Swinging Neutron Door Assembly Submittals - Lone Star X

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P.O. Box 2176 Phone – 281-399-8281 Splendora, Texas 77372 Fax – 281-399-8364 An ISO 9001:2008 Certified Company Swinging Neutron Door Assembly Submittals 1. Door Specifications 2. Door Operator Manual & Drawings 3. Presence Detectors 4. MSDS for Lead 5. MSDS for Borated Polyethylene Phone: 281-399-8281 P.O. Box 2176 Splendora, TX 77372 Fax: 281-399-8364 Email: [email protected] 24982 FM 2090 Lead Drywall Splendora, TX 77372 Web: www.lonestarxrayshielding.com Linear Accelerator Swinging Doors GENERAL Lone Star X-Ray will furnish all materials, tools, equipment, labor and services for all LINAC room doors as required by specifications and contract documents. 1.1 ACCEPTABLE MANUFACTURERS Swinging door shall be manufactured by, and all accessories and parts supplied by Lone Star X-Ray Shielding, Inc., or approved equal manufacturer regularly engaged in the manufacture of radiation shielding doors with at least ten (10) years experience in the production and installation of sliding radiation shielding doors, as well as ISO 9001:2008 certification and 10 hour OSHA training for jobsite employees. 1.2 SUBMITTALS A. In accordance with conditions of the contract, submit six (6) copies of shop drawings for each type of swinging door unit, including typical unit elevations, sections and details of typical composite members. B. Submit six (6) copies of door operating instruction and manufacturer’s warranty. The swinging door unit shall be warranted against defects for a period of not less than one (1) year. 1.3 DESIGN A. Design swinging door, carrying beam, and structural supports to withstand all design loads that might inhibit operation or impair radiation protection. B. Design swinging door to have minimum overlaps to insure sufficient radiation shielding. C. Provide lead, 5% borated polyethylene and virgin polyethylene in thickness as specified by the physicist of record. D. Structural engineering is excluded from the section. E. The project engineer is to verify all connection points to the structure. PRODUCTS 2.1 MATERIAL A. Steel sheet and strip: commercial quality carbon steel, ASTM A568 B. Steel bars and plates: ASTM A36 C. Roll formed steel members: ASTM A36 D. Inserts, bolts and fasteners: Manufacturer’s standard units, Grade #8 E. Primer: rust-inhibit paint suitable as base for specified finish paints. F. Lead: Federal spec. QQL-201-F, ASTM B29 G. Polyethylene: 5% boron content, manufactured specifically for neutron shielding. 2.2 SWINGING DOOR STEEL SYSTEM A. Steel: Type A36. 1” thick steel flat bar around perimeter of door or as required for the weight of the door. 11  Linear Accelerator Swinging Doors 2.3 SWINGING DOOR OPERATORS The system will driven with Brookfield operator. The operator has a slowdown/acceleration speed in both the opening and closing direction. The operator may be equipped with a battery backup system which will allow for the emergency opening during loss of power supply. Work not included: All conduit and wiring, structural engineering. 2.4 SAFETY FEATURES A. Standard: Emergency stop Presence sensor 2.5 FABRICATION Fabricate rigid, neat in appearance and free from defects. Fit and assemble in shop, wherever practical. Assure proper assembly at site. Weld joints continuously, dress exposed joints smooth and flush. Clean off all mill scale and foreign materials and shop prime. EXECUTION 3.1 PREPARATION Examine structure, substrates, and conditions under which work is to be installed for conditions detrimental to the correct and timely completion of the project. Installation constitutes acceptance of responsibility for performance. 3.2 INSTALLATION: Lone Star X-Ray Shielding, Inc. 281-399-8281 Installation of the door by Lone Star X-Ray Shielding, Inc. A. Touch up prime coat with compatible primer B. Leave smooth for finish painting by others 3.3 OPERATOR Electric door operator to be installed and maintained by trained personnel only. 3.4 TESTING After equipment has been installed and placed in operating condition, the owner will engage a radiation health physicist to test radiation protection. OPERATING INSTRUCTIONS All personnel should read these instruction completely and be trained to the safe operation of this door. 4.1 OPERATION A. The door is automatically opened by pushing an open button located both inside and outside the vault. B. The door can only be closed from outside the vault by the close button. C. Before operating, the door operating area should be visually inspected to be sure no person or other object is in the vicinity. D. Sequence of Operations 1. OPEN: When this button is pushed, the door will travel to the full open position. 2. CLOSE: When this button is pushed, the door will travel to the full close position. 4. PARTIAL OPEN (OPTIONAL): When this button is pushed, the door will travel to the preset partial open position and stop. This partial open switch is designed to be used only for staff to enter the vault.  11 Linear Accelerator Swinging Doors CAUTION 5.1 No attempts should be made at adjusting door operating speed except by authorized operator technicians. 5.2 Any attempt to operate at a faster speed will cause premature wear and damage to the operator and void any warranty. Also, liability may occur to anyone operating the door faster than recommended if injuries occur as a result. 5.3 No attempt should ever be made to disengage interlock switches or any safety feature as this could present a serious health risk. 5.4 Objects should be kept clear of door operation area. No objects should ever be placed to keep door in the closed or open position restricting free movement. OPTIONAL SAFETY FEATURES 6.1 Interlock or kill switch: If installed by others please reference information supplied by installed or manufacturer. SPECIFICATIONS Since all door systems are custom designed per customer specifications, please refer to shop drawings for information. All shielding must be approved by the physicist of record. SERVICE Refer to preventive maintenance schedule. For technical information, product information and service please call 281399-8281. WARRANTY All labor and materials furnished and work performed in conjunction with this project will be free from defects due to defective materials or workmanship for a period of one (1) year from the date of installation. Should any defect develop during the warranty period due to improper materials or workmanship, the defect will be made good. The Owner will give Subcontractor written notice of defective work. Nothing in the above will be deemed to apply to work which has been abused or neglected. The guarantee does not cover defects due to the failure to exercise normal preventive maintenance, nor do we guarantee against the consequence of uses for which this product was not designed. 11 P.O. Box 2176 Phone – 281-399-8281 Splendora, Texas 77372 Fax – 281-399-8364 DOOR OPERATOR brookfield industries, inc. NB-500 COMMERCIAL/INDUSTRIAL SWINGING DOOR OPERATOR MANUAL th (9 Edition 9/01/09) th 9 edition incorporates all UL 325 revisions dated 8/29/07and ETL/c Listing US Patent No. 6,177,771 B1 Table of Contents • Important Instructions for Installation • Important Safety Instructions • Overview • Installation Instructions • GT-01 DAU Instructions • I/O Diagnostics • Door Position Setup Instructions • Battery Backup Instructions (Optional) • Door Operator and Slider Block Location # NB-500-4 (for Pull Open Linkage) • Door Operator and Door attachment pivot #NB-500-0 & NB-500-44 (for Push Open Linkage) • Door Operator Drawing #NB-500-A-2 • Components & Mounting Plate Drawing #NB-801K-AA-2 • Terminal Strip Hookup Legend (Power Supply and Class 2 Voltages) • Wiring Diagrams • Parameters for NB-500 Door Operator • Table 1 (ANSI 156.10) Closing and Opening Times • Maintenance Intervals • Safety Systems and Battery Backup Test Intervals • Limited Warranty • Swing Door Operator Troubleshooting WARNING! IMPORTANT INSTALLATION INSTRUCTIONS IMPROPER INSTALLATION CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS • • • • • • • • • • Install only on a properly operating and balanced swing door within the rated values for door weight, door width and operating torque as stated on the ratings label. Do not connect door operator to source of power until instructed to do so This door operator shall be installed and serviced by a qualified technician, electrician or electrical maintenance person familiar with its operation and the potential hazards involved. Any person performing installation or service on this product shall read this manual first. Proper installation includes following all steps outlined in the Installation Instructions and the settings specified under the Parameters section. Assure the force settings are compliant with UL 325 (29.4 Entrapment) and the door speeds (closing/opening times) are set per Table 1of this manual. Assure all electrical wiring and grounding is installed as specified in this manual and as required by any local codes. Proper installation can also reduce the risk of electrical shock, fire or explosion. Locate activation switches or push button stations: (a) within sight of the door, (b) at a minimum height of 5’ so small children cannot reach and (c) away from moving parts of the door. As described in this manual, the Stop command controlled by the motor drive is not intended to be a fail safe or Emergency Stop (E-Stop) since it does not prevent the motor drive from malfunctioning. This can only be accomplished by disconnecting the AC power to the operator (terminals L1 and N). This door operator is to be a permanent or “hard” wired connection to the supply voltage. The electrical contractor shall install a dedicated breaker or line switch to disconnect each ungrounded pole of the door operator from the supply voltage. Each ungrounded pole shall have a minimum of 3mm contact separation If this model is equipped with a manual release, disengage pin(s) between door and door operator before manually moving the door. WARNING! IMPORTANT SAFETY INSTRUCTIONS IMPROPER USAGE CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS Commercial/Industrial swinging door operator for trained traffic* use only. The manufacturer of this product does not include external safety devices as a standard feature. Since Entrapment shall be compliant with UL 325 Section 29.4, the addition of external safety devices on swinging door operators is considered redundant. If external safety devices are to be added to this operator, refer to the Terminal Strip Hookup in this manual for proper wiring and to the owner’s manual of the external safety device manufacturer for proper installation and use. • No person shall perform any service or activate this door operator unless they have been properly trained in its safe usage and have read the owner’s manual. • Never let children operate or play with door controls. • Before activating this door operator, check the following: 1. Assure that all personnel are clear of the path of this operator and the door that it is attached to. 2. Assure that all fingers, hands, feet, limbs and articles of clothing are clear of all moving parts and pinch points. • Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or open. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. • Test the door’s safety features at least once a month. After adjusting either the force, speed or the limit of travel, retest the door operator’s safety features. Failure to do so may cause severe injury or death. • KEEP DOORS PROPERLY OPERATING AND BALANCED. Refer to door manufacturer’s manual. Have repairs done by trained technicians. • Prior to performing any service on this product (including the replacement of any fuses or circuit breakers), disconnect the operator from the supply voltage. • For continued protection against fire, replacement fuses or circuit breakers shall be of the same type and ratings as those being replaced. *Defined in ANSI 156.10 as a controlled group of people trained in the safe use and operation of a particular door installation. • SAVE THESE INSTRUCTIONS Overview The brookfield NB-500 Commercial/Industrial Swinging Door Operator has been designed, tested and is manufactured by brookfield industries, inc. in accordance with UL 325 and ANSI 156.10 for linear accelerator swing doors weighing up to 4,500 lbs and 66” wide. The NB-500 can be expected to safely operate doors at the maximum weight and width for at least 500,000 cycles, providing the door is set within the ANSI 156.10 speed criteria and the rated operating torque of 1000 lb-in (reflected to the operator) has not been exceeded. If any one of the following: torque, weight, width or cycles exceeds the rated value, please contact the Engineering Department for further evaluation. This power open/power close electro-mechanical operator with its state of the art components and mostly all aluminum construction, make it the lightest and strongest in the industry today. Refer to the Terminal Strip Hookup Legend for all open, partial open, close, stop and safety device inputs, which are all Class (2) 24VDC momentary contact (except terminal 9 which must be a maintained contact). Power supply hookups for both Class (2) 24VDC and 110VAC are also indicated. The PLC then processes all this information, in addition to many other features for proper control of these heavy lead doors, which are patented under US Patent No. 6,177,771 B1. We are Authorized to Mark the NB-500 with the ETL (US and Canada), and CE markings from Intertek Testing Services to assure compliance with UL 325(Control No. 3011624), FCC Part 15 (Emissions) and the following International Standards: EN 60335-1 and -2 (Safety), EN 61000-6-2 (Immunity), EN 61000-6-4 (Emissions), CAN/CSA-C22.2 and ICES-003. The “listing” reports specifically refer to the heavy commercial/industrial doors associated with linear accelerator rooms. Logic Control: This Operator offers the latest technology in PLC (Programmable Logic Control). The following (3) modules snap to a DIN rail base: CPU (Central Processing Unit)- processes and stores data in its internal register such as door position presets, inputs from pushbutton stations and outputs to motor controls. This extremely compact unit houses (8) LED 24 VDC inputs and (6) LED outputs with (3) isolated commons. Analog/Digital Converter- converts the analog signal of the Rotary Position Transducer to a digital value. Class (2) 24 VDC Power Supply- converts 110-supply voltage to Class (2) 24VDC power to operate the CPU, A/D converter, Rotary Position Transducer and any presence sensors. These plug-in modules with LED make diagnostics and replacement of parts easy and quick to perform. Interface with the PLC is necessary to adjust Door Position Presets in the field. This is accomplished by plugging in an 8- Pin Phoenix connector to the back of the Data Access Unit (DAU) and a round female connector into the side panel of the operator. The DAU is a hand held, touch screen device that is purchased separately. The CPU has been programmed to adjust on the fly, such Door Position Presets as Back Check, Full Open, Latch Check and Full Closed. In addition, we’ve included a Partial Open preset as required on most Linac Doors in the marketplace today. The CPU also provides a door reversal function (a term we call Automatic egress) when UL 325 section 29.4 Entrapment criteria has been violated. This feature is active in all positions except Latch Check. The NB-500 has also been programmed to automatically clamp the door against the frame after each cycle. The motor will shut off after being in contact with the frame for about 5 seconds. This feature will maximize repeatability of the door-closed position, which minimizes the chance of the frame interlocks from being disengaged. If an external force acts on the door, such as a small pressure differential or if the door is simply pushed open above the Auto Close Enable preset value, the motor will restart and “clamp” the door against the frame once again. Input commands to activate the door operator for normal operation is accomplished by making the appropriate connections on the Terminal Strip Hookup. By connecting one side of a momentary contact SPST switch to Terminals 14 (Open), 13 (Partial Open), 12 (Close) or 10 (Stop) and connecting the other side of the switch to Terminal 1, provides the customer with discrete control by using a separate switch for each input command. For the most basic mode of operation, connect a momentary contact SPST switch between Terminals 19 and 1. This allows for a single press wall switch to control both Open and Close commands. Pressing the switch once opens the door, while pressing it again closes the door. Reversing the direction of the door while it’s moving (dynamic) can be accomplished with any input that changes direction. Upon request, we can program the CPU and the Data Access Unit (DAU) to automatically close the door after an open command. The time the door stays open can be preset on the DAU from (0-300 seconds) and is titled Closing Time. Inputs for External Safety Devices that can be door mounted, such as reversing edge pressure switches or presence sensors (such as the BEA SuperScan) are provided on the Terminal Strip Hookup Legend. To reverse the door in the closing cycle, hookup normally open switch of sensor to Terminal 11 and 1. To reverse the door in the opening cycle, hook up to Terminal 20 and 1. Terminals 11 and 20 are inactive when the door is not moving. External safety devices can also be set up to Stop the door by connecting to Terminal 10 and 1. Assure the safety devices are attached to the door in such a manner that will provide the best safety performance, as well as allowing sufficient clearances under normal operation to prevent inadvertent activation. Refer to the external safety device owner’s manual for proper installation and use. Presence sensors that are frame mounted, such as the BEA Bodyguard (DK-12), can be used to disable any door movement when the door is in the open or closed position, through a maintained connection between Terminal 9 and 1. This feature will not prevent the door from being activated when in any position other than the fully opened or the full closed. The lockout device need not be purchased because the PLC has been internally programmed. Do not use a Bodyguard (DK-12) when using the Partial Open Feature. Any presence sensor that runs on 24 VDC, can be powered up by connecting to Terminal 3 and 1 of the Terminal Strip Hookup Legend. The Stop command (terminal 10) will stop the door in any position when activated but it will not prevent a motor drive from malfunctioning nor is it a true emergency stop. Emergency Stop (E-Stop) can only be accomplished by disconnecting AC power to the operator (Terminal L1 and Terminal N). A Rotary Position Transducer attached to the worm gear output shaft provides the position of the door. As the door changes position, the output signal from the transducer varies in value. This signal, once converted to a digital value, is stored in the CPU for further processing. This devise does not need to be “homed” or reset if there is a power loss or electrical noise nor does it need to go through “learn speed” after power up or after adjustments have been made. This is what is called Absolute position feedback control. Motor Control: The NB-500 uses a state of the art Regenerative (4-Quadrant) 90 VDC Motor Control. This provides the best assurance that the door’s high inertia characteristics will not “overhaul” (or “freewheel”) the motor; thus, resulting in controlled door motion. The NB-500 now features a multi-speed board that attaches to the top of the motor control. The logic panel is greatly simplified with the elimination of the external speed pots and the associated wiring. The new multi-speed board features control of (4) independent speeds. The NB-500 now has the flexibility of controlling separate latch check(creep close) speeds (Preset 1) and back check(creep open) speeds (Preset 2) as well as close speeds (Preset 3) and open speeds (Preset 4). The motor control also features additional trimpots, which greatly improve the performance of the drive and motion profile of such heavy doors. The DB (Dead Band) trimpot sets the amount of main speed trimpot rotation to initial output voltage and controls the amount of delay before regeneration starts. If not properly set, the motor may oscillate or continue to hum. The RESP (Response) trimpot adjusts the dynamic response of the system; therefore, increasing this setting will increase response time( if set too high , unstable operation may result). The IR Comp trimpot determines the amount in which the motor speed is held constant as the motor load changes. For example, if set too low, the motor may not obtain the desired speed fast enough or not at all. If set too high, the motor may oscillate. The RCL (Reverse Current Limit) trimpot and FCL (Forward Current Limit) trimpot adjusts the armature current limit or motor torque in their respective directions. When properly set, the operator will have sufficient torque to operate in both directions, while at the same time limiting the current to the motor in order to stall and reverse the door’s direction so that Entrapment Protection requirements will be met (this eliminates the need for unreliable and hard to adjust devises such as a manual or electromagnetic clutch). The MAX (maximum speed) trimpot adjusts the voltage or speed of the motor in the forward and reverse directions. The FACC (Forward Acceleration) trimpot adjusts the acceleration time in the forward direction as a function of the maximum rated motor speed. It also controls the Reverse Deceleration time. The RACC (Reverse Acceleration) trimpot adjusts the acceleration time in the reverse direction as a function of the maximum rated motor speed. It also controls the Forward Deceleration time. Overload Protection for the DC motor is provided by using the appropriate line fuse to the 110VAC power supply of the motor control (see wiring diagram) and by the proper setting of the FCL and RCL trimpots, which controls the amount of DC current to the motor in both directions. Drive Train: A 5:1 Right Angle Worm Gear Reducer (with a center distance of 2.06”) provides the high output torque necessary to operate these heavy doors. A heavy-duty flexible coupling joins the worm gear to the 102:1 In-Line Helical Gear Reducer; thus, substantially reducing torque before being coupled to a 1/8 HP 90VDC Permanent Magnet Motor, 1750 RPM TENF. Battery Backup (option): When power is interrupted, and if the door is in any position other than fully open, the battery backup will be activated and provide low voltage DC power directly to the motor. The system is designed to open the door once for each power interruption at a constant speed. This system is not designed to open and close the door repeatedly. A float charger is included to provide a constant charge on the battery. These components are installed in a NEMA 1 box with a test switch that will interrupt power and allow for testing the system. Also included is an end of travel limit switch, which must be installed so that it disconnects power to the motor when the door is fully open. (this limit switch is only for use in battery backup mode and not for normal operation). Assure used batteries are disposed of at the appropriate drop off centers. This is a redundant system and does not replace or substitute any requirements of UL 325 section 29.3 Interruption of Power for manual operation. Manual Operation: In case of loss of power, manual operation shall not be more than 50 lbs to open, when applied at the widest point on the door with the power removed (ref. UL325 29.3). Supply Voltage: 115 VAC, +/- 10%, 50/60 Hertz, single phase. Motor control and power supply are equipped with in-line circuit breakers. Surge protection and filtering of the supply voltage is featured to protect door operator components and to assure reliable performance (immunity) as well as minimizing RF noise (emissions). For European installations we offer a 230 VAC, 50/60 Hz, single phase to 115 VAC step down, 0.5 KVA transformer. The transformer and surge protection are housed in a NEMA 1 enclosure ready to be field wired from the supply voltage to the door operator NB-500 Door Operator Installation Instructions Although each Door Operator has been fully inspected and tested prior to shipment, assure that no physical damage has occurred during shipping and handling. 