commitment on the part of Wenger Corporation. Wenger Corporation does not assume any responsibility for any errors that may appear in this manual. In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual. The information in this document is not intended to cover all possible conditions and situations that might occur. The end user must exercise caution and common sense when assembling or installing Wenger Corporation products. If any questions or problems arise, call Wenger Corporation at 1-800-733-0393. MANUFACTURER The StageTek™ Staging System is manufactured by: Wenger Corporation 555 Park Drive, Owatonna, MN 55060 1-507-455-4100 • 1-800-733-0393 www.wengercorp.com INTENDED USE • • • This product is designed to be an elevation platform for performance groups. This product is intended for indoor use in normal ambient temperature and humidity conditions — it must not be exposed to prolonged outside weather conditions. This product is intended to be assembled only as described in these instructions. WARRANTY This product is guaranteed free of defects in materials and workmanship for five full years from date of shipment. A full warranty statement is available upon request. 2 INTRODUCTION SIZES The StageTek Staging System is available in the following rectangular deck sizes: 3’ x 3’ (91 x 91 cm), 3' x 6' (91 x 183 cm), 3' x 8' (91 x 244 cm), 4' x 4' (122 x 122 cm), 4' x 6' (122 x 183 cm), 4' x 8' (122 x 244 cm). Pie Shaped and Custom Decks are also available. Fixed Height Legs and Adjustable Height Legs are available in lengths that result in the following deck heights: 8" (20 cm), 16" (41 cm), 24" (61 cm), 32" (81 cm) and 40" (102 cm). Custom heights are available. Adjustable Telescopic Legs are available in lengths that result in the following deck heights: 16"-28" (41-71 cm), 24"-40" (61-102 cm) and 30"-54" (76-137 cm). ACCESSORIES Available accessories include Connection Brackets, Leg Retention Clips, Center Leg Kits, Stabilizer Braces, Guardrails, Chair Stops, Closures and Drapery, Backdrop, Universal Deck & Rail Cart, Stairways, Ramps and Box Steps. 4' m) or c 3' 122 or (9 1 (9 1 , 1 3’, 4 22 ', , 1 6', 83 or ,o 8 r2 ' 44 c m) 8", 16", 24", 32", 40" (20, 41, 61,81, 102 cm) or telescopic StageTek Rectangular Deck StageTek Seated Riser Configuration with Pie Shaped Decks and Closure Panels 3 UNPACKING - FIRST TIME SET UP 1. Read and understand the complete assembly procedure before beginning set up. 2. Remove all parts from the shipping cartons (refer to the packing list for the shipment). Save the packaging materials until the platform system has been completely set up the first time. 3. Sort all accessories by size, length, etc. 4. Assemble all accessories that shipped disassembled using the supplied instructions. SYSTEM SET UP DECKS 1. Move the Platform Decks to the set up area. The Universal Move & Store Cart is available to transport up to six StageTek Rectangular Decks or six StageTek Guardrails. The carts make set up and tear down more effiecient and help prevent handling damage. The cart will fit through a standard 32” (81 cm) doorway. ! CAUTION Universal Deck & Rail Cart Loaded With 6 Rectangular Decks 65” (165 cm) 14” (36 cm) Platform Decks can tip over if stored on their side without using a Universal Move & Store Cart. 3 (7 6 0 ” cm ) 3 (7 6 0 ” cm ) 4 Universal Deck & Rail Cart Loaded With 6 Guardrails SYSTEM SET UP (CONTINUED) DECKS (CONTINUED) 2. Using two people, lay the first Platform Deck upside down on a clean surface. ! CAUTION Two people are required to lift the Platform Decks. 3. Attach the Legs. a. Insert the Legs all of the way into each of the Pocket Assemblies. b. Secure each Leg by hand tightening the Knob on every Pocket Assembly. No tools are required. Leg Pocket Assembly Knob ! WARNING Deck assemblies can be unstable if the legs are not properly attached. c. If Adjustable Height Legs or Telescopic Legs are used, adjust them to the required length. Fixed Height Leg Adjustable Height Leg 4. Turn the Deck Assembly right-side up and set up any remaining Platform Decks using the same procedure. 