Technical Specifications

Transcript

TECHNICAL SPECIFICATIONS 1. TABEL OF CONTENTS Page 1. 2. GENERAL 1.1 Company Profile 2 PHARMA LITE WALL SYSTEMS 2.1 TECHNICAL SPECIFICATIONS 2.1.1 PUR foam 2.1.1.1 Product Characteristics 2.1.1.2 Thermal Conductivity 2.1.1.3 Load tables 2.1.2 ROCKWOOL 2.1.2.1 Product Characteristics 2.1.2.2 Thermal Conductivity 2.1.2.3 Load tables 2.2 PHARMA LITE FLOOR PROFILE 2.2.1 Standard floor profile 2.2.1.1 U-profile (non-lacquered) 2.2.2 Alternative floor profile 2.2.2.1 U-profile (pre-lacquered and self fold) 2.2.2.2 U-profile with flooring profile (epoxy – rubber - …) 2.2.2.3 U-profile with stainless steel plinth 2.2.2.4 PVC U-profile 2.2.2.5 U-profile with PVC plinth (hidden fixations) 2.2.2.6 PVC U-profile with PVC plinth (hidden fixations) 2.2.2.7 ALU U-profile 2.3 PHARMA LITE CONFIGURATIONS 2.3.1 Standard connections 2.3.1.1 Wall – Wall connection 2.3.2 Alternative connections 2.3.2.1 Wall – Wall connection with electrical tubing 2.3.3 Standard wall configurations 2.3.3.1 Wall – Wall connection (not visible side) 2.3.3.2 Wall – Wall connection (visible side with PVC rounded angle) 2.3.3.3 Wall – Wall connection (visible side with ALU rounded angle) 2.3.3.4 Wall – Wall connection (visible side alternative) 3 3 3 4 4 5 5 6 6 7 7 7 7 8 8 9 9 10 10 1 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 1. GENERAL 1.1 Company profile CRDB is specialized as manufacturer and installer of modular panel systems special developed for use controlled environment. Over the years we acquired a high level of craftsmanship in building the shell for cleanrooms, bio-confinements and all types of controlled environments. From the start of CRDB (CLEANROOM Developments Belgium), the complete team gave their all in order to supply innovating solutions, tailor made and of high quality, using reliable systems. We are present on the international market in the different branches needing cleanrooms and handle projects from concept up to the construction and installation of the systems. CRDB has built cleanrooms on practically all continents of the world and is playing one of the leading role in the construction of cleanrooms in different branches such as: pharmaceuticals, biotechnological, cosmetics, electronics, optics, medical devices, food, etc… Together with our sister company ICRB we cover also all stainless steel needs for kitchens, agriculture & food sector, construction and medical & pharmaceutical sector. Therefor we have all the knowhow concerning cleanrooms and it special needs. www.crdb.be www.inoxytech.be CRDB | CLEANROOM DEVELOPMENTS BELGIUM 2 2.1 TECHNICAL SPECIFICATIONS 2.1.1 PUR FOAM 2.1.1.1 Product Characteristics: Length Insulating core: Standard: from 2 up to 12m. >12m. With special transport Polyurethane and polyisocyanurate rigid foam. Nominal density 40 Kg/m³ The panel foam does not contain HCFC³ Useful width Reaction to fire 1150mm - 1120mm (under consultation) Thickness PUR PIR PIR Clase 1 Bs2d0 Bs2d0 Bs1d0 60, 80, 100, 125, 150, 175, 200 mm. Steel Thickness Weight Weight External coatings: • Polyester 25 microns (UNE EN 10169) • Granite HDX 55 microns (UNE EN 10169) • PVDF 35 microns (UNE EN 10169) • PET 50 microns (Available only for internal Face of panel) • Galvanized type Z-275 (UNE EN 10142) (available only for internal face of panel) (mm) (kg/ml) (kg/m²) Thickness: 0.5mm – 0.6mm* * Consult colours disponiblility. 60 80 100 125 150 175 200 12.5 13.5 14.4 15.5 16.7 17.8 19.0 10.9 11.7 12.5 13.5 14.5 15.5 16.5 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 3 2.1.1.2 Thermal Conductivity: Thickness K (W/m².