Surface Preparation Systems (sps) Owner’s Manual & Parts Book

Transcript

OWNER’S MANUAL & PARTS BOOK 0B SURFACE PREPARATION SYSTEMS (SPS) 9B POWERFULL - EFFICIENT - DEPENDABLE 10B BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-5444 Doc. # OIPB–B09011 Orig. Rel. – 05/2007 Curr. Rev. – 10 Rev. Date – 04/2014 SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SAFETY PRECAUTIONS ! DANGER EXPLOSION HAZARD Never operate the machine in an explosive atmosphere, near combustible materials or where ventilation does not clear exhaust fumes. ! WARNING BURN HAZARD U Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off. Serious burns may occur. ! CAUTION MOVING PARTS Before starting the machine ensure that all guards and safety devices are in place and functioning properly. ! CAUTION MACHINE DAMAGE Advance cutter depth in small increments to avoid premature blade wear or damage. ! ATTENTION READ OWNERS MANUAL Read and understand operator's manual before using this machine. Failure to follow operating instructions could result in serious injury or death. BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -2- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK TABLE OF CONTENTS QUALITY ASSURANCE/MACHINE BREAK-IN .................................................................... 4 SURFACE PREPARATION SYSTEM WARRANTY .............................................................. 5 MAINTENANCE RECORD ..................................................................................................... 6 ROUTINE SERVICE INTERVALS .......................................................................................... 7 FOREWORD ........................................................................................................................... 9 SAFETY PRECAUTIONS ....................................................................................................... 9 OPERATING PRINCIPLE ....................................................................................................... 9 WORKING WITH THE SPS .................................................................................................... 9 CUTTER LIFE ......................................................................................................................... 9 GENERAL APPLICATION ..................................................................................................... 9 TYPICAL APPLICATIONS ................................................................................................... 10 SAFETY PRECAUTIONS ..................................................................................................... 10 ASSEMBLY INSTRUCTIONS .............................................................................................. 10 1. HANDLE INSTALLATION ................................................................................................. 10 2. EDGER INSTALLATION ................................................................................................... 11 3. STOP-SWITCH INSTALLATION....................................................................................... 11 STARTING AND STOPPING PROCEDURE........................................................................ 12 MAINTENANCE .................................................................................................................... 12 BEARING REPLACEMENT PROCEDURES ....................................................................... 13 A. SEALED BEARING REPLACEMENT - OUTBOARD SIDE.............................................. 13 B. BEARING REPLACEMENT - DRIVER OR "V" BELT SIDE ............................................. 13 CUTTER CAGE REMOVAL & CUTTER CHANGE.............................................................. 13 EDGER CAGE REMOVAL ................................................................................................... 13 STORAGE ............................................................................................................................. 14 LUBRICATION, ENGINE OIL ............................................................................................... 14 ASSEMBLY DRAWINGS AND PARTS LIST....................................................................... 15 1. SP8 GAS ASSEMBLY (FIGURE 1).................................................................................. 16 SP8 GAS PARTS LIST ..................................................................................................... 17 2. SP8 ELECTRIC ASSEMBLY (FIGURE 2) ....................................................................... 18 SP8 ELECTRIC PARTS LIST .......................................................................................... 19 3. SP8 AIR ASSEMBLY (FIGURE 3) ................................................................................... 21 SP8 AIR PARTS LIST ...................................................................................................... 22 4. HANDLE ASSEMBLY (FIGURE 4) .................................................................................. 24 HANDLE ASSEMBLY PARTS LIST ................................................................................. 25 5. REAR WHEEL ASSEMBLY (FIGURE 5) ......................................................................... 26 REAR WHEEL ASSEMBLY PARTS LIST........................................................................ 27 TROUBLESHOOTING .......................................................................................................... 28 APPLICATIONS. CUTTERS AND CAGES INFORMATION................................................ 29 SPECIFICATIONS ................................................................................................................ 30 EC DECLARATION .............................................................................................................. 31 NOTES .................................................................................................................................. 