5 Telescopic Leg SYSTEM SET UP (CONTINUED) CONNECTING DECK ASSEMBLIES Before connecting Deck Assemblies together, verify that there is enough space to accomodate the entire Stage System. 1. Position and connect the highest and larger deck row first, then work down and then outward to the lower elevations. Important: Deck elevations of 60” (152 cm) or higher require using Connectors at both the top and bottom of the Legs. 2. Depending on the configuration, a variety of Roto-Locks, Connectors and Leg Straps may be used to connect the Deck Assemblies together. Every Deck Assembly must be connected to any adjoining Deck Assembly as indicated in the following sample layout drawings. Position and connect the highest and largest deck row first. ! WARNING = Leg Strap = Two Leg Rectangular Deck Connector = Two Leg Pie Deck Connector Connectors and Leg Straps are shown on page 8. Work down from the highest and largest deck rows. 6 The Stage System is unstable unless all adjoining Deck Assemblies are connected. SYSTEM SET UP (CONTINUED) CONNECTING DECK ASSEMBLIES (CONTINUED) Work outward from the middle. Continued connecting the remaining Deck Assemblies. 7 SYSTEM SET UP (CONTINUED) CONNECTING DECK ASSEMBLIES (CONTINUED) Straps and Connectors Rectangle Shaped Cut Out Leg Strap Two Leg Rectangular Deck Connector Four Leg Connector Pie Shaped Cut Out Two Leg Pie Deck Connector Overlap Connector StageTek to Versalite Connector Leg to Frame Connector Frame Deck Anchor Leg Deck Anchor 8 SYSTEM SET UP (CONTINUED) CONNECTING DECK ASSEMBLIES (CONTINUED) To Attach Leg Straps 1. For best stability, position the Leg Straps as shown. 2. Optional Self-Adhesive Velcro® Strips can be applied to the Leg Surface to help minimize Leg Strap movement. Clean the Leg Surface with an alcohol wipe before applying. 3” (8 cm) Optional Velcro Strip 3. With the soft side against the leg surface, tightly wrap the Leg Strap completely around one leg first and then around one remaining leg of each adjacent Deck Assembly. 4. Secure the Leg Strap using the hook and loop surfaces. The Wenger logo should be on the outside. Wrap Leg Strap Completely Around One Leg Before Securing the Others Leg Strap Securing Two Legs Leg Strap Securing Three Legs 9 Leg Strap Securing Four Legs SYSTEM SET UP (CONTINUED) CONNECTING DECK ASSEMBLIES (CONTINUED) To Attach Connectors 1. For best stability, attach the Connector as high up on the Leg as possible. Important: Deck elevations of 60” (152 cm) or higher require using Connectors at both the top and bottom of the Legs. 2. With the flat side facing out, fit the Connector over both Legs. 3. Attach the Connector to each Leg by closing the bolt and securing with a wing nut. Wing Nut Close Bolt Wing Nut Fit Connector Over Legs (flat side out) Connector Securing Two Legs 10 SYSTEM SET UP (CONTINUED) LEG RETENTION CLIP ACCESSORY To attach Leg Retention Clip to a StageTek Platform Deck: 1. Snap two Leg Assemblies into two Leg Retention Clips leaving approximately 2” to 4” (5 to 10 cm) hanging over on each end as shown. Leg Assembly Leg Assembly Leg Retention Clip Leg Retention Clip 2. Position each set of Leg Retention Clips and Leg Assemblies on the underside of the Platform Deck. Chose a location that will allow adequate space for removing or attaching the Leg Assemblies without interference from other components of the Stage Deck. 3. Attach each of the Leg Retention Clips to the Platform Deck using three #10-16 x .75” Pan Head Screws. #10-16 x .75” Pan Head Screws 11 SYSTEM SET UP (CONTINUED) CENTER LEG KIT ACCESSORY Center Leg Kit 12 SYSTEM SET UP (CONTINUED) CENTER LEG KIT ACCESSORY (CONTINUED) To attach the Center Leg Kit to a StageTek Platform Deck: 1. On the underside of the Platform Deck, measure along the Aluminum Center Rail to find the center and mark the location as shown. Aluminum Center Rail Mark the Center Location 2. Place the Center Leg Bottom Spacer Plate flat on the deck surface to be flush with the edge of the Aluminum Center Rail and centered on the center mark as shown. 