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Tennant 1160 Jan 2000 Feb 2004

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1160 Carpet Extractor Operator and Parts Manual Model No.: 607675 – 120V 607676 – 120V (Pac) 609562 – 230V TENNANT COMPANY Commercial Products 12875 RANSOM STREET HOLLAND MI 49424 U.S.A. 607691 Rev. 01 (01-00) FAX: 1–800–678–4240 CUSTOMER SERVICE: 1–800-982–7658 Home Find... Go To.. PARTS LIST TANK ASSEMBLY 12 11 14 13 4 16 1 20 19 9 4 3 15 30 31 10 2 8 17 18 26 7 5 32 30 6 35 21 36 27 22 28 24 23 38 37 39 29 25 40 34 45 44 49 51 48 41 50 60 42 43 47 46 56 57 55 59 54 53 52 10 Home 58 Find... Go To.. Tennant 1160 (10–96) PARTS LIST TANK ASSEMBLY REF 1 ∇2 ∇3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ∇ 27 28 29 ∇ 30 31 32 33 PART # 140900 100103 100102 100105 100109 140000 101714 230187 602448 180613 140825 130227 DESCRIPTION SCREW, 10-24 X 3/4 LID, CLEAR W/COUNTERSUNK HOLE LID, CLEAR W/STANDARD HOLE LID, CENTER LID, OUTER RING BLACK WASHER, FLAT 1.4" GASKET NIPPLE, 1 1/2" PVC STANDPIPE SCREEN, FLOAT SHUT-OFF SCREW, #6 X 1/2" CORD, 14/3 X 20" YELLOW (120V) 600324 CORD, 3 X 1.5MM 2 X 15M BLACK (230V) 1 130166 CORD GRIP (120V) 1 130167 CORD GRIP (230V) 1 19417 140900 140519 140837 230908.BK 130017 SWITCH, ON/OFF SCREW, 10-24 X 3/4 NUT, KEP 10-24 SCREW, 10-24 X 3/8" PLATE, REAR HOURMETER (120V) 1 1 3 4 1 1 604745 HOURMETER (230V) 1 SCREW, 10-24 X 3/8" BRACKET, DRAIN HOSE SCREW, #6 X 1/2" SCREW, 3/8 X 1-1/2 WASHER, LOCK 3/8" WASHER, FLAT 3/8" HANDLE, HOUSING, TEAL 4 1 2 4 4 4 1 KIT, DRAIN HOSE ASM. CLAMP, EAR 1-9/16" SLEEVE, DRAIN HOSE HOSE, DRAIN ASM., DRAIN HOSE STOPPER KNOB, DRAIN HOSE STRAP, RUBBER WASHER PLUG 1 2 1 1 1 1 1 1 1 140825 230696.BK 140825 140231 140017 140028 607688 190965 140072 140921 160627 701061 230831 230882 140056 140955 Tennant 1160 (06–99) Home Find... QTY. 6 1 1 2 2 6 1 1 1 1 6 1 REF 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 N/S N/S N/S N/S N/S N/S N/S PART # 140307 602783 607686 DESCRIPTION CLAMP, HOSE BLADDER, SOLUTION TANK TANK, RECOVERY, TEAL QTY. 1 1 1 140703 230905 180628 230946 140016 140259 140932 140801 140023 140208 140016 140134 RIVET, POP TUBE, INLET SCREEN, CLEAN WATER TANK BRACE, TANK WASHER, LOCK 1/4" SCREW, 1/4" 20 X 5/8 LATCH, RUBBER SCREW, 8-32 X 3/8 WASHER, INT LOCK #8 SCREW, 1/4-20 X 1 WASHER, LOCK 1/4" SPACER 1 1 1 1 3 3 2 4 4 2 2 2 140258 140834 230845 140259 140016 140000 600452 140310 603051 140305 606161 230846 120188 120619 120906 120907 120190 120210 608113 STUD SCREW, 1/4-20 X 5/8 PLATE, CORD CLAMP SCREW, 1/4-20 X 5/8 WASHER, LOCK WASHER, FLAT PLATE, BLADDER CLAMP, HOSE HOSE, 1/2" ID X 3/4 OD, 2.3' CLAMP, HOSE HOSE, 1/4" GRAY 36" BRACKET, TANK SUPPORT DECAL, DASH DECAL, WARNING, EXTRACTOR..." DECAL, IMPORTANT, DRAIN..." DECAL, IMPORTANT, ALWAYS