°C) 60 0.35 80 0.27 100 0.22 125 0.17 150 0.14 175 0.12 200 0.11 Those values are determined according to UNE – EN 14509 2.1.1.3 Load tables: The indicated values refer to a uniform distributed load. Deflection ≤ L/200 1kgf = 0.98daN Span in m.l TWO SUPPORTS Thickness 60 80 100 125 150 175 200 50 4.10 4.55 6.00 8.00 9.00 9.00 9.00 Load (daN/m²) 75 3.60 4.00 5.40 6.50 7.00 7.50 8.00 100 3.25 3.60 4.70 5.30 5.90 6.50 6.70 125 3.05 3.35 4.20 4.90 5.30 5.70 5.80 THREE SUPPORTS Thickness 60 80 100 125 150 175 200 50 4.80 5.25 6.50 8.00 9.00 9.00 9.00 150 2.80 3.15 3.85 4.50 4.85 5.20 5.30 175 2.70 3.05 3.55 4.15 4.55 4.80 4.90 200 2.60 2.85 3.30 3.90 4.20 4.50 4.60 Load (daN/m²) 75 4.20 4.60 6.00 6.50 7.00 7.50 8.00 100 3.80 4.25 5.50 5.80 6.00 6.50 6.70 125 3.50 3.90 4.90 5.20 5.30 5.70 5.80 150 3.30 3.65 4.50 4.75 4.85 5.20 5.30 175 3.15 3.45 4.15 4.40 4.55 4.80 4.90 200 3.00 3.30 3.85 4.10 4.20 4.50 4.60 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 4 2.1.2 ROCKWOOL 2.1.2.1 Product Characteristics: Length Insulating core: Standard: from 2 up to 15m. >13.6m. With special transport ATTENTION: Long panels may buckle due to higher weight! Manufacturing tolerances: in acc. With EN 14509 Structural, web-oriented mineral fibre wool Nominal density approx 120 Kg/m³ Fire behavior in acc. With EN13501-1 Euroclass A1 Non-combustible Useful width Reaction to fire * 1100mm 60 80 100 Thickness EI 30 EI 60 EI 90 120 150 200 EI 90 EI 90 EI 90 60, 80, 100, 120, 150, 200 mm. Steel Thickness ** Weight External coatings: • Polyester 25 microns • PVDF 25 microns • Prisma 50 microns • TTHD 60 microns • PVC foil coatin 150 microns • HPS Ultra 200 microns (mm) (kg/m²) 60 80 100 120 150 200 Thickness: 0.5mm – 0.6mm* * acc. To BASIC range of colours (see below). 17.36 19.76 22.16 24.56 28.16 34.16 BASIC range of colours Deviation from the original colour (please request sheet colour sample) • • • • • • • • • • • • • (*) (**) Ral 9001 Ral 9002 Ral 9010 Ral 1015 Ral 1018 Ral 7035 Ral 6011 Ral 9006 Ral 9007 Ral 3000 Ral 3009 Ral 5010 Ral 7016 BA BA BA BA+ BA+ BA+BA* BA+ BA BA+BA* BA+ BA+ BA+ BA+ BA = Basic colours in stock, polyester-lacquer approx. 25 µm BA+ = Basic colours plus process related extra costs additional charge on request BA+BA* = for volume orders ex 500 m² there is no extra over 5 certificates on request other insulation thicknesses on request CRDB | CLEANROOM DEVELOPMENTS BELGIUM 2.1.2.2 Thermal Conductivity: Thickness K (W/m².°C) 60 0.60 80 0.46 100 0.37 120 0.32 150 0.25 200 0.19 Those values are determined according to EN 13501-1, Euroclass A1 2.1.2.3 Load tables: The indicated values refer to a uniform distributed load. Deflection ≤ L/200 1kgf = 0.98daN Span in m.l TWO SUPPORTS Thickness 60 80 100 120 150 200 50 4.33 4.92 5.42 5.85 6.40 7.15 Load (daN/m²) 80 3.59 4.10 4.54 4.92 5.42 6.11 100 3.27 3.74 4.14 4.50 4.97 5.62 120 3.02 3.46 3.84 4.17 4.62 5.24 150 2.73 3.14 3.48 3.79 4.20 4.78 170 2.47 2.96 3.30 3.59 3.98 4.54 200 2.13 2.75 3.06 3.34 3.71 4.24 6 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 2.2 PHARMA LITE FLOOR PROFILE 2.2.1 Standard floor profile 2.2.1.1 U-profile (non-lacquered) The U-profile is produced from non-lacquered steel sheet of 1 mm. Detail bottom profile A A B C D PL panel (60mm) U-profile (steel sheet) 30x61x30/1mm Nail plug (Ø 6x40mm) Existing floor B C D 2.2.2 Alternative floor profile 2.2.2.1 U-profile in lacquered steel sheet The u-profile is produced from pre-lacquered steel sheet of 0.63mm Detail bottom profile A B C A B C D PL panel (60mm) U-profile (steel sheet) with self fold finish (see detail) 50x61x50/0.63mm Nail plug (Ø 6x40mm) Existing floor 7 D CRDB | CLEANROOM DEVELOPMENTS BELGIUM 2.2.2.2 U-profile with flooring profile (1 or both sides) The U-profile is produced from pre-lacquered steel sheet of 0.63mm. Additional there’s a special formed strip to be installed above 1 or both sides in order to be able to have an epoxy or rubber finish. Detail bottom profile A A B E B F C 2.2.2.3 C D E F PL panel (60mm) U-profile (steel sheet) 71x61x71/0.63mm Nail plug (Ø 6x40mm) Existing floor Stainless steel epoxy profile Epoxy floor / Rubber floor D U-profile with stainless steel plinth finish (1 or both sides) The U-profile is produced from non-lacquered steel sheet of 1mm. Finished with a stainless steel plinth on 1 or both sides Detail bottom profile A A B G C C D G PL panel (60mm) U-profile (steel sheet) 30x61x30/1mm Nail plug (Ø 6x40mm) Existing floor Stainless steel plinth 8 D CRDB | CLEANROOM DEVELOPMENTS BELGIUM 2.2.2.4 PVC U-profile Extruded PVC floor profile with light coving Detail bottom profile A H C 2.2.2.5 A C D H PL panel (60mm) Nail plug (Ø 6x40mm) Existing floor U-profile (PVC) A B PL panel (60mm) U-profile (steel sheet) 30x61x30/1mm Nail plug (Ø 6x40mm) Existing floor PVC plinth with non-visible fixation D U-profile with PVC plinth (1 or both sides) The U-profile is produced from non-lacquered steel sheet of 1mm. Extruded PVC plinths with light coving and non-visible fixations Detail bottom profile A I C D I B C 9 D CRDB | CLEANROOM DEVELOPMENTS BELGIUM 2.2.2.6 PVC U-profile with PVC plinth (1 or both sides) Extruded PVC floor profile with light coving assembled with PVC plinths with light coving and non-visible fixations. Detail bottom profile A I A H C D I PL panel (60mm) U-profile (PVC) Nail plug (Ø 6x40mm) Existing floor PVC plinth with non-visible fixation A J C D PL panel (60mm) U-profile (ALU) Nail plug (Ø 6x40mm) Existing floor H C D 2.2.2.7 ALU U-profile Extruded aluminum profile Detail bottom profile A H C 10 D CRDB | CLEANROOM DEVELOPMENTS BELGIUM PUR PANELS Product Description: Modular panels, on both sides galvanized lacquered steel sheets with PU core. This modular system is invented for clean room walls and/or ceilings. It’s a flexible construction system permitting modular changes afterwards. The panels are perfectly airtight, have a good insulation value and offer a complete flush finishing in combination with the doorframes, windows and floor track. As the panels are made of steel and as there’s an aluminum frame all around the PU core, the panels do not emit particles and so these panels are extremely suited for cleanrooms that need the highest level of finishing. Conception: Core: PU foam, injected under high Pressure in between the two Steel sheets. 40kg/m³ +/- 5gk/m³ 11 CRDB | CLEANROOM DEVELOPMENTS BELGIUM GALVANISED LACQUERED STEELSHEET: Finishing of the steel sheet (following NF EN 10169) Galvanized white lacquered steel sheet Warm galvanized Z225 Stainless steel Thickness of the steel sheet ( in mm) PY lacquer layer 25 µm 0.63 Category (following XP P 34-301) 0.75 IIIa Lacquer layer of PVDF 35 µm 0.63 IVb Glued PVC film 120 µm 0.63 IVb 0.63 IVb Layer of PET 55 µm + lacquer layer PE Line brushed S4 F lm PVC + PET 130 µm 0.60 0.80 0.60 NB: Other finishing, colors are possible on demand Product Characteristics: PANEL Thickness 60mm Width Dimensions Max. Length thermic conductivity Thermic transmission Weight Air leakage of a full wall with silicone joint Wall 0.4m; 0.6m; 0.8m; 1.0m Ceiling 1.2m 0.4m; 0.8m 1.2m 3.72 m 6m 3.72 m 6m