Transcript
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) Allied P/N 219374 219372 219371 219370 235720 219368 221340 228210 228211 243458 226990 226991 219520
On-Hand Quantity (Recommended)
Description Grease Transmission Fluid Hydraulic Oil Engine Oil Gear Oil (Front and Rear Diffs and Planetaries) Brake Fluid (Transmission Fluid) Anti-Freeze, Premix 50/50 Filter Element, Hi-Pressure Filter Element, Hi-Pressure (Pilot System) Filter Element, Return Air Filter (Primary) Air Filter (Secondary) Transmission Filter (Single Canister Element)
Order Quantity
20 Gallons 44 Gallons 350 Gallons 156 Gallons 120 Gallons 3 Gallons 48 Gallons 12 4 8 4 4 4
Tools Allied P/N 226672 226671 252920 259069 243274 509574 558533 537788 588466 588467 588468 588469 588527
80-999-095208
On-Hand Quantity Order Quantity (Recommended)
Description Breaker Tool, Radiator Tubes Installation Tool, Radiator Tubes Lube Brush, Seal & Tube End Header Plate Hole Cleaning Brush Accumulator Recharge Valve Air Hose Kit Fire Extinguisher Wrench Spindle Nut Wrench Socket Set, 3/8Dr 3/8 To 7/8 22PC Socket Set, 1/2Dr 3/8 To 1-1/4 30PC Socket Set, 3/4Dr 7/8 To 2-3/8 29PC Wrench Set 5/16 To 2-1/2 31PC Hex Key Set, .025” To 5/8”
1 1 1 1 1 1 1 1 1 1 1 1 1
1
Rev 8/2013
Maintenance and Lubrication
Diagnostic Tools Order from Allied Systems Service Parts Department 503-625-2560.
2
Maintenance and Lubrication Diagnostic Tools Allied P/N 906601 69778 69782 70381 R14038 R14045 236625 253326 228040 R330325 R14040 R14082
On-Hand Quantity Order Quantity (Recommended)
Description 0 to 8700 PSI Digital Pressure Gauge W/QD Connector Multi-Meter, 12 Function Kit, 72” Hose Assembly, W/QD on Both Ends Kit, 144” Hose Assembly, W/QD on Both Ends Fitting, QD Male x 1/8 NPT Male Fitting, QD Male x 1/8 NPT Female Fitting, QD Male x #6 JIC Female Fitting, QD Male x #8 JIC Female Fitting, QD Male x 1/4 NPT Female Fitting, QD Male x #4 JIC Female Fitting, QD Male x #4 SAE Male Fitting, QD Male x #6 SAE Male
3
1 1 1 1 1 1 1 1 1 1 1 1
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Electrical Allied P/N 230375 234682 229811 239161 230886 207155 225649 236488 234736 236901 236504 242950 243070 243477 243851 236502 236503 242491 242488 237688 234739 236507 234975 236489 229301 R10547 232908 223062
Description
Quantity on Machine
Windshield Wiper Motor, Front Windshield Wiper Motor, Rear Bulb, 24V, Dome Light Fan, Defroster Bulb, 24VDC, Emergency Brake Ignition Switch Light, Red, Emergency Brake Switch, 3-Position, Dash Panel Switch, Dash Panel Bulb (For 234736) Lens, Green, Dash Panel Fuse, 1A, Junction Box Fuse, 1.6A, Junction box Display, EMS Lamp Lamp, Pilot Lens, Red Gauge, Fuel Level Gauge, Air Pressure Switch, 24V Switch, Dimmer Lens, Rotary Beacon Switch, 2 Spd, 24V Switch, Wiper Relay, Instrument Panel Buzzer, Instrument Panel Relay, Instrument Panel Circuit Breaker, Terminal Panel Assembly
4
1 1 1 1 1 1 1 1 2 2 9 12 2 1 1 8 8 1 1 1 1 1 1 2 2 2 3 1
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Electrical (Continued) Allied P/N 223065 229306 223067 223063 223377 232903 243633 242849 244027 234183 577393 200220 230729 R13659 218755 205160 220915 220917 232906 237281 239072 239073 234677 234678 243335 237527 244758
Description
Quantity on Machine
