Transcript
CompTrol 7000 INDEX 57 Issue 4.09
AIR CONDITIONING MICROPROCESSOR
OPERATING INSTRUCTIONS © STULZ GmbH, Hamburg
Contents 1. Presentation of the system ........................................................................................5 2. Hardware components ...............................................................................................6 2.1 I/O controller (C7000 IOC) ................................................................................................................6 2.1.1 Board design .............................................................................................................................6 2.1.2 Assignment - I/O controller ........................................................................................................7 2.2 EDIO - extension board for digital in- and outputs .............................................................................9 2.2.1 Board design .............................................................................................................................9 2.2.2 Assignment - 1st EDIO board..................................................................................................10 2.3 EAIO - extension board for analogous in- and outputs ....................................................................12 2.3.1 Board design ...........................................................................................................................12 2.3.2 Assignment - EAIO ..................................................................................................................13 2.4 EEIO extension board for EEV ........................................................................................................14 2.4.1 Board design ...........................................................................................................................14 2.5 EBUS-extension board for RS485 bus ............................................................................................15 2.5.1 Board design ...........................................................................................................................15 2.5.2 Assignment - EBUS.................................................................................................................15 2.6 C7000 Advanced - Terminal (C7000 AT) .........................................................................................16 2.6.1 Board design ...........................................................................................................................16 2.7 Driver module ..................................................................................................................................17
3. Operator interface ....................................................................................................18 3.1 Operational elements - C7000 IOC .................................................................................................18 3.2 Operational elements - C7000 Advanced........................................................................................20
4. Controller start ..........................................................................................................21 4.1 Start - C7000 Advanced ..................................................................................................................21
5. Bus communication .................................................................................................25 5.1 System architecture with the C7000 ................................................................................................25 5.2 System architecture with the C7000 Advanced ...............................................................................26 5.3 Bus Layout.......................................................................................................................................27 5.3.1 General....................................................................................................................................27 5.3.2 Configuration of the IO bus .....................................................................................................27 5.3.3 Preparation before Installation ................................................................................................28 5.3.4 Setting the Bus Address ..........................................................................................................28 5.3.5 Bus overview ...........................................................................................................................29 5.3.6 Special cases ..........................................................................................................................30
6. Operation ...................................................................................................................33 6.1 Info level ..........................................................................................................................................33 6.1.1 Info commands - C7000 ..........................................................................................................33 6.1.2 Overview structure ..................................................................................................................34 6.1.3 C7000 Advanced Menu structure - Info level...........................................................................35 6.2 Control level .....................................................................................................................................45 6.2.1 Control commands - C7000 ....................................................................................................45 6.2.2 C7000 Advanced Menu structure - Control level .....................................................................46 6.3 Config Level .....................................................................................................................................64 6.3.1 C7000 Advanced Menu structure ............................................................................................64
7. Special functions ....................................................................................................101 7.1 Raised floor pressure control ........................................................................................................101 7.2 Changeover of the water circuits - CW2 units ...............................................................................102 7.3 Zone control ..................................................................................................................................104 7.3.1 Sequencing ...........................................................................................................................106 7.3.2 CW Standby Management ....................................................................................................107 7.3.3 Zone for proportional GE control ...........................................................................................107
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7.4 Free cooling with ECO-Cool Louver ..............................................................................................108 7.5 Pump station control ......................................................................................................................109 7.6 Summer-/winter operation .............................................................................................................114
8. Default configurations ...........................................................................................115 8.1 Preconfigurations ..........................................................................................................................125
9. Alarm treatment ......................................................................................................126 9.1 Alarm display .................................................................................................................................126 9.2 Possible Alarm texts ......................................................................................................................127 9.3 Component-related alarms ............................................................................................................128 9.4 Alarm Reset...................................................................................................................................128 9.5 Alarm texts in the case of hardware errors ....................................................................................129
10. Configuration notes .............................................................................................130 10.1 Loading a new Software ..............................................................................................................131 10.1.1 Operation of the program "C7000-Service.exe" ..................................................................132
This manual is based on the software versions IOC-V4.05 and AT-V4.04.
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1. Presentation of the system The C7000 control system offers a maximum of operating safety for industrial applications combined with two versions for the operator interface. The C7000IOC takes charge of the control in itself and the optional C7000 Advanced serves as a comfortable operator interface. Distributed intelligence in networking cells represents the most reliable system whenever operating safety is the target. This is exactly how the Stulz C7000 control system works, each A/C unit possesses its own controller while all controllers can be linked together in a bus system. This way a natural redundancy is obtained which assures the system functions with the least expense. And we locate the intelligence there where it is needed, in the A/C unit without long cables which could mess up the signals. Whereas the C7000 Advanced provides the well known operating comfort - as did already the C6000 - the C7000IOC can bring to bear his advantages when it comes to modifications in the configuration of a large air conditioning system with several units. The idea of the second interface was to use a device which is present everywhere, a computer. Using the screen of a Laptop or PC provides the best way of visualizing parameter settings. This is the most comfortable way of doing a component-related configuration.
intelligent management of high/low pressure-alarms, a proportional fan speed control which opens a wide spectrum of applications and time-based functions like: - week timer - unit sequencing within definable unit groups The heart of the C7000 control system is the C7000 I/O controller on which up to 4 EAIO/EDIO boards for additional in- and outputs can be perpendicularly plugged. The exploitation of the third dimension provides maximum accessibility and an easy board exchange in case of modifications. The C7000 control systems manages 3 busses: 1. IIC-bus for the communication between the C7000 I/O controller and the EAIO/EDIO boards 2. RS485 IO-bus for the communication among the A/C units 3. RS485 BMS-bus for the communication with a building management system For service purposes like software download and control via laptop a RS232 interface is located on the I/O controller the same as on the C7000 Advanced.
Beyond the basic air conditioning functions, the C7000 control system provides some interesting features like an
Analogous (A) and digital (D) in- and outputs A-IN
A-OUT
D-IN
D-OUT
Interfaces
IOC-board
5
4
11
7
EAIO-board
4
4
/
/
EDIO-board
/
/
8
6
1 x RS485 IO-bus, terminals 4 x IIC-Bus, SUB-D15 EBUS conn. SUB-D15 RS232, SUB-D9
M a x i mu m e q u i p m e n t w i t h E E I O - B oard IOC + 3 EAIO
17
16
11
7
IOC + 3 EDIO
4
4
35
25
M a x i mu m e q u i p m e n t w i t h o u t E E I O - Board IOC + 4 EAIO
21
20
11
7
IOC + 4 EDIO
5
4
43
31
EAIO-Board:
Extension board for analogous in- and outputs EDIO-Board: Extension board for digital in- and outputs EEIO-Board: Extension board for up to two electronical expansion valves EBUS- Board: Extension board for a RS485 bus
IOC-board EAIO-board
IIC-Bus, SUB-D15
EDIO-board
IIC-Bus, SUB-D15
EEIO-board
IIC-Bus, SUB-D15
EBUS-board
I/O board conn. SUB-D15 RS485 BMS-bus, terminals
C7000AT-board
2 x RS485 IO-bus + BMS, terminals 2 x RS232 BMS + service, SUB-D9
IIC-Bus: internal data bus in the IO controller
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2. Hardware components Technical Data:
2.1 I/O controller (C7000 IOC)
Voltage supply: Power consumption: Fuse: Operating temp.: Storage temp.:
2.1.1 Board design
24(+15%) V (AC) 9,6 VA 2 A time-lag 5°C...40°C -30°C...60°C
Onboard LEDs The function of the digital inputs is displayed by green LEDs: ON: voltage present OFF: no voltage (alarm, failure) The function of the digital outputs is displayed by red LEDs: ON: relay active OFF: relay passive The OK-LED displays the IIC-bus clock. This is the pulse for sensor evaluation too. The TX1/RX1-LEDs indicate data traffic on the I/O bus (port 1). The Error-LED lights up at any time, when an alarm has occurred. Pin position of X1
Service port RS232
JP 7
DIP-switches for bus addr.
1
10 21
30 41
50
11
20 31
40 51
60
plug for EBUS JP 9 JP 8 ext. board
Jumper setting depending on sensor types AIN 1
2 4-20mA
Analogous input
Jp n° Pos.1-2 Pos.2-3
JP 6
green LEDs for digital inputs 1-11
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JP 2 3 4 5 red LEDs for digital outputs 1-7
0-10V
AIN 2 3 4 sockets AIN 3 4 for EDIOs/ AIN 4 5 EAIOs/ AIN 5 6 without function EEIO OK-LED Jumper for software download TX1-LED RX1-LED Jp n° Pos. 1-2 Pos. 2-3 Error-LED 7 Operation Download Bus driver module for IO-bus For further information, see page 17. EBUS activation Jp n°
Function, when set
8
EBUS Port 2 disabled
9
none
Jp8 has to be set, if no EBUS extension board is present. On the contrary, it has to be removed to enable the extension RS485 bus on a plugged EBUS extension board. Jp 9 must always be set.
2.1.2 Assignment - I/O controller The assignment depends on the unit version (DX1, DX2, CW). A DX1-unit is an A/C unit with one refrigerant circuit, a DX2-unit is an A/C unit with two refrigerant circuits. A CW-unit is an A/C unit with one or two water circuits (CW/CW2-versions). E.g.: ALD 351 GE2 -> DX1, ASU 332 ACW -> DX2, ASD 960 CW -> CW
Pin Designation
DX1
DX2
CW
Power supply
Power supply
Power supply
1
24VAC
2
GND
3
GND
-
-
-
4
Din 1
Fan failure
Fan failure
Fan failure
5
Din 2
Compressor failure
Compressor failure 1
Pump failure 1
6
Din 3
Low pressure
Low pressure 1
Chiller failure
7
Din 4
E-reheat failure 1-3
E-reheat failure 1-3
E-reheat failure 1-3
8
Din 5
Filter alarm
Filter alarm
Filter alarm
9
Din 6
Humidifier failure/ENS 20µS
Humidifier failure/ENS 20µS
Humidifier failure/ENS 20µS
10
Din 7
Water detection
Water detection
Water detection
11
Din 8
Ext. alarm 1
Compressor failure 2
Ext. alarm 1
12
Din 9
Ext. alarm 2 / Hotgas reheat alarm (OTE)
Low pressure 2
Ext. alarm 2
13
Din 10
Remote on/off
Remote on/off
Remote on/off
14
Din 11
Fire stat
Fire stat
Fire stat
15
Dout 1 (NO)
16
Dout 1 (COM)
Enable fan
Enable fan
Enable fan
17
Dout 1 (NC)
18
Dout 2 (NO)
19
Dout 2 (COM)
Compressor
Compressor 1
Pump 2
20
Dout 2 (NC)
21
Dout 3 (NO)
22
Dout 3 (COM)
E-reheat 1
E-reheat 1
E-reheat 1
23
Dout 3 (NC)
24
Dout 4 (NO)
25
Dout 4 (COM) Dout 4 (NC)
E-reheat 2 / Hot gas reheat / HWR
E-reheat 2 or HWR
26
E-reheat 2 / Hot gas reheat / HWR
27
Dout 5 (NO)
28
Dout 5 (COM) Dout 5 (NC)
Dehumidification or Hotgas-bypass
on/off Humidifier or ENS
29
Dehumidification or Hotgas-bypass
30
Dout 6 (NO)
31
Dout 6 (COM)
Common alarm 1
Common alarm 1
Common alarm 1
32
Dout 6 (NC)
33
Dout 7 (NO)
34
Dout 7 (COM)
Louver
Compressor 2
Louver
35
Dout 7 (NC)
HWR - hot water reheat
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Assignment - I/O controller (continued)
Pin Designation
DX1
DX2
CW
Active sensor 1
Active sensor 1
Active sensor 1
36
+15V
37
GND
38
Ain 1
Room/return air temp.
Room/return air temp.
Room/return air temp.
39
Ain 2
Room/return air humidity
Room/return air humidity
Room/return air humidity
40
+15V
41
GND
Active sensor 2
Active sensor 2
Active sensor 2
42
Ain 3
Supply temperature / Water temperature (CW)
Supply temperature / Water temperature (CW)
Supply temperature / Water temperature (CW)
43
Ain 4
Supply humidity
Supply humidity
Supply humidity
44
+Ub
45
GND
46
Ain 5
no function
no function
no function
47
GND
48
Aout 1
49
GND
Fan
Fan
Fan
50
Aout 2
51
GND
GE/CW valve/pump 1 (GE) or actual temp.
GE/CW valve/pump 1 (GE) or actual temp.
CW valve/pump 1 or actual temp.
52
Aout 3
53
GND
Humidifier/ENS or actual humidity
Humidifier/ENS or actual humidity
Humidifier/ENS or actual humidity
54
Aout 4
55
GND
G-valve/pump 2 (G)
G-valve/pump 2 (G)
CW2-valve/pump 2
56
Port 1-H
57
Port 1-L
RS485-I/O-bus
RS485-I/O-bus
RS485-I/O-bus
58
Port 1-H
59
Port 1-L
RS485-I/O-bus
RS485-I/O-bus
RS485-I/O-bus
60
+15V
-
-
-
X10 SUB-D 15
Bus 3 IIC (socket1)
Bus 3 IIC (socket1)
Bus 3 IIC (socket1)
X11 SUB-D 15
Bus 3 IIC (socket2)
Bus 3 IIC (socket2)
Bus 3 IIC (socket2)
X12 SUB-D 15
Bus 3 IIC (socket3)
Bus 3 IIC (socket3)
Bus 3 IIC (socket3)
X13 SUB-D 15
Bus 3 IIC (socket 4)
Bus 3 IIC (socket 4)
Bus 3 IIC (socket 4)
X14 SUB-D 15
EBUS exp. (plug)
EBUS exp. (plug)
EBUS exp. (plug)
X15 SUB-D 9
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RS232 service port (plug) RS232 service port (plug) RS232 service port (plug)
2.2 EDIO - extension board for digital in- and outputs 2.2.1 Board design
Technical Data: Power consumption: Operating temp.: Storage temp.:
10,1 VA 5°C...40°C -30°C...60°C
Pin position of X1 1
10 21
30
11
20 31 not assigned
40
Onboard LEDs The function of the digital inputs is displayed by green LEDs: ON: voltage present OFF: no voltage (alarm, failure) The function of the digital outputs is displayed by red LEDs: ON: relay active OFF: relay passive
enlarged section for onboard LEDs LDO 13
12 green LEDs for red LEDs for digital inputs 12-19 digital outputs 8-13 of the first EDIO-board
The EDIO-board is an expansion board for digital inputs and outputs. It can be plugged on the I/O controller board at each of the 4 sockets and will be recognized by the IOC due to a self test.
11
LDI 19 18 17 16 15 14 13 12
8
10
9
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2.2.2 Assignment - 1st EDIO board The assignment depends on the unit version (DX1, DX2, CW). Explanation see page 7. If several EDIO boards exist, the EDIO board on the lowest socket is detected as the first EDIO board and the in- and outputs are assigned correspondingly when using the "loaddefault" command. The IOC board features four sockets for this purpose: X10, X11, X12 and X13. X10 represents the lowest socket.
Pin Designation
DX1
DX2
CW
1
Din 12
UPS
UPS
UPS
2
Din 13
Pump 1(GE) failure / Pump 3 (glycol)
Pump 1(GE) failure / Pump 3 (glycol)
Fan 2 failure
3
Din 14
Pump 2 (G) failure / Pump 4 (glycol)
Pump 2 (G) failure / Pump 4 (glycol)
Pump 2 failure
4
Din 15
Drycooler failure
Drycooler failure
Fan 3 failure
5
Din 16
CW disable/DX enable or ext. alarm 3
CW disable/DX enable or ext. alarm 1
Ext. alarm 3
6
Din 17
Ext. alarm 4
Ext. alarm 2 / Hotgas reheat alarm (OTE)
Ext. alarm 4
7
Din 18
ENS 5µS
Ext. alarm 3/ENS 5µS
ENS 5µS
8
Din 19
Phase control
Phase control
Phase control
9
Dout 8 (NO)
10
Dout 8 (COM) Dout 8 (NC)
Pump 1 (GE) / Pump 3 (glycol)
Enable fan 2
11
Pump 1 (GE) / Pump 3 (glycol)
12
Dout 9 (NO)
13
Dout 9 (COM)
Drycooler 1
Drycooler 1
Enable fan 3
14
Dout 9 (NC)
15
Dout 10 (NO)
Drycooler 2 or winter operation
Drycooler 2 or winter operation
Winter operation
16
Dout 10 (COM)
17
Dout 10 (NC)
18
Dout 11 (NO)
19
Dout 11 (COM)
20
Dout 11 (NC)
21
Dout 12 (NO)
22
Dout 12 (COM)
23
Dout 12 (NC)
24
Dout 13 (NO)
25
Dout 13 (COM)
26
Dout 13 (NC)
27
PWM1
28
GND
29
PWM2
30
GND
Drycooler 2 or winter/sum- Drycooler 2 or winter/sumWinter/summer operation mer operation mer operation Drycooler 2 or summer operation
Drycooler 2 or summer operation
Summer operation
Pump 2 (G) / Pump 4 (Glycol)
Pump 2 (G) / Pump 4 (Glycol)
Pump 2
E-reheat 3
E-reheat 3
E-reheat 3
Humidifier on/off /ENS
Louver / Humidifier on/off
free
free
free
free
E-reheat 1 (proportional)
E-reheat 1 (proportional)
E-reheat 1 (proportional)
Bus 3 IIC (plug)
Bus 3 IIC (plug)
Bus 3 IIC (plug)
X10 SUB-D 15 Pins 31 to 40 are not assigned.
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2nd EDIO board The assignment depends on the unit version (DX1, DX2, CW). Explanation see page 7. A third and fourth EDIO board are not concerned by the "loaddefault" command, which means that the in- and outputs are not assigned.
Pin Designation
DX1
DX2
CW
1
Din 20
free
Ext. alarm 4
free
2
Din 21
free
free
free
3
Din 22
free
free
free
4
Din 23
free
free
free
5
Din 24
free
free
free
6
Din 25
free
free
free
7
Din 26
free
free
free
8
Din 27
free
free
free
9
Dout 14 (NO)
10
Dout 14 (COM)
free
free
free
11
Dout 14 (NC)
12
Dout 15 (NO)
13
Dout 15 (COM)
free
free
free
14
Dout 15 (NC)
15
Dout 16 (NO)
16
Dout 16 (COM)
free
free
free
17
Dout 16 (NC)
18
Dout 17 (NO)
19
Dout 17 (COM)
Drycooler 3
Drycooler 3
free
20
Dout 17 (NC)
21
Dout 18 (NO)
22
Dout 18 (COM)
Drycooler 4
Drycooler 4
free
23
Dout 18 (NC)
24
Dout 19 (NO)
25
Dout 19 (COM)
free
free
free
26
Dout 19 (NC)
27
PWM3
28
GND
free
free
free
29
PWM4
30
GND
free
free
free
Bus 3 IIC (plug)
Bus 3 IIC (plug)
Bus 3 IIC (plug)
X10 SUB-D 15 Pins 31 to 40 are not assigned.
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2.3 EAIO - extension board for analogous in- and outputs 2.3.1 Board design
Technical Data: Power consumption: Operating temp.: Storage temp.:
10,1 VA 5°C...40°C -30°C...60°C
Pin position of X1 1
10 21
30
11
20 31 not assigned
40
The EAIO-board is an extension board for analogous inputs and outputs. It can be plugged on the I/O controller board at each of the 4 sockets and will be recognized by the IOC due to a self test. There are several jumpers on board - 5 for each input - which serve to adapt the board to different sensor types. How to use the Jumper setting table: - choose the analogous input at which you have connected a sensor. - in the same line you can see the jumpers which relate to this input. - in the lower part of the table you can read in each column the setting depending on the sensor type you connected. Example: You have connected a 0-10V sensor at AIN 8. The corresponding jumpers are 300-304. Jumper 301,303,304 must be set on position 1-2, Jumper 302 on 2-3 and Jumper 300 not at all.
AIN 9 AIN 8 AIN 7 AIN 6
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Jumper 101-404 (enlarged section)
Table: Jumper setting Jumper designation Analogous input
corresp. input
AIN 6
101
102
103
104
100
AIN 7
201
202
203
204
200
AIN 8
301
302
303
304
300
AIN 9
401
402
403
404
400
Sensor type
Jumper 100-400 (enlarged section)
0-10V
1-2
2-3
1-2
1-2
0
4-20mA
1-2
1-2
1-2
1-2
0
2.3.2 Assignment - EAIO The assignment depends on the unit version (DX1, DX2, CW). Explanation see page 7.
Pin Designation 1
+Ub/Ib
2
Ain 6
3
GND
4
GND
5
+Ub/Ib
6
Ain 7
7
GND
8
GND
9
+Ub/Ib
10
Ain 8
11
GND
12
GND
13
+Ub/Ib
14
Ain 9
15
GND
16
GND
17
Aout 5
18
GND
19
Aout 6
20
GND
21
Aout 7
22
GND
23
Aout 8
24
GND
X10 SUB-D 15
DX1
DX2
CW
Universal sensor 4 Outside temperature
Universal sensor 4 Outside temperature / evaporation pressure 1/ evaporation temp. 1 (OTE)
Universal sensor 4 Outside temperature
Universal sensor 5 Condensation pressure / condensation temp. (OTE)
Universal sensor 5 Condensation pressure 1/ condensation temp. 1 (OTE)
Universal sensor 5 Water temp. 2 (CW2)
Universal sensor 6 Evaporation pressure / evaporation temp. (OTE)
Universal sensor 6 Condensation pressure 2/ condensation temp. 2 (OTE)
Universal sensor 6 - free -
Universal sensor 7 Water temp. (G)
Universal sensor 7 Water temp. (G) or evaporation pressure 2 / evaporation temp. 2 (OTE)
Universal sensor 7 - free -
Suction valve / pump 3 (glycol)/ compressor1 or actual humidity
Suction valve / pump 3 (glycol) / compressor1 or actual humidity
Actual humidity
El. HGBP 1 / drycooler actual temperature
El. HGBP 1 / drycooler / compressor 2/ act. temp.
Actual temperature
HWR valve
HWR valve
HWR-valve
Pump 4 (glycol)
Pump 4 (glycol) or electr. HGBP valve 2
Proportional dehumidification
Bus 3 IIC (plug)
Bus 3 IIC (plug)
Bus 3 IIC (plug)
HGBP - Hotgas bypass
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2.4 EEIO extension board for EEV 2.4.1 Board design
VCM 2 VCM 1
In A/C units with one refrigerant circuit the EEIO board is equipped with one VCM module (VCM 1). In A/C units with two refrigerant circuits the EEIO board is equipped with two VCM modules (VCM 1 and VCM 2).
Pin position of X1
Pin Designation
1
10
11
20
DX1
DX2
Power supply
Power supply
Back-up battery
Back-up battery
1
24 VAC
2
GND 24 VAC
3
12 VDC
4
GND 12 VDC
5
MO 11A/M0 1A
EEV 1 step motor winding 1a
EEV 1 step motor winding 1a
6
MO 11B/MO 1B
EEV 1 step motor winding 1b
EEV 1 step motor winding 1b
7
MO 12A/M0 2A
EEV 1 step motor winding 2a
EEV 1 step motor winding 2a
8
MO 12B/MO 2B
EEV 1 step motor winding 2b
EEV 1 step motor winding 2b
9
MO 21A/M0 3A
-
EEV 2 step motor winding 1a
10
MO 21B/MO 3B
-
EEV 2 step motor winding 1b
11
MO 22A/M0 4A
-
EEV 2 step motor winding 2a
12
MO 22B/MO 4B
-
EEV 2 step motor winding 2b
13
P0 1/PT4-1-out
Output evaporation pressure 1
Output evaporation pressure 1
14
P1 1/PT4-1-in
Input evaporation pressure 1
Input evaporation pressure 1
15
NTC1 1/NTC1
Input coil outlet temperature 1
Input coil outlet temperature 1
16
NTC2 1/AGND
GND
GND
17
P0 2/PT4-2-out
-
Output evaporation pressure 2
18
P1 2/PT4-2-in
-
Input evaporation pressure 2
19
NTC1 1/NTC2
-
Input coil outlet temperature 2
20
NTC2 1/AGND
-
GND
Bus 3 IIC (plug)
Bus 3 IIC (plug)
X10 SUB-D 15
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2.5 EBUS-extension board for RS485 bus 2.5.1 Board design
Technical Data: Power consumption: Operating temp.: Storage temp.:
11,3 VA 5°C...40°C -30°C...60°C
Driver module
Port 2
To adjust the driver module see chapter 2.7. Note: Port 3 for the time being without function.
2.5.2 Assignment - EBUS Pin
Designation
1
Port 2-H
2
Port 2-L
3
Port 3-H
4
Port 3-L
X10
SUB-D 15
Function RS485 BMS-bus no function EBUS extension (socket)
Note: Remove jumper 8 on the IOC board to use the EBUS port 2.