λ=0.027 W/m. °C Uc = 0.425 W/m². °C 12.4 kg/m² (2 faces 0.63mm) Qs ≤0.0027 m³/h.m² under ΔP = 50 Pa Maximum allowed charges on the wall panels: Flexion resistance of the wall panel, standing on 2 points (1200mm) Height of the wall panel (m) Q (daN/m²) ≤ 4.5 60 5.0 50 5.5 45 6.0 40 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 12 Maximum allowed charges on the ceiling panels: Without cutout With cutout When the panel with cutout is between 2 panels without cutout For panels with one or two cutouts If there’s an “abnormal” cutout Accessible (*) 2.40 m Not accessible 3.20 m 2.40 m 3.20 m 2.00 m 2.80 m 1.60 m 2.40 m Span = Distance between 2 suspensions, taken into account the long side of the panel. Charges taken into account for the determination of the accessibility = 60 daN/m³ (weight of the panel included, panel held on 2 points) + 150 daN/m² (if the ceiling is accessible, temporary mobile loading on each point of the ceiling). Normal cutouts (width < 600mm) do not affect the accessibility of the ceiling. “ Abnormal” cutouts (width > 665mm and/or surface > 450mm) need a supplementary reinforcement with profiles on the ceiling and a supplementary suspension. (*) The ceiling Pharma PLUS (PUR 60) is not a technical floor level! For maintenance and assembling, this ceiling allows the occasional passage of a person with his tools. Assembling the panels: The panels Pharma PLUS (PUR) have an aluminum frame all around. This aluminum frame allows a perfect joint in between the panels. The wall panels have these profiles on the long side and on the side of the ground profile, the ceiling panels have this aluminum frame all around. The aluminum frame also includes a section of 20x41mm for the passing of electrical wiring. Airtightness of the panels: - Silicone in between the joints of 4mm (label SNJF; conform FDA 21 CFR 175.105) Joints of the ceiling panels to be covered preferably with an adhesive aluminum tape. Silicone joint Space to pass wiring Aluminum frame Aluminum fitting profile Assembling of the wall panels Assembling of the ceiling panels Technical data: Firereaction: Classement Euroclasses = B-s3,d0 13 CRDB | CLEANROOM DEVELOPMENTS BELGIUM GENERAL PRESCRIPTIONS FOR THE CLEANING OF PANEL CONSTRUCTIONS INTRODUCTION: The products used must always meet with the legal prescriptions concerning use close to food and concerning biodegradability. Whatever the general prescriptions described in this document, the more detailed prescriptions of the product supplier / manufacturer must always be taken into account. Eventually technical assistance of the cleaning products and/or a training for the cleaning personnel can be asked to the supplier of the cleaning products. This education concentrates on the quantity of the products, on the exact use and on the security measures that must be taken, particularly in case of aggressive products. GENERAL PRESCRIPTIONS: It is recommended: - To use the exact concentrations To dilute the products with water on the exact temperatures. The cleaning with high pressure could damage the panel finish and gasket. To respect the maximum pressure : 50 bar at 50cm distance To respect the temperature which indicates the producer. Normally this is +/- 30°C. Higher temperatures mostly reduce the cleansing effect. To respect the contact time of the cleaning products on the panels. Maximum 20 minutes; if the supplier indicates shorter times these must be respected. To rinse exuberantly with clean water, on max. 50 bar at 50 cm distance The number of cleanings depends completely on the circumstances and