Circuit Breaker, Terminal Panel Assembly Circuit Breaker, Terminal Panel Assembly Circuit Breaker, Terminal Panel Assembly Circuit Breaker, Terminal Panel Assembly Circuit Breaker, Terminal Panel Assembly Power Converter Horn Valve, Solenoid Sensor Kit, Electronic Throttle Pedal Alternator Switch Assembly, Prox Battery, 12V Sending Unit, Fuel Level Llight, Work, 24V Horn, Reverse Alarm Hydraulic Tank Heater Heater, Engine Block Thermostat Control, Heater, Engine Block Light, Flashing Amber Flash Bulb & Circuit Board (For 232906) Load Indicator (Hydraulic) Transducer (For 239072) Sensor (Hydraulic Oil Level) Adapter (For 234677) Battery, Generator Floodlight Circuit Breaker
5
3 4 6 1 1 1 1 1 1 1 1 2 1 13 1 1 1 1 1 1 1 1 1 1 1 8 4
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Miscellaneous Parts / Seals Allied P/N 224744 561108 250200 586129 224226 228425 215733 208234 217495 226793 243651 243652 243656 226663 226664 232860 588502 505499 203541 559079 563666 227988 203506 232070 215096 200268 243938 237016 240783 240259 212052
Description
Quantity on Machine
Breather, Hydraulic Tank Dipstick, Hydraulic Tank Lining, Disc Brake Kit, Brake Lining & Rotor Rubber Elbow (45°, 7” ID) Rubber Elbow (45°, 7”-6” ID) Rubber Elbow (90°, 6” ID) Rubber Elbow (90°, 7” ID) Rubber Elbow (45°, 6” ID) Rubber Elbow (90°, 8”-7” ID) Tube (Air Cooler) Tube (Radiator) Tube (Oil Cooler) Seal Seal Cap, Radiator - 7 PSI Seat Suspension Gasket, Pump Mounting O-Ring, Pump Mounting Dipstick, Engine Oil Dipstick, Transmission Filler/Breather, Fuel Tank O-Ring, Swivel Box Installation Rubber Boot, Electric Shift Control Handle Safety Belt Breather, Front Axle Assembly, Air Horn Cushion, Training Seat Safety Belt, Training Seat Kit, Seatbelt Hardware, Training Seat Fire Extinguisher
6
1 1 12 2 2 1 6 1 1 1 145 135 65 410 280 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Safety Stock Allied P/N 235291 244834 244833 222452 244176 225033 225037 245237 241083 243291 242965 243456 242967 240417 242324 243456 576876 243456 576612 243456 225273 575056 576864 243456 572698 558313 572699 569593 572338 576110 234082 236721 229439 244652
Description
Quantity on Machine
Converter Pump, Hydraulic Gear Pump, Piggyback Pump, Converter Charging Transmission Differential & Carrier Assy, Front Axle Axle Shaft, Front Axle Differential & Carrier Assy, Rear Axle Planet Carrier Assembly, Rear Axle Axle Shaft, Rear Axle Driveline Assembly . Cross Assembly Driveline Assembly . Cross Assembly Driveline Assembly . Cross Assembly Driveline Assembly . Cross Assembly Driveline Assembly . Cross Assembly . Cross Assembly Shaft, Drive Driveline Assembly Cross Assembly Cylinder, HD Cylinder, Aux HD Cylinder, KO Cylinder, Steering Cylinder, Hoist Cylinder, Tilt Valve, Flow Amplifier Valve, Holddown & Kickoff Valve, Hoist & Tilt Valve, Remote Steering
1 1 1 1 1 1 2 1 2 2 1 2 1 2 1 2 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 1 1
7
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Bushings and Pins Allied P/N 558366 561517 561170 558423 558363 558362 534117 510012 558159 558364 558363 558362 534117 510012 558159 558364 558326 558325 505206 517115 558336 558324 204503 570286
Quantity on Machine
Description Tine Pin Carriage to Boom Pin Carriage to Boom Pin Bushing (Located in Boom) Carriage to Tilt Cylinder Pin HD Cylinder Base End Pin HD Cylinder Rod End Pin HD Cylinder Base End Bushing HD Cylinder Rod End Bushing HD Arm Bushing HD Arm Pin KO Cylinder Base End Pin KO Cylinder Rod End Pin KO Cylinder Base End Bushing KO Cylinder Rod End Bushing KO Arm Bushing KO Arm Pin Aux HD Cylinder Base End Pin Aux HD Cylinder Rod End Pin Aux HD Cylinder Base End Bushing Aux HD Arm to Cylinder Bushing Aux HD Arm Bushing Aux HD Arm Pin Tilt Cylinder to Carriage Spherical Bearing Tilt Cylinder Base Bushing