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2.6 C7000 Advanced - Terminal (C7000 AT) 2.6.1 Board design
RS232 - service port (SUB-D 9)
Technical Data: Dimensions: Voltage supply: Power consumption: Fuse: Operating temp.: Storage temp.: Driver module for RS485-2 (BMS-bus) Driver module for RS485-1 (IO-bus)
X4
X12
CPU
Realtime clock
HW1
HW0
Pin 14 13 12 11 10 9 8 7 6 5 4 3 2 1
270 x 110 x 40 mm 24(+15%) VAC 14 VA 2 A time-lag 5°C...40°C -30°C...60°C
This figure shows the jumper position for the board at the end of the bus. For details to the driver module, see next page.
RS232 - BMS port (SUB-D 9) Pin
Designation
14
Port 2-L
13
Port 2-H
12
Port 1-L
11
Port 1-H
10-3
free terminal
2
GND
1
+24VAC
Function RS485 BMS-bus RS485 I/O-bus none Power supply
Fuse T2A Jumper X6: Pos. A: Board in download mode Contrast adjustment for display
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2.7 Driver module The driver module has the following features: 1. a static bus termination (120 Ohm), which can be activated by a jumper. 2. a circuit to set the bias for the bus. By means of two jumpers either a low bias (bus middle) or a high bias (bus end) can be set. 3. protection against electrostatic discharge (ESD) impulses on the data lines The interference immunity of the bus is increased by the driver module. As far as the jumper settings are concerned, only the two settings shown below are allowed. The jumpers must be changed blockwise. Other settings result in an unstable bus communication.
Participant at the end of the RS485 bus This figure shows the jumper position for the participant at the end of the bus. The rightmost jumper is located in a position where the termination resistor is activated. The other jumpers are set for a high bias.
{
Jumper to activate the termination resistance
Two jumpers to set the bias on the bus.
Participant in the middle of the RS485 bus This figure shows the jumper position for the participant in the middle of the bus. The rightmost jumper is located in a position where the termination resistor is deactivated. The other jumpers are set for a low bias.
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3. Operator interface 3.1 Operational elements - C7000 IOC The operational elements for the C7000 IOC i.e. the I/O controller consist of the keyboard of your PC or laptop. You operate the C7000 IOC by specified commands which follow an easily comprehensible syntax. To establish the connection from your PC to the C7000 you need a 9-line cable with SUB-D 9 connectors at both ends (crossed type), which can be obtained as an option and a terminal program e.g "C7000-Serice". Connect the cable at a serial port of your PC and at the service port X15 on the IOC.
when connecting the laptop to the IOC service port. Start the terminal program. If your PC is not equipped with a serial RS232 interface, you may use a RS232-USB converter. You can now communicate with the connected I/O controller (ioc), in return the IOC sends the following prompt to your PC: "ioc ##:>", where ## represents the bus address.
To prevent a destruction of electronical elements due to potential differences, use a laptop with battery supply
The commands can be classified into three major categories: 1. bus specific control commands 2. commands related to A/C unit components 3. commands concerning the whole A/C unit 1. bus command iobus iobusok
2. component command sensor 1 comp 1 suctionv 1 gecwv gvalve drycool 1 pump 1 eheat 1 gasheat pwwheat humi 1 dehumi fan 1 louver 1
Each command displays a detailed help for further parameters (if there are any) when it is followed by "h" like e.g. "comp h". A command of the second (component command) or third category (A/C unit comm.) which is typed in without any parameters displays all the information about its subject (except "loaddefault ###" which is an execution command).
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3. A/C unit command equip is 1 state ups wprg event log 1 option exalarmin 1 zone 1 loaddefault dx1 The commands on a lightgrey (yellow) background need no further parameters. The commands which are followed by a number need this number because there are several components of the same type.
The commands of the 2nd and 3rd category will be largely explained in the context of the description of the C7000 functions. The iobus command edits the actually stored IO-busconfiguration. This command is a control command and shows neither help nor information but execute the command right after pressing the return/enter-key.
General The counting of any digital or analogous in- or output begins with number 1. Despite this the digital/analogous in- or output 0 can be assigned to any component. This will allow the component to stay part of the configuration even if it does not take part in the control. A double assignment of inputs and outputs is technically possible but only reasonable in exceptional cases. Outputs in the languages English and German are available at the service interface. If within a command, where the input of a number is expected, nothing is entered, the terminal program interprets this as "0" (command "coolingprio" is interpreted as "coolingprio 0").
Whenever a parameter is expressed by a logical function, 0 means no, disabled, 1 means yes, enabled. If at unit start no valid configuration is found, a minimal configuration for single refrigerant circuit-units is loaded. Please note that no year date below 2000 can be entered.
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3.2 Operational elements - C7000 Advanced
Audible indicator
Selector key Confirmation key Reset key LED alarm LED start/stop Start/stop key Audible indicator Display
<>
=
Selector key
Ok
=
Confirmation key
Reset =
Reset key
LED
=
Alarm
LED
=
On/off
=
On/off key
Display
You can select menus and change parameters with the selector key You acknowledge the functions/parameters selected with the selector key with the confirmation key. Alarm signals are acknowledged with the reset key. Press it once to silence the alarm tone. Press it a second time to clear the alarm message (if the cause has been eliminated). This LED display flashes in the event of an alarm and remains lit after the reset key has been pressed once. This LED display lights up when at least one IOC within the bus is switched on. The control of the selected A/C unit is switched on/off with this key. The audible indicator issues an alarm tone when an alarm has occurred. The display shows data, operating conditions and information for the operator's guidance.
Operation - Navigation through the menus The principal keys to navigate in and across the menus are the selector key and the confirmation key, which have the function of the mouse for a PC. The cursor, to keep the analogy with a PC, is represented by the inverse display of a field content. This field may contain an expression, a number or a symbol. There are two types of menus: Selection menus and parameter menus. In selection menus you can choose a menu point with the help of the selector key and after having pressed the confirmation key it will bring you to the next submenu. To get to the next menu on a level above there is a "Return"-field in the top left corner of every menu. In parameter menus, which represent the end of a menu branch, you can select parameters with the selector key, but if you press the confirmation key, the parameter is displayed black on a clear background with a black frame and indicates this way the change mode. By the selector key you can change the parameter value. Pressing the confirmation key finishes the modification and displays the cursor inversely again. In a few parameter menus, there is the comment "more" in the bottom frame line, which indicates that another window will be displayed after the last parameter. You can also reach this window by typing the selector key "<" when the cursor is on the field "return". Note: After the C7000AT has displayed a submenu of an IOC for 10 minutes without key activation, it will show the main menu of the corresponding unit again.
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Selection menu
Parameter menu
4. Controller start 4.1 Start - C7000 Advanced
Main menu for C7000IOC
After having switched on the power supply of the C7000 Advanced the bus overview will appear. With the selector key you can choose the unit which you want to control. A symbol/unit which is selected, is displayed inversely. When you have selected a C7000IOC and confirmed by the OK key, the main menu for the C7000IOC is displayed. When you have selected a C7000AT and confirmed by the OK key, after having entered the password 2718 the main menu for the C7000AT is displayed. = OK After having marked the last bus participant position (bus address 14 in the example) you get to the following display, with the selector key, where all units are marked. In this state you can Confirmation view switch on/off the whole system by the local on/off key. If some units are in operation, all units are switched off if you press the on/off key. If you press the OK-button when all positions are marked the existing configuration is confirmed after the request and entry of the password 2718.
Main menu
>
After the confirmation of this window by "OK" followed by the password 2718 the placement view is displayed. In this window you can shift the C7000AT, from which you operate the system (ME) to another position with the selector key. By this you modify the bus address. (MEold at position 0 and MEnew at position 17)
Finally you can adjust the time and date by selecting the clock. The following items can be adjusted in sequence:
C7000AT
Placement view
>
- Year, Month, Day, Hour, Minute, Second. All active bus participants synchronize their time to this setting.
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Main menu for a C7000 AT
If you select the C7000 AT for further adjustments and confirm with OK you will receive after having entered the password 2718 the following display with the menu ramification as shown below:
1. In the bms-menu you can adjust the global address of the C7000 AT, and an available interface on the C7000AT which can be either RS232 or RS485 the same as the protocol and, if applicable, one of several data point lists according to the BMS requirement. You have further possibilities to adapt the system to the BMS by the menu points „Handshake“ and „Baudrate“. For further information, see BMS manual. 2. Here you can set the alarm delay for the bus alarm, which will be generated when the bus is interrupted. 3. In the system menu you can switch on (-1-) or off the alarm buzzer. Further you can adjust the buzzer pitch. Menu item "Temp. unit" allows you to choose between degree Fahrenheit or degree Celsius. In the menu item languages you can adjust the operator language. The info submenu simply displays the software version of the C7000 AT. In menu item "backlight" you can choose between "on" (in this case the light remains lit permanently) and "auto", here the light is switched out automatically 10 minutes after the last key activation. With the first key activation the light is switched on again.
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Main menu (for a C7000 IOC) Menu line
Alarm text
Control mode
} Stop cause Stop symbol Alarm symbol
Unit name
Temperature Main function Humidity Maintenance symbol Special software OTE UPS operation Winter operation Day/Night operation
Bus address Time Global address
If you select an I/O controller you will receive the main menu as shown right with the possibility to choose one of the three submenus "Info", "Operate" or "Config". In the middle of the window the control type (Room or Supply air) is displayed and the corresponding actual values (Room or Supply air) below. Below the actual values a symbol indicates, whether the unit runs in day or night operation. Day operation corresponds to operation at the first setpoint temperature. Night operation corresponds to operation at the second setpoint. Day operation
Night operation
Further Symbols This symbols lights up, when the controller has switched over to winter operation. At summer operation the symbol is not visible. This symbols lights up, when a voltage is detected at the input for UPS operation or if UPS operation is requested by a BMS. This symbols lights up, when the special OTE software is enabled and the OTE mode is set. This symbols lights up, when the maintenance interval which can be adjusted in the config menu is expired.
Stop causes The I/O-controller can be stopped by several functions or devices, which are displayed on the C7000 AT. This symbol indicates, that the IOC has been stopped. The following symbols show the cause of the unit stop.
stopped by fire alarm
stopped by remote On/Off (remote switch connected to digital input) stopped by PC (by BMS program) stopped by internal timer (week program) stopped by the on/off-key at the C7000 AT or by the command "state stop" via the IOC service port. stopped by the sequencing
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Symbols for operating states When the control is in operation, the following symbols indicate the unit status on the main menu. These symbols are not displayed in the submenus. Cooling Heating Humidification Dehumidification
Parameter values Instead of numerical values two other displays are possible: 1. ??? - value requested at the IOC, without response yet 2. XXX - component not configured
Symbols for alarm messages When an alarm has occurred the following symbol is displayed in the left bottom corner.
Passwords To access the Operate level and the Config level a password is required. There are 4 passwords in total, a user-specific password for the Operate and Config level each and a master password for each level. The user-specific password can be modified and is "0000" for both levels with the delivery. The master passwords are reserved for service staff and can not be modified. Entering the password The digits can be modified by the selector key, after you have pressed the confirmation key. After the digit adjustment confirm with the confirmation key and pass over to the next digit with the selector key ">". When you have reached the last digit at the right, you access the main menu of the Operate resp. Config level by activating the selector key ">" (if the password was right). There is no limitation for the number of attempts. The passwords for the "operate" and "config" level are saved on the IOC board. So it is possible for example to adjust the "operate" password "1234" for an IOC with bus address 3 and the "operate" password "5678" for an IOC with bus address 5.
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5. Bus communication 5.1 System architecture with the C7000 Minimum configuration
C7000 RS-232 Notebook or PC equipped with a terminal program to communicate with the I/O-controller
The basic configuration of the C7000 consists of an I/O controller. Everytime the name C7000 is used without any appendix like "Advanced" it refers to the I/O controller.
Maximum configuration C7000
C7000
C7000 RS-232
in all: 20 bus participants
Notebook or PC equipped with a terminal program to communicate with the I/Ocontroller
RS-485 I/O-Bus
Up to 20 IOCs can be linked in a C7000 I/O bus system. The C7000 AT Box which serves to configure or to operate the A/C units equipped with an I/O controller also takes part in the RS-485 bus.
C7000
C7000 RS-232 C7000 AT Box
in all: 19 IOCs + 1 C7000 AT Box RS-485 I/O-Bus
Notebook or PC equipped with a terminal program to communicate with the I/Ocontroller
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5.2 System architecture with the C7000 Advanced Minimum configuration
Maximum configuration (concerning n° of A/C units) C7000
C7000 Advanced
C7000 Advanced
C7000
in all: 19 units
The minimum configuration consists of an A/C unit with a C7000 Advanced and an I/O controller.
RS-485 I/O-Bus The maximum configuration in relation to the number of A/C units consists of 18 A/C units with an I/O controller and 1 A/C unit with a C7000 Advanced and an I/O controller which results in 20 bus sharing elements.
Maximum configuration (concerning the operational facilities & the n° of A/C units) C7000 Advanced
C7000 Advanced
C7000 Advanced
in all: 10 units with IOC and C7000 Advanced RS-485 I/O-Bus The maximum configuration in relation to the operational facilities and the number of A/C units consists of 10 A/C units with an I/O controller and a C7000 Advanced which also results in 20 bus sharing elements.
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5.3 Bus Layout 5.3.1 General The IO bus consists of maximum 20 participants. In case of the C7000 system only C7000 IOC or C7000 AT bus participants can be in the IO bus. Each bus participant has its own IO bus address which must only appear once in the data bus. The IO bus addresses range from 0 to 19. The display of the C7000 AT shows the IO bus addresses in a bus overview (start window) as follows:
5.3.2 Configuration of the IO bus The configuration of the bus is done automatically during start-up and operation. That means that all connected bus participants log on automatically. The same applies in case of a failure - all bus participants are logged off automatically. Following preconditions must be fulfilled: 1. Each bus participant has its own bus address which must be unique in the bus system. 2. Bus addresses must range between 0 and 19. 3. All bus participants are connected appropriately with bus cables according to requirements (see next page). 4. The bus has to be terminated at the beginning and at the end. Each bus participant saves the latest registered configuration during shut-down. Furthermore the bus participant expects the same configuration after its next start-up. In case new systems have logged on to the bus during the shut-down period, the bus participant detects these systems and records them in the bus configuration without editing a message or an alarm. In case a system has been disconnected from the bus which was active before shut-down, the bus participant detects this condition and a bus error is triggered in the bus participant after the end of the alarm delay. The same happens when a bus participant (IOC or C7000AT) is de-energized during operation. All systems that are connected to the bus detect a bus error automatically. Accordingly this error is displayed on the AT and IOC.
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5.3.3 Preparation before Installation You need a shielded cable with two lines twisted and a cable impedance of 120 Ω (Recommendation Belden 9841), which you have to connect from unit to unit at the terminals 56-59 of each I/O controller (IOC). In the example below the bus termination of the two units which form the end of the bus (IOC 01 and IOC 17) must be enabled. The example of a RS485 bus shows a typical application with 7 IOCs and 1 C7000 AT.
IOC bus addr:01
IOC bus addr:03
IOC bus addr:07
RS 485
IOC bus addr:08
Bus termination: See description of the driver module on page 17.
terminals on IOC
Screen
56 57 58 59
DIP-switch 2
3
4
5
0
0
0
0
0
0
1
1
0
0
0
0
2
0
1
0
0
0
3
1
1
0
0
0
4
0
0
1
0
0
5
1
0
1
0
0
6
0
1
1
0
0
7
1
1
1
0
0
8
0
0
0
1
0
9
1
0
0
1
0
10
0
1
0
1
0
56 57 58 59
11
1
1
0
1
0
12
0
0
1
1
0
13
1
0
1
1
0
14
0
1
1
1
0
15
1
1
1
1
0
16
0
0
0
0
1
17
1
0
0
0
1
18
0
1
0
0
1
19
1
1
0
0
1
IOC bus addr:15
LOW
IOC bus addr:14
1
terminals on IOC
HIGH
IOC bus addr:17
Bus addr.
AT bus addr:18
5.3.4 Setting the Bus Address The bus address is adjusted with the dip-switches on the IOC. The table at the right shows the corresponding adjustment for all possible bus addresses. Please note that the counting begins with 0 and ends with 19. A "1" means dip-switch in "ON"-position. If you set an address higher than 19, this one is reduced to 19 by the software. An IOC is delivered with the address 1 as standard, a C7000 AT has the address 0 as standard. On a C7000 AT the bus address is adjusted in the placement view.
Placement view With the selector key you can shift the C7000 AT represented by symbol "ME" to a new position and change its bus address this way. Left display: old position address 0, new position address 17. To confirm the selection press the OK key. Now the bus configuration must be confirmed to avoid the display of a bus error, because a bus participant with the address 0 does not exist anymore. The addresses of all other participants are not affected by this. in short: 1. connect units by bus lines 2. set bus terminations (beginning/end) 3. adjust bus-IDs 4. confirm bus configuration
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How to get to the placement view and how to confirm the configuration, see chapter 4, page 21.
5.3.5 Bus overview Symbol for a C7000IOC Actual temperature
C7000AT "ME", on which this content is displayed . Symbol for a C7000AT
Actual humidity
Stop cause Operational state of the control of a selected IOC
Operational state of the control At this unit an alarm has occurred.
This unit cannot be reached. Global address of the selected IOC Selected IOC + Bus address
Example for a de-energized or disconnected (from the bus) IOC with data bus address 6 The AT with the bus address 19 edits the following configuration after the IOC 6 has been switched off :
ID 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
glob.adr. 255 255 255 255
dev.type unknown unknown unknown unknown IO-Controller IO-Controller unknown IO-Controller unknown unknown unknown unknown unknown unknown unknown unknown AdvancedTerminal AdvancedTerminal AdvancedTerminal AdvancedTerminal
reliab. 0% 0% 0% 0% 100% 100% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% me
ERROR IN THE BUS CONFIGURATION DETECTED.
config. Column "config" displays, which bus 0 addresses are expected as active 0 bus participants. 0 0 1 1 1 error 1 0 0 0 0 0 0 0 0 1 1 1 1
When the availability of a configured unit is 0%, an error is indicated.
The AT 19 detects, that the IOC 6 has been available in the bus, but can not be reached anymore. When the disconnected unit is switched on again, the bus error is automatically deleted at all bus participants. A bus error can also be deleted by inputting the command "iobusok" at an IOC or an AT.
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There is another way to delete a bus error on the AT and to transfer so the actual bus configuration. For this purpose all systems have to be selected simultaneously and afterwards the OK-button has to be pressed. After entering the password (2718) the faulty unit (address 6) is deleted from the bus. The bus error disappears.
5.3.6 Special cases Disconnecting a bus An important aspect concerning the display of the IO bus is that the display is always exclusively dependent on the C7000AT which is in use at the moment. For example a bus disconnection between the bus participants 4, 5, 6, 7, 16, 17 and the bus participants 18, 19 results in two completely independently running busses. However the bus participants 4, 5, 6, 7, 16, 17 report the bus participants 18, 19 as faulty and vice versa.
IO bus belonging to the bus participant 17
ID 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
glob.adr. 1 1 1 1 255 255 -
dev.type unknown unknown unknown unknown IO-Controller IO-Controller IO-Controller IO-Controller unknown unknown unknown unknown unknown unknown unknown unknown AdvancedTerminal AdvancedTerminal unknown unknown
reliab. 0% 0% 0% 0% 100% 100% 100% 95% 0% 0% 0% 0% 0% 0% 0% 0% 95% me% 0% 0%
ERROR IN THE BUS CONFIGURATION DETECTED.
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config. 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 error 1 error
IO bus belonging to the bus participant 19
ID 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
glob.adr. 255 255
dev.type unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown unknown AdvancedTerminal AdvancedTerminal
reliab. 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% me
config. 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1
error error error error
error error
ERROR IN THE BUS CONFIGURATION DETECTED.
The bus error has an adjustable alarm delay. Once this delay has expired the bus error is triggered. This delay is separately adjustable for each bus participant.
Address conflict The second failure concerning the bus is a conflict in the address. A conflict in the address occurs when two or more bus participants have the same bus address. That means that the two bus participants which have the same address send simultaneously data to the bus. This on the other hand would destroy the data on the bus. Communications via the bus would be limited. But this does not happen because bus participants stop the data transfer immediately as soon as they detect that another participant with the same address is sending a data package. That means that they stop sending and hence do not participate in the communication on the bus anymore. An address conflict is triggered immediately as soon as a unit has performed a deactivation. In our example two ATs have the bus address 19. As soon as the communication on the bus starts, one of them detects that the address 19 has been assigned twice and performs a deactivation. The result is that only one bus participant with the same address is active after a short time.
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The user is requested to choose another bus address at the C7000AT which has detected the address conflict. For it the following positioning window is displayed.
ID 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
glob.adr. 1 1 1 1 255 255 255
dev.type unknown unknown unknown unknown IO-Controller IO-Controller IO-Controller IO-Controller unknown unknown unknown unknown unknown unknown unknown unknown AdvancedTerminal AdvancedTerminal unknown AdvancedTerminal
reliab. 0% 0% 0% 0% 100% 100% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 0% me
config. 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 conflict
BUS ADDRESS CONFLICT AT ADRESS ‚ME‘ = 19 DETECTED.
If an address conflict exists, this one is indicated for the corresponding bus participant.
The other AT with the bus address 19 continues operation without any interference. After the bus address has been assigned properly the address conflict will be solved automatically. An address conflict can only be displayed at the unit, which causes the address conflict, because it excludes itself immediately from bus communication. If this unit is a C7000AT, this is displayed on the display. An address conflict can only be displayed at unit "ME". If the unit is a C7000IOC the error LED on the board flashes, the state of the bus configuration can then be requested by using the service port.
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6. Operation 6.1 Info level
6.1.1 Info commands - C7000 Generally each component- or A/C unit command which is entered without parameters only displays information without changing adjustments. However, the following commands give a general overview about the unit state and configuration. equip state is 1 is 2 is 3 -
wprg -
shows the components and its number, also the extension cards (dig/ana) shows the unit- and functional (cooling, heating etc.) runtimes and the unit/component state - setpoints, actual zone/unit values, limit values - alarm delay, priority, common alarm assignment for each limit value alarm - control type, sensor limitation values, cooling priority, winter operation, ups mode, outside temp. for condensation pressure reduction, gradient for press. reduction, winter start delay, bus/global address, temperature difference for overload activation, last service, service interval, - assignment of in/outputs: common alarm, winter operation, remote on/off, ups operation, actual temp./humidity, CW cooling off shows the programmed timer function for the week (week program)
events event 1 event 2 event event event event event
shows all registered events (maximum 200, alarms & unit on/off) Prints the last events from number 1 to 20 Prints the last events from number 21 to 40
: 10 Prints the last events from number 181 to 200 20.07.2007 Prints all events of this date comp Prints all events which contain the expression „comp“ clear Erases the event memory 1 13 Prints the events from number 1 to 13
ups water fire phase flow service ain aout din dout -
shows the ups (uninterrupted power supply) configuration shows all settings concerning the water alarm. shows all settings concerning the fire alarm. shows all settings concerning the phase alarm. shows all settings concerning the water flow alarm. shows all settings concerning the service alarm. shows the assignment of the analogous inputs. shows the assignment of the analogous outputs. shows the assignment of the digital inputs. shows the assignment of the digital outputs.
option -
Shows all information about activated special software options e.g.: 002. Restart after fire (active) Shows all possible special software options 001. OTE 002. Restart after fire 003. automatic alarm reset after limit value excess 004. SATS 005. HP DSC Activates special software option number 5 Deactivates special software option number 3
option all
option 5 1 option 3 0
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6.1.2 Overview structure Due to the complexity of the menu ramification, it was impossible to display entire menu branches on one page. We therefore applicated a city map screen on the menu overview, consisting of columns and rows which serve to easily relocate single submenus within the overview. Each page features a capital letter and is subdivided in three columns. The Info menu runs from page A to E. The Operate menu runs from page F to J. The Config menu runs from page K to S. The top row, in which the top menu (Info, Operate or
Config) is placed, has no line identification. The rows below for the submenus are named from "a" to "f". There are up to 4 submenu levels.The first two submenu levels are horizontally located. The third submenu level is vertically located. The fourth submenu level is marked by a grey background. On the pages which follow the overview, only the parameter menus are explained, these are normally the menus of the lowest submenu level.
