Transcript
Bulletin BC-5G
Standard Five Gallon Autoclave™ Model BC1892SS01BD AE MAGNEDRIVE® II STANDARD 5-GALLON BOLTED CLOSURE AUTOCLAVE
Model BC1892SS01BD is a self-contained rotary agitated packless autoclave requiring only connection to utilities prior to operation. This unit has a nominal capacity of 5.4 gallons, with actual internal volume of 19682 cc with internal components in place. With its non-contaminating packless drive, it is applicable in a wide range of laboratory research and batch-scale test operations in the chemical, food, pharmaceutical and related process industries.
Standard Equipment Pressure Vessel.
Bolted closure (confined gasket) type, Model BC1892SS01 with body and cover of Type 316 stainless steel.
Three 3/8" tube (SW375) connections (adapted from 3/4" flat bottom gasket connections) for gas connection.
Gasket: Flexitallic gasket, 300 series stainless steel with asbestos filler.
One 1/2" safety head connection (adapted from 3/4" flat bottom gasket connection).
Closure screws: Twelve 7/8-14 SA-193 B-16 alloy steel cap screws, socket head, 1.75" long.
Safety head rupture disc: Iconel, rated 1,200 psi @ 72°F (8.4 MPa 22.2°C).
Internals: Cooling coil, thermowell, blow pipe and sampling tube of type 316 stainless steel, 3/8" OD x 0.250" ID tubing.
Stator and Magnetic Drive.
Cover openings: Two for cooling coil, 1/4" NPT with quickdisconnects. One 3/8" tube (SW375) connection to 6V71B6 valve to sampling tube inside. One for thermowell, 1/4" drill. One for charging, 1.00" dia. port. One 3/8" tube (SW375) connection to 6V71B6 valve to blow pipe.
Body flange openings: One 1/8" tube (W125) connection (adapted from 3/4" flat bottom gasket connection) to pressure gauge. 1/8" SpeedBite Purge Connection
MagneDrive® II magnetically actuated rotary impeller system, Model No. 1.5001SS04FBD. Static torque: 27 in. lbs. Net mixing horsepower: 0.64 HP@ 1500 RPM. (0.43 HP @ 1000 RPM recommended maximum). See drawing page 2 for materials of construction.
Furnace. Electric, external strip heater type rated 1400°F (760°C). 120 VAC or 220 VAC single phase. Furnished with Type “K” spring loaded thermocouple as standard.
Instrumentation. Pressure gauge (0-1500 psi and 0-105 Kg/cm2), analog tachometer, sampling valve and blow pipe valve.
Tachometer Pickup MagneDrive® II Impeller system Belt Guard Fixed Pitch Sheave Belt Guard Support Motor Support
Pressure Gauge Cap Screws
CAUTION: While testing has shown O-rings to provide satisfactory service life, both cyclic and shelf life may vary widely with differing service conditions, properties of reactants, pressure and temperature cycling, and age of the O-rings. FREQUENT INSPECTION SHOULD BE MADE to detect any deterioration, and O-rings replaced as required.
Vessel Cover Conduit Tube Drive Shaft Tachometer Insulation Jacket Baffle Bars Heater Thermowell
Cooling Coil 49.25" Sampling Tube
23.50" 21.50"
Jam Nut
Blow Pipe Vessel Body
Impeller
Junction Box
4 holes 0.69" dia.
9.75" I.D. 10.75" O.D. 90
MODEL BC1892SS01BD Working Pressure 1,100 psi @ 650°F (7.7 MPa @ 343°C) Hydrostatic Test Pressure: 1,740 psi (12.1 MPa)
MOUNTING DIMENSIONS
- All dimensions are for reference and subject to change.
MANGEDRIVE® II DRIVE ASSEMBLY 1.5001SS04FBD
1/8" SpeedBite Purge Connection (316SS) Cover (316SS) Housing (316SS) Cover Bearing (Rulon “J” Skive Cut)
Thrust Bearing (Hyglon 52)
O-Ring (Viton)
Retaining Ring (302SS)
Tachometer Pickup Holder (Aluminum)
Holder Bearing (Rulon “J” Skive Cut)
Driver Magnets (Stator) Encapsulated Magnet Assembly (Proprietary) Thrust Bearing (Hyglon 52) Ball Bearing
Stator Spacer (Aluminum) Opposing Magnet Assembly (Proprietary)
Retaining Ring (302SS) Cooling Jacket (Aluminum) O-Ring (Buna-N) Retaining Ring (Steel) (4) Hex Socket Head Cap Screws 5/8-18, 1-1/2" long (Alloy Steel)
9.25"
Pin (316SS) Quick Disconnect Coupling Connection (1/8" NPT) Housing Bearing (Purebon) (Optional Rulon) Bearing Spacer (316SS) Lower Housing (316SS) Housing Bearing (Purebon) (Optional Rulon)
Flange (300 Series SS) Vessel Cover (316SS)
Gasket (316SS)
Drive Shaft (316SS)
! WARNING ! FAILURE, IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
Offer of Sale The items described in this document are available for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. Any sale contract entered by Parker will be governed by the provisions stated in Parker’s standard terms and conditions of sale (copy available upon request).
Stand and Belt Guard
Other Options.
All components mounted in steel floor stand (blue) with removable belt guard.
Digital tachometer and speed control. High temperature options (consult factory)
Drive Motor Options.
Agitator.
All optional motors furnished with fixed pitch sheave for 1000 RPM max. agitation speed.
Parker AE Dispersimax® turbine-type with 4" diameter impeller, 6 blades. Drive shaft, hex jam nut and impeller all of Type 316 stainless steel. Removable two-blade baffle of Type 316 stainless steel.
AM: Air motor. 0-2000 RPM variable motor speed with lubricator/regulator. AC: 110V or 220V. 60 Hz AC motor produces 3/4 HP at 1750 RPM. Motor is sealed to resist explosive atmospheres. DC: 115V DC motor option permits variable motor speeds up to 2500 RPM at 3/4 HP. Single phase, 50/60 Hz. complete. Complete with control console, switch and rheostat to regulate motor speed.
With Air Motor: 550 lbs. With AC Motor: 575 lbs. With DC Motor: 600 lbs.
Reliance DC motor and control package also available
Parker AE Dispersimax® 6-bladed turbine type impeller system draws process gases through tubular shaft and propels them through liquid at high velocity.
© 2012 Parker Hannifin Corporation | Autoclave Engineers is a registered trademark of the Parker Hannifin Corporation
Instrumentation Products Division Autoclave Engineers Operation 8325 Hessinger Drive Erie, Pennsylvania 16509-4679 USA PH: 814-860-5700 FAX: 814-860-5811 www.autoclaveengineers.com
Approximate Shipping Weights.
Parker Hannifin Manufacturing Ltd. Instrumentation Products Division, Europe Industrial Estate Whitemill Wexford, Republic of Ireland PH: 353 53 914 1566 FAX: 353 53 914 1582
06-0046BE
November2012
ISO-9001 Certified