1. Position Door Operator in the horizontal and vertical directions as indicated on installation drawing #NB-500-4 for pull open applications and drawings NB-500-0 & NB-500-44 for push open applications. 2. Locate Slider Block assembly on door as shown on installation drawing #NB-500-4 for pull open applications. For push open applications, locate the door attachment bracket as shown on drawing NB-500-44. 3. Mount Door Operator base plate with (6) 3/8”diameter Grade 5 bolts and tighten properly (not included). For pull open application, weld Mounting Block directly to door as indicated or bolt Slider Block directly to door with (2) 3/8”diameter socket head cap screws (included). For push open applications, mount the door attachment pivot with (2) 3/8” diameter grade 5 bolts and properly tighten with lock washers. 4. With Linkage Arm disconnected, measure force near the lock edge of the door to accelerate the door to opening and closing speeds. This force, times the distance to the hinge pin centerline shall not exceed the Rated Operating Torque of 1000 lb-in. 5. Check Linkage Arm to assure it doesn’t interfere with the door or Slider Block. In addition, make sure cam follower (of Linkage Arm) is properly engaged in Slider Block. Proper engagement is defined as full engagement (–1/16”) max. 6. With Linkage Arm connected and power removed, measure force to open door/ backdrive (at constant velocity). This force must be ≤ 50 lb (per UL 325 section 29.3) and be applied near the latch side of the door. 7. All PLC and Motor Control settings have been preset by brookfield industries, inc.; however, we recommend these values be double-checked with the Parameter sheet supplied. 8. Install activation switches or push button stations: (a) within sight of the door, (b) at a minimum height of 5’ so small children cannot reach and (c) away from moving parts of the door. 9. Before wiring 115 AC supply voltage to operator, assure power is disconnected and all “Lock-Out” Safety Procedures have been strictly adhered to. 10. Connect 115 VAC and class (2) 24 VDC wiring as shown on Terminal Strip Hookup Legend and Wiring Diagrams. Disconnect “Lock-Outs” and turn on breakers. 11. Assure speed trimpots on Multi-Speed Board (Presets 1-4) are in the 25% range before activating operator. 12. Make sure that all Safety Instructions and Warnings have been followed. 13. Activate Open, Partial Open and Close commands. 14. Adjust Presets 1-4 clockwise until the minimum opening and closing times listed in Table 1 have been obtained. 15. Adjust Door Position factory presets as required using the DAU. Refer to the DAU Instruction, Door Position Setup Instructions and Parameters as required. 16. Check and adjust, if necessary, the trimpot settings (refer to the Parameter sheet) on the Motor Control. 17. Check Entrapment Protection in both directions. This is accomplished by measuring the force that prevents a stopped door from moving in a particular direction and can be accomplished with a simple force gage. This force must be ≤ 40 lbs and is applied at the latch side per UL 325 section 29.4 Entrapment. When measuring this force be careful not to erroneously measure the inertia force of the door. This can be accomplished by first stopping the door without the gage, then substituting the gage with the minimum force to keep the door from moving in that particular direction. This force is adjusted by varying the FCL and RCL trimpots settings on the Motor Control. GT-01 DAU Instructions GT-01 Touch Screen 1. Plug the eight prong Phoenix Connector into GT-01. For operator series before ʻG,ʼ use the black cable, plug the opposite ROUND end into the PLC unit on the operator. For ʻGʼ series and above, use the gray cable and plug the opposite ROUND end into the receptacle on the end cover of the operator (right side). 2. A “Please Wait” logo message will flash for a few seconds and then a selection screen will show. Fig. 2 3. For GT-01 software prior to Ver. 3, the screen in Fig. 3 will display. Choose either ʻStandardʼ or ʻMain/Subʼ operator. For Ver. 3 of the GT-01 software, the screen in Fig. 3 Fig. 4 Fig. 4 will display. For Main/Sub, select ʻLead Door ʻor ʻFollow Doorʼ on the next screen (Fig. 5), then skip to step 5. Fig. 5 4. Selecting Standard will give you the screen shown in Fig. 6. Choose the appropriate serial number series of the operator, to get to the first preset screen (Fig. 7) Fig. 6 Fig. 7 5. Youʼll be given a display of the first three user presets (Fig. 7). To edit a preset, simply touch the preset number. 6. A keypad will then display for entering the new preset (Fig. 8). Enter the desired value and touch the ENTER (bent arrow) key to set the value. Press ESC to cancel and go back to the preset list. Fig. 8 7. Press ʻNextʼ (Fig. 7) to display the remaining user presets or ʻBackʼ to return to the previous screen. Note: Real Time Door Position (RTDP) is always displayed on both preset screens I/O Diagnostics for Series ʻiʼ Operators and Above only Selecting the ʻI/O Diagʼ button from main screen (Fig. 4), will bring you to the screen in Fig. 9. ʻOutputsʼ with display the screen in Fig. 11. Select ʻInputsʼ to display the Input Diagnostic Screen (Fig. 10). Fig. 9 The buttons down the left side, represent an actual input to the PLC. All standard Operator functions can be tested using these buttons. Fig. 10 The lamps down the right side of the screen indicate when an actual ʻhardʼ input is being read by the PLC. E.g., if a Wall Switch or other device is sending an input, the applicable lamp will be lit. The lamps down the right side of the screen indicate when the PLC is sending the corresponding Output to the motor control. The serial number series referred to in these instructions is the starting letter of the Operators Serial Number. NOTE: When using the newer GT-01 Software with an older PLC, or vice-versa, the initial startup of the GT-01 may be longer than usual and/or may display an error on the screen, it will then clear and go to the initial screen shown in either Fig. 3 or Fig. 4 DAU Instructions DAU GT-01 Touch Screen 1. Plug the eight prong Phoenix Connector into DAU. For operator series before ‘G,’ use the black cable, plug the opposite round end into the PLC unit on the operator. For ‘G’ series and above, use the gray cable and plug the opposite round end into the receptacle on the end cover of the operator (right side). 2. A “Please Wait” message will flash for a few seconds and then a selection screen will show. 3. Choose either Master / Slave or Standard operator. For Master / Slave, select Lead or Follow Door on the next screen, then skip to step 6. 4. For Standard operator, choose the appropriate ship date of the operator on the next screen. 5. You’ll be given a display of the first three user presets. To edit a preset, simply touch the preset number value. 6. You’ll then be given a keypad display for entering the new preset. Enter the desired value and touch the enter (back arrow) key to set the value. Press ESC to cancel and go back to the preset list. 7. Press Next to display the remaining user presets. Note: Real Time Door Position (RTDP) is always displayed on both preset screens Door Position Setup Instructions 1. The factory settings are a starting point and may need to be adjusted for each application depending on installation and environment variables. 2. Initiate a signal to have the operator close the door (Close button or Push Open/Close). When operator goes into Latch Check, it will move slowly until it rests fully against the frame. It will run for approximately 5 sec., then shut off. Insure that the Latch Check speed pot is set so that the door doesn’t “slam” into the frame. The Auto Close Enable can now be set per the following. a. After the door moves against the frame, runs for 5 sec., and shuts off; view the Door Position (preset 300) value. Cycle door several times to assure repeatability. b. Set the Auto Close Enable preset to the Door Position value plus 30 units (i.e. if the Door Position is 310, set the Auto Close Enable to 340). Note: Some installations may require slightly higher/lower values for best results. 3. Check position of door when fully open. Assure that the door opens fully without the cam follower bottoming out in the cam follower slot. Adjust Back Check and Full Open if necessary. 4. Adjust the Partial Inhibit value to the desired position to allow required access through doorway. • Delays the scanning of the door position in the PLC until after the door starts moving to compensate for any play or backlash of the door operating system. This also allows for the time it takes of the door to stop and reverse while door is in operation. The default value of 4 seconds (40 tenths) covers speeds for doors weighing #6000-#12000. For doors weighing substantially < #6000 or whose cycle time is very hi, this value may and should decrease. Battery Backup Instructions (Optional) (Operators shipped before 5/15/06) *Bold refers to procedures for operators shipped after 5/15/06 1. Disconnect Power. Read all safety instructions, warnings and cautions in this manual and labels on the door operator and battery backup before proceeding further. 2. When adding a battery backup (with an upgrade kit) to an existing operator, proceed to step 3. For installation of a battery backup when it was ordered at the same time as the operator, proceed to step 7. a. Install 110V Relay next to analog (FPO-A21)-DO128 on din rail Reference Drawing # NB-801K-AA-2 3. Loosen left side end stop on DIN rail containing power supply (FPO-PSA1), CPU (FPO-C14RS) and analog unit (FPO-A21) and move assembly to the left. Loosen end stop on right and slide to right. Place 110 volt relay* (Phoenix contact PLC-BSC-120UC21) along side of analog unit, making sure that terminals 11,12 and 14 are facing terminal strip. Slide right end stop on and tighten. Slide left side end stop and assembly back to the right and tighten end stop. a. Install circuit breaker into terminal strip #22 (after this step move to step #7) 4. Remove right side end stop and remove terminal 22 from DIN rail. Replace with fuse block assembly*. Replace end caps and end stop. Be sure to replace label numbers (#22) onto fuse block. 5. Loosen grounding end block on the left of terminal strip. Slide terminal blocks GND thru terminal 7 to the left about 3/8”. Remove end cover from terminal 7. Attach end cover to the terminal block removed in step 4 and place it between terminal 7 and spacer block. Slide entire assembly to the right (against the spacer) and tighten the left grounding end block. 6. Place the jumper* in between terminal 7 and the terminal that was installed in step 5 and tighten properly. *Battery backup upgrade kit 7. Properly install battery backup enclosure, conduit (not supplied), and adjustable N.C. limit switch (supplied) to be activated at door open position. 8. Assure hookup wires from the battery backup enclosure have been properly routed to the operator, so that all 110 volts AC enters from the left side of the operator and all class 2 (24VDC or less) enters from the right side of the operator. 9. Connect all field wiring to the terminal strip and internal wiring to the proper termination as shown on the wiring diagram and as labeled on the wire ends. 10. Connect power supply leads to the battery backup (GRD, L1 and N) 11. Reconnect power and assure power switch (breaker) inside battery backup is in the “on” position. 12. Hookup battery leads to (-) terminal of battery. Battery backup is now ready for test. 13. Test battery backup by switching the power switch (breaker) to the “off” position marked “battery backup test”. Adjust limit switch as required, to fine tune door opening position. Be sure to turn “on” the breaker after testing is complete. 