3. Place the Center Leg Top Plate directly on top of the Center Leg Bottom Plate, aligning the pre-drilled holes. #10-16 x 3/4” Pan Head Screw Center Mark 4. Secure the Center Leg Bottom Plate and the Center Top Plate to the deck surface using two #10-16 x 3/4” Pan Head Screws. Center Leg Top Plate Center Leg Bottom Plate 13 SYSTEM SET UP (CONTINUED) CENTER LEG KIT ACCESSORY (CONTINUED) 5. Place the Center Leg Spacer flush against the Aluminum Center Rail and centered over the center mark as shown. Center Mark Center Leg Spacer 6. Tilt the Straight Corner Pocket Assembly to fit the bottom of the Shoe into the square hole of the Center Leg Bottom Plate. Align the Pre-Drilled Holes Then tip it down to align the with the pre-drilled holes in the Center Leg Spacer as shown. Shoe Square Hole Straight Corner Pocket Assembly 7. Using the aligned sets of pre-drilled holes in the Straight Corner Pocket Assembly and Center Leg Spacer as a guide, drill four 1/4” (6 mm) holes straight through the Aluminum Center Rail. Drill 1/4” (6 mm) Holes Drill 1/4” (6 mm) Holes 14 SYSTEM SET UP (CONTINUED) CENTER LEG KIT ACCESSORY (CONTINUED) 8. With the flange side facing the Platform Deck, align the pre-drilled holes in the Center Leg Bracket with the holes that were just drilled in the Aluminum Center Rail. Attach these components together using four 1/4-20 x 1” Capscrews and 1/4-20 Lock Nuts as shown. 1/4-20 Lock Nut 1/4-20 Lock Nut Center Leg Bracket Flange Edge Faces Platform Deck 1/4-20 x 1” Capscrew 1/4-20 x 1” Capscrew 9. Attach the Center Leg Bracket to the Platform Deck surface using four #10-16 x 3/4” Pan Head Screws through the pre-drilled holes. #10-16 x 3/4” Pan Head Screw #10-16 x 3/4” Pan Head Screw 15 SYSTEM SET UP (CONTINUED) STABILIZER BRACE ACCESSORY ! CAUTION For instances where the deck height is 40” (102 cm) or more, Stabilizer Braces must be used. Assembly To assemble the Stabilizer Brace, attach a Leg Clamp Assembly to each end of the Stabilizer Tube using a 3/8-16 x 1.75 Capscrew and 3/8-16 Lock Nut as shown. Tighten the Capscrew enough that the Leg Clamp Assembly is secure, but may be rotated. 3/8-16 Lock Nut Leg Clamp Assembly 3/8-16 Lock Nut 3/8-16 x 1.75 Capscrew Stabilizer Tube Leg Clamp Assembly 16 SYSTEM SET UP (CONTINUED) STABILIZER BRACE ACCESSORY (CONTINUED) Operation To attach the Stabilizer Brace to the Stage Deck: 1. Loosen the Wing Nuts from both Leg Clamp Assemblies and swing them open. 2. Place the Leg Clamp Assemblies onto the Legs at opposite ends of the Stage Deck. One end should be down toward the ground and the other end should be up toward the Stage Deck. The space between the Leg Clamp Assembly and the ground should be approximately the same as the space between the Leg Clamp Assembly and the bottom of the Stage Deck on the opposite side. 3. Swing both leg Clamp Assemblies closed and tighten the Wing Nuts. Wing Nut Distance Equal to Other Side 40” (102 cm) or higher Wing Nut Distance Equal to Other Side For smaller layouts (14 or less): Install the Stabilizer Braces around the perimeter of the Stage Decks. For larger layouts (15 or more): Install the Stabilizer Braces in a pattern similar to the diagram. Stabilizer Brace Pattern for Larger Layouts 17 SYSTEM SET UP (CONTINUED) GUARDRAIL ACCESSORY ! CAUTION Guardrails are recommended for instances where the deck height is 12” (30 cm) or more. Assembly Without Optional Infill Panels To assemble the Guardrail without the optional Infill Panels, attach Rails to the top, middle and bottom positions of both Upright Weldments using 3/8-16 x 3-3/4” Carriage Bolts, Tube Saddles and 3/8-16 Acorn Nuts as shown. Top Rail Middle Rail