sanitary requirements. Obstinate pollution (local) can be polished with a sponge and an adapted cleaning product; be careful for damage of the finition; certainly when abrasive cleaning products / powders or hard sponges are used. Do not forget to rins8 Mixing of cleaning products: Mixing cleaning products in NOT a task of the consumer: the suppliers bring ready-made products on the market and mixing can be very dangerous: - The missing of an alcalic and an acid cleaning product can bring along a dangerous exotherm reaction The mixing of an acid product with a chlorous product brings along very aggressive and very poisonous chlorine gases. CRDB | CLEANROOM DEVELOPMENTS BELGIUM 14 CLEANING PRODUCTS ADAPTED TO THE EXECUTION: 1.1 Stainless steel (inox) Most products can be used, except chlorous products. Can also be used: - Detergents: Washing products and soaps from business (without chlorine). The household products are very appropriate for the periodical maintenance. Always rinse well after cleaning. - Abrasive powders: Even very fine powders will give the surfaces of stainless steel another aspect; Consequently, they must be avoided if possible; Once the stainless has been scratched this can no longer be made good The powders that eventually may be used may in no case contain iron oxides. Rinse thoroughly after use of powders. - Solvents: Cleaning with a solvent of stainless steel after the erection of new walls can be necessary to remove remnants of the protection foil. Solvents can also be used exceptionally to remove greasy spots which remain after cleaning with other cleaning products. Can also be used: Methyl chloride, pentachlorine-ethylene(solvethane), white spirit, alcools, etc… Be very careful with inflammable solvents for the high concentration that can come in he air during the job. Eventually wear adapted breath protection and see for continuous ventilation. Furthermore, you must be careful that solvents do not come into contact with other things in the air which do not bear these solvents (like certain kinds of plastics, mastics, layer of paint, etc…) After a cleaning with solvents a normal cleaning must follow. - Acid products: It is better to use the acid products only in specific cases of strong pollution or where settlement must be soaked off. Vinegar can be used to remove scale. Do avoid too long contact times and rinse thoroughly with clean water. Special products on base of phosphoric acid or nitric acid are especially designed to clean stainless steel. Do strictly follow the indications of the supplier They may only be used on spots on which first the most sticky dust has been removed with a normal product. A very thorough rinsing after the shortest possible contact time is very important for these acid products. Chlorous products can only be used with a guarantee of the supplier of the cleaning products. - Alcalic products (bases): Are always used in a very diluted way. Everything that is written concerning acid products is also valid for alcalic products. 15 CRDB | CLEANROOM DEVELOPMENTS BELGIUM Cleaning method: After the installation of the panels, they must be cleaned with a solvent that removes glue remnants of the protection film. Immediately after this cleaning (which is never included in the price of the panels) a normal cleaning with i.e. a detergent must be done. Rinse thoroughly with clean water. If during the works, which eventually are executed on the site after the first cleaning, exceptional pollution takes place, than an adapted cleaning product must be used. Please, contact the