Transcript
Swing cylinders Swing Cylinders Enerpac’s complete line of swing cylinders provide maximum clamping force in the smallest possible package. With several mounting and operation styles available, Enerpac can fit any clamping need you can think of. Our unique patented clamp arm design is an industry exclusive, and makes Enerpac’s swing cylinder line more versatile than ever before. Made to the highest quality standards, Enerpac swing cylinders will provide maximum performance and trouble free operation. Work Supports Enerpac’s line of work support cylinders gives you maximum holding force in a compact package. Incorporating innovative material combinations, our work supports feature the lowest lock-up pressures in the industry. Also, the use of corrosion resistant materials enables Enerpac work supports to stand up time and time again to even the most abrasive applications.
Technical support Refer to the “Yellow Pages” of this catalog for: • • • •
Safety instructions Basic hydraulic information Advanced hydraulic technology FMS (Flexible Machining Systems) technology • Conversion charts and hydraulic symbols
113
8
© 2006
www.enerpac.com
& Work supports ▼
series
CA, MA, SC, SU, SL, ST, MP
Clamp arm and swing cylinders size selection Swing cylinder range overview
▼
page
10 - 11 12 - 13
Upper flange swing cylinders
SU
14 - 15
Lower flange swing cylinders
SL
16 - 17
Threaded body swing cylinders
ST
18 - 19
Cartridge model swing cylinders
SC
20 - 21
Collet-Lok® swing cylinders
MP
22 - 23
CA, MA CAC
24 - 26
ASC
27
Clamp arms Swing clamps
28 - 29
Work support range overview Hydraulic advance work supports
WF
30 - 31
Spring advance work supports
WS
32 - 33
Collet-Lok® work supports
MP
34 - 35
WF, WS
36 - 37
A B
Work support mounting dimensions
© 2006
D
C
9
Selecting the swing cylinder for your applications Swing cylinders Work supports
Clamp arms transmit the force generated by swing cylinders
Determine the right size of your swing cylinder Clamp arm length and clamping force
Important L When using the standard and long clamp arms FT from the CAS and CAL series consult the diagrams shown on the next page.
02_001
The maximum operating pressure, clamping force and length of clamp arm will determine your size of swing clamp. The real operating pressure is a function of both the arm length and clamping force. In the chart below you select the required clamp arm length and clamping force. The use of different length clamp arms requires reduction in applied pressure and resulting clamp force. The diagrams on the next page show this relation.
The clamp arms transmit the force generated by the swing cylinder to the workpiece. Clamp arms are available in a variety of lengths. After you have determined the required clamp arm length and the clamping force you can select the swing cylinder type and mounting method.
11 When using T-arms use the formula below.
L L1
L2
F1
F2 FT
Pivoting T-arms
The maximum clamp arm length of a given size of
Oil flow versus arm length
swing clamp is limited. This limitation is due to the
The distribution of the clamp arm force is based upon the length of the T-arm as measured from the pivoting point.
bending moment on the plunger. The bending moment applied to the plunger is a function of the real clamping force and length of the clamp arm. Never exceed the maximum pressure or flow for
For diagrams of allowable oil flow vs T-arm length see: 26
any given clamp arm length. Excessive weight will limit flow. The unique Enerpac swing clamp and patented clamp arm guarantee the lowest frictional losses
Product selection
and most efficient clamp design available on the
Clamp arm length L mm min. - max.
market today.
❚ Hydraulic fixture with swing cylinders on two faces for more efficient production.
Clamping force FT kN max. - min
For Swing Cylinder Model
With Clamp Arm Model number
▼ Swing Cylinders SU, SL, ST and SC series
25 - 78 40 - 130 45 - 155 51 - 157 55 - 173 68 - 175
2,2 - 0,5 5,6 - 1,0 9,0 - 2,2 11,6 - 2,0 18,7 - 4,0 33,8 - 9,0
22 52 92 121, 122 202 352
CAS, CAL-22 CAS, CAL-52 CAS, CAL-92 CAS-121, CAL-122 CAS, CAL-202 CAS, CAL-352
▼ Collet-Lok® Swing Cylinders MP series
40 - 100 50 - 125 70 - 160
4,1 - 1,1 8,9 - 2,5 37,8 - 9,5
50 100 300
MA-540 MA-1050 MA-3070
152 1) 203 1) 203 1) 203 1) 228 1)
02_002
02_002
▼ Pivoting T-arms for SU, SL, ST and SC series swing cylinders
1)
10
© 2006
2 x 2,8 2 x 4,5 2 x 5,8 2 x 9,3 2 x 16,9
Lmax. for T-arms.
www.enerpac.com
52 92 122 202 352
CAC, CAC, CAC, CAC, CAC,
CAPT-52 CAPT-92 CAPT-122 CAPT-202 CAPT-352
Selection
Swing Cylinders & Clamp Arms
2,5
E
Cilindros giratorios
1,5
F
Vérins de bridage pivotants
1,0
D
Schwenkspannzylinder
2,0
FT
0,5 0
25 30 35 40 45 50 55 60 65 70 75 80 85 CAL-22 Arm length L (mm) 0,1 Max. flow (l/min)
CAS-22 0,2
4
L
FT
3 2 1
L
10 8
FT
6 4
CAS-121 1,6
70 90 110 130 150 CAL-122 Arm length L (mm) 0,8 Max. flow (l/min)
MA-540 Clamp Arm for Pressure (bar) 350 250 200 5,0
MA-1050 Clamp Arm for Collet-Lok® Pressure (bar) 250 200 350 10 9 L 8 7 6 FT 5 4 3 2 1 0 50 75 100 MA-1050 Arm length L (mm)
MA-3070 Clamp Arm for Collet-Lok® Pressure (bar) 250 150 350 40 35 L
Collet-Lok®
Clamping force FT (kN)
Clamping force FT (kN)
-352 models Max. allowable arm weight = 2,20 kg Pressure (bar) 350 265 215 185 160 145 40 L 35 30 25 FT 20 15 10 5 0 110 130 150 170 180 90 68 70 CAS-352 CAL-352 Arm length L (mm) 4,0 2,0 Max. flow (l/min)
175
Do not exceed maximum oil flow. If flow rates are exceeded, swing cylinder indexing mechanism may be permanently damaged.
Do not exceed maximum operating pressure If operating pressures are exceeded swing cylinder and other components may be permanently damaged.
Options Swing cylinders
12
L
4,0 3,0
FT
Collet-Lok® swing cylinders
2,0 1,0 0
Yellow pages
2 0 50
-202 models Max. allowable arm weight = 1,30 kg Pressure (bar) 350 250 215 175 150 130 120 20 18 L 16 14 12 FT 10 8 6 4 2 0 55 70 90 110 130 150 170 CAS-202 CAL-202 Arm length L (mm) 2,5 1,5 Max. flow (l/min)
Important
22 40
MA-540
50
60 70 80 Arm length L (mm)
90
100
Clamp arms
24
Clamping force FT (kN)
Clamping force FT (kN)
175
125
100
30 FT
25 20 15 10 5 70 MA-3070
100 130 Arm length L (mm)
© 2006
System components
350 14 12
Max. allowable arm weight = 0,70 kg Pressure (bar) 250 200 170 135 100
Clamping force FT (kN)
-121, -122
-92 models Max. allowable arm weight = 0,61 kg Pressure (bar) 350 265 200 160 135 115 100 10 9 L 8 7 6 FT 5 4 3 2 1 0 45 60 80 100 120 140 160 CAS-92 Arm length L (mm) CAL-92 1,0 0,6 Max. flow (l/min)
Valves
0 40 50 60 70 80 90 100 110 120 130 140 Arm length L (mm) CAL-52 0,2 Max. flow (l/min)
CAS-52 0,4
2 1 4
Clamping force FT (kN)
Clamping force FT (kN)
5
3
Power sources
-52 models Max. allowable arm weight = 0,25 kg Pressure (bar) 350 270 190 150 125 100 6
Clamping force FT (kN)
Linear cylinders
Clamping force FT (kN)
Clamp force: 0,5 - 37,8 kN
L
Swing cylinders Work supports
Arm length: 25 - 175 mm
-22 models Max. allowable arm weight = 0,11 kg Pressure (bar) 350 250 175 140 125 110 95 3,0
For actual clamping force at reduced pressures, we invite you to download our “Swing Clamp Selection Tool” through the Internet at www.enerpac.com.
