Transcript
Swiss manufacturer of precision measuring instruments since 1969
Sylvac Scan
OPTICAL MEASURING MACHINES FOR TURNED PARTS
FAST AND PRECISE OPTICAL DIMENSIONAL MEASUREMENT FOR ALL CYLINDRICAL PARTS •
Discover our new range of Sylvac SCAN machines with over 150 measuring features to control the most demanding dimensions and geometrical tolerances
SIMPLE Swiss manufacturer of precision digital measuring instruments since 1969, SYLVAC has now added a new range of optical machines to its manufacturing program.
FAST
VERY QUICK ROI
General features APPLICATIONS Our range of SYLVAC’s machines are designed to measure round parts with diameters from 0.25 mm up to 50 mm (80 mm on request) and up to 500 mm long. Most of the cylindrical parts, such as aerospace and automotive shafts and components, connectors, dental screws and implants, hydraulics parts, metal packaging for food and cosmetics, rollers, turbines parts, CNC turned parts, etc. can be measured in a few seconds. Various thread types and features can be measured and analyzed with our machines.
MEASURING PRINCIPLE All SYLVAC-SCAN incorporate high resolution CCD sensors that combine 2 x 7’000 elements linear arrays, with a patented 7.5° system, which would correspond to a camera with a resolution of 200 megapixels ! As the part profile is projected, these sensors, which are capable of detecting the slightest changes at pixel level, act as a light sensitive rule.
WORKPIECE
2
SHADOW IMAGE
MACHINED PART
LIGHT SOURCE CONDESOR LENS
SENSOR 1
WORKPIECE IMAGE PROJECTOR LENS
SENSOR 2
The contour of the workpiece is reproduced in shadow image on the software and all the various elements shown can be measured in static (without part rotation) or in dynamic (with part rotation) when geometrical features such as run-out or concentricity must be measured.
Click & measure ! Sylvac Scan 52 Reflex Click •
First horizontal SCAN machine specially designed for workshop measurement close to the machine-tool. The concept is to measure the parts in the same position as they are machined. Suitable for first-off part, control in process (SPC), sampling or 100% inspection, our Sylvac SCAN 52 machines are set to revolutionize the control in workshop.
Reflex Click : The measuring system that makes everyone an expert !
WHEN MEASURING BECOMES A BREEZE ! Place the workpiece on the SCAN machine, click the button and get all the values automatically and without prior programing. Perfectly integrated in the workshop, our SCAN 52 machines replace conventional measuring systems including multi-gauging jigs thanks to unsurpassed flexibility and time saving. 3
860 860
Sylvac Scan 52 Reflex Click
TESA-SCAN TESA-SCAN52 52
1000 1000
TECHNICAL SPECIFICATIONS
840 840
902.5520
80
DELIVERY • • • • • • • • • • 4
Instrument according to technical specifications 2 male centers Computer Mouse Keyboard Windows multilingual operating system Screen Manual Reflex-Scan Software Rotary headstock (on model 902.5521)
15 15
Length
Diameter
Length
0.5 ÷ 52
300
0.5 ÷ 52
300
Measuring range
mm
Numerical interval
mm
0.0001
0.0005
0.0001
0.0005
Limit deviations
µm
(2 + D/100)
(5 + L/100)
(2 + D/100)
(5 + L/100)
Repeatability limit
µm
1
2.5
1
2.5
Rotary headstock 435 435
902.5521
Diameter
a
Software for Reflex 52 SYLVAC-REFLEX Scan Equipped with this software, the SYLVAC-SCAN 52 is robust and easy to use, allowing perfect integration in workshops. Adjacent to operators, it advantageously replaces conventional measuring systems including multi-gauging thanks to unsurpassed flexibility and time saving. The cutting edge REFLEX-Click mode measures your parts with a simple click .