CLOSE..." DECAL, USE BLEEDER HOSE..." DECAL, TENNANT" DECAL, 1160 3 1 1 4 4 4 1 1 1 1 1 1 1 1 1 2 1 1 2 ∇= ASSEMBLY = INCLUDED IN ASSEMBLY N/S= NOT SHOWN Go To.. 11 PARTS LIST CHASSIS ASSEMBLY 14 1 2 3 6 32 4 64 23 5 7 8 9 10 20 26 6 25 12 17 18 13 27 14 22 28 32 30 30 29 21 24 19 51 11 49 50 31 52 53 23 16 40 36 33 15 54 55 56 37 35 61 60 41 59 38 34 39 42 44 24 35 67 43 66 48 57 63 62 41 46 26 47 58 57 56 65 45 57 62 12 Home Find... Go To.. Tennant 1160 (10–96) PARTS LIST CHASSIS ASSEMBLY REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART # 210240 100001 130404 DESCRIPTION NUT, FLANGED 1-1/2" GASKET, VAC MOTOR MOTOR, VAC (120V) 190157 CARBON BRUSHES (2/Pk) 2 130405 MOTOR, VAC (230V) 1 190157 CARBON BRUSHES (2/Pk) 2 140501 102567 140308 160629 140506 140015 140027 130031 NUT, LOCK 1/4 GASKET, VAC MOTOR CLAMP, HOSE HOSE, 2" X 27" WHITE NUT, HEX 5/16-18 WASHER, SPLIT LOCK 5/16" WASHER, FLAT 5/16" MOUNT, MOTOR 1.25" 3 1 2 1 4 4 4 4 130030 MOUNT, MOTOR 0.75" (230V) 4 130450 MOTOR, PUMP DRIVE 1/3 HP (120V) 1 130453 MOTOR, PUMP DRIVE (230V) 1 190310 603051 140310 150431 180100 150101 150709 210211 150615 150700 701214 701213 150407 160140 150525 140305 606359 140325 150713 606161 KEY, PUMP SHAFT HOSE, 1/2" ID X 3/4 OD, 2.3' CLAMP, HOSE ELBOW, 1/2 X 1/2 X 90 PUMP (SEE PAGE 14 FOR BREAKDOWN) BUSHING TEE, 1/4" ST VALVE, PRESSURE RELIEF NIPPLE, CLOSE 1/4" CROSS HOSE, HP 14" ASM. HOSE, HP 21" ASM. ELBOW 1/8 ST 90 HOSE, HP 36" ASM. HOSE BARB, 1/8"M X 1/4"H CLAMP, HOSE HOSE, 1/4" GRAY 5", .42' CLAMP, EAR 1/2 TEE, UNION 1/4" HOSE, 1/4" GRAY 31", 2.6' 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Tennant 1160 (06–99) Home QTY. 1 1 1 Find... REF 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 PART # 140325 606161 140027 140305 150418 210108 150406 140058 130284 150933 150615 150403 140801 140023 140932 DESCRIPTION CLAMP, EAR 1/2 HOSE, 1/4' GRAY 31", 2.6' WASHER, FLAT 5/16" CLAMP, HOSE ELBOW, 1/4" X 1/4" 90 VALVE, PRESSURE CONTROL ELBOW, STRT 1/4 X 90 WASHER PLUG, DOME 1" BLACK PLUG, QUICK COUPLER SER 60 NIPPLE, CLOSE 1/4" ELBOW, STRT 1/4" X 45 SCREW, 8-32 X 3/8 WASHER, INT LOCK #8 LATCH, RUBBER 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 607683 CHASSIS, TEAL 1 27820 210108 140894 210023 180201 140825 230390 140885 140016 140003 103009 140008 230907 140259 230746 130694 103065 140223 140015 WASHER, FLAT VALVE, PRESSURE CONTROL SET SCREW 10-32 X 1/4 KNOB, PRESSURE VALVE ADJUSTMENT GAUGE, PRESSURE SCREW, #6 X 1/2" HINGE, TANKS SCREW, 1/4-20 X 1/2 WASHER, LOCK 1/4" WASHER, FLAT 1/4" WHEEL, 12" X 1.75" WASHER, FLAT AXLE SCREW, 1/4-20 X 5/8" BRACKET, AXLE OFFSET CORD, EXTENSION 14/3 X 25' (120V ONLY) CASTER, SWIVEL 4" SCREW, 5/16-18 X 3/4 WASHER, SPLIT LOCK 5/16" 1 1 1 1 1 3 1 9 14 2 2 4 1 12 2 1 2 4 4 Go To.. QTY. 1 1 4 1 1 1 1 1 2 1 1 1 4 4 2 13 PARTS