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11
Swing cylinders
Application & selection
Shown: SCRD-122, SULD-22, MPFL-50 Swing cylinders Work supports
Compact and full featured design • Compact design allows for efficient fixture layout • Variety of mounting styles to meet design needs • Double and single-acting cylinders to suit a variety of hydraulic requirements • Choice of porting styles to meet system and design requirements • All cylinders are available as left and right turning models • Large ball and cam design on 22, 52 and 121 models, allows swing rotation to be changed easily
98-037
• Kick-out mechanism on 92, 202, and 352 models prevents damage to cylinder from high flow rates or misapplication Enerpac swing cylinders allow unobstructed
Select your swing cylinder type:
part fixturing and placement. The plunger rod and the attached clamp arm, rotate 90 degrees in either a clockwise or counter clockwise direction,
Single-acting
then travel down an additional distance to clamp
• The obvious choice when there are few system restrictions, and there are not many units retracting simultaneously
against the fixtured part. Upon release of clamping pressure, the clamp arm rotates back 90 degrees
• Fewer valving requirements which results in a less complex circuit
in the opposite direction to allow for part removal and new part placement.
• Innovative clamp arm design allows quick and secure arm positioning
Double-acting • Used when greater control is required during the unclamp cycle • When timing sequences are critical: less sensitive to system back pressures, resulting from long tube lengths or numerous components being retracted at the same time • Innovative clamp arm design allows quick and secure arm positioning ❚ Swing cylinders used in conjunction with work supports and other Enerpac components to positively hold the workpieces during machining operations.
Collet-Lok® Positive locking • Enerpac Collet-Lok® positive locking cylinders are designed to mechanically hold the workpiece while hydraulic pressure is removed. After machining, hydraulic pressure is applied to unclamp the workpiece • Used when live hydraulics are not available during the clamp cycle or when parts must be held for long periods of time
98-001
• This design is an industry exclusive
12
© 2006
For Collet-Lok® Positive locking swing cylinders, see 22
www.enerpac.com
Swing cylinders Force: Stroke:
14
SU series, Upper flange mounting
2,1 - 37,8 kN
Swing cylinders Work supports
Select your mounting method:
16,5 - 47,5 mm
Pressure:
35 - 350 bar
• Fixture hole does not require tight tolerances
E
Cilindros giratorios
• Easy installation with only 3 or 4 mounting bolts
F
Vérins de bridage pivotants
D
Schwenkspannzylinder
16
SL series, Lower flange mounting • Flexible design allows for manifold or threaded port connection
3 2 1 4
• No fixture hole required
Power sources
• Easy installation with only 3 or 4 mounting bolts
18
ST series, Threaded body mounting
Options
• Body thread for precise cylinder height positioning • Threaded oil port connection
Left
Right Valves
Available as both left and right turning
• Can be threaded directly into the fixture and secured in position by means of standard flange nuts
90°
Clamp arms
20
SC series, Cartridge mounting
Linear cylinders
• Flexible design allows for manifold or threaded oil port connection
• Minimal space required on fixture • Allows close positioning of adjoining units
System components
24
• External plumbing not required
Work supports
• Cylinder can be completely recessed in fixture 28
Upper flange
Lower flange
Threaded body
Cartridge
mm kN
clamping
Important
total
▼ Single-acting
2,1 4,9 8,0 10,7 17,4 33,1
Model number 2)
8,1 9,9 11,9 12,7 14,0 16,0
16,5 22,6 22,1 28,4 27,9 30,0
SURS-22 SURS-52 SURS-92 SURS-121 SURS-202 SURS-352
SLRS-22 SLRS-52 SLRS-92 SLRS-121 SLRS-202 SLRS-352
16,5 22,6 22,1 41,9 28,4 47,5 27,9 30,0 46,5
SURD-22 SURD-52 SURD-92 SURDL-92 SURD-121 SURDL-121 SURD-202 SURD-352 SURDL-352
SLRD-22 SLRD-52 SLRD-92 – SLRD-121 – SLRD-202 SLRD-352 –
▼ Double-acting
2,2 5,6 9,0 9,0 11,6 11,6 18,7 33,8 33,8
8,1 9,9 11,9 32,0 12,7 31,8 14,0 16,0 31,8
1) 2)
8,1 11,9 9,9
STRS-22 STRS-52 STRS-92 STRS-121 STRS-202 STRS-352
SCRS-22 SCRS-52 – SCRS-122 – –
Actual clamping may only take place when the cylinder has completed it’s 90° swing.
Model number 2)
▼ Collet-Lok® Positive locking
4,4 8,9 37,8
92
23,9 27,9 41,9
STRD-22 STRD-52 STRD-92 – STRD-121 – STRD-202 STRD-352 –
SCRD-22 SCRD-52 – – SCRD-122 – – – –
Model number 2)
– – –
MPFR-50 MPFR-100 MPFR-300
– MPTR-100 MPTR-300
With standard clamp arm. Clamp arms are sold separately ( 10, 24). Clamping forces for single-acting models are reduced in order to overcome return spring force. For left turning swing cylinders replace the R in the model number for an L.
– – –
© 2006
Total stroke
Stroke
Clamping
Clamping force 1)
Yellow pages
Sequence Valves
Product selection
Other swing angles available upon request. Contact Enerpac for info.
13
Swing cylinders - Upper flange models Swing cylinders Work supports
Shown: SURS-202, SURS-52
Minimal mounting height …when space is at a premium • Flexible design allows for manifold or threaded port connection • Low profile mounting style allows body to be below mounting surface • Simple mounting preparation and easy installation – 3 or 4 mounting bolts • Easy to machine fixture hole – does not require tight tolerances • Double oil connection – threaded port or manifold mount • Symmetrical rectangular flange design enables clamping at three sides of the cylinder
Product selection 98-038
Clamping force 1)
Stroke
kN
2,1 4,9 8,0 10,7 17,4 33,1
8,1 9,9 11,9 12,7 14,0 16,0
2,2 5,6 9,0 9,0 11,6 11,6 18,7 33,8 33,8
2)
8,1 9,9 11,9 32,0 12,7 31,8 14,0 16,0 31,8
16,5 22,6 22,1 28,4 27,9 30,0
SULS-22 SULS-52 SULS-92 SULS-121 SULS-202 SULS-352
SURS-22 SURS-52 SURS-92 SURS-121 SURS-202 SURS-352
16,5 22,6 22,1 41,9 28,4 47,5 27,9 30,0 46,5
SULD-22 SULD-52 SULD-92 SULDL-92 SULD-121 SULDL-121 SULD-202 SULD-352 SULDL-352
Oil capacity
cm2 UnClamp clamp
cm3 UnClamp clamp
l/min
Standard clamp arm Sold separately 10 24
0,77 1,81 3,16 4,06 7,10 12,39
1,31 4,10 6,88 11,47 19,99 37,20
0,2 0,4 1,0 1,6 2,3 3,9
CAS-22 CAS-52 CAS-92 CAS-121 CAS-202 CAS-352
0,2 0,4 1,0 1,0 1,6 1,6 2,3 3,9 3,9
CAS-22 CAS-52 CAS-92 CAS-92 CAS-121 CAS-121 CAS-202 CAS-352 CAS-352
– – – – – –
– – – – – –
SURD-22 SURD-52 SURD-92 SURDL-92 SURD-121 SURDL-121 SURD-202 SURD-352 SURDL-352
0,77 1,55 1,31 2,62 1,81 3,81 4,10 8,69 3,16 8,06 6,88 17,70 3,16 8,06 13,27 30,48 4,06 7,94 11,47 22,94 4,06 7,94 15,90 37,69 7,10 15,16 19,99 42,61 12,39 23,74 37,20 71,28 12,39 23,74 57,85 110,94
With standard clamp arm. Clamp arms are sold separately ( 10, 24). Clamping forces for single-acting models are reduced in order to overcome return spring force. For models with straight plunger movement, replace L or R with S.