supplier of the products. Cement and plaster spots can affect the plate and must be removed the soonest possible. These spots must then be cleaned with an acid cleaning product an than rinsed. Avoid: - The use of hard brushed or sponges, which can scratch The use of waxes, which leave a film on the plate The use of chlorous products The rubbing of the walls in a direction which is not the polishing direction of the stainless steel The use of steel wool or metal sponges After a long period of cleaning with normal detergents a ‘renewal’ cleaning can be done. An acid reacting cleaning product is recommended. Please, contact the supplier. 1.2 Laquered executions Each damage to the laquer must be repaired the soonest possible in order to avoid corrosion. For the cleaning, the above mentioned products can be used. Be very careful with the use of solvents: the contact time must be kept very short and it’s better to do first a test on a piece of plate. The use of acid and alcalic cleaning products must be limited. In each case, it’s better to use alternately acid and alcalic means which can be favorable for the lacquer concerning the discoloration after some time. 1.3 Alu-zinc Plates with an alu-zinc finition are very problematical concerning the cleaning. A test with the cleaning product that has been chosen is recommended. Never use plumbiferous paint to repair alu-zinc plates. ATTENTION : The guarantee of the supplier and consequently of CRDB is restricted : 10 year of guarantee on non-corroding of the plate. Next to this legal guarantee an additional guarantee on the lacquer can be given eventually after an examination of the environtment and the circumstances in wich the plate will be used. As normal envrironment can be considered : country air, non-polluted ; open air in the city or near to non-polluted industry. Inside with healthy and dry air. For the choice of finition, please contact us. The guarantee on the steel plate does in no case cover damages which find their origin in the cleaning procedures, drilling, the use of abrasive means and solvents. CRDB | CLEANROOM DEVELOPMENTS BELGIUM 16 Rounded Angles Clips profile Product characteristics: 601.00104.032 602.00006.032 603.00007.032 Aluminum base profile: • • • 28x28 Aluminum 35x35 Aluminum 40x40 Aluminum Application: Connection between 2 walls or vertical panels Clips profile for rounded angles HOEKALU30: (EX.14) ; EX.54 ; EX.11 ; EX.40 HOEKALU35: EX.14 ; EX.54 HOEKALU40 : EX14 ; ANGRALU.01 ; FCALU.01 Material : Aluminum ALMGSI0.5F22 Colors: 17 Inapplicable CRDB | CLEANROOM DEVELOPMENTS BELGIUM Technical drawings: HOEKALU.40 HOEKALU.35 HOEKALU.30 All dimensions on technical drawings are expressed in mm. Tolerances are applied. Information on package quantity and ordering: Article Code reference Length Packing Pallet 0603.00007.032 0602.00006.032 0601.00104.032 HOEKALU30 HOEKALU35 HOEKALU40 4 ml 4 ml 4 ml 120 ml 120 ml 120 ml 1200 ml 405x55x28cm 1200 ml 405x55x36cm 1200 ml 405x58x41cm 18 CRDB | CLEANROOM DEVELOPMENTS BELGIUM Aluminum rounded angle Product characteristics: 601.00001.000 (Ral 9002) or 601.00001.001 (Ral 9010) Application: Finishing profiles for Cold and/or Clean rooms Material : Aluminum Colors: (lacquered) • • Ral 9002 Ral 9010 19 CRDB | CLEANROOM DEVELOPMENTS BELGIUM Technical drawings: Information on package quantity and ordering: Article Code reference Length Color Packing Min order quantity 601.00001.000 601.00001.001 ANGARALU.01 ANGARALU.01 4 lm 4 lm 9002 9010 Bulk Bulk Per 8 profiles = 32lm Per 8 profiles = 32lm 20 CRDB | CLEANROOM DEVELOPMENTS