14. If power is to be disconnected for any extended period of time, disconnect float charger from the battery to prevent the battery from being drained. NB-500, NB-1000, NB-2000 & NB-2000HD TERMINAL STRIP HOOKUP LEGEND: (Supply Voltage:110 VAC & Class 2 Power Supply: 24 volts DC) Use Copper Conductors only (maximum cross-section of terminals 4mm²) CLASS 2 POWER SUPPLY: 24 VOLTS DC FOR EXTERNAL HOOKUP: Use only type CL2, CL2P, CL2R ,CL2X or other cables with equivalent or better electrical, mechanical and flammability ratings. N.O. MOMENTARY CONTACT INPUTS FOR PUSH BUTTON ACTIVATION • • • • OPEN SWITCH (SPST): WIRE TO TERMINAL #1 AND #14 OF DOOR OPERATOR CLOSE SWITCH (SPST): WIRE TO TERMINAL #1 AND #12 OF DOOR OPERATOR PARTIAL OPEN SWITCH (SPST): WIRE TO TERMINAL #1 AND #13 OF DOOR OPERATOR STOP SWITCH (SPST): WIRE TO TERMINAL #1 AND #10 OF DOOR OPERATOR N.O. MOMENTARY CONTACT INPUTS FOR PUSH PLATES OR PRESS WALL SWITCHES (PUSH ONCE TO OPEN-PUSH AGAIN TO CLOSE) • OPEN/CLOSE SWITCH (SPST): WIRE TO TERMINAL #1 AND #19 OF DOOR OPERATOR N.O. MAINTAINED CONTACT INPUT FOR FRAME MOUNTED SENSORS (BEA DK12/BODYGUARD PRESENCE SENSORS) DO NOT USE WITH PARTIAL OPEN (INPUTS ARE INACTIVE WHEN DOOR IS IN MOTION) • DISABLES DOOR IN FULL OPEN OR FULL CLOSED POSITION: WIRE TO TERMINAL #1 AND #9 OF DOOR OPERATOR N.O. MOMENTARY CONTACT INPUT FOR DOOR MOUNTED SENSORS THAT REVERSE DIRECTION WHEN DOOR IS MOVING SUCH AS REVERSING EDGE PRESSURE SWITCH/BEA SUPERSCAN (INPUTS ARE INACTIVE WHEN DOOR IS AT REST) • • REVERSES WHILE IN CLOSING CYCLE: WIRE TO TERMINAL # 1 AND #11 OF DOOR OPERATOR REVERSES WHILE IN OPENING CYCLE: WIRE TO TERMINAL # 1 AND #20 OF DOOR OPERATOR CLASS 2 POWER SUPPLY: OUTPUT FOR 24 VOLTS DC PRESENCE SENSORS • • TERMINAL #1 OF DOOR OPERATOR TO (+) 24VDC POWER INPUT OF SENSOR TERMINAL #3 OF DOOR OPERATOR TO (-) 24VDC POWER INPUT OF SENSOR RESERVED TERMINALS • TERMINAL # 21, 22 110 VAC SINGLE PHASE HOOKUP (Power Supply Input) • • • AC LINE TO (L1) OF DOOR OPERATOR AC LINE TO (N) OF DOOR OPERATOR GND TO GND OF DOOR OPERATOR Transducer (Class 2 Voltage) See page 2 for notes 2 3 Note: 10 1 90 VDC Motor Shield L N G Surge Protector 26 A, 10 ka (8/20 ms) 110-V AC PS Class 2 (L1&N) 110 VAC 24-V DC + - Spacer IN OUT Line Filter 20A/120 VDC Line A/D PWR 6 7 L1 N Load Review Page 2 for notes. Review Page 3 for Battery backup wiring detail. 1 1 1 4 1 2 1 1 3 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 1 3 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Note: 9 5 110 V 4 Note: 2 A2 Note: 1 L1 N PLC PWR A1 Spacer L1 N Terminal Strip Hookup (ref. Wiring Legend in manual or on underside of operator cover) Wiring Diagram for NB-500, -1000, -2000, -2000HD Swinging Door Operator Information contained herein is exclusive property of brookfield industries, inc. and may not be duplicated in part or in whole without written consent V4.0, P-1 Notes: 1.Use 4 Amp/110 VAC Circuit Breaker on NB-500; Use 8 Amp/110 VAC Circuit Breaker on NB-1000 & NB-2000 2.Use 1 Amp/110 VAC Circuit Breaker 3.Class (2) 24 VDC Terminals: Power Supply: (Com & 3) Inputs: 9-14 & 19-22 4.All 110 AC wires shall be minimum 14 AWG & (105° C, 300 V) 5.All motor wires for NB-1000 & NB-2000 shall be minimum 14 AWG & (105° C, 300 V) 6.All motor wires for NB-500 shall be minimum 18 AWG & (105° C, 300 V) 7.All 12-24 VDC (non-motor) wires shall be minimum 20 AWG & (105° C, 300 V) 8. Reserved Outputs: Terminal Strip No. 15, 16 9. Use 3 Amp/110 VAC Ciruit Breaker 10. For push open and door mounted operators, reverse M1 & M2 at motor 11. When using receptacle style chargers, ue GFC-I type. 12. Provides auto-open during power loss 13. Additional 'N' terminal block for battery backup only 14. All motor wires from battery backup enclosure to door operator, shall be 12 AWG (105° C, 300 V)and 25' max. length 15. Install Ferrite Core Red Lion FCOR (2 turns=440 ohm @ 25 MHz) on all incoming AC and DC voltage lines. Transducer Wiring: Wire as shown for : RH Operator (pull open), LH Operator (push open), LH Door Mounted Reverse 1 & 3 for : RH Operator (push open), LH Operator (pull open), RH Door Mounted Legend: Pink solid line designates a WHITE wire. V4.0, P-2 A1 L1 N 1 1 3 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 1 3 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Note: 9 7 Spacer Note: 2 6 110 V 5 Note 13 4 Note: 1 A2 11 14 Note 14 12 N.C. Limit Switch Relay: 120 VAC Input IPDT 6A Output Note 14 To line input terminals on page 1 Spacer Note: 9 (L1&N) 110 VAC L1 N Battery Backup Test OFF L1 N ON - + 12V 7Ah NP7-12 Battery 12 V Battery Tender + Ribbed Battery Backup* Wiring Detail NEMA Enclosure Provides automatic opening during power loss *The battery backup system is an optional addition V4.0, P-3 Wiring Diagram for 230 VAC/115 VAC Transformer Ferrite Core Red Lion FCOR (2 turns=440 ohm @ 25MHz 230 VAC Input L2 Spacer L1 Surge Protection 26 amp 10KA (8/20ms) G IN Surge 240 VAC Input 120 VAC Output to Door Operator Note:1 L1 L2 OUT Note:1 Transformer: 1.5 KVA for NB4000 & NB-4100 0.5 KVA For (NB-500, NB-1000, & NB-2000 Note:1 Ground in box Notes: 1. Hookup wires from transformer enclosure to door operator enclosure shall be minimum 12 AWG (105 ° C, 300 V) and a maximum length of 6' for NB-4000 & NB-4100. For NB-500, NB-1000, & NB-2000, the minimum shall be 14 AWG (105 ° C, 300 V) and a maximum length of 6' v. 1.5 Motor Control Trimpot Settings (Approximate): Upper Board (Multi Speed) PRESET 1-4 Adjust Creep Speed trimpots as well as Open and Close trimpots in a clockwise direction. Assure that the minimum closing and opening times (as a function of door weights and widths) have not been violated per Table 1 of this manual or ANS1 156.10. Lower Board DB RESP IR RCL FCL MAX FACC RACC 50% 50% 50% 40% 40% 100% 75% 75% brookfield NB-500 Table 1 Minimum Closing Time (seconds) to Latch Check* Door Weight (lbs.) Door Width(in.) 36 42 48 54 60 66 500 4.5 5.0 6.0 6.5 7.5 8.0 1000 6.5 7.5 8.5 9.5 10.5 11.5 1500 8 9 10 12 13 14 2000 9 10 12 13 15 16 2500 10 12 13 15 16 18 3000 11 13 14 16 18 20 3500 12 14 16 17 19 21 4000 13 15 17 19 21 23 4500 13 15 18 20 22 24 *PER ANSI 156.10. For weights and widths not listed, TIME=(DOOR WIDTH) X (DOOR WEIGHT)^1/2 / 188 Minimum Opening Time (seconds) to Back check** **shall be set to the same criteria as closing times. Latch check or Back check: A door shall not close or open in the last 10 degrees in less than 1.5 seconds IMPORTANT: Operating door at speeds faster than those established in ANSI 156.10 will void warranty and may damage operator. Maintenance Intervals Although the NB-500, NB-1000, NB-2000 and NB-2000HD operators are designed maintenance free for the normal service life, we do recommend frequent examination of all bolted hardware that may loosen after the initial installation or during normal operation. Also, inspect the operator for wear or damage to any of its components. The frequency of these inspections will vary upon installations and will be directly proportional to the usage of the operator. Do not use the operator if any component is worn or damaged Safety Systems and Battery Backup Test Intervals External safety devices that are not supplied by the manufacturer of the door operator but added during installation as well as those entrapment protection features internal to the operator and battery backup (if installed) shall be tested at least once a month to assure the safety and reliability of the complete door operating system. brookfield industries, inc. Limited Warranty _____________________ brookfield industries, inc. warrants that door operator models NB-500, NB-1000, NB-2000 and NB-4000 are free from defects in material and workmanship according to the following terms and conditions: 1) The limited warranty for all aforementioned products extends for (1) year beginning on the date of shipment from our facility. 2) During the limited warranty period, brookfield industries, inc. will repair or replace any defective component or any part that does not operate as originally specified or intended with a new or rebuilt part. No charge will be made to the consumer for any such parts. Credits or reimbursements, as well as associated shipping costs, will be issued only after any replacement parts have been returned by the consumer. 3) brookfield industries, inc. will also reimburse or credit the consumer for any reasonable labor charges associated with the repair or replacement of a particular part. Brookfield industries, inc. and the consumer must agree upon the dollar amount as well as the scope of work, before any amount is allocated. This amount may vary depending on the geographical location of the labor market. Travel expenses are not applicable. 4) brookfield industries, inc. shall not cover, nor will the consumer have any benefits under this limited warranty if any of the following conditions apply to any returned parts as determined through an evaluation by brookfield industries, inc. or any of its vendors: a) The product has been subjected to: improper installation, installation practices or any settings not in accordance with the operator manual, abnormal use, abnormal conditions, exposure to moisture, dampness or any other severe environmental conditions, unauthorized modifications, unauthorized connections, unauthorized repair, misuse, neglect, abuse, accident, altercation, door weights and/or door speeds and/or operating forces that exceed the rated values, or other acts which are out of the control of brookfield industries, inc., such as damage caused by shipping. b) Removing or altering of the serial number or any other action that prohibits brookfield industries, inc. from determining the original purchase date. Troubleshooting Guide YES Door Movement NO Only moves in one direction Moves in one direction, then reverses and stops RTDP has travel below 0 or above 4000 YES NO Continues to autoreverse YES Push Plate Malfunctioning Current Limits set to low on motor control Only try's to Open Only try's to Close NO NO Next Page Turn up forward speed pot Assure power to A/D Converter. OR Assure green & white wire is connected properly at transducer Replace PLC if relays are not making Tighten set screws 1/2 turn past 'snug' Transducer/A-D converter wiring loose Reverse speed pot not turned up YES Forward speed pot not turned up Turn up reverse speed pot PLC Output relay not working Terminal block wiring loose Arm binding in slider block RTDP reads 4000 & doesn't change Also reference Worm Gear on Components page Manually move door to closed position and adjust transducer per manual Check/Replace Push-plate Adjust current limit per step 16 of installation procedure Check that wiring @ transducer & A/D converter are secure Check wiring from terminal strip to PLC Adjust linkage per step 5 of installation procedure Screws on Blue terminal block on KB motor control are not secure Rev. 'E' series & above Version: 1.4 Troubleshooting Guide Doesn't Move at all Speed pots are not turned up Turn up speed pot adjustments preset 1-4. Set speed per ANSI chart in manual RTDP Reads 0 PLC Output relay not working Enable jumper on KB motor control is missing.Rev. 'E' series & above PLC not in RUN mode, Move switch to RUN Replace PLC if relays are not making Replace jumper Screws on Blue terminal block on KB motor control are not secure Rev. 