Left turning models
Max. oil flow 1)
Model number 2)
Dimensions in mm [ Integrated O-ring port
Cylinder effective area
Model number 2)
▼ Double-acting
1)
90°
Clamp. Total
▼ Single-acting
BSPP oil connection
Right turning
90°
mm
SU series The Enerpac upper flange swing cylinders are designed for integrated manifold mounting solutions. Hydraulic connections are made through SAE or BSPP oil connection or the standard integrated O-ring ports.
Left turning
A
B
C
Note: Call Enerpac to order models with SAE port connections.
] D
D1
D2
Ø
F
H
K
M
N
P
Ø
▼ Single-acting
❚ Enerpac upper flange swing clamps integrated into a fully automated machining system.
SULS-22 SULS-52 SULS-92 SULS-121 SULS-202 SULS-352
112,0 134,9 143,0 171,5 165,1 186,4
59 69 75 86 86 98
42,5 49,6 50,1 55,4 55,9 58,0
27,9 34,8 47,8 47,8 63,0 77,0
47,2 54,1 70,1 66,8 85,1 100,1
45 57 54 73 70 89
10 16 25 22 32 38
11 10 13 10 13 13
16 19 25 30 30 40
– – 15,5 – 23,6 27,9
15,5 19,1 26,9 25,4 35,1 44,5
24 40 45 51 55 68
112,0 59 134,9 69 143,0 75 182,9 95 171,5 86 228,6 105 165,1 86 186,4 98 217,9 114
42,5 49,6 50,1 69,9 55,4 74,5 55,9 58,0 74,5
27,9 34,8 47,8 47,8 47,8 47,8 63,0 77,0 77,0
47,2 54,1 70,1 70,1 66,8 66,5 85,1 100,1 100,1
45 57 54 54 73 73 70 89 89
10 16 25 25 22 22 32 38 38
11 10 13 13 10 10 13 13 13
16 19 25 25 30 30 30 40 40
– – – – – – – – –
15,5 19,1 26,9 26,9 25,4 25,4 35,1 44,5 44,5
24 40 45 45 51 51 55 68 68
98-003
▼ Double-acting
SULD-22 SULD-52 SULD-92 SULDL-92 SULD-121 SULDL-121 SULD-202 SULD-352 SULDL-352
Note: Dimensions shown with standard clamp arm.
14
© 2006
www.enerpac.com
Dimensions & options
Clamping Fixture force 1) hole kN Ø D3 ±0,3
1) 2)
29,0 35,5 49,0 49,0 63,5 78,0
Min. depth J2
Manifold O-ring 2) ARP nr. or Inside Ø x thickness
M5 M6 M6 .312-24 UN M8 M10
16,5 16,5 15,0 20,3 17,0 18,8
568-010 568-011 4,32 x 3,53 568-011 4,32 x 3,53 4,32 x 3,53
J2 J
N
Cilindros giratorios
F
Vérins de bridage pivotants
D
Schwenkspannzylinder
Options
B
Clamp arms
D2 R A
30˚ B 60˚
P G1/4"
A
24
T
Q
P T
Work supports
M Q K
28
K B C 25
C
B F
25
A
H
Collet-Lok® swing cylinders
22
H F
W
System components
A
Valves
type 121 SAE #4
22, 52 G1/8"
E
D1
D1 V
35 - 350 bar
ø 4,8
V N
Pressure:
D3
-92, 202, 352 120˚ (3x)
D2 U
0,1
16,5 - 47,5 mm
Power sources
-22, 52, 121
2,1 - 33,8 kN
Stroke:
1,6
Note: Mounting bolts and O-rings included.
With standard clamp arm. Polyurethane, 92 Durometer
Force:
Manifold O-ring
Linear cylinders
2,2 5,6 9,0 11,6 18,7 33,8
Mounting thread J
Swing cylinders Work supports
Installation dimensions in mm
SU series
D
W
Sequence Valves
D
92
S
U
B B
A = Clamping B = Unclamping (venting)
Q
U
X
Single-acting cylinders can be vented through the manifold port.
X
R
S
T
U
V
W
X
ø
kg
Right turning models
Single-acting ▼
M6x1 M8x1,25 M10x1,5 .375-16UN M12x1,75 M16x2
– – 26 – 26 25
21,0 41,0 23,6 52,4 29,2 34,4
30 48 56 61 71 84
40 50 42 64 55 70
5,7 6,8 6,9 8,8 8,5 10,8
53,1 66,0 68,1 85,9 79,0 88,4
18,1 14,3 28,7 18,4 35,6 41,6
0,5 1,1 2,0 1,6 3,5 5,5
M6x1 M8x1,25 M10x1,5 M10x1,5 .375-16UN .375-16UN M12x1,75 M16x2 M16x2
– – 26 26 – – 26 25 25
21,0 41,0 23,6 23,6 52,4 52,4 29,2 34,4 34,4
30 48 56 56 61 61 71 84 84
40 50 42 42 64 64 55 70 70
5,7 6,8 6,9 6,9 8,8 8,8 8,5 10,8 10,8
53,1 66,0 68,1 87,9 85,9 124,0 79,0 88,4 104,3
18,1 14,3 28,7 28,7 18,4 18,4 35,6 41,6 41,6
0,5 1,1 2,0 2,6 1,6 1,8 3,5 5,5 6,8
SURS-22 SURS-52 SURS-92 SURS-121 SURS-202 SURS-352
Double-acting ▼
SURD-22 SURD-52 SURD-92 SURDL-92 SURD-121 SURDL-121 SURD-202 SURD-352 SURDL-352
The upper flange swing cylinder has a bolt pattern which is identical to its lower flange equivalent, enabling interchangeability.
In case there is a risk of machining coolants and debris being inhaled via the breather vent, it is recommended to pipe this port to an area outside the fixture that is protected from machining coolants and debris.
Do not exceed maximum flow rates.
Note: U = Bolt circle, U1 = Manifold port circle.
© 2006
15
Yellow pages
Important
A
A
S
Swing cylinders - Lower flange models Swing cylinders Work supports
Shown: SLRD-52, SLRS-202
No fixture hole required …cylinder can be bolted directly to fixture • Flexible design allows for manifold or threaded port connection • No fixture hole preparation required • Easiest mounting preparation in the swing cylinder line • Symmetrical rectangular flange design enables clamping at three sides of the cylinder
98-039
• Allows extra large parts to be clamped
Product selection
SL series Enerpac lower flange series swing cylinders can be bolted to the fixture, allowing easy installation of the unit and does not require machined fixture holes. Hydraulic connections are made through SAE or BSPP oil connection or the standard integrated O-ring ports.
BSPP oil connection
Clamping force 1)
kN
90°
Clamp. Total
2,1 4,9 8,0 10,7 17,4 33,1
Cylinder effective area
Oil capacity
8 10 12 13 14 16 8 10 12 13 14 16
l/min
Standard clamp arm Sold separately 10 24
cm2 UnClamp clamp
cm3 UnClamp clamp
16,5 22,6 22,1 28,4 27,9 30,0
SLLS-22 SLLS-52 SLLS-92 SLLS-121 SLLS-202 SLLS-352
SLRS-22 SLRS-52 SLRS-92 SLRS-121 SLRS-202 SLRS-352
0,77 1,81 3,16 4,06 7,10 12,39
1,31 4,10 6,88 11,47 19,99 37,20
16,5 22,6 22,1 28,4 27,9 30,0
SLLD-22 SLLD-52 SLLD-92 SLLD-121 SLLD-202 SLLD-352
– – – – – –
– – – – – –
0,2 0,4 1,0 1,6 2,3 3,9
CAS-22 CAS-52 CAS-92 CAS-121 CAS-202 CAS-352
2,62 8,69 17,70 22,94 42,61 71,38
0,2 0,4 1,0 1,6 2,3 3,9
CAS-22 CAS-52 CAS-92 CAS-121 CAS-202 CAS-352
Model number 2)
SLRD-22 SLRD-52 SLRD-92 SLRD-121 SLRD-202 SLRD-352
0,77 1,55 1,31 1,81 3,81 4,10 3,26 8,06 6,88 4,06 7,94 11,47 7,10 15,26 19,99 12,39 23,74 37,20
With standard clamp arm. Clamp arms are sold separately ( 10, 24). Clamping forces for single-acting models are reduced in order to overcome return spring force. For models with straight plunger movement, replace L or R with S.
