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Technical Description EZset 400 Model IC2 EZset 400 equipped with Image Controller 2 Product Ref: EZSET400C2 ▪ Max. tool length Z = 400 mm / 15.75” ▪ Max. tool diameter X = 400 mm / 15.75” ▪ Pneumatic axis clamping for X and Z axis ▪ Bellow cover to protect the X axis ▪ Base-integrated cover for protection of the Z-axis ▪ Keypad for ergonomic and reliable activation of power-activated functions of the tool holder spindle (spindle brake and indexing) ▪ Heidenhain measuring system in X and Z axis ▪ Ergonomic one-hand control button ▪ Bosch pneumatic ▪ THK guideways ▪ Equipped with ImageController2 vision system
Image Controller 2 - Vision System / Camera / Software Product Ref: EZIC2-01 Performance/data ▪ 12.1“ diagonal TFT color monitor with resistive touch screen for industrial environment ▪ Display accuracy 1 µm ▪ Integrated ARM system 32-bit main processor: Linux operating system, 200 MHZ, 256 MB working space (SDRAM) + 128 MB Flash ▪ CMOS camera with telecentric objective, field of vision approx. 6.5 x 6 mm at 488 x 468 pixel ▪ 12 integrated POWER-LEDs for incident light for edge inspection ▪ Option to switch between absolute, Incremental, differential measurement as well as counter stop function in radius and diameter ▪ Integrated tool management for 3000 tools ▪ Management for 99 adapter zero points ▪ Four USB 2.0 interfaces for thermo printer, memory stick, etc. Measurement operation ▪ Easy intuitive user guidance – minimum training required ▪ Menu navigation over touch screen with conveniently large keys ▪ Integrated online help for operators ▪ Clear demonstration of cutting tool and menu in one monitor – no cumbersome switching of monitors ▪ Dynamic crosshair for automatic measurement ▪ Digital focusing display (color display from red-yellow-green) ▪ Up to 5 automatic measurement results: length, diameter, radius and 2 cutting edge angles ▪ Measurement results independent of the user = reliable and exact ▪ Automatic cutting edge form selection for fast and easy measurement – also for cutting edges >90° ▪ Real-time display of measuring values in X and Z
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Automatically up to 5 measurement results, target values can be assigned for tolerance check
CTL-EZset TD-IC2-400 V1-08-02-2011 Page 1 of 7
Technical Description EZset 400 Model IC2 ▪ Display of the cutting edge in incident light for edge inspection, quality control ▪ Possibility to switch to fixed crosshairs with projector function for manual measurement ▪ mm/inch switch Additional benefits of the ImageController2 vision system: ▪ EZnavigator compass needle allows for easy positioning of the optic carrier for certain measuring programs (see highlights) ▪ Enlarged functions in tool management (see highlights) ▪ Measuring program EZmax as well as further measuring programs (see highlights) ▪ Setting up and measuring of complex step tools ▪ Graphics library (see highlights) ▪ Different user rights for administrator and standard user
Cutting edge inspection with Incident light at 20 x magnification
Measuring value output: ▪ Printing of labels ▪ Optional: Printing of A4/US-Letter format (e.g. cutting edge inspection, measuring values, and more) ▪ Measuring value output standard (RS232 over customer's PC) ▪ Optional: Data output package (DOP) for machine-specific measuring value output Available languages: German, English, French, Italian, Spanish, Dutch, Danish, Russian, Czech, Swedish, Polish, Turkish, Chinese, Hungarian
Tool management for multi-step tools Highlights - Image Controller 2 IC2: EZNavigator ▪ EZnavigator compass needle guides the operator to the target position to be measured (e.g. for step tools) ▪ The cutting edge and its measuring parameters are assigned to a tool in the tool management ▪ EZnavigator provides an added benefit when calibrating adapters: it is guaranteed that the user calibrates the right calibration edges
IC2: Measuring Program - Ezmax ▪ Measuring program to determine and measure the maximum contour of a tool, that the tool would generate in the work piece ▪ Target values with tolerances can be assigned, red and green marks will then display whether a tool is within/out of tolerance ▪ Measurement results can be printed onto a label
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CTL-EZset TD-IC2-400 V1-08-02-2011 Page 2 of 7
Technical Description EZset 400 Model IC2 Highlights - Image Controller 2 IC2: Graphics Library ▪ The operator can allocate a graphic from the integrated standard tool graphics library to the tool that will be measured ▪ Safe operation and fast tool selection
IC2: Measuring Programs with User Guidance ▪ Standard programs for special measuring tasks with clear display of tool parameters and input fields ▪ Measuring program to determine largest and smallest cutting edge of multi-bladed tools with calculation of axial and radial run out ▪ Measuring program to determine oversize radii and angles that exceed the camera's field of vision ▪ Measuring program to determine the theoretical tool tip ▪ In all measuring programs the EZmax function is available. Thus e.g. measurement of helical tool cutting edges is very easy ▪ User guidance for mandatory input fields ▪ Measurement results can be printed onto a label
