Table Of Contents 1. General Information Warranty

Transcript

TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1 2 3 4 5 6 7 8 General Information Safety Guidelines Operation Maintenance Troubleshooting Specifications Assembly Parts List Pump Parts List 1 4 6 12 15 17 20 42 1. GENERAL INFORMATION Congratulations on your choice of a Powerfist Compressor. This equipment has been designed and manufactured to meet the light industrial and consumer needs of air compressors. Safe, efficient and trouble free operation of your Compressor requires that you and anyone else who will be operating and maintaining the machine, read and understand all of the safety, operation maintenance and troubleshooting information contained within this Operator’s Manual. WARRANTY- PARTS - SERVICE If you experience any problems and need assistance or parts and repair service please contact Princess Auto Ltd. at: Telephone # 1-800-665-8685 Fax # 1-800-265-4212 To obtain prompt, efficient service, always provide the serial number and item number of your unit. See the parts list for location of the serial number decal. Please mark the numbers in the space provided for easy reference. SERIAL # ________________________ ITEM # ________________________ Printed in Canada Issue Date: February 2007 10002216-1 Revision 07 1 IMPORTANT The compressor tank is an ASME certified pressure vessel. The CRN and manufacturer’s information is stamped on the tank nameplate. A certification document with the corresponding serial number is provided with this manual for every compressor tank. Provincial jurisdictions require compressors to be registered with Departments of Labour upon installation. Below is a list of Provincial jurisdictions that handle registration. It is the customer’s responsibility to contact these offices and obtain registration. Note: All registrations for Atlantic Provinces are handled by ACI Central P.E.I. Technical Committee on Boilers & Pressure Vessels Jurisdiction Ministry of Municipal Affairs Safety Engineering Division Design Survey Dept. 88 - 6th Street Suite 400 New Westminster, BC V3L 5B8 Alberta Boiler Safety Association #200, 4208 – 97 Street Edmonton, AB T6E 5Z9 Chief Inspector/Contact S. Katz Ph: (604) 660-6254 Fax: (604) 660-3460 Saskatchewan Municipal Services Protection Services Branch Boiler & Pressure Vessel Safety 330 – 1855 Victoria Ave. Regina, SK S4P 3V7 Department of Labour & Manpower Mechanical & Engineering 500 – 401 York Ave. Winnipeg, MB R3C 0P8 Technical Standards Safety Authority 3300 Bloor Street West 4th Floor, West Tower Etobicoke, ON M8X 2X4 Regie du Batiment du Quebec Service de L’inspection de la Fabrication d’appareils sous pression 545 Boul Cremazie est, 4 etage Montreal, QC H2M 2V2 Department of Labour & Manpower Technical Services Branch PO Box 6000 Fredericton, NB E3B 5H1 Department of Labour Boiler Inspection Branch Box 2000, 68 University Avenue Charlottetown, PEI E3B 5H1 Department of Labour & Manpower Occupational Safety Division 5151 Terminal Road, 6th Floor PO Box 697, Halifax, NS B3J 2T8 Government of Newfoundland & Labrador Department of Government Services and Lands 5 Mews Place, PO Box 8700 St. John’s, NFLD A1B 4J6 ACI Central (for all registrations in NB, NS, PEI, NFLD) 20 McAulay Court, PO Box 53 Charlottetown, PEI C1A 9M7 2 K.T. Lau, Chair B. McWhirter Ph: (780) 437-9100 Fax: (780) 437-7787 N. Surtees Ph: (306) 787-4522 Fax: (306) 787-9273 I.W. Mault Ph: (204) 945-3373 Fax: (204) 948-2309 R. Mile C. Turylo Ph: (416) 325-2000 Fax: (416) 326-8248 R. Awad M. Kotb Ph: (514) 837-6459 Fax: (514) 837-6459 D.E. Ross See ACI Central K. Hynes See ACI Central Charles J. Castle Ph: (902) 424-7527 Fax: (902) 424-3239 See ACI Central D. Eastman Ph: (709) 729-2747 Fax: (709) 729 2071 See ACI Central Krista Cudmore Ph: (902) 566-3133 Fax: (902) 566-3133 Jurisdiction Department of Municipal & Community Affairs Protective Services PO Box 2703, 2701 Second Ave. Main Administration Building Whitehorse, Yukon Y1A 2C6 Government of the Northwest Territories Department of Public Services, Safety Division Boiler & Pressure Vessel Branch 4916-49th Street, Northway Building Yellowknife, NWT X1A 2L9 Government of Nunavut Public Works & Services Kitikmeot region Bag Service 200 Cambridge Bay, Nunavut X0B 0C0 3 Chief Inspector/Contact Dan Price S. Donovan B. Bachellier Ph: (867) 983-4152 2. SAFETY GUIDELINES DEFINITIONS Safety symbols identify important safety messages that alert to the possibility of personal injury or death. Review them carefully before operating the unit and before performing maintenance or repairs. Check the rules and regulations at your location and identify possible hazards. The appropriate signal word for each message has been selected using the following guidelines: - Danger indicates an immediate and specific hazard, which will result in severe personal injury or death if the proper precautions are not taken. - Warning indicates a specific hazard or unsafe practice, which could result in severe personal injury or death if proper precautions are not taken. - Caution indicates a potentially hazardous situation, which may result in minor or moderate injury if proper practices are not taken. ____________________________________________________________________________ IMPORTANT SAFETY INSTRUCTIONS Read and understand the operator’s manual and all safety alerts before operating or maintaining your Compressor. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Never let children or untrained adults operate the machine. _______________________________________________________________________________ RISK OF FIRE OR EXPLOSION Never spray flammable liquids in a confined area. It is normal for the motor and pressure switch to produce sparks while operating. If sparks come into contact with vapors from gasoline or other flammable solvents, they may ignite, causing a fire or an explosion. Always operate the compressor in a well-ventilated area as far from spray area as possible. RISK OF BURSTING Air under pressure will cause injury, death or property damage. Do not exceed pressure rating. Safety relief valve settings must not be changed, check regularly for proper operation. Do not weld, drill or modify compressor tank; it can severely impair tank strength and cause extremely hazardous conditions. Any adjustment by user will void the warranty. RISK OF INJURY Do not operate with belt guard removed. Wait for all moving parts to stop before removing belt guard for compressor servicing. Belt guard must be fastened in place before starting the compressor. RISK OF ELECTRICAL SHOCK All electrical enclosures, cables, wiring and components must be installed and grounded in accordance with national and local electrical code. ALL WIRING MUST BE DONE BY A LICENSED ELECTRICIAN. Failure to comply could result in personal injury or damaged components. 