Dimensions in mm [ Left turning models
Max. oil flow1)
Model number 2)
▼ Double-acting
2)
Right turning 90°
▼ Single-acting
1)
❚ Lower flange swing cylinders mounted to the face of the fixture.
Left turning
mm
2,2 5,6 9,0 11,6 18,7 33,8
Integrated O-ring port
Stroke
A
C
D
Note: Call Enerpac to order models with SAE port connections.
] D1
D2
Ø
F
H
K
M
N
P
Ø
▼ Single-acting
SLLS-22 SLLS-52 SLLS-92 SLLS-121 SLLS-202 SLLS-352
112 134,9 151 171 173 195
96,5 115,6 126,1 141,4 142,9 151,0
27,9 34,8 47,8 47,8 63,8 80,0
47,2 54,1 70,1 66,8 85,1 100,1
45 57 54 73 70 89
10 16 25 22 32 38
14 14 12 16 12 12
16 19 25 30 30 40
– – 15,5 – 23,6 27,9
15,5 19,1 26,9 25,4 35,1 44,5
24 40 45 51 55 68
96,5 115,6 126,1 126,0 142,9 151,0
27,9 34,8 47,8 47,8 63,8 80,0
47,2 54,1 70,1 66,8 85,1 100,1
45 57 54 73 70 89
10 16 25 22 32 38
14 14 12 16 12 12
16 19 25 30 30 40
– – – – – –
15,5 19,1 26,9 25,4 35,1 44,5
24 40 45 51 55 68
98-002
▼ Double-acting
SLLD-22 SLLD-52 SLLD-92 SLLD-121 SLLD-202 SLLD-352
112 134,9 151 171 173 195
Note: Dimensions shown with standard clamp arm.
16
© 2006
www.enerpac.com
Dimensions & options
SL series
2)
Mounting thread J
Minimum thread depth J2
Manifold O-ring 2) ARP nr. or Inside Ø x thickness
2,2 5,6 9,0 11,6 18,7 33,8
M5 M6 M6 .312-24 UNF M8 M10
16,5 16,5 15,0 20,3 17,0 18,8
568-010 568-011 4,32 x 3,53 568-011 4,32 x 3,53 4,32 x 3,53
0,1 J2
ø 4,8
E
Cilindros giratorios
F
Vérins de bridage pivotants
D
Schwenkspannzylinder
J
Options
D1
D1 N
N
V
V B
30˚ B 60˚
Clamp arms
D2 R A
A
P
P T
Work supports
Q
Q
24
T
G1/4"
22, 52 G1/8"
M
Valves
type 121 SAE #4
34 - 350 bar
-92, 202, 352
120˚ (3x)
D2 U
16,5 - 30,0 mm
Power sources
-22, 52, 121
Pressure:
1,6
Note: Mounting bolts and O-rings included.
With standard clamp arm. Polyurethane, 92 Durometer
Stroke:
Manifold O-ring
2,1 - 33,8 kN
Linear cylinders
1)
Force:
Clamping force 1) kN
Swing cylinders Work supports
Installation dimensions in mm
28
K K
Collet-Lok® swing cylinders C
25,0
A
22
F
A
D
Sequence Valves
C
92
H 25,0
H
Important
A
S
S
B
U
Single-acting cylinders can be vented through the manifold port.
B
A = Clamping B = Unclamping (venting)
X
U X
R
S
T
U
V
X kg
Ø
Right turning models
The lower flange swing cylinder has a bolt pattern which is identical to its upper flange equivalent, enabling interchangeability.
Single-acting ▼
M6x1 M8x1,25 M10x1,5 .375-16UN M12x1,75 M16x2
– – 26 – 26 25
21,0 41,0 23,6 52,4 29,0 34,4
31 48 56 62 70 83
40 50 42 64 55 70
5,6 6,9 6,9 8,9 8,4 10,7
18,1 14,3 28,7 18,4 35,1 41,6
0,5 1,1 2,0 1,6 3,5 5,5
M8x1,25 .312-18UN M10x1,5 .375-16UN M12x1,75 M16x2
– – – – 26 25
21,0 41,0 23,6 52,4 29,0 34,4
31 48 56 62 70 83
40 50 42 64 55 70
5,6 6,9 6,9 8,9 8,4 10,7
18,1 14,3 28,7 18,4 35,1 41,6
0,5 1,1 2,0 1,6 3,5 5,5
SLRS-22 SLRS-52 SLRS-92 SLRS-121 SLRS-202 SLRS-352
Double-acting ▼
SLRD-22 SLRD-52 SLRD-92 SLRD-121 SLRD-202 SLRD-352
In case there is a risk of machining coolants and debris being inhaled via the breather vent, it is recommended to pipe this port to an area outside the fixture that is protected from machining coolants and debris.
Do not exceed maximum flow rates.
Note: U = Bolt circle, U1 = Manifold port circle.
© 2006
17
Yellow pages
A
Q
System components
F D
Swing cylinders - Threaded body models Shown: STRD-52, STRD-202 Swing cylinders Work supports
Cylinders can be threaded directly into fixture …can be secured at any height • Body thread for precise cylinder height positioning • Threaded port connection • Easy installation and removal
98-040
• Greatest flexibility in fixture design
Product selection
ST series Enerpac threaded body swing cylinders are threaded directly into the fixture. The cylinder height is adjusted to the appropriate height, and then locked in place using a flange nut ( 72).
Clamping force 1)
Left turning
kN
2,1 4,9 8,0 10,7 17,4 33,1
8 10 12 13 14 16
2,2 5,6 9,0 11,6 18,7 33,8
16,5 22,6 22,1 28,4 27,9 30,0
STLS-22 STLS-52 STLS-92 STLS-121 STLS-202 STLS-352
8 10 12 13 14 16
16,5 22,6 22,1 28,4 27,9 30,0
STLD-22 STLD-52 STLD-92 STLD-121 STLD-202 STLD-352
STRS-22 STRS-52 STRS-92 STRS-121 STRS-202 STRS-352
Oil capacity
cm2 UnClamp clamp
cm3 UnClamp clamp
l/min
Standard clamp arm Sold separately 10 24
0,77 1,81 3,16 4,06 7,10 12,39
1,31 4,10 6,88 11,47 19,99 37,20
– – – – – –
0,2 0,4 1,0 1,6 2,3 3,9
CAS-22 CAS-52 CAS-92 CAS-121 CAS-202 CAS-352
2,46 8,52 17,70 22,94 42,61 71,28
0,2 0,4 1,0 1,6 2,3 3,9
CAS-22 CAS-52 CAS-92 CAS-121 CAS-202 CAS-352
– – – – – –
STRD-22 STRD-52 STRD-92 STRD-121 STRD-202 STRD-352
0,77 1,55 1,31 1,81 3,81 4,10 3,16 8,06 6,88 4,06 7,94 11,47 7,10 15,16 19,99 12,39 23,74 37,20
With standard clamp arm. Clamp arms are sold separately ( 10, 24). Clamping forces for single-acting models are reduced in order to overcome return spring force. For models with straight plunger movement, replace L or R with S.
Left turning models
Max. oil flow 1)
Model number 2)
Dimensions in mm [ ❚ Threaded body swing cylinders allow the clamp to be buried in the fixture to minimize the required area, while the height remains adjustable.
Cylinder effective area
Model number 2)
▼ Double-acting
2)
90°
Clamp. Total
▼ Single-acting
1)
Right turning 90°
mm
BSPP oil connection Flange nut
Stroke
A
B
C
Note: Call Enerpac to order models with imperial thread and SAE port connections.