33 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -3- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK QUALITY ASSURANCE / MACHINE BREAK IN The Bartell Surface Preparation System is the product of extensive engineering development designed to give long life and unmatched performance. The SPS’s are shipped completely assembled with the exception of attaching the handle, and only require filling with fuel and a brief check of lubricant levels in preparation for operation. You can help ensure that your Surface Preparation machine will perform at top levels by observing a simple routing on first use. Consider that your new SPS is like a new car. Just as you would break in a new car to the road or any new machine to the job, you should start gradually and build up to full use. Learn what your machine can do and how it will respond. Refer to the engine manufacturer’s manual for run-in times. Full throttle and control may be used after this time period, as allowed by material. This will serve to further break in the machine on your specific application, as well as provide you with additional practice using the machine. We thank you for the confidence you have placed in us by purchasing a Bartell Surface Preparation System and wish you many years of satisfied use. BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -4- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SURFACE PREPARATION SYSTEM WARRANTY 1BU Bartell agrees to furnish without charge, F.O.B. our plant, a replacement for any part or portion thereof, Bartell SPS Machine, save and except, all cutting tools and holders, drive belts, power units, and/or electrical controls which prove upon our examination, to be defective in either material or workmanship within a period of 90 days from date of purchase, provided that notice of such defective part or portion thereof is given to Bartell Ltd. within the said period of 90 days. No further or other guarantee or warranty expressed or implied in connection with the sale of the SPS Machine is given and our sole liability consists in replacing defective parts or portions aforesaid. We shall not be responsible for any special, indirect or consequential damages arising in any manner whatsoever. This guarantee is for the sole benefit of the original purchaser. Our responsibility under this guarantee ends in the case the original purchaser transfers ownership of the SPS Machine, makes any changes or adds any parts or devices not of our manufacture to the SPS Machine. U BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -5- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN This Bartell Surface Preparation System has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your SPS Machine. Your dealer is interested in your new machine and has the desire to help you get the most value from it. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service be sure to see your Bartell dealer. For your convenience we have provided this space to record relevant data about your Surface Preparation System. When in need of parts or service be prepared to provide your SPS serial number. Locate the serial number now and record in the space below. Date Purchased: Type of Machine: Dealer Name: Model: Dealer Phone: Serial Number: REPLACEMENT PARTS USED MAINTENANCE LOG 1B PART NO. QUANTITY COST 12B DATE DATE OPERATION BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -6- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Routine Service Intervals 13B Each use After 1.5 Each 3 Each 6 Each 9 Each 12 months months months months months or or or or or 50 hrs 100 hrs 200 hrs 300 hrs 400 hrs General Inspection: Guards Warning stickers Wheels Test run Check Check Check operation Check operation o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o Engine: Engine oil Engine oil filter Oil cooler Cooling Fins Air cleaner Air Intake Line Fan Belt Valve clearance Fuel filter Fuel Tank Engine wiring Check level Change Replace Clean Clean Check - clean Replace Check Replace Check tightness Replace Check-adjust Check & clean Replace Clean Check o o o o o o o o o o o o o o o o o 2 yrs o 500 hrs o o o 500 hrs o Cage: Teeth: (see Individual Cage for specifications) Check wear o o o o o o o o o o o o Change Shaft: (see Individual Cage for specifications) Check wear Change BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -7- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Routine Service Intervals The machine is generally run in very dusty conditions. Engine life will be extended by maintaining a clean engine and using a proper dust control system. Keep the air filter clean at all times. Wash the element in a non-oil based solvent. Squeeze out any residue and allow the filter to dry before reinstalling the air cleaner. Some general maintenance guidelines will extend the useful life of your trowel.  The initial service for your SPS Machine should be performed after 25 hours of use, at which time your mechanic (or authorized repair shop) should complete all of the recommended checks in the schedule above. The chart on page 6 (six) is handy for keeping a record of the maintenance performed and the parts used for servicing your trowel.  Regular service according to the schedule above will prolong the life of the surface preparation system and prevent expensive repairs.  Keeping your SPS Machine clean and free from debris is the single most important regular maintenance operation, over and above the checks in the service schedule above, that can be performed. After each use your SPS Machine should be cleaned to remove any dust and debris from the undercarriage and surrounding components. Use of a power washer will make clean up quick and easy, especially if a nonstick coating was applied prior to use.  In the Service Schedule above, items that should be checked, replaced or adjusted are indicated by “o” in the appropriate column. Not all SPS models include the same features and options and as such not all service operations may have to be performed. For ease of recording place a checkmark () through the “o” when the item is complete. If an item is not required or not completed place an “x” through the “o” in the box.  All SPS Machines have governed engine speed of 3600 rpm. See engine manufacturer’s manual for exact specifications. Care should be used when making any adjustments to the SPS Machine not to change the governed speed. Running the engine at lower rpm’s will cause the cutters to skip over the surface rather than cut into it. It will create excessive “out-of-synch” vibrations resulting in poor surface results, handling, maneuverability, and discomfort to the operator.  