BELGIUM PVC rounded angle Product characteristics: 601.00001 Large rounded corner PVC profile with soft edges Application: Finishing profiles for Cold and/or Clean rooms Material : Rigid PVC + soft PVC for edges Colors: Standard colors: 9002, 9010, 9010N Availability on request: 9005, 3020, 5010, 6018, 1021, 9006 Advising working temperatures: Temperature range: between -30°C and +60°C in a static situation 21 CRDB | CLEANROOM DEVELOPMENTS BELGIUM Technical drawings: All dimensions on technical drawings are expressed in mm. Accessories : Backing profiles Information on package quantity and ordering: Article Code reference Length Color Packing box Packing pallet 601.00001.004 EX14 4 lm 9002 601.00001.007 EX14 4 lm 9005 (*) 601.00001.008 EX14 4 lm 9010 601.00001.010 EX14 4 lm 9010N 601.00001.011 EX14 4 lm 5010 (*) 601.00001.012 EX14 4 lm 9006 (*) 601.00001.013 EX14 4 lm 1021 (*) 601.00001.014 EX14 4 lm 3020 (*) 601.00001.016 EX14 4 lm 6028 (*) 120 lm 415x25x17cm 120 lm 415x25x17cm 120 lm 415x25x17cm 120 lm 415x25x17cm 120 lm 415x25x17cm 120 lm 415x25x17cm 120 lm 415x25x17cm 120 lm 415x25x17cm 120 lm 415x25x17cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm 1920 lm 420x110x85cm Other configurations: contact us (*) stock availability on request CRDB | CLEANROOM DEVELOPMENTS BELGIUM 22 23 CRDB | CLEANROOM DEVELOPMENTS BELGIUM PAINT-STICK DESCRIPTION: Siatane Pr-Topcoat is a 2 component polyurethane-acrylic anticorrosion and adhesion coat. The product adheres very well on steel, aluminum, all kinds of zinc or aluminum galvanized surfaces, mineral substrates and also on several plastics. Siatane can be applied in thick coats by air or airless spray. Siatane resists very well UV exposure and can therefor also be applied as a topcoat in outside weathering conditions. Siatane is also a good anticorrosion primer for steel, galvanized steel and aluminum. BINDER: Hydroxy functional acrylic and aliphatic polyisocyanate hardener. GLOSS AND COLORS: 14-22 Gardner 60° - mat. Colors: white, oxide red, black and RAL shades etc… PHYSICAL PROPERTIES: Density Solid content Theoretical yield Viscosity Drying times Dustfree Tackfree Hard Recoatable Recommended thickness Potlife 1.15 – 1.3 50-55% by volume 7.5 m²/kg at 50 microns Thixotropic 1 hr 4hrs 20hrs 12hrs 40-120 microns 6-8 hrs – 20°C SURFACE PREPARATION: - The surface must be free of dust, rust, oil, grease and soluble salts. A combination of degreasing and steam cleaning or cleaning with high pressure waterjet is recommended for zinc surfaces. USE: - - Add the siatane hardener to the siatane base paint and mix well. Mixing ratio: 92/8 by weight with harder T 9975 4/1 by volume with harder T 9909/0699 Dilution: o Airless application : dilute 0-10% with Thinner PU41 o Airmix application : dilute 5-10% with Thinner PU41 o Air assist application : dilute 10-20% with Thinner PU41 Recommended spray nozzle for airless spray: 0.015-0.017”, 50-80° angle Instructions for “textured finishes” o Apply a first coat with diluted paint (10-20%) o Apply wet in wet, after an interval of 5-30 minutes, a undiluted coat with low atomization pressure and higher paint pressure. CRDB | CLEANROOM DEVELOPMENTS BELGIUM 24 ACCELERATED DRYING: Accelerated drying is possible after 15 minutes flash off time. Siatane can be manipulated after accelerated drying of: 1 hour 30 minutes 20 minutes 60°C (metal temperature) 80°C (metal temperature) 100°C (metal temperature) APPLICATION CONDITIONS: - Relative air humidity: max 85% (no condensation on the substrate). Temperature during application and drying: 2°C above the