4 2. SAFETY GUIDELINES (cont’d) RISK OF BURNS High temperatures are generated by the operation of the compressor. Contact with hot surfaces, such as the pump or discharge hose could result in a serious burn. Allow them to cool off before handling or servicing. Keep children away from the compressor at all times. RISK TO BREATHING Toxic, volatile and corrosive vapors can cause personal injury. Provide adequate ventilation. Never directly inhale compressed air produced by a compressor. It is not suitable for breathing purposes. Read all labels when you are spraying paints or toxic chemicals and follow the safety instructions. RISK OF HEARING AND EYE INJURY Always wear hearing protection and approved safety goggles when using an air compressor. Failure to do so may result in hearing loss and serious injury. 5 3. OPERATION 3.1 HOW THE COMPRESSOR WORKS 3.1.1 COMPONENTS The basic components of the air compressor are the electric motor, pump, tank and pressure switch. The motor (item A) powers the pump. The motor drives a pulley and belt, which transfers power from the motor to the pump pistons via a flywheel and a crankshaft. The flywheel fan helps cool the pump. The pump (item B) compresses the air and discharges it into the tank. As the piston in the pump cylinder moves downward, air enters the cylinder through the filter and air intake valves at atmospheric pressure. As the piston moves upward, it compresses the air and discharges it into the tank through an unloader/check valve. The tank (item C) stores the compressed air. A check valve at the tank inlet prevents the compressed air in the tank from flowing back into the pump. The pressure switch (item D) shuts down the motor when the air pressure in the tank reaches the kick-out pressure. As compressed air is used and the pressure level in the tank drops to the kick-in pressure, the pressure switch restarts the motor automatically, without warning, and the pump resumes compressing air. A B C D E F G Motor Pump Tank Pressure Switch Relief Valve Pressure Gauge Check Valve B F G E A C D Figure 1: Air Compressor Components 6 3.1.2 CONTROLS 1. Check Valve Check valves (item G in Figure 1, page 5) are designed to prevent backflow of air pressure in the compressed air system (i.e. air flows freely in one direction only). 2. Pressure Relief Valves The pressure relief valve (item E in Figure 1, page 5) aids in preventing system failures by relieving pressure when compressed air reaches a determined level. They are available in various pressure settings. Pressure relief valves are pre-set by the manufacturer and under no circumstances should the setting be changed by anyone other than the manufacturer. All pressure relief valves must be tested on a regular basis and kept clean by pulling the ring connector on the end of the valve. 3. Pressure Switch The pressure switch detects the demand for compressed air and allows the motor to start. When the system pressure reaches a set limit, the motor is shut off. Pressure switches provided, are pre-set at the factory and should not be adjusted. WARNING! Never exceed the designed pressure for the system or overload the motor beyond the amperage rating on the motor label. 3.1.3 INLET AIR SYSTEM A clean, cool and dry air supply is essential to the satisfactory operation of your compressor. The standard air filter that the compressor is equipped with when leaving the factory is of sufficient size and is designed to meet normal conditions, when properly serviced in accordance with the maintenance section of this manual. If however the compressor is to be installed in a location where considerable dust, dirt and other contaminants are prevalent, consult your local Distributor for advice. It is the user’s responsibility to provide adequate filtration for these conditions. Oil bath filters are not to be used. CAUTION: Never locate the compressor where toxic, volatile or corrosive vapors, air temperatures exceeding 100 degrees F, water, or extremely dirty air could be ingested. The performance of the compressor system could be adversely affected. 7 3.1.4 DISCHARGE SYSTEM 1. Discharge Pipe The discharge piping should be of the same diameter as the compressor discharge connection, or sized so that the pressure drop at any point in the system does not exceed 10% of the air receiver pressure. 2. Auxiliary Air Receiver Install auxiliary air receivers near heavy loads or at the far end of a long system. This will ensure sufficient pressures if the use is intermittent, or sudden large demands are placed on the system. 3. Moisture Removal and Air Filtration As the air cools, moisture will condense in the line. This moisture must be removed before it reaches the tool being used. To remove this moisture, run the main air line downhill to a moisture trap and drain. All service line outlets should be installed above the moisture trap to prevent moisture from entering the tool or device used with the air. 4. Shut-off Valves Install shut-off valves in each drop line to isolate the tool and its accessories for servicing. You can also install a bypass line around an accessory. 5. Air Receiver Tank An air receiver tank stores the compressed air. WARNING! Pressure vessels must not be modified, welded, repaired, reworked or subjected to operating conditions outside the nameplate ratings. Such actions may cause property damage, severe injury or even death. 6. Drain Valve A drain valve must be located in the bottom of the air receiver tank to allow for moisture drainage. 7. Air Pressure Gauge The air pressure gauge on the tank measures air pressure inside the tank. Install the air pressure gauge in the drop line for each tool to regulate air pressure to the tool. Never exceed the maximum pressure rating. 8. Air Lubrication Install an air lubricator only for those tools requiring lubrication. DO NOT use a lubricator for paint spraying or similar applications. 8 Figure 2: Compressor Air System 9 3.2 ASSEMBLY 1. Unpack the air compressor. Inspect the unit for damage. If the unit has been damaged in transit complete a damage claim. 2. Check the compressor’s item number to confirm you have received the model ordered. 3. Ensure that adequate lifting equipment is available for moving the compressor. Follow good shop practices and safety procedures. 4. If necessary for your model install rubber feet provided in the kit. CAUTION! The shipping pallet is not designed as a base for an operating compressor. Remove the compressor from the pallet and place it on the floor or a hard, level surface. The compressor must be level to ensure proper lubrication of the pump and good drainage of the moisture in the tank. We recommend the use of rubber vibration pads under the feet for stationary units. 