Transcript
OPERATING AND MAINTENANCE INSTRUCTIONS
PA I N T
S P R AY I N G
EQUIPMENT
STAR 3001W Manual gun for electrostatic liquid coating
WATER-BORNE
www.larius.com
ENGLISH Ed. 002 - 02/2014
manufacturing in Italy since 1969
PA I N T
S P R AY I N G
EQUIPMENT
Larius S.r.l, founded in 1969, designs and manufactures painting equipment, and transfer and extrusion pumps. Larius S.r.l is a company with a great industrial tradition and an innovative technological culture. Internal production, based on innovation and research, is flexible to industry changes in order to achieve the primary objective of creating value. Larius S.r.l is the only leading Italian company in the international market. The brand is distributed worldwide, through an extensive network of distributors and resellers, and is a guarantee of Total Product Quality in the industrial, plastics, construction, wood and road marking sectors.
Once again a step ahead... Each day we strive further to satisfy your work requirements
INVEST IN LARIUS INVEST IN PRODUCTIVITY www.larius.com
ELECTROSTATIC SPRAY GUNS MANUAL - AUTOMATIC ADVANTAGE OF USE STAR 3001 is the new range of guns for the liquid electrostatic coating, operating under low pressure, mistless or airless conditions able to grant the best and even finishing on the workpiece, avoiding any leakage or excessive thickness. The advantages are clear: •
Reduced waste of product;
•
Reduced time and labor costs;
•
Improved quality of the finished product.
STAR 3001 manual or automatic guns are powered by a generator with a low voltage cable and controlled by a pneumatic unit. The voltage multiplier is activated by the trigger and it is placed inside the gun granting the possibility of an easy replacement in case of failure. To perform the painting on parts subjected to the “Faraday cage” effect, it is possible to modify the electrostatic charge adjusting the settings directly on the handgrip. Each type of gun is available for the use with highly-conductive waterborne paints and for low pressure and mistless versions three different adjustments are available: •
air atomization adjustment;
•
spraying jet adjustment;
•
product flow adjustment.
ELECTROSTATIC STAR 3001W MANUAL WATER-BORNE GUN
For electrostatic liquid coating. Code 25001 - low pressure fan or cone tip nozzle Code 24004 - airless fan or cone tip nozzle Code 25006 - mist-less fan or cone tip nozzle CONE OR FAN NOZZLE KIT NOT INCLUDED
STAR 3001S MANUAL SOLVENT-BORNE GUN For electrostatic liquid coating. Code 25000 - low pressure fan tip nozzle Code 25002 - low pressure cone tip nozzle Code 25003 - airless fan or cone tip nozzle Code 25005 - mist-less fan or cone tip nozzle
CONE OR FAN NOZZLE KIT NOT INCLUDED
ELECTRIC GENERATOR Code 25801
• • • •
How to order:
Choose your gun (for example Code 25001) Choose your nozzle kit (for example Code 25182) Chose the generator: Code 25800 for the manual gun Code 25800 + 25900 for the automatic gun Choose the hose (for example Code 25011)
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COATING STAR 3001W AUTOMATIC WATER-BORNE GUN
For electrostatic liquid coating. Code 25008 - low pressure fan or cone tip nozzle Code 25040 - airless fan or cone tip nozzle Code 25042 - mist-less fan or cone tip nozzle CONE OR FAN NOZZLE KIT NOT INCLUDED
STAR 3001S AUTOMATIC SOLVENT-BORNE GUN
For electrostatic liquid coating. Code 25007 - low pressure fan tip nozzle Code 25010 - low pressure cone tip nozzle Code 25009 - airless fan or cone tip nozzle Code 25041 - mist-less fan or cone tip nozzle
CONE OR FAN NOZZLE KIT NOT INCLUDED
STAR 3001 CONTROL UNIT for automatic guns Code 25800 - Electric generator with probe Code 25900 - Pneumatic box
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STAR 3001W GUN
STAR 3001W ELECTROSTATIC GUN A B C D E
FOREWORD......................................................... p.6
Remove the adjusting ring nut................................... p.25
WARNINGS........................................................... p.7
Remove the low pressure air cap. ............................. p.25
TRANSPORT AND UNPACKING.......................... p.8
Remove the low pressure cone tip............................. p.26
SAFETY RULES.................................................... p.8
Remove the mistless-airless cone tip......................... p.26
CONDITIONS OF GUARANTEE........................... p.10
Remove the front head............................................. p.27
STANDARD OUTFIT.............................................. p.10
Remove the low pressure fan tip. .............................. p.27
GENERAL DESCRIPTION.................................... p.11
Remove the mistless fan........................................... p.28
Working principle..................................................... p.11
Remove the airless fan tip. ....................................... p.28
Features and advantages. ........................................ p.11
F G H I
TECHNICAL DATA................................................. p.12
Verify the spring and the gasket. ............................... p.29
M ASSEMBLY AFTER CLEANING AND
DESCRIPTION OF THE MANUAL GUN............... p.13 DESCRIPTION OF THE ELECT. GENERATOR.... p.14 CONNECTIONS.................................................... p.15 Rules for an excellent electrostatic effect.................... p.15 Typical connections of the equipment......................... p.16
J GROUNDING........................................................ p.17 Grounding of the generator....................................... p.17 Grounding of the fluid............................................... p.17 Grounding of operator’s glove. .................................. p.17 Grounding of the target object................................... p.17
K SETTING UP......................................................... p.18 Adjust the trigger. .................................................... p.18 Adjust the handgrip.................................................. p.18 Adjust the safety lock. .............................................. p.18 Choose spraying method.......................................... p.19 Choose fan nozzle orientation................................... p.19 Adjust air atomization............................................... p.19 Adjust fan pattern width............................................ p.19 Store setting parameters. ......................................... p.20 Store the program. .............................................. p.20
Recall stored programs........................................ p.20 L DISASSEMBLY AND MAINTENANCE.................. p.21 Remove the barrel. .................................................. p.21 Remove the product inlet hose.................................. p.21 Remove the locking ring........................................... p.22 Remove the needle.................................................. p.22 Remove the needle support...................................... p.23 Remove the locking ring........................................... p.24 Remove the locking ring nut...................................... p.24 6
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N O P Q R S T U
MAINTENANCE.................................................... p.30 Insert the needle support.......................................... p.30 Insert the needle...................................................... p.31 Insert the nozzle tip.................................................. p.31 Insert the gasket...................................................... p.32 Insert the fixing ring and the locking ring nut............... p.32 Insert the spring. ..................................................... p.33 Insert the front barrel................................................ p.33 Insert the external ring nut........................................ p.33 Insert the product inlet hose...................................... p.34 Position the spring holder. ........................................ p.34 Insert the trigger...................................................... p.35 Tighten the screws................................................... p.35 Tighten the nozzle tip............................................... p.36 Insert the low pressure air cap. ................................. p.36 Insert the ring nuts................................................... p.36 BARREL FOR Star 3001W SPRAY GUN .......... p.40 HANDGRIP FOR star 3001W SPRAY GUN.............. p.42 CONE TIP NOZZLE RANGE FOR Star 3001W GUN.p.44 FAN TIP NOZZLE RANGE FOR STAR 3001W GUN ....... p.46 TROUBLESHOOTING........................................... p.48 NOZZLES FOR STAR 3001W SPRAY GUN ........ p.50 NOZZLES KIT FOR STAR 3001W SPRAY GUN . p.51 HOSES FOR STAR STAR 3001W SPRAY GUN... p.51
Ed. 001 - 06/2013
STAR 3001W GUN
WARNINGS
The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment.