] C1
D
D1
D2
Ø
F
G
H
Ø
▼ Single-acting
STLS-22 STLS-52 STLS-92 STLS-121 STLS-202 STLS-352
112 135 143 171 165 186
59 69 80 86 93 105
42,5 49,6 55,1 55,4 62,9 65,0
25 25 30 25 32 32
M28 X 1,5 M35 X 1,5 M48 X 1,5 1.875-16 UNF M65 X 1,5 M80 X 2
39,4 47,5 62,5 60,5 75,9 88,4
33 38 48 51 65 80
10 16 25 22 32 38
G1/8” G1/8” G1/4” SAE#4 G1/4” G1/4”
10 10 13 10 13 13
59 69 80 86 93 105
42,5 49,6 55,1 55,4 62,9 65,0
25 25 30 25 32 32
M28 X 1,5 M35 X 1,5 M48 X 1,5 1.875-16 UNF M65 X 1,5 M80 X 2
39,4 47,5 62,5 60,5 75,9 88,4
33 38 48 51 65 80
10 16 25 22 32 38
G1/8” G1/8” G1/4” SAE#4 G1/4” G1/4”
10 10 13 10 13 13
98-014
▼ Double-acting
STLD-22 STLD-52 STLD-92 STLD-121 STLD-202 STLD-352
112 135 143 171 165 186
Note: Dimensions shown with standard clamp arm.
18
© 2006
www.enerpac.com
Dimensions & options
Fixtured hole thread size D
2,2 5,6 9,0 11,6 18,7 33,8
M28 x 1,5 M35 x 1,5 M48 x 1,5 1.875-16 UNF M65 x 1,5 M80 x 2
Stroke: Pressure:
Flange nut
D
2,1 - 33,8 kN 16,5 - 30,0 mm 35 - 350 bar
E
Cilindros giratorios
F
Vérins de bridage pivotants
D
Schwenkspannzylinder
With standard clamp arm.
Power sources
D1 N B
Options
X D2
Y P
A
Linear cylinders
1)
Clamping1) Force kN
Force: Oil connection
Swing cylinders Work supports
Installation dimensions in mm
ST series
Clamp arms
G
Valves
T
24 Q
Work supports M
28
B
Collet-Lok® swing cylinders
C A C1
Accessories
72 Sequence valves
92
A = Clamping B = Unclamping (venting)
K
M
N
P
Q
T
W
Yellow pages
J1
D
J1
22
F H
W
System components
K
X
Important
Y kg
Right turning models
Single-acting cylinders can be vented through the manifold port.
Single-acting ▼
53,5 66,4 43 85,8 55 65
16 19 25 30 30 40
– – 15,5 – 23,6 27,9
15,5 19,1 23,9 25,4 32,5 39,9
24 40 45 51 55 68
M6 X 1 M8 X 1,25 M10 X 1,5 .375-16 UNC M12 X 1,75 M16 X 2
31 48 56 62 70 83
53,5 66,4 63,0 85,8 71,9 81,5
25° 25° 22,5° 25° 22,5° 22,5°
– 50° 45° 50° 45° 45°
53 66 43 85,8 55 65
16 19 25 30 30 40
– – – – – –
15,5 19,1 23,9 25,4 32,5 39,9
24 40 45 51 55 68
M6 X 1 M8 X 1,25 M10 X 1,5 .375-16 UNC M12 X 1,75 M16 X 2
31 48 56 62 70 83
53,5 66,4 63,0 85,8 71,9 81,5
25° 25° 22,5° 25° 22,5° 22,5°
50° 50° 45° 50° 45° 45°
0,5 1,1 2,0 1,6 3,2 5,5
STRS-22 STRS-52 STRS-92 STRS-121 STRS-202 STRS-352
Double-acting ▼
0,5 1,1 2,0 1,6 3,5 5,5
STRD-22 STRD-52 STRD-92 STRD-121 STRD-202 STRD-352
© 2006
In case there is a risk of machining coolants and debris being inhaled via the breather vent, it is recommended to pipe this port to an area outside the fixture that is protected from machining coolants and debris.
Do not exceed maximum flow rates.
19
Swing cylinders - Cartridge models Swing cylinders Work supports
Shown: SCRD-122, SCRD-52
Eliminates the need for tubing and fittings …cylinders can be designed into narrow fixture plates as thru-hole mounting is fully functional • Minimal space required on fixture • Can be completely recessed in fixture • External plumbing not required • Allows close positioning of adjoining units
98-041
Enerpac compact design cartridge model swing cylinders used in conjunction with a cartridge model work support in a typical clamping application.
SC series Enerpac cartridge swing cylinders are designed for integrated manifold mounting. This eliminates the need for fittings and tubing on the fixture. Cartridge swing cylinders simplify mounting and optimize clamping effectiveness.
Product selection Clamping force 1)
Stroke
Left turning
90° 90°
mm kN
Clamp. Total
▼ Single-acting
2,1 4,9 10,7
8 10 13
2,2 5,6 11,6 2)
❚ Hydraulic fixture with components on two faces for more efficient production.
Cylinder effective area
Oil capacity
Max. oil flow 1)
cm2 UnClamp clamp
cm3 UnClamp clamp
l/min
Standard clamp arm Sold separately 10 24
1,31 4,09 11,47
0,2 0,4 1,6
CAS-22 CAS-52 CAS-121
0,2 0,4 1,6
CAS-22 CAS-52 CAS-121
Model number 2)
16,5 22,6 28,4
SCLS-22 SCLS-52 SCLS-122
16,5 22,6 28,4
SCLD-22 SCLD-52 SCLD-122
▼ Double-acting
1)
Right turning
8 10 13
SCRS-22 SCRS-52 SCRS-122
0,77 1,81 4,06
-
0,77 1,81 4,06
1,55 3,81 7,94
-
Model number 2)
SCRD-22 SCRD-52 SCRD-122
1,31 2,49 4,09 8,52 11,47 22,94
With standard clamp arm. Clamp arms are sold separately ( 10, 24). Clamping forces for single-acting models are reduced in order to overcome return spring force. For models with straight plunger movement, replace L or R with S.
Dimensions in mm [ Left turning models
A
B
] C
C1
D1
D2
E
Ø
Ø
hexagon
F
▼ Single-acting
SCLS-22 SCLS-52 SCLS-122
112,0 134,9 171,5
55 76 94
39,4 57,1 63,5
21 32 34
38,1 57,2 76,2
25,4 34,8 57,2
35,1 50,8 69,9
10 16 22
55 76 94
39,4 57,1 63,5
21 32 34
38,1 57,2 76,2
25,4 34,8 57,2
35,1 50,8 69,9
10 16 22
▼ Double-acting
30007_4
SCLD-22 SCLD-52 SCLD-122
112,0 134,9 171,5
Note: Dimensions shown with standard clamp arm.
20
© 2006
www.enerpac.com
Dimensions & options
SC series Force:
2,1- 11,6 kN
Stroke:
Swing cylinders Work supports
Installation dimensions in mm
16,5 - 28,4 mm
Pressure:
35 - 350 bar
3,0 max 30˚
2,0-2,5
1,6
20˚
E
Cilindros giratorios
F
Vérins de bridage pivotants
D
Schwenkspannzylinder
1,3-1,8 R and blend ø25,40-25,45
Power sources
ø27,0-27,4
3,0 max 30˚
1,6
20˚
Q
2,0-2,5 R and blend
Options Clamp arms
24
ø34,93-34,97 ø35,6-36,0
Work supports
K -122 models
J1
ø4,6-5,0
41,1 min.** 30,0-30,4
A
Collet-Lok® swing cylinders
3,0 max 30˚ 20˚
3,8-4,3
1,6
W
øD2 øJ
1,6
22
Accessories
2,0-2,5 R and blend
72
ø57,15-57,20 ø58,4-58,9
Yellow pages
C1
13,8-14,2
C
1,3-1,8 16,3- 17,2 25,4 min.*
28 ø76,5-76,9 ø60,5-60,9 M60 x 1,5
B
øF
System components
2,8-3,3
P T
ø4,6-2,0
D1
1,6
Valves
50,8 min.** 30,2-41,1
E
ø57,4-57,9 ø42,5-42,9 M42 x 1,5
1,3-1,8 17,8- 18,8 25,4 min.*
-52 models
14,5-14,9
-22, 52, 122 models
1,6
1,3-1,8 17,3- 17,7 25,4 min.*
ø1,8-2,2
15,8-16,5
ø38,4-38,9 ø30,3-30,7 M28 x 1,5
Sequence valves
* Minimum plate height for single-acting models. ** Minimum plate height for double-acting models.