Top level menu
1st submenu level
2nd submenu level
Sector B1d
sector
B1d
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3rd submenu level
4th submenu level
A
6.1.3 C7000 Advanced Menu structure - Info level
a
1
2
3
b c d e f E/0409/57/35
B
a
1
2
b c d e f E/0409/57/36
3
C
a
1
2
3
b c d
+ (more)
+ (more)
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D
a
1
2
b c d e f E/0409/57/38
3
E
a
1
+ (more)
2
3
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C7000 Advanced
A1c
A1d
A1e
Info
Values This window shows the following temperatures: 1. The value, which is used for the control. It can also be a zone temperature. These values represent an average value for each parameter, which is calculated of all sensors of the units which are assigned to the same zone. 2. The adjusted setpoint 3. The setpoint shifted by the controller, the unit is controlled according to this parameter only. This value corresponds to the adjusted setpoint in most cases. It may be different in the following cases by: - week program - external setpoint shifting - emergency operation - limitating control - integral factor - HPDSC mode 4. The actual value of the room temperature sensor. 5. The actual value of the supply air temperature sensor. 6. The outside temperature The corresponding humidity parameters are displayed in this window in the same order. 1. The value, which is used for the control. It can also be a zone humidity. 2. Setpoint 3. Shifted setpoint 4. The actual value of the room humidity sensor. 5. The actual value of the supply air humidity sensor. In this window the actual value and the setpoint for the differential pressure (pressure gain in contrast to the room air pressure) in the raised floor is indicated.
A2b
A2c
A3b
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Here the measured values of the cooling water circuits 1 and 2 are displayed. 1. Water temperature at the inlet, circuit 1 2. Water temperature at the outlet, circuit 1 3. Water temperature at the inlet, circuit 2 4. Water temperature at the outlet, circuit 2 5. Water pressure, actual value at the outlet 6. Water pressure setpoint at the outlet
Here the measured values of the refrigerant circuits 1 and 2 are displayed. 1. Condensation pressure 2. Condensation temperature 3. Evaporation pressure 4. Evaporation temperature
Here the temperature of a freely adjustable sensor is shown. This value does not influence the control and is only displayed for information.
C7000 Advanced
B2a
Components
Info The C7000 Advanced gives a detailed representation of the components' operating states. In the window in the left margin the first five menu items lead to submenus. In the last menu item you can read the number of configured external alarms.
B1c
In the following windows you can see the operating state of each component: -0- means component is off. -1- means component is on. xxx means component does not exist.
B3c
Compressor operating state.
B2a
This window displays the opening degree of the G-valve in a percentage from 0 to 100. For the suction valve, the GE/CW valve, the hotgas bypass valve and the electronical expansion valve (EEV) a submenu exists. Each of the valves, except the G valve, can appear twice in the cooling unit.
B3d
B3e
B1e
For the EEV a submenu exists for each valve. The following values are displayed: 1. Superheat temperature 2. Superheat setpoint 3. Measured suction gas pressure 4. Saturated temperature 5. Measured suction gas temperature 6. Opening degree of the valve
B3f
In this menu the on/off state of the drycoolers is displayed. Drycooler 1 may also be controlled proportionally, in this case the speed is displayed from 0 to 100%.
B1f
In this menu the on/off state of the pumps is displayed. In case of speed controlled pumps the actual speed is displayed from 0 to 100%.
E/0409/57/41
C7000 Advanced
B2b
B3b
C1b
C2b
Info If your A/C unit is equipped with a heating, the operating state is displayed in this window. For proportional heating the actual capacity is shown from 0-100%. For the hot water reheat the actual capacity is displayed in the shape of the opening degree of the HWR valve. In the submenu of the electrical heating the number of configured electrical heatings and the operating state is displayed. The first heating can be quasi proportionally controlled by pulse width modulation. If your A/C unit is equipped with a humidifier, the operating state and the degree of steam production of the humidifier is displayed in this window. In addition the display indicates whether the dehumidification is switched on and whether the dehumidification valve is opened. The enabled dehumidification with a closed valve indicates that the air is dehumidified by the fan speed reduction. In this menu the number of configured fans and louvers the same as the operating state of the fans with the actual speed from 0-100% is displayed. If your A/C unit is equipped with louvers, -1indicates that the louver is open.
This window displays the number of configured sensors. The submenus "D-IN", "D-OUT", "A-IN", "A-OUT" serve for diagnosis purposes and display the state of each digital and analogous in/output. In the first line the inputs from 1 to 4 are displayed, in the second line the inputs from 5 to 8 etc. The meaning of the displayed values can be taken from the table below.
D-IN D-OUT A-IN A-OUT
Display
Signification
1
Voltage present -> no alarm
1
Relay activated* -> component in service
0-4095
0-20mA, 0-10V corresp. to sensor type
0-4095
0-10V
* Exception: When dehumidification is carried out, the relay is not activated.
E/0409/57/42
B2c
C2c - C2f
C7000 Advanced
D1a
Zone Info If the unit is assigned to a zone, in this window the values of the corresponding zone are displayed. In the first line it is displayed if emergency operation for this zone is activated. In the second line you see the sequencing cycle time. Then the room temperature, the room humidity, the supply air temperature and the supply air humidity of the zone are diisplayed. If the determination of average values is disabled, these values correspond to the measured unit values.
D1b
Data logger By the data logger you can save measured values or average values (zone data) calculated by the controller and have them displayed in the shape of a graphical curve so as to show the time course of these values. Values of two different sensors can be simultaneously recorded. You set the lapse of time which will be displayed. Further parameters (type of measured value and cycle) can be adjusted in the service menu. You can choose among 5 different lapses of time: hour (adjusting this lapse displays the recent 3 hours), day, week, month and year. The time lapse is displayed in horizontal direction, a vertical dashed line marks the actual time. In the vertical direction the range of the measured value within the limit values (if existant for this type of value) is displayed. Two exterior dashed lines mark the limit values. An interior dotted line marks the set value, if existant. The course of the measured value is displayed by a continuous line. Note: Before these values can be displayed, the recording must be activated in the corresponding Config menu.
C7000 The corresponding commands: log 1 log 1 1
for data logger 1 each - displays adjustments, number of data and date of recent and eldest value. - displays the 20 recent values as follows.
Type.............:1 (Unit room temp) Store cycle......:15 Min Number of values.:938 Youngest.........:11.08.2004 15:33:00 Eldest...........:01.08.2004 02:18:00
0001. 11.08.2004 15:33:00 Room temperature 22,9°C 0002. 11.08.2004 15:18:00 Room temperature 23,0°C 0003. 11.08.2004 15:03:00 Room temperature 23,1°C
log 1 2 log 1 72
- edits the 20 last but one values (value 21 to 40 going from the actual point of time). - edits the eldest 20 values (value 1421 to 1440 going from the actual point of time).
log 1 15.05.2006 - edits all values of this day as far as stored. log 1 1 13 log 1 clear
- edits the values 1 to 13 going from the actual point of time. - deletes all stored values.
E/0409/57/43
C7000 Advanced
D2b
Info
Event-Log All alarm messages and events of one A/C unit are listed in this window. The messages contain the following information: Alarm text, day and time. When the unit was started and stopped is also displayed. Up to 200 events can be stored.
D3b
Runtimes The runtimes are shown in hours. The unit runtime comprises all times, when the unit is not in a stop or standby mode. The stop time is counted, when the unit is in a stop or standby mode. Stop mode means: Unit is supplied with power, the control is switched off.
D3c
The functional runtimes are displayed in a submenu. The cooling runtime is counted each time when cooling is requested. The heating runtime is counted each time when heating is requested. The humidification runtime is the time in which the unit has humidified. The dehumidification runtime is counted each time when dehumidification is requested. Runtime for free cooling is counted, when the opening degree of the GE valve is bigger than zero, when no compressor request exists and if the GE valve is actually not used for heating. Runtime for mixmode is counted, when the opening degree of the GE valve is bigger than zero, when a compressor request exists and if the GE valve is actually not used for heating.
D3d
D2c
In another submenu the component runtimes are displayed. Here the fan and humidifier runtimes are displayed. For the components compressor, pump, Eheating and drycooler exist further submenus of the kind as shown right.
E1b
Maintenance In this menu the adjusted maintenance interval and the date of the maintenance recently carried out is displayed.
System
E2a
E3a E/0409/57/44
In this menu the software version and the unit type are displayed. The menu point "Option" leads to a submenu, which displays which special software options are active.
Here the number of connected EAIO-, EDIO-, EEIO- and EBUS-boards is indicated.
E2b
6.2 Control level
6.2.1 Control commands - C7000
A typical control command is structured as follows: top command
sub-command
drycool 1 startsum 32,0 command component parameter number designation
parameter value
Following a summary of the most frequent sub-commands: type 1/2/3.. start #,# startsum #,# startwin #,# hys #,# hyssum #,# hyswin #,# press # grad #,# pretime # preopen # prespeed # conf 0/1 ain # din # / alarm # aout # dout # commonalarm 0/1 alarmdelay # alarmprio # runtime # hand 0/1 handon 0/1/#
sets the type of control (mostly 1=2-point control, 2 = proportional) sets the startpoint (temperature or humidity according to the component) sets the summer operation startpoint sets the winter operation startpoint sets the hysteresis (for on/off-controlled components) sets the summer operation hysteresis sets the winter operation hysteresis sets the pressure startpoint sets the gradient (for proportionally controlled components) sets the pre-start time in seconds sets the pre-opening of a valve in % sets the pre-speed of a fan or pump in % 0 = deactivates a component from the configuration 1 = activates a component for the configuration assigns the analogous input # to the component (sensor) assigns the digital input # to the component related alarm assigns the component to the analogous output # assigns the component to the digital output # 0 = no common alarm when component alarm 1 = common alarm when component alarm sets the alarmdelay in seconds assigns the alarm to alarm relay # sets the runtime in hours 0 = disables manual operation, 1 = enables manual operation 0/1/# = switches off/on the component in manual operation or sets a value in % for proportionally controlled components
E/0409/57/45
F
6.2.2 C7000 Advanced Menu structure - Control level
a
1
2
b c d e f E/0409/57/46
3
G
a
1
2
3
b c d e f E/0409/57/47
H
a
1
2
b c d e f E/0409/57/48
3
I
a
1
2
3
b c d e f E/0409/57/49
J
a
1
2
b c d e f E/0409/57/50
3
C7000 Advanced
F1c
Values
Operate
The first item of the menu concerns the adjustment of temperature setpoints.The following items serve to adjust the temperature limits, which are decisive for the alarms "temperature/humidity too high/low". Two temperature setpoints can be adjusted, setpoint 1 concerns the operation by day, whereas setpoint 2 concerns operation at night according to the week timer (page 78). Following the limit values for the room air sensor. The "MIN" column contains the values for the lower temperature limit and the "MAX" column relates to the upper limits accordingly. If e.g. the minimum room air temperature is passed under by the measured value, the alarm "Room temperature too low" is displayed. In the line below you can set the alarm delay in seconds. The values for the supply air sensor can be adjusted in the same way.
F1d
You can set the same parameters for the air humidity. However no difference between day- and night setpoint is made.
Here you can input a setpoint for the raised floor pressure. If this value is different from zero, the raised floor pressure control will begin. See chapter 7, special functions.
F2b
F1e
You can set alarm delays and limit values for the water temperature. When the limit values are exceeded, the alarms "Water temperature too low/high" are released. For the operation of pump stations you can set a pressure setpoint. The pressure setpoint represents the pressure increase by the pumps. When the C7000 is used to control a pump station, the water pressure is the only parameter which is controlled. This mode represents a special function of the C7000.
F3b
Here you can input a setpoint for the condensation pressure of the refrigerant. The G valve is controlled according to this setpoint. For the DX-mode and the mixmode in case of proportional GE control individual values can be set. The setpoint for mixmode should be smaller than for DX mode to discharge the compressor. This way free cooling by the water coil has a greater part in total cooling. For normal GE control only the DX value is operative.
C7000 The corresponding commands:
Humidity (F1d)
Temperature (F1c), Water (F2b)
sethumi 45,1 minhumi room maxhumi supply
settemp 24.3 setwpress 3.0 nightsettemp 27.0 mintemp maxtemp
room supply water
temp 15.0 alarmdelay 4
Pressure (F1e)
airpressureset 60
All combinations are possible.
humi 3,0 alarmdelay 4
Refrigerant (F3b) cpset mix 12.3 cpset dx 18.4
E/0409/57/51
C7000 Advanced
G1c
Components/Cooling Compressor
Operate
The parameters in the first four lines can be adjusted separately for compressor 1 and 2. The start temperature for the compressor is entered as a positive difference to the setpoint. Two different start temperatures ➊a,➊b + hysteresis ➋a,➋b for summer and winter operation can be entered. The compressor pause is entered in seconds and serves to increase the service life of the compressor by delaying the restart by the adjusted value. ➌
➋a
Comp.
The compressor alarm delay ➍ can be adjusted the same as the low pressure alarm delay ➎a in seconds.
➋b
ON OFF T/°C
setpoint
After the compressor start the low pressure alarm can be inhibited for an adjustable time ➎b. If the unit is equipped with two compressors, the adjusted time is valid for both compressors (1 and 2). This time avoids a low pressure alarm right after the compressor start when outside temperatures are low. The effect of this parameter does not depend on the summer/winter operation.
➊a ➊b
Compressor sequencing in units with two refrigerant circuits: The controller software tries to equilibrate the compressor runtimes. Once in an hour the software checks whether the difference between the runtimes is 20 hours or more. If this is the case and if the compressor with the bigger runtime has a smaller start value than the other compressor, the start values and hysteresises for summer and winter operation are exchanged between the compressors.
General: The bullet items within the text refer to the corresponding command at the bottom of the page. In general the parameters which can be modified, are numbered line by line from top to bottom. If a line contains several parameters the bullet number is followed by a small letter for each column. For example, the parameter which is indicated by ➎b can be found in the second column of the fifth line.
C7000 The corresponding commands: ➊a ➊b ➋a ➋b ➌ ➍ ➎a
comp comp comp comp comp comp comp
E/0409/57/52
1 1 1 1 1 1 1
startsum 0,6 startwin 1,2 hyssum 0,7 hyswin 0,7 pause 180 alarmdelay 5 alarmdelaylp 5
➎b winterdelay 180
C7000 Advanced
G3d
Components/Cooling/Valves Operate
Suction valve The start temperature for the suction valve is entered as a positive difference to the room temperature setpoint. ➊ You can adjust a gradient, which determines the temperature range in which the valve opening increases from 0 to 100%.➋ If the A/C unit is equipped with two refrigerant circuits, both refrigerant circuits can be equipped with a suction valve. Depending on how you choose the start point for the valve, the compressor starts with partial or full capacity.
C7000 The corresponding commands: ➊ ➋
suctionv 1 start 0,2 suctionv 1 grad 0,9
E/0409/57/53
C7000 Advanced
Components/Cooling/Valves GE-CW valve
Operate
G3e
The start temperature ➊ for the GE/CW valve is entered as a positive difference to the room temperature setpoint. For the second CW valve ➍ in line 4. For the GE/CW-valve you can adjust a gradient ➋, which determines the temperature range in which the valve opening increases from 0 to 100%. For the second CW valve ➎ in line 5. With the GE-off value in line 3 you determine a water temperature which establishes the limit for GE-operation. If this value is exceeded, the GE-operation is switched off by closing the valve and stopping the glycol pump. ➌
G3f
Electronical Expansion Valve (EEV) Here you can adjust the setpoint for the superheating in normal operation ➊ and the setpoint for the superheating in case of dehumidification ➋. Both values must be entered as differences to the evaporation temperature.
Components/Cooling Drycooler
G2e
The start temperature for the drycooler is entered as an absolute value for the water temperature. Two different start temperatures for summer ➊a and winter ➊b operation + hysteresis ➋ can be entered. Note: The summer/winter operation depends on the setting in the menu Config/Values GE-mode. (see page 76) The drycooler alarm delay can be adjusted in seconds. ➌
Drycooler
➋
➋
ON OFF
➊b winter operation
➊a T/°C water summer temp. operation
C7000 The corresponding commands: ➊ ➋ ➌ ➍ ➎
gecwv gecwv gecwv gecwv gecwv
E/0409/57/54
1 start 0,2 1 grad 0,9 off 22 2 start 0,2 2 grad 0,9
➊ ➋
eev 1 supset 6,5 eev 1 supsetdehum 7,2
➊a ➊b ➋ ➌
drycool drycool drycool drycool
1 1 1 1
startsum 32,0 startwin 15,0 hys 3,0 alarmdelay 3
C7000 Advanced
G2f
Components/Cooling Pump
Operate
Depending on which pump type you have configured, different parameters are decisive. (see table 1) The start temperature for the pump is entered as a positive difference to the room temperature setpoint. ➊ The corresponding hysteresis for the pump stop is only valid for pumps with on/offcontrol as the glycol pump.➋ For speed controlled pumps you can adjust a gradient, which determines the range in which the pump speed increases from 0 to 100%.➌ The speed setpoint ➍ will only be used for the proportional GE control. For this a separate manual exists. The pump alarm delay can be adjusted in seconds. ➎
GE-pump Pump speed setpoint 100%
Table 1
0%
➊
➌
T/°C
Glycol-pump Pump
➋
ON
OFF
➊
T/°C
setpoint
Pump type
(1)
(2)
(3)
(4)
Start temp.
-
➊
-
-
➊ ➋
-
Hysteresis Gradient
-
➌
-
-
-
Pump type: 1: G pump for GE2 units of the series CyberAir 1 2: GE pump for GE2 units of the series CyberAir 1 3: Glycol pump, external pump for units of type GE or CW. 4: Pump station pump for units of the series CyberAir pump station (CPP)
C7000 The corresponding commands: ➊ ➋ ➌ ➍ ➎
pump pump pump pump pump
1 1 1 1 1
start 0,1 hys 0,7 grad 0,6 speed 96 alarmdelay 6
E/0409/57/55
Components/Cooling
C7000 Advanced
G2b
ECO Louver
Operate
This function enables a "Free cooling" with outside air, which is directed by a louver system. Three louvers are necessary, which will be controlled in parallel by a single analogous output. - Fresh air louver for the inlet of fresh outside air - Circulating air louver for the circulation of the room air - Exhaust air louver for the outlet of warm room air The fresh air and exhaust air louver are operated in parallel, the circulating air louver is operated in a reverse sense to these louvers. The setting is done by determinating the sense of rotation at the louver actuators. Free cooling is enabled, when: 1. room humidity is within determined limits (see diagram) and 2. outside air is cold enough. This means when the temperature of outside air is below the EcoCool start value ➊. Free cooling is stopped, when the outside temperature is above the EcoCool start temperature ➊ + hysteresis ➋ or when the room air humidity is outside the limits. The start temperature ➌ for the control must be entered as a positive difference to the air temperature setpoint. In the fourth line you can set the gradient ➍, which defines the range, in which the fresh air and exhaust air louver opens from 0 to 100% and the circulating air louver closes in the same way. Additionally to normal operation there exist an emergency operation. If no compressor is in the condition to operate, the free cooling by EcoCool louvers is enabled independently of the limits of air humidity and air temperature.
1. Enabling condition
2. Enabling condition 1 2 Dehumidific. hysteresis
1 Humidific. hysteresis 2
Humidific. Start Humidific. Hysteresis
Setpoint Humidity
C7000 The corresponding commands: ➊ ➋ ➌ ➍
ecolv ecolv ecolv ecolv
E/0409/57/56
temp 18 hys 1 start 0,1 grad 0,6
Dehumidif. Start Dehumidif. Hysteresis
ECO Hysteresis
ECO Start temp.
Outside temp.
C7000 Advanced
H1c
Components/Heating Operate
H1d
E-heating/Hotgas reheat/Hot water reheat Depending on which heating type you have configured, different parameters are decisive. The start temperature for every heating is entered as a negative difference to the room temperature setpoint. ➊ The hysteresis for the heating stop is only valid for heatings with on/off-control.➋ For proportional e-heatings/hot water reheats you can adjust a gradient, which determines the temperature range in which the heating capacity increases from 0 to 100%.➌ The e-heating alarm delay can be adjusted in seconds. ➍ Only the first heating can be proportional. If this is the case and if there are several heatings (up to 3), only the start value and the gradient of the first heating are decisive for the control. Each time the proportional heating reaches 100% heating capacity another reheat is added and the first heating is reset to 0%. This way up to three individual heatings act as one proportional heating. (see below)
H1e
On/Off-control Heating
Added heat capacities
➋
setpoint on
ON
3rd reheat
OFF
2nd reheat
off on
setpoint
T/°C
100%
➊
1st reheat
Heating
total setpoint
➌ ➌ ➌
0%
➌
0% 300%
Proportional 100%
off
➊
➊
200% 100% 0%
T/°C
T/°C
C7000 The corresponding commands: ➊ eheat 1 start 0,2 ➋ eheat 1 hys 0,7 ➌ eheat 1 grad 0,9 ➍ eheat 1 alarmdelay 3
➊ ➋
gasheat 1 start 1,3 gasheat 1 hys 0,6
➊ ➋ ➌
pwwheat 1 start 1,3 pwwheat 1 hys 0,6 pwwheat 1 grad 0,5
E/0409/57/57
Components/Humidity
C7000 Advanced
H2c
Operate
Humidifier Depending on which humidifier type you have, different parameters are decisive. The start humidity for every humidifier is entered as a negative difference to the room humidity setpoint. ➊ The hysteresis for the humidifier stop is only valid for humidifiers with on/off-control.➋ For proportional humidifiers you can adjust a gradient, which determines the humidity range in which the humidifying capacity increases from 0 to 100%.➌ The humidifier alarm delay ➍, the delay for the conductivity alarm at 5µS ➎ and at 20µS ➏ can be adjusted in seconds. These alarms are available with the application of a conductivity measuring instrument, which is required to control the water conductivity for Ultrasonic humidifiers.
On/Off-control (type 1) Humidifier
➋
ON
OFF %r.h.
setpoint
➊ Proportional (type 2) Humidifier 100%
setpoint
0%
➌
➊
%r.h.
C7000 The corresponding commands: ➊ humi 1 start 7,3 ➋ humi 1 hys 9,0 ➌ humi 1 grad 10,0 ➍ humi 1 alarmdelay 6 ➎ humi 1 alarmdelay5 6 ➏ humi 1 alarmdelay20 6
E/0409/57/58
Components/Humidity
C7000 Advanced
H2d
Operate
Dehumidification (Part 1) The start humidity for dehumidification is entered as a positive difference to the room humidity setpoint. ➊ In order to block the dehumidifying function in principle, the start humidity has to be set on 100%. The hysteresis for the dehumidification stop is entered in the 2nd line.➋ Adjusting the water temperature limits for the dehumidification refers to the possibility of dehumidifying the air by the free cooling coil with fan speed reduction. ➌➍ If the water temperature limits are exceeded, the controller commutes to dehumidification by compressor operation. See detailed description next page.
On/Off-control Dehumidific.
➋
Note: The dehumidification fan speed is adjusted in the Air/Fan-menu.
ON
OFF %r.h.
setpoint
➊
Dehumidification range min
5
max
10
14
GE-off
20
24 °C water temp.
C7000 The corresponding commands: ➊ dehumi start 7,0 ➋ dehumi hys 7,0 ➌ dehumi min 4 ➍ dehumi max 10
E/0409/57/59
Dehumidification (Part 2) There four ways of realizing a dehumidification: 1. by reducing the fan speed and CW valve operation, this is the only way of dehumidification for CW-units. 2. by shutting down a part of the evaporator via a solenoid valve. (not for CyberAir 2 units) 3. by the electric expansion valve (only in CyberAir 2 units) 4. by reducing the fan speed and compressor operation. The choice of the dehumidification type is made by the controller according to the following conditions: The priority lies on reducing the fan speed. This is the case for ACW/GCW/GE-
GE/CWvalve or GE pump configured ?
no
units in mixed operation. Only if the compressor is actually in operation and if a dehumidification valve is present, the 2nd way of dehumidification is chosen. The two dehumidifying ways are never applicated simultaneously. If no dehumidification valve is present as in units of the series CyberAir 2, dehumidification is carried out by the electric expansion valve. If this is insufficient, the fan speed is reduced additionally after a time delay. The decision procedures of the controller are displayed in detail in the scheme below.
*Water temperature limits: Tw < TRTset and Tw < TGEoff and Twmin < Tw < Twmax
yes
no
Legend: Tw - Water temperature TRTset - Room temperature set point TGEoff - upper water temperature limit for GE-operation Twmin - lower water temperature limit for dehumidification Twmax - upper water temperature limit for dehumidification
Water temperature sensor configured ?
yes
yes
Cooling priority = 0 (GE) or 1 (CW) ?
Water temperature within the limits ?*
no
no
Cooling priority = 0 (GE) or 2 (DX) ?
yes
yes - Opens the CW valve to 100% - Reduces the fan speed
Dehumidification valve configured ?
- no dehumidification
yes - Compressor start - Closes the dehumidification valve
E/0409/57/60
no
Electrical expansion valve configured ?
no
yes - Compressor start - Sends the new superheat setpoint to the EEV - Reduces the fan speed after the lapse of "Time until dehumidifiction reduction"
- Compressor start - Reduces the fan speed
Components/Air
C7000 Advanced
H3c
Operate
Fan Reduction according to the temperature The start temperature is entered as a negative difference to the air temperature setpoint. ➊ The start fan speed is entered as a percentage of reduction from the maximum speed. ➋ This reduced fan speed is gradually obtained with a decreasing temperature from the room temperature setpoint to the adjusted temperature difference ➊ below the setpoint. However, when heating or humidification is requested, the airflow is increased to its original value.