Failure to have your Surface Preparation System regularly serviced and properly maintained in accordance with the manufacturer’s instructions will lead to premature failure and void the warranty. BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -8- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK FOREWORD WORKING WITH THE SPS It is important that the following information be read carefully in order that the operational characteristics and performance of the Bartell Surface Preparation System be fully understood. Proper adherence to operation and maintenance procedures will ensure long life and top performance of your equipment. We have found that working the machine in a figure “8” pattern, when milling misaligned concrete slabs or joints will produce more aggressive removal of material. The cutters will work against the cut and tend to produce more consistent and faster removal of material. Moving the machine in a straight line tends to create grooves that the cutters will follow. The Tungsten Carbide Tipped cutters produce the longest life in milling applications and should be considered as the best choice, in spite of the higher initial costs. Your time is valuable and when you have to change cutters or even cutter assemblies you are not using the machine to make money. When using the SPS to mill concrete, work the left side or belt guard side, riding on the high side of the cut, if possible. This will avoid the possibility of the drive pulley engaging the work surface. Regularly check that the drive pulley is aligned properly and secured to the drive shaft. When using any Cutter Cage Assemblies, there will be variations in the floor. The depth of cut should be adjusted with the hand knob to maintain an equal penetration of the work surface. Grooving set ups are possible with the SPS in as many configurations as you need. The normal set up of the R123 uses cutters spaced with 1” centers, braced by tension springs. They could also be set up with other centers, but bear in mind that they must always be tensioned to maintain the path you require. Checkerboard effects are possible by working the machine at 90° to the path first established. When using the Edger attachment for crack chasing, try the following method. Mark the front of the edger with a chalk guide line to correspond to the starting point of the crack. Lower the head into the crack and push the machine forward along the fault line using the chalk mark as the steering guide. Using carbides gives the longest life, but B-2 and B-3 cutters may also be used in the set up. Always tension the cutters in the cage with spring load to maintain a consistent path. 2B SAFETY PRECAUTIONS  Always keep unauthorized, inexperienced, untrained people away from this machine.  Rotating and moving parts will cause injury if contacted. Make sure guards are in place. Keep hands and feet away from moving parts.  Fuel the machine only when the engine is stopped, using all necessary safety precautions.  The engine must always be stopped before attempting any repair or adjustments. Ignition switch should be off. Danger: Never operate the machine in an explosive atmosphere, near combustible materials or where ventilation does not clear exhaust fumes. Repair fuel leaks immediately. Refer to your engine owner’s manual for more safety instructions.  Be careful not to come in contact with the muffler when the engine is hot, serious burns may result!  Do not run the air motor without sufficient oil in the lubrication system. The lubricant levels should be checked regularly on gas and air powered units. Refer to manufacturer’s manual for amounts.  Before starting you SPS machine, always raise the cutter cage assembly using the hand knob adjustment, so that cutters do not contact the surface. OPERATING PRINCIPLE The SPS employs a belt-pulley drive, for the cages which contact the surfaces to be prepared. The hand knob adjustment allows the cages to be raised or lowered as necessary to perform efficient work. The vibration isolators on the bridge make it easier on the operator and the machine, while the hexagonal drive bearing produces more positive cutter engagement. A dust control vacuum should be used to provide a clean work area. The SPS Machine is designed to run at an engine speed (engine take off shaft) of 3600 rpm. (normally considered full throttle). Never force the cutter head into the surface to a point where the machine starts to bounce. This will minimize results and do more damage to the machine than the work surface. Let the cutters do the work, but make sure you have the best cutter/cage assembly for the job. CUTTER LIFE How long cutters and cages last on a particular job is a difficult thing to predict. There are a number of variables involved which must always be considered. How old/hard is the material you are working with? Are there any hardeners on additives that will slow you down? Are you forcing the cage into the surface? Is the equipment properly maintained? Is the operator familiar with the machine and its capabilities? Do you have the proper cutter/cage set up for the application? There are additional cutters and cages to those below, but this is a fair representation of estimated rates for production and cutter life. We preset them as a guide only, due to variables such as above. BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 -9- SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK GENERAL APPLICATION ADHESIVES – CARPET R120 (B-1 Cutters) For the removal of most carpet adhesives. Estimated Production Rates: 100-300 sq.ft/hr Estimated Cutter Life: 1200-1500 sq.ft ADHESIVES – TILE R138 (A-3, B-3 Cutters) For the removal of most tile adhesives. Estimated Production Rates: 100-250 sq.ft/hr Estimated Cutter Life: 1200-1500 sq.ft CONCRETE GRINDING R150, R151, or R152 (Carbide Cutters) For the smoothing of rough concrete and/or grinding of high spots. Estimated Production Rates: 200-500 sq.ft/hr Estimated Cutter Life: 3000-6000 sq.ft CONCRETE SCARIFYING/GRINDING R134 or R139 (Tungsten Carbide Tipped Cutters) For preparation of concrete prior to the application of coatings or concrete overlay (1/8” depth of cut per pass.). Estimated Production Rates: 200-400 sq.ft/hr Estimated Cutter Life: 8000-15,000 sq.ft TYPICAL APPLICATIONS (Cont.)      