Read this operator’s manual carefully before using the equipment. An improper use of this machine can cause injuries to people or things. Do not use this machine when under the influence of drugs or alcohol. Do not modify the equipment under any circumstances. Use products and solvents that are compatible with the various parts of the equipment, and read the manufacturer’s warnings carefully. See the Technical Details for the equipment given in the Manual. Check the equipment for worn parts once a day. If any worn parts are found, replace them using ONLY original spare parts. Keep children and animals away from work area. Comply with all safety standards. It indicates an accident risk or serious damage to equipment if this warning is not followed. Grant a suitable air fresh ventilation in order to prevent any accumulation of toxic or flammable vapors during spraying, washing or cleaning of the gun. If the ventilation system is not working, interrupt the air supply to the gun to prevent operation. Report any risk of chemical reaction or explosion if this warning has not been given. There is a risk of injury or serious lesion related to contact with the jet from the spray gun. If this should occur, IMMEDIATELY contact a doctor, indicating the type of product injected. Do not spray before the guard has been placed over the nozzle and the trigger on the spray gun. Do not put your fingers in the spray gun nozzle. Once work has been completed, before carrying out any maintenance, complete the decompression procedure explained in this manual. It indicates important recommendations about disposal and recycling process of products in accordance with the environmental regulations. It reports any danger of electric shock if the warning and presence of live electrical parts has not been indicated. Store in a dry place and do not expose to the rain. Check that the cables are in good condition. Switch off the equipment and discharge any electricity before cleaning or maintaining the equipment. It indicates the presence of any clamps with earth cables. Use ONLY 3-wire extension cords and grounded electrical outlets. Before starting work make sure that the electrical system is earthed and that it complies with safety standards.
Provide a suitable grounding for all the equipment, personnel and conductive tools within the working area.
FIRE AND EXPLOSION HAZARD Solvent and paint fumes in working area can ignite or explode. To help prevent fire and explosion: • Use equipment ONLY in well ventilated area. • Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static arc). • Ground equipment and conductive objects. • Use only grounded airless conductive hoses. • Do not use trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminium equipment. Such use can cause serious chemical reaction and explosion. • Never clean when the electrostatic parts of the gun are ON. Turn on the electrostatic parts of the gun only after having removed any solvent from the circuit. • Use cleaning solvents with a flash point as high as possible, preferably higher than ambient temperature If electrical shocks or discharges are encountered, immediately stop the operation of the equipment. Keep a fire extinguisher at hand close to the working area.
Ed 001 - 06/2013
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STAR 3001W GUN
0 BAR
0
0 PSI
INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. To help prevent injection, always: - Engage trigger lock when not spraying. - Do not put your hand over the spray tip. Do not stop or deflect leaks with your hand, body or other. - Do not point gun at anyone or at any part of the body. - Never spray without tip guard. - Ensure the trigger is locked at the end of spraying procedure. - Do pressure relief at the end of spraying procedure and before any service operation. - NEVER use components whose operating pressure is below the Maximum Working Pressure. - Never allow children use this unit. - Pay close attention to the possible recoil during gun triggering. - Hazardous fluids or toxic fumes can cause serious injury or death if sprayed in the eyes or on skin, inhaled or ingested. - Obtain information on the specific hazards of the fluids in use. Read the fluid supplier’s warnings. If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound! Get immediate medical attention. Always wear suitable protective clothing as gloves, goggles and face shield. Wear protective clothing duly complying with the safety standards in force in the country in which the equipment is used. Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work. Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of the equipment during the work, inspection, or maintenance cycles.
A TRANSPORT AND UNPACKING • The manufacturer will not be responsible for the unloading operations and transport of the equipment to the workplace. •
Check the packing is undamaged on receipt of the equipment. Unpack the equipment and verify it is free from any damage occured during transport. In case of damage, immediately contact LARIUS and the Shipping Agent. All the notices reporting any damage or anomalies must arrive timely within 8 days at least from the date of receipt of the equipment through Registered Letter to the Shipping Agent and to LARIUS.
The disposal of packaging materials is at customer’s charge and must be performed in accordance with the regulations in force in the country where the equipment is installed and used. It is nevertheless sound practice to recycle packaging materials in an environment-friendly manner whenever possible.
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B SAFETY RULES •
THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUT THE GENERAL RULES FOR ACCIDENT PREVENTION IN COMPLIANCE WITH INTERNATIONAL REGULATIONS AND WITH THE LAWS OF THE COUNTRY WHERE THE EQUIPMENT IS USED.
• THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY COMPLY WITH THE ACCIDENT PREVENTION AND ENVIRONMENTAL REGULATIONS IN FORCE IN THE COUNTRY WHERE THE EQUIPMENT IS INSTALLED AND USED.
Read carefully and entirely the following instructions before using the product. Please save these instructions in a safe place. The unauthorised tampering/replacement of one or more parts composing the machine, the use of accessories, tools, expendable materials other than those recommended by the manufacturer can be a danger of accident. The manufacturer will be relieved from tort and criminal liability.
Ed. 001 - 06/2013
STAR 3001W GUN
• KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDER WHERE YOU ARE WORKING CREATES A POTENTIAL RISK OF ACCIDENTS. •
ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL STANCE.
•
BEFORE USING THE TOOL, ENSURE THERE ARE NOT DAMAGED PARTS AND THE MACHINE CAN WORK PROPERLY.
• ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY AND THE REGULATIONS IN FORCE. •
KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THE EQUIPMENT OUT OF THE WORK AREA.
•
NEVER EXCEED THE MAXIMUM WORKING PRESSURE INDICATED .
• NEVER POINT THE SPRAY GUN AT YOURSELVES OR AT OTHER PEOPLE . THE CONTACT WITH THE CASTING CAN CAUSE SERIOUS INJURIES. •
IN CASE OF INJURIES CAUSED BY THE GUN CASTING, SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THE TYPE OF THE PRODUCT INJECTED. NEVER UNDERVALUE A WOUND CAUSED BY THE INJECTION OF A FLUID.
•
ALWAYS DISCONNECT THE SUPPLY AND RELEASE THE PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY CHECK OR PART REPLACEMENT OF THE EQUIPMENT .
•
NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECK REGULARLY THE COMPONENTS OF THE SYSTEM. REPLACE DAMAGED OR WORN PARTS..
•
TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNECTION BETWEEN PUMP , FLEXIBLE HOSE AND SPRAY GUN BEFORE USING THE EQUIPMENT.
•
ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH STANDARD KIT. THE USE OF ANY ACCESSORIES OR TOOLING OTHER THAN THOSE RECOMMENDED IN THIS MANUAL, MAY CAUSE DAMAGE OR INJURE THE OPERATOR.