'E' series & above Tighten set screws 1/2 turn past 'snug' Check Transducer / A/D converter wiring for securness A/D Converter or transducer is damaged Component Specific Problems DO129: FPO-C14RS PLC DT User preset values have changed to 0 or some other arbitrary number DO128: FPO-A21 Analog Unit Red Error Light is flashing. PLC may have seen a power spike or component may have been effected by RF noise. Cycle power and recheck values, reset with DAU if necessary. PLC may have seen a power spike or component may have been effected by RF noise. Cycle power and verify if error clears, otherwise, replace PLC item or return to manufacturer for program to be cleared. General I/O Information for PLC: Input Lights: Output Lights: X0 - Open Y0 - Hi Speed Fwd/Open X1 - Partial Y1 - Hi Speed Rev/Close X2 - Close Y2 - Low Speed Fwd/Open X3 - Knife Edge Y3 - Low Speed Rev/Close X4 - Stop X5 - Presence Sensor X6 - Push Open/Push Close Door moves 1/2 open with full open signal is given and RTDP reads full open. DO127: FPO-PAS1 Power Supply No power light & no 24 VDC output. DO165: Single Turn Potentiometer / Transducer Door shuts off at frame & oscillates AND/OR continues to try and AutoClose and will not open unless given a slight push. Dipswitch #4 must be ON and all others OFF Replace DO127 Power Supply Door is resting against frame ABOVE the AutoClose preset. Rotate transducer until below AutoClose preset value. Component Specific Problems Morse 90º Worm Gear Door exhibits sluggish or no movement and operator arm can be moved freely Inline Gear Reducer Back drive is over 40 lb. at strike DAU When plugged in, PLC power light dims and DAU may not power up Power to operator isn't sufficient: check for voltage underload Internal damage to the worm gear has occurred; replace Worm Gear. Inline reducer may be have excessively tight internals; replace reducer. ALL presets and RTDP values read zero No 5 VDC from PLC: check for voltage at Phoenix connector DAU or Cable is bad: check cable Phoenix connector connections Altered presets don't appear to set and/or go to zero after power cycle PLC Run/ Program switch is in Prog position: Move switch to Run position Presets are being entered in the wrong programing area. Assure correct serial number selection is made on initial DAU screen. Component Specific Problems Battery Backup Doesn't open door DO 566: KB Motor Control Door is sluggish and speed pots don't adjust speed Motor Hum or run-on after PLC output has shut off Full open limit switch is damaged or not installed: Install N/C limit switch per wiring Reverse / Forward Current Limits are set too low for door installation conditions: Adjust RCL / FCL. DB Pot is set too low: turn up DB IR Pot is set too high: lower IR setting 110 VAC Relay not installed or damaged: replace relay NOTE: These adjustment pots are not intended to "fix" poor installations, Failure to have a properly installed door may cause personal injury, violate the entrapment feature of the operator, and may void the operator warranty: insure that the door is installed and operates properly without the door operator attached Wiring is not correct: assure proper wiring per wiring diagram Batteries are dead: replace with new batteries RESP Pot is set too low: turn up RESP FACC or RACC Pots are set too high: lower pot settings Conforms to UL STD 325 Control No. 3011624 US Patent No. 6,177,771,B1 brookfield industries, inc. NB-500 Swinging Door Operator Description: The brookfield NB-500 Swinging Door Operator has been designed, tested and is manufactured by brookfield industries, inc. for use on linear accelerator swing doors weighing up to 4,500 lbs and 66” wide. The NB-500 can be expected to safely operate doors at the maximum weight for at least 500,000 cycles, providing none of the rated values are exceeded. We are Authorized to Mark the NB-500 with the ETL and CE markings from Intertek Testing Services to assure compliance with UL 325, FCC Part 15 (Emissions) and the following International Standards: EN 60335-1 and -2 (Safety), EN 61000-6-2 (Immunity) and EN 61000-6-4 (Emissions). The “listing” reports specifically refer to the heavy commercial/industrial doors associated with linear accelerator rooms. Since most of the components are constructed from aluminum, this operator is assured to be the lightest and strongest in the industry today. The NB-500 is an electro-mechanical power open/power close operator, which utilizes a state of the art PLC and positioning control components that allow us to offer special patent pending features such as Absolute position feedback and Auto backlash removal to name a few. The PLC (Programmable Logic Control) is programmed by the manufacturer to accept input signals from push paddles, 2 and 3 button stations and partial open commands. Additional I/O (Input/Output) have been added to the NB-500 to accommodate any number of special customer requirements such as: E-stops, motion detectors, control mats, card readers, reversing edge sensors and battery backup to name a few. Interface with the PLC is provided with a hand held user-friendly operator panel to adjust door position presets (purchased separately). Rating a Door Operator: The rating of any door operator in a particular application cannot be based solely on the weight and width of the door. Other factors such as an “out-of plum” frame, “hinge bind”, hinge friction, acceleration and deceleration rates or pressure differential from one side of the door to the other, may have a substantial affect on the total operating torque it takes to move the door at ANSI speeds. For Example, a 2,500 lb, 56” wide door would be well within the weight and width limitations; however, if any of the other factors are not properly controlled, the total operating torque could exceed the rated values. In the design and testing of the NB-500 door operator, we have factored these variables into the Rated Operating Torque. This assures the customer they are getting the most dependable product at a reasonable cost. Maximum Rated Operating Torque = 1,000 lb-in (113 N-m) Maximum Rated Door Weight = 4,500 lb (2043 kg) Maximum Rated Door Width = 66 in (1.68m) The NB-500 can be expected to operate any linear accelerator swing door within the rated values for at least 500,000 cycles, provided the door is operating within the ANSI 156.10 speed criteria and the acceleration rate for a particular door weight has not been exceeded. Specification: 1) Forward and reverse torque adjustment: via current limit trimpot settings on the motor control to adjustment the operating torque in order to comply with the entrapment protection requirements of UL 325. This eliminates the need for unreliable and hard to adjust manual clutches or electromagnetic clutches that are not designed for slippage or stall applications. 2) Automatic egress: or door reversal whenever entrapment protection has been violated in either the opening or closing directions; however, door shall not reverse automatically when in the latchcheck (creep close) or backcheck (creep open) modes. This feature can be adjustable for time delay and stall torque. 3) Auto backlash removal: automatically closes the door and removes all mechanical backlash in the system when in the latchcheck (creep close) mode. If a small pressure differential exists or if the door wants to float open slightly, the motor will restart and “clamp” the door against the frame; thus, assuring the frame interlocks will not be disengaged and the response time to open will be optimized. 4) Absolute position feedback control: this assures the CPU always knows the door’s position. During installation, a power interruption, or if electrical noise is encountered, the door is not required to be “homed”, “reset” nor go through a “learn speed cycle” at any time. 5) Manual operation: shall be in accordance with UL 325 during a power loss. 1) Supply voltage: 115VAC +/- 10% (230VAC for European service) 50/60 Hertz single phase. In-Line circuit breakers supplied with motor control and PLC. Surge protection, line filters, and EMI ferrites shall be included. 6) Current Consumption: maximum 3 amperes. 7) PLC/Logic Control: a) Shall be a PLC with sufficient I/O and a CPU (Central Processing Unit) with adequate memory, response times and scanning rates in order to properly control the motion and positioning of linear accelerator swing doors. b) Outputs commands shall be the internal type, integral with the PLC. No external limit switches shall be allowed for control of door positioning. c) A means to interface with the PLC for adjusting preset values for the open, partial open, closed, latchcheck and backcheck positions. d) Diagnostics and troubleshooting of the PLC shall be provided with LED and modular plug-in components. e) The PLC shall be provided with an internal battery to store the door position presets in the CPU memory. 8) Motor: 1/8 hp permanent magnet 90 volt DC motor 1650 RPM TENV 9) Motor Control: shall be a full-wave, four quadrant, regenerative, 90 VDC variable speed control with the following functions: FWD/REV maximum speed FWD/REV current limit IR compensation FWD/REV acceleration/deceleration 1% speed regulation 50:1 speed range. 10) Speed Control: a means of controlling independent forward and reverse speeds per ANSI 156.10 as well as controlling latchcheck and backcheck “creep” speeds. This can be accomplished externally with speed pots or internally with the PLC. 11) Drive train and linkage mechanism: shall be designed to allow manual operation of the door per UL 325 in addition to assuring each component from the motor to the door attachment point is properly “sized” in order to transfer all operating torques and forces as defined for Linear Accelerator Swing Doors. Standard linkage shall consist of a pull open design with crank arm, slider block and cam follower assembly. 12) Enclosure: 1/8” Aluminum plate reinforced with angle iron. Overall 8 ¾” high x 7 ¾” deep x 36 ¼ long. (2) 7/8” diameter penetrations for ½” conduit are drilled on each end or the metric equivalent for European installations. For 230VAC service, the transformer shall be housed in a separate 16” x 20” x 6-5/8” NEMA 1 vented enclosure. Penetrations are provided for ½” conduit or the metric equivalent for European installations. 13) Materials: Aluminum 6061-T651&T-6, AISI 1018 cold rolled steel, grade 5 bolting or better. 14) Mounting hardware: the NB-500 shall be mounted with (6) 3/8” grade 5 diameter bolts with compatible washers and lock washers. Hardware must also be properly tightened with adequate thread engagement. 15) Finish: all exposed carbon steel surfaces shall be prime painted, while all exposed aluminum surfaces shall be brushed. 16) Functionality test: each NB-500 is cycle tested in position for 24 hrs. prior to shipment. Each unit is checked for leaks and that all I/O are functioning properly. 17) Installation: the NB-500 shall be installed per drawing NB-500-4 for pull open linkages and NB-500-44 and NB-500-0 for push open applications. 18) Battery Backup (optional): Opens the door during power interruption only. A 12VDC, 1.2 Ah battery with float charger and test switch shall be assembled in a grounded and vented 6” x 12” x 14” NEMA 1 enclosure. (3) holes are provided at the top of the enclosure each for ½” conduit or the metric equivalent for European installations. The first shall be used for a 110V AC line from the power source, the 2nd for a 110VAC hookup to the door operator and the 3rd for a 12VDC hookup to the door operator. An end of travel limit switch shall also be provided. P.O. Box 2176 Phone – 281-399-8281 Splendora, Texas 77372 Fax – 281-399-8364 PRESENCE DETECTORS The IRIS BEA’s Presence Detector for Safety Compliance! The Iris is a presence detector utilizing focused active infrared technology to provide increased safety for all types of automatic doors. The Iris will easily bring your existing doors up to the safety requirements of the new 2005 ANSI 156.10 standard The 2005 ANSI 156.10 Standard requires existing automatic sliding doors with a double set of beams to add an overhead sensor on the opposite side of the beams. This provides a retrofit opportunity for existing doors with beams as primary safety. What are you waiting for? n n n Why wait? Start upgrading now! n www.beasensors.com Proven infrared technology based on the wizard platform (2 rows of 24 beams of focused infrared beams for extra safety). > Efficient performance thus, less service calls. Provides optimal level of safety throughout door opening and door closing cycles. > Increased safety thus, potentially reducing your liability. Ability to provide sidelite protection with the option to inhibit safety curtain furthest from the door. Infinite learn time and high mounting capability make it ideal for industrial safety applications. > Versatile features provide additional opportunity for different applications in multiple markets. Faster set-up time of 2, 6, and 16 seconds. > Quick and convenient installation. 1 3 2 Iris Components Contact Information 1 BEA Inc. RIDC Park West 100 Enterprise Drive Pittsburgh PA, 15275 Phone +1.412.249.4100 Fax +1.412.249.4101 Toll Free 1.800.523.2462 2 3 4 4 5 6 7 5 6 7 8 Cable Mounting Screws Manual Set-up Push Buttons Presence Sensor Cover LED Indicator I.R. Remote Receiver Front Lenses BEA West 2401 Pine Street Los Angeles, CA 91767 Phone +1.909.596.3011 Fax +1.909.596.5411 Toll Free 1.877.232.9378 8 Iris Applications 1 Threshold Safety for Sliding Door 2 Sidelite Safety for Sliding Door APPROACH SIDE n The Iris provides optimal safety around the threshold of an automatic sliding door with 2 rows of 24 focused infrared spots. The application above shows the Iris installed as additional overhead safety sensor (as required by the upcoming 2005 ANSI 156.10 standard) on an automatic sliding door equipped with an existing double set of beams and a set of motion detectors. n The Iris has the ability to inhibit the safety curtain furthest from the door for sidelite protection. Different lenses are available for a customized detection zone. The application above shows the Wizard installed as primary detection and safety sensor and the Iris used as sidelite protection sensor. The ISSL accessory is recommended for that specific installation. 