Fan speed
The airflow alarm delay ➌ can be adjusted the same as the filter alarm delay ➍.
setpoint
➋
nmaxDX or nmaxCW
+ offset heating start
➊
T/°C
humidity setpoint
Humidif. ON
OFF
Heating ON
humidif. start
%r.h.
OFF heating temp. start setpoint
T/°C
H3d
Air Louver The pre-start serves to open the louver before the fan operation starts. This way a fan operation against a closed louver is avoided. ➎
C7000 The corresponding commands: ➊ fan 1 start 3 ➋ fan 1 speed 15 ➌ fan 1 alarmdelay 6 ➍ fan 1 filteralarmdelay 6
➎ louver 1 pretime 100
E/0409/57/61
C7000 Advanced
I1b
Operate
I1c
Components/Sensor After the selection of the sensor you can enter the alarm delay for the limit alarm ➊ and for the sensor failure alarm ➋ in seconds. With the offset you can calibrate the sensor with the help of a reference measuring instrument. ➌ Compare the PHYSICAL VALUE with the value of the reference measuring instrument.
I2c
I3c
Aux. Ports Aux. Alarm After the selection of the external alarm you can enter the alarm delay ➍ in the following window.
I2d
Unit alarms Concerning the unit alarms, you can adjust the alarm delay for the fire alarm ➎, water alarm ➏, water flow alarm ➐, phase failure ➑ and bus alarm ➒.
C7000 The corresponding commands:
If, instead of a temperature, the expression "reset" is entered, the sensor calibration is deleted.
E/0409/57/62
➊ sensor 1 alarmdelay 7 ➋ sensor 1 alarmdelaybr 8 ➌ sensor 1 trim 22,3 ➍ alarm 1 alarmdelay 5
➎ ➏ ➐ ➑ ➒
fire water flow phase bus
alarmdelay 7
C7000 Advanced
J1a
Zone
Operate
J2b
The operating status of all units which are assigned to zone 1 is displayed in the top line. From left to right the operating states of the units with the bus address from 19 to 0 are displayed. 0 stands for normal operation, 1 stands for standby operation. In the line below you can define the operating status of the unit. 0 means normal operation, 1 means standby operation. ➊
System AT-Preferences The acoustic signal which resounds in the case of an alarm and the beep for pressing a key can be switched off (0=off, 1= on). The pitch of the buzzertone can be adjusted as desired. Further on you can adjust the temperature display in °C or °F ➋. The operator language ➌ can also be selected.
J3a
Password At this menu item you can adjust the password for the operate level. This password is "0000" as default setting.
C7000 The corresponding commands: ➊ zone 1 unit 1 1 ➋ unit c / unit f ➌ language e / language g
c for °Celsius, f for °Fahrenheit e for English, g for German
E/0409/57/63
K
6.3 Config Level
6.3.1 C7000 Advanced Menu structure
a
1
2
b c d e f E/0409/57/64
3
L
a
1
2
3
b c d e f E/0409/57/65
M
a
1
2
b c d e f E/0409/57/66
3
N
a
1
2
3
b c d e f E/0409/57/67
O
a
1
2
b c d e f E/0409/57/68
3
P
a
1
2
3
b c d e f E/0409/57/69
Q
a +
1
2
b +
c +
d +
e f E/0409/57/70
3
R
a
1
2
3
b c d e f E/0409/57/71
S
a
1
2
b c d e f E/0409/57/72
3
C7000 Advanced
K1b
Values Air
Config
Here you can choose the control type. The display of the actual values changes corresponding to the above adjusted type of control (Room / Sup.Air). ➊ The room air control is the standard control. The temperature/humidity sensor is placed in the return air intake or in the room and the C7000 controls in accordance with the setpoints set in the menu F1c/F1d. An external T/H sensor is required for supply air control. The control takes place for the room air control in accordance with setpoints set in the menu F1c/F1d.
K1b
Return air T/H sensor for return air
Height > 1.5 m
T/H sensor for room air
The sensor should be positioned depending on the space available, thermal load distribution and selected type of control. The maximum distance to the C7000 IOC is 20m.
Supply air T/H sensor for supply air
C7000 The corresponding commands: ➊ ➋ ➌ ➍ ➎
control 2 lim temp 16,3 grad temp 0,6 lim humi 75,0 grad humi 0,6
Four different control types can be chosen by entering the corresponding number: 1: room air 2: supply air 3: room air with supply air limitation 4: supply air with room air limitation
The surrounded numbers refer to the corresponding passages in the descriptive text. See next page for explanation of the commands ➋ - ➎.
E/0409/57/73
C7000 Advanced
K1b
Values Config
Setpoint Room air sensor T/°C Temperature 20,5 20
14
15
16
➋
17 T/°C Actual value Supply air sensor
Air With the room control with supply air limitation the control takes place via the T/H sensor in the return air intake and via a second T/H sensor in the supply air. Primarily the control takes place as for room air control, only if the measured supply air temperature exceeds the start temperature ➋ the temperature setpoint is shifted. The extent of the setpoint increase is determined by a factor which you enter, as a gradient ➌, in the menu. The relationship, according to which this happens, is made clear by the graph opposite. A steep gradient drastically corrects the failure to meet the supply air temperature, but has the risk that the control circuit starts to oscillate. With humidity control the setpoint shift takes place in the opposite direction. If the adjusted starting humidity ➍ is exceeded by the measured supply air humidity, the setpoint is reduced. You can also enter a gradient factor ➎ for this. The relationship is shown in the graph opposite.
Setpoint Supply air sensor T/°C Temperature
Setpoint Room air sensor r.h/% Humidity 50 49
68
70
72
74 r.h/% Actual value Supply air sensor
➍
New setpoint = old setpoint + gradient • (start value - actual value)
Example (humidity): 49 = 50 + 0,5 • (70 - 72)
Example (temperature): 20,5 = 20 + 0,5 • (16 - 15)
K1b
K1d
The supply air control with room air limitation is based on the same control principle as the supply-air limited room air control. Only here the setpoint shift works in the opposite direction, because it works on the basis that the supply air is colder than the return air. If the room temperature exceeds the start temperature entered ➋, the supply air temperature setpoint is reduced. If the room humidity drops below the starting humidity entered ➍, the supply air humidity setpoint is increased.
K1e
Setpoint Supply air sensor r.h/% Humidity 50,5 50
18 17,5
21
22
➋
23
24 T/°C Actual value Room air sensor
Example: 17,5 = 18 + 0,5 • (22 - 23)
E/0409/57/74
38
39
40
➍
41 r.h/% Actual value Room air sensor
Example: 50,5 = 50 + 0,5 • (40 - 39)
C7000 Advanced
K1d
Values Air/Temperature
Config
The controller offers the possibility to have start a stand-by unit when an adjustable positive temperature difference to the air temperature setpoint is achieved. This difference can be adjusted by the parameter "Overloadstart" ➌ . The adjustment 0.0K disables this function. When the temperature difference is obtained the A/C unit, so far as it is defined as standby unit, will be started. The sequencing function is not influenced by this. In order to use this function, a zone must be defined. You can determine an integral factor ➍ for the air temperature control to avoid a control discrepancy which is characteristic for P-controllers. In this case a variable setpoint Svar, which is recalculated every 5 minutes is decisive for the control. This variable setpoint is calculated by adding the setpoint alteration dS to the previous setpoint. The values for the integral factor can be varied between 0 and 10%. A low value should be used to start with in order to prevent the control system from oscillating. 2% are recommended and can stepwise be increased to find out the limit of safe control.
actual value
Sfix dS
Svar
5 min. Svar n+1 = Svar n + dS
time
Concerning the limit alarms "Room temperature too low ➎/too high ➏" and Supply air temperature too low ➐/too high ➑" you can adjust: a. whether the corresponding alarm shall release a common alarm (1=yes). b. the alarm priority, where the corresponding alarm is assigned to an alarm relay with this number (adjusted as alarm priority).
with
dS = (Sfix - actual value ) x integral factor
sfix represents the fixed setpoint which is adjusted in the menu F1c.
Air/Humidity
K1e
The controller offers the possibility to have start a stand-by unit when an adjustable negative humidity difference to the air humidity setpoint is achieved. This difference can be adjusted by the parameter "Overloadstart" ➌ . The adjustment 0.0% disables this function. When the humidity difference is obtained the A/C unit, so far as it is defined as standby unit, will be started. The sequencing function is not influenced by this. Concerning the limit alarms "Room humidity too low ➍/too high ➎" and Supply air humidity too low ➏/too high ➐" you can adjust: a. whether the corresponding alarm shall release a common alarm (1=yes). b. the alarm priority, where the corresponding alarm is assigned to an alarm relay with this number (adjusted as alarm priority).
C7000 The corresponding commands: Values/Air/Temperature ➌ load temp 2,5 ➍ integral 10 ➎ mintemp room a commonalarm 1 ➏ maxtemp room b alarmprio 8 ➐ mintemp supply ➑ maxtemp supply
Values/Air/Humidity load humi 10,5 minhumi room maxhumi room minhumi supply maxhumi supply
➌ ➍ ➎ ➏ ➐
a commonalarm 1 b alarmprio 8
All combinations are possible.
E/0409/57/75
C7000 Advanced
K1/2c
Values Config
Water For the limit value alarms "Water temperature too low ➊/too high ➋" you can adjust: a. whether the corresponding alarm shall trigger a common alarm (1 = yes). b. the alarm priority, where the corresponding alarm is assigned to an alarm relay with this number (adjusted as alarm priority).
Values Miscellaneous Data
K2b
For the function and setting of the cooling priority, see following page. In the second line you can adjust a unit start delay ➋. By different start delays for different units it is avoided that the most current consuming components start simultaneously and overcharge the power supply of the building. With the parameter in the third line you can effect a change-over of the two chilled water valves in CW2 units. The parameter in the fourth line displays the state of change-over. For details, see chapter 7 "Special functions, CW2 units". The parameter "OTE" ➎ in the fifth line is customer specific, for standard units the setting must be "STULZ". For enabling the OTE software this parameter is set to "OTE". With the parameter ➏ in the sixth line you can determine whether the unit may be started by a remote on/off signal. (0 = no, 1 = yes, all other stop causes (Timer, BMS, local stop, sequencing) are deleted. The remote on/off signal has the priority). With the parameter ➐ in the last line you can determine whether the unit restarts automatically in case of power supply return after a phase failure. (0 = no, with this setting the unit must be restarted locally, 1 = yes).
K2/3b
Values GE-mode The outside temperature ➊ for the commutation from summer to winter operation is decisive for the drycooler and compressor control. With this hysteresis ➋ the winter operation changes to summer operation. The winter operation is also switched over to summer operation, if an outside temp. sensor breakdown is detected. An alarm "Outside temperature sensor defect" is not displayed.
➋
If no outside temperature sensor is configured, summer operation is active.
Summer Winter T/°C
➊
C7000 The corresponding commands: Water Misc. data a sammelalarm 1 ➊ coolingprio 1 ➊ mintemp water b maxtemp water alarmprio 8 ➋ ➋ startdelay 5 ➌ no correspondance ➍ --➎ option 1 1 ➏ remote start 1 ➐ phase start 1
E/0409/57/76
GE-Mode ➊ ➋ ➌ ➍
sumwin start 16.0 sumwin hys 2 presstemp 17.0 pressgrad 5.4
C7000 Advanced
K2b
Values Misc. data Cooling priority
Config
The cooling priority determines the overriding cooling circuit for units with two different cooling systems (Dual-Fluid units). The parameters GE, CW and DX can be adjusted. GE - no priority, this is the adjustment for GE-systems, where a mixed operation of both systems is possible. CW - means, that chilled water cooling is prior at ACW/GCW-units. DX - means, that compressor cooling is prior at ACW/GCW-units. The diagram below displays the conditions for a malfunction change-over at Dual-Fluid units. For a better understanding: The OR-conditions are horizontally located. The AND-conditions are vertically located.
Malfunction change-over CW –> DX (cooling priority 1)
Malfunction change-over DX –> CW (cooling priority 2)
Compressor failure 1*
OR
LP-alarm 1
AND Compressor failure 2*
OR
LP-alarm 2
"WT too high" alarm
OR
CW-off = 1
WT
- water temperature 1
CW-off
- digital input (pre-set DIN16) to enable DX-operation or to disable CW-operation(see page 95)
AND CW-off = 0 *HP-alarm or compressor failure
Switching back to the original priority can only be done by an alarm reset.
C7000 The corresponding commands: coolingprio 1
0: GE 1: CW 2: DX
E/0409/57/77
Values
C7000 Advanced
K3b
Week program
Config
The week timer is based upon two different temperature setpoints which you have already adjusted in the menu F1c. Setpoint 1 is represented by a "1", setpoint 2 by a "2". The setting is user-friendly. Each digit represents an hour of the day. The weekdays are displayed in lines. With the selector key you can jump between the hours of the day. At the end of a line the cursor jumps to the beginning of the next line. With the OK key you modify the value of the digit where the cursor is placed. Three values are possible: 0, 1 and 2. By pressing the OK key these values appear in rising order and will then begin at "0" again. By pressing the key combination selector key + OK key the value, on which the cursor is placed, will be copied to the next digit (corresponding to the selected direction of the selector key). This way you can easily adjust several hours or days. For each hour of each day of the week you choose among three settings:
Display in the main menu when the timer program is executed:
Display: 1. A/C unit off
0
2. A/C unit on with setpoint 1
1
3. A/C unit on with setpoint 2
2
C7000 The corresponding commands: wprg mo 12 0 Day: mo = monday tu = tuesday we = wednesday th = thursday fr = friday sa = saturday su = sunday
E/0409/57/78
sets the timer stop mode for monday from 12:00 to 12:59
Hour: 0 = from 0:00 to 0:59 1 = from 1:00 to 1:59 2 = etc.
Status: 0 = A/C unit off (timer stop) 1 = A/C unit on with setpoint 1 2 = A/C unit on with setpoint 2
C7000 Advanced
L1b
Components/Cooling Compressor
Config
L1c
In the first line you add the compressor to the configuration by entering "1". With "0" you disable the compressor although all settings concerning the compressor are kept. ➊ You can determine a digital output for the compressor on/off signal. ➋ In the third line you can: - assign the digital input for the low pressure alarm ➌ - adjust, whether the low pressure alarm releases a common alarm (0= no, 1 = yes) ➌a - adjust the alarm priority for the low pressure alarm ➌b In the fourth line you can: - assign the digital input for the compressor alarm ➍ - adjust, whether the compressor alarm releases a common alarm (0= no, 1 = yes) ➍a - adjust the alarm priority for the compressor alarm ➍b Setting the alarm priorities means assigning the corresponding alarm to an alarm relay with the adjusted number. The low pressure alarm can be managed in a way to avoid a premature and unnecessary service intervention. If the LP switch releases, the compressor is stopped and restarted after the compressor pause has elapsed. The LP alarm is inhibited during the winter start delay. This way the controller tries to bypass temporary LP alarms. You can limit the number of compressor restarts in "RESTARTS" ➎ within a time space you can adjust in the left column of the fifth line to avoid an LP alarm. You can define the time space in the right column of the same line ➎b. If after the maximum number of restarts, the LP switch still triggers, the LP alarm is released and the compressor is definitely switched off. Using the optional LP-sensor in addition you can adjust in the medium column of the same line a threshold ➎a which marks the lower limit for the permissible pressure range. With a HP sensor (either part of G-valve or separate option) high pressure alarms can be equally managed for the same reasons as LP alarms. You can limit the number of allowed compressor restarts in "RESTARTS" ➏ within a time space you can adjust in the left column of the sixth line. You can define the time space in the right column of the same line ➏b. If the threshold ➏a of the HP within this time space is excessed at least the adjusted number of times, the HP alarm is released and the measure which you have adjusted in HP mode ➐ is taken. 0: HP alarm will be triggered 1: Unit continues operation
C7000 The corresponding commands: ➊ comp 1 conf 1 ➋ comp 1 dout 3 ➌ comp 1 alarmlp 7 ➌a comp 1 commonalarmlp 1 ➌b comp 1 alarmpriolp 1 ➍ comp 1 alarm 5 ➍a comp 1 commonalarm 1 ➍b comp 1 alarmprio 1
➎ ➎a ➎b ➏ ➏a ➏b ➐
comp comp comp comp comp comp comp
1 1 1 1 1 1 1
lptries 6 lppress 4,6 lptime 2 hptries 3 hppress 21 hptime 2 hpmode 1
E/0409/57/79
C7000 Advanced
L3b
Config
Components/Cooling/Valves Suction valve In the first line you add the suction valve to the configuration by entering "1". With "0" you disable the suction valve. ➊ With the parameter "A-OUT" you adjust the analogous output of the proportional signal for the suction valve. ➋ In the third line you can set the minimum opening degree ➌. This setting serves to determine the lower limit for the refrigerant mass flow. Below this limit the possibility exists that an LP alarm will occur. By setting the minimum opening degree the effective proportional range is reduced. Example: With a gradient of 1 K and a minimum opening degree of 20% the effective proportional range reaches 0,8 K. With a gradient of 1 K and a minimum opening degree of 50% the effective proportional range reaches 0,5 K.
C7000 The corresponding commands: ➊ suctionv 1 conf 1 ➋ suctionv 1 aout 3 ➌ suctionv 1 min 20
E/0409/57/80
C7000 Advanced
Components/Cooling/Valves
Config
L3c
GE/CW-valve In the first line you add the GE/CW-valve to the configuration by entering "1". With "0" you disable the GE/CW valve. ➊ With the parameters "A-OUT 1" and "A-OUT 2" you adjust the first and second analogous output of the proportional signal for the GE/CW-valve. ➋a/b Two physical GE/CW-valves exist in A/C-units of the CW2-type only. In the third line you can set the digital output ➌ at which the actual state of the changeover is output. The digital input, which receives the signal for the commutation from output 1 to output 2, can be assigned in the fourth line. ➍ In the fifth line you can adjust the operating mode ➎ by which the valves of CW2 units are controlled. (See chapter 7 "Special functions, CW2 units".)
Graphic A
"close at comp = 0"
setpoint
comp. GE
lve va
➊
➋
200% comp.
100%
GE valve
Graphic B
"close at comp = 1"
setpoint comp. GE
lve va
➊
Following menu: In the first line you can adjust a setpoint ➏ for the opening degree of the GE valve. This parameter is relevant only for the proportional GE control. For this a separate manual exists. Additionally you can prevent mixed operation of Freecooling and compressor cooling by setting the "Close at comp" value ➐ to "1". (see graphic below). In the third line you can adjust, whether the valve shall close as soon as the water temperature exceeds the air temperature setpoint ➑. In the fourth line you can adjust, whether the valve shall be used for heating ➒. The control characteristics will be changed by this setting. When the air temperature falls the valve opens, a rising air temperature will close the valve gradually. In the fifth line you can adjust, how the valve will be controlled ➓. Setting 0: Valve closed at 0V at the output, valve open at 10V at the output. Setting 1: Valve closed at 10V at the output, valve open at 0V at the output. In the sixth line you can set a time delay which must pass until the control of the GE/CW valve begins and the water limit alarms are monitored. Until this time has elapsed, the valve is fully (100%) opened. The parameter in the seventh line is only important for CW2 units. Here you can set an opening degree for the CW valve of the first water circuit. This opening degree is kept by the valve while the cooling is produced by water circuit 2. By this, a minimum water flow is guaranteed in circuit 1, which is necessary to measure the water temperature. With a sufficiently low water temperature the cooling production can be switched back to circuit 1. Without a cooling request in circuit 1 the valve is completely closed.
➋
200% 100%
comp.
GE valve
comp.
C7000 The corresponding commands: 1st menu ➊ ➋a ➋b ➌ ➍ ➎
gecwv gecwv gecwv gecwv gecwv gecwv
2nd menu conf 1 aout1 3 aout2 4 dout 9 din 17 oper 0
➏ ➐ ➑ ➒ ➓
gecwv gecwv gecwv gecwv gecwv gecwv
opensp 70 compoff 1 spclose 1 heating 1 inv 1 100 30
gecwv switchopen 10
E/0409/57/81
C7000 Advanced
L3d
Components/Cooling/Valves
Config
G-valve In the first line you add the G-valve to the configuration by entering "1". With "0" you disable the G-valve. ➊ With the parameter "A-OUT" you adjust the analogous output of the proportional signal for the G-valve. ➋ The pre-start serves to provide a sufficient flow for the heat absorbing medium and to pre-cool the heat absorbing medium. When compressor operation is requested, the G-valve opens and the compressor start is delayed by the pre-start time. ➌ The pre-open value is the G-valve opening degree which should be obtained during the pre-start time. ➍ To avoid a constant discrepancy from the set value there are three parameters, which imitate the behaviour of an integral control. The control factor ➐ is the decisive value, by which the extent of the control correction is adjusted in the way of calculating the actuating variable after the lapse of an adjustable control cycle ➎ according to the following formula: Snew = Sold - f • (set value - actual value) S: actuating variable - here valve opening f: control factor Set value: condensation pressure setpoint Actual value: condensation pressure actual value To avoid a drastical change you can adjust a maximum control correction ➏. This control correction relates to the old actuating variable in each cycle. The setpoint for the valve opening is entered in the eighth line. ➑ This setpoint is relevant for proportional GE control only. The proportional GE control is described in a separate manual. In the last line you can enter a value for the minimal opening ➒ of the G-valve. The minimal opening is only respected when a compressor request exists and can be used to prevent a HP alarm.
C7000 The corresponding commands: ➊ gvalve conf 1 ➋ gvalve aout 4 ➌ gvalve pretime 30 ➍ gvalve preopen 100 ➎ gvalve concyc 5 ➏ gvalve maxc 2 ➐ gvalve fact 40 ➑ gvalve opensp 70
E/0409/57/82
➒ gvalve min 20
C7000 Advanced
L3e
Components/Cooling/Valves HGBP-valve
Config
In the first line you add the HGBP-valve to the configuration by entering "1". With "0" you disable the valve. ➊ With the parameter "A-OUT" you adjust the analogous output of the proportional signal for the HGBP-valve. ➋ The opening degree of the HGBP valve is controlled according to the air temperature. If the actual temperature is below the setpoint, the opening degree rises to the adjustable maximum opening degree. If the actual temperature is above the setpoint, the opening degree falls to the adjustable minimum opening degree. A proportional factor ➍, an integral factor ➎ and a differential factor ➏ can be adjusted for the precise control. In the third line you can adjust the control cycle ➌. The pre-runtime serves to softstart the compressor. When compressor operation is requested, the HGBP valve opens and the compressor start is delayed by the pre-runtime. ➐ The pre-opening is the valve opening degree to which the valve is opened during the pre-runtime. ➑ In the last line you can set a minimum and a maximum opening for the HGBP valve. The minimum opening ➒a limits the cooling capacity. The maximum opening ➒b avoids a 100% short circuit of the refrigerant flow in case of a fully opened HGBP valve. The compressor would operate in short circuit and trigger an HP alarm. In case of a dehumidification request the HGBP valve is instantly closed in order to keep a 100% refrigerant mass flow available. The maximum refrigerant mass flow is needed for the effect of passing under the dew point by partial cut-off of the evaporator (CyberAir 1, Compact DX and Mini-Space) but also for fan speed reduction and dehumidification by the EEV (CyberAir 2).
C7000 The corresponding commands: ➊ hgbp 1 conf 1 ➋ hgbp 1 aout 4 ➌ hgbp 1 concyc 3 ➍ hgbp 1 pfact 5 ➎ hgbp 1 ifact 5 ➏ hgbp 1 dfact 5 ➐ hgbp 1 pretime 10 ➑ hgbp 1 preopen 40
➒a hgbp 1 min 20 ➒b hgbp 1 max 80
E/0409/57/83
C7000 Advanced
L3f
Components/Cooling/Valves Electronical Expansion valve (EEV)
Config
The suction gas pressure and temperature are measured by a pressure sensor and a temperature sensor and these values are transmitted via an EEIO board to the controller. With these parameters the superheat is controlled by the expansion valve. ➊. By the setting 1 the valve is configured and the failure of the pressure sensor, the temperature sensor and the stepper motor for the valve control are monitored and displayed by an alarm. Setting 0 means: the valve is not configured. ➋. Here the valve type is determined. 1=EX4, 2=EX5, 3=EX6, 4=EX7, 5=EX8 ➌. Setting of the refrigerant in use: R22, R134a, R407C, R410A ➍. Setting of the pressure sensor in use: PT4-07S, PT4-18S, PT4-30S, PT4-50S ➎. Control with suction pressure limit (MOP), 0=disabled, 1=enabled ➏. Temperature limit for MOP control. Above this evaporation temperature the expansion valve is not opened further. ➐. Superheat control mode: off= quick response, on= slow response Valve type
Following menu:
The valve type depends on the unit size.