92
Important
J
J1
K
P
Q
T
W
mm
kg
Right turning models
Single-acting ▼
M28 x 1,5 M42 x 1,5 M60 x 1,5
15,0 16,8 15,7
16 19 30
24 40 51
M6 x 1 M8 x 1,25 .375-16 UNC
31 48 62
56,6 58,7 74,6
0,5 0,9 2,5
M28 x 1,5 M42 x 1,5 M60 x 1,5
15,0 16,8 15,7
16 19 30
24 40 51
M6 x 1 M8 x 1,25 .375-16 UNC
31 48 62
56,6 58,7 74,6
0,5 0,9 2,5
SCRS-22 SCRS-52 SCRS-122
In case there is a risk of machining coolants and debris being inhaled via the breather vent, it is recommended to pipe this port to an area outside the fixture that is protected from machining coolants and debris.
Double-acting ▼
SCRD-22 SCRD-52 SCRD-122
© 2006
Linear cylinders
47,8 min.** 27,2-36,3
-22 models
Do not exceed maximum flow rates.
21
Swing cylinders - Collet-Lok® design Shown: MPFR-100, MPTR-100 Swing cylinders Work supports
Ideal when live hydraulics are not available …clamping is maintained mechanically so live hydraulics are not required during the machining cycle • Double acting Collet-Lok® action allows fully automated operation • Additional level of safety since live hydraulics are not required • Collet-Lok® swing cylinders can either be mounted by the flange, or threaded into the fixture
Product selection Stroke
98-042
Clamping force 1)
Left turning 90°
mm kN
MP series
4,4 8,9 37,8
BSPP oil connection
8 12 10
8,9 37,8
Cylinder effective area
Oil capacity
Max. oil flow 1) l/min
Standard clamp arm Sold separately 10 24
cm2 UnClamp clamp
cm3 UnClamp clamp
1,61 3,22 13,23
4,58 7,16 22,25
3,93 9,01 55,71
10,98 19,99 93,41
2 5 10
MA-540 MA-1050 MA-3070
3,22 13,23
7,16 22,25
9,01 55,72
19,99 93,41
5 10
MA-1050 MA-3070
Model number
24 28 42
MPFL-50 MPFL-100 MPFL-300
28 42
MPTL-100 MPTL-300
▼ Threaded body
1)
90°
Clamp. Total
▼ Lower flange
Enerpac Collet-Lok® cylinders are designed to mechanically hold the workpiece after hydraulic pressure is removed. Clamping capacities range from 4,4 kN to 37,8 kN.
Right turning
12 10
MPFR-50 MPFR-100 MPFR-300
Model number
Using standard clamp arm. Clamp arms are sold separately ( 10, 24).
MPTR-100 MPTR-300
Note: - Call Enerpac for models with imperial thread and SAE port connections. - Minimum working pressure for Collet-Lok® system is 100 bar.
Collet-Lok® sequence Collet Wedge
4 3
4 3
4 3
4 3
4 3
2 1
2 1
2 1
2 1
2 1
Flange nut
Hydraulic pressure pushes the collet up a wedge, locking the plunger in the clamping position.
Step 1
Step 2
Step 3
Step 4
Step 5
Pressurize port #1.
Keep port #1 pressurized.
Depressurize port #1 and #2.
Pressurize port #3.
Keep port #3 pressurized.
Plunger turns 90° and clamps part.
Pressurize port #2.
Uncouple cylinder from hydraulic power source.
Plunger will be unlocked and the clamp force released.
Pressurize port #4.
Plunger will be locked in clamped position.
❚ Lower flange Collet-Lok® swing cylinder mounted on a pallet.
Part will be held in place.
Product dimensions in mm [ Left turning models
A
B
C
C1
Plunger will extend and turn to its original position.
] D
D1
F
Ø
Ø
Ø
H1
H2
H3
▼ Lower flange
MPFL-50 MPFL-100 MPFL-300
201 223 321
177 195 280
171 193 275
25 25 25
58 68 90
85 100 132
19 22 35
10 10 11
12,7 12,7 12,7
– – –
185 268
121 163
90 115
M48 x 1,5 M80 x 2
70 93
22 35
31 38
66,8 91,4
75,2 100,6
98-004
▼ Threaded body
MPTL-100 MPTL-300
213 310
Note: Dimensions shown with standard clamp arm.
22
© 2006
www.enerpac.com
Dimensions & options
MP series
Clamping force 1) kN
Fixture hole ØD3
Mounting Thread J
Force: Stroke:
Minimum depth J2
Pressure:
M6 x 1 M8 x 1,25 M10 x 1,5
J
18 19 19
1)
M48 x 1,5 M80 x 2
– –
2 4
▼ Threaded body
8,9 37,8
1
E
Cilindros giratorios
F
Vérins de bridage pivotants
D
Schwenkspannzylinder
J2
– –
øD3
Flange nut
With standard clamp arm.
Oil port functions
3 2 1 4
90° Rotation and Clamp Locks system Unlocks system Unclamp and 90° rotation
Power sources
1 2 3 4
MPT models øJ
Flexible Machining Systems
øJ
See Yellow Pages (
K
K øF P
J1
Options Clamp arms
T
P J1 øF
A
Q
A
øD
24
H3 H2
C1
2
B
4
1
L W
C1 H2
øD1 60˚ (3x)
H1
øD
G1/4"
4
X
Positive locking work supports
34
Positive clamping cylinders
G1/8"
V
100 Sequence valves
W U øD1
60˚ 2 (6x)
J1
92
X = 45° MPT-100 models X = 30° MPT-300 models
1
J
66
Auto couplers X
3 30˚
K
L
P
Yellow pages
B
C
Q
3
H1
C
136)
System components
T
Valves
MPF models
100 - 350 bar
Q
T
U
V
W
Right turning models
kg
Lower flange ▼
M16x1,5 8 M20x1,5 9 M33x2 10
30 30 47
– – –
40 50 70
M8x1,25 M10x1,5 M16x2
54 64 93
70 84 112
9 9 11
14 14 14
M20x1,5 9 M33x2 10
30 47
41 85
50 70
M10x1,5 M16x2
64 93
– –
– –
30 30
Linear cylinders
58,4 ±0,3 68,6 ±0,3 90,5 ±0,3
24 - 42 mm
3
øD3
▼ Lowerflange
4,4 8,9 37,8
4,4 - 37,8 kN
Swing cylinders Work supports
Installation dimensions in mm
2,3 3,5 12,0
MPFR-50 MPFR-100 MPFR-300
Threaded body ▼
3,0 11,0
Accessories
72
Important For proper application, clamp forces, pressures and timing consult Enerpac for support.
MPTR-100 MPTR-300
© 2006
23
Clamp arms
for swing cylinders
Shown: CAL-122, CAS-121 Swing cylinders Work supports
Patented Design • Easy and precise location of the clamp arm in any position • Arm can be easily installed and fastened while the cylinder is mounted in the fixture to allow exact arm positioning
98-045
• Vise not required for fastening arms
Pressure vs clamping force
Clamp arms are used to transmit the force generated by the swing cylinder to the workpiece. Enerpac’s
The use of different length clamp arms requires reduction in applied pressure and resulting clamp force. The diagrams on page 10 below show this relationship.
patented clamp arm design attaches to the hydraulic swing cylinder, allowing parts to be clamped at various distances from the hydraulic cylinder. Clamp arms are available in a variety of lengths, or you can use custom machining dimensions to create your own clamp arm configuration.
Product selection Clamp arm length L mm min. - max.
❚ Hydraulic fixture with swing cylinders and standard clamp arms on two faces for more efficient production.