Non-slip removal Paint removal Steel de-scaling Traffic line removal Wheelchair ramp leveling ASSEMBLY INSTRUCTIONS Your new Bartell Surface Preparation System has been shipped to you fully assembled with some exceptions. Gas powered units require only filling with fuel and a brief check of lubricant levels in preparation for operation. Engine crank case is not pre-serviced with oil at the factory: levels should be checked. Electric Power Units are pre-wired at the factory and require only properly sized extension cable and fusing to comply with local by-laws. To facilitate assembly of handles for various models together with the respective kill switch, electric harness or air valve, see the appropriate section for your machine. 1) HANDLE INSTALLATION a. Remove the pin (67) from the handle assembly. Align the lift plate (68) and re-insert the top pin (67). Place flat washer (64) on pin. Insert spring clip (126) through hole in pin. Feed threaded bolt end of cable (61) through hole on lift plates. LINE REMOVAL R132 (B-2) For the removal of painted lines from concrete or asphalt. Estimated Production Rates: 10-20 linear ft/min Estimated Cutter Life: 800-2000 linear ft. LINE REMOVAL – THERMOPLASTIC R143 (B-3) For the removal of thermoplastic based paints from concrete or asphalt. Estimated Production Rates: 10-20 linear ft/min Estimated Cutter Life: 800-1200 linear ft. TYPICAL APPLICATIONS            b. Tighten cable by attaching nut (123). Asphalt leveling and grooving Carpet backing removal Coating removal Concrete grinding Concrete & steel surface preparation Concrete grooving Epoxy removal Expansion joint leveling Floor cleaning steel & concrete Glue/adhesive removal Milling joints BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 10 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK ASSEMBLY INSTRUCTIONS (Cont.) c. Remove the four bolts (70) and lock washers (69) from machine housing (104). Match up the holes on the handle assembly to the machine housing and insert the bolts (70) and the washers (69). Tighten bolts corner-to-corner. Before final tightening, place the machine on a flat surface to ensure all wheels contact the surface. 2. Remove cutter cage and retainer shaft. 3. Facing underside of machine, slide dummy shaft (110) through outboard bearing on left side (if engine is a Honda GX this will be on the right side of the housing). 4. Slide retainer shaft (108) through edger cage. The roll pin in the shaft head should fit into the slot on the end plate of the cage. 5. Slide retainer shaft through the outboard bearing and the dummy shaft. 6. Using a 15/16” socket or wrench tighten the retainer shaft by turning counter clockwise. 7. Install edger housing (106) using the three bolts supplied (107). 8. NOTE: Edger operation is not to be performed with main SPS cage in place. 3) STOP-SWITCH INSTALLATION 2) EDGER INSTALLATION Make sure that the power source is disconnected; unplug the electric unit; disconnect spark plug and turn off fuel supply on gas unit; disconnect air supply on air unit. 1. Tilt machine back onto handle (if your unit is equipped with a Honda GX engine, unit must be tilted forward or cylinders will be flooded with oil). a. On gas powered models, feed the attached stop wire under the bridge and through the circular hole on the machine housing, from below engine, up to attached terminal on the engine. Secure it to the terminal by clamping with a pair of pliers. b. On electric models, attach bracket to the handle with screws and lockwashers provided. Wiring diagrams shown are for reference only: Figure 2a is for 220 volt and figure 2b is for 440 volt. BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 11 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK STARTING PROCEDURE (GAS OPERATED): MAINTENANCE * WARM CLIMATE IMPORTANT: Set the machine in an upright position and adjust the cutter cage to maximum height by turning the height adjustment knob (51) to its farthest position. (This will ensure clearance for the rotation cage.) Open fuel valve on gas tank. Set throttle lever to “Fast” idle position, set choke to closed position, start engine. Open choke slightly to prevent flooding. Move to “Open” or “Run” position when engine is warm, increase throttle to maximum operation position (3600 rpm). The SPS Machine is generally run in very dusty conditions. Engine life will be extended by maintaining a clean engine and using a dust control system. See owners manual for a complete maintenance schedule. AIR CLEANER (GAS UNIT) - Keep air filter clean at all times. Wash away dust and debris using a non-oil based cleaning solvent. Let the filter dry before reinstalling. 14B STARTING PROCEDURE (GAS OPERATED): * COLD CLIMATE With the machine in upright position, follow same procedure as above but allow longer warm-up period – 3 to 5 minutes. In cold weather, oil is much heavier to move and requires more time to work its way into the moving parts. If maximum power is not attained, allow further warm-up time. Fill fuel tank with clean gasoline, use safety approved gas containers. DO NOT MIX OIL WITH GASOLINE (USE UNLEADED GAS ONLY.) STARTING PROCEDURE (ELECTRIC): With the cage in maximum raised position, plug in power cord to power source. Press the start button. Run-in for two (2) minutes. Press the stop button, then re-start. Ensure your cable is of sufficient size to run the motor properly. (14/3 type S for 220 volt; 16/3 type S for 440 volt.) STARTING PROCEDURE (AIR): With cage in maximum raised position, attach air supply (minimum 90 C.F.M. at 90 P.S.I.) turn quick opening valve on. Run in for two (2) minutes. Turn off valve, then restart. The air regulator is equipped with a pressure gauge. The recommended operating pressure is 90 P.S.I. at 90 C.F.M.; however when the unit is running with no load (cutters not engaged) the gauge will read 40 P.S.I. When the cutters are engaged the indicator needle should rise to 90 P.S.I. STOPPING PROCEDURE: With machine in upright position, adjust the cutter cage to maximum height by turning the height adjustment knob (51) to its farthest position. (This ensures