➊. Battery supply, setting 0 means: the buffer battery, which must be connected on
Unit size
Valve type
ASD/U ALD/U 181 - 451, 402 - 862
EX5
ASD/U ALD/U 531, 1062
EX6
Pressure sensor The pressure sensor depends on the refrigerant used. Refrigerant
Pressure sensor
R407C R22 R134a
PT4-07S
R410A
PT4-18S
the EEIO board, is not charged by the battery charger. Setting 1 means: the buffer battery is charged by the battery charger. This battery serves to shut the expansion valve in case of a power failure. ➋. Here you can adjust the lapse of time, for which the battery is still connected to the battery charger after a power failure. ➌. Start opening degree for the expansion valve ➍. Advanced start time for the expansion valve. The compressor start is delayed by this time in order that the expansion valve can obtain its start opening degree. Alarm treatment: Three alarms exist: ➎. Pressure sensor alarm, ➏. Temperature sensor alarm, ➐. Stepper motor alarm ➎a, ➏a, ➐a: For all alarms you can adjust, whether the corresponding alarm releases a common alarm (0= no, 1 = yes) . ➎b, ➏b, ➐b: Setting the alarm priorities means assigning the corresponding alarm to an alarm relay with the adjusted number. Note: The EEV is not configured neither in the basic setting nor in any loaddefault setting. If required it must be configured in this menu.
C7000 The corresponding commands: 1st menu ➊ eev 1 ➋ eev 1 ➌ eev 1 ➍ eev 1 ➎ eev 1 ➏ eev 1 ➐ eev 1
E/0409/57/84
conf 1 type 5 refrig 4 sentype 2 mopcon 0 moptemp 23,3 supmode 1
Refrigerant: 0: R22 1: R134a 2: R507 3: R404A 4: R407C 5: R410a 6: R124 7: R744
Valve type: 1: EX4 2: EX5 3: EX6 4: EX7 5: EX8 Pressure sensor: 0: PT4-07S 1: PT4-18S 2: PT4-30S 3: PT4-50S
2nd menu ➊ eev 1 ➋ eev 1 ➌ eev 1 ➍ eev 1 ➎a eev 1 ➏a eev 1 ➐a eev 1 ➎b eev 1 ➏b eev 1 ➐b eev 1
batchrg 1 bht 90 preopen 60 pretime 15 commonalarmpress 0 commonalarmtemp 1 commonalarmmotor 1 alarmpriopress 18 alarmpriotemp 17 alarmpriomotor 19
C7000 Advanced
L2e
Components/Cooling Drycooler
Config
In the first line you add the drycooler to the configuration by entering "1". With "0" you disable the drycooler. ➊ With the parameter "D-OUT" you determine a digital output for the drycooler on/off signal. ➋ With the parameter "A-OUT" you determine an analogous output for the proportional drycooler control. ➌ The digital input for the drycooler alarm can be assigned by the "D-IN" parameter. ➍a You can adjust, whether the drycooler alarm releases a common alarm (0= no, 1 = yes). ➍b Setting the priority for the drycooler alarm ➍c means assigning the alarm to an alarm relay with the adjusted number. The parameters: - control cycle ➎ - control factor ➏ - max. control correction ➐ - pre-speed ➑ - A-OUT ➌ are only necessary for the proportional GE-control, which is explained in a separate manual. Note: For the dry cooler control, the configuration of an outside temperature sensor and a water temperature sensor is required.
C7000 The corresponding commands: ➊ drycool ➋ drycool ➌ drycool ➍a drycool ➍bdrycool ➍c drycool ➎ drycool ➏ drycool
1 1 1 1 1 1 1 1
conf 1 ➐ drycool 1 maxc 4 dout 10 ➑ drycool 1 prespeed 100 aout 4 alarm 5 commonalarm 1 alarmprio 3 concyc 10 fact 3
E/0409/57/85
C7000 Advanced
Components/Cooling
L2f
Config
Pumps By setting the parameter "ACTIVE" on 1 you add a pump to the configuration. With "0" you disable the pump. ➊ In the next line you determine which type the pump shall belong to (G = G-pump, which conveys the medium through the condenser in a GE2-unit, GE = GE-pump, which conveys the medium through the free cooling coil in a GE2-unit, Glycol = Glycol-pump - all pumps for G-, GE units which are located outside the A/C unit, PS=pump station pump). ➋ With the parameter "D-OUT" you determine a digital output for a glycol pump on/off signal. ➌ In case of a proportionally controlled pump the enabling signal is available at this output. With the parameter "A-OUT" you adjust the analogous output of the proportional signal for a G/GE-pump and a PS-pump. ➍ The digital input for the pump alarm can be assigned by the "D-IN" parameter. ➎ You can adjust, whether the pump alarm releases a common alarm (0= no, 1 = yes).
➏
Table 1 Pump type
(1)
(2)/(3)
(4)
➊ ➋ ➌
-
-
-
-
-
I factor
-
-
D factor
-
-
Max. adjust
➏ ➐
➌* ➍ ➎ ➏
-
-
Min speed
-
-
➑
Pre-start time Pre-speed CTRL factor
Cycle
Pump type: 1: G pump for GE2 units of the series CyberAir 1 2: GE pump for GE2 units of the series CyberAir 1 3: Glycol pump, external pump for units of type GE or CW. 4: Pump station pump for units of the series CyberAir pump station (CPP) * The control factor for PS pumps is just a proportional factor. The formula stated in the right text is not applied.
Setting the priority for the pump alarm ➐ means assigning the corresponding alarm to an alarm relay with the adjusted number. For glycol pumps you can enable a sequencing based on time and failure. With "partner pump" ➑ you select the number of the 2nd pump (0-4). The second pump must be in the same unit. Setting "0" disables the pump sequencing. The sequencing is based on a runtime evaluation. In case of a runtime difference of more than 20 hours the pump with the shorter runtime is put into operation. Following menu: The pump pre-start serves to pre-cool the heat absorbing medium. When compressor operation is requested, the G-pump starts and the compressor start is delayed by the pump pre-start time. ➊ The pre-speed is the G-pump speed which should be obtained during the pre-start time. ➋ The control factor ➌ is the decisive value, by which the extent of the control correction is adjusted in the way of calculating the actuating variable after the lapse of an adjustable control cycle ➏ according to the following formula: Snew = Sold - f • (set value - actual value) S: actuating variable - here pump speed f: control factor Set value: condensation pressure setpoint Actual value: condensation pressure actual value To avoid a drastical change you can adjust a maximum control correction ➐. This control correction relates to the old actuating variable in each cycle. For PS pumps an integral factor ➍ and a differential factor ➎ can be adjusted. By the parameter in the last line you can set a minimum speed ➑ for PS-pumps.
C7000 The corresponding commands:
E/0409/57/86
1st menu ➊ pump ➋ pump ➌ pump ➍ pump ➎ pump ➏ pump ➐ pump ➑ pump
1 1 1 1 1 1 1 1
conf 1 type 2 dout 3 aout 4 alarm 3 commonalarm 0 alarmprio 3 partpump 1
2nd menu ➊ pump 1 ➋ pump 1 ➌ pump 1 ➍ pump 1 ➎ pump 1 ➏ pump 1 ➐ pump 1 ➑ pump 1
pretime 5 prespeed 60 fact 2 int 3 diff 6 concyc 5 maxc 5 min 20
C7000 Advanced
M1c
Components/Heating Config
E-heating By setting the parameter "ACTIVE" on 1 you add a reheat to the configuration. With "0" you disable the electric reheat. ➊ In the next line you determine the reheat type (2-point: reheat with on/off control, Linear: reheat with proportional control). ➋ With the parameter "D-OUT" you determine a digital output ➌ for the electric reheat. The proportional electric reheat is controlled by pulse width modulation and the reheat receives the control signal by a fixed PWM output. A digital output has not to be set for the proportional electric reheat. Alarm treatment: The digital input for the electric reheat alarm can be assigned by the "D-IN" parameter. ➍ You can adjust, if the e-heating alarm releases a common alarm (0= no, 1 = yes). ➎ Setting the priority for the heating alarm ➏ means assigning the corresponding alarm to an alarm relay with the adjusted number.
M1d
Hotgas reheat By setting the parameter "ACTIVE" on 1 you add a reheat to the configuration. With "0" you disable the hotgas reheat. ➊ With the parameter "D-OUT" you determine a digital output for the hotgas reheat.
➋ Alarm treatment: The digital input for the hotgas reheat alarm can be assigned by the "D-IN" parameter. ➌ You can adjust, if the hotgas reheat alarm releases a common alarm (0 = no, 1 = yes). ➍ Setting the priority ➎ means assigning the corresponding alarm to an alarm relay with the adjusted number.
M1e
Hot water reheat By setting the parameter "ACTIVE" on 1 you add a hot water valve to the configuration. With "0" you disable the valve. ➊ In the next line you determine the valve type (2-point: solenoid valve with on/off control, Linear: 3-way valve with proportional control). ➋ With the parameter "D-OUT" you determine a digital output for the solenoid valve.
➌ With the parameter "A-OUT" you adjust the analogous output of the proportional signal for the valve of a hot water reheat. ➍
C7000 The corresponding commands: E-heating ➊ ➋ ➌ ➍ ➎ ➏
eheat eheat eheat eheat eheat eheat
1 1 1 1 1 1
conf 1 type 1 dout 3 alarm 7 commonalarm 1 alarmprio 3
Hotgas reheat ➊ gasheat 1 ➋ gasheat 1 ➌ gasheat 1 ➍ gasheat 1 ➎ gasheat 1
conf 1 dout 10 alarm 7 commonalarm 1 alarmprio 3
Hot water reheat ➊ pwwheat 1 conf ➋ pwwheat 1 type ➌ pwwheat 1 dout ➍ pwwheat 1 aout
1 1 5 8
Type 1: On/off control Type 2: Proportional control
E/0409/57/87
C7000 Advanced
M2c
Components/Humidity Humidifier
Config
By setting the parameter "ACTIVE" on 1 you add a humidifier to the configuration. With "0" you disable the humidifier. ➊ In the next line you determine the humidifier type (2-point: humidifier with on/off control, Linear: humidifier with proportional control). ➋ With the parameter "D-OUT" you determine a digital output for an on/off humidifier.
➌ With the parameter "A-OUT" you adjust the analogous output of the proportional signal for a humidifier. ➍ In the fifth line you can configure a conductivity meter which is required to monitor the water conductivity when using Ultrasonic humidifiers. ➎ In the sixth line you can assign the digital input ➏a for the humidifier alarm, adjust whether the humidifier alarm shall release a common alarm ➏b (0= no, 1 = yes) and you can set the alarm priority ➏c. In the seventh line these parameters can be adjusted for the conductivity alarm at 5µS ➐a-c and in the last line for the conductivity alarm at 20µS ➑a-c. These alarms are available with the application of a conductivity meter.
Dehumidification
M2d
The first three parameters are irrelevant for units of the CyberAir2 series. For these units the parameter "VALVE" must be set "0". Other units (CyberAir 1, Compact DX, Mini-Space) can contain a dehumidification valve and a mechanically controlled HGBP valve incl. solenoid valve.
Dehumidif. -Stop Deh.
1K
Temp. setpoint
ON
OFF
T/°C
➍
By setting the parameter "VALVE" on 1 you add a dehumidification valve to the configuration. With "0" you disable the dehumidification valve. ➊ In the second line you can configure a hotgas bypass for the compressor by entering a "1". ➋ When dehumidification with compressor operation is requested, the hotgas bypass is closed, because the maximum refrigerant mass flow is needed for the effect of passing under the dew point. This is also valid for dehumidification by compressor operation with fan speed reduction. With the parameter "D-OUT" you determine a digital output for the dehumidification (solenoid valve for partial evaporator cut-off). ➌ To avoid a feedback circle of dehumidification and cooling, where the sinking temperature arouses an increased relative humidity which entails again a dehumidification request, you can adjust a stop temperature ➍, which is entered as a negative difference to the air temperature setpoint and avoids dehumidification when it is passed under. With a fixed hysteresis of 1 Kelvin the dehumidification is switched on again, when the room temperature rises again above the stop temperature.
C7000 The corresponding commands: Humidification ➊ humi 1 conf 0 ➋ humi 1 type 2 ➌ humi 1 dout 11 ➍ humi 1 aout 4 ➎ humi 1 confcon 1 ➏a humi 1 alarm 7 ➏b humi 1 commonalarm 1
E/0409/57/88
➏c ➐a ➐b ➐c ➑a ➑b ➑c
humi humi humi humi humi humi humi
1 1 1 1 1 1 1
alarmprio 5 alarm5 7 commonalarm5 1 alarmprio5 5 alarm20 7 commonalarm20 1 alarmprio20 5
Dehumidification ➊ dehumi confvalve 1 ➋ dehumi confbypass 1 ➌ dehumi dout 12 ➍ dehumi stop 2,0
C7000 Advanced
M3c
Components/Air Fan
Config
By setting the parameter "ACTIVE" on 1 you add a fan to the configuration. With "0" you disable the fan. ➊ In the next line you determine the fan type (2-point: fan with on/off control, Linear: EC-fan with proportional speed control). ➋ With the parameter "D-OUT" ➌ you determine a digital output for an on/off fan. In case of a proportionally controlled fan the enabling signal is available at this output. With the parameter "A-OUT" you adjust the analogous output of the proportional signal for a speed controlled fan. ➍ The parameters: - control cycle ➎ - max. control correction ➏ - control factor ➐ are only necessary for the proportional GE control, which is explained in a separate manual and for the raised floor pressure control. With these parameters the characteristics of an integral control can be performed. The offset is used to adapt the airflow to unexpected conditions on the site ( lower/ higher pressure loss).➑ The minimum speed, which you can adjust here, can only be bypassed by the adjustment in "REDUCE SPEED". For DX units ➒a and CW units ➒b (determination by cooling priority) separate minimum speeds can be adjusted. The maximum speed should be adjusted according to the required layout airflow. For DX units and GE units the "max. DX" speed ➓a is valid, for CW units the "max. CW" speed ➓b is valid. For Dual-Fluid units the speed selection depends on the cooling priority. In case of a malfunction changeover the corresponding speed is taken. For a detailed description of the conditions for a malfunction changeover see page 77.
M3d
The digital input ➊ for the airflow alarm can be assigned by the "D-IN" parameter. You can adjust, if the airflow failure alarm releases a common alarm (0 = no, 1 = yes). ➋ In the third line you can set the priority for the airflow alarm. ➌ The digital input for the filter alarm can be assigned by the "D-IN FILTER" parameter. ➍ You can adjust, whether the filter alarm releases a common alarm. ➎ In the last line you can set the priority for the filter alarm. ➏
C7000 The corresponding commands: Fan, M3c ➊ fan 1 conf 1 ➋ fan 1 type 1 ➌ fan 1 dout 11 ➍ fan 1 aout 11 ➎ fan 1 concyc 8 ➏ fan 1 maxc 2 ➐ fan 1 fact 2
Type 1: On/off control Type 2: Proportional control
➑ fan ➒a fan ➒b fan ➓a fan ➓b fan
1 1 1 1 1
offset -5 min 60 nmincw 40 nmax 85 nmaxcw 90
Fan, M3d ➊ fan 1 ➋ fan 1 ➌ fan 1 ➍ fan 1 ➎ fan 1 ➏ fan 1
alarm 2 commonalarm 1 alarmprio 3 filteralarm 6 commonalarmfi 1 filteralarmprio 4
E/0409/57/89
Components/Air
C7000 Advanced
M3e
Fan (Part 2)
Config
Fan start phase 100% nmax
➊
➋
fan start
control start
t/sec compon. start*
*start of all other control-relevant components except the glycol pump, which can be started earlier.
Fan stop phase
➌
over-run due to fan inertia
t/sec
fan stop
unit stop
Speed levels
% 100
Filter offset ➎ 90 nMax
Offset * Reduced speed ➍b
80
Dehumidif. speed ➏b
70 65
UPS speed ➐
55
With the parameter "START 100%" ➊ you adjust a time which must elapse before the fan control begins. This way an airflow alarm is avoided which could occur due to the fan inertia. During this time the fan is operated with 100% speed. By the "PRERUN" parameter ➋ you adjust the delay for the inhibited start of all components, except the glycol pump, in relation to the control start with alarm monitoring. By different pre-runtimes for different units it is avoided that the most current consuming components start simultaneously and overcharge the power supply of the building. The fan over-run time ➌, which you can adjust, serves to reject hot or cold air in the A/C unit and avoids an accumulation of heat at the reheat or of cold at the evaporator. If during a time which you adjust with "REDUCE TIME" ➍a no action (cooling, heating, humidification, dehumidification) has been taken, the fan speed is reduced by the percentage which you adjust with "REDUCE SPEED" ➍b. The "FILTER OFFSET" ➎ is entered as a positive difference to the maximum speed. If a filter alarm is released, the maximum speed will be increased by the filter offset in order to overcome the higher resistance of a clogged filter. If during the time until the dehumidification reduction comes into effect ➏a a dehumidification request exists, the dehumidification is carried out by fan speed reduction. This time delay allows to control the humidity by a dehumidification by the expansion valve in the meantime. For units without electrical expansion valve this parameter should be set to "0". The "DEHUM.SPEED" ➏b is entered as a negative difference in % to the maximum speed. This is the fan speed for the first way of dehumidification. The "UPS SPEED" ➐ is also entered as a negative difference in % to the maximum speed. Receiving a UPS-signal the controller will apply this reduced speed for an emergency operation. If the A/C unit is operated during nominal operation with a low airflow, the fan speed can be raised, when the temperature setpoint is exceeded. The fan speed increase depends on the temperature difference to the setpoint. For this you adjust a positive temperature difference ➑a to the setpoint, which represents the start point of the speed increase. Then you adjust a maximum speed ➑a for the overload operation and another temperature difference ➒ to the setpoint, which marks the end of the proportional Fan speed fan speed increase. Having attained the second temperature difference, the fan Setpoint is operated with the maximum speed for the overload operation.This speed is ➑b kept even if the temperature continues to rise. DXmax/ CWmax
*this item refers to the previous page.
➑a
C7000 The corresponding commands: ➊ ➋ ➌ ➍a ➍b ➎ ➏a ➏b
fan fan fan fan fan fan fan fan
1 1 1 1 1 1 1 1
E/0409/57/90
100 5 pre 15 after 20 redtime 30 redspeed 20 filteroffset 15 dehumtime 26 dehum 25
❼ ➑a ➑b ❾
fan fan fan fan
1 1 1 1
ups 35 emerstart 0,7 emernmax 95 emerend 2,0
➒
T/°C
Components/Air/Fan (Part 3) - Calculating the fan speed Cooling priority 1 (CW)
2 (DX)
Are the conditions for a malfunction changeover met for DualFluid-units ?
Are the conditions for a malfunction changeover met for DualFluid-units ? Y
N
CW standby management enabled? N
N
nmax DX
Y
nmax CW
The following processes of decision are passed through by the controller for the fan speed calculation. The fan speed nmaxDX or nmaxCW is chosen according to the cooling priority and the conditions for a malfunction change-over. (details for the cooling priority, see page 77 ) Then 4 queries are passed, which entail a speed reduction or increase. Finally the algorithm checks whether the minimum speed is kept and whether the conditions for the REDUCE SPEED are kept, which can bypass the minimum speed as the sole reduction.
0 (GE)
nmax zone
Parameter setting:
Example 1:
Example 2:
n = nmaxDX
n = nmaxCW
supposing: condition not ok n = nmaxDX = 100%
supposing: condition not ok n = nmaxCW = 90%
supposing: condition ok n = 100% - 10% n = 90%
supposing: condition ok n = 90% - 10% n = 80%
supp.: condition not ok n = 80%
20%
supposing: condition ok n = 90% - 20% n = 70%
supp.: condition not ok n = 80%
30%
supposing: condition ok n = 70% - 30% n = 40%
10%
supposing: condition ok n = 40% + 10% n = 50%
supposing: condition ok n = 80% + 10% n = 90%
condition ok so n = 90%
60%
condition not ok because n < 60% so n = 60%
50%
condition not ok because of dehumidific. n = 60%
supposing: condition ok n = 90% - 50% n = 40%
nmaxDX: 100% nmaxCW: 90%
Is Tair > Tset + EMERSTART ? (overload service)
Are the conditions for STARTSPEED met?
Does a dehumidification request exist with the speed reduction DEHUMSPEED?
Does the unit run in UPS operation with the speed reduction USV-SPEED?
Has a filter alarm occurred and must the speed be increased by the filter offset ?
Is the minimum speed kept ?
Can a speed reduction REDUCESPEED be made due to the nonrequest of climatic functions within the REDUCE TIME ?
10%
Legend:
yes no
next step
E/0409/57/91
C7000 Advanced
M3f
Config
Components/Air Louver By setting the parameter "ACTIVE" on 1 you add a louver to the configuration. With "0" you disable the louver. ➊ With the parameter "D-OUT" you determine a digital output for the louver. ➋
Components/Cooling
L2b
ECO Louver By setting the parameter "ACTIVE" on 1 you add an ECO louver to the configuration. With "0" you disable the ECO-louver. ➊ With the parameter "A-OUT" you determine a analogous output for the louver. ➋
C7000 The corresponding commands: ➊ louver 1 conf 1 ➋ louver 1 dout 11 ➌ ecolv 1 conf 1 ➍ ecolv 1 dout 11
E/0409/57/92
C7000 Advanced
N1c
Components Sensor
Config
By setting the parameter "ACTIVE" on 1 you add a sensor to the configuration. With "0" you disable the sensor. ➊ In the next line you determine the sensor type (current, voltage). ➋ With the parameter "PURPOSE" you specify for what the sensor is used ➌. See left listing. With the parameter "A-IN" you adjust the analogous input for the proportional sensor signal. ➍ The following 5 items serve to calibrate the sensor. The minimum measure value (phys. value) ➏a is assigned to the minimum output (value). ➎a The maximum measure value (phys. value) ➏b is assigned to the maximum output (value). ➎b The unit of the adjusted measure value depends on the sensor purpose (1-23). The unit of the adjusted output depends on the sensor type (current, voltage). If there is more than one sensor with the same purpose, an average value is calculated. In the seventh line you can adjust a maximum difference to the average value.➐ If the maximum difference is exceeded, the alarm "Sensor ## excess" is released. For the evaluation of the sensor excess alarm at least three sensors with the same purpose are needed.
PURPOSE: 1 - Room temperature 2 - Room humidity 3 - Supply temperature 4 - Supply humidity 5 - Water temperature, inlet 1 6 - Outside temperature 7 - Outside humidity 8 - Condensation temperature 1 9 - Condensation pressure 1 10 - Evaporation temperature 1 11 - Evaporation pressure 1 12 - Water temperature, inlet 2 13 - Condensation temperature 2 14 - Condensation pressure 2 15 - Evaporation temperature 2 16 - Evaporation pressure 2 17 - Setpoint temperature 18 - Setpoint humidity 19 - Water temperature, outlet 1 20 - Water temperature, outlet 2 21 - Water pressure 22 - Raised floor pressure 23 - Universal temperature 1
You can adjust in the eighth line, whether the sensor excess alarm shall release a common alarm ➑a. And you can assign the alarms to an alarm relay ➑b here. You can adjust in the ninth line, whether the sensor failure alarm shall release a common alarm ➒a. And you can assign the alarm to an alarm relay ➒b.
NOTE: You need two water temperature sensors for: 1. GCW-units with dry coolers Water temperature 1 is always the temperature for the CW-circuit. Water temperature 2 is the cooling water temperature, by which the dry coolers are controlled. 2. CW2-units Water temperature 1 is always the temperature for the CW-valve which is active, when no change-over has taken place (no voltage at DIN 3). Water temperature 2 is the temperature for the second CW-valve, which is active after a change-over.
Sensors of the purpose - Condensation temp., - Evaporation temp. - Evaporation pressure are not used up to now. For these sensors and for the sensor condensation pressure no average value is calculated, if several sensors with the same purpose are configured.