5. The flywheel side of the compressor must be at least 12 inches (31cm) from any wall or obstruction in a clean, well-ventilated area to ensure sufficient air flow and cooling. 6. Connect discharge system components (not included) to the tank outlet. 7. IMPORTANT! All wiring information is stated on the electric motor and on the pressure switch, or provided with the magnetic starter (sold separately). Princess Auto cannot, by law, provide the customer with any additional wiring information. 3.3 PRE-OPERATION CHECKLIST 1. Remove all loose pieces and installation tools from the compressor and check for installation debris. 2. Unless otherwise specified, compressors are normally shipped without lubricant in the crankcase. Add the correct amount of specified oil to the crankcase of the pump. 3. Check motor and compressor pulleys for alignment and tightness on shaft. 4. Manually rotate the compressor pulley several rotations to be sure there are no mechanical interferences. 5. Check belt tension. 6. Check all pressure connections for tightness and leaks. 7. Make sure all pressure relief valves are correctly installed. 8. Be sure all guards are in place and securely mounted. 9. Check fuses, circuit breakers and thermal overloads for proper size. 10. Open all manual shutoff valves at and beyond the compressor discharge. 11. After all the above conditions have been satisfied, the unit can be connected to the proper power source. 12. Jog the starter switch to check the rotational direction of the compressor. It should agree with the rotation arrow embossed on the compressor pulley. 10 3.4 BREAK-IN & START-UP This instruction manual, as well as any instructions supplied by the manufacturers of supporting equipment, should be read and understood prior to starting the compressor. With the pre-operation checklist completed and satisfied proceed to start the compressor. 1. Check oil level in the crankcase. The oil level should be no lower than the center of the sight glass. 2. Check that the drain cock is open. 3. Start compressor and watch for excessive vibrations and/or strange noises. If either exists, stop the compressor. Refer to troubleshooting for help in determining the cause of such problems. 4. Manually activate safety relief valves by pulling ring or lever. 5. Run the compressor unloaded for 20 minutes to lubricate and break-in the internal parts. 6. Close the drain cock. Compressor will fill the tank to the cut out pressure. 7. Check the operation of controls and system pressure. 8. Observe compressor operation closely for the first hour and then frequently for the next 8 hours of operation. 9. After the first 8 hours of operation change the oil, check the belt tension and inspect the system for leaks. WARNING! - High temperatures are generated by the operation of the compressor. Contact with hot surfaces, such as the pump or discharge hose could result in a serious burn. Allow them to cool off before handling or servicing. Keep children away from the compressor at all times. 3.5 DAILY STARTING CHECKLIST Do not proceed until the Pre-Operation Checklist and Break-In & Start-Up sub-sections have been read and are thoroughly understood. 1. Check oil level in the crankcase of compressor pump. Ensure level is at the center of the sight glass. 2. Drain liquid from the air receiver and moisture trap. 3. Start compressor as per factory instructions. 4. Check system pressure. 5. Check all pressure relief valves for proper operation. 6. Check control system for proper operation. 11 4. MAINTENANCE 4.1 MAINTENANCE SAFETY 1. Turn off motor and relieve pressure before servicing 2. Open all manual drain valves within the area to be serviced. 3. Isolate the compressor from the compressed air supply by closing a manual shutoff valve upstream and downstream from the compressor. Display a sign in clear view at the shutoff valve stating that the compressor is being serviced. 4. Lock open a pressure relief valve within the pressurized system to allow the system to be completely de-pressurized. NEVER remove a plug to relieve the pressure! 5. Wait for the unit to cool before starting to service. Temperatures of 125°F can burn skin. Some surface temperatures exceed 350°F when the compressor is operating. 4.2 SERVICING INTERVALS 1. Before and / or After Use a) b) c) d) e) f) Check pump oil level. Drain drop legs and traps in air distribution system. Manually operate the pressure relief valves. Give compressor an overall visual inspection and be sure safety guards are in place. Check for any unusual noise or vibration Check for oil leaks. 2. 50 Hours or Every Two-Weeks Service a) Inspect the air filter for contamination. Replace the air filter often to ensure a clean air supply to the compressor pump. b) Clean the cooling surfaces of the intercooler and compressor. c) Check the compressor for air leaks. d) Check the compressed air distribution system for leaks. e) Inspect oil for contamination. Change more often under humid or dirty conditions. 3. Monthly to Quarterly (160 – 500 hours) a) Check belt tension and pulley alignment. b) Change pump oil (more frequently in harsher environments). c) Tighten any loose bolts or sheave fasteners. Check the overall operation of the unit. 4. 6 Months (1000 hours) a) Inspect compressor valves for leakage and/or carbon build-up. 12 4.3 LUBRICANT 1. Oil Level Always operate the unit in a level position. Prior to start-up, check the sight glass to ensure the oil in the pump is at the required level. If the oil level is too low, remove the oil fill plug and add oil until the level is at the center of the sight glass. For approximate oil requirements, see pages 16-17. Do not overfill or under fill as it could damage the pump. CAUTION! The oil level in the pump crankcase must be checked daily. 2. Oil Type The correct lubricant is essential to the proper operation of your compressor. For single stage or 2stage compressors, use ISO 68, SAE 25 weight oil. This compressor oil is available at your local Princess Auto store. CAUTION! Do not use motor oil in the compressor pump. 3. Condensation Water condensing in the crankcase can occur under certain humid conditions or light duty cycling. This water must be removed from the pump to prevent damage. Drain the oil and refill. Condensation can be prevented by allowing the pump to reach its normal operating temperature by releasing air from the tank and allowing the pump to run, or by using more air, which will cause the pump to operate more frequently. CAUTION! A rise in the oil level and a milky color indicates that condensation is forming in the crankcase. This condensation must be drained immediately or the pump may be damaged. 