•
THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN BE VERY DANGEROUS . HANDLE THE FLEXIBLE HOSE CAREFULLY . DO NOT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT . NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE..
Ed 001 - 06/2013
The high speed of the product in the hose can create static electricity through discharges and sparks. It is suggested to earth the equipment. The pump is earthed through the earth cable of the supply. The gun is earthed through the high pressure flexible hose. All the conductive tools within the working area must be duly earthed.
• NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOLVENTS IN CLOSED PLACES. •
NEVER USE THE TOOLING IN PRESENCE OF POTENTIALLY EXPLOSIVE GAS. Always check the product is compatible with the materials composing the equipment (pump, spray gun, flexible hose and accessories) with which it can come into contact. Never use paints or solvents containing halogen hydrocarbons (as the methylene chloride). If these products come into contact with aluminium parts can provoke dangerous chemical reactions with risk of corrosion and explosion.
IF THE PRODUCT TO BE USED IS TOXIC, AVOID INHALATION AND CONTACT BY USING PROTECTION GLOVES, GOGGLES AND PROPER FACE SHIELDS.
TAKE PROPER SAFETY MEASURES FOR THE PROTECTION OF HEARING IN CASE OF WORK NEAR THE PLANT. • WHENEVER YOU STOP DISPENSING, EVEN FOR A MOMENT, ALWAYS SET THE GUN TRIGGER LOCK. FULLY RELEASE THE TRIGGER AND ROTATE THE TRIGGER LOCK FORWARD (see equipment description). • USE EXTREME CAUTION WHEN CLEANING OR CHANGING THE FLUID NOZZLE. IF THE NOZZLE CLOGS WHILE DISPENSING, FULLY RELEASE THE TRIGGER IMMEDIATELY. ALWAYS FOLLOW THE PRESSURE RELIEF PROCEDURE, BELOW, BEFORE WIPING OFF BUILD-UP AROUND THE NOZZLE OR REMOVING THE NOZZLE TO CLEAN IT.
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STAR 3001W GUN
C condiTIONS OF GUARANTEE The conditions of guarantee do not apply in the following situations: - improper washing and cleaning of components causing malfunction, wear or damage to the equipment or any of its parts; - improper use of the equipment; - use that does not conform with applicable national legislation; - incorrect or faulty installation; - modifications, interventions and maintenance that have not been authorised by the manufacturer; - use of non-original spare parts or parts that do not correspond to the specific model; - total or partial non-compliance with the instructions provided.
D STANDARD OUTFIT
STAR 3001 MANUAL GUN
ELECTROSTATIC GENERATOR
POWER CABLE
ELECTROSTATIC CABLE
GROUNDING CABLE
VISCOMETER
upon request (see nozzles table) (for solvent-borne versions only) RESISTIVITY PROBE
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NOZZLES
Ed. 001 - 06/2013
STAR 3001W GUN
E general description E.a - WORKING PRINCIPLE LARIUS STAR 3001 utomatic and manual guns are used for water-borne electrostatic liquid coating. With this kind of application the paint particles are electrically charged and then atomized to the workpiece in order to perfom an even and improved finishing of the whole surface.
E.b - FEATURES AND ADVANTAGES • • • • • • • • • • • • • • • • •
Max operating voltage 90 Kv Max operating pressure 200 bar (airless models) Max weight of the manual guns 750 g IP 56 protection for gun - control box system Voltage management directly from the gun through pre-set values New electronic-pneumatic control boxes thanks to new technology components Easy touch screen interface in the electronic box Higher performance for nozzles for an easy assembly and maintenance The gun is equipped with a probe to verify the resistivity of the paint, in order to ensure an optimal electrostatic winding. The gun is extremely easy handling due to low weight and ergonomics of the handle that can be adapted to the shape of the operator’s hand thanks to the fully adjustable finger rest. The gun is built with a special technical result of extensive research to provide the best available on the market. The seals inside the gun are entirely composed of materials of last generation, chemically inert to solvents, oils and paints. This ensures the best resistance offered until now by a producer to ensure maximum reliability, efficiency and durability of the life cycle of the gun. The gun has an adjustable display directly on the gun for choosing the parameters of the working voltage, previously set by the operator on the electric generator. It’s also possible register up to three different levels of working conditions for the same type of paint. In the low pressure painting, where it requires the adjustment of the stroke of the trigger, the function can be exerted directly on the gun, simply by acting with the other hand on the same adjustment. The maintenance, assembly and disassembly of the gun are really simple thanks to the gun body made up of two units and the handle and removable front. All without the need to use tools because each component is instantaneously visible and verifiable. The gun allows you to paint both water-based and solvent-based removing and replacing only the front. Insulating box to change from solvent-based paint to water-based paint is not required. Our gun is equipped with two lateral outlets, in highly resistant material, which bring externally the charge to water-based paint, thus preventing the “rebound” effect of this highly conductive paint. This means lower costs related to the preparation of high insulating box, reducing the size of the work area and increasing operator safety.
Ed 001 - 06/2013
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STAR 3001W GUN
MANUAL GUN
AUTOMATIC GUN
F TECHNICAL DATA
AUTOMATIC GUN STAR 3001W
MANUAL GUN STAR 3001W 12 V ca
INPUT VOLTAGE
12 V ca
INFUT FREQUENCY
33 Khz
INFUT FREQUENCY
33 Khz
INPUT CURRENT
1,5 A max
INPUT CURRENT
1,5 A max
OUTPUT VOLTAGE
0 ÷ 90 KV
OUTPUT VOLTAGE
0 ÷ 90 KV
POLARITY
negative
POLARITY
negative
INPUT VOLTAGE
150 µA
RATED CURRENT
150 µA
200 µA
SHORT CIRCUIT CURRENT
200 µA
GENERATOR/GUN CABLE LENGHT
7,5 m
GENERATOR/GUN CABLE LENGHT
10 m
WEIGHT
750 gr
WEIGHT
800 gr
LENGHT
250 mm
LENGHT
300 mm
AIR SUPPLY PRESSURE
3 ÷ 7 bar
AIR SUPPLY PRESSURE
3 ÷ 7 bar
LOW PRESSURE PRODUCT PRESSURE
7 bar max
LOW PRESSURE PRODUCT PRESSURE
7 bar max
MISTLESS PRODUCT PRESSURE
120 bar max
MISTLESS PRODUCT PRESSURE
120 bar max
AIRLESS PRODUCT PRESSURE
200 bar max
AIRLESS PRODUCT PRESSURE
200 bar max
GENERATOR
PNEUMATIC BOX
RATED CURRENT SHORT CIRCUIT CURRENT
GENERATOR LARIUS STAR 3001
12
INPUT VOLTAGE
85÷265Vca 50-60 Hz
RATED CURRENT
1,50 A max
POWER CABLE LENGHT
2 mt
PROTECTION
IP 64
OUTPUT VOLTAGE
12 V c.a.
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AIR CONTROL PNEUMATIC BOX PNEUMATIC ADJUSTMENT
0÷10 bar
GUN QUICK COUPLING
Ø 6x4
GUN ATOMIZATION COUPLING
Quick coup. Ø 6 x 4
AIR INLET
Quick coup.Ø 10 x 8
Ed. 001 - 06/2013
STAR 3001W GUN
G DESCRIPTION OF THE MANUAL GUN 16
12 Mistless and low pressure versions
15 11
11
14
13 17 1
3
2
11
17
4
5 18
9
6 SAFETY LOCK
POS.