IC2: Cutting Edge Inspection ▪ Cutting edge is displayed as live camera picture in incident light at 20-times magnification to check wear and tear at cutting tools ▪ Brightness of 12 L.E.D.'s can be adjusted with a dimmer regulation bar for ideal cutting edge display ▪ Opportunity to manually position the crosshair, radius crosshair contour ▪ Optional: EZdoc and colour laser printer (see options: EZdoc, EZprint-L) in order to print out cutting edge inspection picture
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CTL-EZset TD-IC2-400 V1-08-02-2011 Page 3 of 7
Technical Description EZset 400 Model IC2 Toolholder Spindle ISO50 Product Ref: EZWZA1
▪ Power-operated tool holder spindle break 360° – ergonomic operation using keypad ▪ Power-operated tool holder spindle indexing 4 x 90° for the correct positioning of lathe turning tools – ergonomic operation using keypad ▪ ISO 50 tools can directly be placed in the spindle. (For other tool sizes adapters are available – see accessory) ▪ Integrated calibration edges ▪ High concentricity and measuring accuracy
Accessories included with EZset 400 Model IC2 Table Product Ref: EZBASE ▪ Rigid table in ergonomic industrial design for ideal machine positioning ▪ Integrated handles to carry and holders for adapter tray EZBOARD and utensil tray EZSTORE
Dymo Label Printer Product Ref: EZPRINT ▪ Dymo Label Writer to output measurement values onto labels (X and Z values, radius, 2 cutting edge angles) In addition, the tool number, T-number, as well as information about adapter in use are indicated on the label ▪ Economic thermo printer without refilling cartridges ▪ 300 dpi printing quality ▪ Inclusive three (3 pieces) rolls of labels (260 labels/roll) ▪ For this printer no printer board is necessary, as it can conveniently be placed on the table
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CTL-EZset TD-IC2-400 V1-08-02-2011 Page 4 of 7
Accessories included with EZset 400 Model IC2 Adapter Tray Product Ref: EZBOARD ▪ Tray for ideal storage of maximum three ISO 50 adapters (Supplied without any adapters) ▪ Inclusive three (3 pieces) adapter inserts size ISO 50
Utensils Tray Product Ref: EZSTORE ▪ Tray for various utensils such as adjustment keys, etc. (Supplied without contents) ▪ Can be mounted at either side or front of table
Cleaning Putty Product Ref: EZPUTTY ▪ To clean the cutting edge for precise measurement results
Coffee Mug Product Ref: EZBREAK ▪ Coffee mug made of insulated material to keep Coffee warm. With re-closable drinking lid. Capacity 0.35l. Colour - Red / Black
Printer Labels Product Ref: EZLABEL ▪ Labels for Dymo Label Printer ▪ 260 labels/roll ▪ Label size: 89mm x 36mm
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CTL-EZset TD-IC2-400 V1-08-02-2011 Page 5 of 7
Optional Accessories available for EZset 400 Model IC2 Dust Cover for Tool Presetter Product Ref: PROTECTION ▪ Dust protection made of PVC to cover the tool Presetter ▪ Suitable for EZset400 and EZset600 ▪ Colour: neutral transparent
Air Regulator Product Ref: EZMAINTAIN ▪ Air regulator with gauge, regulator, water separator and stop valve ▪ Mounted with angle support ▪ For easy assembly at tool Presetter
Tool Holder Spindle ISO50 with Vacuum Clamping Product Ref: EZWZA2-V ▪ Design as EZWZA1, in addition: ▪ Power-operated tool holder spindle ISO 50, vacuum clamping with ergonomic operation with membrane keypad ▪ Retrofit not possible (Factory fitted option)
Centre Height Function - Turning Tools (Only on IC2) Product Ref: EZTURN ▪ Monochrome camera to set turning tools to centre height ▪ Camera's crosshair can be rotated and adjusted (without picture) ▪ The centre height camera’s maximum offset value is +/- 3mm/0.118” ▪ Retrofit not possible (Factory fitted option) ▪ Installation with option centre height camera requires installation by an EZset service technician
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CTL-EZset TD-IC2-400 V1-08-02-2011 Page 6 of 7
Optional Accessories available for EZset 400 Model IC2 Ezdoc for Report Printing - A4 / US Letter formats Product Ref: EZdoc ▪ Colour laser printer for A4 or US-letter format printouts ▪ Connected with tool Presetter via USB ▪ Network connection: Other workstations can access colour laser printer ▪ Four colour cartridges included (black, cyan, magenta, yellow), which can be exchanged individually. ▪ Spare cartridges upon request ▪ As of version IC2 1.2, no software included, option EZdoc is a pre-condition
Colour Laser Printer A4 / US Letter formats Product Ref: EZprint-L ▪ Functionality for printing in A4/US-letter format ▪ E.G. colour printout of cutting edge inspection, measurement results, adapter list and more ▪ Logo and footer of the printout can be adapted individually ▪ As of version IC2 1.2 Does not contain any auxiliary equipment (see colour laser printer EZprint-L) ▪ Printouts of setting sheets with EZdoc: Installation of the DOP package is pre-condition
Printer Board for Colour Laser Printer Product Ref: EZBOARD-L ▪ Board for Colour Laser Printer with Anti-Skid inlay
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