clearance for the rotating cage.) GAS UNIT – Stop engine by depressing kill switch button (53) located at top of handle. AIR UNIT – Turn off air supply valve (25). ELECTRIC UNIT – Turn off switch on handle (11). MAINTENANCE (Cont.) LUBRICATION – Always check engine oil regularly. Use proper engine oil as recommended. See chart below. Fill crankcase to levels as recommended in manufacture’s engine manual. SPARK PLUG (GAS UNIT)– Check and clean spark plugs regularly. A fouled, dirty or carboned spark plug causes hard starting and poor engine performance. Set spark plug gap to recommended clearance. Refer to engine manual. BELT TENSION – IMPORTANT! If there is excessive belt play, there will be a decrease in the cutting/grinding action, which could cause cage and machine damage. The normal belt play should be 3/8” to 1/2” which is attained by depressing the top section of the belt at the belt guard mounting bracket location. When adjusting the belt make sure that the drive pulley is in alignment with cage pulley. Tighten all engine mount bolts, adjust the two engine-stop bolts, and tighten lock nuts. DRIVE SHAFT – Keep a coating of grease on the drive shaft and threads for easy installation or removal and longer bushing life. SPOT CHECKS – Perform as required. Machine should be inspected with ignition in “OFF” position or power disconnected. Do not perform inspections while machine is running.  Check all fasteners for tightness – machine is subject to vibration.  Check “V” belt for wear; adjust or replace as required.  Check that wheels are clean and rotation freely.  Check that inside of housing is clean; remove any build-up as required.  Check that pulleys are aligned properly to ensure that “V” belt is running true. (i.e. not at an angle.) BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 12 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK BEARING REPLACEMENT PROCEDURES IMPORTANT: Disengage power supply. Do not attempt replacement while machine is operable. A) SEALED BEARING REPLACEMENT – OUTBOARD SIDE Remove drive shaft and cutter cage assembly as per cutter change procedure below. Loosen and remove bearing block flange by removing screws and lockwashers. Using a soft drift, drive out and remove old bearing. Clean parts which will be re-used. Carefully press new bearing into flange. Take extreme care to maintain aligned installation. Do not press sleeve into position if misaligned. Mount bearing block to side of housing and tighten bolts when bearing block is in a free spin position. 3B 4B CUTTER CAGE REMOVAL & CUTTER CHANGE (Cont.) 3. Facing the underside of the machine housing (figure 3-A) place a bar between the cutter rods to jam cage C. 4. Remove end cap and with a 1” (26 mm) socket loosen and remove the shaft by turning in clockwise direction. OR Remove end cap and shaft guard to insert a drift pin into the hole on the main shaft B and turn shaft clockwise to loosen and remove shaft. 5. Disengage the cage from the drive pins by moving to the left. (The cage on the Honda GX machines will move to the right). Remove cage. B) BEARING REPLACEMENT – DRIVER OR “V” BELT SIDE Remove belt guard and “V” belt. Loosen two set screws, remove pulley and remove key. Remove bearing block assembly by removing screws and lock washers. Remove snap ring and slip ring. Using a soft drift, drive out spindle. Take care not to burr or flare spindle. Remove cover plate being certain the plate fits flush. Carefully press new bearing into block, clean and install bearing cover plate. Press drive spindle into block. Install slip ring and snap ring. Center and install spindle assembly to housing. Reinstall pulley and key. Ensure pulley butts flush against shoulder or spindle. NOTE: When removing spindle or sleeve, care must be taken not to damage or distort these parts. A soft drift is recommended to prevent damage. 5B CUTTER CAGE REMOVAL & CUTTER CHANGE To remove the cutter cage from the machine. 1. Make sure that the power source is disconnected. With gas models turn off fuel supply to engine and disconnect sparkplug; unplug electric unit; disconnect air supply on air unit. 2. Tilt machine back onto the handle. (If your unit is equipped with a Honda GX engine, unit must be tilted forward to change cutters or cylinders will be flooded with oil). Figure 3-A EDGER CAGE REMOVAL 1. Make sure that the power source is disconnected. With gas models turn off fuel supply to engine and disconnect sparkplug; unplug electric unit; disconnect air supply on air unit. 2. Tilt machine back onto handle. (If your unit is equipped with a Honda GX engine, unit must be tilted forward to change cutters or cylinders will be flooded with oil). 3. Using a 15/16” socket or wrench, turn head of shaft (G) clockwise to loosen. 4. While turning the shaft outwards, cage will move towards the outer edge as well. Free cage from locking pins on shaft by pushing cage back towards main housing (A). turn shaft out and move. 5. Cage will be free to remove from edger. BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 13 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK CHANGING CUTTERS/SHAFTS Once the cage has been removed use a 5/32” Allen Key and 7/16” open end wrench, remove screws and cover plate from cage. With drift pin tap rods from the drive side until free of cage. Replace cutters or shafts as required. Replace cover plate. To re-install cutter cage in machine, reverse procedure for removal. Ensure that the shaft is tight. LUBRICATION 7B ENGINE OIL Always check engine oil before starting and at regular intervals thereafter. Use proper engine oil as recommended – see chart below. Keep engine oil clean, change accordingly. Fill crankcase to levels as recommended in manufacturer’s engine manual. STORAGE - Before The following steps should be taken to prepare your SPS gas unit for extended storage. 1. Close fuel shut off valve. 2. Remove excess gasoline from tank. 3. Start engine until it stops from lack of fuel. This will use up all the fuel in the carburetor and prevent formation of deposits due to evaporation of fuel. 4. Remove spark plug and pour 2 oz. of SAE-30 or SAE40 motor oil into the cylinder. Slowly crank the engine 2 or 3 times to distribute the oil throughout the cylinder. This will help prevent rust during storage. Replace spark plug. 5. Store the unit in an upright position in a cool, dry, well ventilated area. STORAGE - After 6B The following steps are recommended to ensure a smooth, proper startup after a prolonged storage. 