DESCRIPTION
1
Solvent-borne barrel assembly
2
Fixing ring
3
Hook
4
Trigger
5
Safety lock
6
Handgrip
7
Coupling for electric generator cable
8
Fitting for product inlet
9
Product hose
10
Air quick coupling
11
Locking ring
12
Remote recall of pre-set voltage values from control unit (see S1-S2-S3)
13
Fan regulator
14
Atomization regulator
15
Cone tip nozzle
16
Fan tip nozzle
17
External electrodes
18
Closing caps for airless versions
Ed 001 - 06/2013
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10
8
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STAR 3001W GUN
H DESCRIPTION OF THE ELECTRIC GENERATOR 3
2
4
1
8
5
7
POS.
DESCRIPTION
1
Main switch
2
Optimal value (for solvent-borne versions only)
3
Resistivity scale (for solvent-borne versions only)
4
Voltage scale
5
Voltage set value
6
Voltage set touch 0-90 kV
7
Selection keys for the 3 voltage preset values
8
Probe key only for solvent-borne paints and gun
14
9
Safety fuse
10
Resistivity control probe plug (for solvent-borne versions only)
11
Electric cable
12
Ground cable connection
13
Gun connection
14
Automatic gun connection
15
Technical data
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9 10
11
15
14
13
12
Ed. 001 - 06/2013
STAR 3001W GUN
I CONNECTIONS
1
5
2
3
4
POS.
DESCRIPTION
1
Electric generator
2
Power cable
3
Grounding cable
4
Gun connecting cable
5
Gun Star 3001
I.a - RULES FOR AN EXCELLENT ELECTROSTATIC EFFECT
• Choose specific electrostatic paints.
• Protect the gun Star 3001 with a suitable cover.
• Check paint viscosity.
• Keep the electric cable and the paint tube clean since any paint deposit on them considerably reduces the electrostatic effect.
• Check proper grounding of conductive components.
Ed 001 - 06/2013
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STAR 3001W GUN
I.b - TYPICAL CONNECTIONS OF THE EQUIPMENT
PRODUCT INLET
AIR INLET
ELECTROSTATIC CABLE
GROUNDING CABLE
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POWER CABLE
RESISTIVITY TESTING PROBE (for solvent-borne versions only)
Ed. 001 - 06/2013
STAR 3001W GUN
J GROUNDING The optimal condition to achieve perfect coating and complete safety for the personnel is the proper grounding of all system components. In particular, make sure that:
J.b - GROUNDING OF THE FLUID •
Provide a suitable grounding (J1) for the pump (L2) and the fluid tank (J3).
• All system components are duly grounded. • The hook holding the piece to be coated is perfectly clean. • The earth resistance of the target object to be coated is below 1 MegaOhm. • Tubes and grounding cables are not damaged. Should they be worn, provide for their replacement.
J2
J1
J3
J1
Product
Product
An improper grounding may produce thick mists of paint that may represent a risk of intoxication for the personnel and an inadequate coating (pattern will not shape, deformed pattern, wrap back effect, etc..). To avoid these inconveniences, make sure that all system components are properly grounded.
J.c - GROUNDING OF OPERATOR’S GLOVE • Personnel operating the gun should not wear shoes with rubber or plastic soles. If protection gloves are used, provide a suitable grounding (J4) of the gloves (J5).
Never use non-conductive tools and/or tanks made of plastic or wood. J5 J4 J.a - GROUNDING OF THE GENERATOR J.d - GROUNDING OF THE TARGET OBJECT •
Provide a suitable grounding (J6) of the hook holding the object to be coated (J7). J7
J6
Ed 001 - 06/2013
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STAR 3001W GUN
K
SETTING UP
K.a - ADJUST THE TRIGGER
K.b - ADJUST THE HANDGRIP
•
•
To adjust the trigger (K1) it is necessary to tighten or loosen the screw (K2).
To optimize the grip of the gun according to operator’s needs, it s possible to adjust the vertical position (K3) of the trigger security lock (K4). Adjust by loosening the screw (K5).
K2 K5 K4 K1
K3
K.c - ADJUST THE SAFETY LOCK •
Note
+
-
The safety lock (K6) prevents the gun from spraying.
K6 LOCKED
Only on low pressure versions, this adjustment allows to increase or decrease the amount of product sprayed from the gun.
UNLOCKED
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Ed. 001 - 06/2013
STAR 3001W GUN
K.d - CHOOSE SPRAYING METHOD SPRAYING WITH CONE TIP
K.f - ADJUST AIR ATOMIZATION
-
NOZZLE
+
SPRAYING WITH
FAN TIP NOZZLE
-
K.e - CHOOSE FAN NOZZLE ORIENTATION •
+
To choose between a “vertical” or “horizontal” orientation of the fan nozzle, fit the head (K3) as indicated in A or B picture. K3
K.g - ADJUST FAN PATTERN WIDTH
+ A
+ HORIZONTAL
B
VERTICAL Ed 001 - 06/2013
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STAR 3001W GUN
K.l - STORE SETTING PARAMETERS
•
Press and hold for at least 4 seconds the key the set level.
•
Proceed in the same way for programs
The gun provides three level of spraying settings:
S2
S1 and
to save
S3 .
NOTE
S1 S2 S3
It is recommended to set the 3 levels according to operation requirements or as follows:
Storage shall be performed on the control panel of the electrostatic generator (K4). K4
S1
MINIMUM VOLTAGE
S2
MEDIUM VOLTAGE
S3
HIGH VOLTAGE
K.l.2 - Recall stored programs Once stored, it is possible to access the three set levels directly from the keys on the rear side of the gun STAR 3001W.
It is possible to recall the previously stored programs as follows: • direct recall from the operator panel of the electrostatic generator by pressing the relevant touch keys.
K.l.1 - Store the program •
Press the power switch (K5) to turn on the equipment.
S1 S2 S3
K5 POWER ON
OFF
• •
Select, by means of the set-touch (K6), the required level of voltage expressed in kV, shown directly on the display (K7).
remote recall directly from the gun by pressing the relevant touch keys. Set program is indicated through one of the three led lights (K7) on the rear side of the gun corresponding to the chosen value. K7
K6 SET TOUCH
_
_
1
2
3
+
K7 KV
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Ed. 001 - 06/2013
STAR 3001W GUN
L
DISASSEMBLY AND MAINTENANCE
L.a - REMOVE THE BARREL This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
AIRLESS CONE TIP
MISTLESS CONE TIP
LOW PRESSURE FAN TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
Use a suitable wrench (L1) to loosen the two side screws (L2) and remove the trigger (L3).
L2
L2
L3
L1
L3
L1 L.b - REMOVE THE PRODUCT INLET HOSE This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
LOW PRESSURE FAN TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
Remove the product inlet hose (L1) by means of a suitable wrench (L2).