Clamping force FT kN max. - min.
For Swing Cylinder Model
Clamp Arm Model Number
See Diagrams on page
Technical Specifications on page
▼ Clamp arms for Swing Cylinders SU, SL, ST and SC series
25 - 78 40 - 130 45 - 155 51 - 157 55 - 173 68 - 175
2,2 - 0,5 5,6 - 1,0 9,0 - 2,2 11,6 - 2,0 18,7 - 4,0 33,8 - 9,0
22 52 92 121, 122 202 352
CAS-22, CAL-22 CAS-52, CAL-52 CAS-92, CAL-92 CAS-121, CAL-122 CAS-202, CAL-202 CAS-352, CAL-352
11 11 11 11 11 11
25 25 25 25 25 25
11 11 11
25 25 25
11 11 11 11 11
26 26 26 26 26
▼ Clamp arms for Collet-Lok® Swing Cylinders MP series
40 - 100 50 - 125 70 - 160
4,1 - 1,1 8,9 - 2,5 37,8 - 9,5
50 100 300
MA-540 MA-1050 MA-3070
▼ Pivoting T-arms for SU, SL, ST and SC series swing cylinders
02_002
152 203 203 203 228 1)
24
1) 1) 1) 1) 1)
2 x 2,8 2 x 4,5 2 x 5,8 2 x 9,3 2 x 16,9
52 92 122 202 352
Lmax. for T-arms. © 2006
www.enerpac.com
CAC-52, CAPT-52 CAC-92, CAPT-92 CAC-122, CAPT-122 CAC-202, CAPT-202 CAC-352, CAPT-352
CA, MA series
Dimensions & options Standard clamp arms
CAS models
C
P J Q H
GD
H
E
F
F
A
A ®
For Collet-Lok Swing cylinders serie MP
K1
Important E
D
Do not exceed maximum oil flow
D1
] E
F
G
H
J
L
Valves
Dimensions in mm [
96
øP
115˚-125˚ D2
K2
C
Flow control valves
R
øO
H
Q
A
Power sources
Z L
A
Spannarme
106
Y J øD1
P
If flow rates are exceeded, swing cylinder indexing mechanism may be permanently damaged.
Q
kN
kg
▼ Standard clamp arms
CAS-22 41 CAS-52 61 CAS-92 76 CAS-121 80 CAS-202 94 CAS-352 118
9,7 12,7 20,1 17,8 24,1 35,1
9,95-10,05 15,95-16,05 24,94-25,04 22,17-22,27 31,93-32,03 37,95-38,05
16 19 25 30 30 40
10 11 16 16 21 29
19 25 40 35 48 70
13 M6x1 16 M8x1 23 M10x1,25 21 .375-24UNF 30 M12x1,25 31 M16x1,5
31 48 56 62 70 83
25 M6x1 40 M8x1,25 45 M10x1,5 51 .375-16UN 55 M12x1,75 68 M16x2
0,1 0,1 0,3 0,5 0,5 1,4
92 148 180 179 202 215
9,7 12,7 20,1 17,8 24,1 35,1
9,95-10,05 15,95-16,05 24,94-25,04 22,17-22,27 31,93-32,03 37,95-38,05
16 19 25 30 30 40
10 11 16 16 21 34
19 25 40 35 48 70
11 14 18 18 25 30
83 135 160 162 178 180
– – – – – –
0,1 0,3 0,6 0,7 0,7 1,9
A
C
D1
E
G
Index mechanism
Yellow pages
2,2 5,6 9,0 11,6 18,7 33,8
▼ Long clamp arms
2,2 5,6 9,0 11,6 18,7 33,8
CAL-22 CAL-52 CAL-92 CAL-122 CAL-202 CAL-352
Clamp. Model force number
kN
D2
M6x1 M8x1 M10x1,25 M10x1,5 M12x1,25 M16x1,5
J
K1
K2
– – – – – –
P
When designing custom clamp arms, the flow rates must be further reduced. This rating should be in proportion to the mass and the centre of gravity of the clamp arm.
Q
ø
Example: If the mass of the arm is twice that of the long arm, flow rates must be reduced by 50%.
kg
▼ Clamp arms for Collet-Lok® swing cylinders
4,4 MA-540 72 8,9 MA-1050 83 37,8 MA-3070 128 Clamp. force
C
kN
18 19 35
19,02-19,05 M16x1,5 22,30-22,33 M20x1,5 34,97-35,00 M33x2
D11)
D2
ø
ø
E
30 30 47
32 35 59 F
M8x1,25 M8x1,25 M8x1,25
19 18 32
G
H
10 10 17
40 50 70
M8x1,25 0,5 M10x1,5 0,5 M16x2 2,3
J
K1
K2
L
ø
O
P
ø
ø
7,0 9,0 10,0 10,0 13,0 17,0
12 13 17 17 19 25
R
▼ Custom design clamp arms 2) (Recommended machining dimensions)
2,2 5,6 9,0 11,6 18,7 33,8 1) 2)
15,5 20,1 30,0 28,4 35,1 39,9
10,00-10,02 16,00-16,03 25,00-25,03 22,24-22,27 32,00-32,04 38,00-38,04
12,58-12,62 18,47-18,51 27,85-27,95 25,46-25,55 35,50-35,60 41,50-41,60
16 19 25 30 30 40
Surface roughness for D1 should be 1,6 micrometers. Not for use with Collet-Lok® swing cylinders.
1,5-3,0 1,5-3,0 1,5-3,0 1,5-3,0 1,5-3,0 1,5-3,0
20 30 40 35 60 70
9,4 13,5 22,1 17,8 24,9 30,0
M6X1 M8X1 M10X1,25 M10X1,5 M12X1,25 M16X1,5
3,1-3,5 4,1-4,5 3,9-4,2 6,9-7,3 5,1-5,5 4,9-5,3
© 2006
System components
Clamp. Model force number
D
Gauges
G
K1 K2 G
Bras de bridage
F Z
E
F
Y A P
C
Brazos de amarre
J
C
D2
E
Options
Custom design (for SU, SL, ST and SC models only)
ø.003" [0,08 mm] A
35 - 350 bar
Linear cylinders
E
0,5 - 37,8 kN
Pressure:
J
GD
MA models
Force:
L
Swing cylinders Work supports
L
C
Long clamp arms
CAL models
8 10 12 13 15 20
25-28 35-40 55-60 52-57 62-67 80-85
2 2 2 3 3 4
25
Pivoting T-arms
CAC, CAPT series
Shown: CAC-202, CAPT-202, CAC-352, CAPT-352 Swing cylinders Work supports
Clamping two workpieces with one cylinder …quick and precise clamp arm positioning
• Pivoting clamp arm compensates large differences in workpiece height
Force:
5,6 - 33,8 kN
Pressure:
35 - 350 bar
E
Brazos de amarre
F
Bras de bridage
D
Spannarme
• The clamp arm design allows quick random positioning 01_001_1
• CAC series can be installed without removing the cylinder from the fixture • Silicone spring is compatible with all coolants and protects against contamination
The T-arm clamps two workpieces simultaneously with one swing
• Simple design allows easy creation of your own T-arm
cylinder. Enerpac recommend to use the pivoting T-arms
CAC models
CAPT models
E
with double-acting swing
L
4,8 mm Silicon, 40 Durometer
L1
cylinders of the SU, SL, ST
L2 C
D2
and SC-series.