4.4 PULLEY ALIGNMENT & BELT TENSION Improper pulley alignment and belt tension are causes for motor overloading, excessive vibration and premature belt or bearing failure. To prevent this from happening, check the pulley alignment and belt tension on a regular basis. Periodically, inspect both the motor and compressor pulleys for oil, grease, nicks or burrs. Clean or replace pulleys if necessary. Make sure the pulleys are securely fastened. Align the compressor pulley with motor. The drive belt grooves of both pulleys should be in line with each other. The compressor crankshaft must be parallel to the motor shaft. WARNING! To avoid personal injury, always shut off main power disconnects for the compressor and relieve all air pressure from the system before performing any service on the air compressor. 1. Belt Tension Proper belt tension and pulley alignment must be maintained for maximum drive efficiency and belt life. The correct tension exists if a deflection (see A in Figure 3 on the next page) of ½” (13 mm) occurs by placing 10 lb (4.4 kg) of force (see B in Figure 3 on the next page) midway between the motor pulley and the pump flywheel. This deflection can be adjusted by the following procedure. The pulley should be carefully aligned with the flywheel and all setscrews should be kept tight. 13 4.4 ADJUSTING PULLEY ALIGNMENT & BELT TENSION (cont’d) 1. Belt Tension (cont’d) 1/2” Deflection 10 Lbs Force Figure 3: Belt Tension a) Remove the belt guard. b) Loosen the motor mounting bolts. c) Shift the motor to the point where the correct deflection exists. d) Retighten the motor mounting bolts. e) Check to ensure that the tension remained correct. f) Reinstall the belt guard. All moving parts must be guarded. 2. Pulley Alignment To check pulley alignment, remove the belt guard and place a straightedge (C in Figure 4 below) against the pump flywheel (D in Figure 4 below). Measure and record the distance from the straightedge to the edge of the drive belt (dimension E). Then measure the distance from the straightedge to the edge of the drive belt again as shown by dimensions F and G. Both distances should be the same as dimension E. If F or G is different from E, there is a misalignment that must be corrected before the compressor is run. To correct a pulley misalignment, use the following procedure. a) Remove the belt guard. b) Loosen the motor mounting bolts. c) Loosen the setscrew on the motor pulley. d) Align the motor pulley with the pump flywheel (E=F=G). e) Retighten the motor pulley setscrew. f) Adjust the proper belt tension. g) Retighten the motor mounting bolts. h) Reinstall the belt guard. All moving parts must be guarded. Figure 4: Pulley Alignment 14 5. TROUBLESHOOTING PROBLEM CAUSE SOLUTION Excessive motor current draw. Low voltage/motor overload. Compressor Stalls. Low voltage to motor. Check that power supply is adequate and that compressor is on a dedicated circuit. Furnish adequate power. Low discharge pressure. Seized pump. Air leaks. Contact authorized service center. Tighten or replace leaking fittings or connections. Do not over-tighten. Restricted air intake. Clean or replace air filter element(s). Leaking valves. Contact authorized service centre. Blown gaskets. Contact authorized service centre. Worn piston rings or cylinder. Contact authorized service centre. Defective pressure switch. Contact authorized service centre. Drive belt slipping. Adjust drive belt. Defective pressure gauge. Loose motor pulley or compressor flywheel. Replace gauge. Tighten pulley and flywheel. Check alignment. Low oil level in pump crankcase. Keep oil level full at all times. Excess carbon on valves on top of piston. Contact authorized service centre. Worn connector rod at wrist pin end. Worn piston rings or cylinder. Contact authorized service centre. Restricted air intake. Clean or replace the air filter element(s). Oil level too high. Poor ventilation. Reduce to proper level. Use non-detergent oil. Relocate compressor to an area with cool, dry, well circulated air at least 12 in. from the nearest wall. Dirty cooling surfaces. Clean all cooling surfaces thoroughly. Clogged intake system. Clean/replace intake filter. Inadequate lubrication. Check oil level. Restricted air passages. Replace transfer tubes and/or unloader. Pulley rotation wrong. Pulley out of alignment. Check pulley rotation direction. Realign pulley with compressor flywheel. Improper belt tension. Readjust. Pulley wobbles. Replace the pulley and check for a damaged crankshaft or flywheel. Compressor pump knocking. Oil in discharge air. Overheating. Excessive belt wear. 15 Contact authorized service centre. PROBLEM CAUSE SOLUTION Compressor won’t start in cold temperature. Too much back pressure in tank. Open drain cock when starting motor. No power. Check all power sources and circuit. Compressor too cold. Move compressor to a warmer location. Using wrong grade oil. Use ISO 1001 30W compressor oil in temperatures above 30°F (-1°C) and 10W oil below 30°F (-1°C). Contact authorized service centre. Low pressure (75 psi) pressure relief valve opens. High pressure (225 psi) pressure relief valve opens. Motor hums but won’t turn. Intake valve to high pressure cylinder is plugged. Check valve blocked. Clean or replace the check valve. Low voltage to compressor. Motor wired for wrong voltage.* Check head unloader valve system. Water in the crankcase. Compressor starting under pressure. Condensation. Excessive vibration. Loose pulley. Change oil. Run compressor for longer period until it is hot, ensuring the discharge valve is open. Tighten pulley. Pump or motor not secured. Tighten bolts. Foundation or frame inadequate. Check mounting. Surface should be level and strong. Compressor feet are not level. Defective breather valve. Level with shims. Check breather valve. Wrong grade oil. Use correct grade of compressor oil. Leaking oil seal. Replace oil seal. Restricted intake. Low voltage causing motor overload. Compressor or starter overheating. Check intake system. See note.