L2
L1
Ed 001 - 06/2013
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21
STAR 3001W GUN
L.c - REMOVE THE LOCKING RING This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP
•
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Unscrew the locking ring (L1) and remove the front barrel (L2). L2
L1
L2
L.d - REMOVE THE NEEDLE This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP
MISTLESS CONE TIP
AIRLESS CONE TIP
Extract the needle (L1). The needle is composed of a main body made of a special non-conductive material. The front side houses the metal tip (L2). • Check the wear of the tip (L2) and replace it, if necessary. • Check that the body of the needle is not damaged or worn. Replace it, if necessary. • Duly clean this component.
MISTLESS FAN TIP
AIRLESS FAN TIP
LOW PRESSURE FAN TIP
•
L1
L2 L1
CLEANER
Liquid Cleaner
22
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Clean
Ed. 001 - 06/2013
STAR 3001W GUN
L.e - REMOVE THE NEEDLE SUPPORT This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP • •
• • •
MISTLESS CONE TIP
AIRLESS CONE TIP
Insert a M5 screw (L1) inside the needle support (L2) and use it to remove the needle support (L2). Check the wear of the two gaskets (L3) and (L4) of the needle support. Replace them, if necessary. Worn gaskets may cause the overflow of the product from the inspection door (L5) on the gun barrel. Check the wear of the gaskets inside the needle support and, in particular, check the lip gaskets (L7). Check that the seal (L8) is intact. Replace it, if necessary. Check that the rear contacts (L9) are clean.
LOW PRESSURE FAN TIP
L1
MISTLESS FAN TIP
AIRLESS FAN TIP
L2
L11 L6
L3
L8 L4
L6 L9 L3
L4
L5
L7 CLEANER
Liquid Cleaner Ed 001 - 06/2013
Clean www.larius.com
23
STAR 3001W GUN
L.f - REMOVE THE LOCKING RING This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Remove the locking ring (L1) and the fixing ring nut (L2).
L2 L1
L1
CLEANER
Liquid Cleaner
Clean
L.g - REMOVE THE LOCKING RING NUT This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
LOW PRESSURE FAN TIP
MISTLESS FAN TIP
Remove the barrel assembly (L1) by loosening the locking ring nut (L2).
• Check the OR gasket inside the locking ring nut. Replace it, if necessary.
L2
AIRLESS FAN TIP
L1
L2
CLEANER
Liquid Cleaner 24
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Clean Ed. 001 - 06/2013
STAR 3001W GUN
L.h - REMOVE THE ADJUSTING RING NUT This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
Unscrew and remove the adjusting ring nut (L1).
L1
CLEANER
Liquid Cleaner
Clean
L.i - REMOVE THE LOW PRESSURE AIR CAP This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP • • •
Remove the low pressure air cap (L1). Check that the components are intact and clean. Check and clean the air outlet holes (L2) and the internal Oring (L3).
L1
L3
L2
CLEANER
Liquid Cleaner
Ed 001 - 06/2013
Clean
www.larius.com
25
STAR 3001W GUN
L.j - REMOVE THE LOW PRESSURE CONE TIP This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP • •
Remove the cone tip (L1) by means of a suitable wrench (L2). Check, clean the cone tip (L1) and verify the gauge of the product outlet holes. Should the cone tip be worn, provide to replace it.
L1
L1
L2
CLEANER
Liquid Cleaner
L2 Clean
L.k - REMOVE THE MISTLESS - AIRLESS CONE TIP This procedure shall be carried out for guns with: MISTLESS CONE TIP • • •
AIRLESS CONE TIP
Remove the seal (L1), the gasket (L2), the complete support (L3), the bushing (L4), the plate assembly (L5) and the O-rings (L6). Clean all components. Remove the cone tip (L7) by means of a suitable wrench (L8). Check, clean the cone tip (L7) and verify the gauge of the product outlet holes. Should the cone tip be worn, provide to replace it. L8
L3 L5
L2
L7
L1
L4
L6
L7
CLEANER
Liquid Cleaner
26
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Clean
Ed. 001 - 06/2013
STAR 3001W GUN
L.l - REMOVE THE FRONT HEAD This procedure shall be carried out for guns with: LOW PRESSURE FAN TIP •
L1
Remove the front head (L1).
• Check and clean the front head. Replace it, if necessary.
CLEANER
Liquid Cleaner
Clean
L.m - REMOVE THE LOW PRESSURE FAN TIP This procedure shall be carried out for guns with: LOW PRESSURE FAN TIP • •
Remove the fan tip (L1) by means of a suitable wrench (L2). Check, clean the fan tip (L1) and verify the gauge of the product outlet holes. Should the cone tip be worn, provide to replace it.
L1
L2
L1
CLEANER
Liquid Cleaner
Ed 001 - 06/2013
Clean
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27
STAR 3001W GUN
L.n - REMOVE THE MISTLESS FAN This procedure shall be carried out for guns with: MISTLESS FAN TIP • • •
Rimove the head (L1), the nozzle assembly (L2), the seal (L3) and the gasket (L4). Remove the fan tip (L5) by means of a suitable wrench (L6). Check, clean the fan tip (L7) and verify the gauge of the product outlet holes. Should the cone tip be worn, provide to replace it.
L5 L4 L3
L2
L1
L45
L6 CLEANER
Liquid Cleaner
Clean
L.o - REMOVE THE AIRLESS FAN TIP This procedure shall be carried out for guns with: L2
VENTAGLIO AIRLESS • • •
L4
L3
Rimuovere la testina (L1), l’assieme ugello (L2) e la tenuta (L3). Pulire i componenti. Smontare l’ugello (L4) utilizzando l’apposita chiave (L5). Controllare e provvedere alla puliza dell’ugello (L4) e verificare il calibro dei fori di uscita prodotto dall’ugello. Nel caso di usura, é necessario provvedere alla sostituzione dell’ugello.
L1
L4 L8
CLEANER
Liquid Cleaner
28
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Clean
Ed. 001 - 06/2013
STAR 3001W GUN
L.p - VERIFY RHEOPHORES CLEANING This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
•
The barrel is now completely disassembled. Verify that the internal spring contact (L1) is intact and clean.
•
Verify that the internal gasket (L2) is intact and clean. Replace it, if necessary.
LOW PRESSURE FAN TIP
MISTLESS CONE TIP
L1 L1
L2 CLEANER
Liquid Cleaner
•
Clean
Grease
Check that the two rheophores (L3) are duly cleaned.
NOTE
L3
During cleaning of all the gun components and, in particular, of the barrel, it is recommended NOT to dip them completely in the solvent. Use a soft brush moistened with cleaning liquid. At the end, carefully wipe with a soft cloth. NEVER use abrasive tools.
L3
Ed 001 - 06/2013
www.larius.com
29
STAR 3001W GUN
M
ASSEMBLY AFTER CLEANING AND MAINTENANCE
M.a - INSERT THE NEEDLE SUPPORT This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Insert the needle support (M1), taking care to lubricate it with special grease before introducing it inside the barrel (M2).
M2
M1
M1
Grease
•
The needle support (M1) shall be inserted, making sure that the hole (M3) matches with the inspection door (M4).