C7000 The corresponding commands: ➊ sensor ➋ sensor ➌ sensor ➍ sensor ➎a sensor ➎b sensor ➏a sensor ➏b sensor
1 1 1 1 1 1 1 1
conf 1 type 3 use 5 ain 3 minout 0,0 maxout 9,0 minmeas -20,0 maxmeas 40,0
➐ ➑a ➑b ➒a ➒b
sensor sensor sensor sensor sensor
1 1 1 1 1
div 20 commonalarm 1 alarmprio 2 commonalarmbr 1 alarmpriobr 3
Sensor type: 1: Current 2: Voltage
E/0409/57/93
C7000 Advanced
N3c
Components Aux. Ports/Aux. Alarm
Config
In the first line you can type in the alarm text which you want to be displayed in case of the alarm. ➊ By setting the parameter "ACTIVE" on 1 you add an external alarm to the configuration. With "0" you disable the ext. alarm. ➋ With the parameter "D-IN" you adjust the digital input for the alarm signal. ➌ You can adjust, whether the external alarm releases a common alarm (0 = no, 1 = yes). ➍ Setting the priority for the external alarm ➎ means assigning the alarm to an alarm relay with the adjusted number. The external alarm delay can be adjusted. ➏
Aux. Ports/Unit alarms
N2d
In this window you can assign digital inputs to unit alarms (➊-➍)a, determine, whether the corresponding alarm releases a common alarm (➊-➏)b and assign the alarm to a relay (➊-➏)c. 1. Fire ➊, by an external smoke and temperature sensor 2. Water ➋ by an external water detector 3. Water flow failure ➌ by a flow sensor 4. Phase failure ➍ by a phase control module 5. Busalarm ➎, these alarms are detected by the controller and need 6. Address conflict ➏, neither sensor nor digital input.
C7000 The corresponding commands: ➊ ➋ ➌ ➍ ➎ ➏
exalarmin exalarmin exalarmin exalarmin exalarmin exalarmin
E/0409/57/94
1 1 1 1 1 1
text xxx123 conf 1 alarm 11 commonalarm 0 alarmprio 9 alarmdelay 6
➊ ➋ ➌ ➍ ➎ ➏
fire water flow phase busalarm adrconflict
a din 15 b commonalarm 1 c alarmprio 8 b commonalarm 1 c alarmprio 8
Components
C7000 Advanced
N2e
Aux. Ports/Aux. Ports
Config
This windows serves to adjust digital in- and outputs for non-component-related alarms or messages. In detail you can adjust the digital output for the common alarm ➊ and for the wintermode ➋. The wintermode signal can be forwarded to a BMS system. The state of the free cooling mode ➌ (free cooling exists also in mixmode and when the Ecocool louver is opened) and of the local stop ➍ (Control switched off by start/stop key) can be output on a digital output. Following you can adjust the digital inputs for the remote contact ➎, for the ups operation ➏ and for the external cooling priority ➐.
Aux. Ports/Value output
N2f, N3f
In this window you can output analogous values on analogous outputs so that they can be used by a BMS. First choose a number for the value output. This number only serves to indicate the value. Then a window will appear, in which you can adjust parameters for the value output. In the first line you can activate the value output. You can do the settings in line 2 to 5 in advance and save them, without having the value output be come into effect. Only if you set the parameter in the first line to "1", the value output begins. When several sensors with the same purpose exist, the average value is calculated. In line 2 you determine the sensor the value of which will be output. The sensor is selected by the purpose ➊ (as listed on page 93). If you select a purpose for which no sensor exists, the output value is 0V. In the third line you set the analogous output ➋. The parameters in line 4 and 5 serve to calibrate the output. If you have selected a sensor with the purpose "supply air temperature" and set the value 5.0 for the "min" parameter ➌ in line 4, you define the lower limit by this. At 5,0°C a voltage of 0V will be output. At 4,0°C also 0V will be output. By the "max" parameter ➍ in line 5 you define the upper limit, at which 10V will be output.
UPS
N3b
This windows serves to determine the air conditioning functions in case of operation with Uninterrupted Power Supply. If the controller receives the signal at its digital input for UPS operation, all the functions which are enabled by "1" will be admitted, whereas the functions with a "0" will be disabled. Please note that also the fan speed may be reduced to a pre-adjusted value in case of UPS-operation. See page 90.
C7000 The corresponding commands: Aux. Alarms ➊ calarm dout 7 ➋ winter dout 17 ➌ fcm dout 4 ➍ localstop dout 8 ➎ remote din 11 ➏ ups din 13 ➐ cwoff din 16
Value output ➊ valout 1 ➋ valout 1 ➌ valout 1 ➍ valout 1
use 2 aout 6 min 5,0 max 35,3
UPS ➊ ups ➋ ups ➌ ups ➍ ups
cool 1 heat 0 humi 0 dehumi 0
E/0409/57/95
C7000 Advanced
O2d
Manual Operation Config
O3d
When manual operation is used the C7000 control is put out of force. The manual operation menu consists of two columns of parameters which are decisive for the operation. In the first column (titled EN.) you enable the manual operation of the listed component by setting the parameter to "1". ➊ The second column (titled STATE) displays the actual state of the component. After you have enabled the man. op. in the first column, you can switch on/off the component itself. ➋ For proportionally controlled components you can enter a percentage in the second column (titled VALUE) which corresponds to an opening degree for a valve or a capacity for any other component. Components which exist either with on/off control or with proportional control have both columns (STATE and VALUE). But only the corresponding parameter comes into effect. Sensors and external alarms can be simulated by the manual operation for the purpose of testing the controller function. When the manual operation menu is left (e.g. when the menu "components" is reached again), the manual operation of each component is disabled and the controller takes over the control again. When the fan is switched off, any other component is electrically blocked and can not be started. If the unit is de-energized, all manual settings are reset. However, the adjusted proportional values are kept.
C7000 The corresponding commands: ➊ eheat 1 hand 1 ➋ eheat 1 handon 1 sensor 1 handon 25 sensor 1 hand 1
E/0409/57/96
Instead of 0/1 for "off/on" you can enter a percentage from 0 to 100 if the component is proportionally controlled.
C7000 Advanced
Q1a
Zone Config
You can find a detailed description of the zone control in chapter 7. Special Functions. Here you can see an overview over the adjustable parameters. Zone parameters must only be set at one unit of the zone. Unit parameters must be set individually at each unit.
➊. Unit assignment (unit parameter) A zone is defined by the assignment of units to this zone. Maximum 20 zones can be defined with the adjustments from 1 to 20. Zone 0 means that the unit is assigned to no zone. The assignment is made individually for each unit.
➋. Cycle time (zone parameter) The cycletime determines the lapse of time after which a changeover will periodically take place. With the setting "0" the sequencing is disabled.
➌. Number of defective units (zone parameter) The entry is optional. If the number, adjusted here, is reached, the emergency operation will be put into force. With the setting "0" the emergency operation is disabled.
➍. Emergency temperature (zone parameter) This temperature is the new sepoint when emergency operation is enabled.
➎. CW standby management (zone parameter) With the setting "1" the CW standby management is enabled.
➏. Sequencing Test (zone parameter) With the setting "1" the sequencing test with the fixed cycletime of 5 minutes is enabled.
➐. Average value determination (zone parameter) With the setting "1" the calculation of average values is enabled.
➑. Average value determination including standby units (zone parameter) With the setting "1" also sensors from units, which are in standby mode, are taken into account for the calculation of average values.
➒. Maximum fan speed (zone parameter) The adjusted speed is valid for each unit of the zone, if the standby management is enabled and when all units are running. In case of failure of one unit the remaining units increase their fan speed so that the total air volume flow is kept constant.
C7000 The corresponding commands: ➊ zone zone ➋ zone ➌ zone ➍ zone ➎ zone ➏ zone
1 1 1 1 1 1 1
assigns unit 7 to zone 1 + 7 deletes unit 7 from zone 1 - 7 seqtime 10 emernum 3 emertemp 15,7 cwmode 1 en- (1) or disables (0) test sequencing test 1
➐ zone 1 average 1 ➑ zone 1 sbaverage 0 ➒ zone 1 nmax 85
E/0409/57/97
C7000 Advanced
Q2a
Zone By setting one of the two following parameters or the parameters "water start temperature or water hysteresis" different from zero the proportional GE control is enabled.
➊. Start temperature (zone parameter) Below the outside air temperature which is set as start temperature the operating modes FC, EFC and MIX are enabled.
➋. Hysteresis (zone parameter) With this hysteresis the operating modes FC, EFC and MIX are blocked. Only the DX operating mode is enabled in this case.
Q2b - Q2e
➌. Standby units (unit parameter) A zone, in which a sequencing shall be carried out, must contain at least one standby unit. With the setting "1" the actual unit is defined as standby unit. This setting defines the initial state of the sequencing and changes according to the actual state of the sequencing.
➍. Valid alarms (zone parameter) With the setting "1" the corresponding alarm is defined as a valid alarm for the zone, which entails that the unit is de-energized and the unit is registered as defect.
➎. Water start temperature (zone parameter) Below the water temperature which is set as water start temperature the operating modes FC, EFC and MIX are enabled.
➏. Water hysteresis (zone parameter) With this hysteresis the operating modes FC, EFC and MIX are blocked. Only the DX operating mode is enabled in this case.
C7000 The corresponding commands: ➊ zone 1 gestart 18,0 puts unit 3 into standby switches unit 3 on ➋ zone 1 gehys 2,0 ➌ zone 1 unit 3 0 zone 1 unit 3 1 ➍ zone 1 alarm 2 0 ➎ zone 1 alarm 2 1 ➏ zone 1 alarm h
E/0409/57/98
deletes valid alarm 2 adds alarm 2 as valid alarm displays list of all available alarms
➎ zone 1 gewstart 12,0 ➏ zone 1 gewhys 2,0
Statistics
C7000 Advanced
R1b
Data logger
Config
TYPE (for C7000 command) : 1 - unit room temperature 2 - unit room humidity 3 - unit supply temperature 4 - unit supply humidity 5 - water temperature 1 6 - outside temperature 7 - outside humidity 8 - condensation pressure 1 9 - condensation temp. 1 10 - evaporation pressure 1 11 - evaporation temp. 1 12 - zone room temperature 13 - zone room humidity 14 - zone supply temperature 15 - zone supply humidity
Here you can adjust the basic conditions for the data logger. To this belongs sensor type ➊ and cycle ➋, the interval in which measure valures of the corresponding sensor are stored. Each data logger can store 1440 datapoints maximum. The 1441st datapoint deletes the first datapoint etc.. If you adjust a cycle of 1 minute you obtain a grafic for a lapse of time of 1440 minutes which corresponds exactly to 24 hours. With a cycle of 2 minutes, datapoints for a lapse of 2 days are stored etc.. Regarding the fact that the grafic represents a width of 180 pixels, we recommend to choose the cycle depending on the lapse of time (Info menu) to be represented. Lapse (Info menu) - Hour - Day - Week - Month - Year
Cycle 1 Min. 8 Min. 60 Min. 240 Min. 2880 Min.
At the modification of a parameter (type or cycle) all data of the corresponding data logger is deleted.
Statistics Runtime
R2c, R2d
This summary of runtimes exists only for the C7000 Avanced. Being an exact copy of the homonymous branch in the Info menu, the Config runtime menus provide the possibility to reset the runtimes. In contrast to the C7000 I/O controller, you can reset the runtimes of the global unit functions in the C7000 Advanced. When you change the controller you can continue the runtimes this way and set the past runtimes at the new controller.
C7000 The corresponding commands: ➊ log 1 cycle 15 The first numeral designates the number of the data logger (1 or 2). ➋ log 1 type 2 The second numeral stands for: - the cycle in minutes - the measure values listed left top.
➊ ➋ ➌ ➍ ➎ ➏
comp 1 runtime 0 fan 1 runtime 0 eheat 1 runtime 0 pump 1 runtime 0 humi 1 runtime 0 drycool 1 runtime 0
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C7000 Advanced
R3b
Statistics Maintenance
Config
This functionality helps you to maintain the A/C unit in a good condition by monitoring the service intervals. In case the service interval is expired the alarm "service required" in combination with the symbol is displayed in the standard window. In the first line you enter the service interval you consider as suitable. Possible values are 0-24 months, with 0 months you avoid the monitoring ➊. In the second line you can assign the maintenance alarm to an alarm relay ➋. If a maintenance alarms occurs, it is displayed at 9:00 AM. In the third line you can set, whether the maintenance alarm shall trigger a common alarm ➌ (1-yes, 0-no). If you are on the field "MAINT. DONE" and you press the OK-key, you confirm the executed maintenance ➎. The controller then sets the actual date in the fourth line and saves it.
S1a, S1b
System In this menu you can set the global address ➊ of the unit. This address serves to identify the unit within a BMS. In the first menu line you can enter a unit name with up to 20 characters, this entry is not possible by C7000IOC commands. In the third line the unit type which you can set in the submenu "Default setting" is displayed. 11 pre-configurations for several unit types are stored in the I/O controller.
By selecting a pre-configuration ➋ the settings which are specified for the unit type come into effect. These settings are shown in the table on page 125.
S2a
Password At this menu item you can adjust the password for the "config" level. This password is "0000" as default setting.
C7000 The corresponding commands: ➊ service int 4 ➋ service alarmprio 4 ➌ service commonalarm 1 ➎ service 1
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By "1" you confirm the executed maintenance.
➊ globaddr 233 ➋ loaddefault dx1
7. Special functions 7.1 Raised floor pressure control
N1c
The pre-condition for this control is that every A/C unit is equipped with a pressure sensor. The option for a raised floor pressure sensor provided by Stulz features a pressure range of 0-100 Pa or 0-250 Pa which is adjustable by jumpers. The output signal can be adjusted to 0-10 V or 4-20 mA. This sensor must be calibrated in the menu N1c. The raised floor pressure control is enabled by a value in menu F1e which is different from zero. The control tries to keep the adjusted setpoint for the surpressure in the raised floor. The air temperature control is continued but the pressure control has priority to the temperature control.
F1e
M3c For this control a proportionally controlled fan with an analogous output has to be configured (Setting: LINEAR). The control begins after the lapse of the "START 100%" time and the prerun time (M3e) with the maximum speed (max. DX or max. CW according to the adjusted cooling priority). An offset value, which serves to adapt the air volume flow to local conditions will not be considered. Maximum speed serves only as an initial value for the control which starts now by measuring the difference to the air pressure setpoint and reduces the fan speed in case of exceeding the setpoint and increases fan speed when the setpoint is passed under. By three parameters (cycle, maximum control modification and control factor) the characteristics of an integral control are achieved. The adjusted minimum speeds are not passed under during control. All speed increases or reductions for the fan with the exception of "reduction according to time" (parameter called REDUCE SPEED) are put out of force. If during the time adjusted here none of the functions "cooling, heating, humidification, dehumidification" is requested, the speed is reduced by the percentage, which you have adjusted in the 2nd column of "REDUCE SPEED".
M3e
After the unit stop the fan runs during an overrun time, which serves to reject hot or cold air in the unit. The menu items, which are irrelevant for the raised floor pressure control have a grey backgroung.
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H3c In the menus H3c and M3d you can configure the alarms "air flow alarm" and "filter alarm" with all corresponding parameters. In the menu A1e of the Info level you can read and compare the actual and set value of the air pressure in the raised floor.
A1e
7.2 Changeover of the water circuits - CW2 units
In the menu L3c you can choose between two operating modes: 1. Changeover operation (Parameter "Mode" : Separate) 2. Additional operation (Parameter "Mode" : Addedt)
M3d
L3c
Changeover operation For changeover operation only the parameter settings for CW valve 1 (menu G3e) are relevant (start temperature and gradient). In case of a changeover these settings are applied on the active valve. The passive valve is completely closed if it treats of valve 2. If the passive valve is valve 1 in the first water circuit, it will be closed to the "value at switching". So to speak the output A-OUT for valve 01 is commuted on A-OUT for valve 02 (or A-OUT 02 on A-OUT 01). If one or several of the following conditions are met, the output is commuted from A-OUT 01 to A-OUT 02: 1. A voltage is present at the digital input (menu L3c, parameter D-IN), which was assigned to the GE/CW valve. 2. DP 1025 is written with value "1" by a BMS. 3. DP 1025 is written with value "1" by inputting "1" for the parameter "CW2changeover" in menu K2b. 4. Water temperature in circuit 1 is higher than parameter "GE-off" (menu G3e). 5. Water temperature in circuit 1 is higher than the air temperature setpoint, in case the parameter "Close, if water above SP" (menu L3c) has been set "1". If none of the above listed conditions is true, the output is switched back from A-OUT 02 to A-OUT 01. The changeover is displayed by the parameter "State" in the menu K2b of the Config level and is output by a freely adjustable digital output (menu L3c, parameter D-OUT). If a dehumidification request exists, the active valve will be opened 100% to provide maximum cooling capacity for dehumidification.
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G3e
K2b
Additional operation During additional operation both CW valves can be open simultaneously. Start temperature 1 and gradient 1 apply to CW valve 1, start temperature 2 and gradient 2 apply to CW valve 2 (menu G3e). A commutation is possible also during additional operation. This is done by an exchange of start temperatures and gradients between both valves. If one or several of the following conditions are met, the parameters of both valves are exchanged: 1. A voltage is present at the digital input (menu L3c, parameter D-IN), which was assigned to the GE/CW valve. 2. DP 1025 is written with value "1" by a BMS. 3. DP 1025 is written with value "1" by inputting "1" for the parameter "CW2-changeover" in menu K2b. 4. Water temperature in circuit 1 is higher than parameter "GE-off" (menu G3e). Valve 1 will be closed to the "value at switching" in this case. 5. Water temperature in circuit 1 is higher than the air temperature setpoint, in case the parameter "Close, if water above SP" (menu L3c) has been set "1". Valve 1 will be closed to the "value at switching" in this case. Attention: If condition 4 or 5 applies to valve 2, this valve is completely closed. If none of the above listed conditions is true, the parameters of both valves are changed back. The changeover is displayed by the parameter "State" in the menu K2b of the Config level and is output by a freely adjustable digital output (menu L3c, parameter D-OUT). If a dehumidification request and no condition for a parameter exchange exists, valve 1 is opened 100% to provide maximum cooling capacity for dehumidification. If a dehumidification request and a condition for a parameter exchange exist, valve 2 is opened 100%
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7.3 Zone control The zone concept is based on the idea to obtain a homogeneous room climate within a determined space by distributed generation of conditionned air. Within an IO bus up to 20 zones can be defined. A zone is defined if at least one unit is assigned to this zone. The assignment of a unit to a zone is done by setting a zone number in the main line of menu Q1a. This assignment must be done individually for each unit (each IOC).
Q1a
Average value determination A basic principle of the zone control is the calculation of average values of the measured values. Within a zone only one room temperature exists which is calculated as the average value of all connected room temperature sensors. The same applies for the room humidity, supply temperature, supply humidity, outside air temperature, water inlet temperature 1, water pressure and raised floor pressure, if existant.
J1a
The determination of average values can be disabled by the parameter in the sixth line of menu Q1a (0 = off, 1 = on). By the parameter in the seventh line of the same menu you can set whether standby units shall take part in the calculation of average values. (0 = no, 1 = yes). However the set values can be individually adjusted for each unit. If at all they should only slightly vary.
Q2a
Standby units
In the menus J1a and Q2a you can put the unit in standby by setting the parameter in the third line "1". The existence of standby units in a zone increase the airconditioning operating security and provides the possibility to replace defective units by standby units.
Alarm changeover In order to changeover units in the event of an alarm, you can define alarms as valid by setting the corresponding parameter „1“ in the menus Q2b, Q2c, Q2d and Q2e. If such an alarm (defined as valid) occurs, the defective unit is switched off and the standby unit with the next higher bus address is switched on. If another unit with a valid alarm occurs in the zone, the next standby unit (if existant) is switched on. Some alarms cause the cut-off of the defective unit or the deactivation of functions even if the alarm has not been defined valid. (for details see chapter 8.1 alarm messages). The alarm „unit not available“ can not be deleted from the alarm list. This alarm is always part of the valid alarms and appears in case of a bus failure or when the unit has been de-energized.
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Q2b
Q2c
Setting the zone number 1-20
Valid alarms: --.Not available 02.Compressor lowpressure 04.E-heating Failure 06.Humidifier 5uS 08.Fan error 10.External alarm 12.Drycooler Failure 14.Roomtemp too high 16.Supplytemp too high 18.Roomtemp too low 20.Supplytemp too low 22.Watertemp too high 24.Fire/smoke detector 26.Sensor broken
01.Local stop 03.Compressor Failure 05.Humidifier Failure 07.Humidifier 20uS 09.Filter clocked 11.Pump Failure 13.Water detector 15.Roomhumidity too high 17.Supplyhumidity too high 19.Roomhumidity too low 21.Supplyhumiduty too low 23.Watertemp too low 25.Sensor Failure 27.Hotgas reheat Failure
Q2d
Q2e
Emergency operation
With the parameter in the second line of menu Q1a you can enable an emergency operation. If this parameter is set "0", emergency operation is disabled. By this parameter you set the number of defective units which are necessary to enable emergency operation. Emergency operation means that each A/C unit of the IO bus applies the zone-specific emergency temperature as new temperature set value. The emergency temperature is set for each zone with the parameter in the third line of menu Q1a.
Q1a
Function of standby units Even if the failing unit capacity of one zone is completely equalled by the start of standby units, the defective units are counted as lacking. To start an emergency operation just when the 100% unit capacity (without standby units) is not reached anymore, the adjusted number of defective units should be higher than the number of a zone's standby units.
Additional capacity - Temperature
K1d
You can have started a standby unit if the air temperature setpoint is exceeded by the zone temperature (Average value or unit temperature, when average value determination is disabled). The excess of the setpoint can be adjusted by the parameter in the third line of menu K1d in the shape of a temperature difference. Setting "0" disables the additional capacity function. When the temperature sinks again, the additional capacity unit is switched off with a hysteresis of 1K.
Additional capacity - Humidity You can have started a standby unit if the air humidity setpoint is passed under by the zone humidity (Average value or unit humidity, when average value determination is disabled). The undercut of the setpoint can be adjusted by the parameter in the third line of menu K1e in the shape of a humidity difference. Setting "0" disables the additional capacity function. When the humidity rises again, the additional capacity unit is switched off with a hysteresis of 3% relative humidity.
K1e
Precondition: The additional capacity unit must be set as standby unit and must be assigned to a zone. Moreover the corresponding parameter (temperature or humidity) "Overload" must have a value different from zero.
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The zone control comprises three specific functions: 1. Sequencing, 2. CW Standby Management, 3. Zone for proportional GE control
Q1a
7.3.1 Sequencing The sequencing provides a time dependent unit changeover. By the use of standby units, a high operating reliability the same as an even unit exploitation is achieved. By setting the cycle time (parameter in the first line of menu Q1a) you adjust the lapse of time, after which a changeover is done periodically. This means that the standby status is changed over the units one by one. With the setting 0 (hrs) no sequencing is made.
Failure dependent change-over Zone 02
Setting the cycletime causes the sequencing start. Enabling the test sequencing (parameter in the fifth line of menu Q1a) with the fixed cycletime of 5 minutes helps you to check the sequencing function. All basic zone functions which have been described on the previous pages are also available when the sequencing is enabled. a. Average value determination or deactivation b. Alarm changeover c. Emergency operation d. Additional capacity The sequencing runs independently from an additional capacity function and independently from defective units. Even a defective unit can be set standby by the sequencing. Only when the unit has to be switched on due to the changeover, the control detects that the unit is defective and the unit remains switched off. Then the standby unit with the next higher bus address is switched on. The unit, which is provided as additional capacity, can only be switched on during the cycles, in which it is in standby.
Unit 02
Time dependent change-over (normal sequencing) e. g. with 2 standby units: 1. cycle unit 07, 11 standby unit 08, 14 standby 2. cycle 3. cycle unit 11, 01 standby etc.
Unit 01
Unit 03
Unit 06
Unit 11
Stand -by
Stand -by
Unit 07
Unit 02
Unit 08
Unit 11
Cycle 2
Unit 09
Unit 10
Unit 04
Unit 05
Stand -by Unit 14
Unit 06 Due to a failure of unit 04 unit 05 is switched on.
Zone 01
Unit 03
Unit 05
Zone 02
Cycle 1
Unit 01
Unit 04
Cycle 1
Stand -by Unit 08
Stand -by
Stand -by
Zone 01
Stand -by
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Stand -by
Unit 07
Unit 02
Stand -by
Stand -by
Unit 14
Unit 06
Unit 09
Unit 10
Cycle 1
Zone 02
Unit 04
Unit 05
Stand -by Unit 09
Cycle 2
Unit 10
7.3.2 CW Standby Management
Q1a
The CW standby management can be carried out with CW units and Dualfluid units with CW cooling priority. The basic idea is to share the heat load permanently with as many as possible units in order to reduce the fan speed of all units and thus to save energy. For this the provided standby units must constantly take part in the cooling process. The total airflow is below the airflow which is possible at most and is equalled in case of failure of one or more units by increasing the fanspeed of the remaining units. By "MAXFANSPEED" you adjust the fan speed which is to be kept in the zone when all units are running. By "CW-ENERGY-SAVE" the CW-standby management is enabled and in the same moment all standby units of the zone are switched on. Both parameters are related to the zone and have only to be adjusted at one unit of the zone. The table beside displays how many units in a zone are necessary to keep the total airflow at the indicated fan speed in the left column, when "f" units have failed. This correlation is represented by the following formula.
n>f•(
100 ) 100 - nMax
nMax / %
n - units f=1
f=2
f=3
60
3
5
8
65
3
6
9
70
4
7
10
75
4
8
12
80
5
10
15
85
7
14
20
90
10
20
30
An A/C unit is switched off as defective unit if a valid alarm occurs at this unit, in the same way as for the sequencing. When a Dualfluid unit changes over to DX operation due to a fault like a "water temperature too high" alarm , this unit applies the nMaxDX fan speed which is higher than the MAXFANSPEED of the CW standby management. The fan speed of the other units is not affected by this.