Tube Saddle Orientation Tube Saddle Upright Weldment 3/8-16 Acorn Nut 3/8-16 x 3-3/4” Carriage Bolt Bottom Rail End Caps may need to be installed in Rail Ends 18 SYSTEM SET UP (CONTINUED) GUARDRAIL ACCESSORY (CONTINUED) Assembly With Optional Infill Panels To assemble the Guardrail with the Optional Infill Panels: 1. Attach a Rail to both the top and bottom positions of both Upright Weldments using 3/8-16 x 3-3/4” Carriage Bolts, Tube Saddles and 3/8-16 Acorn Nuts as described on the previous page. Do not attach the Middle Rail yet. 2. With the vertical wires facing outward, center an Infill Panel to fit into the channel of both attached Tube Saddles behind both the Top and Bottom Rails. 3. Place a Tube Saddle between the Top and Bottom Infill Panels at both ends to align with the pre-drilled middle hole in the Upright Weldments. 4. Push the Tube Saddles and Infill Panels inward to be flush with the Upright Weldments. Top Rail Tube Saddle Tube Saddle Infill Panels (Vertical Wires Facing Out) Infill Panels Tube Saddle Bottom Rail 19 SYSTEM SET UP (CONTINUED) GUARDRAIL ACCESSORY (CONTINUED) Assembly With Optional Infill Panels (continued) 5. Attach the Middle Rail to both Upright Weldments using a 3/8-16 x 3-3/4” Carriage Bolt through the Tube Saddle and an 3/8-16 Acorn Nut as previously described. Tube Saddle 3/8-16 Acorn Nut Middle Rail 3/8-16 x 3-3/4” Carriage Bolt 6. Secure the Top and Bottom Infill Panels to the Rails using evenly distributed Spacers and Nylon Ties as shown. a. Orient the Nylon Tie with the head towards the bottom of the assembly. b. After the Nylon Tie has been tightened, trim off any excess to be flush with the head. Nylon Tie Head of Nylon Tie Head Towards Botttom and Trim Off Excess 20 Spacer SYSTEM SET UP (CONTINUED) GUARDRAIL ACCESSORY (CONTINUED) Operation To attach the Guardrail to the stage deck: 1. Be sure that the Lower Slide at the base of both Upright Weldments are in the Open Position. Lower Slide Closed Position To move the Lower Slide to the Open Position: a. Loosen the Knob. b. Rotate the Pivot Lock back from the Lower Slide. c. Move the Lower Slide down to the Open Position. Knob Lower Slide Open Position 2. Using two people, lift the Guardrail Assembly to rest on the stage deck as shown. The Lower Slides should fit under the edge of the stage deck and be tight against the bottom of the stage deck when in the closed position. 4” (10 cm) Maximum Gap ! CAUTION Two people are required to lift the Guardrail Assembly onto the stage deck. 3. Move the Lower Slides to the Closed Position: a. Move the Lower Slide up to the Closed Position. b. Rotate the Pivot Lock over the Lower Slide. c. Tighten the Knob. ! WARNING The Guardrail Assembly is not secure until it is locked into the Closed Position on the stage deck as specified. If multiple Guardrail Assemblies with Optional Infill Panels are being attached, the gap between them can be no more than 4” (10 cm) apart as shown. 21 Pivot Lock SYSTEM SET UP (CONTINUED) CHAIR STOPS ACCESSORY Attaching a Semi-Permanent Chair Stop To attach a Semi-Permanent Chair Stop to the stage deck: 1. Align the Chair Stop to fit against the edge of the stage deck. 2. Attach the Chair Stop to the stage deck using #8-15 x 1-1/2” Truss Head Screws through each of the predrilled holes in the Chair Stop and into the deck surface. #8-15 x 1-1/2” Truss Head Screws Semi-Permanent Chair Stop 22 SYSTEM SET UP (CONTINUED) CHAIR STOPS ACCESSORY (CONTINUED) Assembling a Removable Chair Stop To assemble the Removable Chair Stop: 1. Attach a Flat Plate to both ends of the Chair Stop Tube using a 3/8-16 x 1-1/2” Carriage Bolt and 3/8-16 Jam Lock Nut in each as shown. 3/8-16 Jam Lock Nut Chair Stop Tube Flat Plate 3/8-16 x 1-1/2” Carriage Bolt 3/8-16 Jam Lock Nut Flat Plate 3/8-16 x 1-1/2” Carriage Bolt 2. Hook the tabbed-end of a Connect Bracket into the slot in each of the Flat Plates as shown. 