LIST SOLUTION PUMP BREAKDOWN 8 1 6 2 7 5 3 9 4 REF 14 1 PART # 180100 190301 DESCRIPTION PUMP, TWIN PISTON (COMPLETE) VALVE KIT, SET OF 4 2 3 4 5 6 190302 190300 190307 190305 190309 KIT, CYLINDER SLEEVE CUP KIT, SET OF 2 SAFETY COVER GREASE FITTING SET SCREWS, PUMP Home QTY. 1 1 REF 7 8 PART # 190310 190303 DESCRIPTION SHAFT KEY KIT, O-RING (INCLUDES 2 O-RINGS) 1 1 1 1 2 9 N/S N/S N/S 190304 190316 190317 190022 CONNECTING ROD PULLER, VALVE SPRING RETAINER PULLER, VALVE, POPPET SEAT GUN, GREASE (METAL) Find... QTY. 1 1 1 1 1 1 N/S= NOT SHOWN Go To.. Tennant 1160 (10–96) ELECTRICAL DIAGRAMS 120V Wiring 230V Wiring Tennant 1160 (03–99) Home Find... Go To.. 15 OPTIONAL ACCESSORIES 127 mm (5 inch) UPHOLSTERY TOOL ASSEMBLY 1 7 6 9 3 8 5 10 11 2 13 12 4 REF 16 PART # DESCRIPTION REF PART # DESCRIPTION 200505 5" HAND TOOL, (COMPLETE) QTY. 1 8. 150606 NIPPLE, HEX 1/4" QTY. 1 TOOL, HAND 1 9. 150403 ELBOW, ST 1/4" 45° 1 1. 200431.BK 2. 150913 COUPLER, QUICK, SER. 60 1 10. 200992 BODY, SPRAY 1/4"F 1 3. 150615 NIPPLE, CLOSE 1 11. 200996 SCREEN, SPRAY BODY 1 4. 200905 LEVER, K-VALVE W/PIN 1 12. 200965 TIP, BRASS #8002 1 5. 210210 VALVE, FLOW CONTROL 1 13. 200994 CAP, SPRAY BODY 1 6. 190600 VALVE PIN & SPRING (NOT SHOWN) 1 7. 210148 CAP, HEX, VALVE 1 Home Find... Go To.. Tennant 1160 (06–99) OPTIONAL ACCESSORIES HIGH PRESSURE FLOOR TOOL ASSEMBLY 7 4 6 8 26 12 13 3 14 9 5 10 11 1 15 20 16 19 18 2 24 17 21 22 23 25 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART # 600049 200403.BK 200939 200927 200912 140259 200902 200809 140605 DESCRIPTION TOOL, FLOOR (COMPLETE) TOOL, FLOOR SHOES, FLOOR TOOL GRIP, ADJUSTABLE COMPLETE FOAM, GRIP SCREW, 1/4 X 5/8 TRIGGER, FLOOR TOOL SLEEVE, TRIGGER PIN QTY. 1 1 2 1 1 2 1 1 1 140520 NUT, PUSH 2 210150 190603 N/A 150403 150615 150913 VALVE, FLOW CONTROL KIT, VALVE PIN & SPRING CAP, HEX, VALVE ELBOW, 1/4-45 NIPPLE, CLOSE 1/4 COUPLER, QUICK SER. 60 1 1 1 1 1 1 Tennant 1160 (10–96) Home Find... REF 15 16 ∇17 18 19 20 21 22 23 24 25 26 N/S ∇= = Go To.. PART # 160175 140058 700062 150401 150600 150700 200993 200996 200986 200988 200994 140834 120845 DESCRIPTION HOSE, SOLUTION HP WASHER ASM., SPRAY BAR ELBOW, 90 1/4F X 1/4F NIPPLE CROSS SPRAY BODY SCREEN, SPRAY BODY TIP, SPRAY (#9502) TIP, SPRAY (#11002) CAP, SPRAY BODY SCREW, 1/4-20 X 5/8 DECAL, HIGH PRESSURE" (NOT SHOWN) QTY. 1 1 1 2 2 1 3 3 2 1 3 2 1 ASSEMBLY INCLUDED IN ASSEMBLY 17 OPTIONAL ACCESSORIES SOLUTION AND VACUUM HOSES 3 1 4 2 5 6 REF ∇1 2 3 4 ∇5 6 N/S ∇= = N/S= 18 PART # 160191 150913 150933 150615 160401 160430 160451 DESCRIPTION SOUTION HOSE 25' COUPLER, QUICK SER. 60 PLUG, QUICK COUPLER NIPPLE VACUUM HOSE W/ CUFFS 1-1/2" X 25' CUFF, HOSE 1-1/2" CONNECTOR, VAC HOSE 1-1/2" QTY. 1 1 1 2 1 2 1 ASSEMBLY INCLUDED IN ASSEMBLY NOT SHOWN Home Find... Go To.. Tennant 1160 (10–96)