3 Additional Safety for Swinging Door Iris Accessories WMB mounting bracket for ceiling mounting WCA for recessed and concealed application APPROACH SIDE Remote Control for easy and accurate setup of the Iris n The Iris can be mounted in the ceiling thus eliminating the need for extra beams at the end of the guide rail. ISLL Spotfinder for precise positioning of the infrared curtains in front of the door 3 lenses set (left, center and right) for custom sidelite detection zones www.beasensors.com 5 6 7 8 4 8.87 225.22 D 3 1 2 .37 R9.50 D 2.16 54.81 10.28 261.20 C C 1.40 35.62 .97 24.58 3.87 98.23 B B PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTANIED IN THIS DRAWING IS THE SOLE PROPERTY OF BEA INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BEA, INC. PROHIBITED. FINISH: CAD GENERATED DRAWING. DO NOT MANUALLY UPDATE. VENDOR: APPROVALS DRAWN Dimensional Tolerances A Dimension >0.5 to 3 > 3 to 6 > 6 to 30 > 30 to > 120 >400 in mm 120 to 400 to 1000 > 1000 > 2000 > 4000 > 8000 CHECKED to 2000 to 4000 to 8000 to 12000 Tolerance ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 1.2 Angle > 10 to 50 ± 30’ >50 to 120 ± 20’ Angular Tolerance > 120 to 400 ± 10’ … 10 Tolerance ± 1° 8 7 6 ± 0.5 ± 0.8 BEA, INC. 100 Enterprise Drive Pittsburgh, PA 15275 (412)249-4100 www.beainc.com UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS. DO NOT SCALE DRAWING. MATERIAL: ±2 ±3 ±4 BP -- DATE 7/18/05 TITLE: -- RESP ENG REV. SIZE DWG. NO. MFG ENG A QUAL ENG SCALE 5 A IRIS COVER ASSEMBLY 4 3 CAD FILE: SHEET 2 1 1 OF 1 IRIS \ IRIS-I QUICK SET-UP GUIDE STEP 1 INSTALL STEP 2 WIRING ‰ ‰ Confirm contents of package: 1 sensor, 1 cable, 1 wide lens (default), 1 narrow lens, mounting template, User’s Guide. Install the sensor at the desired location. Use the enclosed mounting template for drilling locations. ‰ Wire the sensor per the application. Generally, the output wires (brown and blue) will connect to safety at the door control. The relay output from the IRIS is a dry contact. Note: The IRIS cable is the same as a Wizard II cable. Wire color and connection points are identified below. Red Black White Green Brown Blue STEP 3 POWER-ON ‰ ‰ ‰ STEP 4 SETUP ‰ Power: 12 to 24 VAC / DC (+) Power: 12 to 24 VAC / DC (-) Relay 1: Auxiliary Output Relay 1: Auxiliary Output Relay 2: COM (to COM input at door control) Relay 2: NO (to SAFETY input at door control). Apply the specified power and observe the red LED on the IRIS. Red LED should come on, and remain on throughout the setup. Door should remain open during setup. When complete, red LED goes out, and door should close. This takes about 6 seconds if uninterrupted. IMPORTANT NOTE: During sensor setup, the sensor may or may not cause a door opening cycle. This is because the output from the sensor may be tied to the safety circuit of the door controller, which is typically disabled at the closed door position. For a quick setup, this is Ok. For an assisted setup, the installer must launch the setup, then active the door to the open position immediately thereafter. A normal setup routine will then follow. The most common defaults have been applied to the sensor. Below, are the most critical for proper door operation, and are the first ones to check if unexpected behavior occurs: 9 Relay Configuration: By default it is set to Active (value 4) – the IRIS relay contact closes upon detection. If passive is required, change the output configuration value to 1. The most obvious indication to this condition is that the door works in reverse order – no detection results in hold open. 9 Pulse Frequency: If an interference is suspected from other nearby sensors or IR equipment, change the frequency of the IRIS. Default is value 1, change to value 3. Values 2 and 4 are not used. STEP 5 IR ANGLE ‰ ‰ STEP 6 WALK-TEST ‰ ‰ ‰ STEP 7 DOCUMENTATION ‰ ‰ Additionally, the angle of the infrared curtain will need to be adjusted. If the curtain is too close to the door, the door will appear to recycle on its own. A curtain that is too far from the door will be in violation of applicable standards – for most applications. Adjust the curtain so that detection occurs within 3” from the face of the door. Turn the adjustment screw in clockwise to draw the curtain in closer to the door. Always walk-test the sensor pattern when completed. The performance of the sensor should comply with all standards relative to the application. As a minimum, the sensor pattern width should be equal to or greater than the width of the clear door opening. To test the performance of the sensor, stand motionless in the detection area for 30 seconds. Door should stay open with no attempt to close. Document all work. For future reference, be sure to record the IRIS serial number on your work order. Educate the Owner / Manager as to the proper operation of the sensor, and door system, and what to do to ensure safe use of the door in the event of discovering a malfunction. Show them how to perform a daily safety check of the sensor. NOTE: Be sure to reference the complete User’s Guide if additional information is required. 75.5159.09 20090115 1/10 IRIS / IRIS-I USER GUIDE 1 Description Cover Push-Buttons IR-Presence sensor IR-Prism Main Connector IR curtain adjustment screw 2 Technical Specifications Supply voltage Mains frequency Power consumption Mounting height 2-color LED Temperature range Degree of protection Norm conformity Dimensions Weight Housing material Minimum length of cable Range of Remote Control Detection mode Technology Detection field (@ 7’ Ht.) Angle Output specification Output holdtime 75.5159.09 20090115 : 12V (– 5%) to 24V (+10%) AC/DC : 50 - 60 Hz :<3W : 6’8” TO 13’ : RED (presence detection) – ORANGE (signal saturation, error) : -22°F to +131°F : IP54 : EMC 89/336/EEC : 10.3” (L) x 2.2”(H) x 1.43” (D) : 8 oz. : ABS + LURAN S : 10’ (3 m) - 9 conductor (10IRIS) : 30’ (9 m) - 9 conductor (10IRIS-I) : 16’ PRESENCE SENSOR Presence Response time: < 128ms Focused active infrared and self-monitored microprocessor Spot diameter (standard): 4” max Number of spots: 24 or 12 spots by curtain Number of curtains: 2 Width Depth Wide 6’6” 13.75” Narrow 3’3” 13.75” From - 4° to + 4° (adjustable) Relay: Max. contact voltage: 42V AC/ DC Max. contact current: 1A (resistive) Max. switching power: 30W (DC) / 60VA (AC) 1s (fixed) 2/10 3 Installation 1 1. 2 Tips Use the Remote-Control to adjust the sensor. Use the Spotfinder to locate the safety curtains. Avoid touching optical parts! Make sure the operator cover is fixed properly and electrically grounded. Avoid vibrations!!! Do not cover the sensor! Avoid moving objects in proximity to the sensor! Avoid highly reflective objects in the infrared field! DO NOT attempt any internal repair of the sensor. All repairs and/or component replacements must be performed by BEA, Inc. Unauthorized disassembly or repair…. 9 may jeopardize personal safety and may expose one to the risk of electrical shock 9 may adversely affect the safe and reliable performance of the product 9 will result in a voided product warranty Mounting the sensor: follow the instructions on the enclosed template Mount the sensor at a maximum height of 2” from the bottom line of the door operator. 3 Use the mounting template to drill holes and position the sensor. Wiring the sensor: wire according to the color designations (as shown below) SENSOR 12-24V AC/DC Inputs / Outputs { Red Black Sensor Power Supply White Auxiliary Output IR Green Relay 1 – Auxiliary Output Brown Blue Relay 2 – Presence Output To ensure good water protection, route the cable as shown above. 75.5159.09 20090115 3/10 4 IR presence sensing field: select the applicable IR lens – narrow or wide (default) 2 curtains of 12 overlapping spots (no holes between spots) 2 curtains of 24 overlapping spots (no holes between spots) Install the applicable lens into the slots at bottom side of sensor. The default lens is wide. Above 10’ mounting height, use the narrow prism! 5 IR presence sensing field : Adjust the infrared curtain as shown below. For automatic sliding doors the curtain should reach within 3” of the face of the sliding door panel. +4° -4° 0° The pin shown here above indicates the angle adjusted. To approach the curtain to the door, turn the screw clockwise. To tilt the curtain out, turn the screw counterclockwise. Keep a minimum distance of 2” Å between the door and the first curtain. Use the Spotfinder (accessory) to locate and adjust the position of the curtains. When mounting one sensor on each side of the door above a highly reflective threshold, select different frequencies to avoid crosstalk between the sensors. 4 Remote Control Set-up 1 Important User Guide Symbols LED turns on LED flashing slowly LED flashing quickly Presence detection LED display during normal function RED LED Presence detection ORANGE LED See chapter 7: Troubleshooting 75.5159.09 20090115 4/10 2 Remote Control adjustments (only when factory settings do not match) Unlock the sensor to enter into adjustment session (if no access code has been entered) To change the value of a parameter (ex. Maximum duration of presence detection) … to change any other parameters (ex. Output Configuration) To check the value of a parameter (ex. maximum duration of presence detection) Lock the adjustment session and go back to normal function Press Unlock key RED LED flashes slowly Select parameter to change RED LED flashes quickly Enter new value RED LED flashes slowly Select parameter to change RED LED flashes quickly Enter new value RED LED flashes slowly Select parameter to check RED LED flashes quickly Press Question Mark GREEN GREEN GREEN GREEN The number of green flashes indicate the value of this parameter … RED LED flashes slowly Press Lock key twice NOTE: LOCK ACCESS CODE: When unlocking the sensor, if LED flashes quickly, enter the lock code OR if lock code is unknown, perform the following: To re-lock the sensor without a lock code (or with a new lock code), perform the following: 3 • • • • Disconnect power from the sensor. Re-connect power. Press unlock within 60 seconds to bypass the lock code. When programming is complete, and the sensor is re-locked, the lock code will once again be required unless it is deleted as described below. • To return to no lock code, simply press lock once, followed by 0000. Remote Control Programming: Launch a setup by performing the following: Unlock the sensor to enter into adjustment session To launch an assisted setup Æ required after mechanical adjustments of the IR sensor module. Æ required once after the first installation Press Unlock key Press Setup key followed by 0 RED LED flashes slowly RED/GREEN LED alternating The sensor performs a door opening and closing cycle to check the influence of the door leaves to the safety curtains. See Troubleshooting if RED LED flashes quickly after setup. This setup is only effective if the relay output (activation) has been wired to the door controllers opening impulse input. This is required to create a door opening/closing cycle. LED display during sensor assisted setup LED alternating means setup-process active: the sensor learns its environment. RED/GREEN LED After finishing the setup process, the sensor shows the following behavior: 75.5159.09 20090115 RED LED flashing quickly The sensor ‘sees’ the door movement and can not finish its setup. ORANGE LED continuously on The sensor encounters a signal saturation (ex. due to a highly reflective floor). No LED turns on The sensor successfully finished its setup. 