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Tc-446 Schematic Diagram

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www. hyt. com. cn Content General… … … … … … … … … … … … … … … … … … … … … … … … … … … … … 2 Brief Introduction… … … … … … … … … … … … … … … … … … … … … … … … ..3 Software Description… … … … … … … … … … … … … … … … … … … … … … ..4 Circuit Description… … … … … … … … … … … … … … … … … … … … … … … ..8 CPU Pins… … … … … … … … … … … … … … … … … … … … … … … … … … … … 12 Part List 1… … … … … … … … … … … … … … … … … … … … … … … … … … … ..14 Adjustment Description… … … … … … … … … … … … … … … … … … … … … .26 Troubleshooting chart… … … … … … … … … … … … … … … … … … … … … … 29 Disassembly and Assembly… … … … … … … … … … … … … … … … … … ..42 Exploded View… … … … … … … … … … … … … … … … … … … … … … … … ..45 Part List 2… … … … … … … … … … … … … … … … … … … … … … … … … … … .46 Packing… … … … … … … … … … … … … … … … … … … … … … … … … … … … ..48 PC Board View… … … … … … … … … … … … … … … … … … … … … … … … … .49 Block Diagram… … … … … … … … … … … … … … … … … … … … … … … … … ..50 Schematic Diagram… … … … … … … … … … … … … … … … … … … … … … ..51 Specifications… … … … … … … … … … … … … … … … … … … … … … … … … 52 - 1 - TC- 446 Service Manual General  Manual Scope This manual is intended for use by experienced technicians familiar with similar types of communication equipment. It contains all service information required for the equipment and is current as of the publication date.  User Safety Information The following precautions are recommended for personnel safety:  DO NOT transmit until all RF connectors are verified secure and any open connectors are properly terminated.  SHUT OFF and do not operate this equipment near electrical blasting caps or in an explosive atmosphere.  When in vehicles with an airbag, do not place a portable radio in the area over an airbag or in the airbag deployment area.  Do not expose the radio to direct sunlight for a long time nor place it close to a heating source.  Do not use any portable radio with a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn may result.  When transmitting with a portable radio, hold the radio in a vertical position with its microphone about 5 centimeters away from your mouth.  If you wear a portable radio on your body, be sure to keep the antenna at least 2.5 centimeters away from your head or body when transmitting.  This equipment should be serviced by qualified technicians only. - 2 - TC- 446 Service Manual Brief Introduction (2) (3) (4) (1) (12) (8) (5) (9) (11) (6) (7) (10) (13) 1. Antenna 2. LED indicator The light will glow red during transmission. The light will glow green during receiving. During transmission, the light flashes red when the battery voltage is low. 3. Channel selector knob Turn the channel selector knob to select from channels 1-16 (Channel 16 can be programmed by your dealer as scan function). 4. Power/Volume control knob Rotate the Power/Volume Knob clockwise until a “click”is heard to turn the radio on, fully counter clockwise until a “click”is heard to turn the radio off. When the radio is on, turn the knob to adjust volume. 5. PTT key Press and hold PTT key to talk, release to receive. 6. Monitor key In receive mode, long press (above 2 seconds) Monitor key to monitor activity on the current channel. 7. Microphone 8. Speaker 9. External jack Remove the jack cover and insert an earphone; or insert programming cable into the jack to programme the radio via programming software. 10. Battery 11. Belt clip Used to clip radio on your belt. 12. Battery latch Used to fasten and remove the battery. 13. Charging connectors Connect the charging connectors with that on the charger to begin charging. - 3 - TC- 446 Service Manual Software Specification  Radio Feature Description 1. Use channel selector knob to choose from 15+1(Scan) channels 2. Monitor 3. CTCSS/CDCSS Non-standard Model (Other): 38+83 groups 4. Channel Spacing 12.5KHz Narrow Optional 5. Channel Scan (Priority channel and scan revert channel available) 6. Battery Save feature (Dealer programmable) 7. Time-out Timer (TOT) 8. Squelch Level Control (9 levels) 9. Low Battery Alert 10. Model Set Mode 11. PC Programming and Adjusting Mode 12. User Wired Clone Mode 13. Factory Wired Clone Mode 14. Manual Adjust Mode  1. Radio Modes User Mode: User mode is conventional communication mode. Turn the power on while disconnecting the two SELF points, the radio enters user mode. (Refer to “TC-446 Owner’ s Manual”for details about operation in this mode.) 2. Model Set Mode (1) If the radio is standard model, short out the two MS2 points on PCB and then operate following the steps (3) (5) and (6). If the radio is non-standard model, please disconnect the two MS2 points on PCB and then operate the following steps. (2) To select MS1 (See the initial data table) according to the radio model, if MS1 is 1, short out the two MS1 points on PCB and continue the following operation. If not, disconnect the two MS1 points and continue. (3) Short out the two SELF points on PCB and then turn the power on. Two beeps sound. (4) Turn channel selector knob to the corresponding position (1-11) according to the radio model (Refer to the initial data table). (5) Press PTT key while holding down MONI key to set the model. Channel data and settings are initialized (Refer to the initial data table). (6) Turn off the power and then disconnect the two SELF points on PCB to complete the model setting. Take TC-446 (446.00625~446.09375MHz) as example. From the initial data table, it is of standard model. To initialize its model and channel data, you can operate as following: (1) Short out the two MS2 points on PCB; (2) Short out the two SELF points. Power on and two BEEP sounds will be heard. (3) Press PTT key while holding down MONI key. Channel data and settings are initialized (refer to the initial data table). - 4 - TC- 446 Service Manual (4) After data reset, turn off the power, disconnect the two SELF points and restart the power to use the radio. Remarks: The old data (frequency, CTCSS/CDCSS, channel function settings) will be changed once the model is set, and part of functions will also be changed. Therefore, do not make this operation unless it’ s very necessary, such as changing the EEPROM, etc. 3. PC Programming Mode The following parameters can be set through programming software: (1) Receive frequency and transmit frequency (2) Receive signaling and transmit signaling (3) Busy channel lockout (4) Time-out timer (5) Squelch level (6) Battery save (7) Audio alarm (8) Monitor mode (9) Scan mode (10) Scan revert channel (11) Priority scan channel (12) N/W Model (13) low power (14) N setting 4. PC Adjusting Mode The following parameters can be set via PC programming software: (1) Low battery alert level (2) Squelch level 9 (3) Squelch level 3 (4) CTCSS deviation (narrow) (5) CDCSS deviation (narrow) 5. Manual Adjust Mode If manual adjust mode is enabled, turn on the power while holding down PTT and MONI simultaneously, the radio enters manual adjust mode after 2 seconds. Choose the adjusting items by turning the channel selector knob to CH1-CH5 position; use PTT (upwards) or MONI (downwards) to