SYLVAC REFLEX SCAN SOFTWARE FOR SCAN 52 MACHINES • 1. The operator places the workpiece on the machine • 2. The operator clicks on the button • 3. The workpiece is scanned, the main values are measured and displayed on the software against the generated work piece drawing • 4. The operator can choose to take the measured values, or edit the auto program ready to measure a series of parts with classification, following entry of nominal and tolerance information.
Measuring only in a few seconds !
These four operations only take a few minutes.
In order to facilitate measurements for operators, the software will select for you the right measuring program. After scanning, a part already programmed and saved will be recognized and the software will load the program for you. You get classified results that can be printed or exported without any additional operation.
Intelligent automatic recognition of your existing parts/programs
5
The best value for small parts ! Sylvac Scan 25/50 •
Entry level vertical SCAN machines for simple applications with attractive design including a profile projection of the component on the left side of the machine. With the work piece secured, the machine moves the work piece through the optical path whilst scanning the profile. The open design of these machines make them easily and quickly accessible by the operator. Thanks to the integrated projector, you can always follow the evolution of the measurement process.
> TESA-SCAN dimensions TESA-SCAN 25
Excellent value for money, the perfect solution for the measurement of all your small cylindrical parts.
TESA-SCAN 50 / 50 CE Plus TECHNICAL SPECIFICATIONS
Sylvac Scan 25
800
640
580
500
902.5250 Diameter Model
800
TESA-SCAN 50 Plus 800
Diameter
Numerical interval
0.25 ÷ 25
200
Length
Sylvac Scan 50 0.50 ÷ 50
275
mm
0.0001
0.001
0.0001
0.001
Limit deviations
µm
(1,5 + D/100)
(5 + L/100)
(2 + D/100)
(5 + L/100)
Repeatability limit
µm
1
2.5
1
2.5
a
a
DELIVERY
Sylvac Scan 50
580
580
• TESA-SCAN Instrument according to technical specifications 52 • Part rotation 1000 • 1 rotary headstock • 2 male centers • PC, mouse, screen, keyboard • Windows multilingual operating system • Software Pro-Measure • Manual
1130
840
860
mm
Rotary headstock
TESA-SCAN 50 / 50 CE Plus
Length
Sylvac Scan 25
Measuring range 860
640
mensions
902.5500
6 435
Measure PLUS ! Sylvac Scan 50 CE Plus / Plus •
With a similar concept of the models 25 and 50, these machines offer in addition a motorized axis used to incline the workpiece to the helix angle of the thread, thus allowing a true projected image of the thread form. This unique and exclusive Sylvac slewing system allows to measure much more features on threads, such as minor diameter and root detail, on ball screws for example.
> TESA-SCAN dimensions
ensionsTESA-SCAN 25
TESA-SCAN 50 / 50 CEEXCLUSIVE Plus
SLEWING SYSTEM BY SYLVAC
Sylvac Scan5050 CECE Plus TESA-SCAN / 50 Plus 640
800
800
580
500
TECHNICAL SPECIFICATIONS 580
902.5501 Diameter 640
860
Measuring range
mm
Numerical interval
mm
Max.Errorlimitdeviations µm Repeatability limit Tilting for thread meas.
TESA-SCAN Plus Sylvac Scan50 50 Plus 800
TESA-SCAN 52
275
Length
Sylvac Scan 50 Plus 0.50 ÷ 50
500
0.0001
0.001
0.0001
0.001
(2 + D/100)
(5 + L/100)
(2 + D/100)
(5 + L/100)
1
2.5
1
2.5
30
15
a
a
Slewing mechanism for thread measurement
a
a
840
1130 840
435
0.50 ÷ 50
Diameter
Rotary headstock
• • • • • • • • •
1000
TESA-SCAN 80 / 80 Plus
µm °
TESA-SCAN 52 DELIVERY
580
Length
Sylvac Scan 50 CE Plus
860
Model
902.5502
1000
Instrument according to technical specifications Part rotation 1 rotary headstock and slewing mechanism for thread measurement 1 tail stock 2 male centers PC, mouse, screen, keyboard Windows multilingual operating system 435 Software Pro-Measure Manual 7
Software for SCAN 25 and 50 PRO-MEASURE Featuring a user-friendly interface and a wide variety of measuring dimensions, Pro-Measure remains in line with the SYLVAC-REFLEX Scan philosophy while offering extended capabilities to measure the most advanced applications. The operating system is in fact divided into 2 softwares: Pro_Composer : For the programing of the measurement. Pro_Measure : For parts measurement and results.