* Excessive oil consumption. Stops shortly after starting. Stops after running for a while. Ventilate compressor room area or remove starter from compressor and mount on wall. *NOTE – LOW VOLTAGE – Low voltage can cause a multitude of problems. The most common cause of low voltage is when the wire size (gauge) supplying power to the compressor is too small. The longer the run of wire, the larger the diameter must be to overcome the inherent voltage loss caused by the wire resistance. The supply voltage at the main panel could also be low as supplied by your local power company, or you may have too many other pieces of equipment running off the same line. Your local electrician should be contacted to evaluate and correct the problem according to the National Electrical Code. 16 6. SPECIFICATIONS Model # Part # Tank Capacity (Gal) 5E-1-60V 8005985 60 5E-2-80V 8048381 80 5E-2-80V-3-460 8048522 80 5E-2-80V-3-575 8048514 80 7.5E-1-80V 8057721 80 5E-2-80H 8048373 80 Rated (PSI) 150 200 200 200 200 200 CFM @ 100 PSI @ 175 PSI Tank Size Diameter (in) 18.5 16 18 16.9 18 16.9 18 16.9 26 18 16.9 20 24 24 24 24 20 Height/Length (in) 48 48 48 48 48 63 Plate (in) Pump Model 27x9.25x5.75 LPW6548ALHI 30x13x4.75 LP205CT 30x13x4.75 LP205CT 30x13x4.75 LP205CT 30x13x4.75 LPW8060 30x14x4.75 LP205CT Compression Stage 1 2 2 2 1 2 Cylinder 3 2 2 2 3 2 Oil Required (fill to 1.6 L 1.5 L 1.5 L 1.5 L 2.1 L 1.5 L Motor ODP ODP ODP ODP ODP ODP RPM 3450 1750 1750 1750 3450 1750 Frame R56HZ 184T 184T 184T 184T 184T Ph 1 1 3 3 1 1 Volt 230 230 208-230/460 575 230 230 Amp 20 22 14.8-14/7 5.1 29 22 HP Magnetic Starter Required Pressure Switch Set 5 No 5 Yes 5 Yes 5 Yes 7.5 Yes 5 Yes 115-140 PSI 135-175 PSI 135-175 PSI 135-175 PSI 115-140 PSI 135-175 PSI Range Min/Max 50-175 40-250 PSI 40-250 PSI 40-250 PSI 50-175 40-250 PSI Differential Check Valve 35/55 Vertical 25/65 Vertical 25/65 Vertical 25/65 Vertical 35/55 Vertical 25/65 Vertical Max Pressure Rating Weight (LBS) 400 PSI 400 PSI 400 PSI 400 PSI 400 PSI 400 PSI 300 554 610 610 482 556 center of sight glass) 17 6. SPECIFICATIONS (cont’d) Model # Part # Tank Capacity (Gal) 5E-2-80H-3-460 8048498 80 5E-2-80H-3-575 8048480 80 10E-2-120H-3-230 8064198 120 10E-2-120H-1-230 8064248 120 10E-2-120H-3-575 8064156 120 Rated (PSI) 200 200 200 200 200 CFM @ 100 PSI @ 175 PSI Tank Size Diameter (in) 18 16.9 18 16.9 35 31 35 31 35 31 20 20 24 24 24 Height/Length (in) 63 63 69 69 69 Plate (in) Pump Model 30X14X4.75 LP205CT 30x14x4.75 LP205CT 44x16x4.75 LP210CT 44x16x4.75 LP210CT 44x16x4.75 LP210CT Compression Stage 2 2 2 2 2 Cylinder 2 2 4 4 4 Oil Required (fill to 1.5 L 1.5 L 1.9 L 1.9 L 1.9 L Motor ODP ODP ODP ODP ODP RPM 1750 1750 1750 1750 1750 Frame 184T 184T 215T 215T 215T Ph 3 3 3 1 3 Volt 208-230/460 575 230/460 230/460 575 Amp 14.8-14/7 5.1 26.8/13.4 38/19 10.3 HP Magnetic Starter Required Pressure Switch Set 5 Yes 5 Yes 10 Yes 10 Yes 10 Yes 135-175 PSI 135-175 PSI 135-175 PSI 135-175 PSI 135-175 PSI Range Min/Max 40-250 PSI 40-250 PSI 40-250 PSI 40-250 PSI 40-250 PSI Differential Check Valve 25/65 Vertical 25/65 Vertical 25/65 Vertical 25/65 Vertical 25/65 Vertical Max Pressure Rating Weight (LBS) 400 PSI 400 PSI 400 PSI 400 PSI 400 PSI 610 610 935 888 935 center of sight glass) 18 6.1 TORQUE SPECIFICATIONS The table shown below gives the correct torque values for various bolts and cap screws. Tighten all bolts to the torque values specified unless otherwise noted. Periodically check the torque values of all fasteners using the table as a guide. Replace hardware with the same strength materials. Bolt Diameter (in) 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE Grade 2 N/m 8 13 27 41 61 95 128 225 230 345 SAE Grade 5 ft-lbs 6 10 20 30 45 70 95 165 170 225 N/m 12 25 45 72 110 155 215 390 570 850 19 SAE Grade 8 ft-lbs 9 19 33 53 80 115 160 290 420 630 N/m 17 36 63 100 155 220 305 540 880 1320 ft-lbs 12 27 45 75 115 165 220 400 650 970 7. ASSEMBLY PARTS LIST COMPRESSOR 5 HP 1 STAGE VERTICAL MODEL #5E – 1 – 60V ITEM #8005985 3 37 19 20 2 36 28 18 7 21 17 16 8 38 9 15 10 12 11 13 14 1 22 6 30 29 32 23 7 8 5 27 39 41 33 26 24 31 34 25 40 4 35 20 COMPRESSOR 5 HP 1 STAGE VERTICAL MODEL #5E – 1 – 60V ITEM #8005985 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Item No. 9225376 10001977 9229683 9229691 9253162 9161563 9314824 9234410 9253907 0430447 9160813 9336074 9330051 9255068 9252511 9224656 9252560 9801259 3860009 10001983 9800236 9226341 9161340 10001981 9161365 9161308 10000808 9313826 10002461 10002365 9213299 9252503 1291715 9225681 0430090 10002560 9235250 10003283 Description Qty TANK 60 GAL VERTICAL 150 PSI 1 COMPRESSOR HEAD 5 HP 1 STG 3 CYL LPW655 1 BOLT HEX SRD FLANGE .312-18 UNC X 1.50 4 NUT HEX SERRATED FLANGE .312-18 UNC 8 BLOCK FIVE WAY 1 DECAL WARNING PRESSURE SWITCH 1 NIPPLE HEX S .25 X .25 2 ELBOW B .25 NPT STREET 90 2 CAP HEX B .25 NPTF 1 CHECK VALVE VERTICAL .50 NPTM 1 DECAL PAL SERIAL # 1 CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM 1 INSERT B COMP .25 X .125 NPTM 2 TUBE RD NYLON .25 OD X 16.00" LG 1 HOSE DISCHARGE .50 ID X 30" LG 1 MOTOR 5 HP 3450 RPM 230V 1 PH 1 PULLEY AK51 X .876/.877 BORE 1 SCREW SET SKT .25-20 UNC 2 BELT V A56 1 BELT GUARD S/ASSY 1 BOLT HEX SERRATED FLANGE .250-20 UNC 4 NUT HEX SER FLANGE .250-20 UNC 4 DECAL ARROW 1 DECAL POWERFIST COMPRESSOR/RATING 1 DECAL DRAIN WATER 1 DECAL MAINTENANCE COMPRESSORS 1 DECAL WARNINGS COMPRESSORS 1 BUSH S .375 NPTM X .250 NPTF 1 NIPPLE HEX S .500 NPT x 3.00 LG 1 PRESSURE SWITCH 5 HP, 1 PH 230V 1 GAUGE PRESSURE 0-300 PSI BACK MOUNT X .25 NPTM DRY (2" DIA) 1 RELIEF VALVE 150/160 PSI PRE-SET 1 NIPPLE HEX .375 NPTM 1 VALVE .375 NPTF B BODY SS BALL 1 DRAIN COCK BRASS .25 NPT 1 TAG BREAK-IN OIL 1 BOLT HEX SER. .312-18UNC X .75 LG 4 ELBOW .50 NPTM X .50 JICM EXT. LG 1 PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF 1 PLUG DISCHARGE PORT 2.0 NPTM 1 PLUG DISCHARGE PORT .75 NPTM 1 21 COMPRESSOR 5 HP 2 STAGE VERTICAL MODEL #5E – 2 – 80V ITEM #8048381 20 19 18 30 42 6 15 9 8 7 43 16 13 29 14 10 39 27 28 23 2 22 24 34 21 26 25 17 4 5 3 33 11 36 41 12 35 46 37 1 44 32 45 31 40 22 COMPRESSOR 5 HP 2 STAGE VERTICAL MODEL #5E – 2 – 80V ITEM #8048381 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Item No. 10002380 9236068 1292283 9236084 9236118 10002222 9236100 9237207 9800228 3860013 9314824 10002364 9252305 9330077 10000245 9235250 9229691 9254426 9852732 9803503 9236316 1291756 9330085 9238056 9336074 9330051 9238031 9330721 9238064 9251935 9236183 9161365 9161308 9160813 10001074 9161563 10000808 9161340 9236548 0430090 9234410 9239641 10002560 Description Qty TANK AIR COMPRESSOR 80 GAL VERT 1 MOTOR 5 HP 1750 RPM 230V 1 PH 1 TEE B .25 NPTM X .25 NPTF SW 1 GAUGE PRESSURE 0-300 PSI 1 RELIEF VALVE 200/210 PSI 1 COMPRESSOR HEAD 5HP 2 STG 1 PULLEY DOUBLE GROOVE 7.00 OD B BELT H BUSHINGS (5.2LBS EACH) 1 BUSHING SPLIT TAPERED 1.125" 1 BOLT HEX .250-20 UNC X 1.50 LG 2 BELT B70 2 NIPPLE HEX S .25 X .25 1 PRESSURE SWITCH 5 HP, 1 PH 230V 1 NIPPLE B .375 NPT X 3.00 LG 1 ELBOW B. .375 NPT STREET 1 BELT GUARD ASSY 5/7.5 HP 1 BOLT HEX SER. .312-18UNC X .75 LG 4 NUT HEX SERRATED FLANGE .312-18 UNC 4 BRACKET BELT GUARD 5 HP 