adjust (Note: MIC jack shouldn’ t be connected with external cable while adjusting), CH1-CH5 positions are defined as follows: (1) Low battery alert level (2) Squelch level 9 (3) Squelch level 3 (4) CTCSS deviation (narrow) (5) CDCSS deviation (narrow) Note: To enable or disable manual adjust mode: short out the two SELF points, turn on the power to enter model set mode. And then the manual adjust mode is enabled. Press [PTT], manual adjust mode is disabled. This mode is suggested to be disabled after the adjustment is completed. - 5 - TC- 446 Service Manual 6. User/Factory Wired Clone Mode Turn on the power while holding down MONI, the radio enters wired clone mode. (1) If the two SELF points are disconnected, press MONI again to begin user wired clone and red LED blinks; When cloning is completed, red LED goes out. (2) If the two SELF points are short circuit, press MONI again to begin factory wired clone and red LED blinks; When cloning is completed, red LED goes out. Note: The difference between user wired clone mode and factory wired clone mode is that the latter is able to clone tune parameters. - 6 - TC- 446 Service Manual  Initial data table MS1 Model 1CH Frequency (MHz) Standard 446.00625~446.09375 CH QT/DQT IF (MHz) -21.4 2CH 3CH 4 CH 5CH 6CH 7CH 8CH 9-16CH (MHz) Tx Rx Tx Rx Tx Rx (MHz) (MHz) (MHz) (MHz) (MHz) (MHz) (MHz) (MHz) (MHz) (MHz) (MHz) 446.00625 446.00625 446.05625 446.05625 446.03125 446.03125 446.08125 446.01875 446.06875 446.04375 446.09375 OFF OFF OFF OFF 97.4 97.4 71.9 79.7 67 85.4 023 Note: For standard model, CTCSS is off in all channels after initialization. - 7 - TC- 446 Service Manual Circuit Description 1. Frequency Configuration The receiver utilizes double conversion superheterodyne. The first IF is 21.4MHz and the second is 455KHz. The first local oscillator signal is supplied from PLL circuit. Frequency needed in the transmitter is supplied from PLL circuit. Figure 1 shows the frequency configuration. Frequency Range: 446.00625 MHz— 446.09375MHz Figure 1 frequency configuration 2. Receiver The receiver utilizes double conversion superheterodyne. 1) Front-end RF Amplifier The input signal from antenna is amplified in RF amplifier (Q27) after passing through the receive/transmit switch circuit and a 3-stage LC band pass f ilter. The amplified signals are filtered by a band pass filter (a 3-stage LC BPF) to eliminate unwanted signals before they goes to the first frequency mixer. Figure 2 receiver section configuration - 8 - TC- 446 Service Manual 2) The First Mixer The signal from RF amplifier is mixed with the first local oscillator signal from PLL frequency synthesizer in the first mixer (Q23) to generate a 21.4MHz first IF signal. The first IF signal is then fed through two monolithic crystal filters (XF1) to remove spurious signals from adjacent channels. 3) IF Amplifier The first IF signal is amplified in Q22 and then enters the IF process chip IC1. The signal is mixed with the second local oscillator signal in IC1 to create a 455KHz second IF signal. The second IF signal is then fed to a 455KHz ceramics filter (CF1) to eliminate unwanted signals before it is amplified and FM detected in IC1. 4) AF Amplifier The demodulated AF signal obtained from IC1 is amplified in IC7 (1/4), and then filtered by low pass filter Q19 and high pass filter Q20, and then de-emphasized by R130 and C156. The resulting AF signal passes through a volume control circuit and then is amplified to a sufficient level to drive the speaker by AF power amplifier (IC8). 5) Squelch Part of the AF signal from IC1 enters IC1 again, and the noise component is amplified and rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level. The DC signal from IC1 goes to the analog port of the microprocessor (IC11). IC11 determines whether to output sounds from the speaker by detecting whether the input voltage is higher or lower than preset value. To output sounds from the speaker, IC11 sends a high level signal to the MUTE and AFCO lines and turns IC8 on through Q12. FM IF IC1 IC7 IF AMP DET DET HPF AMP AF LPF HPF SW AF/PF AMP IC8 SP Q12 SW IC7 LPF 2 39 40 1 TI AFCO MUTE BUSY IC11 MCU Figure 3. AF amplifier and squelch circuit - 9 - TC- 446 Service Manual 6) Receive signaling CTCSS/CDCSS Audio frequencies over 300Hz of the output signal from IC1 is cut off by a low-pass filter. The resulting signal enters the microprocessor IC11. IC11 determines whether the CTCSS/CDCSS matches the preset value and controls the MUTE and AFCO and the speaker sound output according to the squelch results. 3. PLL Frequency Synthesizer PLL circuit generates the first local oscillator signal for reception and the RF signal for transmission. 1) PLL Circuit The step frequency of PLL circuit is 2.5KHz or 6.25 KHz. A12.8MHz reference oscillator signal is divided at IC2 by a fixed counter to produce a 2.5 KHz or 6.25 KHz reference frequency. Output signal from voltage control oscillator (VCO) passes through buffer amplifier Q14 and is divided at IC2 by the dual-module programmable counter. The divided signal is compared in the phase comparator IC2 with the 2.5 KHz or 6.25 KHz reference signal. The output signal from phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency. (See figure 4) Figure 4 PLL circuit 2) VCO The operating frequency is generated by Q16 in transmit mode and by Q8 in receive mode. The operation frequency generates a voltage through the phase comparator to control the varactor diodes, so as to keep the oscillator frequency consistent with the preset frequency in CPU (D2 and D3 in transmit mode and D7 and D8 in receive mode). T/R pin is set high in receive mode causing Q6 to turn off Q16 and turn Q7 on. The T/R pin is set low in transmit mode. The output from Q8 and Q16 is amplified by Q14 and sent to the buffer amplifier. - 10 - TC- 446 Service Manual 4. Transmitter 1) Transmit audio The audio signal from microphone is amplified through IC3, and then pre-emphasized , and then filtered by another low-pass filter(separate filter)(Q25 and Q24) to eliminate the frequencies over 3KHz. The resulting signal enters the VCO for direct FM modulation. (See 2) figure 5) CTCSS/CDCSS Encoder The necessary frequency for CTCSS/CDCSS encoder is generated by IC11 and FM-modulated to the PLL reference signal. Since the reference OSC does not modulate the loop characteristic frequency or higher, modulation is performed at the VCO side by splitter. (See figure 5) Figure 5 transmit CTCSS 3) RF amplifier The transmit signal obtained from VCO buffer amplifier Q14 is amplified by Q15 and Q17. This amplified signal is passed to power amplifier Q32 and Q31, and is capable of producing a 4.0W RF power. 4) Antenna Switch and LPF The RF amplifier output signal is passed through a low-pass filter network and a transmit/receive switch circuit before it is passed to the antenna terminal. The transmit/receive switch circuit is comprised of D11 and D12. D11 and D12 is turned on in transmit mode and off in receive mode. 5. Power The 5V reference power supply for the control circuit is derived from an internal battery. The reference power provides a 5V supply in transmit mode [T_V], a 5V supply in receive mode [R_V], and a 5V supply shared in both modes based the control signal from the microprocessor. 6. Control System The IC11 CPU operates at 7.3728MHz. - 11 - TC- 446 Service Manual CPU Pins PIN No. PIN NAME I/O DESCRIPTION 1 TI I CTCSS/CDCSS input 2 BUSY I Input busy signal 3 BATT I Detect battery voltage 4 TIBI I CTCSS/CDCSS exterior circuit central point input 5 NC 6 SAVE O Power saving control 7 TXLow O Transmitter power control 8 NC 9 DAT O data output 10 CLK O clock output 11 LE O PLL IC enable 12 BEEP O Beep output 13 SCL O E2PROM clock cable 14 SDA I/O E PROM data cable 15 MUTE O MIC mute control 16 MS1 I Model set 17 GREEN O Green light control H: light 18 RED O Red light control H: light 19 TXD O RS-232C output 20 RXD I RS-233C input 21 PTTK I PTT key input 22 MS2 I Standard model select 23 RXC O Receiver power control 24 NC 25 RESET I Reset input 26 SELF I Self-program 27 TXC O Transmitter power control 28 XIN I Oscillator input 29 XOUT O Oscillator output 30 Vss I Grounding 31 R/T O TX/RX control H:RX L: TX 32 UL I PLL unlock detector H: Lock L: unlock 33 IF-SELECT I IF select 34 MONIK I MONI key input 35 ENC0 I Channel selector knob encode input 36 ENC1 I 37 ENC2 I H: OFF L: ON H: Low power L: High power 2 - 12 - H: Mic mute L: Mic enable H: Non-standard L: Standard L: power on L: on H:on H: 21.4MHz L: 45.05MHz TC- 446 Service Manual 38 ENC3 I 39 AF MUTE O Audio muting control 40 AFP O Audio power control 41 TONE5 O CTCSS code output 42 TONE4 O CTCSS code output 43 TONE3 O CTCSS code output 44 TONE2 O CTCSS code output 45 TONE1 O CTCSS code output 46 TONE0 O CTCSS code output 47 WNTC O W/N L: Wide H: Narrow 47-70 NC 71 Vcc I Power input: 5V 72 VREF I A-D converse reference voltage 73 Avss I A-D GND 74-77 NC 78 NC 79 NC 80 NC - 13 - TC- 446 Service Manual Part List 1 No. P/N Qty. Ref. No. Address 1 3001051830000 Chip resistor 0402 18KΩ J 1/1 Material Name 1 R622 B3I 2 3001060000000 Chip resistor 0603 0Ω J 1/10W 16 C23 B3F D20 T1D 4 L3 B3H 5 Q41 T3F 6 R106 T3F 7 R107 B3B 8 R108 B3E 9 R110 T4G 10 R151 B5E 11 R192 B4E 12 R194 B3F 13 R197 B4F 14 R202 B2B 15 R508 B5B 16 R601 B1E R602 B3C R112 T3E 3 17 18 3001061000000 Chip resistor 0603 10Ω J 1/10 6 19 R113 T5J 20 R164 B2C 21 R196 B4G 22 R80 B2D 23 R82 B4G R127 B5F 25 R147 B4E 26 R74 B2C 27 R75 B4J 28 R76 B5E 29 R90 T5H 24 30 3001061010000 3001061020010 Chip resistor 0603 100Ω J 1/1 6 R203 T2E 31 Chip resistor 0603 1KΩ J 1/10 12 R39 B3B 32 R51 B1F 33 R52 T3F 34 R53 B2D 35 R56 B2B 36 R57 B5B 37 R58 T4B 38 R59 T3B 39 R60 T2D 40 R61 T2D 41 R89 T4I R100 T4B 43 R204 T2G 44 R36 B4B 42 3001061030010 Chip resistor 0603 10KΩ J 1/1 10 - 14 - TC- 446 Service Manual Part List 1 No. Ref. No. Address 45 R37 T2E 46 R38 B2A 47 R40 B3F 48 R41 T5F 49 R42 T5E 50 R44 B2I 51 R45 B2I 52 P/N R10 B4C R12 B4B 54 R13 B3D 55 R15 B3D 56 R175 T2B 57 R176 T2B 58 R18 T2C 59 R35 T2C 60 R623 B4E 61 R624 B4F 62 R625 B3E 63 R626 B3F 64 R7 B4B 65 R8 B2E 66 R9 B1D R109 T2B 3001061050010 Chip resistor 0603 100KΩ J 1/ Qty. 53 67 3001061040010 Material Name 15 Chip resistor 0603 1MΩ J 1/10 2 68 69 3001061230000 Chip resistor 0603 12KΩ J 1/1 2 3001061240010 Chip resistor 0603 120KΩ J 1/ 3 70 71 R116 T3B R170 B1D R617 B4H R11 B3B 72 R124 T3F 73 R72 B2D 74 3001061510000 Chip resistor 0603 150Ω J 1/1 2 75 76 3001061520000 Chip resistor 0603 1.5KΩ J 1/ 3 77 78 R68 B2E R69 B2C R48 B3E R50 T5F R55 T2E R161 T4F 80 R162 T4G 81 R163 T4F 79 82 3001061530010 3 R139 B4B 83 R14 B3D 84 R140 B4A 85 R141 B4A 86 R142 B4A 87 3001061540000 Chip resistor 0603 15KΩ J 1/1 3001061820000 Chip resistor 0603 150KΩ J 1/ 5 Chip resistor 0603 1.8KΩ J 1/ 2 88 - 15 - R131 T4E R144 B3C TC- 446 Service Manual Part List 1 No. P/N Qty. Ref. No. Address 89 3001061850000 Chip resistor 0603 1.8MΩ J 1/ Material Name 2 R155 T5G R156 T5F 91 3001062030000 Chip resistor 0603 20KΩ J 1/1 1 R98 B3D 92 3001062220000 Chip resistor 0603 2.2KΩ J 1/ 4 90 R165 B4F 93 R174 T4H 94 R3 B4B 95 R6 T2B R104 B3H R120 T4G R145 T5F R167 T1D T3E 96 3001062230000 Chip resistor 0603 22KΩ J 1/1 2 97 98 3001062240010 Chip resistor 0603 220KΩ J 1/ 2 99 100 3001062710000 Chip resistor 0603 270Ω J 1/1 1 R616 101 3001062720000 Chip resistor 0603 2.7KΩ J 1/ 4 R114 B1B 102 R49 B4D 103 R64 B2G 104 R65 B2G R102 B3H R132 B3C R16 B3D R2 B3C 105 3001062730010 Chip resistor 0603 27KΩ J 1/1 2 106 107 3001062740010 Chip resistor 0603 270KΩ J 1/ 2 108 109 3001063020000 Chip resistor 0603 3KΩ J 1/10 1 R81 B3F 110 3001063310010 Chip resistor 0603 330Ω J 1/1 5 R122 B3G 111 R146 B4D 112 R5 B4E 113 R67 B2D 114 R96 B2B R135 B4B 116 R136 B4A 117 R137 B4B 118 R138 B5A 119 R25 B4B 120 R26 B4D 121 R27 B2F 122 R28 B1F 123 R29 B2D 124 R30 B2E 125 R31 B3G 126 R32 B5E 127 R33 T5F 128 R34 B2D 115 3001063320000 Chip resistor 0603 3.3KΩ J 1/ 14 129 3001063330010 Chip resistor 0603 33KΩ J 1/1 1 R24 T2G 130 3001063340000 Chip resistor 0603 330KΩ J 1/ 1 R43 T2A 131 3001063930010 Chip resistor 0603 39KΩ J 1/1 5 R152 T5F R153 T5F 132 - 16 - TC- 446 Service Manual Part List 1 No. Ref. No. Address 133 R154 T4F 134 R158 T5F 135 R159 T5E 136 P/N R115 B2A R123 B3G 138 R125 B3H 139 R191 B2B 4 L1 B4B 141 R118 B2I 142 R166 B4F 143 R62 B2I R121 T1B 144 3001064710000 Chip resistor 0603 47Ω J 1/10 Qty. 137 140 3001064700000 Material Name 3001064720000 Chip resistor 0603 470Ω J 1/1 4 Chip resistor 0603 4.7KΩ J 1/ 6 145 R177 T2A 146 R84 B2C 147 R87 T2A 148 R88 T1C 149 R99 T1B R101 B4H 151 R103 B4G 152 R105 B1E 153 R128 B3B 154 R4 T2B 155 R54 T3G 156 R606 T3I 157 R607 T3I 158 R608 T3I 159 R609 T3I 160 R610 T2C 161 R615 B3B 150 3001064730000 Chip resistor 0603 47KΩ J 1/1 13 162 R93 T2F 3001064740010 Chip resistor 0603 470KΩ J 1/ 2 R22 T1D R94 T3F 3001065620010 Chip resistor 0603 5.6KΩ J 1/ 2 R130 B4B R79 B2D 3001065630000 Chip resistor 0603 56KΩ J 1/1 4 R149 B3E 168 R157 T4F 169 R198 T4E 163 164 165 166 167 170 R627 171 3001065640000 Chip resistor 0603 560KΩ J 1/ 1 R148 B4D 172 3001066810010 Chip resistor 0603 680Ω J 1/1 1 R70 B3F 173 3001066820000 Chip resistor 0603 6.8KΩ J 1/ 1 R85 T4F 174 3001066830000 Chip resistor 0603 68KΩ J 1/1 1 R618 175 3001066840000 Chip resistor 0603 680KΩ J 1/ 1 R134 B3C 176 3001067540000 Chip resistor 0603 750KΩ J 1/ 1 R160 T4G - 17 - TC- 446 Service Manual Part List 1 No. P/N Qty. Ref. No. Address 177 3001068200000 Chip resistor 0603 82Ω J 1/10 Material Name 1 R171 B1D 178 3001068210010 Chip resistor 0603 820Ω J 1/1 3 179 180 R47 B4D R619 B4D R66 B1F R117 B2B 182 R169 B1D 183 R628 T2E 181 184 3001068220000 3001068230010 Chip resistor 0603 8.2KΩ J 1/ 3 Chip resistor 0603 82KΩ J 1/1 2 185 R133 T2C R97 B3C 186 3001068240000 Chip resistor 0603 820KΩ J 1/ 1 R1 B4B 187 3001080000000 Chip resistor 1206 0Ω J 1/4W( 4 F1 T4G 188 R172 T2H 189 R173 T2I 190 R77 T2H 191 3002994730000 Trimmer resistor 2.7*2.0*1.6 47K 1 VR2 T5E 192 3002996830000 Trimmer resistor(2*2) 68KΩ(+25%) 3 VR3 T4E 193 VR4 T1B 194 VR5 195 3005991030070 Array resistor 0603 10KΩ*4 J 1/ 2 196 CP1 T1B CP6 T4A 197 3005061030040 Array resistor 0603 10KΩ*2 J 1/ 1 CP5 T1B 198 3005064720000 Array resistor 0603 4.7KΩ*2 J 1 1 CP4 T1B 199 3005064720010 Array resistor 0603 4.7KΩ*4 J 1 1 CP3 T1B 200 3101050100000 Chip capacitor 0402 1PF C 50V 4 C104 B4G 201 C143 B4I 202 C146 B4I 203 C95 B1E C134 B5H C195 B2B 204 3101050200010 Chip capacitor 0402 2PF B 50V 2 205 206 3101050300000 Chip capacitor 0402 3PF B 50V 3 207 208 C103 B2B C105 B4G C136 B3H 209 3101050400010 Chip capacitor 0402 4PF B 50V 1 C186 B2C 210 3101050500010 Chip capacitor 0402 5PF B 50V 3 C107 B4E C108 B5E C189 B2C C163 B4F 214 C164 B4G 215 C91 B2D 216 C94 B4E 211 212 213 217 3101050590020 3101050600010 Chip capacitor 0402 0.5PF B 50 Chip capacitor 0402 6PF B 50V 4 C106 B5E 218 5 C182 B1D 219 C96 B2D 220 C97 B2E - 18 - TC- 446 Service Manual Part List 1 No. P/N Material Name Qty. 221 222 6 B3G C101 B4I C139 B4I 224 C141 B4J 225 C142 B4I 226 C193 B1D 227 C90 B1E 3101051000000 Chip capacitor 0402 8PF B 50V Address C98 223 228 3101050800000 Ref. No. C135 B3F 229 Chip capacitor 0402 10PF D 50V 6 C144 T4F 230 C187 B2C 231 C253 232 C255 233 C88 B2E C132 B2D 235 C15 B2A 236 C16 B2A 234 3101051010030 Chip capacitor 0402 100PF J 50 6 237 C17 B2A 238 C179 B3C 239 C180 B2A C109 B2C 241 C110 B2C 242 C111 B4H 243 C113 B2B 244 C114 B3H 245 C121 B2E 246 C147 B4I 247 C252 248 C26 B2B 249 C59 B1G 250 C60 B1G 251 C61 B2G 252 C62 B2G 253 C65 B1C 254 C66 T1E 255 C68 B3H 256 C69 B3C 257 C70 B4A 258 C71 B5B 259 C73 B3E 260 C74 B4E 261 C75 T4F 262 C76 T4G 263 C77 T4G 264 C78 T2D 240 3101051020010 Chip capacitor 0402 1000PF K 5 - 19 - 30 TC- 446 Service Manual Part List 1 No. Ref. No. Address 265 C79 T1E 266 C80 T1D 267 C81 T1C 268 C82 B2I 269 C83 B2I C10 T5F C11 T1B 272 C12 B3I 273 C137 T2I 274 C2 B4B 275 C240 T3J 276 C241 T3J 277 C242 T3J 278 C243 T3J 279 C3 B4B 280 C4 B4C 281 C5 B1F 282 C7 B2C 283 C8 B4A 284 C9 T5F 270 P/N 3101051030020 Material Name Chip capacitor 0402 0.01UF K 2 Qty. 15 271 285 C178 T2B 286 C233 B4E 287 C246 B3B 288 C250 T3E 289 C37 B4B 290 C38 B4C 291 C39 B4D 292 C40 T2F 293 C43 B3C 294 C45 B5B 295 C46 B3C 296 C50 T4G 297 C51 B3I 298 C64 T2F 299 C84 T2E 300 3101051040040 3101051590000 Chip capacitor 0402 0.1UF K 10 Chip capacitor 0402 1.5PF B 50 15 2 301 C140 B4I C196 B3E B5B 302 3101051810000 Chip capacitor 0402 180PF J 50 1 C18 303 3101051830000 Chip capacitor 0402 0.018UF K 1 C156 B5B 304 3101052200010 Chip capacitor 0402 22PF J 50V 2 C100 B2D C188 B1C 3101052210010 Chip capacitor 0402 220PF J 50 3 C13 B4B 307 C14 B4B 308 C239 T5I 305 306 - 20 - TC- 446 Service Manual Part List 1 No. P/N Qty. Ref. No. 309 3101052220000 Chip capacitor 0402 2200PF K 5 Material Name 1 C254 310 3101052230000 Chip capacitor 0402 0.022UF K 4 Address C167 T5F 311 C168 T4G 312 C169 T4G 313 C44 B4B 314 3101052240010 Chip capacitor 0402 0.22UF Z 1 1 C123 B1B 315 3101052490010 Chip capacitor 0402 2.4PF B 50 2 C102 B4I C192 B1D 317 3101052710000 Chip capacitor 0402 270PF J 50 1 C67 B3H 318 3101052720000 Chip capacitor 0402 2700PF K 5 1 C172 T5F 319 3101053300000 Chip capacitor 0402 33PF J 50V 5 C175 T2B 320 C176 T3B 321 C52 B4B 322 C53 B4B 316 323 C54 B4C 324 3101053320010 Chip capacitor 0402 3300PF K 5 1 C166 T5F 325 3101053330000 Chip capacitor 0402 0.033UF K 5 C150 B4B 326 C151 B4B 327 C152 B4B 328 C153 B4B C160 B3D C126 B1B 329 330 3101053340000 Chip capacitor 0402 0.33UF K 6 2 C133 B4G 332 3101053900000 Chip capacitor 0402 39PF J 50V 1 C138 B3H 333 3101053920000 Chip capacitor 0402 3900PF K 2 1 C181 T2C 334 3101053930000 Chip capacitor 0402 0.039UF K 1 C122 T2E 335 3101054700010 Chip capacitor 0402 47PF J 50V 1 C55 B3I 336 3101054710010 Chip capacitor 0402 470PF K 50 22 C149 B2G C197 B3B 338 C20 B4B 339 C204 B3F 340 C207 B3F 341 C208 B4J 342 C21 B2E 343 C22 B2D 344 C231 B1C 345 C24 B4G 346 C25 B2B 347 C251 B3E 348 C27 B3G 349 C28 B4H 350 C29 B3I 351 C30 B4I 352 C31 B2D 331 337 - 21 - TC- 446 Service Manual Part List 1 No. Ref. No. Address 353 C32 B5E 354 C33 B5F 355 C35 B4F 356 C36 B4E 357 C42 B4G 358 P/N 3101054720000 Material Name Chip capacitor 0402 4700PF K 5 Qty. 2 359 360 5 B4D C157 T5F C158 T4E 362 C161 T2C 363 C162 B3C 364 C237 T3E 3101055610000 Chip capacitor 0402 0.047UF K T4F C57 361 365 3101054730000 C232 Chip capacitor 0402 560PF K 50 2 366 C171 T5F C34 T5G 367 3101055620000 【switch to 3101055620010】SMT 1 C47 B3D 368 3101057590000 Chip capacitor 0402 7.5PF(±0.1 1 C89 B4I 369 3101058200000 Chip capacitor 0402 82PF J 50V 1 C58 B4C 370 3101060100010 Chip capacitor 0603 1PF B 50V 1 C92 B2C 371 3101060200010 Chip capacitor 0603 2PF B 50V 1 C93 B4E 372 3101060600010 Chip capacitor 0603 6PF B 50V 1 C145 B4J 373 3101061020000 Chip capacitor 0603 1000PF K 5 4 C198 T4G 374 C235 B4J 375 C63 B1D 376 C72 B3D C194 T4H 378 C48 T4G 379 C49 T4G 377 3101061040010 Chip capacitor 0603 0.1UF K 16 4 380 381 3101061800000 Chip capacitor 0603 18PF J 50V 2 3101064710000 Chip capacitor 0603 470PF K 50 2 3102992000040 Trimmer capacitor 3.2*2.5*1.25mm 5 382 383 384 R200 B2B C19 B5H C506 B3I R111 B4E R150 B5F TC1 B1D 386 TC2 B1C 387 TC3 B4G 388 TC4 B5F 389 TC5 B4E 385 390 C124 B1B 391 3104071050020 Ta-capacitor 0805 1UF M 6.3V 6 C200 T4E 392 C202 B3B 393 C85 B1G 394 C86 B1F C87 B2G C174 T3F 395 396 3104081050000 Ta-capacitor 1206 1UF M 16V T - 22 - 1 TC- 446 Service Manual Part List 1 No. P/N Qty. Ref. No. Address 397 3104081550000 Ta-capacitor 1206 1.5UF±20% 1 Material Name 1 C112 T2G 398 3104081560030 Ta-capacitor 1206 15UF M 6.3V 2 C115 B2C C177 T1D 399 400 3104082250030 Ta-capacitor 1206 2.2UF K 16V 1 C165 T5F 401 3104082260040 Ta-capacitor 1206 22UF M 10V 3 C118 T2E 402 C247 T3E 403 C248 T3E C117 B1B C173 T4F 404 3104084750030 Ta-capacitor 1206 4.7UF K 16V 2 405 406 3104201070000 Ta-capacitor 2220 100UF M 6.3 1 C203 T5G 407 3104204760020 Ta-capacitor C-packing 47UF M 16V T 1 C120 B2G 408 3210107221000 Framework inductor 0805 220nH LQW2 1 L4 B4J 409 3210108230010 Framework inductor 1206 23nH LQW31 2 L16 B2B L44 B1E 410 411 3210209102010 Framework inductor 1210 1uH LQH32M 1 L43 B5J 412 3210305150010 Multi-layer inductor 0402 15nH LQG15 1 L21 B3G 413 3210305180000 Multi-layer inductor 0402 18nH LQG15 1 L26 B2B 414 3210305220000 Multi-layer inductor 0402 22nH LQG15 3 L18 B2D 415 L19 B2D 416 L25 B3E 417 L17 B1C 418 L40 B5E 419 L47 B2C 420 L48 B1C L39 B5E 421 3212105101000 Multi-layer inductor 0402 100nH HK10 4 3212105470000 Multi-layer inductor 0402 47nH HK100 2 L45 B2D 423 3212106339000 Multi-layer inductor 0603 3.3nH HK16 1 L29 B3H 424 3213212102000 Multi-layer inductor 1008 1uH NLV25T 1 L50 425 3213212331000 Multi-layer inductor 1008 330nH NLV2 1 L49 B3E 426 3213306102000 Multi-layer inductor 0603 1uH MLF160 1 L14 T4H 427 3213306221010 Multi-layer inductor 0603 0.22uH MLF 1 L41 T2E 428 3213306332000 Multi-layer inductor 0603 3.3uH MLF1 2 L46 B2C L5 B2E 422 429 430 L12 B3G 431 3221506601000 Chip ferrite bead 0603 600Ω±2 5 L13 B2B 432 L6 B2D 433 L7 B2D 434 L8 B2A 435 3221507221000 Chip ferrite bead 0805 220Ω±2 1 L11 B3H 436 3221507600000 Chip ferrite bead 0805 60Ω±25 2 L10 B3J L15 B2G 438 3231321050000 Air-core inductor E2 0.32*1.0*5TR 1 L2 B3H 439 3231351630000 Air-core inductor E2-0.35*1.6*3TR 9 L22 B4H L23 B4I 437 440 - 23 - TC- 446 Service Manual Part List 1 No. Ref. No. Address 441 L24 B4I 442 L28 B4J 443 L33 B4G 444 L34 B5E 445 L35 B4E 446 L36 B4E 447 L38 B5F 448 P/N 3231351640000 Material Name Air-core inductor E2-0.35*1.6*4TL Qty. 2 449 L31 B4F L32 B4G 450 3231351680000 Air-core inductor E2-0.35*1.6*8TR 1 L30 B3I 451 3303010500290 Switch diode 1SS372(TE85L.F 1 D18 T4F 452 3303020100020 Switch diode MA2S11100L SS- 2 D25 D9 B2C 454 3303020100070 Switch diode MA2Z07700L SOD 1 D11 B4I 455 3303020100080 Switch diode MA2S07700L 1.7 3 D12 B5H D5 B3F 453 456 457 D6 B3F 458 3303030100010 Switch diode DAN222(TL) SOT 1 D19 T4G 459 3303210200000 Switch diode MA2S37600L SS- 4 D2 B2E 460 D3 B2D 461 D7 B1C 462 D8 B1C T3J 463 3307110100080 LED KPT-1608SGC ultra-high 1 D22 464 3307110100070 LED KPT-1608SRC ultra-high 1 D24 T3J 465 3399990000160 Varactor MA2Z36000L 30V 1 D4 B1D 466 3399990000220 Diode UDZ3.0B SOD-323 1 D10 B2B 467 3401001000080 Transistor 2SA1362-ER(TE85. 1 Q40 T3F 468 3401002000990 Transistor 2SC5108-Y(TE85L. 3 Q13 B2B Q14 B2D 469 470 Q22 B4D 471 3403007000000 Transistor DTA114EE(TL) PNP 1 Q10 B4D 472 3403007000020 Transistor DTA114YE(TL) PNP 2 Q34 T2B Q9 T2B Q28 B2J Q30 B2J Q35 T2B Q12 T2F Q39 T2F Q1 B1F Q2 B2F 473 474 3403008000010 Transistor DTC114EE(TL) NPN 3 475 476 477 3403008000070 Transistor DTC144EE(TL) NPN 2 3403009000010 Transistor UMG3N(N-TR) NPN 2 478 479 480 481 3404002000000 Transistor PRF957 NPN PHILI 1 Q16 B1D 482 3406001000090 Transistor 2SC4988FRTR-E NP 1 Q17 B3G 483 3408002000030 Transistor 2SC4226-R24-A NP 1 Q15 B2D 484 3411002000020 Transistor 2SC5343EG NPN AU 6 Q18 B2D - 24 - TC- 446 Service Manual Part List 1 No. Ref. No. Address 485 P/N Material Name Qty. Q19 B4A 486 Q20 B4A 487 Q24 T5F 488 Q25 T5F 489 Q26 T4G 490 3499000000140 Transistor 2SK508-K52-T1B-A 1 Q8 B2C 491 3499000000150 Transistor UMC4(NTR) NPN/PN 1 Q7 B1D 492 3499000000180 Transistor UFMMT717 PNP SOT 2 Q4 B1F Q5 B1F Q23 B3E 493 494 3501020000030 FET 3SK318YB-TL-E-Q 2 495 Q27 B5E 496 3503010000010 FET 2SJ243-T1-A P-c 1 Q6 B1C 497 3503020000010 FET 2SK1588-T1-AZ N 1 Q41 T3F 498 3503020000030 FET 2SK1824-T1-A N- 3 Q21 B5B 499 Q46 B2E 500 Q50 B4I 501 3503040000000 FET UPA572T-A N-cha 1 Q3 B2G 502 3504990000010 FET RD01MUS2-T113 P 1 Q32 B3G 503 3504990000020 FET RD07MVS1-T112 P 1 Q31 B3I 504 3602028004610 AF amplification IC KIA6278F-EL/P 1 IC8 T3E 505 3603002005440 IF processing IC TA31136FNG(EL 1 IC1 B4C 506 3603008005040 Operational amplifier NJM2902V 4 OA J 1 IC7 B3C 507 3604002055090 PLL TB31202FN-EL(ELP 1 IC2 B2A 508 3605008005010 Operational amplifier NJM2100V 2 OA J 1 IC3 T4F 509 3608015000000 Power managing IC (voltage regulator) XC6201P5 1 IC4 T1D 510 3609004005280 Reset IC PST9140NR MITSU 1 IC9 T2A 511 3610045000040 SCM M38223M4A-137HP# 1 IC11 T3C 512 3612031004400 Memory AT24C08AN-10SU-2 1 IC5 T5B 513 3701012850010 TCXO 12.8MHz NSA0 1 X2 514 3701737230020 Crystal 7.3728MHz DSX530G 1 X3 T3B 515 4100500101600 TC-500US(U) PCB FR4 1 516 3104081060080 Ta-capacitor 1206 10UF M 10V 4 C1 B4B 517 C125 B4F 518 C155 B4A 519 C159 B3B - 25 - TC- 446 Service Manual Adjustment Description The radio can be adjusted with PC programming software or by manual adjustment. Manual adjustment procedure of TC-446 is as follow. (Refer to “model set mode”and “manual adjust mode”in the section Software Specification.) Instrument: Radio Communication Test Set 1 set Scanner 3A/10V Power Supply 1 set 1 set Digital Voltmeter 1 set 3A Ammeter 1 set  Adjustment: 1. Initializing: It’ s necessary to set the model and initialize the radio before alignment because there is no needed information in EEPROM when the radio is manufactured. Please refer to the “model set mode”in the section Software Specification for details. 2. Adjustment: Some items can be adjusted in conventional communication mode and the others in manual adjust mode. Turn on the power, the radio enters conventional communication mode. If manual adjust mode is enabled, turn on the power while holding down PTT and MONI simultaneously, the radio enters manual adjust mode after 2 seconds. (Refer to the section Software Specification.)  VCO Measurement Item Adjustment Test Instrument Terminal Part Method 1.Power supply 1.power voltage DC 6V 1.TX High. Turn to CH15 in manual adjust mode and press 2.Transmit VCO 2V±0.1V V PTT. TC1 lock voltage 2.TX Low. Turn to CH14 in manual adjust mode and press PTT. Digital Voltmeter CV 2V±0.1V 1.RX High. Turn to CH15 in 3. Receive manual adjust mode. 2V±0.1V VCO lock voltage Specification Condition TC2 2.RX Low. Turn to CH14 in 2V±0.1V manual adjust mode. - 26 - /Remarks TC- 446 Service Manual  RECEIVER: (Enter the manual adjust mode) Measurement Adjustment Specification Item Condition Test Terminal Part /Remarks Method Instrument Adjust the waveform to the top, and the top is flat, the 1.RX Center. Turn to TC3 bandwidth is about 100kHz, TC4 the sign of RX central TC5 frequency is at the middle 4. Band Pass CH13 in manual adjust Filter Scanner ANT . TP2 mode. of the waveform. 1.RX Center. Turn to CH13 in manual adjust mode (long press MONI key to switch N/W). Radio Communicati on Test Set 2. RX Low. Turn to CH14 in manual adjust 5.sensitivity mode (long press MONI key to switch N/W). -118dBm ANT MOD:1KHz Speaker ±1.5kHz higher Jack (Narrow) 3.RX High. Turn to CH15 in manual adjust SINAD: 12dB or Check FILER: 0.3-3.4kHz mode (long press MONI key to switch N/W). Radio 1.RX Center. Turn to Communic- CH2 in manual adjust ation Test Level 9 Adjust squelch Adjust to just close the mode. Adjust by Set level 9 squelch. pressing PTT or MONI. SSG output: -117dBm 6.Squelch ANT Speaker Radio 2.RX Center. Turn to Communic- CH3 in manual adjust ation Test Jack Level 3 Adjust squelch Adjust to just close the mode. Adjust by Set level 3 squelch. pressing PTT or MONI. SSG output: -125dBm - 27 - TC- 446 Service Manual  Transmitter Measurement Adjustment Specification Item Condition Test Terminal Parts Method /Remarks equipment 7.Transmit frequency 8.Max. Deviation 1. TX Center. Turn to CH13 in manual adjust mode and press PTT. Radio Communication Test Set 1. Turn to CH13 in manual Radio Communication adjust mode and press PTT Test Set (long press MONI key to switch LPF: N/W). AF:1kHz 120mV ANT ANT 15kHz MIC Jack TC6 Adjust it center Error ≤±250Hz frequency Adjust VR2 to deviation to: 2.0kHz±200Hz (narrow) Radio Communication 1. Turn to CH13 in manual 9. Modulation adjust mode and press PTT Sensitivity Test Set FILTER: ANT (long press MONI key to switch FILER: MIC Jack N/W). 0.3-3.4kHz Check deviation: 1.5±0.15 kHz(narrow) AF:1kHz 12±2mV 1. CTCSS: 67.0Hz. Turn to CH4 in manual adjust mode. 10. CTCSS Balance 67.0Hz Adjust Radio Communication Test Set 2. CTCSS: 250.3Hz. Turn to HPF: 20Hz CH16 in manual adjust mode LPF:300Hz VR3, deviation ANT VR3 condition 2 are consistent, the difference 250.3Hz ≤200Hz CTCSS and press PTT. 1. TX Center. Turn to CH4 11. CTCSS Deviation 12. CDCSS Deviation Adjust deviation to: (wide) and CH4 (narrow) in manual adjust mode. Adjust by pressing PTT or MONI. CTCSS tested on condition 1 and 0.4kHz±100Hz(Narrow) Radio Communication Test Set 1. Turn to CH5 (wide) and CH7 HPF: 20Hz (narrow) in manual adjust mode. LPF:300Hz ANT Adjust deviation to: 0.4kHz100Hz(Narrow) Adjust by pressing PTT or MONI. 13. low power voltage DC 6V Power Radio Communication Test Set 500±200mW ANT 1. Turn to CH1 in manual adjust 14. mode. Adjust the power supply Low Battery voltage at 5.3V. Adjust by Adjust the level to make Digital Voltmeter LED just flash. Alert Level pressing PTT or MONI. Note: In manual adjust mode, when channel selector knob is positioned at channel 1-channel16, MIC jack can’ t connect with external cables. After adjustment is completed, short out the two SELF points and then turn the power on, the radio enters model set mode . Then press PTT to disable the manual adjust mode. - 28 - TC- 446 Service Manual TC500 Series Troubleshooting Chart I. Receiver: 1. No receive or low RX sensitivity / intermittent RX output: Start Check CF1(455K2nd IF Inject 21.4MHz signal into Q22 pin C; SSG output ≤ -92dbm; Audio heard from SPK? filter), IC1(IF IC), nd X1(20.945M 2 N LO), CD1(demodulator); Y st Check XF1 (1 IF filter), Q22; Replace faulty components. Inject 21.4MHz signal into XF1 IN; SSG output≤ -103dbm ; Audio heard from SPK? N - Y N Power supply at Q9(5R) OK? Y Check Q23 (mixer), Q27, Tc5; Replace faulty Inject 1KHz RX signal into Q27(RF AMP)IN; SSG≤-113dbm; Audio heard from SPK? N Check if no-solder joint at IC11 pin 23; Check Q9; Replace faulty components. Y Inject 1KHz RX signal into antenna (wide: SSG≤ -118dbm,narrow: SSG≤-116dbm); Audio heard from N Adjust TC3, TC4, TC5; Check TC3, TC4, TC5, C94, C93, C106, C163, C164, N C105; Replace faulty components. - 29 - TC- 446 Service Manual Repair Example:(Tested by communication test set after power on) 1) Symptom: TX OK; no RX at all, but RX frequency OK; no-solder at one end of crystal X1; Cure: touch up X1 2) Symptom: TX OK; low RX sensitivity or intermittent RX output; Cure: replace 455KHz filter 3) Symptom: TX OK; low RX sensitivity, but sensitivity OK after injecting 45.05MHz signal into XF1; Cure: adjust TC3, TC4, and TC5 in turn 2、No RX audio output(no audio from SPK, sound abnormal) : Symptom 1: no audio after power on/no or low audio in monitor mode: (activate power-on alert tone and monitor features) - 30 - TC- 446 Service Manual Start Turn to max. VOL; Hold down MONI; around 2.8V (limit) audio output at SPK plug? Check SPK plug, SPK, spring; Replace faulty components; 1 KHz audio input at IC8(AF AMP) pin1? N Check VR1 and its wiring to IC8; Replace faulty components. N Y Hold down MONI; 6V voltage at IC8 pin8? N Y Hold down MONI; 5V output at IC11 pin40 (AVP)? Audio output at IC8 pin 7? Y N Check IC8 and peripheral N Q41 conductive? Y Y See control Check if Q39 and Q12 conductive; Replace faulty components. troubleshooting Replace faulty components. N section components; Check C203, c239; Replace faulty components. N Check R203, R37, C84, C66; - 31 - TC- 446 Service Manual Symptom 2: audio OK after power on, no RX audio output or audio distortion in RX (abnormal noise output while holding down MONI) Start Hold down MONI; Audio output at IC7 pin1? Check if Q21 conductive; Check operating status of Q19, Q20; Check C44, C150, C151, C152, C153, C45; Replace faulty components. Y N Y Hold down MONI; Audio output at IC7 pin3? 5V voltage at IC7 pin4? Y N N Y Check IC1, CD1 (C24 demodulation), peripheral components; Replace faulty components. 5V voltage at IC1(IF) pin4? Check IC7, IC11, peripheral components; Replace faulty components. N Check the wiring between IC1 pin4 and Q9; Check the components between Q9 and IC11 pin 23. Replace faulty components. Repair Example: 1) Symptom: Hold down MONI, MONI LED glows but no noise output (no RX audio), SPK resistance OK; 6V measured at Q40 IN, but no 6V output while holding down MONI; Cure: replace Q40(2SA1362) 2) Symptom: Hold down MONI, 6.0V voltage at IC8 pin8 but no audio output at pin7; Cure: replace IC8 - 32 - TC- 446 Service Manual II. Transmitter: 1、No power (low output power) Start Plug into standard power supply (7.5V); Connect instruments; Toggle on TX; Observe current&power changes. Low current and no power output in TX High current but no or low power output in TX In TX, 6.0V source voltage at Q31? Y In TX, 1.8~2.5 V gate voltage at Q31? Check Q32, Q17, Q38, peripheral components; Replace faulty components. In TX, around 1.1W power at D11 positive end? Y 1.1W In TX, around power at D11 negative end? Check L3, Q31, C55; N Check Y C30, C139, C142, C141, C145; Replace faulty components. Y Replace Q31; Check D11, R75, C208, L4 N In TX, 7.5V source voltage and 1.8~2.5V gate voltage at Q32? . N Y - 33 - Check bias circuit; TC- 446 Service Manual N L29, C138, C67 OK? . Replace faulty components; Y In TX, 4.8V collector voltage, 1.2V base voltage and 0.3V emitter voltage at Q17? Check bias resistor and TX 5V power supply circuit. N Y N R122, C98, R196, Replace faulty C42 R195 OK? components; Y C207 Y OK? N Replace faulty components; Y C23 parameters and D5否 positive bias OK ? Replace faulty N components; Check Y bias circuit. Y Check R80, 4V collector voltage, 1.8V base voltage and 1V emitter voltage at Q15? N R29, R79, Y C97 arameters OK ? Y See N VCO Troubleshootin Replace with components of the same spec; - 34 - L18, R34, TC- 446 Service Manual Repair Example: 1) Symptom: no TX power; > 3A TX current; Cure: replace Q31 2) Symptom: low TX power; Voltage at Q4, Q31, Q32 OK; 10mw power at Q31 (RD07)IN; Around 1W power at D11; Cure: replace Q31 2、No or low TX audio (test port for communication test set:AF OUT/AF IN) Start Inject 1KHz/100mv AF signal into MIC plug; ± 4.2KHz ± 150Hz modulation deviation? N Check MIC plug and MIC; Replace faulty components; Y N Waveform input at IC3(NJM2100V) pin2 OK? Check L14, C48, C169, C168; Replace faulty components. Y In TX, amplified 是 at waveform output IC3 pin7? In N TX, 5V voltage at IC3 pin 8? Y In TX, waveform output at VR2? Y N Check components between Check Q24, Q25, VR2 VR2 and VCO (e.g.L10, R22, (47K) and peripheral C40); replace faulty components; components; - 35 - N Check IC3 and Check peripheral connection components; Q4 C pin. the to TC- 446 Service Manual Repair Example: 1) Symptom: no TX audio, cracked VR2; Cure: replace VR2 and adjust 2) Symptom: low TX audio; poor modulation sensitivity of MIC after adjusting VR2 Cure: replace MIC II. PLL: 1、 TX or RX unlock:(Caused by faulty oscillator loop) - 36 - TC- 446 Service Manual Start Correct software mode settings and freq range? Adjust to freq band/freq N set in the radio; TX unlock: TX unlock on RX unlock: RX unlock on some channels? some channels? Y N Adjust TC1 Y N Adjust TC2 Voltage at RX CV? Voltage at TX CV? N Y RX CV: > 4V or < 0.2V? No TX CV Y Y Y Bias (pin C 4V) at Q8 OK? sector; Bias (pin C 4V) at Q16 OK? N Check synthesized sector; TX CV: > 4V or < 0.8V? Check synthesized Y No RX CV N Y Y 4.1V output voltage at Q7? Y Y Adjust TC2; reliable solder & correct parameters of C186, C187, L46, R69, L16, C19, C188, L48, D8, D7, L17? Adjust TC1; reliable solder & correct parameters of C182, C193, C95, L44, C192, C90, L5,D4? Y Reliable solder and correct parameters of R164, R9, L47, Q8 ? N In RX, 4.3Vat IC11 pin 31? Y 4V output voltage at Q6 ? Reliable solder at R171? No disconnected wiringto Q16 branch circuit? Y Y Y Replace faulty components. In TX, 0V at IC11 pin31? N Check R11, L19, R74, Q13; N Reliable solder at PTT? No disconnected wiring to IC11branch circuit? Or replace IC11. Check the value and soldering of Q6 、R9. Replace faulty components. - 37 - Reliable solder at Q7, R53; No disconnected wiring to branch circuit? Check IC11, peripheral components; or replace IC11. TC- 446 Service Manual 1、 TX and RX unlock: (Caused by faulty common sector) Start Adjust to correct software Correct software mode settings and freq range? mode and freq; Y 4.9V at IC2 pin2 ? Y N 12.8MHz at IC2 5V N pin13? N Check 12.8MHz crystal, C130, TC6; Replace faulty components. Y at Y Q5(5C)? Check L13, R191, C113, After amplified by Q13, N VCO output OK? output In non-battery-sa ve mode, 5V (H level) at IC11pin6 ? C117, C123; Replace faulty components. Y N Y Bad soldering joints at IC11 pin6? Correct software settings? If not, replace IC11. Check VCO circuit Data, clock, strobe pulse at IC2 pin8/9/10 OK?(triangle wave) N Check Q3, R65, Q2, R28, R66; Replace faulty components. Check CP6 , CPU, C15, C16, C17 and wiring; Y 1-4V CV control voltage (output)? N Check the soldering and value of the components between IC2 pin 3 to CV. Check the soldering of IC2. Replace faulty components. Y High level at D 13 positive end ? - 38 - TC- 446 Service Manual Repair Example: 1) Symptom: unable to transmit even if PTT is pressed; wrong freq band found when reading from radio via PC; Cure: correct the freq band 2) Symptom: unable to lock freq, TR accessible sometimes, occasional TX or RX unlock; Cure: replace Q15(5108) 3) Symptom: unable to transmit even if PTT is pressed; freq range found OK when reading from radio via PC; no 5V output at Q5; Cure: replace Q5(717) 4) Symptom: unable to transmit even if PTT is pressed; freq range found OK when reading from radio via PC; 5V output at Q5; 5C voltage at X2 (12.8 crystal oscillator); Cure: replace X1 5) Symptom: able to transmit when PTT is pressed; freq range found OK when reading from radio via PC; 5C voltage OK; Voltage found at CV in RX but not within 0.8~4V; Cure: adjust TC2 to make CV within normal range 6) Symptom: Power-on OK; unable to lock freq when pressing PTT, TR accessible sometimes, occasional TX or RX unlock; Cure: replace Q15(5108) - 39 - TC- 446 Service Manual VI. Power Supply: Fail to power on (no response while rotating power knob after plugging in power supply) Start Plug positive end of power cable into positive connector while negative end into aluminum chassis or ground around PCB; Turn off radio; 6.0V output at L15 Upper? N Check L15, C149, C120; Replace faulty components. Y Switch on power; N Check power switch, D20, IC4; Replace faulty components. 6.0V at IC4 IN? Y Check if short circuit occurs when IC4, C80, C79, branch circuit are grounded; Replace faulty components. N 5V at IC4 OUT? Y Check IC11 pin 71/ 72; 5V at IC9 pin 5 (RESET)? Y Check IC11, X3 (7.3728 MHz crystal), peripheral R&C; Replace faulty components; - 40 - N Check if no-solder at IC11 and branch components; Replace faulty components. TC- 446 Service Manual Repair Example: 1) Symptom: Plug in 6.0 power cable, rotate power knob but unable to switch on power; voltage at L15 OK; no 7.5V at IC4 IN; power knob OK; Cure: replace D20 2) Symptom: Plug in 6.0 power cable, rotate power knob but unable to switch on power; Voltages at L15, IC4 IN OK; no 5V (5M) voltage at IC4; Cure: replace IC404 3) Symptom: Plug in 6.0 power cable, rotate power knob but unable to switch on power; 5V output at IC4; Voltage at IC9 OK; Cure: replace X3 (7.3728MHz crystal) - 41 - TC- 446 Service Manual Disassembly and Assembly  Remove the Battery 1. Turn the radio off. 2. Slide the battery latches upwards. 3. Pull the top part of the battery away from the radio’ s body and lift the battery from the radio. (See figure 1) Figure 1  Disassemble main unit (aluminum chassis and PCB) 1. Remove the two screws at the base of the chassis. 2. Pull the volume knob and selector knob off. 3. Remove the antenna at top of the radio. 4. Remove the screw of the microphone jack cover and pull the jack cover off. (See figure 2) Figure 2 - 42 - TC- 446 Service Manual Pull the chassis upwards and then pull the chassis away from the front cover. (See figure 3) Figure 3 The disassembly is shown as the figure 4. Figure 4  Disassemble PTT button Push the PTT button in indicated direction until out of the cover. (See figure 5) Figure 5 - 43 - TC- 446 Service Manual  Assemble PTT button Paste double-coated tape to the cover. And then press the PTT button into the corresponding opening in the cover. (See figure 6) Figure 6  Attach the battery 1. Fit the extensions at the bottom of the battery into the slots on the radio chassis. 2. Press the top part of the battery towards the radio until a click is heard. (See figure 7) Figure 7 - 44 - TC- 446 Service Manual Exploded View 1 39 2 38 37 3 36 4 5 35 6 7 34 8 9 10 11 12 13 33 14 32 15 31 16 30 17 18 19 29 28 20 27 21 26 22 23 25 24 - 45 - TC- 446 Service Manual Part List 2 No. P/N Description Qty. A 7102506000020 Machine screw M2.5*6.0mm B 7102004020050 Self-tapping screw ST2.0*4.0mm Cross recess pan head (color zinc plating) C 7102009001000 Machine screw M2.0*9.0mm (color zinc plating) 2 D 7102505000100 Machine screw M2.5*5.0mm T9 hexagonal head 2 1 6000051000010 TC500 Rear cover Black ABS700 1 2 6000374000000 TC308 Antenna cap Black TPUS95A 1 3 6100237000000 TC366 Antenna housing Black 85 degree TPU 1 4 7400018000000 TC446 PVC piece at main unit front case antenna hole 1 5 7000014000000 TC2110 Antenna core Ф 3.60mm (red copper plating) 1 6 6300007000030 TC446 Aluminum chassis Grinding ADC12 1 7 7500114000000 TC500 Cooling pad 2.00mm-thick Gap Pad1500 8.0*6.6mm 1 8 6100034000000 TC-500US Water-proof gasket Black 40 degree high-tensile silica rubber 1 9 7500013000000 TC2100 Positive electrode piece water-proof sponge 1.5mm-thick EVA 1 10 6201030000000 TC-500 Battery positive electrode piece 0.20mm SUS301 (nickel plating) 1 11 6000046000000 TC2100 Positive electrode piece support Black ABS 1 12 7207002200000 Nut M7.0*2.2mm 1 13 4303020000030 Volume switch TC-1688 1 14 7206002500010 Nut M6.0*2.5mm 1 15 4302030000010 Channel switch TC-368 RY-6933 tocos 1 16 4301040000020 PTT switch TC-278/TC-378 SKHLLBA010 ALPS 2 1 11 TC370 Speaker insulating pad 1.0mm-thick EVA Φ 17mm single-side 17 7400034000000 self-adhesive tape 1 18 5001010000020 Speaker 426539(036S23) 4Ω 0.5W D:36mm FOSTER 1 19 6000160000040 TC-368S Volume knob Black PC+ABS 1 20 6000158000040 TC-368S Channel knob Black PC+ABS 1 21 6201006000000 TC2088 Inner liner (knob) 0.25mm SUS304 2 22 6000050101000 TC500 Main unit front case Black HYTABS700 1 23 6100030000010 TC-500 PTT key Black 60 degree silica rubber 1 24 7400016000000 TC500 Mic mesh Unwoven cloth 0.3mm-thick Φ5.0 1 25 6000189000000 TC3000 Light guide Transparent PMMA 1 26 6000054000000 TC500 Mic cover Black ABS 1 27 7400075000000 TC500 Speaker mesh Unwoven cloth 0.05mm-thick Φ36 1 - 46 - TC- 446 Service Manual 28 6100075000000 TC-368 Mic gasket Black 30 degree silica rubber 1 29 5002110000030 Mic CZII-64AP-RoHS -60dB±2dB φ9.7*4.5mm 1 30 4210080000000 Lead with tin on both ends 80mm Black 1 31 4210080000300 Lead with tin on both ends 80mm Red 1 32 5205000000280 Speaker jack HSJ1456-010320 1 33 5205000000190 Earpiece jack HSJ1650-010020 1 34 7400133000000 TC500 PVC water-proof gasket PVC 0.3mm-thick Φ4.7 2 35 7500115000000 TC500 Battery contact pad Silica rubber 4.8*4.2mm 2 36 6201022000000 TC2100 Battery negative electrode piece 0.20mm SUS301 (nickel plating) 1 37 7400014000010 TC-500 Battery water-proof PVC piece 0.2mm-thick PVC 18.40*16.10mm 1 38 6000039000000 TC2108 Battery latch Black PC+ABS 1 39 7000015000000 TC500 Latch spring Ф 3.00×7×Ф 0 .35mm 1 - 47 - TC- 446 Service Manual Packing - 48 - TC-446 PC Board View Top Layer 49 PCB No.:4100500101600 TC-446 PC Board View Bottom Layer 50 PCB No.:4100500101600 TC-446 Schematic Diagram 1 2 R96 R19 NC 01 6 R R61 1K K R43 330K 2 3 4 A0 A1 A2 GND 8 VCC TEST 7 6 SCL SDA 5 OUT R88 4.7K GND C2 2.2K 0.01u R176 100K Q35 DTC114EE R7 220P C14 100k 220P C18 27P IC1 IF SYSTEM TA31136FN 47K R25 R26 C20 3.3K 3.3K 470P C57 4700p Q47 NC C52 33P C4 0.01U R12 100K R10 C38 0.1U C39 0.1U Q10 DTA114EE C120 47uF/16V R51 1K C149 470P R27 R28 3.3K 3.3K Q1 UMG3N R145 C198 1000P C165 100K 2.2U/16V Q2 UMG3N VR2 47K R65 2.7K C5 0.01u C9 0.01U R155 1.8M Q24 2SC5343(s) R33 3.3K R41 10K R156 1.8M Q25 R152 39K 2SC5343(s) C46 0.1U C10 0.01U R153 39K C43 0.1U R158 0.047u 39K C34 ACTIVE FILTER 560P R42 10K C171 560P C61 1000P C69 1000P R144 1.8K C87 R52 1K C62 1000P R157 56K C144 R111 C74 1000P R5 C73 C56 330 1000P NC C155 10u/10V Q19 R141 150K R107 R39 C197 0 470p 1K R138 3.3K IC7 VR1 R37 10K 8.2K C66 R94 470K 1 8 7 2 IC8 6 3 KIA6278F 5 4 R127 100 C162 0.047U R89 1K R163 15K NJM2100V IC3 5 R192 0 R618 68K C C36 470P R24 33K R106 0 Q41 2SK1588 R112 10 C237 0.047U R93 47K J1 TXD SPK B J2 RXD 1 R50 1.5K C173 4.7U/16V 2SK1824 C194 0.1uF R166 470 4 C168 0.022U 8 C169 C77 0.022U 1000P R162 15K D18 C76 C49 1SS372 1000P 0.1U R110 0 R160 C167 0.022U 750K 1U/16V C48 0.1U R120 22K Error : HYT.jpg file not found. MODEL Part Name SPK/4Ω R165 2.2K Q26 2SC5343(s) C50 0.1U J3 R174 2.2K L14 1uH D19 DAN222 C174 R161 15K R175 100K MIC1 Mic C125 10u/10V C35 470p HYT Science & Technology Co. Ltd. PAGE TC-446 Schematic Diagram DATE FILE NO. DRAWN BY 2 R150 470P R17 NC C203 100u/6.3V C239 220P R90 100 Q34 DTA114YE A 1 C33 470P C40 0.1u Q39 NC R2 C179 270K 100p TC3 10P L31 4T TC4 10P L38 3T C32 470p C118 68uF/6.3V R203 1.0K C84 Q12 DTC144EE 0.1u 1000P L33 3T C104 1P Q27 3SK318 G2 R151 0 R32 3.3k L34 3T C250 0.1u C122 0.039u R113 10 C160 0.033U R13 100K R54 47K C145 6P C208 470P C106 L40 L39 6P 100n 47n Q40 2SA1362 R628 C156 0.018u R57 1K R14 150K R15 100K - + +- R55 1.5K L32 4T C163 0.5P R186 NC NC R76 100 C71 1000P R98 20K - + +NJM2902 VDD Vss C159 10u/10V TC5 10P R78 C184 NC C64 0.1u Q20 2SC5343(s) C45 R508 R130 0.1U 5.6K 0 NC 5 C93 2P C107 L35 5P 3T Q21 2SK1824 R137 3.3k 0.033U C94 0.5P R187 NC Q37 NC C105 3P 0.5P D12 MA2S077 R181 NC C8 0.01U R142 150K C153 0.033U C152 R136 3.3K 470P NC Q36 NC 1u/ 6.3V R177 4.7K C141 11P C134 2P C116 NC R178 8 5P R147 100 Q23 R48 1.5K 3SK318 L43 1U C164 C112 1.5u/10V G2 L37 NC C99 NC C233 0.1U R135 10P R85 C172 R159 2700P 39K R131 6.8K 1.8K Q46 C246 0.1U R64 2.7K C75 1000P C158 0.047U C157 C166 3300P W/NC Q3 UPA572T C190 NC R97 R132 82K R602 27K 0 R134 680K 0 L15 600sg B+ ACTIVE FILTER R66 DC 6.0V C142 11P VR6 NC R180 R1844 NC R627 56K R149 56k TP1 D C146 0.75P 2.4P MIC C85 1u/ 6.3V C59 1000P 4T NC Q5 FMMT717 C86 C60 1u/ 6.3V 1000P C143 L22 IC6 NC R183 NC R179 C185 1 NC NC R185 MIXER R108 L49 470P 330N 0 21.4M XF1 R16 5600pF 270K C47 R36 C3 10K 0.01U R83 NC NC 3.3K R139 150K L1 470 R601 Q4 FMMT717 R22 470K POWER1 820 C81 1000P C150 0.033U C54 33P 100K CD1 C140 C136 3P NC R182 C251 R146 330 R140 150K C151 0.033U C44 0.022U R167 220K B L10 600sg C204 470P IN C53 33P ANT1 C235 1000P L28 3T L24 3T 0.75 C139 7.5 C12 0.01u 22n C13 9 W/NC R615 D20 C80 1000P C79 1000P C110 1000p C109 D9 C115 1000p MA2S111 15u/6.3V CF1 455kHz(H) OUT R3 PTT C161 0.047U C181 3900P L4 0.22uH R75 100 C51 0.1u R173 0 R77 0 R172 0 L25 R148 560K 2SC5108(Y) 0 C177 15u/6.3V R40 10K C196 1.5P Q22 Q9 C1 DTA114YE 10u/10V PTT 100K IN R84 4.7K C7 0.01U R69 150 L23 4T R623 100K R624 100K R133 82K 0.1U C178 R35 100K D25 MA2S111 R18 C186 4P C29 470p C70 1000P R100 10K R58 1K IC4 XC6201P502PR C135 10P 1K 2SC5343(s) Q18 R49 2.7K R610 47K IC5 AT2408 C137 0.01u L16 L46 3.3U + 470P R53 R9 100K TC2 10P R6 2.2K R604 R605 R204 10K Q50 0 C68 1000P R102 27K C114 C28 1000p R205 NC L11 221SG C89 1.5P C101 6.8 C55 C102 C506 15P 0.5P 33P C72 1000P 20 1 R21 NC R103 56k X3 IC9 80 C175 33p R4 47K PST9140NR C78 1000p L42 R20 NC NC 1 R109 1M C111 1000p R104 22k C30 470P L7 601s MONI 1M R59 1K SELF C C189 5P Q7 UMC4 L3 0 R125 R101 47 47K C138 33P L2 5T R617 27k L12 601S 2SC5343(s) IC11 M38223M4H C27 470P C147 D11 1000p MA77 C108 MONI R116 10 C92 1P X1 C243 0.01U 0.01U R197 0 C176 33P C242 Q6 L47 2SJ243 100n R164 23nH C188 D8 22P MA2S376 L48 100N C232 4700p R123 47 R70 R82 680 10 470P C231 470p L17 D7 C19 100n MA2S376 18P R8 100K L20 NC R80 10 D3 MA2S376 L6 601S Q38 C133 NC 0.33u L21 15nH C31 R171 D2 82 MA2S376 L5 3.3U TC1 10P C121 1000P 40 60 L41 0.22u R72 120K R74 100 R30 3.3K C22 470P C23 0 R31 3.3K L29 C67 3.3nH 270P C247 22u/6.3V C248 R616 22u/6.3V 270 C249 NC C200 1u/6.3V L45 47nH L18 22n C21 470P R79 R68 5.6K 150 L30 8T Q31 RD07 R196 5.1 C183 120K R198 R29 3.3K 20.945MHz W/NC R105 47K L19 22n R129 NC 6P Q32 RD01 C42 470P R122 C98 330 Q17 2SC4988 R625 100K R626 100K L36 3T R154 47k C88 10p C132 100p C15 C16 C17 C180CP6 100P 100P 100P 100p 10K*4 R124 120K CP5 10K*2 D4 MA360 C90 7P R609 R608 47K 47K C240 0.01U 0.01U 8 7 C191 NC VR3 68K R99 4.7K CP4 4.7K*2 C241 U1 10K*4 CP1 C11 0.01u R607 47K 9 10 11 12 D24 GREEN 4.7K*4 CP3 0.5P C193 R67 8P 330 C97 D5 6P MA2S077 R34 3.3k IFO DEC 5 IFI 4 13 NDET VCC 14 3 NREC MIXO 2 15 E OSCO 16 1 MIXI OSCI R121 4.7K C170 NC R606 47K 1 5678 2 3 4 D22 RED R87 4.7K R118 R45 470 10K 6P 82P 12 RSSI VR4 68K 1 0.22u C123 R117 2.7k C230 R63 C117 8.2K C124 NC NC C127 4.7u/16V 1u/6.3V C126 NC D13 C113 0.33u L8 L13 NC 601s 1000p 601s R191 C65 47 R143 1000P NC 8 C91 R1 R62 470 C95 1P C182 Q15 C100 2SC4226 22P C96 6P C207 R81 470P 3K R194 0 C103 3P Q14 2SC5108 680K C37 0.1U R44 10K DTC114EE C83 1000P C82 1000P 9 16 IC2 IB31202 Q30 Q28 DTC114EE 120K Q13 2SC5108 C63 1000P 8 47K Q16 PRF957 C24 470P C25 470P TP1 R38 10K R115 R114 47 R128 D 6 R11 R170 12K L26 18n D6 MA2S077 C195 2P C253 10P Q8 2SK508NV C187 10P L50 1UH 1000P C255 10P FILI C252 3 2 OUT GND AF C254 2200P 1u/6.3V 5 10 R619 R47 7 QUAD FILO 6 820 820 C58 11 R622 18k R56 1K 12.8MHZ VDD VC 2.4PC192 R169 8.2k X4 4 1 C202 4 0 R200 0.1U 23nH BDZ3.0B VR5 68K 3 R202 C26 1000P 330 L44 D10 3 4 5 51 6 1 OF 7 A August , 2005 REV CHECKED 1 00 APPROVAL 8 PCB No.:4100500101600 TC- 446 Service Manual Specifications 400 MHz ~420 MHz Frequency range 450 MHz ~470 MHz 136 MHz ~150 MHz 150 MHz ~174 MHz Channel capacity (simplex) 16 Channel spacing 25KHz(wide)/12.5KHz(narrow) Antenna impedance 50Ω Microphone impedance 2KΩ Operation voltage 6V DC Frequency stability ±2.5×10 -6 Transmitter Carrier frequency error ±2.5×10- 6 Carrier output power 4.0W (Hi)/2.0W(Lo) Modulation sensitivity 12±2mV Modulation distortion ≤5% Modulation limiting ≤5KHz(wide)/2.5KHz(narrow) Bandwidth ≤16 KHz(wide)/8.5KHz(narrow) Audio response From 6 dB/oct. Pre-Emphasis ±3dB Conducted spurious ≤7.5μW emission Adjacent channel power ≤-65 d B Receiver Reference sensitivity Unsquelch sensitivity ≤0.25μV(wide)/0.35uV(narrow) ≤0.4μV Audio power 400mW (4Ω) Audio distortion ≤5% Modulation acceptance ≥│±7 KHz│(wide)/ │±3.5KHz│(narrow) Audio response From 6 dB/oct. De-Emphasis +2dB Co-channel rejection ≥-8 d B Blocking ≥85d B Adjacent channel selectivity ≥60 d B(wide)/50dB(narrow) Spurious response rejection ≥60 d B Intermodulation rejection ≥60 d B(wide)/50dB(narrow) - 52 - -8dB