7.3.3 Zone for proportional GE control
Q2a
Such a zone consists of GE type A/C units, drycoolers and external glycol pumps. Concerning the hardware, the zone exists in the shape of a common cooling water circuit and a common control of drycoolers and external glycol pumps. On the software level the zone operation is carried out by assigning the A/C unit to the same zone and by setting the parameters "start temperature, hysteresis" or "water start temperature (=water inlet temperature 1), hysteresis" different from "0". By this setting the proportional GE control is activated. The zone parameters are transmitted to all units/controllers of the zone and are assumed by these. Some parameters as sequencing cycle and standby state are only operative in DX mode. The proportional GE control is described in detail in a separate manual.
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7.4 Free cooling with ECO-Cool Louver
L2b
This function enables a "Free cooling" with outside air, which is directed by a louver system. Three louvers are necessary, which will be controlled in parallel by a single analogous output. 1. Fresh air louver for the inlet of fresh outside air 2. Circulating air louver for the circulation of the room air 3. Exhaust air louver for the outlet of warm room air The fresh air and exhaust air louver are operated in parallel, the circulating air louver is operated in a reverse sense to these louvers. The setting is done by determinating the sense of rotation at the louver actuators.
G2b
Configuration By setting the parameter "ACTIVE" on 1 you add an ECO louver to the configuration. With "0" you disable the ECO-louver. With the parameter "A-OUT" you determine a analogous output for the louver. Control Free cooling is enabled, when: - room humidity is within determined limits (see diagram) and - outside air is cold enough. This means when the temperature of outside air is below the EcoCool start value ➊. Free cooling is stopped, when the outside temperature is above the EcoCool start temperature ➊ + hysteresis ➋ or when the room air humidity is outside the limits. The start temperature ➌ for the control must be entered as a positive difference to the air temperature setpoint. In the fourth line you can set the gradient ➍, which defines the range, in which the fresh air and exhaust air louver opens from 0 to 100% and the circulating air louver closes in the same way.
Control
air louver 100%
0%
➍
➌
Additionally to normal operation there exist an emergency operation. If no compressor is in the condition to operate, the free cooling by EcoCool louvers is enabled independently of the limits of air humidity and air temperature.
1st Enabling condition
Fresh air-/ exhaust air louver
SP Circulating
Room temp.
2nd Enabling condition 1 2 Dehumidific. hysteresis
1 2 Humidific. hysteresis
ECO Hysteresis
on
➋
on
off
%rel.hum. Humidific. Start Humidific. Hysteresis
Setpoint Humidity
off ECO ➊ Start temp.
Dehumidif. Start Dehumidif. Hysteresis
Outside temp.
Installation example Fresh air
Fresh air louver Circulating air louver
Circulating air
A/C unit (Downflow)
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Thermical load
Exhaust air
Exhaust air louver
7.5 Pump station control The concept of pump station control is based upon the idea that one pump station provides the water conveyance for up to five units, which need water for cooling.
S1b
Due to the differing need of cooling water the water pressure in the system is exposed to big variations. This control assures that the water pressure at the unit outlet is kept constant by pump speed control. The pump station control represents a special control in the C7000 and can be set in menu S1b by the pre-configuration "PS". The corresponding command via the IOC service port is:
PS
"loaddefault ps" If the pump station is equipped with a C7000AT, the actual value of the water pressure at the unit outlet and optionally the water temperature is displayed in the main menu of this controller. In the bus overview the pump station is displayed by a symbol, which contains the values of these two parameters. The units, which are provided with water and the pump station itself form a zone, which must be defined at the controller of the pump station.
Temperature Pressure
Attention: The pump station zone represents a special zone which must not be confused with the zone operation, which you can set in menu Q1a. This means, that an A/C unit can belong to a pump station zone and can be part of another (sequencing) zone simultaneously. The single units must be assigned to this zone at the pump station controller by means of their bus addresses. At the C7000AT you can do this by setting the parameters for the units "1“. In menu K2d of the Config level the possible units of the IO-bus are displayed in four lines. The units with the bus addresses from 0 to 4 are displayed in the first line by placeholders "-0-“. The other units are displayed in the following three lines corrspondingly. By setting the parameter "0“, the corresponding controller is taken out of the pump station zone.
K2d
Assigning units to a pump station zone is done in the C7000IOC of the pump station by the command:
pszone + 3 By the following command the unit with the address 3 is taken out of the pump station zone.
pszone - 3 When a unit sends a cooling water request on the IO bus, the pump station controller verifies whether this unit is part of its pump station zone and starts pump operation if the result is positive. Cut off by error: In case of an alarm of the flow monitor or a failure of all configured pumps the pump station is switched off. With the application of a pump station you do not have to configure pumps in the GE units.
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Operate level
F2b
Values For the operation of pump stations you can set a pressure setpoint. The pressure setpoint represents the pressure increase by the pumps. When the C7000 is used to control a pump station, the water pressure is the only parameter which is controlled. Command for the C7000IOC:
setwpress 3.0
Components/Cooling
G2f
Pump The parameters in the first four lines of the pump menu in the Operate level are not relevant for pump station control. The pump alarm delay can be adjusted in seconds. Command for the C7000IOC:
pump 1 alarmdelay 6
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Config level
Components/Cooling Pumps
L2f PS
By setting the parameter "ACTIVE" on 1 you add a pump to the configuration. With "0" you disable the pump. ➊ In the next line you determine which type the pump shall belong to (PS=pump station pump). ➋ With the parameter "D-OUT" you determine a digital output ➌ for the pump enabling signal. With the parameter "A-OUT" you adjust the analogous output of the proportional signal for the pump. ➍ The digital input for the pump alarm can be assigned by the "D-IN" parameter. ➎ You can adjust, whether the pump alarm releases a common alarm (0= no, 1 = yes).
➏ Setting the priority for the pump alarm ➐ means assigning the corresponding alarm to an alarm relay with the adjusted number. Each pump station contains two pumps. In normal operation both pumps run at low speed. In case of a pump failure the speed of the remaining trouble-free pump is increased. However, you can adjust a standby operation. Standby operation can be enabled in the shape of a sequencing based on time and failure. With "partner pump" ➑ you select the number of the 2nd pump (0-4). Setting "0" disables the pump sequencing. The sequencing is based on a runtime evaluation. In case of a runtime difference of more than 20 hours the pump with the shorter runtime is put into operation. Following menu: The first two parameters are not relevant for pump station control. With the control factor ➌ you set the proportional factor. In order to avoid a remaining control discrepancy and to correct a drastic change of water pressure, an integral factor ➍ and a differential factor ➎ can be adjusted. You can set the control cycle ➏ by the parameter in the sixth line. With the control cycle you adjust the control speed. By the parameter in the last line you can set a minimum speed ➑ for pumps.
C7000IOC Corresponding commands: 1st menu ➊ pump ➋ pump ➌ pump ➍ pump ➎ pump ➏ pump ➐ pump ➑ pump
1 1 1 1 1 1 1 1
conf 1 type 2 dout 3 aout 4 alarm 3 commonalarm 0 alarmprio 3 partpump 1
2nd menu ➊ ➋ ➌ pump 1 ➍ pump 1 ➎ pump 1 ➏ pump 1 ➐ ➑ pump 1
fact 2 int 3 diff 6 concyc 5 min 20
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Components Sensor
N1c
By setting the parameter "ACTIVE" on 1 you add a sensor to the configuration. With "0" you disable the sensor. ➊ In the next line you determine the sensor type (current, voltage). ➋ With the parameter "PURPOSE" you specify for what the sensor is used ➌. See left listing. With the parameter "A-IN" you adjust the analogous input for the proportional sensor signal. ➍ The following 5 items serve to calibrate the sensor. The minimum measure value (phys. value) ➏a is assigned to the minimum output (value). ➎a The maximum measure value (phys. value) ➏b is assigned to the maximum output (value). ➎b The unit of the adjusted measure value depends on the sensor purpose (1-23). The unit of the adjusted output depends on the sensor type (current, voltage). If there is more than one sensor with the same purpose, an average value is calculated. In the seventh line you can adjust a maximum difference to the average value.➐ If the maximum difference is exceeded, the alarm "Sensor ## excess" is released. For the evaluation of the sensor excess alarm at least three sensors with the same purpose are needed.
PURPOSE: 21 - Water pressure optionally: 5 - Water temperature
You can adjust in the eighth line, whether the sensor limit alarm shall release a common alarm ➑a. And you can assign the alarms to an alarm relay ➑b here. You can adjust in the ninth line, whether the sensor failure alarm shall release a common alarm ➒a. And you can assign the alarm to an alarm relay ➒b.
C7000IOC Corresponding commands: ➊ sensor ➋ sensor ➌ sensor ➍ sensor ➎a sensor ➎b sensor ➏a sensor ➏b sensor
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1 1 1 1 1 1 1 1
conf 1 type 3 use 5 ain 3 minout 0,0 maxout 9,0 minmeas -20,0 maxmeas 40,0
➐ ➑a ➑b ➒a ➒b
sensor sensor sensor sensor sensor
1 1 1 1 1
div 20 commonalarm 1 alarmprio 2 commonalarmbr 1 alarmpriobr 3
Sensor type: 1: Current 2: Voltage
Assignment - I/O controller The assignment for the pump station of unit type CPP is as follows:
Pin Designation 1
24VAC
2
GND
3
GND
4
DX1
Pin Designation
CPP
36
+15V
37
GND
-
38
Ain 1
Water pressure, outlet
Din 1
Water flow failure
39
Ain 2
free
5
Din 2
Pump 1 failure
40
+15V
6
Din 3
Pump 2 failure
41
GND
7
Din 4
free
42
Ain 3
Water temperature
8
Din 5
free
43
Ain 4
free
9
Din 6
Phase detection
44
+Ub
10
Din 7
Water detection
45
GND
11
Din 8
free
46
Ain 5
12
Din 9
free
47
GND
13
Din 10
Remote on/off
48
Aout 1
14
Din 11
free
49
GND
15
Dout 1 (NO)
50
Aout 2
16
Dout 1 (COM)
51
GND
17
Dout 1 (NC)
52
Aout 3
18
Dout 2 (NO)
53
GND
19
Dout 2 (COM)
54
Aout 4
20
Dout 2 (NC)
55
GND
21
Dout 3 (NO)
56
Port 1-H
22
Dout 3 (COM)
57
Port 1-L
23
Dout 3 (NC)
58
Port 1-H
24
Dout 4 (NO)
59
Port 1-L
25
Dout 4 (COM)
60
+15V
-
26
Dout 4 (NC)
X10 SUB-D 15
Bus 3 IIC (socket1)
27
Dout 5 (NO)
X11 SUB-D 15
Bus 3 IIC (socket2)
28
Dout 5 (COM)
X12 SUB-D 15
Bus 3 IIC (socket3)
29
Dout 5 (NC)
X13 SUB-D 15
Bus 3 IIC (socket 4)
30
Dout 6 (NO)
X14 SUB-D 15
EBUS exp. (plug)
31
Dout 6 (COM)
X15 SUB-D 9
RS232 service port (plug)
32
Dout 6 (NC)
33
Dout 7 (NO)
34
Dout 7 (COM)
35
Dout 7 (NC)
Power supply
Pump 1
Pump 2
free
free
free
Common alarm
Active sensor 1
Active sensor 2
Passive sensor 3 free
free Pump 1 free Pump 2 RS485-I/O-bus RS485-I/O-bus
free
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7.6 Summer-/winter operation Values
K2/3b
GE-mode The outside temperature ➊ for the commutation from summer to winter operation is decisive for the drycooler and compressor control. With this hysteresis ➋ the winter operation changes to summer operation. The winter operation is also switched over to summer operation, if an outside temp. sensor breakdown is detected. An alarm "Outside temperature sensor defect" is not displayed. If no outside temperature sensor is configured, summer operation is active.
➋
In the main menu winter operation is indicated by the following symbol. Summer Winter
T/°C
Components/Cooling ➊
Compressor Two different start temperatures ➊a,➊b + hysteresis ➋a,➋b for summer and winter operation can be entered.
➋b
➋a
Comp.
G1c
ON OFF T/°C
Setpoint
➊a ➊b
Components/Cooling Drycooler
G2e
Drycooler
The start temperature for the drycooler is entered as an absolute value for the water temperature. Two different start temperatures for summer ➊a and winter ➊b operation + hysteresis ➋ can be entered.
➋
➋
ON OFF
➊b winter operation
➊a T/°C summer water operation temp.
Components Aux. Ports/Aux. Ports In this menu in the second line you can adjust the digital output for the wintermode. The wintermode signal can be forwarded to a BMS system.
E/0409/57/114
N2e
8. Default configurations Unit parameters
Range
Value
20 characters
Unit name
0 - 19
0
0 - 37000
1
Local stop
0-1
1
Monitoring stop
0-1
0
Sequencing stop
0-1
0
Terminal language
0: English 1: German
1
Temperature unit
0: °C 1: °F
0
5 - 50°C
24°C
Unit name Bus address Global address
Temperature setpoint Temperature setpoint, night
5 - 50°C
27°C
5 - 90 % r. h.
45% r. h.
0 - 6 bar
1.5 bar
0 - 1000 Pa
0 Pa
Condensation pressure DX
0 - 40 bar
18 bar
Condensation pressure Mix
0 - 40 bar
12 bar
Winter start delay
0 - 300 s
180 s
Summer/winter change-over
5 - 35°C
16°C
Humidity setpoint Water pressure setpoint Raised floor pressure setpoint
Summer/winter hysteresis Cooling priority Additional capacity - Temperature Additional capacity - Humidity Integral factor
1 - 9,9 K
2K
0: GE 1: CW 2: DX
0
0 - 9,9 K
0,0 K
0 - 20% r.h.
0% r.h.
0 - 10%
0%
Output D common alarm
0 - 31
6
Output D winter operation
0 - 31
0
Input D remote on/off
0 - 43
0
Output D local stop
0 - 31
0
Input D CW stop
0 - 43
0
Type of control
1-5
1
0 - 40°C
16°C
Limiting control - start temperature Limiting control - temp. gradient
0 - 20 K
0,5 K
Limiting control - humidity start
0 - 90 % r.h.
70% r.h.
Limiting control - humidity gradient
0 - 20% r.h.
0,5% r.h.
Unit runtime
0 - 4294967295*
0h
Stop time
0 - 4294967295
0h
Cooling runtime
0 - 4294967295
0h
Heating runtime
0 - 4294967295
0h
Humidification runtime
0 - 4294967295
0h
Dehumidification runtime
0 - 4294967295
0h
Free cooling runtime
0 - 4294967295
0h
Mixed operation runtime
0 - 4294967295
0h
* 232 - 1 = 4294967295
E/0409/57/115
Last service - day
1 - 31
1
Last service - month
1 - 12
8
Last service - year
0 - 50
4
Service interval
0 - 24
0
Alarm priority service alarm
0 - 31
0
Common alarm for service alarm
0-1
0
UPS - input D
0 - 43
0
UPS - cooling admitted
0-1
1
UPS - heating admitted
0-1
1
UPS - humidification admitted
0-1
1
UPS - dehumidification admitted
0-1
1
Zone parameters
Range
Value
Zone
0 - 20
0
Sequencing time
0 - 65535
0h
Test sequencing
0-1
0
Valid alarms
1 - 27
1-13, 24-27
Number of defective units
0 - 20
0
Emergency temperature
0 - 40
16°C
GE start temperature, water -100°C - 100°C
0 - 100
85%
GE hysteresis, water
0-1
0
Zone fan speed nMax CW standby management
Zone parameters
Range
Value
Average value determination
0-1
1
Average value determination with standby units
0-1
0
-100°C - 100°C
18°C
0K - 9,9K
0K
GE start temperature, air GE hysteresis, air
10°C
0K - 9,9K
0K
0-1
0
Standby state
The parameter "zone" is not a zone parameter but can be adjusted separately for each unit. Due to his context he is displayed in this table.
General alarms Alarms
Range
Fire
Water
Flow
Phase
Bus alarm
Addr. conflict
Alarm input D
0 - 43
0
0
0
0
-
-
Alarm priority
0 - 31
0
0
0
0
0
0
Common alarm
0-1
1
1
1
1
0
0
0 - 100
5s
5s
5s
5s
5s
5s
Alarm delay Restart
0-1
1
Limit alarms
Value Alarm delay Alarm priority Common alarm
Room temperature
Supply temperature
Water temperature
min
min
max
min
max
max
5°C (0-50)
35°C (5-55)
5°C (0-50)
35°C (5-55)
-20°C (-20-30)
45°C (10-50)
30 s (0-300)
30 s (0-300)
30 s (0-300)
30 s (0-300)
30 s (0-300)
30 s (0-300)
0 (0-31)
0 (0-31)
0 (0-31)
0 (0-31)
0 (0-31)
0 (0-31)
1
1
1
1
1
1
Room humidity
Supply humidity
min
max
min
max
Value
5%h.r (0-90)
90%h.r (5-200)
5%h.r (0-90)
90%h.r (5-200)
Alarm delay
30 s (0-300)
30 s (0-300)
30 s (0-300)
30 s (0-300)
0 (0-31)
0 (0-31)
0 (0-31)
0 (0-31)
1
1
1
1
Alarm priority Common alarm
E/0409/57/116
The values in brackets display the range.
Week program Hour
Range
0
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
monday
0-2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
tuesday
0-2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
...
...
sunday
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
0-2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Data logger Data logger 1
Data logger 2
0 (0 - 1440)
0 (0 - 1440)
0 min (0 - 60000)
0 min (0 - 60000)
1 (1 - 15)
1 (1 - 15)
Data number Interval Type
Components Compressor Range
Compressor 1
Compressor 2
Summer start
0 - 9,9
0,4 K
0,6 K
Summer hysteresis
0 - 9,0
0,7 K
0,7 K
Winter start
0 - 9,9
0,7 K
0,9 K
Winter hysteresis
0 - 9,0
0,7 K
0,7 K
Component configured
0-1
0
0
Output D
0 - 31
2
7
Alarm input D
0 - 43
2
8
Alarm priority
0 - 31
0
0
Common alarm
0-1
1
1
Alarm delay
0 - 100
5s
5s
Alarm input LP
0 - 43
3
9
Alarm priority LP
0 - 31
0
0
Common alarm LP
0-1
1
1
Alarm delay LP
0 - 100
5s
5s
LP management time
0 - 100
0h
0h
LP management press.
0 - 10
5 bar
5 bar
LP management restart
0 - 10
0
0
HP management time
0 - 100
0h
0h
HP management press.
0 - 35
21 bar
21 bar
HP management restart
0 - 10
0
0
HP management mode Pause Runtime
0-1
0
0
10 - 1000
180 s
180 s
0 - 4294967295
0h
0h
E/0409/57/117
Valves
Range
Suction valve 1
Suction valve 2
0 - 9,9 K
0K
0,4 K
Gradient
0,5 - 9,9 K
0,5 K
0,5 K
Minimum opening
0 - 100 %
20
20
Component configured
0-1
0
0
Output A
0 - 20
5
6
Start
GE/CW-Valve Start 1
G-Valve
0,1 K (-9,9 - 9,9)
Component configured
0 (0 - 1)
Gradient 1
0,6 K (0,5 - 9,9)
Control cycle
5 s (1 - 10)
Start 2
0,5 K (-9,9 - 9,9)
Max. alternation
2% (1 - 30)
Gradient 2
0,6 K (0,5 - 9,9)
Control factor
40 (1 - 100)
Component configured
0 (0 - 1)
Opening setpoint
Output A 1
2 (0 - 20)
Output A
Output A 2
0 (0 - 20)
Pre-open time
Input D
0 (0 - 43)
Pre-opening
Output D
0 (0 - 31)
Minimum opening
Valve close at comp.
0 (0 - 1)
Valve operating mode
0 (0 - 1)
Valve close at setpoint
0 (0 - 1)
Heating
0 (0 - 1)
Output inversion
70% (0 - 100) 4 (0 - 20) 30 s (0 - 255) 100% (0 - 100) 0% (0 - 100)
0 (0 - 1)
GE-off
23°C (0 - 100)
Setpoint
70% (0 - 100)
Value at switching
0% (0 - 100)
Hotgas bypass valve
E/0409/57/118
Range
HGBP-Valve 1
HGBP-Valve 2
Component configured
0-1
0
0
Output A
0 - 20
0
0
P-factor
0 - 100
20
20
I-factor
0 - 100
20
20
D-factor
0 - 100
20
20
Control cycle
1 - 10 s
2s
2s
Pre-open time
0 - 120 s
15 s
15 s
Pre-opening
0 - 100%
50%
50%
Minimum opening
0 - 100%
0%
0%
Maximum opening
0 - 100%
20%
100%
Electronical expansion valve Range
EEV 1
EEV 2
Component configured
0-1
0
0
Valve type
1-5
0
0
Refrigerant
0-7
0
0
Pressure sensor
0-3
0
0
MOP control
0-1
0
0
-40 - 40°C
0°C
0°C
Superheating control mode
0-1
0
0
Battery supply
0-1
1
1
MOP temperature
Battery time
0 - 254 s
20 s
20 s
Start opening
10 - 100%
0%
0%
Pre-open time
1 - 30 s
0s
0s
0 - 31
0
0
Alarm priority pressure sensor Common alarm pressure sensor
0-1
0
0
Alarm priority temperature sensor
0 - 31
0
0
Common alarm temperature sensor
0-1
0
0
Alarm priority motor
0 - 31
0
0
Common alarm motor
0-1
0
0
Superheating SP normal
5 - 30°C
7°C
7°C
Superheating SP dehumidification
5 - 30°C
12°C
12°C
ECO-Cool louver Range
ECO-Cool
Component configured
0-1
0
Output A
0 - 20
Start outside temperature -100 - 100°C
0 18°C
Hysteresis
0 - 9,9 K
0K
Start temperature
0 - 9,9 K
0,1 K
0,1 - 9,9 K
0,6 K
Gradient
E/0409/57/119
Drycooler Range
Drycooler 1
Drycooler 2
Drycooler 3
Drycooler 4
Winter start
5 - 35°C
10°C
11°C
12°C
13°C
Summer start
10 - 50°C
34°C
35°C
36°C
37°C
Stop hysteresis
1 - 9,9 K
2K
2K
2K
2K
Component configured
0 -1
0
0
0
0
Output D
0 - 31
9
10
17
18
Output A
0 - 20
6
Alarm input D
0 - 43
15
15
15
15
Alarm priority
0 - 31
0
0
0
0
Common alarm
0-1
0
0
0
0
0 - 100
5s
5s
5s
5s
50 - 100%
100%
0% fix
0% fix
0% fix
Alarm delay Preliminary speed
not available
Control cycle
1 - 255 s
1s
0 s fix
0 s fix
0 s fix
Max. alternation
1 - 30%
2%
0% fix
0% fix
0% fix
Control factor
1 - 100
40
0 fix
0 fix
0 fix
0-4294967295
0h
0h
0h
0h
Runtime
Pumps Range
Pump 1
Pump 2
Pump 3
Pump 4
Type
1-3
2 (GE)
1 (G)
3 (Glykol)
4 (PS pump)
Start
0 - 9,9 K
0,1 K
0,1 K
0,1 K
0,1 K
Stop hysteresis
0 - 9,9 K
0,3 K
0,3 K
0,3 K
0,3 K
Gradient
0,5 - 20 K
0,6 K
0,6 K
0,6 K
0,6 K
Component configured
0-1
0
0
0
0
Partner pump
0-4
0
0
0
0
Speed setpoint
0 - 100%
70%
70%
70%
0%
Minimum speed
0 - 100%
0%
0%
0%
0%
Output D
0 - 31
8
11
8
11
Output A
0 - 20
2
4
5
8
Alarm input D
0 - 43
13
14
13
14
Alarm priority
0 - 31
0
0
0
0
Common alarm
0-1
0
0
0
0
Alarm delay
0 - 100 s
5s
5s
5s
5s
Pre-open time
0 - 120 s
10 s
10 s
10 s
10 s
Preliminary speed
0 - 100
100%
100%
100%
100%
Control cycle
1 - 10 s
5s
5s
5s
1s
Max. alternation
1 - 30%
2%
2%
2%
50%
Control factor
1 - 100
40
40
40
50
I-factor
0 - 100
0
0
0
0
D-factor
0 - 100
0
0
0
0
Runtime
0 - 4294967295
0h
0
0
0
E/0409/57/120
Reheats Range
electr. reheat 1 electr. reheat 2 electr. reheat. 3
Type
1-2
1
1 fix
1 fix
Start
0 - 9,9 K
1,5 K
2K
2,5 K
Stop hysteresis
0 - 9,9 K
0,5 K
0,5 K
0,5 K
0,3 - 9,9 K
0,5 K
0,5 K
0,5 K
Component configured
0-1
0
0
0
Output D
0 - 31
3
4
12
Alarm input D
0 - 43
4
4
4
Alarm priority
0 - 31
0
0
0
Gradient
Common alarm
0-1
1
1
1
0 - 2550 s
4s
4s
4s
0 - 4294967295
0h
0h
0h
Alarm delay Runtime
Range
Hot water reh.
