Transcript
STCS - RCM Datasheet
Built in Communication with Welding machines and KSK Labeling System
The “Shrinking Tube Control System – Resistor Centring Machine” (STCS-RCM) is a shrinking system for wiring harness thermoplastic protections (sleeves) applied in waterproof applications, with control and monitoring, with an infrared oven equipped with an automatic sleeves’ centring system.
Easy to use, easy to program. Use of labels for the shrinking time of a reference, in order to assist the operator; Can work in automatic sleeves’ centring mode or in normal mode. 2 different operating modes: M1 with temperature control and shrinking time; and M2 mode with references;
The system can work with automatic sleeves’ centring mode or in normal mode (without centring).
In normal mode, the centring electrode is deactivated and the shrinking operation is started by pressing 2 side buttons (like in STCS-IR500 machine). The machine has 2 operating modes: M1 with time/temperature monitoring/control; M2 similar to M1 but with references: sequences of pre-programmed shrinking times (each reference can have from 1 to 40 shrinking times). In M2 mode during execution, the references can be selected manually: using the keyboard or the rotating knob or automatically: using barcode readers. The machine has an additional operating mode: M3, which allows to work with KSK labelling system, interpreting and parsing the barcode generated by this system. The STCS-RCM also allows the reference’s programming, in M2 and M3 mode, through a dedicated software tool, which allows to program several machines in a very fast and easy way.
Selection of references automatically: using barcode readers or manually: using a rotating knob or the keyboard; Built in communication with welding machines, such as Schunk™ machines; Built in communication with KSK labeling system; Can shrink sleeves up to (and included) RBK4 size; Automatic calibration (single cycle); Infrared oven with ceramic resistors, very easy to replace and with cheap consumables; Option for end-splice sleeves; Partial and global cycle counter; Working time counter; Special maintenance mode for hardware debug; Automatic cool-down cycle to extend the lifecycle of components; Programming mode password protected; Several configurable languages, including: English, Portuguese, French and Spanish (or others on demand); Reference’s programming manually or through a PC application (that reads Excel™ files).
24211-80-002-R02
In centring mode, the machine has an electrode which is used to detect the welded zone (copper area) of the cable. Once the operator touches the electrode with the cable, 2 side clamps holds the cable making it immovable during the entire process. A centring system positions the sleeve in the middle of the copper area and the oven goes to the cable and performs the shrinking process. At the end of the shrinking process, the cable is automatically expelled from the machine.
FEATURES
DESCRIPTION
The centring feature allows the automatic centring of the sleeve in the middle of the copper area (welded zone), in order to avoid misposition sleeves.
Fig.1 - STCS - RCM
Copyright © 2012 Mecalbi. All rights reserved. All Mecalbi’s brands and product names are service marks, trademarks or registered trademarks of Mecalbi Actividades de Engenharia, Unipessoal, Lda. All other marks are the property of their respective owners. Mecalbi reserve the right to make corrections, modifications, enhancements, improvements and other changes without prior notice.
Mecalbi Actividades de Engenharia, Unipessoal, Lda Headquarters: Rua Dr. Alfredo da Silva, Lt 92 R/C, 6000-210, Castelo Branco, Portugal Mecalbi Engineering Solutions: Zona Industrial de Castelo Branco, Rua J, Lt N14, Módulo A, 6000-459, Castelo Branco, Portugal
Tel. & fax: +351 272 325 264 Email:
[email protected] Site: www.mecalbi.com : Pag. 1/2
STCS - RCM Datasheet TECHNICAL CHARACTERISTICS STCS - RCM PROCESS TEMPERATURE Minimum Maximum DIMENSIONS
300 ºC 540 ºC
Length Width Height Weight
550 [mm] 380 [mm] 360 [mm] 37 Kg
POWER SUPPLY/CONSUMPTION Supply Standby Consumption Working Consumption
230 V @ 50 Hz; 16 A 450 mA 250 mA to 3 A
CONNECTIONS Compressed Air
Quick Hold Socket, Ø 6 mm; 6 to 10 mm — Max 6 Bar
Electrical Grid
1 IEC Standard Male Socket (Detachable Power Cord Supply)
Barcode Reader
DB9 Male
Programming
Membrane Keyboard, Barcode Reader
Interface
LCD 16x2, Buzzer and LED
SHRINKING CHAMBER Wiring Chamber
Ø 30 x 66 [mm] (Can operate with shrinking tubes up to RBK4)
CENTRING SYSTEM AND CABLE/SLEEVE CHARACTERISTICS’ 16 [mm]
Cable Length (Minimum)
360 [mm]
Sleeve Length (Minimum/Maximum)
45/75 [mm]
Sleeve diameter (Maximum)
21 [mm]
24211-80-002-R02
Electrode Width (Minimum Copper Area/Welded zone)
Copyright © 2012 Mecalbi. All rights reserved. All Mecalbi’s brands and product names are service marks, trademarks or registered trademarks of Mecalbi Actividades de Engenharia, Unipessoal, Lda. All other marks are the property of their respective owners. Mecalbi reserve the right to make corrections, modifications, enhancements, improvements and other changes without prior notice.
Mecalbi Actividades de Engenharia, Unipessoal, Lda Headquarters: Rua Dr. Alfredo da Silva, Lt 92 R/C, 6000-210, Castelo Branco, Portugal Mecalbi Engineering Solutions: Zona Industrial de Castelo Branco, Rua J, Lt N14, Módulo A, 6000-459, Castelo Branco, Portugal
Tel. & fax: +351 272 325 264 Email:
[email protected] Site: www.mecalbi.com : Pag. 2/2