1 WASHER PTD .344 ID X 1.125 OD X .078 THK 1 BOLT HEX .312-18 UNC X .50 LG GR 5 PTD 1 CHECK VALVE VERTICAL .75 MP 1 NIPPLE HEX .75 NPT X .75 NPT 1 ELBOW B. .75 NPTF X .75 SAE FLARE 1 HOSE DISCHARGE .75 ID X 20" LG 1 CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM 1 INSERT B COMP .25 X .125 NPTM 2 TUBE RD NYLON .25 OD X 18" LG 1 SLEEVE B COMPRESSION .25 TUBE 1 ELBOW B .75 NPTM X .75 SAE 1 BOLT HEX SER. .375-16UNC X 2.00 LG 4 NUT HEX SER. .375-16 UNC 8 DECAL DRAIN WATER 1 DECAL MAINTENANCE INSTRUCTIONS 1 DECAL PAL SERIAL # 1 DECAL POWERFIST COMPRESSOR RATING 1 DECAL WARNING PRESSURE SWITCH 1 DECAL WARNINGS COMPRESSORS 1 DECAL ARROW 1 CAP B. HEX .375 NPTF 1 DRAIN COCK BRASS .25 NPT 1 ELBOW B .25 NPT STREET 90 1 BOLT HEX SRD .375-16 UNC 1" LG 4 TAG BREAK-IN OIL 1 PLUG DISCHARGE PORT .75 NPTM 1 PLUG DISCHARGE PORT 2.0 NPTM 1 PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF 1 23 COMPRESSOR 5 HP 2 STAGE VERTICAL MODEL #5E – 2 – 80V – 3 – 460 ITEM #8048522 33 32 3 13 31 28 42 2 43 24 12 27 25 11 22 10 21 26 29 5 17 23 9 20 19 16 18 8 7 30 6 14 41 38 34 36 15 37 44 45 35 46 1 4 40 24 COMPRESSOR 5 HP 2 STAGE VERTICAL MODEL #5E – 2 – 80V – 3 – 460 ITEM #8048522 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Item No. 10002380 10002222 9251935 9236183 9237843 1292283 9236084 9236118 9160813 9236100 9237207 9800228 3860013 9314824 10002364 9236316 9336074 9330721 9330051 9238031 1291756 9330085 9238056 9252305 9330077 9236548 9238064 10000245 9235250 9229691 9254426 9852732 9803503 10001074 9161365 9161308 10000808 9161563 9161340 0430090 9234410 9239641 10002560 Description Qty TANK AIR COMPRESSOR 80 GAL VERT 1 COMPRESSOR HEAD 5HP 2 STG 1 BOLT HEX SER. .375-16UNC X 2.00 LG 4 NUT HEX SER. .375-16 UNC 8 MOTOR 5 HP 1750 RPM 208-230/460V 3PH 1 TEE B .25 NPTM X .25 NPTF SW 1 GAUGE PRESSURE 0-300 PSI 1 RELIEF VALVE 200/210 PSI 1 DECAL PAL SERIAL # 1 PULLEY DOUBLE GROOVE 7.00 OD B BELT H BUSHINGS (5.2LBS EACH) 1 BUSHING SPLIT TAPERED 1.125" 1 BOLT HEX .250-20 UNC X 1.50 LG 2 BELT B70 2 NIPPLE HEX S .25 X .25 1 PRESSURE SWITCH 5 HP, 1 PH 230V 1 CHECK VALVE VERTICAL .75 MP 1 CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM 1 SLEEVE B COMPRESSION .25 TUBE 1 INSERT B COMP .25 X .125 NPTM 2 TUBE RD NYLON .25 OD X 18" LG 1 NIPPLE HEX .75 NPT X .75 NPT 1 ELBOW B. .75 NPTF X .75 SAE FLARE 1 HOSE DISCHARGE .75 ID X 20" LG 1 NIPPLE B .375 NPT X 3.00 LG 1 ELBOW B. .375 NPT STREET 1 CAP B. HEX .375 NPTF 1 ELBOW B .75 NPTM X .75 SAE 1 BELT GUARD ASSY 5/7.5 HP 1 BOLT HEX SER. .312-18UNC X .75 LG 4 NUT HEX SERRATED FLANGE .312-18 UNC 4 BRACKET BELT GUARD 5 HP 1 WASHER PTD .344 ID X 1.125 OD X .078 THK 1 BOLT HEX .312-18 UNC X .50 LG GR 5 PTD 1 DECAL POWERFIST COMPRESSOR RATING 1 DECAL DRAIN WATER 1 DECAL MAINTENANCE INSTRUCTIONS 1 DECAL WARNINGS COMPRESSORS 1 DECAL WARNING PRESSURE SWITCH 1 DECAL ARROW 1 DRAIN COCK BRASS .25 NPT 1 ELBOW B .25 NPT STREET 90 1 BOLT HEX SRD .375-16 UNC 1" LG 4 TAG BREAK-IN OIL 1 PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF 1 PLUG DISCHARGE PORT .75 NPTM 1 PLUG DISCHARGE PORT 2.0 NPTM 1 25 COMPRESSOR 5 HP 2 STAGE VERTICAL MODEL #5E – 2 – 80V – 3 – 575 ITEM #8048514 3 42 2 33 26 32 31 43 27 22 30 23 12 13 11 24 14 10 15 16 28 7 6 17 5 4 21 20 19 29 8 38 18 41 39 9 1 45 36 34 44 37 35 46 25 40 26 COMPRESSOR 5 HP 2 STAGE VERTICAL MODEL #5E – 2 – 80V – 3 – 575 ITEM #8048514 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Item No. 10002380 10002222 9251935 9237827 9236100 9237207 9800228 9314824 10002364 9236316 1291756 9330085 9238056 9336074 9330721 9330051 9238031 1292283 9236084 9236118 9160813 9252305 9330077 9236548 9236183 3860013 10000245 9235250 9229691 9238064 9254426 9852732 9803503 10001074 9161365 9161308 10000808 9161563 9161340 0430090 9234410 9239641 10002560 Description TANK AIR COMPRESSOR 80 GAL VERT COMPRESSOR HEAD 5HP 2 STG BOLT HEX SER. .375-16UNC X 2.00 LG MOTOR 5 HP 1750 RPM 575V 3PH PULLEY DOUBLE GROOVE 7.00 OD B BELT H BUSHINGS (5.2LBS EACH) BUSHING SPLIT TAPERED 1.125" BOLT HEX .250-20 UNC X 1.50 LG NIPPLE HEX S .25 X .25 PRESSURE SWITCH 5 HP, 1 PH 230V CHECK VALVE VERTICAL .75 MP NIPPLE HEX .75 NPT X .75 NPT ELBOW B. .75 NPTF X .75 SAE FLARE HOSE DISCHARGE .75 ID X 20" LG CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM SLEEVE B COMPRESSION .25 TUBE INSERT B COMP .25 X .125 NPTM TUBE RD NYLON .25 OD X 18" LG TEE B .25 NPTM X .25 NPTF SW GAUGE PRESSURE 0-300 PSI RELIEF VALVE 200/210 PSI DECAL PAL SERIAL # NIPPLE B .375 NPT X 3.00 LG ELBOW B. .375 NPT STREET CAP B. HEX .375 NPTF NUT HEX SER. .375-16 UNC BELT B70 BELT GUARD ASSY 5/7.5 HP BOLT HEX SER. .312-18UNC X .75 LG NUT HEX SERRATED FLANGE .312-18 UNC ELBOW B .75 NPTM X .75 SAE BRACKET BELT GUARD 5 HP WASHER PTD .344 ID X 1.125 OD X .078 THK BOLT HEX .312-18 UNC X .50 LG GR 5 PTD DECAL POWERFIST COMPRESSOR RATING DECAL DRAIN WATER DECAL MAINTENANCE INSTRUCTIONS DECAL WARNINGS COMPRESSORS DECAL WARNING PRESSURE SWITCH DECAL ARROW DRAIN COCK BRASS .25 NPT ELBOW B .25 NPT STREET 90 BOLT HEX SRD .375-16 UNC 1" LG TAG BREAK-IN OIL PLUG DISCHARGE PORT .75 NPTM PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF PLUG DISCHARGE PORT 2.0 NPTM 27 Qty 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 COMPRESSOR 7.5 HP 1 STAGE VERTICAL MODEL #7.5E – 1 – 80V ITEM #8057721 24 3 28 12 2 7 6 8 25 23 22 42 14 16 30 29 21 28 15 27 17 5 20 11 18 19 10 13 9 4 43 26 38 33 36 40 31 1 32 39 44 45 37 34 46 35 4 41 28 COMPRESSOR 7.5 HP 1 STAGE VERTICAL MODEL #7.5E – 1 – 80V ITEM #8057721 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Item No. 10002380 10002333 9800269 9236183 9218017 9253980 9237207 9800228 1292283 9236084 9252503 9255027 9160813 9310061 9330077 9236548 9236316 9336074 9330051 9238478 1291756 9330085 9255183 10000245 9235250 9229691 10000685 9239641 9852732 9803503 0400143 9314824 10002365 10001077 9161365 9161308 10000808 9161563 9161340 10002501 0430090 10002560 9234410 Description TANK AIR COMPRESSOR 80 GAL VERT COMPRESSOR HEAD 7.5 HP, 1 STAGE BOLT HEX SER. .375-16UNC X 1.25 LG NUT HEX SER. .375-16 UNC MOTOR 7.5 HP 3450 RPM 230V 1PH PULLEY 4.75 OD H STYLE BUSHING SPLIT TAPERED 1.125" BOLT HEX .250-20 UNC X 1.50 LG TEE B .25 NPTM X .25 NPTF SW GAUGE PRESSURE 0-300 PSI RELIEF VALVE 150/160 PSI PRE-SET BELT V A66 DECAL PAL SERIAL # NIPPLE B .375 NPT X 4.50 LG ELBOW B. .375 NPT STREET CAP B. HEX .375 NPTF CHECK VALVE VERTICAL .75 MP CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM INSERT B COMP .25 X .125 NPTM TUBE RD NYLON .25 OD X 19" LG NIPPLE HEX .75 NPT X .75 NPT ELBOW B. .75 NPTF X .75 SAE FLARE HOSE DISCHARGE .75 OD X 33.50" LG BELT GUARD ASSY 5/7.5 HP BOLT HEX SER. .312-18UNC X .75 LG NUT HEX SERRATED FLANGE .312-18 UNC BRACKET BELT GUARD 7.5 