8
2 1 2 2 2 2 4 2 2 2 2 2 4 2 2 2 2 2 4 2 2 2 2 4
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Bushings and Pins (Continued) Allied P/N 570219 570232 570333 570441 570332 570233 570319 570232 570233 570232 561518 561170 505887 561306 561170 505568 577088 577088 505880 581784 566851 586131 586141
Quantity on Machine
Description LH/RH Stabilizer Arm Pin (Upper) LH/RH Stabilizer Arm Bushing (Upper) LH/RH Stabilizer Arm Tapered Retaining Bolt LH/RH Stabilizer Arm Bushing (Inner) LH/RH Stabilizer Arm Bushing (Outer) LH/RH Rear Stabilizer Pin (Lower) LH/RH Rear Stabilizer Ear Bushing (Upper & Lower) LH/RH Rear Stabilizer Deck Eye Bushing LH/RH Rear Stabilizer Pin (Upper) LH/RH Rear Stabilizer Bushing (Upper) Boom to Chassis Pin Boom to Chassis Bushing (Located in Boom) Hoist Cylinder to Chassis Pin Hoist Cylinder to Boom Pin Hoist Cylinder Rod to Boom Bushing (Located in Boom) Hoist Cylinder Base End Bushing Steering Cylinder Base End Pin Steering Cylinder Rod End Pin Steering Cylinder Rod & Base End Bushing Swivel Box Swivel Box Hinge Pin Swivel Box Service Kit Swivel Box Expander Pivot Pin Conversion Kit (Optional)
Order Quantity
2 2 2 2 2 2 8 2 2 2 2 2 2 1 2 4 2 2 8 1 2 1 1
Tines and Arms Allied P/N 573236 558171 570207 577691
Description
Quantity on Machine
HD Arm KO Arm Aux HD Arm Tines
2 2 2 2 9
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Bearings Allied P/N 204585 222662 200219 204605 225380 225381 225385 225386 225391 225392 225400 225403 225433 239215 225480 225463 225464 241098 241099 217833 217832 R672004 201137 201144 201133 201132 201130 201129
Description
Quantity on Machine
Roller Bearing, Driveline Installation Flanged Ball Bearing, Driveline Installation Bearing Cone, Swivelbox Installation Bearing Cup, Swivelbox Installation Cup, Bearing, Front Axle Cone, Bearing, Front Axle Cup, Bearing, Front Axle Cone, Bearing, Front Axle Cup, Bearing, Front Axle Cone, Bearing, Front Axle Cone, Bearing, Front Axle Cone, Bearing, Front Axle Bearing, Roller, Planet Assembly, Front Axle Bearing, Planet Assembly, Front Axle Bearing, Axle Housing Group, Front Axle Bearing Cup, Wheel Hub Group, Front Axle Bearing Cone, Wheel Hub Group, Front Axle Cone, Bearing, Rear Axle Cup, Bearing, Rear Axle Cup, Bearing, Rear Axle Cone, Bearing, Rear Axle Bearing Cup, Rear Axle Diff Bearing Cone, Rear Axle Diff Bearing, Rear Axle Diff Bearing Cone, Rear Axle Diff Bearing Cup, Rear Axle Diff Bearing Cup, Rear Axle Diff Bearing Cone, Rear Axle Diff
10
1 4 2 2 2 2 1 1 3 1 1 1 12 12 2 4 4 2 2 2 2 2 2 1 1 1 1 1
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Bearings (continued) Allied P/N
Description
217526 212247 217661 204636 212266 212272 214774 212278 206540 212289 214772 240238 222872 222871 212373 221136 240157 203110 212434 212432 230405W 212469 212470 212489 234905 R4095379 R4095407
