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Sureshotii - Quick Start Guide

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VOLTAGE SETTINGS Adjust the weld voltage setting according to the chart below and your current welding application, using the up (+) or down (–) pushbuttons on the control panel on the front of the Controller. Pin/Stud Type Cuphead Pin Insulation Pin Control Panel Weld Studs (Flanged) FOR ACCESSORIES AND SPARE PARTS SEE: Pin/Stud Dia Pin/Stud Mat’l. 12 GA Mild Steel 80-90 12 GA 10 GA Mild Steel or Stainless 65-75 80-90 12 GA 10 GA Aluminum 75-85 80-90 #8 #10 or 3/16" 1/4" Mild Steel or Stainless 85-95 90-100 125-135 #8 #10 or 3/16" Aluminum 80-90 120-130 Toll Free: 800-852-8352 • Fax: 937-866-4174 www.midwestfasteners.com CD STUD WELDING ACCESSORIES SPECIFICATION GUIDE SET-UPS FOR MORE INFORMATION, VISITwww.midwestfasteners.com MIDWEST FASTENERS 800-852-8352 www.MidwestFasteners.com Voltage Setting UltraLight – Capacitor Discharge Welding System Quick Start Guide Install and adjust the gun accessories based on your current application. MIDWEST FASTENERS INC. SURESHOT II GUN SETUP Unpack components shown below and untie all cable assemblies. Magnetic Chuck . CUPHEAD PINS Cuphead Pin PARTS SURE SHOT II STUD WELDING SYSTEM (P/N: CDSW-002-01) Power Cord 110 VAC CDAC-002-110 220 VAC CDAC-002-220 Controller CDSW-002-00 C a p a it it w c p is ro D ic r M o h c c ro s o H b e y rg r/ a s h e o e C W rid tr l e o ld n r 1. Place magnetic chuck in gun shaft and retighten set screw. No other accessories are required. 2. Place Cuphead Pin on magnetic chuck. 3. When welding, maintain correct pressure on gun (approximately 1/8" of gun spring.) Weld Gun CDWG-201-20 Ground Cable NOTE: When welding cuphead pins to foil-faced (FSK) material - always use insulated cupheads. CDGC-200-15 SURESHOT II GUN SETUP . INSULATION PINS / . COLLET PROTECTOR Connect the cables to the controller as shown below. SETUP NOTE: All cables should be laid out straight or in large loops. Never coil up cables near point of welding. B-Stop (optional) Collet Protector B-Collet (inside Protector) Collet Protector Insert Weld Pin SureShot II Cable Connections Power Cord Plug into 110 VAC power source, (or wire to 220 VAC as required by your model). Ground Cable MIDWEST FASTENERS Adjustable Leg / Foot Controller 1/8"- 3/16" Protrusion Weld Gun 1. If a B-Stop is used, seat weld pin firmly against stop. 2. Loosen these adjustment screws. 3. Slide the Leg / Foot assembly until weld pin flange extends 1/8"- 3/16" beyond foot (or spark shield.) 4. Retighten adjustment screw. MIDWEST FASTENERS 800-852-8352 800-852-8352 www.MidwestFasteners.com www.MidwestFasteners.com Install and adjust the gun accessories based on your current application. MIDWEST FASTENERS INC. SURESHOT II GUN SETUP Unpack components shown below and untie all cable assemblies. Magnetic Chuck . CUPHEAD PINS Cuphead Pin PARTS SURE SHOT II STUD WELDING SYSTEM (P/N: CDSW-002-01) Power Cord 110 VAC CDAC-002-110 220 VAC CDAC-002-220 Controller CDSW-002-00 C a p a it it w c p is ro D ic r M o h c c ro s o H b e y rg r/ a s h e o e C W rid tr l e o ld n r 1. Place magnetic chuck in gun shaft and retighten set screw. No other accessories are required. 2. Place Cuphead Pin on magnetic chuck. 3. When welding, maintain correct pressure on gun (approximately 1/8" of gun spring.) Weld Gun CDWG-201-20 Ground Cable NOTE: When welding cuphead pins to foil-faced (FSK) material - always use insulated cupheads. CDGC-200-15 SURESHOT II GUN SETUP . INSULATION PINS / . COLLET PROTECTOR Connect the cables to the controller as shown below. SETUP NOTE: All cables should be laid out straight or in large loops. Never coil up cables near point of welding. B-Stop (optional) Collet Protector B-Collet (inside Protector) Collet Protector Insert Weld Pin SureShot II Cable Connections Power Cord Plug into 110 VAC power source, (or wire to 220 VAC as required by your model). Ground Cable MIDWEST FASTENERS Adjustable Leg / Foot Controller 1/8"- 3/16" Protrusion Weld Gun 1. If a B-Stop is used, seat weld pin firmly against stop. 2. Loosen these adjustment screws. 3. Slide the Leg / Foot assembly until weld pin flange extends 1/8"- 3/16" beyond foot (or spark shield.) 4. Retighten adjustment screw. MIDWEST FASTENERS 800-852-8352 800-852-8352 www.MidwestFasteners.com www.MidwestFasteners.com VOLTAGE SETTINGS Adjust the weld voltage setting according to the chart below and your current welding application, using the up (+) or down (–) pushbuttons on the control panel on the front of the Controller. Pin/Stud Type Cuphead Pin Insulation Pin Control Panel Weld Studs (Flanged) FOR ACCESSORIES AND SPARE PARTS SEE: Pin/Stud Dia Pin/Stud Mat’l. 12 GA Mild Steel 80-90 12 GA 10 GA Mild Steel or Stainless 65-75 80-90 12 GA 10 GA Aluminum 75-85 80-90 #8 #10 or 3/16" 1/4" Mild Steel or Stainless 85-95 90-100 125-135 #8 #10 or 3/16" Aluminum 80-90 120-130 Toll Free: 800-852-8352 • Fax: 937-866-4174 www.midwestfasteners.com CD STUD WELDING ACCESSORIES SPECIFICATION GUIDE SET-UPS FOR MORE INFORMATION, VISITwww.midwestfasteners.com MIDWEST FASTENERS 800-852-8352 www.MidwestFasteners.com Voltage Setting UltraLight – Capacitor Discharge Welding System Quick Start Guide