dew point. Max temperature during application: 40°C. 25 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 26 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 27 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 28 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 29 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 30 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 31 CRDB | CLEANROOM DEVELOPMENTS BELGIUM 32 CRDB | CLEANROOM DEVELOPMENTS BELGIUM SUSPENSIONS ALU-T profile with springfix connection Product characteristics: TALU.01 T Aluminum profile 84mm A.88 Galvanised steel fixing screw for T suspension profile M10 Application: Fixation for ceiling suspensions Material: Aluminum Technical drawings: 33 CRDB | CLEANROOM DEVELOPMENTS BELGIUM Results test report: Test performed on: Fixation systems for sandwich panels used as ceiling. Test report nr.: 2099902/1B – Bureau VERITAS Nature of performed tests: Load testing of ceiling support sections and assembly, as described in CSTB guideline 3626 – May 2008. Maximum span between 2 suspensions: Maximum distance between 2 suspension points = 1500mm Aluminum T (84x64x3.5mm) with fixation M10 Loading test of ceiling support section T profile (in accordance with chapter 1 CSTB guideline GS 2 for ceiling CSTB 3626) Panel width (L) = Number of suspensions = Safety factor applied to material (YF) Panel weight = Force of panel due to panel weight (g) 1.18m 2 NO SAFETY FACTOR IS TAKEN IN CONSIDERATION 17.93 kg/m² 17.6 daN/m² Test performed with span of 1.5 m between suspension points. nr Width model (m) Length (m) Fracture force (Fv) at the jack (daN) 1 2 3 2.36 2.36 2.36 1.5 1.5 1.5 5766 6104 5207 AVERAGE Fracture resistance on suspension point (daN) 1473 1557 1333 1454 Fracture strength supported by aluminum T suspension by side / ml (daN) 624 660 565 616 The data in this document correspond to the results noticed in lab conditions without safety factor. Test results are to be considered as “raw data” for the breaking point. CRDB and its affiliates cannot be held responsible for type the application the purchaser is using these products. It’s up to the purchaser or installer to choose the right security factor according to the “know how” required by the usage / application and according to regulations to be taken into account. These regulations can vary according to the type of usage or the country where the products are used. CRDB | CLEANROOM DEVELOPMENTS BELGIUM 34 SUSPENSIONS FIX01: Connection rail to IPE-BEAM + accessories Product characteristics: Suspension fixation for threaded rod M10 Application: To efficiently attach and connect an M10 threaded rod to the above horizontal metal construction (without welding nor drilling) Weight: Set FIX01 in a bag = 1.80 Kg Load resistance: Maximum admissible point load in the middle (F-middle) = 500 daN (decaNewton) Security Factor: 5:1. (1) The FIX01 was tested up to 2500 daN (decaNewton) without deformation. (1) Middle of the horizontal rail (C-profile) 35 CRDB | CLEANROOM DEVELOPMENTS BELGIUM Set content: ID 1 2 3 4 5 Description C-profile – Mounting RAIL (41x41x2.5 x length 400mm) Fixation set M10 = maximum fixation range = 22mm Sliding nut with tension spring M10 nut Flat closing plate 40x40mm Quantity 1x 2x 1x 1x 1x !!! Not included in the set: ID A B Description Steel construction profile (steel beam) Threaded rod M10 Information on package quantity and ordering: Article Code Packing Packing / pallet Weight / Pallet 0614.00001.129 1 set 300 & 350 sets +/- 540 & 630 Kg CRDB | CLEANROOM DEVELOPMENTS BELGIUM 36