SCANNING OR CAD IMPORT To start a measuring program, you can either scan your part or import a CAD file (DXF). You will then use the comprehensive toolbox of features to create your programs. OFF-LINE PROGRAMMING Directly on the PC coupled with the machine, measuring programs can also be easily created remotely. Once your program is completed, import it into the machine and start measuring! ACCESS MANAGEMENT Up to four levels of security can be set to provide you with the highest security for your data, insuring perfect safety and traceability.
PRO-MEASURE
SPC SOFTWARE
INTEGRATED RESULTS
8
FLEXIBLE REPORT EDITOR • A flexible report editor is also available, enabling you to customize the presentation of your measuring reports by adding information through a drag & drop method.
DATA EXPORT AND SPC Although main statistical calculations are included as a standard feature in our software packages, you might want to use your own SPC (Statistical Process Control) software to control your part batches. For this reason we offer you several export formats (e.g. CSV, QDAS…) that can be imported into your own system. As an option, you can also use an SPC software for more advanced statistical analysis.
SPC SOFTWARE Some applications require additional measurements such as internal diameters that cannot be performed by a SYLVAC-SCAN. SPC softwares make it possible by enabling you to add some measurements taken from complementary products (e.g. internal micrometers, calipers or dial gages) into the same report.
SPC SOFTWARES KEY FEATURES: • Graphics with limits • Histograms • Statistic parameters • Control charts • Protocols
9
SPECIFICATIONS
CAPABILITIES SYLVAC-REFLEX Scan Automatic measurement of the main features (diameters, lenghts, angles, radii)
a
Automatic parts / program recognition
a
PRO-MEASURE
Off-line programming
a
CAD import
a
Reports editor
a
a
Data export
a
a
SPC basic calculations SPC software Access management security lever
a
a
Option
Option
1
4
GEOMETRICAL TOLERANCING - FEATURES SUMMARY SYLVAC-REFLEX Scan Diameters
a
a
Lenghts, heights, distances
a
a
Angles, chamfers
a
a
Radii
a
a
Threads (parallel)
a
a
Threads (root detail, taper, multi-starts, ball screws, worm screws, special threads)
a
Perpendicularity
a
Form deviation
a
2 and 3D alignment of the parts (axis correction) Rotational diameters
a
a
(optional)
a
Run out
a
a (advanced)
Concentricity
a
a (advanced)
Roundness
a
a
Cylindricity
a
a
Across flats
a
a (advanced)
Straightness
(optional)
a
Interrupted parts (splines, turbines)
10
PRO-MEASURE
a
APPLICATIONS AUTOMOTIVE AEROSPACE PHARMA ELECTRO MOTORS
PACKAGING MEDICAL
WATCH INDUSTRY PLASTICS 11
APPLICATIONS THREADS CONNECTORS MUNITIONS INJECTION MOULDING
COSMETICS PLUMBING
HYDRAULIC PNEUMATIC 12
INVESTMENT SYLVAC SCAN MACHINES QUICK ROI Because the return of investment is essential data to make sensible decisions, SYLVAC has developed an interface enabling you to calculate your estimated payback time. It will directly depend on the profile of your company and the expected use of the machine. You will therefore be able to validate yourself that your payback time will be no longer than 6 months in most cases. Moreover, the quality of your measurements will be improved! Contact your agent for more information or a free calculation ! Traditional manual methods using multiple gauges.