Bearing, Transmission Bearing, Transmission Roller Bearing, Transmission Bearing Cup, Transmission Bearing Cone, Transmission Roller Bearing, Transmission Tapered Bearing, Transmission Tapered Bearing, Transmission Bearing Cup, Transmission Bearing Cone, Transmission Roller Bearing, Transmission Bearing Assembly, Transmission Bearing Cup, Inner, Transmission Bearing Cone, Inner, Transmission Ball Bearing, Transmission Roller Bearing, Transmission Bearing, Transmission Bearing Cup, Rear, Converter Bearing Cone, Rear, Converter Bearing Cup, Front, Converter Bearing Cone, Front, Converter Bearing Cone, Converter Bearing Cup, Converter Bearing, Pump Shaft Front, Converter Bearing, Pump Shaft Rear, Converter Bearing, Converter Bearing, Front, Converter
Quantity on Machine 2 2 1 2 2 1 1 1 3 3 1 4 4 4 2 2 1 2 2 1 1 1 1 3 3 1 1
11
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Rebuild Kits/Components Allied P/N 570774 570775 574042 244026 244027 244028 575226 241107 241106 243310 219340 222994 566419 566413 566412 572337 576112 234639 570810 231406 231407 225316 225317 233198 233199 240402 233200 233202
Description
Quantity on Machine
Service Kit, Converter Ring Gear Kit Service Kit, Transmission Disconnect Assy Roller Kit, Electronic Throttle Pedal Sensor Kit, Electronic Throttle Pedal Treadle Pin Kit, Electronic Throttle Pedal Bearing and Spacer Kit, Front Axle Planet Internal Gear and Hub Assembly, Rear Axle Hub & Cup Assembly, Rear Axle Ring Gear and Pinion Set, Diff Rear Axle Differential Case Kit, Rear Axle Service Kit, Differential, Rear Axle Service Kit, KO/HD Cylinder Service Kit, Aux HD Cylinder Service Kit, Steering Cylinder Service Kit, Hoist Cylinder Service Kit, Tilt Cylinder Service Kit, Steering Flow Amplifier Service Kit, HD/KO Valve Service Kit, Relief Valve, Part of HD/KO Valve Service Kit, Relief Valve, Part of HD/KO Valve Service Kit, Hoist/Tilt Valve Service Kit, Hoist/Tilt Valve Seal Kit, Remote Stearing Valve, Inlet Seal Kit, Remote Stearing Valve Seal Kit, Remote Stearing Valve, Elec. Act. Seal Kit, Remote Stearing Valve, Mech. Act. Seal Kit, Remote Stearing Valve, Assy
12
1 1 1 1 1 1 2 2 2 1 1 1 4 2 2 2 2 1 2 2 12 1 1 1 1 1 1 1
Order Quantity
Maintenance and Lubrication
Suggested Spares Guide L4130E-208 Hose Kits Allied P/N 588850 588927 588948 588949 588951 588952 588953 588954 588958 588961 588918 588929 588965 588966 588967 588968 588969 588971 588972 588973 588974 588975 588976 588977 588978 588979
Quantity on Machine
Description Hose Kit, For Hydraulic System - Cowl To Valves 570369 Hose Kit, For Heater Instl 574675 Hose Kit, For Boom Assy 570373 Hose Kit, For Hydraulic System Carriage 570431 Hose Kit, For Hydraulic System Hoist Cyl 570793 Hose Kit, For Check Fire Sc, Fire Supp 571240 Hose Kit, For Air Filter Ind-In Cab 572395 Hose Kit, For Load Indicator Instl 572881 Hose Kit, For Air Cond/Heater/Comp 575569 Hose Kit, For Hydraulic System Tilt 575825 Hose Kit, For Air System-Cab 577365 Hose Kit, For Air System-Chassis 577402 Hose Kit, For Fuel System,Cat Eng 566513 Hose Kit, For Heater Instl,Eng Block 572949 Hose Kit, For Swivel Box Assy 576360 Hose Kit, For Chassis Assy 576454 Hose Kit, For Engine Intake Instl 576458 Hose Kit, For Hydraulic System Chassis 577196 Hose Kit, For Hydraulic System Brakes 577218 Hose Kit, For Cowl Assy 577364 Hose Kit, For Controls, Seat Mtd Hyd 577447 Hose Kit, For Hyd Valves & Mtg Pl 577473 Hose Kit, For Hydraulic System Strg 577475 Hose Kit, For Transmission Circuit 577483 Hose Kit, For Power Unit 577564 Hose Kit, For Remote Lube Sys, Carr 577633
13
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Order Quantity