3. Secure both Connect Brackets in place using a 3/8-16 x 3” Carriage Bolt and 3/8-16 Wing Nut in each as shown. 3/8-16 x 3” Carriage Bolt Connect Bracket 3/8-16 x 3” Carriage Bolt Connect Bracket Tabbed-End of Connect Bracket 3/8-16 Wing Nut 23 3/8-16 Wing Nut SYSTEM SET UP (CONTINUED) CHAIR STOPS ACCESSORY (CONTINUED) Attaching a Removable Chair Stop To attach a Removable Chair Stop to the stage deck: 1. Fit the Connect Brackets under the lip of the stage deck. It may be neccesary to loosen the Wing Nuts. 2. Position the Chair Stop Tube to fit against the edge of the stage deck. 3. Tighten the Wing Nut to fit the Connect Brackets snug to the underside of the stage deck lip. 24 SYSTEM SET UP (CONTINUED) CLOSURE AND DRAPERY ACCESSORY Attaching Closure Panels For easier alignment, attach any smaller front-facing Closure Panels before attaching the larger Closure Panels. To assist with placement, each Closure Panel is labeled with “FRONT”, “BACK”, “LH” or “RH” indicating which side of the stage it is intended for. The label should face towards the inside of the stage when the Closure Panel is attached. 1. Horizontally center the Closure Panel over the Side Support Frame. 2. Angle the Closure Panel to fit the outside clip of the Bracket into the outside lip of the Side Support Frame. 3. Rotate the Closure Panel inward to engage the inside clip of the Bracket with the inside lip of the Side Support Frame. 4. The Closure Panels can be removed by rotating them outward, away from the Side Support Frame. BACK RH LH FRONT 25 SYSTEM SET UP (CONTINUED) CLOSURE AND DRAPERY ACCESSORY (CONTINUED) Attaching Closure Panels (continued) Fit Outside Clip into Outside Lip Engage Inside Clip with Inside Lip Rotate Closure Panel Inward Side Support Frame Closure Panel Bracket Notch fits Front Closure Panels Front-Facing Closure Panel (front panel is longer to be closer to the floor) 26 Notches are Pre-Cut to fit Guardrails SYSTEM SET UP (CONTINUED) CLOSURE AND DRAPERY ACCESSORY (CONTINUED) Attaching Drapery The “hook” side of the Velcro® tape will need to be attached to the side of the deck. Hook tape is usually supplied in a length to match the length of the drapery. The “loop” side of the Velcro® tape is already attached to the drapery fabric sections. The tape may need to be cut into smaller sections depending on the drapery configuration. 1. Peel off the pressure sensitive backing and apply the Velcro® hook side tape to the flat outside surface of the Side Support Frame of the deck perimeter. Be sure that the surface is clean and dry before applying. 2. Begin at one corner and press drapery onto the Velcro®. Continue until drapery section is completely attached. Repeat this procedure with the remaining drapery sections. Drapery may be wrapped around corners without using hook tape. 3. A short piece of Velcro® is attached to the end of each drapery section to overlap individual drapery sections. 4. To remove a drapery section, pull the drapery toward you and off of the support frame. Velco® Application Surface Drapery Installation with Guardrails If draperies are used on a stage deck with guardrails, the draperies must be attached after the guardrails are in place. Drapery Installation with Stairways If draperies are used on a stage deck with stairways, the draperies must be attached before the stairways are in place. 27 SYSTEM SET UP (CONTINUED) BACKDROP ACCESSORY Getting Started Before beginning the Backdrop Kit assembly, note the following considerations: • The Backdrop Kit must be used along with the Guardrail Assessory (not included). • The Backdrop Kit is available in 3’, 4’, 6’ and 8’ standard widths and supports 8’ tall drapery. • Drapery is shipped seperately from the supplier. • A 9/16” Wrench is required for assembly. Assembly 1. Attach a Leg Clamp Assembly to both of the Uprights with one 3/8-16 x 4” Capscrew and 3/8-16 Lock Nut using a 9/16” Wrench as shown. Face both Leg Clamp Assemblies outward, creating a right-hand Upright and a left-hand Upright. 