= 10-30 minutes inspection time
Sylvac SCAN series
= 30-60 seconds inspection time = cost saving !
TAILOR-MADE SOLUTIONS Some applications need more than one stand-alone machine. In order to fulfill specific requirements, we can evaluate various turnkey solutions such as: Clamping solution Apart from our standard range of fixtures, customised solutions can be developed to optimise your measuring process. Software Thanks to the Pro-Measure flexibility and its open Procal language, software adaptations to fit your needs are possible. Enclosures Giving extra protection on the the shop floor, enclosures are available on request. Auto-loading parts integration To offer maximum flexibility and increase production levels, the SYLVAC-SCAN can be integrated into your workshop with various equipment. 13
Accessories Morse 1 SYLVAC-SCAN 25
Morse 2 SYLVAC-SCAN 50/52
902.6250
a
902.6220
a
a Requires 902.6360
External clamping for manual use
Two-jaw gripper
902.6221
a
a Requires 902.6360
External clamping for use with air pressure
Two-jaw gripper
902.6230 H=18 902.6231 H=22
For 902.6220 902.6221
902.6240
a
a Requires 902.6360
Internal clamping for manual use
Two-jaw gripper
902.6241
a
a Requires 902.6360
Internal clamping for use with air pressure
Two-jaw gripper
Notes
Ø6
MK1
Order Number
Center adapter with a 6 mm dia. coupling bore
Ø 56
57,7
44
Description
55
H
Ø 56
1/2
Raising blocks for external jaws, in pairs
Ø 56
Ø 56
14
14
Order Number
Morse 1 SYLVAC-SCAN 25
Morse 2 SYLVAC-SCAN 50/52
Notes
Description
902.6141 0÷6 mm T = 1,5 902.6142 0÷6 mm T = 3 T
902.6143 6÷12 mm T = 3
B
Ø D
902.6144 12÷18 mm T = 6 902.6145 18÷24 mm T = 9
For 902.6220 902.6221
External jaws, in pairs
902.6152 0÷6 mm T = 6 902.6153 0÷6 mm T = 15 902.6140 6÷12 mm T = 15 902.6154 Set of jaws including:
For 902.6220 902.6221
902.6141 902.6142 902.6143 902.6144 902.6145
External jaws, in pairs
902.6146 D = 4÷5 mm H = 6,6 mm
H
902.6147 D = 5÷6 mm H = 8,6 mm 902.6148 D = 6÷8 mm H = 11,5 mm
D
902.6149 D = 8÷11 mm H = 17,5 mm
For 902.6240 902.6241
Internal jaws, in pairs
902.6150 D = 11÷15 mm H = 20 mm 902.6151 D = 15÷19 mm H = 20,2 mm 902.6155 Set of jaws including: 902.6146 902.6147 902.6148 902.6149 902.6150 902.6151
Internal jaws, in pairs
902.6251
a
Center adapter with a 6 mm dia. coupling bore
902.6360
a
Reduction sleeve, Morse 2 to 1
Ø6
MK2
For 902.6240
80
MK2 MK1
92
15
ACCESSORIES Morse 1 SYLVAC-SCAN 25
902.6201
a
Morse 2 SYLVAC-SCAN 50/52
Description
2 items provided with SYLVAC-SCAN 25
Extra male center, 10 mm
2 items provided with SYLVAC-SCAN 50 / 80 and SYLVAC-SCAN 52 Reflex-Click
Extra male center, 17 mm
Diamond coated 10 mm
Drive center
17.3
53.5
Ø 17
MK2
902.6202
a
21.6
Ø 12
64
MK1
Notes
Ø 12
MK1
Order Number
902.6203 53.5
a
17.3
For added sleeves 902.6206 / 902.6207
MK1
902.6160
a
Rotation center with a B12 male taper plus a Morse 1 taper shank
902.6161
Ø 18
Ø 29
MK2
22
17
902.6162
902.6163
Ø 12
Ø 22
MK1
16
12.5
Rotation center, Morse 2
a
Rotation center with a B12 male taper plus a Morse 1 shank
68
MK2
17
a
57
a
Rotation center, Morse 1
42
17.780
Order Number
Morse 1 SYLVAC-SCAN 25
902.6380
a
Morse 2 SYLVAC-SCAN 50/52
Notes
Description
Rotation center, Morse 2
MK2
61
56
Vertical support
Ø 12.25
Ø 10
Ø 76
902.6390
Ø 12
Ø6
50 20
a Requires 902.6250
a Requires 902.6251
Female center, 10 mm dia.