Range
Hot gas reheat
Type
1-2
1
Start
0 - 9,9
1,0 K
Start
0 - 9,9 K
1,0 K
Stop hysteresis
0 - 9,9
0,5 K
Stop hysteresis
0 - 9,9 K
0,5 K
Component configured
0-1
0
0,5 - 9,9 K
0,5 K
Output D
0 - 31
4
Component configured
0-1
0
Alarm input D
0 - 43
0
Output D
0 - 31
4
Alarm priority
0 - 31
0
Output A
0 - 20
7
Common alarm
0-1
0
0 - 2550 s
1s
Gradient
Alarm delay
Humidifiers Range
Humidifier 1
Humidifier 2
Humidifier 3
Type
1-2
2
2
2
Start
0 - 20
0 %r.h.
0 %r.h.
0 %r.h.
Stop hysteresis
0 - 20
5 %r.h.
5 %r.h.
5 %r.h.
0,5 - 20
10
10
10
0-1
0
0
0
Gradient Component configured Conductivity meter conf.
0-1
0
0
0
Output D
0 - 31
13
0
0
Output A
0 - 20
3
6
7
Alarm input D
0 - 43
6
6
6
Alarm priority
0 - 31
0
0
0
Common alarm
0-1
1
1
1
Alarm delay
0 - 100
5s
5s
5s
Alarm input D 5µS
0 - 43
0
0
0
Alarm priority 5µS
0 - 31
0
0
0
Common alarm 5µS
0-1
0
0
0
0 - 1000
300 s
300 s
300 s
Alarm delay 5µS Alarm input D 20µS
0 - 43
6
6
6
Alarm priority 20µS
0 - 31
0
0
0
Common alarm 20µS
0-1
1
1
1
0 - 1000
300 s
300 s
300 s
0 - 4294967295
0h
0h
0h
Alarm delay 20µS Runtime
E/0409/57/121
Dehumidifier
Range
Dehumidifier
Start
0 - 100 %r.h.
10 %r.h.
Stop hysteresis
0 - 30 %r.h.
5 %r.h.
Dehumidification stop
0 - 10 K
5K
Dehumidif. valve conf.
0-1
0
Bypass valve conf.
0-1
0
Output D
0 - 31
5
Min water temperature
-20 - 50°C
5°C
Max water temperature
0 - 100°C
14°C
Fans
Range
Fan 1
Fan 2
Fan 3
1-2
2
2
2
Maximum speed DX
30 - 100 %
85%
85%
85%
Maximum speed CW
30 - 100 %
85%
85%
85%
Offset
Type
-10 - 10 %
0%
0%
0%
Pre-start
0 - 100 s
10 s
10 s
10 s
Overrun
0 - 250 s
60 s
60 s
60 s
Start temperature
0 - 9,9 K
0K
0K
0K
Start speed
0 - 10%
0%
0%
0%
100% start time
0 - 100 s
5s
5s
5s
Reduction time
30 - 120 min
30 min
30 min
30 min
0 - 100 %
0%
0%
0%
Reduction speed Dehumidific. reduction
0 - 20 %
0%
0%
0%
Dehumidification time
0 - 30 min
0 min
0 min
0 min
UPS reduction
0 - 20 %
0%
0%
0%
Filter offset
0 - 10 %
0%
0%
0%
Minimum speed DX
0 - 100 %
70 %
70 %
70 %
Minimum speed CW
0 - 100 %
50 %
50 %
50 %
Output D
0 - 31
1
8
9
Output A
0 - 20
1
0
0
Alarm input D
0 - 43
1
13
15
Alarm priority
0 - 31
0
0
0
Common alarm
0-1
1
1
1
0 - 100 s
10 s
10 s
10 s
Filter alarm input D
0 - 43
5
5
5
Filter alarm priority
0 - 31
0
0
0
Filter common alarm
0-1
1
1
1
Filter alarm delay
0 - 100 s
20 s
20 s
20 s
Emergency start
0 - 9,9 K
0K
0K
0K
End temperature
0 - 9,9 K
0K
0K
0K
Emergency speed
0 - 100 %
0%
0%
0%
Control cycle
0 - 255 s
5s
0s
0s
Max. alternation
0 - 30 %
2%
0%
0%
1 - 100
40
0
0
0-1
1
0
0
0 - 4294967295
0h
0h
0h
Alarm delay
Control factor Component configured Runtime
E/0409/57/122
Louver Range
Louver 1
Louver 2
Louver 3
Pre-start
0 - 180
90 s
90 s
90 s
Output D
0 - 31
7
10
18
Component configured
0-1
0
0
0
Sensors Range
Sensor 1
Sensor 2
Sensor 3
Sensor 4
Purpose
1 - 23
1
2
3
4
Input A
1 - 21
1
2
3
4
Type
1-5
1
1
1
1
Component configured
0-1
1
1
0
0
Min. measure value
-50 - 100
0°C (-50 - 100)
0%r.h (0 - 100)
0°C (-50 - 100)
0%r.h (0 - 100)
Max. measure value
-50 - 100
50°C (-50 - 100)
100%r.h (0 - 100)
50°C (-50 - 100)
100%r.h (0 - 100)
Min. output value
0 - 20
4 mA (0 - 20)
4 mA (0 - 20)
4 mA (0 - 20)
4 mA (0 - 20)
Max. output value
0 - 20
20 mA (0 - 20)
20 mA (0 - 20)
20 mA (0 - 20)
20 mA (0 - 20)
Max. difference
0 - 100
10%
10%
10%
10%
Limit - alarm priority
0 - 31
0
0
0
0
Limit - common alarm
0-1
1
1
1
1
Limit - alarm delay
0 - 100
5s
5s
5s
5s
Failure - alarm priority
0 - 31
0
0
0
0
Failure -common alarm
0-1
1
1
1
1
Failure - alarm delay Offset
0 - 100
5s
5s
5s
5s
-50,0 - 50,0
0°C
0% r.h.
0°C
0% r.h.
Range
Sensor 5
Sensor 6
Sensor 7
Sensor 8
Purpose
1 - 23
5
6
9
14
Input A
1 - 21
5
6
7
8
Type
1-5
1
2
1
1
Component configured
0-1
0
0
0
0
Min. measure value
-50 - 100
-50°C (-50 - 100)
-20°C (-50 - 100)
0 bar (0 - 35)
0 bar (0 - 35)
Max. measure value
-50 - 100
50°C (-50 - 100)
40°C (-50 - 100)
30 bar (0 - 35)
30 bar (0 - 35)
0 - 20
0 mA (0 - 20)
0 V (0 - 20)
4 mA (0 - 20)
4 mA (0 - 20)
Min. output value Max. output value
0 - 20
20 mA (0 - 20)
10 V (0 - 20)
20 mA (0 - 20)
20 mA (0 - 20)
Max. difference
0 - 100
10%
10%
10%
10%
Limit - alarm priority
0 - 31
0
0
0
0
Limit - common alarm
0-1
1
1
1
1
Limit - alarm delay
0 - 100
5s
5s
5s
5s
Failure - alarm priority
0 - 31
0
0
0
0
Failure -common alarm
0-1
1
1
1
1
0 - 100
5s
5s
5s
5s
-50,0 - 50,0
0°C
0°C
0 bar
0 bar
Failure - alarm delay Offset
E/0409/57/123
Sensors (continued) Range
Sensor 9
Sensor 10
Sensor 11
Sensor 12 - 21
Purpose
1 - 23
17
18
21
0
Input A
1 - 21
8
10
1
0
Type
1-5
2
2
1
0
Component configured
0-1
0
0
0
0
Min. measure value
-50 - 100
10°C
0 %r.F.
0 bar
0
Max. measure value
-50 - 100
30°C
100 %r.F.
10 bar
0
Min. output value
0 - 20
0V
0V
4 mA
0
Max. output value
0 - 20
10 V
10 V
20 mA
0
Max. difference
0 - 100%
0%
0%
10 %
0%
Limit - alarm priority
0 - 31
0
0
0
0
Limit - common alarm
0-1
0
0
1
1
0 - 100 s
0s
0s
5s
5s
Failure - alarm priority
0 - 31
0
0
0
0
Failure -common alarm
0-1
0
0
1
1
0 - 100
0s
0s
5s
5s
-50,0 - 50,0
0°C
0 %r.F.
0 bar
0
Limit - alarm delay
Failure - alarm delay Offset
External alarms Range
External alarm 1
External alarm 2
...
External alarm 10
Component configured
0-1
0
0
...
0
Input D
0 - 43
0
0
...
0
Alarm priority
0 - 31
0
0
...
0
Common alarm
0-1
0
0
...
0
0 - 250
5s
5s
...
5s
Externer_Alarm_in_02
...
Externer_Alarm_in_10
Alarm delay Alarm text
20 characters Externer_Alarm_in_01
Value output Range
Value output 1
...
Value output 4
Component configured
0-1
0
...
0
Purpose
1 - 23
1
...
1
Min. limit value
-50 - 100
0°C
...
0°C
Max. limit value
-50 - 100
50°C
...
50°C
0 - 20
0
...
0
Output A
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8.1 Preconfigurations 11 default configurations for different unit cooling systems are stored in the I/O controller. Unit type
A/G
GE/GE1
GE2
ACW/ GCW
CW
Pump station
1 circuit
dx1
ge11
ge21
agcw1
cw
ps
2 circuits
dx2
ge12
ge22
agcw2
cw2
-
C7000 command:
The table contains the parameters for the IOCcommand.
loaddefault dx1
The following table displays the differences in relation to the default settings when a pre-configuration is selected. DX1
DX2
CW
CW2
GE1-2
GE2-1
GE2-2
Compressor 1 conf.
1
1
-
-
1
1
1
1
1
1
Compressor 2 conf.
-
1
-
-
-
1
-
1
-
1
Sensor 5 configured
-
-
-
-
Sensor 6 configured
-
-
-
-
1
1
1
1
1
1
-
-
1
1
1
1
Sensor 7 configured
-
-
-
-
-
-
1
1
1
1
Sensor 8 configured
-
-
-
-
-
-
-
1
-
1
Pump 1 configured
-
Pump 2 configured
-
-
-
-
-
-
-
-
1
1
-
-
-
-
-
-
-
1
1
Deshum. configured
1
1
-
-
1
1
1
1
1
1
GE/CW valve conf.
-
-
1
1
1
1
1
1
-
-
G valve conf.
-
-
-
-
-
-
1
1
-
-
Dehum. reduction
-
-
20%
20%
20%
20%
20%
20%
20%
20%
Input D GE/CW valve
-
-
-
3
-
-
-
-
-
-
Cooling priority
-
-
-
-
1
1
-
-
-
-
PS Control mode
5
Input D - waterflow
1
Sensor 1 purpose
21
Sensor 2 configured
0
Sensor 5 configured
1
Pump 1 configured
1
Pump 1 type
4
Pump 1 output D
1
Pump 1 input D
2
Pump 2 configured
1
Pump 2 type
4
Pump 2 output D
2
Pump 2 input D
3
Fan 1 configured
0
AG/CW1 AG/CW2 GE1-1
Notes: - For all unit versions except CW and CW2 of the series CyberAir 2 the dehumidification valve must be deconfigured and the electronic expansion valve configured. - Settings "ge21" and "ge22" are only appropriate for GE units of the series CyberAir 1 (green column in the table). - Using setting "ps" sensor 5 must be deconfigured. If the water outlet temperature shall be measured, a sensor must be configured for this.
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9. Alarm treatment 9.1 Alarm display C7000 AT The alarm messages are displayed in the standard window of each unit with IOC. At the same time the symbol in the left bottom indicates that an alarm has occurred. An alarm tone proves the presence of an alarm independantly of the actual menu window of the C7000AT. Attention: The alarm tone can be disabled. (See page 22)
C7000 „state“ Unit:Running - Runtime:32167 min - Stoptime:2167 min Cooling:active (15356 min) - Compressor 1:1 - CW/GE-valve:66 % Heating:not active (3472 min) Humidification:active (9265 min) - Humidificator 1:31 % Dehumidification:not active (28 min) Alarms: - Common alarm - Drycooler 1 - Sensor break 11
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The alarm display in the command level is passive. This means that you have to type in the command "state" to see the occurred alarms.
9.2 Possible Alarm texts Cause
Alarm message
Effect
LP switch/LP threshold passed under
LOW PRESSURE 1
Compressor 1 off
HP switch/HP threshold exceeded Internal compressor power switch
COMP 1 FAILURE/HP
Compressor 1 off
LP switch/LP threshold passed under
LOW PRESSURE 2
Compressor 2 off
HP switch/HP threshold exceeded Internal compressor power switch
COMP 2 FAILURE/HP
Compressor 2 off
Temperature switch/heating MCB
E-HEAT # FAILURE
Heating # off
Humidifier MCB
HUMIDIFIER # FAIL
Humidifier # off
Airflow differential switch
AIRFLOW FAILURE #
all components off
Filter differential switch
FILTER ALARM
Fan speed increase according to parameter "Filter offset"
External alarm signal
EXTERNAL ALARM #
no direct effect*
Conductivity >5µS
HUMIDIFIER # 5µS
no direct effect*
Conductivity >20µS
HUMIDIFIER # 20µS
Ultrasonic humidifier off
Glycol pump MCB
GLYCOL PUMP # FAILURE
Pump off
G-Pump MCB
G-PUMP FAILURE
Pump off
GE-Pump MCB
GE-PUMP FAILURE
Pump off
Drycooler # MCB
DRYCOOLER # FAIL
Drycooler # off
Water detector
WATER ALARM
Humidifier off
Return air temp. > limit value
RETURN AIR TEMP TOO HIGH
no immediate effect
Return air humidity > limit value
RETURN AIR HUM TOO HIGH
no immediate effect
Supply air temp. > limit value
SUPPLY AIR TEMP TOO HIGH
no immediate effect
Supply air humidity > limit value
SUPPLY AIR HUM TOO HIGH
no immediate effect
Water temp. > limit value
WATER TEMP TOO HIGH
no immediate effect
Return air temp. < limit value
RETURN AIR TEMP TOO LOW
no immediate effect
Return air humidity < limit value
RETURN AIR HUM TOO LOW
no immediate effect
Supply air temp. < limit value
SUPPLY AIR TEMP TOO LOW
no immediate effect
Supply air humidity < limit value
SUPPLY AIR HUM TOO LOW
no immediate effect
Water temp. < limit value
WATER TEMP TOO LOW
no immediate effect
Fire/smoke detector
FIRE ALARM
all components off
Phase failure, excess voltage, undervol- PHASE FAILURE tage, asymmetry, phase sequence
all components off
Tolerance exceeded
SENSOR # EXCESS
faulty sensor # excluded
Measured voltage/current out of defined SENSOR # DEFECT range
faulty sensor # excluded
# stands for a number. * the corresponding alarm can be cofigured to release a common alarm which can control further equipment by a digital output. ** the alarm text can be configured.
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9.3 Component-related alarms
The table shows the main components with their standard alarm input and the possible alarms. DX/DX2-unit:
Component
Alarm input
on board
Alarm
Compressor 1
DIN 2
IOC
COMP 1 FAILURE/HP
DIN 3
IOC
LOW PRESSURE 1
DIN 8
IOC
COMP 2 FAILURE/HP
DIN 9
IOC
LOW PRESSURE 2
DIN 1
IOC
AIRFLOW FAILURE 1
Compressor 2 Fan
CW/CW2-unit:
DIN 5
IOC
FILTER 1 ALARM
E-heating
DIN 4
IOC
E-HEAT # FAILURE
Steam-Humidifier
DIN 6
IOC
HUMIDIFIER 1 FAIL
Pump 3 (Glycol)
DIN 13
EDIO 1
PUMP 3 FAILURE
Pump 4 (Glycol)
DIN 14
EDIO 1
PUMP 4 FAILURE
Drycooler
DIN 15
EDIO 1
DRYCOOLER 1 FAIL
Component
Alarm input
on board
Alarm
Fan
DIN 1
IOC
AIRFLOW FAILURE 1
DIN 5
IOC
FILTER 1 ALARM
E-heating
DIN 4
IOC
E-HEAT 1 FAILURE
Steam-Humidifier
DIN 6
IOC
HUMIDIFIER 1 FAIL
Pump 1
DIN 2
IOC
PUMP 1 FAILURE
Pump 2
DIN 14
EDIO 1
PUMP 2 FAILURE
9.4 Alarm Reset C7000 AT
The alarms are reset by pressing the RESET-key. Pressing it once mutes the alarm tone. Pressing it again resets all alarms. However, if the alarm cause has not been eliminated, the alarm will appear again. Alarms can either be reset in the standard window for each single unit or in the bus configuration overview by marking all bus participants for all units.
C7000 The alarms for one unit are reset with the command "alarmreset" or "ar".
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9.5 Alarm texts in the case of hardware errors These alarms are edited by the terminal program as following: HARDWARE ERROR Nr. 13 (Ext ID:Set IO-ports) IIC bus reset!!! The following errors are edited: Nr. 00 Erase sector 6 flash 2 error Nr. 01 Write in sector 6 flash 2 error Nr. 02 Erase sector 7 flash 2 error Nr. 03 Write in sector 7 flash 2 error Nr. 04 Read of digital input error Nr. 05 Write of digital output error Nr. 06 Read of analoge input error Nr. 07 Write of analoge output error Nr. 08 Digital extension card error Nr. 09 Cannot select extension port Nr. 10 Analoge extension card error Nr. 11 Analoge extension card: cannot read input Nr. 12 Analoge extension card: cannot set output Nr. 13 Ext ID:Set IO-ports Nr. 14 Write bht in EEIO Nr. 15 Data read from VCM 1 Nr. 16 Read of ext ID Nr. 17 Read VCM 1 conf Nr. 18 Read VCM 2 conf Nr. 19 Write bchrg in EEIO Nr. 20 Write VCM 1 refrig Nr. 21 Write VCM 2 refrig Nr. 22 Write VCM 1 MOP con Nr. 23 Write VCM 2 MOP con Nr. 24 Write VCM 1 MOP temp Nr. 25 Write VCM 2 MOP temp Nr. 26 Write VCM 1 SUP mode Nr. 27 Write VCM 2 SUP mode Nr. 28 Write VCM 1 SUP set Nr. 29 Write VCM 2 SUP set Nr. 30 Write VCM 1 start dur Nr. 31 Write VCM 2 start dur Nr. 32 Write VCM 1 start open Nr. 33 Write VCM 2 start open Nr. 34 Write VCM 1 valve type Nr. 35 Write VCM 2 valve type Nr. 36 Write VCM 1 press sen type Nr. 37 Write VCM 2 press sen type Nr. 38 Write VCM 1 hand on Nr. 39 Write VCM 2 hand on Nr. 40 Write VCM 1 hand val Nr. 41 Write VCM 2 hand val Nr. 42 Data read from VCM 2 bht: bchrg:
battery holding time battery charge
E/0409/57/129
10. Configuration notes First steps after the reception of a new software 1. Load software on IOC, resp. on C7000AT. (see 10.1 Loading a new software) 2. Check bus configuration (configuration is kept after loading the software) 3. Load a default configuration according to the unit type (see 8.1 pre-configurations) 4. Check the equipment by command "equip". 5. Configure additional components. At the C7000AT you can do this in the Config-level in the submenus of the menu point "Components". Part of the configuration is the activation of the component, the allocation of an output for the component control and eventually the assignment of an alarm input.
Possible maximum equipment according to unit type Component
A
G
GE
ACW
GCW
CW
CW2
max.
Louver
1
1
1
1
1
1
1
3
Fan
1
1
1
1
1
1
1
3
Compressor
1-2
1-2
1-2
1-2
1-2
2
Suction valve
1-2
1-2
1-2
1-2
1-2
2
Hotgas bypass valve
1-2
1-2
1-2
1-2
1-2
2
Electrical expansion valve
1-2
1-2
1-2
1-2
1-2
2
Dehum.valve
1
1
1
1
1
1
1
1
1
1
G-valve GE/CW-valve
1
1
1
1
1 (2)*
1
1-2
1-2
1-2
1-2
2
Glycol pump
1-2
1-2
Drycooler
1-4
1-4
1-4
E-Heating
1-3
1-3
1-3
1-3
1-3
Hotgas reheat
1
1
1
1
1
4 1-3
1-3
3 1
PWW-reheat
1
1
1
1
1
1
1
1
Humidifier
1-3
1-3
1-3
1-3
1-3
1-3
1-3
3
Conductivity meter
1
1
1
1
1
1
1
1
* Only one GE/CW-valve can be configured, but 2 analogous outputs are available. For both valve the same parameters are valid.
The following components can only be configured in a single quantity. Please note that the commands do not require a specification of quantity. Hotgas-Bypass Dehumidif. valve G-valve GE/CW-valve Hotgas reheat PWW-reheat Conductivity meter
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dehumi confbypass 1 dehumi confvalve 1 gvalve conf 1 gecwv conf 1 gasheat conf 1 pwwheat conf 1 humi 1 confcon 1
Further components Component
max.
Sensor
21
external alarm
10
10.1 Loading a new Software For a C7000-control system there are two different softwares. The essential control software, which contains the commands for the command level, is located in the FlashEPROM on the IOC-board. The second software contains the menu structure of the C7000AT and is located in the EPROM of the C7000AT board. The control parameters in the IOC are resistent and do not have to be re-entered after loading the software. This is also the case for the IO bus configuration of the C7000AT. For loading a software in the flash-EPROM of the IOC you must connect the service port of the IOC to a serial interface of your PC/Laptop by means of a RS232 modem connection. Switch off the master switch. Set the jumper JP7 to position 2-3. The master switch must then be switched on again. The IOC is now in the „download“-mode. Start the program "C7000-Service.exe" on your PC. This program can be downloaded from the Stulz-website. After the new software has been loaded, the master switch must be switched off and the jumper JP7 must be set in the position 1-2. After this switch on the master switch. For loading a software in the flash-EPROM of the C7000AT you must connect the service port of the C7000AT to a serial interface of your PC/Laptop by means of a RS232 modem connection. Switch off the master switch. After this the jumper X6 must be set in the position A. The master switch must then be switched on again. The C7000AT is now in the „download“mode. Start the program "C7000-Service.exe" on your PC. After the new software has been loaded, switch off the master switch and set the jumper X6 in position B. After this the master switch must be on again. When switching on, ensure that the new version number is correctly displayed.
Pos. 1-2
Pos. 2-3
RS 232 - modem connection with 2x9 poles Sub-D (Female) COM 1
Rear side of C7000 AT board
C7000 AT X4
Pos. A
Pos. B
*System requirements: Windows 95/98/NT/2000/ME/XP/ Vista
Only for the C7000 AT: In the next step all parameters, if they deviate from the default settings and the bus configuration, must be readjusted. The default language is English. If you require another language, you can change this in the „System\Languages“ menu.
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10.1.1 Operation of the program "C7000-Service.exe" With an up-to-date WinXP/Vista system the program must only be copied onto the computer hard disk and can directly be started by a doubleclick. The files (C7000-Service.exe and IOC-Service.exe) must be stored in the same folder. With former WinXP versions, Win2000, WinME and Win98 the install-package which can be obtained from the e-Stulz domain must be carried out.
Start C7000-Service.exe und click on the button "Terminal", which starts the program IOC-Service.exe. Select an interface to the PC (COM 1 - 9) and check the connection to the IOC or C7000AT by pressing the Return key. If you receive a response from the IOC/C7000AT the connection is established. Clicking on the "Download" button opens a window, in which you can enter the file which shall be loaded. This is done by clicking on the button "Select file", which opens a dialogue windows for the selection of a file. The file is a hexadecimal file with the extension *.h86. The file name gives information about the software destination. C7000AT-Vxxx.H86 is destined for the C7000AT. C7000IOCVxxx.h86 correspondingly for the IO-controller. The number behind the V indicates the version. Concerning the block size and the transmission rate, you can take the preadjusted values (1024 Bytes and 38400 kBit/s). The transmission will then take approx. 2 minutes for each software. With a longer cable however, you may be obliged to reduce the rate.
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You can start the download now with the button "Start". The single steps are indicated in the "Help/State" line, the progress of each step in the "Download Progress" line. Clicking on "Close" closes the download window. Pressing the "End" button quits the program IOC-Service.