2. Screw a Knob into both of the Uprights as show. The Knob only needs to be screwed in far enough to hold it in place. Leg Clamp Assembly 3/8-16 Lock Nut Upright Knob 3/8-16 x 4” Capscrew 28 SYSTEM SET UP (CONTINUED) BACKDROP ACCESSORY (CONTINUED) Assembly (continued) 3. Attach both Uprights to the Guardrail Assembly and Platform Deck. a. The Guardrail Assembly must be centered on the Platform Deck and properly attached. b. With the Wing Nut on the Leg Clamp Assembly facing toward the outside, fit the cut-out Weldment of the Upright over the Top Rail and rotate it downward. c. Secure the Leg Clamp Assembly to the Rear Leg of the Platform Deck. d. Hand-tighten the Knob on the Upright to secure it to the Top Rail. Fit the cut-out Weldment over the Top Rail Hand-tighten the Knob on the Upright Secure to the Rear Leg Wing Nut faces toward the outside 29 SYSTEM SET UP (CONTINUED) BACKDROP ACCESSORY (CONTINUED) Assembly (continued) 4. With the Velcro® surface facing the Platform Deck side, attach the Horizontal Bar to the top of both Uprights using two 3/8-16 x 5” Capscrews and 3/8-16 Wing Nuts. 3/8-16 Wing Nut Horizontal Bar 3/8-16 x 5” Capscrew Velcro® surface faces the Platform Deck side 5. Attach the Drapery to the Velco® on the Horizontal Bar. 30 SYSTEM SET UP (CONTINUED) UNIVERSAL DECK & RAIL CART ACCESSORY ! CAUTION Never place a cart sideways on an inclined ramp — a loaded cart could tip over. Never load the cart with more than a maximum load of 1200 lbs (544 kg) or: - Up to six StageTek™ Decks or six StageTek™ Rails - Up to eight Versalite® Decks - Up to six STRATA® Decks. Always secure decks and rails into place with the tie-down assembly and before moving a loaded cart. Using the cart on floor surfaces that are not level or that have rough and uneven areas can result in an unsafe condition. Make sure that all four casters remain in contact with the floor. Two people must always work together when moving a loaded cart. One person pushing at the rear and one person guiding the cart at the front. Avoid moving loaded carts on ramps steeper than a one-foot rise or drop in a 12’ (3.7 m) horizontal distance. Always move slowly up or down a ramp with the narrow end of the cart in the direction of travel. Never stand on a cart when working on it or moving components. Cleaning 1. Clean the Cart with a mild, non-abrasive soap with warm water and a clean, soft cotton cloth. 2. Never use an abrasive or harsh cleaning agent or a chemical cleaning agent. Routine Maintenance 1. Replace worn, damaged, or missing matting. 2. Immediately replace any casters that do not roll or swivel freely. 3. Make sure that all fasteners are tight and that none are missing. 4. Make sure that the snapper pins are locked. 31 SYSTEM SET UP (CONTINUED) UNIVERSAL DECK & RAIL CART ACCESSORY (CONTINUED) Operation Refer to the Safety Precautions at the beginning of these instructions before loading or moving the Cart. The Universal Deck & Rail Cart is intended to transport a maximum load of 1200 lbs (544 kg) or: - Up to six StageTek™ Decks or six StageTek™ Rails - Up to eight Versalite® Decks - Up to six STRATA® Decks. 1. Apply the Brake on both Swivel Casters before loading or unloading the Cart. 2. Load the Decks or Rails onto the Cart with the long edge down as shown. Cart Loaded with Stage Rails Cart Loaded with Stage Decks Ratchet Handle in the Release Position 3. Secure the Decks or Rails using the Tie-Down Assembly. a. Place the Ratchet Handle in the Release Position. b. Pull the Strap around the Decks or Rails and through the Ratchet Center Spindle until the Strap is Snug. c. Pull the Latch open and swing the Ratchet Handle into the Ratchet Position. d. Move the Ratchet Handle up and down until the Strap is tight, then place the Ratchet Handle in the Down Position. e. Be sure that the Ratchet Handle is flush with the Cart and not protruding out. f. Wrap any excess Strap around the Strap Bracket. 