M4 M3
30
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Ed. 001 - 06/2013
STAR 3001W GUN
M.b - INSERT THE NEEDLE This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Lubricate the needle (M1) with special grease before inserting it into the needle support (M2). M2 M2
M1
M1 Grease
M.c - INSERT THE NOZZLE TIP LOW PRESSURE CONE TIP
•
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Screw the nozzle tip (M1) avoiding to tighten it. M1
M1
Ed 001 - 06/2013
M1
M1
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STAR 3001W GUN
M.d - INSERT THE GASKET LOW PRESSURE CONE TIP
•
AIRLESS CONE TIP
MISTLESS CONE TIP
LOW PRESSURE FAN TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
Duly place the gasket (M1) inside the gun handgrip.
M1
Grease
M.e - INSERT THE FIXING RING AND THE LOCKING RING NUT This procedure shall be carried out for guns with:
LOW PRESSURE CONE TIP
•
32
MISTLESS CONE TIP
AIRLESS CONE TIP
Place the locking ring nut (M1) and the fixing ring (M2) in the rear part of the barrel.
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LOW PRESSURE FAN TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
M1
M2
Ed. 001 - 06/2013
STAR 3001W GUN
M.f - INSERT THE SPRING LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Place the spring (M1) in the spring holder (M2).
M1
M1
M2
M.g - INSERT THE FRONT BARREL This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
Insert the front barrel (M1) making sure to place the spring (M2) in the relevant housing on the gun handgrip.
AIRLESS FAN TIP
M1
M2
M.h - INSERT THE EXTERNAL RING NUT This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP • • •
MISTLESS CONE TIP
AIRLESS CONE TIP
LOW PRESSURE FAN TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
Screw the external ring nut (M1). Check that the barrel body is properly positioned in its seat, moving it to right and left. Completely screw the external ring nut.
M1 Ed 001 - 06/2013
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33
STAR 3001W GUN
M.i - INSERT THE PRODUCT INLET HOSE This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Insert the product hose (M1) and tighten it by means of a suitable wrench (M2).
M2
M1
M.k - POSITION THE SPRING HOLDER This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Duly position the spring holder (M1) in order to align it with the slot (M2) of the trigger. M2
M1
34
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Ed. 001 - 06/2013
STAR 3001W GUN
M.l - INSERT THE TRIGGER This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
LOW PRESSURE FAN TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
Duly position the trigger (M1) aligning the slot previously oriented.
M1
M.m - TIGHTEN THE SCREWS This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
LOW PRESSURE FAN TIP
MISTLESS FAN TIP
AIRLESS FAN TIP
Tighten the two side screws (M1) and (M2) by means of a suitable wrench (M3).
LEFT M1
RIGHT
M2
M3
Ed 001 - 06/2013
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35
STAR 3001W GUN
M.n - TIGHTEN THE NOZZLE TIP This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •
MISTLESS CONE TIP
AIRLESS CONE TIP
MISTLESS FAN TIP
LOW PRESSURE FAN TIP
AIRLESS FAN TIP
Press the trigger (M1) and tighten the nozzle tip (M2) by means of a suitable wrench (M3).
M2 M1
M3
M3
M.o - INSERT THE LOW PRESSURE AIR CAP This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP
•
Insert the air cap (M1) aligning the two flat slots.
M1
M.p - INSERT THE RING NUTS This procedure shall be carried out for guns with:
M1
LOW PRESSURE CONE TIP •
36
Insert the adjusting ring nut (M1), the locking nut (M2) and the O-rings (M3) and (M4).
www.larius.com
M3 M2 M4
Ed. 001 - 06/2013
STAR 3001W GUN
M.q - INSERT THE RING NUT This procedure shall be carried out for guns with: M3
MISTLESS CONE TIP •
Insert the locking ring nut (M1) and the O-rings (M2) and (M3).
M2 M1
M.r - INSERT THE RING NUT This procedure shall be carried out for guns with: AIRLESS CONE TIP •
M1
Insert the locking ring nut (M1).
M.s - INSERT THE RING NUT This procedure shall be carried out for guns with: LOW PRESSURE FAN TIP •
M2 M1
Insert the locking ring nut (M1) and the O-rings (M2) and (M3). M3
Ed 001 - 06/2013
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STAR 3001W GUN
M.t - INSERT THE RING NUT This procedure shall be carried out for guns with: AIRLESS FAN TIP •
M1
Insert the locking ring nut (M1)
M.u - INSERT THE RING NUT This procedure shall be carried out for guns with: MISTLESS FAN TIP •
M3
Insert the locking ring nut (M1) and the O-rings (M2) and (M3).
M1 M2
•
At this point, the assembly procedure of the gun (M1) is complete. M1
38
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Ed. 001 - 06/2013
L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT
AIRLESS
25139
MISTLESS
25138
LOW PRESSURE
40
www.larius.com
RHEOPHORE ELECTRICAL ASSEMBLY REF. 25071
MONTAGGIO EL.REOFORO RIF. 25071
3
25140
4
3
1
4
5
6
17
7
7
8
9
13
14
11
18
RIF. 25272 POS. 2+14
LOW PRESSURE FAN -CONE TIP VENTAGLIO-CONO 2 BASSA PRESSIONE RE- 25208 POS. 2+14
RIF. 25271 POS.13+14
Only airless model
15
10
PRODUCT NEEDLE KIT KIT ASTINA MATERIALE AIRLESS/MISTLESS FAN-CONE TIP REF. 25271 POS. 13+14 AIRLESS/MISTLESS VENTAGLIO-CONO
12
16
STAR 3001W GUN
N BARREL FOR star 3001W SPRAY GUN
WARNING: Always indicate code and quantity for each part required.
CODES FOR BARREL KIT WATER-BORNE GUN
Ed. 001 - 06/2013
STAR 3001W GUN
POS.
CODE
DESCRIPTION
POS.