5/10 3 Remote Control Programming: Continued. Number of IR curtains Door control 1♦ normal (LED in normal mode) 2 door permanently open (red LED ON) 3 door permanently closed (red LED OFF / No monitoring reply) Unlock ? Check values Lock 1 2 3 4♦ Active Passive Passive Active IR curtain immunity 1 normal 2♦ rain 3 snow 1 curtain (safety curtain close to the door) 2♦ 2 curtains 3 2 curtains (same as 2) 1 2 3 4 5 6 7 8 9 F1 0 F2 + Output configuration Relay 1 1 F2 Relay 2 (presence) Passive Active Passive Active ? Installation Configuration 1♦ 2 3 4 5 6 7 8 Mounting Pulse Height Frequency SINGLE UNIT Low Low High Low Low High High High OVERLAPPING UNITS Low Low High Low Low High High High Max. duration of presence detection 0♦ 30 seconds for IRIS 1 = 1 minute 2 = 2 minutes 3 = 5 minutes 4 = 10 minutes 5 = 20 minutes 6 = 60 minutes 9 ♦Infinity (no learn) for IRIS-I Setup launch a setup launch an assisted setup restore factory settings Important Note: Upon detection at the sensor, both relays will be simultaneous triggered. Relay 1 is assigned to the white and green output wires. Relay 2 is assigned to the brown and blue output wires. Both are dry contacts. BEA wiring diagrams show Relay 2 (brown and blue) as the designated output for presence detection. For the IRIS sensor, Relay 1 may be used as an auxiliary relay for triggering of other devices. Be certain to note the relay ‘output specifications’ on page 2. An Active relay is one that closes the contacts upon detection, a Passive relay will open the contacts upon detection. 75.5159.09 20090115 6/10 4 5 Important Programming Notes Door Control Mode The Door Control Mode is used to simulate a permanent detection, or non-detection, and is a useful setting while performing service to the door. Installation Configuration The Installation Configuration key is used for changing the pulse frequency of the sensor for the purpose of reducing chances of cross-talk between sensors. To prevent crosstalk when installing overlapping units set one unit to 5 and the other to 7 for Low Mount or one unit to 6 and the other to 8 for High Mount. Sensor Output When launching a sensor setup, the sensor may or may not cause a door opening cycle. This is because the output from the sensor may be tied to the safety circuit of the door controller, which is typically disabled at the closed door position. For a quick setup, this is OK. For an assisted setup, the installer must launch the setup, then active the door to the open position immediately thereafter. A normal setup routine will then follow. Lock Key Always be sure to press the LOCK key twice, following any programming of the sensor. If the LOCK key is not pressed twice, the changes will not be permanently stored in the memory. Rain Mode Rain Mode: When the infrared immunity level is set to Rain Mode, a specific trigger is required to enter into the mode: If the sensor completes 2 learn cycles within 6 detections, it will enter into Rain Mode. During this mode, the sensor will change the nd 2 infrared curtain (the one farthest from the door) to IR motion (as opposed to IR presence). This will last for 1 hour, or until power is reset, or until a new setup is launched, whichever occurs first. Snow Mode Snow Mode: When the infrared immunity level is set to Snow Mode, a specific trigger is required to enter into the mode: If the sensor completes 2 learn cycles within 6 detections, it will enter into Snow Mode. During this mode, the sensor will change the nd 2 infrared curtain (the one farthest from the door) to IR motion (as opposed to IR presence). Additionally, the automatic learn time will change from whatever it was set to, to 10 seconds. This will last for 1 hour, or until power is reset, or until a new setup is launched, whichever occurs first. If Snow Mode is selected, additional beams or sensors may be required to maintain compliance with applicable safety standards. Manual Setup Of The Sensor Manual Setup Procedures 1. Set-up of the IRIS may be accomplished by the use of two IRIS mounted programming buttons. The procedures below indicate how to program using these buttons. 2. The two setup buttons are located at the right side of the IRIS (as viewed when mounted to header). To begin, briefly press the right button and move away from the sensing patterns. TO RESET THE UNIT TO FACTORY DEFAULTS: • Press and hold both buttons simultaneously until both red and green LED lights flash alternately TO CUSTOMIZE SETTINGS FROM FACTORY DEFAULTS • To enter the customizing mode: Press the right button until the LED light flashes and then release • To return to standard mode: Press the right button again until the LED light stops flashing and then release CUSTOMIZING MODE • The red LED light indicates the number for the function being altered ( 1 flash = function #1) • The green LED light indicates the value for the function being altered ( 1 flash means value = 1) • The right button enables selection of the function number being altered (+1 for each press) • The left button enables alteration (change in value) of the function (+1 for each press) • See the chart below for the function assignments: • An Orange LED will be displayed for those functions not utilized. 75.5159.09 20090115 7/10 3. 5 Use the chart below as an aide for the manual programming procedure. Manual Setup Of The Sensor – continued PARAMETER NUMBER (altered by the right button and confirmed by RED LED) PARAMETER 1 Not Used 2 Relay hold time 3 Output configuration Auto-learn presence sensing Not Used Not Used IR Immunity Not Used Not Used IR curtain Not Used Height & Frequency Not Used Door control function Not Used 4 5 6 7 8 9 10 11 12 13 14 15 VALUES (altered by the left button and confirmed by GREEN LED) - DEFAULT VALUE - - - 1-4 4 0 = IRIS 9 = IRIS-I 2 2 1 1 - 0-9 1-3 1-2 1, 3 1-3 - REQUIRED: If the IR frequency has been manually changed, to prevent the sensors from being in permanent detection, momentarily depress the right program button to launch an assisted setup. 5 Helpful Hints High mounting height (>10’) If the sensor is installed higher than 10’ above the floor, make sure to use the narrow prism (See Ch. 3). Rain/Snow If the sensor is exposed to rain or snow, use the URC (Universal Rain protection Cover) Setup Set the sensor to immunity level 2 or 3 to increase the immunity of the sensor. Assisted Setup (~14sec) Sensor checks the influence of the door leaves to the IR curtains (performs a door open/door close cycle) Standard Setup (~4sec) Sensor only learns its environment After adjusting the sensor for the first time, it is required to launch an ‘Assisted Setup’ (See Ch. 4). If the IR sensor module ‘sees’ the door movement, move the curtains out of the door leaf. Access Code The access code is recommended to set sensors close to each other with remote control. The access code can be composed of 1 to 4 digits (factory values or no access code : 0 or 0000). No code is required to unlock during the first minute after powering. To enter a lock code, simply press the Lock key, followed by a lock code. If lock code is less than 4 digits, the lock key must be pressed a second time following the last digit of the code (See Pg. 5). Overlapping IR-curtains Overlapping IR-curtains from sensors installed side-by-side may cause disturbances due to crosstalk (interferences). Select different frequencies on each sensor to avoid crosstalk (See Setting ‘Installation Configuration’ on Pg.6). Attention: avoid curtains that are overlapping by more than 12” (at 7’ mounting height, using the wide prism). 75.5159.09 20090115 8/10 6 Accessories (sold individually) Remote Control: Used for easy programming of the sensor. PN: 10REMOTE Spotfinder: Used to locate infrared sources. It is helpful in determining location of the infrared curtains emitted by the IRIS. PN: 10SPOT WCA: This is a ceiling adaptor for use on drop ceilings (or otherwise). Maximum ceiling thickness allowed is about ¾”. PN: 10WCA WMB: This is a 90-degree mounting bracket to allow installation on a flat horizontal surface. PN: 10WMB URC: This is a universal rain cover to shield the sensor from direct rain contact. PN: 10URC 75.5159.09 20090115 9/10 7 Troubleshooting SYMPTOMS Red LED flashing quickly after an assisted setup. Orange LED permanently ON after an assisted setup. POSSIBLE CAUSES CORRECTIVE ACTION The sensor ‘sees’ the door movement and Adjust the position of the IR curtains. can not finish its setup. The sensor encounters a signal saturation. Use the wide-field prism and/or slightly increase the IR curtains angle (turning the screw counterclockwise). Red LED permanently ON after an assisted setup. The sensor fails the IR test. Cut and restore the power supply. Launch a new assisted setup. If the LED still stays ON, replace the sensor. Orange LED ON The sensor encounters a signal saturation. Orange LED flashes The sensor signals an internal fault. Red LED ON The sensor detects a presence. Use the wide-field prism and/or slightly increase the IR curtains angle (turning the screw counterclockwise). Launch an assisted setup. Cut and restore the power supply. If the orange LED lights up again, replace faulty sensor. Wait the time set in ‘maximum duration of presence detection’ setting or launch an assisted setup (with the remote control or right push button). Unwanted presence detection The sensor is not placed properly and/or the front face is not properly fixed. Fasten the sensor firmly and/or check whether the front face prism is placed into the foreseen slides and not in the sensor cover. Door keeps recycling open-closed. The sensor is disturbed by the door motion because it sees the door or because of vibrations. Increase the IR curtains angle (turning the screw counterclockwise). The door is not closing. LED OFF On-Off switch at door control is in wrong position or is faulty. Check to insure that On-Off switch for door is in the ON or AUTOMATIC position. Improper output configuration on the sensor. Check the output configuration setting on each sensor. Improper door control configuration Verify that ‘Door Control’ (F2) is set to ‘Normal’ The presence detection is disturbed by the rain (red LED) Heavy Rain Increase the immunity of the curtains (immunity 2 or 3) Install a universal rain cover (PN: 10URC) The sensor does not respond to the remote control. 1. Batteries in the remote control are dead or not installed properly. 2. Remote control badly pointed. The sensor does not unlock when access code is entered. Improper code being entered. 1. Check to insure that the batteries are installed correctly or replace batteries. 2. Point the remote control directly towards the sensor and move closer if necessary. Cut and restore power supply. No code is required to unlock during the first minute after powering. Press UNLOCK, then LOCK and introduce a new access code (See Page 5). 10 Company Contact Do not leave problems unresolved. If a satisfactory solution cannot be achieved after troubleshooting a problem, please call BEA, Inc. If you must wait for the following workday to call BEA, leave the door inoperable until satisfactory repairs can be made. Never sacrifice the safe operation of the automatic door or gate for an incomplete solution. The following numbers can be called 24 hours a day, 7 days a week. For more information, visit www.beasensors.com. US and Canada: 1 866.249.7937 Canada: 1 866.836.1863 Northeast: 1 866.836.1863 75.5159.09 20090115 Southeast: 1 800.407.4545 Midwest: 1 888.308.8843 West: 1 888.419.2564 10/10 P.O. Box 2176 Phone – 281-399-8281 Splendora, Texas 77372 Fax – 281-399-8364 MSDS MATERIAL SAFETY DATA SHEET – LEAD (Also Available in Spanish, See Section 16) ______________________________________________________________________________ SECTION 1 - PRODUCT IDENTIFICATION and COMPANY INFORMATION Product Name: Lead Synonyms: Lead, sheet; Lead, bricks; Lead, flashings; Lead, ingot; Lead, pipe; Lead, wool; Lead, solder; Lead alloy, and other miscellaneous Lead products Contact Information: Mayco Industries, Inc. 18 West Oxmoor Road Birmingham, AL 35209 CAS No: 7439-92-1 Phone: 205-942-4242 Molecular Weight: 207.19 Sales: 800-749-6061 Chemical Formula: Pb Web site: www.maycoindustries.com ____________________________________________________________________________ SECTION 2 – COMPOSITION and INFORMATION on INGREDIENTS % by Wt. CAS # OSHA EXPOSURE LIMIT Material Lead 91 – 99.99 7439-92-1 0.05 mg/cubic meter Antimony 0.5 – 9.0 7440-36-0 0.50 mg/cubic meter ______________________________________________________________________________ SECTION 3 – HAZARDS INDENTIFICATION Potential Health Effects Inhalation: Lead dust and fume can be absorbed through the respiratory system. Local irritation of bronchia and lungs can occur. In