1. Refuel 2. Open shut off valve 3. Start engine. Any excess oil residue will quickly burn off without harming operation. Season Temperature Grade of Engine Oil All Seasons SAE 10W-30 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 14 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK ASSEMBLY DRAWINGS AND PARTS LIST 8B U BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 15 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 GAS ASSEMBLY BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 16 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 Gas Assembly U ITEM NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36a 37 38 39 40 41 42 43 44 45 46 47 48 92 93 PART NO 30290 50444 30284 11621 30289 30213 30245 50544 50004 50545 10208 30280 30212 30246 50012 11747 11614 11667 50522 31222 50523 30281 30218 30214 30282 30292 50357 50510 50351 50348 50350 30216 30204 31106 50537 50482 50485 30266 50611 50615 30285 30286 30287 30207 30206 50530 30291 10452 21333 30250 30266 DESCRIPTION (SP8 GAS ASSEMBLY) SPS HANDLE ASSM EXHAUST CAP SHCS, M10-1.5x25MM LOCKWASHER, M10 WASHER, M10 DRIVE SPINDLE (PART OF ITEM 92) BEARING COVER PLATE (PART OF ITEM 92) FELT WASHER LARGE (PART OF ITEM 92) BEARING (PART OF ITEM 92) FELT WASHER SMALL (PART OF ITEM 92) KEY - 3/16" SQ x 1-1/2" SHSS, M8-1.25x10MM PULLEY - DRIVE RING SPACER (PART OF ITEM 92) SNAP RING (PART OF ITEM 92) HHCS, M8-1.25x16MM LOCKWASHER, M8 WASHER, M8 BELT GUARD BELT – 10X660Li BELT – 3VX280 HHCS, M6-1.0x25MM KEY - 8MM SQ x 30MM (PART OF ITEM 92) PULLEY - DRIVEN SHCS, M10-1.5x20MM DRIVE FLANGE (PART OF ITEM 92) FRONT WHEEL - 4" DIA. WHEEL BUSHING WASHER, 5/8" FRONT AXLE SNAP RING - 5/8" EXT. HEX DRIVE SHAFT HOUSING SHCS, M8-1.25 x 20 GROUND STRAP BEARING, HEX ID (PART OF ITEM 93) FELT WASHER (PART OF ITEM 93) END CAP FLANGE (PART OF ITEM 93) ASSM SHAFT GUARD END CAP SHCS, M10-1.5 x 45MM RUBBER MOUNT SPACER SLIDER NUT MOUNTING PLATE LOCKWASHER, 5/16", EXT. C'SUNK FHSCS, M8-1.25 x 40MM HHCS, M8-1.25 x 40MM ENGINE, HONDA GX160 DRIVE FLANGE ASSM (ITEMS 6, 7, 8, 9, 10, 14, 15, 23, 26) END FLANGE ASSM (ITEMS 36, 36a, 37) QTY 1 1 6 12 4 1 1 1 1 1 1 2 1 1 1 2 10 6 1 2 2 3 1 1 6 1 2 4 4 1 2 1 1 4 1 1 1 1 1 1 2 4 4 2 1 4 4 4 1 1 1 REMARK 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 04-24-2011 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 17 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 Electric Assembly BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 18 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 Electric Assembly ITEM NO 01 02 03 04 05 06 07 08 09 10 11 14 15 16 17 18 19 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36a 37 38 39 40 41 42 45 46 49 PART NO 30290 50444 30284 11621 30289 30213 50093 50544 50004 50545 10208 50546 50012 11747 11614 11667 50522 30281 30218 30214 30282 30292 50357 50510 50351 50348 50350 30216 30204 31106 50537 30288 50485 30293 50611 50615 30285 30286 30287 50530 30291 50496 50559 DESCRIPTION (SP8 ELECTRIC ASSEMBLY) SPS HANDLE ASSM EXHAUST CAP SHCS, M10-1.5x25MM LOCKWASHER, M10 WASHER, M10 DRIVE SPINDLE (PART OF ITEM 92) BEARING COVER PLATE (PART OF ITEM 92) FELT WASHER LARGE (PART OF ITEM 92) BEARING (PART OF ITEM 92) FELT WASHER SMALL (PART OF ITEM 92) KEY - 3/16" SQ x 1-1/2" RING SPACER (PART OF ITEM 92) SNAP RING (PART OF ITEM 92) HHCS, M8-1.25x16MM LOCKWASHER, M8 WASHER, M8 BELT GUARD HHCS, M6-1.0x25MM KEY - 8MM SQ x 30MM (PART OF ITEM 92) PULLEY - DRIVEN SHCS, M10-1.5x20MM DRIVE FLANGE (PART OF ITEM 92) FRONT WHEEL - 4" DIA. WHEEL BUSHING WASHER, 5/8" FRONT AXLE SNAP RING - 5/8" EXT. HEX DRIVE SHAFT HOUSING SHCS, M8-1.25 x 20 GROUND STRAP BEARING, HEX ID (PART OF ITEM 93) FELT WASHER (PART OF ITEM 93) END CAP FLANGE (PART OF ITEM 93) SHAFT GUARD END CAP SHCS, M10-1.5 x 45MM RUBBER MOUNT SPACER LOCKWASHER, 5/16", EXT. C'SUNK FHSCS, M8-1.25 x 40MM MOTOR - 2HP MOTOR - 3HP QTY 1 1 6 12 4 1 1 1 1 1 1 1 1 2 10 6 1 3 1 1 4 1 2 4 4 1 2 1 1 4 1 1 1 1 1 1 2 4 4 4 4 REMARK 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 1 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 19 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 Electric Assembly (Con’t) ITEM NO 50 51 52 53 54 55 56 57 58 59 60 60a 60b 61 62 63 64 66 70 92 93 PART NO 50616 50617 50524 50085 50101 50091 30233 10919 10402 30142 50106 50090 50187 50761 50760 50762 50105 50107 11035 50092 50087 50502 50592 50117 30250 30266 DESCRIPTION (SP8 ELECTRIC ASSEMBLY, CON’T)) PULLEY – DRIVE (3HP) PULLEY – DRIVE (2HP) BELT - 3VX265 STRAIN RELIEF STRAIN RELIEF NUT MOTOR CABLE - 51" MOUNTING PLATE WASHER, 5/16" LOCKWASHER, 5/16" HHCS, 5/16-18UNC x 3/4" LG RHMS, #8-32 x 1/4"LG STARTER BOX - 110V (2HP) STARTER BOX - 230V (3HP) ENCLOSURE – 230V (3HP) (FOR 50760) MOTOR STARTER – 230V (3HP) SEALING KIT (FOR 50761) SWITCH PLATE LOCKWASHER, INT. #8 PHMS, M4-0.7 x 10MM LG MOTOR CABLE – 24” PLUG – 220V (2HP) PLUG – 110V (2HP) PLUG – 220V (3HP) SHSS,5/16”-18UNCx1/2”LG DRIVE FLANGE ASSM (ITEMS 6, 7, 8, 9, 10, 14, 15, 23, 26) END FLANGE ASSM (ITEMS 36, 36a, 37) QTY 1 1 2 2 2 1 1 4 4 4 4 REMARK 1 1 1 1 8 4 1 * 03-08-2011 * 03-08-2011 * 03-08-2011 06-28-2011 1 2 1 1 06-23-2004 06-23-2004 * Serial number 125416 and greater BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 20 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 Air Assembly U BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 21 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 Air Assembly ITEM NO 01 02 03 04 05 06 07 08 09 10 12 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36a 37 38 39 40 41 42 45 46 47 57 58 PART NO 30290 50444 30284 11621 30289 30213 50093 50544 50004 50545 30280 50546 50012 11747 11614 11667 50522 50523 30281 30218 30214 30282 30292 50357 50510 50351 50348 50350 30216 30204 31106 50537 30288 50485 30293 50611 50615 30285 30286 30287 50530 30291 10452 10402 30142 DESCRIPTION (SP8 AIR ASSEMBLY) SPS HANDLE ASSM EXHAUST CAP SHCS, M10-1.5x25MM LOCKWASHER, M10 WASHER, M10 DRIVE SPINDLE BEARING COVER PLATE FELT WASHER LARGE BEARING FELT WASHER SMALL SHSS, M8-1.25x10MM RING SPACER SNAP RING