4. To release the Strap, pull the Latch open and move the Ratchet Handle to the Release Position. The Strap can be pulled from the Ratchet. Latch Ratchet Handle in the Ratchet Position 32 SYSTEM SET UP (CONTINUED) FIXED STAIRWAY ACCESSORY 1. Depending on the Fixed Stairway model and Stage Deck elevation, align the pre-drilled hole in each Connection Bracket with either the top or bottom pre-drilled hole in each Hand Rail Assembly according to the chart below and secure using the Capscrew and Wing Nut. Connection Bracket StageTek Connection Bracket Orientation The Connection Bracket can be oriented to fit other Wenger staging systems. Top Pre-Drilled Hole Wing Nut Capscrew Bottom Pre-Drilled Hole Fixed Stage Connection Stairway Deck Bracket Model Elevation Location 16” Bottom Hole 2-Step 24” Top Hole 3-Step 4-Step 24” Bottom Hole 32” Bottom Hole 32” 40” Top Hole Top Hole 2. Slightly tilt the Fixed Stairway forward and slide it under the stage so the Connection Brackets will engage with the edge of the stage deck. Connection Bracket 3. Tilt the Fixed Stairway back to the ground to grip the stage deck. Toward Stage 33 SYSTEM SET UP (CONTINUED) ADJUSTABLE STAIRWAY ACCESSORY IMPORTANT: The stage deck elevation must fall within the height range of the Adjustable Height Stairway model being attached. Adjustable Minimum Maximum Stairway Height Height Model 3-Step 12” 24” 4-Step 16” 32” 8-Step 32” 64” 6-Step 1. Be sure that both Connect Brackets are open. This can be adjusted by turning the Handle. The Connect Plate can be oriented to fit other Wenger staging systems. 24” 48” 2. Using two people, lift the Adjustable Stairway Connect Brackets to fit over the lip of the stage deck and to rest on the stage deck as shown. ! CAUTION Two people are required to lift the Adjustable Stairway into position. ! CAUTION Avoid pinch points by not placing fingers between the Stringers. 3. Tighten the Handle on Both Connect Brackets to secure the Adjustable Stairway into place. 4. Stair Treads can be adjusted to stay parallel with the floor by turning the Side Adjustment Knobs. Turn Handle to Adjust Connect Bracket Opening Handle Side Adjustment Knob Side Adjustment Knob 34 ! CAUTION Be sure all adjustment knobs and fasteners are tight before using the stairway. SYSTEM SET UP (CONTINUED) ADJUSTABLE STAIRWAY ACCESSORY (CONTINUED) 1. Depending on the stage system, the Deck Connect Plate must be oriented to attach to the stairway. 2. Remove the two 1/4-20 x 7/8” Capscrews and 1/4-20 Lock Nuts securing each Deck Connect Plate. 3. Orient the Deck Connect Plate according to the type of stage being used as referenced below and re-attach the fasteners. StageTek™ Connect Plate Orientation 1/4-20 Lock Nuts 1/4-20 x 7/8” Capscrews ! CAUTION Be sure the orientation of both Deck Connect Plates are correct for the stage type and that they both fully engage with the stage deck before using the stairway. 35 Deck Connect Plate SYSTEM SET UP (CONTINUED) RAMP ACCESSORY 1. Fit a StageTek to Versalite Connector on the under the lip of the stage deck near both ends as shown. 2. Fit the Ramp Extrusion against the edge of the stage deck and into both StageTek to Versalite Connectors and lower the other end to the ground as shown. 3. Tighten the Handle on both StageTek to Versalite Connectors to secure the Ramp into place. Ramp Lip of Stage Deck StageTek to Versalite Connector Ramp StageTek to Versalite Connectors 36 MAINTENANCE DECKS Keep the deck surfaces clean and dry. When necessary, clean with a broom or brush. No other maintenance is required. Do not use oil-based cleaning products, and do not wax or polish the decks. Carpeted surfaces can be spot-cleaned, using only enough solution to remove spots. Never saturate the carpet. DRAPERY Drapery sections may be washed or dry-cleaned. Remove all drapery clips prior to cleaning. • Machine-wash at 120° F