cases of acute exposure, symptoms such as metallic taste, chest and abdominal pain, and increased blood lead levels may follow. Ingestion: POISON. The symptoms of lead poisoning include abdominal pain and spasms, nausea, vomiting and headache. Acute poisoning can lead to muscle weakness, metallic taste, loss of appetite, insomnia, dizziness, high levels of lead in blood and urine, coma and death in extreme cases. Skin Contact: Lead may be absorbed through the skin after prolonged exposure. Contact over short periods may cause local irritation. Eye Contact: May cause eye irritation. Signs & Symptoms of Overexposure Acute (short term) exposure: Lead is a potent, systemic poison; taken in large enough doses, lead can kill in a matter of days. Acute encephalopathy may arise which develops quickly to seizures, coma and death from cardiorespiratory arrest. Chronic (long term) exposure: Chronic overexposure to lead may result in severe damage to blood forming, nervous, urinary and reproductive systems. Some common symptoms of chronic overexposure include loss of appetite, metallic taste in mouth, anxiety, constipation, nausea, pallor, excessive tiredness, weakness, insomnia, headache, nervous irritability, muscle & joint pain, fine tremors, numbness, dizziness, hyperactivity, colic. ______________________________________________________________________________ SECTION 4 – FIRST AID MEASURES Emergency & First Aid Procedures Inhalation: Remove from exposure. Get medical attention if individual experiences any of the acute effects listed above. Skin: Wash thoroughly with soap and water. Eyes: Flush with cool running water for at least 15 minutes. Get medical attention if irritation develops. Ingestion: Get medical attention. Potential to Cause Cancer Lead has been proven to cause cancer in animals. Certain lead compounds are suspect human carcinogens. ______________________________________________________________________________ SECTION 5 - FIRE and EXPLOSION DATA Flash Point: Not applicable Extinguishing Media: Dry chemical, foam or CO2 Special Fire Fighting Procedures: Use positive pressure, self-contained breathing apparatus. Unusual Fire and Explosion Hazard: None Lead is not considered to be a fire hazard. Powder/dust is flammable when heated or exposed to flame. ______________________________________________________________________________ SECTION 6 – ACCIDENTAL RELEASE MEASURES Protective Measures To Be Taken If Material Is Released Or Spilled: Mechanically collect material and place in drums. Use of a vacuum system with a high-efficiency filter is preferable. Process collected material through inplant reclamation system or send to a lead smelter for reclamation following applicable federal, state and local regulations. Use protective clothing, gloves and respiratory protection when cleaning up spills. ______________________________________________________________________________ SECTION 7 – HANDLING and STORAGE Precautions: Store in a protected area. Keep away from heat and sources of ignition. Do not ingest. Do not breathe dust or fume. Wear suitable protective clothing. Keep away from incompatibles such as oxidizing agents. Other Handling & Storage Precautions Occupational exposure to elemental lead, inorganic lead compounds and lead soaps (except in the construction industry and agricultural operations) is regulated by the Occupational Safety and Health Administration, Title 29 CFR 1910.1025, "Lead". The aforementioned OSHA regulation should be consulted to assure employees working with lead are properly protected. Exposure to lead in the construction industry is regulated by the Occupational Safety and Health Administration, Title 29 CFR, 1926.62. ______________________________________________________________________________ SECTION 8 – EXPOSURE CONTROLS/PERSONAL PROTECTION Control Measures Engineering Controls: Use process enclosures, local exhaust ventilation or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust or fume, use ventilation to control airborne contaminants. Work Practices: Avoid generating dust. Do not throw scrap to avoid generation of dust. Store scrap in appropriate containers and keep covered. Do not dry sweep or use compressed air to remove accumulations of lead dust. Vacuuming, using a high-efficiency filtration system is the preferred method for clean-up. Personal Protection If the OSHA exposure limit for lead is exceeded and engineering controls are not feasible, a half-face high efficiency respirator may be worn for up to ten times the exposure limit. Other recommended personal protective equipment (PPE) includes protective clothing, including boots and gloves to prevent prolonged skin contact, and safety glasses or goggles. Other control Measures Eating, drinking, smoking, and the application of cosmetics should not be permitted in areas where lead products are handled, processed, or stored. ______________________________________________________________________________ SECTION 9 – PHYSICAL and CHEMICAL PROPERTIES Material, at normal temperature, is: Solid Boiling Point, at 760 mm Hg: 1740 C Specific Gravity: 11.3 (Water = 1) Vapor Density: Not Applicable % Volatile by Weight: Not Applicable Appearance & Odor: Solid, gray with bluish or silvery cast depending on alloy. No odor Melting Point: 327° C (620° F) Vapor Pressure: 1 mm Hg @ 970 Solubility in Water: Slightly soluble in water in the presence of nitrates, ammonium and carbon dioxide Evaporation Rate: Not applicable ______________________________________________________________________________ SECTION 10 – STABILITY and REACTIVITY Stability: Stable Incompatibility (materials to avoid): Reactive with strong Oxidizers Hazardous Polymerization: Will not occur Conditions to Avoid: Avoid contact with incompatible materials ______________________________________________________________________________ SECTION 11– TOXICOLOGICAL INFORMATION Investigated as a tumorigen, mutagen and reproductive effector. Lead is a human reproductive hazard. Lead is a probable human carcinogen, proven for animals. ______________________________________________________________________________ SECTION 12– ECOLOGICAL INFORMATION Precautions should be taken to prevent the release of lead into the environment. Lead may bioaccumulate to some extent ______________________________________________________________________________ SECTION 13– DISPOSAL CONSIDERATIONS Lead scrap can be recycled. environmental requirements. Waste materials must be disposed in accordance with federal, state and local ______________________________________________________________________________ SECTION 14– TRANSPORT INFORMATION Lead metal is not a DOT regulated material. ______________________________________________________________________________ SECTION 15– OTHER REGULATORY INFORMATION California Proposition 65: Lead in this product is known to the State of California to cause cancer, birth defects, reproductive harm, and other serious injury and would require a warning under the statute. HMIS (U.S.A.) Health Hazard: *2 Fire Hazard: 0 Reactivity: 0 Personal Protection: F National Fire Protection Association (.U.S.A) Health Hazard: 2 Flammability: 0 Reactivity: 0 Specific hazard: ______________________________________________________________________________ SECTION 16– OTHER INFORMATION Date MSDS Updated: March 10, 2011 Note: The information contained in this MSDS was obtained from sources that are believed to be reliable and represents the best information currently available to us. It is the users' responsibility to determine the suitability of this information for adoption of necessary safety precautions for their particular purposes. Mayco Industries, Inc. does not assume responsibility and expressly disclaims liability for any loss, damage, or expense arising out of, or in any way connected with the handling, storage, use, or disposal of the product identified in this MSDS. Availability in Spanish: This MSDS is available in Spanish on the Mayco Web Site or you can call Mayco and request that it be sent to you via fax, or mail. Disponibilidad en Español: Este FDS está disponible en Español en el Sitio Web de Mayco o usted puede llamar a Mayco y solicitar que le sea enviado vía fax, o correo. MATERIAL SAFETY DATA SHEET Section 1: Product and Company Identification Product: Densetec HDPE Sheet Company: Polymer Industries PO Box 32; Hwy 40 Henagar, AL 35978 Section 2: Composition / Information on Ingredients Principal Components: Polyethylene (CAS #: 9002-88-4), Polyethylene Hexene Copolymer (CAS #: 25213-02-9), Additives Section 3: Hazards Identification This material is non hazardous. Formaldehyde may be produced at extremely elevated temperatures. Dust caused by cutting or machining of material may produce mechanical irritation to mucous membranes of the eyes, nose, throat and upper respiratory tract. Material dust may scratch the surface of the eye. Section 4: First Aid Measures Eyes: Flush eyes with running water immediately if dust particles get into the eyes. Get medical attention if irritation persists. Skin: Use soap and water to remove material from skin. If molten material gets on skin, quickly cool in water. See doctor for extensive burns. Do not try to peel solidified material from skin. Vegetable oil, mineral oil, or petroleum jelly may be used to aid in removal from skin. Ingestion: If swallowed, do not induce vomiting. Give person a glass of water and get immediate medical attention. Inhalation: Non Hazardous at ambient and molten temperatures. Remove to fresh air if breathing is affected. Seek medical attention. Section 5: Fire Fighting Measures Fire Classification: OSHA Classification (29 CFR 1910.1200): Not classified by OSHA as flammable or combustible. NFPA Ratings: Health: 1 Flammability: 1 Reactivity: 0 Material will burn although it is not easily ignited. Water, foam, dry chemical, or carbon dioxide can be used to extinguish flames. For large fires, do not enter any enclosed or confined fire space without proper protective equipment. If product combusts, carbon monoxide, carbon dioxide, and other organic compounds can be produced. Section 6: Accidental Release Measures Material is in sheet form and is not subject to spills. This section is not applicable. Section 7: Handling and Storage Material should be stored away from sparks or heat sources such as open flames, heaters, ovens to prevent material from combusting. Section 8: Exposure Controls / Personal Protection Material may be handled without protective clothing. Gloves or other types of protective clothing should be used if handling material at elevated temperatures. If machining of material results in dust, ventilate area. Good ventilation should also be present when material is heated for welding or forming applications. Safety glasses should always be worn when machining material. Respiratory protection is not normally required. Section 9: Physical and Chemical Properties Appearance: Solid Plastic Odor: None Solubility: Not Soluble in water Melting Point: 135 deg C, 275 deg F Density: .91 g/cm3 to .97 g/cm3 Section 10: Stability and Reactivity This material is considered stable under normal ambient and anticipated storage and handling conditions of temperature and pressure. Flashpoint: 340 deg C, 644 deg F Auto ignition: 380 deg C, 716 deg F Section 11: Toxicological Information This material is not expected to be irritating to the eyes or skin. Section 12: Ecological Information Material is not readily biodegradable. Material is not expected to be harmful to aquatic organisms. Section 13: Disposal Considerations This material can be easily recycled. Material can be disposed of normally in landfills. Please comply with all local and state laws for proper disposal. Section 14: Transport Information This material is not regulated as a hazardous material or dangerous goods for transportation. Section 15: Regulatory Information SARA 311/312 Categories: 1) 2) 3) 4) 5) Immediate (Acute) Health Effects: Delayed (Chronic) Health Effects: Fire Hazard: Sudden Release of Pressure Hazard: Reactivity Hazard: No No No No No Section 16: Other Information Information contained herein is accurate to the best of our knowledge. Polymer Industries makes no warranty of any kind, express or implied, concerning the safe use of this material.