902.6205
a Requires 902.6250
a Requires 902.6251
Female center, 20 mm dia.
902.6206
a Requires 902.6147
Female center, 10 mm dia. Also with internal B12 taper
902.6207
a Requires 902.6147
Female center, 10 mm dia. Also with internal B12 taper
902.6208
a
Platten, 30 mm dia.
3
Ø 22
Ø6
10
902.6204
14
20
Ø 12
Ø 22
3ϒ
5
3
19
Ø 22
3ϒ
8
9
5
19
Ø 30
MK1
10
55
17
ACCESSORIES Order Number
Morse 1 SYLVAC-SCAN 25
a Morse 2 SYLVAC-SCAN 50/52
Notes
Description
a
a Requires 902.6360
Clamping capacity: outside 1÷15 mm inside 11÷26 m
3-jaw chuck, clamping range 1÷15 mm
a
a
Ø 55
Ø 57
MK1
902.6204 60
Ø 57 Ø 55
902.6220 6-jaw chuck, clamping range 0,7÷15 mm
Ø 100
902.6221
902.6400
a
Used to drive components between fixed centers. Directly fitted on the headstock
Drive mechanism
a
Clamping capacity: outside 2÷50 mm inside 23÷50 mm
3-jaw chuck with Morse 2 taper shank, clamping range 2÷50 mm
Ø 72
MK2
902.6301 33
13.6
98.5
a
Platten, 80 mm dia. Also with a Morse 2 taper shank
a
Drive center, Ø 40 mm. Also with a Morse 2 taper shank
Ø 80
MK2
902.6209
88
25
Ø 42
MK2
902.6210 38
88
Ø 46
MK2
902.6340 25
18
85
12
a
Diamond coated
Female center, 40 mm dia. Also with a Morse 2 taper shank
Order Number
Morse 1 SYLVAC-SCAN 25
Morse 2 SYLVAC-SCAN 50/52
Notes
902.6341
a
Male center, 15÷40 mm dia. Also with a Morse 2 taper shank
902.6310
a Requires 902.6149
Female center, 10 mm dia., Also with a B12 internal taper
902.6311
a Requires 902.6149
Female center, 30 mm dia., Also with a B12 internal taper
902.6312
a Requires 902.6149
Female center, 45 mm dia., Also with a B12 internal taper
902.6410
a
Drive center, 42 mm dia. max.
Ø 40
MK2
84
23
3- 00,5
ø30
32
0 8 -0,5
90ϒ
12
ø30
50
0 - 0,5
Ø 42
Ø 35
43
MK2
Description
6
H02460076
Pro-Measure off-line programming
19
INSTRUMENT
Part measurement
Pro Composer software
Integrated control master
Sylvac Scan software
SYL1508-LEAFLET-SCAN-EN Images may differ from reality. Change without prior notice
One click measurement
UK Sales / Customer Service
SYLVAC SA Ch. du Closalet 16 CH-1023-Crissier Bowers Group
Unit 3, Albany Court, Albany Park, Camberley, Surrey GU16 7QR Tél: +41 (0) 21 637 67 57 Fax: +41 (0) 21 637 67 40 Tel: 08708 50 90 50 Fax: 08708 50 90 60 E-mail:
[email protected] Web: www.sylvac.ch Email:
[email protected] Website: www.bowersgroup.co.uk