HP ASSY BOLT HEX SRD .375-16 UNC 1" LG WASHER PTD .344 ID X 1.125 OD X .078 THK BOLT HEX .312-18 UNC X .50 LG GR 5 PTD ELBOW B .25 NPTF 90 DEG NIPPLE HEX S .25 X .25 PRESSURE SWITCH 5 HP, 1 PH 230V DECAL POWERFIST COMPRESSOR RATING DECAL DRAIN WATER DECAL MAINTENANCE INSTRUCTIONS DECAL WARNINGS COMPRESSORS DECAL WARNING PRESSURE SWITCH DECAL ARROW NIPPLE HEX S .25 NPT X 3.25 LG DRAIN COCK BRASS .25 NPT TAG BREAK-IN OIL ELBOW B .25 NPT STREET 90 PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF PLUG DISCHARGE PORT .75 NPTM PLUG DISCHARGE PORT 2.0 NPTM 29 Qty 1 1 4 9 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 COMPRESSOR 5 HP 2 STAGE HORIZONTAL MODEL #5E – 2 – 80H ITEM #8048373 12 11 20 19 18 14 43 15 24 22 23 31 42 32 16 30 25 29 28 9 10 27 7 6 26 4 5 35 8 42 3 34 2 17 37 38 45 33 36 40 1 13 44 39 44 30 COMPRESSOR 5 HP 2 STAGE HORIZONTAL MODEL #5E – 2 – 80H ITEM #8048373 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Item No. 10002381 9314824 10002364 9236068 9236100 9237207 9800228 1292283 9236084 9236118 10002222 9251935 9236183 3860013 10000245 9235250 9229691 9254426 9852732 9803503 9310061 9330077 9236548 9238064 9236316 9336074 9330721 9330051 9238031 1291756 9330085 9238056 10001074 9160813 9161563 9161340 9161365 9161308 10000808 0430090 9234410 9239641 10002560 Description TANK AIR COMPRESSOR 80 GAL HOR NIPPLE HEX S .25 X .25 PRESSURE SWITCH 5 HP, 1 PH 230V MOTOR 5 HP 1750 RPM 230V 1 PH PULLEY DOUBLE GROOVE 7.00 OD B BELT H BUSHINGS (5.2LBS EACH) BUSHING SPLIT TAPERED 1.125" BOLT HEX .250-20 UNC X 1.50 LG TEE B .25 NPTM X .25 NPTF SW GAUGE PRESSURE 0-300 PSI RELIEF VALVE 200/210 PSI COMPRESSOR HEAD 5HP 2 STG BOLT HEX SER. .375-16UNC X 2.00 LG NUT HEX SER. .375-16 UNC BELT B70 BELT GUARD ASSY 5/7.5 HP BOLT HEX SER. .312-18UNC X .75 LG NUT HEX SERRATED FLANGE .312-18 UNC BRACKET BELT GUARD 5 HP WASHER PTD .344 ID X 1.125 OD X .078 THK BOLT HEX .312-18 UNC X .50 LG GR 5 PTD NIPPLE B .375 NPT X 4.50 LG ELBOW B. .375 NPT STREET CAP B. HEX .375 NPTF ELBOW B .75 NPTM X .75 SAE CHECK VALVE VERTICAL .75 MP CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM SLEEVE B COMPRESSION .25 TUBE INSERT B COMP .25 X .125 NPTM TUBE RD NYLON .25 OD X 18" LG NIPPLE HEX .75 NPT X .75 NPT ELBOW B. .75 NPTF X .75 SAE FLARE HOSE DISCHARGE .75 ID X 20" LG DECAL POWERFIST COMPRESSOR RATING DECAL PAL SERIAL # DECAL WARNING PRESSURE SWITCH DECAL ARROW DECAL DRAIN WATER DECAL MAINTENANCE INSTRUCTIONS DECAL WARNINGS COMPRESSORS DRAIN COCK BRASS .25 NPT ELBOW B .25 NPT STREET 90 BOLT HEX SRD .375-16 UNC 1" LG TAG BREAK-IN OIL PLUG DISCHARGE PORT 2.0 NPTM PLUG DISCHARGE PORT .75 NPTM 31 Qty 1 1 1 1 1 1 2 1 1 1 1 4 8 2 1 4 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 COMPRESSOR 5 HP 2 STAGE HORIZONTAL MODEL #5E – 2 – 80H – 3 – 460 ITEM #8048498 17 2 33 32 9 43 31 28 14 27 25 15 16 24 26 42 29 19 20 23 22 8 21 12 7 13 5 6 36 4 11 10 3 41 30 37 35 44 1 40 45 34 38 18 39 45 32 COMPRESSOR 5 HP 2 STAGE HORIZONTAL MODEL #5E – 2 – 80H – 3 – 460 ITEM #8048498 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Item No. 10002381 10002222 9314824 10002364 9237843 9236100 9237207 9800228 3860013 9160813 1292283 9236084 9236118 9310061 9330077 9236548 9251935 9236183 9236316 9336074 9330721 9330051 9238031 1291756 9330085 9238056 10000245 9238064 9235250 9229691 9254426 9852732 9803503 10001074 9161308 9161563 9161365 9161340 10000808 0430090 9234410 9239641 10002560 Description Qty TANK AIR COMPRESSOR 80 GAL HOR 1 COMPRESSOR HEAD 5HP 2 STG 1 NIPPLE HEX S .25 X .25 1 PRESSURE SWITCH 5 HP, 1 PH 230V 1 MOTOR 5 HP 1750 RPM 208-230/460V 3PH 1 PULLEY DOUBLE GROOVE 7.00 OD B BELT H BUSHINGS (5.2LBS EACH) 1 BUSHING SPLIT TAPERED 1.125" 1 BOLT HEX .250-20 UNC X 1.50 LG 2 BELT B70 2 DECAL PAL SERIAL # 1 TEE B .25 NPTM X .25 NPTF SW 1 GAUGE PRESSURE 0-300 PSI 1 RELIEF VALVE 200/210 PSI 1 NIPPLE B .375 NPT X 4.50 LG 1 ELBOW B. .375 NPT STREET 1 CAP B. HEX .375 NPTF 1 BOLT HEX SER. .375-16UNC X 2.00 LG 4 NUT HEX SER. .375-16 UNC 8 CHECK VALVE VERTICAL .75 MP 1 CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM 1 SLEEVE B COMPRESSION .25 TUBE 1 INSERT B COMP .25 X .125 NPTM 2 TUBE RD NYLON .25 OD X 18" LG 1 NIPPLE HEX .75 NPT X .75 NPT 1 ELBOW B. .75 NPTF X .75 SAE FLARE 1 HOSE DISCHARGE .75 ID X 20" LG 1 BELT GUARD ASSY 5/7.5 HP 1 ELBOW B .75 NPTM X .75 SAE 1 BOLT HEX SER. .312-18UNC X .75 LG 4 NUT HEX SERRATED FLANGE .312-18 UNC 4 BRACKET BELT GUARD 5 HP 1 WASHER PTD .344 ID X 1.125 OD X .078 THK 1 BOLT HEX .312-18 UNC X .50 LG GR 5 PTD 1 DECAL POWERFIST COMPRESSOR RATING 1 DECAL MAINTENANCE INSTRUCTIONS 1 DECAL WARNING PRESSURE SWITCH 1 DECAL DRAIN WATER 1 DECAL ARROW 1 DECAL WARNINGS COMPRESSORS 1 DRAIN COCK BRASS .25 NPT 1 ELBOW B .25 NPT STREET 90 1 BOLT HEX SRD .375-16 UNC 1" LG 4 TAG BREAK-IN OIL 1 PLUG DISCHARGE PORT .75 NPTM 1 PLUG DISCHARGE PORT 2.0 NPTM 2 33 COMPRESSOR 5 HP 2 STAGE HORIZONTAL MODEL #5E – 2 – 80H – 3 – 575 ITEM #8048480 3 33 32 42 2 31 26 14 43 13 28 27 15 18 19 17 29 16 20 22 21 11 23 10 9 12 7 8 39 25 5 24 6 41 30 37 35 45 1 40 34 44 4 36 38 44 34 COMPRESSOR 5 HP 2 STAGE HORIZONTAL MODEL #5E – 2 – 80H – 3 – 575 ITEM #8048480 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Item No. 10002381 10002222 9251935 9236183 9237827 1292283 9236084 9236118 9236100 9237207 9800228 9160813 9310061 9330077 9236548 9236316 1291756 9330085 9238056 9336074 9330721 9330051 9238031 9314824 10002364 3860013 9238064 10000245 9235250 9229691 9254426 9852732 9803503 10001074 9161308 10000808 9161365 9161340 9161563 0430090 9234410 9239641 10002560 Description Qty TANK AIR COMPRESSOR 80 GAL HOR 1 COMPRESSOR HEAD 5HP 2 STG 1 BOLT HEX SER. .375-16UNC X 2.00 LG 4 NUT HEX SER. .375-16 UNC 8 MOTOR 5 HP 1750 RPM 575V 3PH 1 TEE B .25 NPTM X .25 NPTF SW 1 GAUGE PRESSURE 0-300 PSI 1 RELIEF VALVE 200/210 PSI 1 PULLEY DOUBLE GROOVE 7.00 OD B BELT H BUSHINGS (5.2LBS EACH) 1 BUSHING SPLIT TAPERED 1.125" 1 BOLT HEX .250-20 UNC X 1.50 LG 2 DECAL PAL SERIAL # 1 NIPPLE B .375 NPT X 4.50 LG 1 ELBOW B. .375 NPT STREET 1 CAP B. HEX .375 NPTF 1 CHECK VALVE VERTICAL .75 MP 1 NIPPLE HEX .75 NPT X .75 NPT 1 ELBOW B. .75 NPTF X .75 SAE FLARE 1 HOSE DISCHARGE .75 ID X 20" LG 1 CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM 1 SLEEVE B COMPRESSION .25 TUBE 1 INSERT B COMP .25 X .125 NPTM 2 TUBE RD NYLON .25 OD X 18" LG 1 NIPPLE HEX S .25 X .25 1 PRESSURE SWITCH 5 HP, 1 PH 230V 1 BELT B70 2 ELBOW B .75 NPTM X .75 SAE 1 BELT GUARD ASSY 5/7.5 HP 1 BOLT HEX SER. .312-18UNC X .75 LG 4 NUT HEX SERRATED FLANGE .312-18 UNC 4 BRACKET BELT GUARD 5 HP 1 WASHER PTD .344 ID X 1.125 OD X .078 THK 1 BOLT HEX .312-18 UNC X .50 LG GR 5 PTD 1 DECAL POWERFIST COMPRESSOR RATING 1 DECAL MAINTENANCE INSTRUCTIONS 1 DECAL WARNINGS COMPRESSORS 1 DECAL DRAIN WATER 1 DECAL ARROW 1 DECAL WARNING PRESSURE SWITCH 1 DRAIN COCK BRASS .25 NPT 1 ELBOW B .25 NPT STREET 90 1 BOLT HEX SRD .375-16 UNC 1" LG 4 TAG BREAK-IN OIL 1 PLUG DISCHARGE PORT 2.0 NPTM 2 PLUG DISCHARGE PORT .75 NPTM 1 35 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL #10E – 2 – 120H – 3 – 230 ITEM #8064198 9 18 8 26 24 38 25 24 27 19 20 16 15 17 14 36 13 12 11 21 22 31 33 23 6 7 4 5 3 2 37 40 28 1 34 29 39 10 32 35 30 41 36 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL #10E – 2 – 120H – 3 – 230 ITEM #8064198 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Item No. 10002382 1292283 9236084 9236118 9314824 10002364 9160813 10002332 9251935 9236183 9238098 3850393 9238155 9800228 9224304 9330077 9236548 3860301 9236316 9336074 9330721 9330051 9238171 9336090 9238163 10000242 9235250 9229691 10001075 9161340 9161563 0430090 10000808 9161308 9161365 10002560 9234410 9239641 Description TANK AIR COMPRESSOR 120 GAL HOR TEE B .25 NPTM X .25 NPTF SW GAUGE PRESSURE 0-300 PSI RELIEF VALVE 200/210 PSI NIPPLE HEX S .25 X .25 PRESSURE SWITCH 5 HP, 1 PH 230V DECAL PAL SERIAL # COMPRESSOR HEAD 10 HP, LPCA 210A 2 STAGE BOLT HEX SER. .375-16UNC X 2.00 LG NUT HEX SER. .375-16 UNC MOTOR 10 HP 1750 RPM 230/460V 3PH PULLEY DBL GROOVE 7.75 OD BUSHING SPLIT TAPERED 1.375" BOLT HEX .250-20 UNC X 1.50 LG NIPPLE B .375 NPT X 6.00 LG ELBOW B. .375 NPT STREET CAP B. HEX .375 NPTF BELT V B80 CHECK VALVE VERTICAL .75 MP CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM SLEEVE B COMPRESSION .25 TUBE INSERT B COMP .25 X .125 NPTM TUBE RD NYLON .25 OD X 36" LG ADAPTOR B .75 NPTM X .75 SAE FLARE HOSE DISCHARGE .75 ID X 30" LG BELT GUARD ASSY 10 HP BOLT HEX SER. .312-18UNC X .75 LG NUT HEX SERRATED FLANGE .312-18 UNC DECAL POWERFIST COMPRESSOR RATING DECAL ARROW DECAL WARNING PRESSURE SWITCH DRAIN COCK BRASS .25 NPT DECAL WARNINGS COMPRESSORS DECAL MAINTENANCE INSTRUCTION DECAL DRAIN WATER TAG BREAK-IN OIL ELBOW B .25 NPT STREET 90 BOLT HEX SRD .375-16 UNC 1" LG PLUG DISCHARGE PORT .75 NPTM PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF PLUG DISCHARGE PORT 2.0 NPTM 37 Qty 1 1 1 1 1 1 1 1 4 8 1 1 1 2 1 1 1 2 1 1 1 2 1 2 1 1 4 4 1 1 1 1 1 1 1 1 1 4 1 1 1 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL #10E – 2 – 120H – 1 – 230 ITEM #8064248 24 38 15 16 15 13 26 2 27 17 14 18 20 19 7 6 8 23 36 12 11 9 5 3 10 31 33 37 22 4 21 29 28 32 39 30 41 25 1 34 35 38 40 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL #10E – 2 – 120H – 1 – 230 ITEM #8064248 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Item No. Description 10002382 TANK AIR COMPRESSOR 120 GAL HOR 10002332 COMPRESSOR HEAD 10 HP, LPCA 210A 2 STAGE 1292283 TEE B .25 NPTM X .25 NPTF SW 9160813 DECAL PAL SERIAL # 9236084 GAUGE PRESSURE 0-300 PSI 9236118 RELIEF VALVE 200/210 PSI 9224304 NIPPLE B .375 NPT X 6.00 LG 9330077 ELBOW B. .375 NPT STREET 9236548 CAP B. HEX .375 NPTF 10000459 MOTOR 10 HP 1750 RPM 230/460V 1PH 3850393 PULLEY DBL GROOVE 7.75 OD 9238155 BUSHING SPLIT TAPERED 1.375" 3860301 BELT V B80 9236316 CHECK VALVE VERTICAL .75 MP 9336090 ADAPTOR B .75 NPTM X .75 SAE FLARE 9238163 HOSE DISCHARGE .75 ID X 30" LG 9336074 CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM 9330721 SLEEVE B COMPRESSION .25 TUBE 9330051 INSERT B COMP .25 X .125 NPTM 9238171 TUBE RD NYLON .25 OD X 36" LG 9314824 NIPPLE HEX S .25 X .25 10002364 PRESSURE SWITCH 5 HP, 1 PH 230V 9800228 BOLT HEX .250-20 UNC X 1.50 LG 9251935 BOLT HEX SER. .375-16UNC X 2.00 LG 9236183 NUT HEX SER. .375-16 UNC 10000242 BELT GUARD ASSY 10 HP 9235250 BOLT HEX SER. .312-18UNC X .75 LG 9229691 NUT HEX SERRATED FLANGE .312-18 UNC 9161308 DECAL MAINTENANCE INSTRUCTION 10001075 DECAL POWERFIST COMPRESSOR RATING 10000808 DECAL WARNINGS COMPRESSORS 9161340 DECAL ARROW 9161563 DECAL WARNING PRESSURE SWITCH 9161365 DECAL DRAIN WATER 0430090 DRAIN COCK BRASS .25 NPT 10002560 TAG BREAK-IN OIL 9234410 ELBOW B .25 NPT STREET 90 9239641 BOLT HEX SRD .375-16 UNC 1" LG PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF PLUG DISCHARGE PORT 2.0 NPTM PLUG DISCHARGE PORT .75 NPTM 39 Qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 2 4 8 1 4 4 1 1 1 1 1 1 1 1 1 4 1 1 1 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL #10E – 2 – 120H – 3 – 575 ITEM #8064156 23 22 13 38 2 24 5 4 4 3 6 21 7 20 12 9 8 16 10 11 36 19 34 31 27 18 26 17 15 33 37 32 29 25 28 39 40 30 1 14 35 40 41 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL #10E – 2 – 120H – 3 – 575 ITEM #8064156 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Item No. 10002382 10002332 9236316 9336090 9238163 9336074 9238171 9330721 9330051 9224304 9330077 9236548 9251935 9236183 1292283 9236118 9236084 9238189 3850393 9238155 9800228 3860301 10000242 9235250 9229691 9314824 10002364 10001075 9161308 9161365 9160813 9161340 10000808 9161563 0430090 10002560 9234410 9239641 Description TANK AIR COMPRESSOR 120 GAL HOR COMPRESSOR HEAD 10 HP, LPCA 210A 2 STAGE CHECK VALVE VERTICAL .75 MP ADAPTOR B .75 NPTM X .75 SAE FLARE HOSE DISCHARGE .75 ID X 30" LG CONNECTOR B COMPRESSION .25 TUBE X .125 NPTM TUBE RD NYLON .25 OD X 36" LG SLEEVE B COMPRESSION .25 TUBE INSERT B COMP .25 X .125 NPTM NIPPLE B .375 NPT X 6.00 LG ELBOW B. .375 NPT STREET CAP B. HEX .375 NPTF BOLT HEX SER. .375-16UNC X 2.00 LG NUT HEX SER. .375-16 UNC TEE B .25 NPTM X .25 NPTF SW RELIEF VALVE 200/210 PSI GAUGE PRESSURE 0-300 PSI MOTOR 10 HP 1750 RPM 575V 3PH PULLEY DBL GROOVE 7.75 OD BUSHING SPLIT TAPERED 1.375" BOLT HEX .250-20 UNC X 1.50 LG BELT V B80 BELT GUARD ASSY 10 HP BOLT HEX SER. .312-18UNC X .75 LG NUT HEX SERRATED FLANGE .312-18 UNC NIPPLE HEX S .25 X .25 PRESSURE SWITCH 5 HP, 1 PH 230V DECAL POWERFIST COMPRESSOR RATING DECAL MAINTENANCE INSTRUCTION DECAL DRAIN WATER DECAL PAL SERIAL # DECAL ARROW DECAL WARNINGS COMPRESSORS DECAL WARNING PRESSURE SWITCH DRAIN COCK BRASS .25 NPT TAG BREAK-IN OIL ELBOW B .25 NPT STREET 90 BOLT HEX SRD .375-16 UNC 1" LG PLUG DISCHARGE PORT 2.0 NPTM X .75 NPTF PLUG DISCHARGE PORT .75 NPTM PLUG DISCHARGE PORT 2.0 NPTM 41 Qty 1 1 1 2 1 1 1 1 2 1 1 1 4 8 1 1 1 1 1 1 2 2 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 8. PUMP PARTS LIST PUMP 10001977 – LPW6548ALHI USED ON ITEM 8005985 42 PUMP 10001977 – LPW6548ALHI USED ON ITEM 8005985 43 PUMP 10002222 – LP205CT USED ON ITEMS 8048381, 8048522, 8048514, 8048373, 8048498 & 8048480 44 PUMP 10002222 – LP205CT USED ON ITEMS 8048381, 8048522, 8048514, 8048373, 8048498 & 8048480 45 PUMP 10002333 – LPW8060 USED ON ITEM 8057721 46 PUMP 10002333 – LPW8060 USED ON ITEM 8057721 47 PUMP 10002332 – LP210CT USED ON ITEMS 8064198, 8064248 & 8064156 48 PUMP 10002332 – LP210CT USED ON ITEMS 8064198, 8064248 & 8064156 49