CODE
DESCRIPTION
1
25839
Water-borne barrel assembly
10
*
Needle spring
2
25147
Low pressure tip
11
25104
Fixing ring nut
3
25148
Complete rheophore
12
25156
Locking ring nut
4
25151
Locking nut
13
25157
Complete ball tip
5
25250
Complete product hose
14
25159
Needle
6
25335
Polyethylene gasket
15
25160
Trigger bushing
7
25152
OR 2025
16
25103
Rubber gasket
8
25153
PTFE ring
17
25352
OR 2015
9
25154
Neddle support
18
25074
Washer (for airless model)
-
25323
Kit for Star 2001 manual gun (excluding pos. 5)
* Order codes for pos. 10 Steel needle spring - code 25261 airless needle spring (yellow) - code 25264 mistless needle spring (blue) - code 25263 low pressure needle spring (galvanized) - code 25262 needle spring (red) to increase pressure mistless model
POSIZIONAMENTO ETICHETTA
LABELLING POSITION
Star 3001
WWW.LARIUS.EU
MADE IN ITALY
Ed 001 - 06/2013
Code
250 _ _
Year
20 _ _
Anno
Serial Number
XXXXX
Numero di Serie
Codice
www.larius.com
41
42
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TUBE FROM NEIEXCLUDED KIT IMPUGNATURA HANDGRIP KIT
TUBO NON COMPRESO
TUBE KIT REF. 25250
KIT TUBO UNIFICATO PASSAGGIO MATERIALE RIF.PRODUCT 25250 COMPLETE
16
3
7 4
27
14
31 5
6
19
33
18
29
17
32
15
ON AIRLESS GUN NELLA VERSIONE AIRLESS PROVIDE ITEM POS. 14 14 MONTARE IL COMPONENTE
20
26
28
24
2
8
25
1
22
23
10 9
14
CAVO NON COMPRESOFROM CABLE EXCLUDED NEI KIT IMPUGNATURA HANDGRIP KIT
21
11
12
13
TAPPO DI CHIUSURA CLOSING CAP TAPPO 1/4"ESAG.INCASSATO HEX. 1/4” BUILT IN CAP A7 A7 RIF. 8083 REF8083 NB: DA MONTARE POSTO DEL RACCORDO REPLACING THEAL QUICK COUPLING RAPIDO E DELL'OR (PO2. 23)(POS. AND23) THE O-RING(POS.25) (POS. 25) ON AIRLESS GUN SU PISTOLA AIRLESS
NB: DA MONTARE AL POSTO DELLA VITE
REPLACING THE AIR REG.ARIA (POS. 8) ADJUSTING SCREW (POS. 8) SU AIRLESS ONPISTOLA AIRLESS GUN
30
KIT ASTINA ARIA MISTLESS-BASSA MISTLESS-LOW PRESSURE AIR P. RIF. 25117KIT REF. 25117 NEEDLE
ON AIRLESSAIRLESS GUN SU PISTOLA PROVIDE POS. 14 14 MONTARE ONLY SOLO POSIZIONE
STAR 3001W GUN
O HANDGRIP FOR STAR 3001W SPRAY GUN
WARNING: Always indicate code and quantity for each part required.
Ed. 001 - 06/2013
STAR 3001W GUN
POS.
CODE
DESCRIPTION
POS.
CODE
DESCRIPTION
1
25301
Handgrip
19
270
Stainless steel filter 100 mesh
2
25102
Aluminium handgrip plate
25341
Fitting AT 1/4” (ST)
3
25133
Trigger
25342
Fitting AT M16x1,5
4
25106
Safety device
21
25227
Electric cable 5 poles 10 mt
5
25107
Finger support
22
25128
Electric connector
6
25108
Aluminium adjusting screw
23
4006
Quick coupling
7
25109
Aluminium handgrip bushing
24
25129
Screw
8
25110
Air adjusting screw assembly
25
4033
Or
9
25117
Air needle assembly
26
25131
Dowel
10
25119
Gasket
27
25132
Screw
11
25120
Stainless steel air needle
28
53006/1
Spring
12
9288
Air needle spring
29
25336
Air needle gasket
13
25121
Orm 0105-15
30
25537
Aluminium air adj. screw cap
14
25122
Aluminium air needle cap
31
6127
Locknut
15
25124
Air locking nut
32
25126
Finger support assembly
16
25250
Product hose
33
25224
Fastening ring
17
9047
Stainless steel fixing ring nut
18
25343
Filter support
20
POSIZIONAMENTO ETICHETTATURA LABELLING POSITION Star 3001
Star 3001 MADE IN ITALY WWW.LARIUS.EU
Max-AIR 7bar(100PSI) Max-FLUID 7bar(100PSI) Vmax -90KV
Star 3001 Max-AIR 7bar(100PSI) Max-FLUID 120bar(1740PSI) Vmax -90KV
Star 3001 Max-FLUID 200bar 2900PSI Vmax -90KV
Ed 001 - 06/2013
www.larius.com
43
STAR 3001W GUN
P CONE TIP NOZZLE range FOR STAR 3001W GUN WARNING: Always indicate code and quantity for each part required. NOZZLE KIT CODES FOR STAR 3001W GUN (for available tips see tab. 1) 25194
AIRLESS
25172
MISTLESS
1A
6
7
10
9
5
4
3
17
2
TAB. 1 - Plate (assembly pos. 6 + 7)
8
18
NEL MONTAGGIO DEL MODELLO AIRLESS NON PREVISTIGUN GLI OR FORSONO THE AIRLESS ASSEMBLY O-RINGS ARE NOT PROVIDED
1543
E43 with three slots
1553
E53 with three slots
1563
E63 with three slots
1573
E73 with three slots
1583
E83 with three slots
1593
E93 with five slots
1545
E45 with five slots
1555
E55 with five slots
1565
E65 with five slots
1575
E75 with five slots
1585
E85 with five slots
1595
E95 with five slots
1B 11
15
8
14
13
17
12
16
CODES OF THE COMPLETE NOZZLE KIT LOW PRESSURE FOR STAR 3001W GUN
44
www.larius.com
25189
HOLE 1.6
25391
HOLE 1.3
25190
HOLE 0.8
Ed. 001 - 06/2013
STAR 3001W GUN
POS.
CODE
DESCRIPTION
POS.
CODE
DESCRIPTION
1A
25271
Complete needle High Pressure - mistless
10
25186
Locking ring nut
1B
25272
Complete needle - low pressure
11
**
Nozzle
2
25225
Complete head High Pressure - mistless
12
9528
OR
3
25170
Gasket
13
25184
Low pressure air cap
4
25045
Complete plate support
14
25191
Adjusting ring nut
5
25044
Stainless stell bushing AISI 303
15
25163
Ring nut
6
see tab.1
3-5 slots plate
16
9520
OR
7
1540
Bushing Inox AISI 303
17
25173
Seal
8
25164
OR
18
25460
Wrench
9
9546
OR
** Order codes for pos. 11 Nozzle - code 25188 Low pressure nozzle 1.6 - code 25176 Low pressure nozzle 1.3 - code 25187 Low pressure nozzle 0.8
Ed 001 - 06/2013
www.larius.com
45
STAR 3001W GUN
Q FAN TIP NOZZLE RANGE FOR STAR 3001W GUN WARNING: Always indicate code and quantity for each part required. AIRLESS NOZZLE KIT 25192
6A
AIRLESS for available tips see tab. 1
TAB. 1
7
14
4A
2
9
8
10
LOW PRESSURE - hole 1.1
25182
LOW PRESSURE - hole 1.3
25183
LOW PRESSURE - hole 1.5
(assembly positions 8-9-10)
6B 13 7
5
4C 2
FAN TIP NOZZLES MISTLESS - AIRLESS
11
LOW PRESSURE NOZZLE KIT 25181
TAB. 1
3
25750
NOZZLE 9-25
25751
NOZZLE 9-40
25752
NOZZLE 9-50
25753
NOZZLE 11-25
25754
NOZZLE 11-40
25755
NOZZLE 11-50
25756
NOZZLE 13-25
25757
NOZZLE 13-40
25758
NOZZLE 13-50
25759
NOZZLE 15-25
25760
NOZZLE 15-40
25761
NOZZLE 15-50
25762
NOZZLE 18-25
25763
NOZZLE 18-40
25764
NOZZLE 18-50
25765
NOZZLE 21-25
25766
NOZZLE 21-40
25767
NOZZLE 21-50
1
6A
TAB. 1
MISTLESS NOZZLE KIT 25193
MISTLESS for available tips see tab. 1
2
3
4B
8
9
10
11
12
15
13
7
1
46
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Ed. 001 - 06/2013
STAR 3001W GUN
POS.
