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Terminator Program

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Custom Terminated Multi-Purpose Use Cartridge Heaters ON DEMAND! ® Tempco stocks over 1000 different Semi-Finished Hi-Density Cartridge Heaters in diameters 1/4", 5/16", 3/8", 1/2", 5/8", 3/4" and 1". These cartridge heaters are semi-finished (substrates), offering you the option to finish them by choosing from 23 program-qualified lead end terminations. Cartridge heaters will be ready for shipment within 1 to three days, depending on the termination. Ordering Information — Follow These Simple Steps 1. Select an available 1/4 " through 3/4" Hi-Density cartridge heater from the stock lists on pages 2-13 through 2-20. The Part Number in the tables are for heaters with termination type N (10" long externally connected lead wires). 2. Refer to the Program-Qualified Lead Terminations Reference Chart on page 2-11 to select the cartridge heater termination type best suited for your application. NOTE: Type "N" (10" long externally connected plain lead wires) is the most common termination applied in the Terminator program. If a termination other than Type N is selected a new permanent part number will be assigned when your order is placed. 3. Specify your lead requirements in the event that the standard supplied lengths for Plain leads (10"), Braid or Armor Cable (10" over 12" leads) are not suited for your application. 4. Specify the Quantity. These Program-Qualified Lead Terminations for Stock Cartridge Heater Substrates will ship Same or Next day. Type B Ceramic Bead Insulation Type LR Locating Ring Type N Standard Leads Type S3 Lead Wire Strain Relief (page 2-49) (page 2-47) (page 2-37) (page 2-40) Type C1 Straight Armor Cable Type MFH Mounting Flange Hex Type P Quick Disconnect Plug (page 2-41) (page 2-47) (page 2-49) Type S4 Right-Angle Lead Wire Strain Relief (page 2-40) Type C2 Right Angle Armor Cable with Copper Elbow (page 2-42) 2-10 Rev 1 (2-11) Type MFR Mounting Flange Round (page 2-47) Type R1 Right-Angle Leads with Copper Elbow (page 2-42) Product Inventory Available for Viewing and Selection @ www.tempco.com Cartridge Heaters Available Hi-Density Substrates ® These Program-Qualified Lead Terminations for Stock Cartridge Heater Substrates will ship 2nd or 3rd day. Type BF Bulkhead Fitting Type CN Double Threaded Fitting Type R2 Right-Angle Leads Type T2 Screw Terminals (page 2-46) (page 2-46) (page 2-43) (page 2-44) Type C3 Right-Angle Armor Cable Type E1 General Purpose Box Type R3 Angled Sheath Extension Type W Straight Wire Braided Leads (page 2-43) (page 2-48) (page 2-44) (page 2-40) Type CM Single Threaded Fitting Type M2A Potted Lead End Seal (Cement Only) Type SA Sealed Armor Cable Type W1 Right-Angle Wire Braided Leads (page 2-46) (page 2-38) (page 2-38) (page 2-43) Complete specifications and details on these terminations can be found on the specified catalog page numbers. Custom Engineered/Manufactured Hi-Density Cartridge Heaters (Refer to pages 2-2 through 2-9) Custom Manufactured Understanding that cartridge heaters can be very application specific, consult Tempco with your special requirements. For sizes, electrical ratings and any other design features required but not listed in the catalog, Tempco will custom engineer and manufacture to your specifications. Consult Us with Your Requirements. We Welcome Your Inquiries. Call Toll Free: (800) 323-6859 • Fax: (630) 350-0232 • E-Mail: [email protected] 2-11 Rev 1 (2-11) Cartridge Heaters Hi-Density Miniature ® Hi-Density 1/8" Diameter Miniature Cartridge Heaters feature swaged construction for temperature up to 1200°F (650°C). 1/8" Diameter Actual .122" (3.10 mm) Standard Hi-Density Cartridge Heaters Sheath Length in mm 11⁄4 11⁄4 11⁄4 11⁄2 11⁄2 2 31.8 31.8 31.8 38.1 38.1 50.8 Watts 25 35 50 30 60 40 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 90 126 180 80 160 70 14 20 28 12 25 11 HDC19100 HDC19101 HDC19102 HDC19103 HDC19104 HDC19105 — — — — — — Sheath Length in mm 2 2 21⁄2 3 31⁄2 4 50.8 50.8 63.5 76.2 88.9 101.6 Watts 50 100 50 60 70 80 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 87 175 68 64 62 60 13 27 11 10 10 9 HDC19106 HDC19112 HDC19107 HDC19113 HDC19108 — HDC19109 — HDC19110 — HDC19111 HDC19114 1/8" Diameter Cartridge Heaters are available in Seven Termination Types Type R4 Bent Cartridge Type MFR Mounting Flange Type C1B SS Cable, Mechanically Fastened Type W SS Braid, Mechanically Fastened Type N External Pins with Leads Type F Internally Connected Flexible Leads Type M3 Teflon® End Plug Seal 2-12 Rev 1 (2-11) Product Inventory Available for Viewing and Selection @ www.tempco.com Cartridge Heaters Available Hi-Density Substrates ® STOCK — