Transcript
technical furniture
Te c h C a r t
TechCarts are shipped assembled and will require minimal final assembly. To guard against shipping damage, accessories such as keyboard platforms are always shipped unassembled. Read and carefully follow the installation steps in sequence, skipping sections that do not apply to your configuration.
Tools Required -3/16” Hex key wrench -5/32” Hex key wrench -1/4” Hex key wrench -1/2” Socket wrench -3/8” Socket wrench -Phillips head screwdriver -Flat blade screwdriver -7/32” Drill bit -1/8” Drill bit
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Te c h C a r t technical furniture ( c o n t . ) A. TECHCART FRAME ASSEMBLY Please note that the TechCart feet are perforated with several mounting holes. This enables the TechCart frame to be assembled to the feet in several different positions depending on the desired configuration. Refer to the diagrams in figure 1 to determine the appropriate position for your frame.
TechCart frame
TechCart frame
IMPORTANT: To ensure a stable configuration, the TechCart frame must be positioned on the feet so that none of the worksurfaces or shelves extend beyond the end of the feet. 1. Remove the plastic upright covers from the cart frame. To remove, push on the inside of the cover through the cable access hole at the bottom of the upright. See figure 2. 2. Assemble the frame to the feet using two 5/16”-18 x 1.00” allen socket head cap screws and six 5/16”- 18 elastic stop nuts. Refer to figure 2.
Foot
Foot
Rear Mount Locking casters
Center Mount Figure 1
3. Gently tap hole plugs into the unused holes in the feet.
5/16”-18 x 1.00” Allen socket head cap screws TechCart frame Cable access holes
Plastic upright cover
Hole plug
Foot
5/16”-18 Elastic stop nuts
Figure 2 86306
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Te c h C a r t technical furniture ( c o n t . ) B. BOTTOM SHELVES 1. For each bottom shelf, attach four brackets to the bottom cross channel and feet of the TechCart frame. Use one 1/4” x 1/2” hex head self tapping screws for each bracket. See figures 3a and 3b.
Bottom shelf brackets
Bottom shelves
2. Attach the bottom shelves to the brackets using #10 x 3/4” phillips pan head wood screws. See figures 3a and 3b.
Bottom shelf brackets
Figure 3a Bottom view TechCart
Bottom shelf Bottom shelf
Bottom cross channel
Bottom shelf bracket
#10 x 3/4” Phillips pan head wood screws
1/4” x 1/2” Hex head self tapping screw
Figure 3b 86306
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Te c h C a r t technical furniture ( c o n t . ) C. SHELVES AND WORKSURFACES
18” deep shelf
Shelves and worksurfaces are available in several different sizes and configurations. The 18” deep shelf is unique in that it has the ability to incline up or down 15 or 30 degrees. See figure 4. 1. Determine the location of the shelf or worksurface. (Some of the worksurfaces are designed to be mounted on top of the TechCart frame. The brackets for these surfaces are notched to clear around the top channel of the frame. The decorative top caps must be removed from the uprights.) Install the appropriate quantity of plastic grommets, one for each hole in the mounting bracket, into the square holes in the uprights. See figure 5.
Front stop
18” deep shelf (15° incline)
#10AB x 1-3/4” phillips pan head thread forming 2. Attach the brackets to the uprights using 1/4” x 5/8” screws phillips pan head self tapping screws (quantity varies). See figure 5.
3. Position the shelf (or worksurface) onto the brackets. Align the holes in the shelf with those in the brackets. (Some shelves have pre-drilled mounting holes for keyboard support platforms. The keyboard holes should be oriented towards the front of the cart.) Secure the shelf with #10 x 3/4” phillips pan head wood screws (quantity varies). See figure 5.
18” deep shelf (30° incline)
Figure 4 Keyboard platform mounting holes (underside, toward front of cart)
18” INCLINE SHELF 1. Refer to figure 4 to determine the appropriate bracket holes to use to incline the 18” deep shelf. Assemble the shelf to the cart as described in the previous section. 2. When inclined, it is recommended that a Front Stop be used at the front of the 18” deep shelf. Pilot holes are pre-drilled into the bottom of the shelf. Using a 7/32” dia. drill bit, drill the pilot holes completely through the shelf. See figure 4. 3. Attach the front stop to the shelf with #10AB x 1-3/4” phillips pan head thread forming screws (quantity varies depending on shelf width). See figure 4.
Shelf/worksurface Bracket #10 x 3/4” Phillips pan head wood screws (quantity varies depending on shelf size)
Plastic grommets
Square holes
1/4” x 5/8” Phillips pan head self tapping screws (quantity varies depending
Figure 5 86306
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Te c h C a r t technical furniture ( c o n t . ) D. POWER STRIP BRACKET The Power Strip Bracket can be assembled to the bottom of the TechCart frame or to the upright. Route cords through the cable access holes in the upright to reach the outlet strip. See figure 6. The power strips can also be attached to the underside of any shelf or worksurface without the bracket.
Plastic grommet Power strip Bracket Upright Mount
1/4” x 5/8” Phillips pan head self tapping screw
Power strip
Bracket Bottom Mount
Figure 6
#8 x 1/2” Phillips pan head self tapping
1/4” x 5/8” Phillips pan head self tapping screws
E. 19” RACK MOUNT RAILS
Plastic
The 19” Rack Mount Rails are available in three heights. Assemble the rails to the TechCart frame uprights using plastic grommets and 1/4” x 5/8” phillips pan head self tapping screws. The quantity of screws required depends on the rail height. See figure 7.
19” Rack mount
Figure 7 86306
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Te c h C a r t technical furniture ( c o n t . ) F. LOCKING COMPARTMENT 1. Assemble one Locking Compartment Bracket to each TechCart upright using two plastic grommets and two 1/4” x 5/8” phillips pan head self tapping screws for each bracket. NOTE: Assemble the brackets to the forward set of mounting holes. The top of the brackets must be at least 1-5/8” from the top horizontal member of the TechCart frame. See figure 8. Locking Compartment
2. Install eight #8AB x 1/2” long phillips head self tapping screws into each End Panel as shown in figure 8. Leave the screws protruding approximately 1/8” as shown.
TechCart frame
3. Assemble one End Panel to each Bracket using two 1/4”-20 x 1.00” long button head cap screws for each panel. NOTE: Use the forward set of holes in the End Panels. See figure 9.
1-5/8” Minimum Front of TechCart Plastic grommet Front holes
1/4” x 5/8” Phillips pan head screws Locking compartment bracket
Figure 8 End panel
Bracket
1/8”
1/4”-20 x 1.00” Button head cap screws
#8AB x 1/2” Phillips head self tapping screws Forward set of holes
Figure 9 End panel
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Figure 9
Te c h C a r t technical furniture ( c o n t . ) Top
G. LOCKING COMPARTMENT (cont.) 4. Position the compartment’s Bottom Shelf onto the three bottom screws in each End Panel and then tighten the screws. See figure 10. 5. Position the compartment’s Top Panel onto the three top screws in each End Panel and then tighten the screws. See figure 10. End panel
6. Position the compartment’s Rear Panel onto the two rear screws in each End Panel and then tighten the screws. See figure 11. 7. Lay the pre-assembled Door Panel onto the top of the Locking Compartment. Position the door’s hinge leafs as shown in figure 12 . Assemble the hinges to the top of the compartment with six #8AB x 1/2” long phillips head self tapping screws. Ensure that the edges of the door are properly aligned with the compartment’s Side Panels. Adjust as required.
Shelf Screw
Figure 10 Side panel Rear panel Screws Pre-assembled door panel
#8AB x 1/2” Phillips head self tapping screws
Hinge leaf Side panel
Figure 11 Locking compartment
Figure 12
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Te c h C a r t technical furniture ( c o n t . ) Parts List Part Number
Description
Parts List Qty.
Part Number
Description
Qty.
7188X
24”W x 20”H TechCart Frame
6
85293
4” Caster
2
7189X
24”W x 29”H TechCart Frame
7
7026X
Bottom Shelf Bracket
6
7190X
24”W x 45”H TechCart Frame
8
7732X
Bottom Shelf Bracket
2
7191X
24”W x 64”H TechCart Frame
7034X
R.H. Bracket, 24” Deep
7192X
24”W x 72”H TechCart Frame
7033X
L.H. Bracket, 24” Deep
7193X
30”W x 20”H TechCart Frame
7038X
R.H. Bracket, 30” Deep
7194X
30”W x 29”H TechCart Frame
7037X
L.H. Bracket, 30” Deep
7195X
30”W x 45”H TechCart Frame
10
7042X
Incline Shelf Bracket
2
7196X
30”W x 64”H TechCart Frame
11
7035X
24”/30” Deep Center Bracket
2
7197X
30”W x 72”H TechCart Frame
12
7324X
Bracket, Power Strip
7198X
36”W x 20”H TechCart Frame
13
7241X
Hole Plug
7199X
36”W x 29”H TechCart Frame
14
1241X
Radiused End Cap
7200X
36”W x 45”H TechCart Frame
8969X
24” Front Stop
7201X
36”W x 64”H TechCart Frame
8970X
30” Front Stop
7202X
36”W x 72”H TechCart Frame
8976X
Front Stop, 24” TechCart
7203X
48”W x 29”H TechCart Frame
16
60442
5/16”-18 x 1.00” Flat Socket Head
7204X
48”W x 45”H TechCart Frame
17
85367
5/16” Flanged Nut
7220X
Cover, 20” TechCart
18
54348
1/4”-20 x 1/2” Hex Washer Head
7221X
Cover, 29” TechCart
19
59103
7222X
Cover, 45” TechCart
#10AB x .75 Phillips Head Thread Forming Screw
7223X
Cover, 64” TechCart
20
54298
7224X
Cover, 72” TechCart
#14B x 5/8” Phillips Pan Head Thread Forming Screw
3
6878X
Upright Cap
2
21
27738
Plastic Grommet
4
7062X
Foot, 24” Deep
2
22
85320
7063X
Foot, 30” Deep
#10AB x 1.75” Phillips Pan Head Thread Forming Screw
85292
4” Locking Caster
1
2
5
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15
2
2
8
1
4
Te c h C a r t technical furniture ( c o n t . ) Parts List Part Number
Qty.
82703
1/4”-20 x 1/2” Button Head Cap Screw
2219X
Shelf, 36”
2217X
Shelf, 30”
6584X
Shelf, 24”
7387X
Top, 36”
7386X
Top, 30”
7383X
Top, 24”
7696X
Back, 36”
7695X
Back, 30”
7694X
Back, 24”
1531X
End Panel
8193X
Door Assembly, 36”
8192X
Door Assembly, 30”
8191X
Door Assembly, 24”
29
7682X
Bracket
2
30
68374
#8AB x 1/2” Phillips Head Self Tapping Screw
16
31
7101X
Rail– 21U, 45” Cart
2
7102X
Rail– 32U, 64” Cart
7103X
Rail– 36U, 72” Cart
23
24
25
26
27
28
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1
1
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Te c h C a r t technical furniture ( c o n t . )
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Te c h C a r t technical furniture ( c o n t . )
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