HHCS, M8-1.25x16MM LOCKWASHER, M8 WASHER, M8 BELT GUARD BELT – 3VX280 HHCS, M6-1.0x25MM KEY - 8MM SQ x 30MM PULLEY - DRIVEN SHCS, M10-1.5x20MM DRIVE FLANGE FRONT WHEEL - 4" DIA. WHEEL BUSHING WASHER, 5/8" FRONT AXLE SNAP RING - 5/8" EXT. HEX DRIVE SHAFT HOUSING SHCS, M8-1.25 x 20 GROUND STRAP BEARING, HEX ID FELT WASHER END CAP FLANGE SHAFT GUARD END CAP SHCS, M10-1.5 x 45MM RUBBER MOUNT SPACER LOCKWASHER, 5/16", EXT. C'SUNK FHSCS, M8-1.25 x 40MM HHCS, M8-1.25 x 40MM LOCKWASHER, 5/16" HHCS, 5/16-18UNC x 3/4" LG QTY 1 1 6 12 4 1 1 1 1 1 2 1 1 2 10 6 1 1 3 1 1 4 1 2 4 4 1 2 1 1 4 1 1 1 1 1 1 2 4 4 4 4 4 4 2 REMARK 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 22 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SP8 Air Assembly (Con’t) ITEM NO 61 62 63 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 PART NO 50105 50107 11035 50377 50380 50309 50117 50532 50551 50516 50180 50161 30008 50163 10392 50363 11043 50117 50175 50176 50494 50493 50165 10582 50164 50170 50162 50160 30250 30266 DESCRIPTION SWITCH PLATE LOCKWASHER, INT. #8 PHMS, M4-0.7 x 10MM LG GAST 8 AIR MOTOR MUFFLER KEY, 3/16" SQ x 1-1/4" SHSS,5/16"-18UNCx1/2"LG PULLEY - DRIVE SLIDING NUT, AIRMOTOR MOUNTING PLATE MOTOR HOSE - 6" HOSE CLAMP, 1/2" HHCS, 5/16-18UNC x 1-3/4" HOSE FITTING, 1/2" HHCS, 1/4"-20 x 3/4" LOCKWASHER, 1/4" WASHER, 1/4" FITTING, 90 DEG. ELBOW, 1/4NPT 1/4" NIPPLE GAUGE AIR REGULATOR REGULATOR BRACKET VALVE CLAMP NUT, SQUARE, 1/4-20UNC BALL VALVE 1/2" REGULATOR HOSE 20" EXTENSION HOSE 30" QUICK COUPLING 1/2" DRIVE FLANGE ASSM (ITEMS 6, 7, 8, 9, 10, 14, 15, 23, 26) END FLANGE ASSM (ITEMS 36, 36a, 37) QTY 1 8 4 1 1 1 2 1 2 1 1 6 4 5 2 6 2 1 1 1 1 1 2 2 1 1 1 1 1 1 REMARK 06-28-2011 06-28-2011 06-28-2011 06-28-2011 06-23-2004 06-23-2004 U BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 23 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Handle Assembly - 30290 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 24 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Handle Assembly - 30290 U ITEM NO PART NO DESCRIPTION 101 30294 HAND KNOB 102 30295 SPRING PIN, M5 x 48MM 103 30210 BEARING 104 21727 SHCS,M6-1 x12MM 105 30209 BUSHING 106 50266 WAVE WASHER 107 10306 WASHER 108 30208 SCREW SHAFT 109 21725 SHCS, M6-1 x 6MM 110 30205 SLIDE BUSHING 111 30302 SPRING PIN, M5 x 35MM 112 30296 CABLE, PITCH CONTROL 113 11802 LOCKNUT, M10-1.5 114 41516 WASHER, M10 115 30310 REAR WHEEL ASSY 116 50025 SNAP RING 117 50026 WASHER - 1/2" 118 50531 PIN, LIFT PLATE 119 30298 SPRING PIN, M8 x 35MM 120 30299 PULLEY 121 30300 SPS HANDLE TUBE 122 30303 STOP SWITCH CORD ASSY 123 11035 SCREW, M4-0.7 x 10MM 124 30301 HANDLE GRIPS 125 30279 HAND KNOB ASSY (ITEMS 101-103, 105-108) 126 30240 CABLE ASSY (ITEMS 110-112) QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 1 1 REMARK 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 25 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Rear Wheel Assembly - 30310 U Figure 5 – Rear Wheel Assembly ITEM NO 201 202 203 204 205 206 PART NO 50350 50351 50510 50356 50349 30297 DESCRIPTION (REAR WHEEL ASSEMBLY) SNAP RING WASHER - 5/8" WHEEL BUSHING REAR WHEEL - 5" DIA. REAR AXLE LIFT PLATE QTY 1 4 4 2 1 1 REMARK 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 06-23-2004 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 26 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Edger and Edger Cage Assembly Figure 6 Figure 7 Cage Assemblies Figure 8 Figure 9 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 27 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK TROUBLESHOOTING GUIDE U PROBLEM CAUSE SOLUTION AIR UNIT 1. Air supply inconsistent 2. Ice forming in air exhaust  Leak in air lines  Water in air supply 3. Low R.P.M.  Insufficient air flow  Tighten connections  Check auto drain, refer to engine manual  SP8-A: Adjust large knob on top of regulator by pulling outer ring of control upwards and turning clockwise. Once adjusted, push ring down to lock in position. ELECTRIC UNIT 1. Unit running slow  Voltage drop   2. Unit won’t run  Fuse blown  Power disconnected  Cold cut  Other     Check power supply Check extension cord size and length (max. 150 ft.) Check fuses Check plug Check cord Refer to motor manual  No fuel  Engine switch off  Low oil level  Kill switch shorted to ground  Gas in air filter or carburetor       Refuel Engine switch on Add oil Repair short Remove air filter, crank engine Refer to engine manual 1. Cutters wearing unevenly  Cage too low  Wrong setup  Material buildup  Cutters too tight  Raise cage  See applications guide  Clean or change cutters  Cutters too tight 2. Drive shaft backs out while running  No grease on threads  Not tightened properly  Grease threads 3. Machine jumps on floor  Cage lowered too far  R.P.M. too low  Adjust height know to raise cage  Reset throttle 4. “V” belt wearing rapidly  Pulley misaligned  Wrong belt  Belt rubbing on surface  Adjust pulley  Replace with proper belt  Adjust height of machine  Wear on I.D. of front wheels  Wear on front axle  Replace wheels  Replace axle GAS UNIT 1. Engine won’t start COMMON PROBLEMS 5. Uneven cut BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 28 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK APPLICATION CUTTER A-3, or TCT’s R121, R125, R137, R138, R142 R122, R122, R126, R132, R138, R149 R121, R125, R137, R138, R142 R121, R122, R138, R134, R139 R126, R134, R139 A-3, B-1, B-2, alone R122, R126, R155 B-3, TCT’s R123, R149 B-2, B-3, alone R122, R137, R138 TCT cutters R134, R139 Floor cleaning steel & concrete B-1, B-2, B-3 alone or A-3/B-3 R120, R126, R137, R138 Line removal B-2, B-3, TCT’s, Carbide Flails Milling joints TCT’s Adhesive Removal Asphalt leveling and grooving Carpet backing removal Coating removal Concrete grinding Concrete & steel surface preparation Concrete grooving Epoxy removal Expansion joint leveling Non-slip removal Paint removal Steel de-scaling Wheelchair ramp leveling A-2, B-2 alone or combined A-2/B-2 or A-3/B-3 combined B-2, B-3, A-3, alone or combined A3/B-3 A-2, B-2, or combined A-2/B-2 or A3/B-3 combined CAGES B-2, B-3, A-3, TCT’s A-3 alone or A-3/B-3 R132, R143, R160, R161, R162, R163 R123, R134, R139 A-3, A-3/B-3 R126, R138 R121, R122, R125, R137, R138, R155 R126, R138 TCT’s R134, R139 B-1, B-2, B-3, A-2, or A-3/B-3 BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 29 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK SPECIFICATIONS U SURFACE PREPARATION SYSTEM U SP8 – Walk behind surface grinder/scarifier with a cutting width up to 8” (203 mm) Model Power Supply Operating Weight (approx.) Shipping Weight Standard Cutting Width Working Depth (per pass) SP8-G 6 HP OHV Robin 5.5 HP OHV Honda 135 lbs. 61 kg 150 lbs. 68 kg up to 8” (203 mm) up to 1/16” (1.6 mm) SP8-E 2 HP 110/220V Leeson Motor 3 HP 220V Leeson Motor 150 lbs. 68 kg 165 lbs. 75 kg up to 8” (203 mm) up to 1/16” (1.6 mm) SP8-A 5 HP Gast 8 90 CFM at 90 PSI 135 lbs. 61 kg 150 lbs. 68 kg up to 8” (203 mm) up to 1/16” (1.6 mm) SP8-A SP8-G SP8-E BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 30 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Declaration of Conformity / Certificat de conformité / Gelijkvormigheids certificaat Declaración de Conformidad/Declaração de Conformidade/Dichiarazione Di Conformita We: Bartell Morrison Inc. 375 Annagem Blvd Mississauga, Ontario, Canada L5T 3A7 Tel: 905-364-4200 Fax: 905-364-4201 Declare under our sole responsibility that the product to which this declaration relates is in conformity with the following standard(s) or other normative documents. Déclarons sous notre responsabilité que le produit cette déclaration est conforme aux normes suivantes ou d’autres documents habituels. Verklaren onder onze verantwoordelijkheid dat het product naar welke de verklaring verwijst conform de volgende standaards of anders gebruikelijke documenten is. Declaramos bajo nuestra única responsabilidad que el producto en lo que esta declaración concierne, es conforme con la siguiente normativa u otros documentos. Declara sob sua responsabilidade que o produto a quem esta declaração interessar, está em comformidade com os seguintes documentos legais ou normas directivas. Dichiariamo sotto la ns. unica responsibilita che il prodotto al quale questa dichiarazione si riferisce, è fabbricato in conformità ai seguenti standard e documenti di normative. EN 349:1993 EN 418:1993 EN 12100-1:2003 EN 12100-2:2003 EN ISO 4872:1978 EN ISO 5349-1:2001 EN ISO 5349-2:2001 Safety of Machinery - Minimum gaps to avoid crushing of parts of the human body. Safety of Machinery - Emergency stop equipment, functional aspects - Principles for design Safety of Machinery - Basic Concepts, general principles for design - Part 1: Basic Terminology, methodology Safety of Machinery - Basic Concepts, general principles for design - Part 2: Technical Principles Acoustics - Measurement of Airborne noise emitted by construction equipment intended for outdoor use - Method for determining compliance with noise limits. Mechanical vibration. Measurement and evaluation of human exposure to handtransmitted vibration. General requirements Mechanical vibration. Measurement and assessment of human exposure to handtransmitted vibration. Practical guidance for measurement at the workplace. Following the provisions of Directive(s): Suivant les directive(s) déterminées: Volgens de vastgestelde richtlijnen: Siguiendo las directiva(s): No sequimento das clausulas da Directiva(s): Seguendo quanto indicato dalla Direttiva(s): 2006/42/EC 2000/14/EC 2001/95/EC 2002/95/EC Machinery Directive Noise Directive General Product Safety Directive Reduction of Hazardous Waste Directive BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 31 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK Technical Characteristics: Caractéristiques techniques: Technisch gegevens: Características Técnicas: Caracteristicas Técnicas: Qualitàs di tecnico: Model Modéle Type Modelo Modelo Modello MachineSerial Number Numéro de Série machine Serienummer machine Máquina número de série Numero de serie da maquina Numero di seria la macchina Engine Serial Number Numéro de Série moteur Serienummer motor Motor número de série Numero de serie do motor Numero di seria la motore Weight Masse Gewicht Masa Massa Massa Lbs (kg) Noise Level Puissance acoustique Geluidniveau Nivel Sonoro Nivel del Ruido Potenza Acustica Lwa (dB) Pressure level Pression acoustique Geluidsdrukniveau Nivel Acustico Pressão Acústica Pressione Acustica Lpa (Db) The Technical Construction file is maintained at: Les fiches techniques de construction sont gardées à: Het technische constructie document wordt bewaard te: El archivo técnico de construcción se mantiene en: O arquivo técnico de construção é mantido no (a): L’originale dossier tecnico di construzione è conservato presso: The authorized representative is: Le représentant autorisé est: Gemachtigd vertegenwoordiger is: La representación autorizada es: O representante autorizado é: Il rappresentate autorizzato: Vibration level Niveau de vibration Vibratieniveau Nivel de Vibracion Nivel de Vibração Livello di Vibrazione ahv (m/s2) Bartell Morrison Inc. 375 Annagem Blvd. Mississauga, Ontario, Canada L5T 3A7 Telephone: 905-364-4200 Facsimile: 905-364-4201 Mr. Steve Adam International Sales Manager C/o Bartell Morrison Europe Nijverheidsstraat 11 1840 Londerzeel Belgium Telephone: +1 514 463 4838 Facsimile: +1 514 697 4239 Signature of Authorized Person: Signature de la personne autorisée: Handtekening van gemachtigd persoon: Firma de la persona autorizada: Assinatura de pessoa autorizada: Firma della persona autorizzata: Typed name of Authorized Person: Nom dactlyographié de la personne autorisée: Robert S. Leggitt Getypte naam van gemachtigd persoon: Nombre de la persona autorizada: Nome datilografado da pessoa autorizada: Nome della persona autorizzata: Title of Authorized Person: Titre de la personne autorisée: Manager - Engineering Functie van gemachtigd persoon: Cargo de la persona autorizada: Titulo da pessoa autorizada: Posizione della persona autorizzata: Date and place of issue: 4.22.2014 Date et place d’émission: Datum en plaats van afgifte: Fecha y lugar de emision: Mississauga, Ontario, Canada Data e lugar de emissão: Data e luogo di emissione: BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 32 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK NOTES BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 33 - SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK NOTES BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX 732-566-5444 - 34 -