A G
G
H
D1
F
D2 B C
D1 K H J
A
Collars – Dimensions in mm [ Clamp. Model force number
Allowable Oil Flow 4,0
kN
35
Oil Flow (l/min) ➔
3,2 202
1,6
122
Max. Tilt Angle
A
B
C
]
D1
D2
E
F
G
H
α
kg
▼ Collars for T-Arms
2
2,4
C
5,6 9,0 11,6 18,7 33,8
92
CAC-52 CAC-92 CAC-122 CAC-202 CAC-352
20° 14° 14° 10° 10°
16,5 22,0 22,0 27,2 34,0
24,0 34,6 34,6 46,6 54,6
28,0 39,0 39,0 54,5 63,0
16,0 6,0 16,1 M4x0,7 25,0 8,0 22,5 M5x0,8 22,3 8,0 22,5 M5x0,8 32,0 10,0 28,8 M6x1,0 38,0 14,0 35,2 M8x1,25
32,0 43,2 43,2 51,2 63,4
40,0 52,6 52,6 63,0 79,0
0,09 0,20 0,20 0,47 0,80
0,8
T-Arms – Dimensions in mm [
52
0 0
50
100
150
200
250
T-Arm length L (mm) ➔
Clamp. Model force number
A
C
D1*
D2
] G
H
J
K
L
L1
L2
kN
kg
▼ Pivoting T-Arms
❚ Two workpieces are clamped simultaneously with one doubleacting swing cylinder by using the Enerpac pivoting T-arm.
5,6 9,0 11,6 18,7 33,8
CAPT-52 CAPT-92 CAPT-122 CAPT-202 CAPT-352
15,6 22,0 22,0 28,3 34,7
25,5 38,1 38,1 31,8 25,0
M3x0,5 6,02-6,12 12,7 M4x0,7 8,02-8,12 18,3 M4x0,7 8,02-8,12 18,3 M6x1,0 10,02-10,12 22,0 M6x1,0 14,02-14,12 30,0
12,7 18,3 18,3 22,0 30,0
10,0 15,1 15,1 16,2 18,4
19,0 22,2 22,2 28,6 34,8
152,4 203,2 203,2 203,2 228,6
76,2 101,6 101,6 101,6 114,3
76,2 101,6 101,6 101,6 114,3
0,27 0,66 0,66 0,96 1,78
* Note: D1 equals set screw thread size. Set screw must be long enough to secure the pivot pin.
Installation dimensions in mm [ Clamping Swing cyl. force and T-arm kN model
SUseries C
SLseries C
STseries C
]
SCseries C
SU
C
SL
ST
C
SC
C
▼ T-arm installation dimensions - Fully unclamped position
01_002
5,6 9,0 11,6 18,7 33,8
26
52 92 122 202 352
© 2006
73,7 79,5 90,2 90,7 102,6
139,7 155,5 176,0 177,5 199,1
73,7 84,6 90,2 90,7 109,5
www.enerpac.com
81,0 – 98,3 – –
C
Swing clamps 6,1 - 19,5 kN
Stroke:
6,4 - 10,9 mm
Pressure:
Shown: ASC-30
Adjustable clamping stroke
Swing cylinders Work supports
Force:
ASC series …turns clockwise or counter clockwise
80 - 170 bar
• Adjustable bolt in clamp arm for clamping stroke adjustment
Cilindros giratorios
F
Verins de bridage pivotants
D
Schwenkspannzylinder
• Low profile, ideal for limited space applications
Linear cylinders
E
• Quick swing action allows clamp arm to swing free of cutter and reclamp after it has passed
Options
ASC series
Fittings ASC-30, -100
110 Hoses and couplers
C
108
B
H V
K
96
System components
Flow control valves
Valves
Clamping arm rotates 97° clockwise or counter clockwise (requires easily changed rotation spring) to position itself over the workpiece. Then, a vertical plunger exerts an upward thrust on the back end of the swing arm providing a powerful downward pressure to clamp the workpiece. U
Clamping position
Gauges
94-100˚
106
Rest position Yellow pages
A N
Fmin Dmin
E L
J
G
Selection chart Stroke
kN
6,1 19,5
Model number
Operating pressure
Cylinder effective area
Oil Capacity
Max. oil flow
bar
cm2
cm3
l/min
kg
ASC-30 ASC-100
80-170 80-170
3,5 11,4
4,9 20,0
1,9 1,9
2,7 8,2
mm
6,4 10,9
Product dimensions in mm [ Model number
A
B
C
D
E
F
G
] H
NPT
ASC-30 ASC-100
❚ View of a machining fixture with ASC-30 clamping cylinders.
127,0 85,9 12,7 6,4 88,9 19,1 .125-27 69,9 177,8 114,3 13,5 10,9 133,4 18,5 .125-27 108
J
K
L
N
U
UN
41,4 .500-13 69,9 63,5 57,2 .500-13 101,6 88,9
V Ø
63,5 10,4 88,9 16,0
© 2006
99-062
Cylinder capacity
Power sources
99-084
• 94-100° clamp arm swing arc
27
Work supports
Application & selection
Shown: MPFS-100, WFL-112, WFC-72, WFL-442 Swing cylinders Work supports
Wide range of sizes and types to efficiently support workpiece • Low pressure lock-up capability enables the use of machine tool hydraulic systems • High rated support capacities allow for more compact fixture design • Corrosion resistant materials, compatible with most coolants and environments • Threaded and manifold air vent ports allow fixturing that prevents coolants from being drawn into the system • Minimized deflection increases machining accuracy
98-046
• Multiple mounting configurations allow design flexibility • Collet-Lok® positive locking models: Hydraulic actuation / mechanical holding allows for palletized systems which do not permit live hydraulics
The Enerpac work support is a hydraulic means of positively supporting the workpiece to minimize deflections. The work support automatically adjusts to the contour of the workpiece, and then locks in
Select your work support method:
position. This support then adds rigidity to the fixtured component to minimize machining
WF series, Hydraulic advance
variations.
• Retracted plunger allows unobstructed workpiece loading. • Internal hydraulic plunger advances allowing external plunger to advance under spring load. Bronze sleeve squeezes and holds plunger in fixed position. 30 WS series, Spring advance • Workpiece weight compresses the spring of the extended plunger. • When pressurized, the internal bronze sleeve squeezes and holds the plunger in fixed position.
❚ Lower flange work supports, placed close to the machining area to minimize deflection of the workpiece.
• Can be operated as air advance. 32 MP series, Collet-Lok® positive locking • Unique in the industry. Allows the work support to maintain support after pressure has been removed. • Extremely low deflections due to the structural design of the collet system.
99-044
• Low lockup pressure.
28
© 2006
34
www.enerpac.com
Work supports
Manifold mount
Force:
7,3 - 44,5 kN
Stroke:
9,7 - 16,5 mm
Pressure:
• Does not require external plumbing • Compact design, when space is at a premium • Internal plunger thread for optional contacts
Swing cylinders Work supports
Select your mounting method:
50 - 350 bar
Cilindros de soporte
F
Vérin anti-vibreur
D
Abstützzylinder
Linear cylinders
E
Threaded body • Ability to adjust height
Power sources
• Plumbed from either side or bottom • Internal plunger thread for optional contacts
Options Swing cylinders
Lower flange
12 Valves
• Plumbed directly or manifold mounted Accessories
• No fixture hole required • Easy to assemble or disassemble
72
• Internal plunger thread for optional contacts
In line filters System components
Cartridge style
109
• Does not require external plumbing
Sequence valves MVPM-5
• Allows close clustering of work supports • Compact design, when space is at a premium
92
Important
Product selection Maximum support force
Stroke
kN
mm
Manifold mount
Threaded body
▼ Hydraulic advance
7,3 11,1 22,2 33,4 44,5
WFM-72 – – – –
WFT-72 – – – –
9,7 9,7 10,4 13,5 16,5
WSM-72 – – – –
WST-72 – – – –
– WFL-112 WFL-222 WFL-332 WFL-442
WFC-72 WFC-112 WFC-222 – –
Do not exceed maximum flow rates to avoid premature lockup.
WSC-72 WSC-112 WSC-222 – –
Always center load over work support.
Model number
▼ Collet-Lok®
8,9 17,8
Cartridge style
Model number
9,7 9,7 10,4 13,5 16,5
▼ Spring advance
7,3 11,1 22,2 33,4 44,5
Lower flange
Warning! Support force and clamping force must be matched. Support force should be at least 150% of clamping force.
– WSL-112 WSL-222 WSL-332 WSL-442
✗
✓
Model number
9,9 9,9
– –
MPTS-100 MPTS-200
MPFS-100 MPFS-200
– –
© 2006
29
Yellow pages
• Internal plunger thread for optional contacts