or lower using mild detergent. Remove immediately after the wash cycle is completed. Tumble-dry at “permanent-press” or lower temperature. Remove and hang immediately to prevent wrinkling. Excessive heat or drying time will detract from the permanent-press characteristics of the fabric and may cause permanent wrinkles. Little or no ironing is required. • When dry-cleaning, tumble-dry on the lowest heat cycle and remove immediately when dry. PREVENTENTIVE MAINTENANCE Inspect all bolts on the platform and accessories every six months, and tighten as necessary. Replace any worn, bent, or broken parts promptly to prevent injury. 37 REPLACEMENT PARTS LIST RECTANGULAR DECK 5 4 3 5 8 6 2 7 1 Item 1 2 3 4 Description Deck Surface 90° Corner Pocket Assembly Torque Screw, 3/8-16 x 1-1/4” Deck Frame Extrusion Item 5 6 7 8 Description Pan Head Screw, #10-16 x 3/4 Mid Rail Brace Mid Rail Connect Extrusion 3/16 Blind Rivet 38 REPLACEMENT PARTS LIST (CONTINUED) PIE SHAPED DECK 5 4 7 2 8 6 3 Item 1 2 3 4 1 Description Deck Surface 112.5° Corner Pocket Assembly Torque Screw, 3/8-16 x 1-1/4” Deck Frame Extrusion Assembly Item 5 6 7 8 Description Pan Head Screw, #10-16 x 3/4 Cam Lock Assembly 3/16 Blind Rivet 67.5° Corner Pocket Assembly 39 REPLACEMENT PARTS LIST (CONTINUED) TRIANGLE SHAPED DECK 6 7 5 4 1 2 Item 1 2 3 4 Description Deck Surface 90° Corner Pocket Assembly Torque Screw, 3/8-16 x 1-1/4” Deck Frame Extrusion Item 5 6 7 3 Description Pan Head Screw, #10-16 x 3/4 Straight Pocket Assembly 3/16 Blind Rivet 40 REPLACEMENT PARTS LIST (CONTINUED) FIXED HEIGHT LEG Various heights available 1 Item 2 1 2 Description Aluminum Extrusion Plug, 2-1/2” OD x 1/4-20 Gauge ADJUSTABLE HEIGHT LEG Various heights available 1 Item 1 Description Leg Assembly TELESCOPIC LEG Available in the following heights: 16”-18” (41-71 cm) 24”-40” (61-102 cm) 30”54” (76-137 cm) 1 3 Item 2 1 2 3 41 Description Leg Assembly Adjustable Foot Clevis Pin, 1/2” x 2-1/2” REPLACEMENT PARTS LIST (CONTINUED) CONNECTORS 1 3 2 4 7 6 5 9 Item 1 2 3 8 Description Leg Strap Two Leg Rectangular Deck Connector Two Leg Pie Deck Connector Item 4 5 6 Description Four Leg Connector Leg to Frame Connector StageTek to Versalite Connector 42 Item 7 8 9 Description Overlap Connector (12”) Leg Deck Anchor Frame Deck Anchor REPLACEMENT PARTS LIST (CONTINUED) LEG RETENTION CLIP 2 1 Item 1 Description Item Leg Retention Clip 2 Description Pan Head Screw, #8-16 x .75” CENTER LEG KIT 8 4 5 7 6 1 2 3 Item 1 2 3 4 Description Pan Head Screw, #10-16 x 3/4” Center Leg Top Plate Center Leg Bottom Plate Center Leg Spacer Item 5 6 7 8 Description Straight Pocket Assembly Capscrew, 1/4-20 x 1” Center Leg Bracket Lock Nut, 1/4-20 43 REPLACEMENT PARTS LIST (CONTINUED) STABILIZER BRACE 1 4 2 3 Item 1 2 Description Stabilizer Tube Leg Clamp Assembly Item 3 4 Description Capscrew, 3/8-16 x 1.75 Lock Nut, 3/8-16 44 REPLACEMENT PARTS LIST (CONTINUED) GUARDRAIL 1 6 3 4 2 8 7 Item 1 2 3 4 Description Upright Weldment Rail Infill Panel Carriage Bolt, 3/8-16 x 3-3/4” Item 5 6 7 8 Description Tube Saddle Acorn Nut, 3/8-16 Nylon Tie Spacer 45 5 REPLACEMENT PARTS LIST (CONTINUED) SEMI-PERMANENT CHAIR STOP 2 Item 1 1 Description Item Semi-Permanent Chair Stop 2 Description Truss Head Screw, #8-15 x 1-1/2” REMOVABLE CHAIR STOP 4 3 2 6 1 5 7 Item 1 2 3 4 Description Chair Stop Tube Flat Plate Carriage Bolt, 3/8-16 x 1-1/2” Jam Lock nut, 3/8-16 Item 5 6 7 Description Connect Bracket Carriage Bolt, 3/8-16 x 3” Wing Nut, 3/8-16 46 REPLACEMENT PARTS LIST (CONTINUED) CLOSURE PANELS 3 BACK RH 2 LH FRONT 1 Item 1 2 Description Front Closure Assembly Side Closure Assembly Item 3 4 Description Rear Closure Assembly Tri Closure Assembly 47 4 REPLACEMENT PARTS LIST (CONTINUED) BACKDROP 1 2 3 4 5 6 8 7 Item 1 2 3 4 Description Horizontal Bar 3/8-16 x 5” Capscrew 3/8-16 Wing Nut Upright 48 Item 5 6 7 8 Description Knob 3/8-16 Lock Nut Leg Clamp Assembly 3/8-16 x 4” Capscrew