CODE
DESCRIPTION
POS.
CODE
DESCRIPTION
1
9520
OR
7
25173
Sleeve seal
2
25163
Locking rung nut
8
25174
Dowel
3
25164
OR
9
25175
Nozzle support
4A
25165
High pressure waterborne head
10
-
Mistless nozzle
4B
25166
Mistless waterborne head
11
25170
Nozzle seal
4C
25167
Low pressure waterborne head
12
25276
OR
25178
Low pressure sleeve Ø 1.1
13
25177
OR
25179
Low pressure sleeve Ø 1.3
14
25206
Complete airless sleeve
25180
Low pressure sleeve Ø 1.5
15
25205
Complete mistless sleeve
6A
25271
Low pressure waterborne head
6B
25272
Mistless waterborne head
5C
Ed 001 - 06/2013
www.larius.com
47
STAR 3001W GUN
R TROUBLESHOOTING TROUBLE
POSSIBLE CAUSE
SOLUTION
• The machine does not start up after • the ON-OFF switch has been pressed •
No mains voltage; 1A fuse is faulty.
• •
Check electric supply line; Replace 1A fuse.
• Pattern will not shape
• •
Clean, repair or replace if necessary; Blow, repair or replace if necessary;
• •
Air valve is clogged or faulty; Air passages in the gun or air line are clogged; Air cap is damaged, clogged or worn; Control pneumatic unit is faulty.
• •
Clean or replace if necessary; Control, adjust and repair if necessary.
• Pattern shapes only at one side
• •
Air cap is faulty or clogged; Nozzle is faulty or clogged.
• •
Clean or replace if necessary; Clean or replace if necessary;
• Pattern is deformed or heavy
• •
Air cap and nozzle assembly is wrong; • Air cap is damaged. •
Check the air cap and nozzle assembly Replace.
• Low air delivery
•
Blow and clean;
•
Air passages in the gun or air line are • clogged; Pressure is too low; •
•
Traces of paint in air passages.
•
Blow and clean.
• •
•
Clean or replace if necessary;
• • •
Fluid nozzle is clogged or damaged; Fluid passages in the gun or air line are clogged; Low fluid pressure; Fluid filter is clogged; Valve or fluid regulator are clogged
• • • •
Clean; Adjust pressure; Clean or replace if necessary; Clean or replace if necessary
• Pattern wraps back
• • •
Workpiece grounding is wrong; High air atomization; Workpiece is too far from the gun
• • •
Check correct grounding; Reduce pressure; Approach the gun to the worpiece.
• Low voltage
•
Low voltage cable connection is faulty; •
• • • • • • • •
Control unit grounding is faulty; Gun barrel assembly is wrong; Low voltage cable is damaged; Electrostatic control unit is faulty; Air cap and/r fluid nozzle is clogged; Fuse is blown; Gun or control unit are OFF; Painting is too conductive.
• Low fluid delivery
48
www.larius.com
• •
• • • • • • • •
Increase pressure and flow rate;
Check the connection between the gun and the control unit; Check correct grounding; Check; Replace; Replace; Clean; Replace the blown fuse; Check that switches are ON; Check.
Ed. 001 - 06/2013
L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT
STAR 3001W GUN
S NOZZLES FOR STAR 3001W SPRAY GUN FAN TIP NOZZLES STAR 3001 MISTLESS AIRLESS MISTLESS - AIRLESS FAN TIP NOZZLES 25750
NOZZLE 9-25
25759
NOZZLE 15-25
25751
NOZZLE 9-40
25760
NOZZLE 15-40
25752
NOZZLE 9-50
25761
NOZZLE 15-50
25753
NOZZLE 11-25
25762
NOZZLE 18-25
25754
NOZZLE 11-40
25763
NOZZLE 18-40
25755
NOZZLE 11-50
25764
NOZZLE 18-50
25756
NOZZLE 13-25
25765
NOZZLE 21-25
25757
NOZZLE 13-40
25766
NOZZLE 21-40
25758
NOZZLE 13-50
25767
NOZZLE 21-50
FAN TIP NOZZLES STAR 3001 LOW PRESSURE LOW PRESSURE FAN TIP NOZZLE 25178
Ø 1,1 mm air mix
25179
Ø 1,3 mm air mix
25180
Ø 1,5 mm air mix
CONE TIP NOZZLES STAR 3001 LOW PRESSURE LOW PRESSURE CONE TIP NOZZLE 25187
Ø 0,8 mm
25176
Ø 1,3 mm
25188
Ø 1,6 mm thick products
CONE TIP NOZZLES STAR 3001 AIRLESS E MIST-LESS MISTLESS - AIRLESS CONE TIP NOZZLE
50
www.larius.com
1543
E43 with three slots
1545
E45 with five slots
1553
E53 with three slots
1555
E55 with five slots
1563
E63 with three slots
1565
E65 with five slots
1573
E73 with three slots
1575
E75 with five slots
1583
E83 with three slots
1585
E85 with five slots
1593
E93 with five slots
1595
E95 with five slots Ed. 001 - 06/2013
STAR 3001W GUN
T NOZZLES KIT FOR STAR 3001W MANUAL SPRAY GUN FAN TIP NOZZLE KIT - LOW PRESSURE 25181
Fan tip nozzle kit 1,1 mm
25182
Fan tip nozzle kit 1,3 mm
25183
Fan tip nozzle kit 1,5 mm
CONE TIP NOZZLE KIT - LOW PRESSURE 25190
Cone tip nozzle kit 0,8 mm
25391
Cone tip nozzle kit 1,3 mm
25189
Cone tip nozzle kit 1,5 mm
CONE OR FAN TIP NOZZLE ASSEMBLY KIT MISTLESS 25193
Assembly kit for fan tip nozzle. Nozzle not included.
25172
Assembly kit for cone tip nozzle. Plate not included.
CONE OR FAN TIP NOZZLE ASSEMBLY KIT AIRLESS 25192
Assembly kit for fan tip nozzle. Nozzle not included.
25194
Assembly kit for cone tip nozzle. Plate not included.
U HOSES FOR STAR 3001W SPRAY MANUAL GUN HOSES FOR MANUAL GUN 25011
Low pressure double hose 1/4”x1/4” - 7,5 mt
14061
Mistless double hose 3/16” Ø 8 - 7,5 mt
18022
Airless hose 1/4” fitted 1/4” - 7,5 mt
35014
Airless hose 1/4” fitted M16x1,5 - 7,5 mt
3276
Male adapter M16x1,5 - female swivel 1/4”
How to order: • • • • Ed 001 - 06/2013
Choose your gun (for example Code 25001) Choose your nozzle kit (for example Code 25182) Chose the generator: Code 25800 for the manual gun Code 25800 + 25900 for the automatic gun Choose the hose (for example Code 25011) www.larius.com
51
L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT
L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT
L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.
Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice. This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.
DIRECT LINE
CUSTOMERS TECHNICAL SERVICE Tel. (39) 0341.621256 - Fax (39) 0341.621234
MANUFACTURER:
PA I N T
S P R AY I N G
EQUIPMENT
23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21 Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43 E-mail:
[email protected] - Internet http://www.larius.com
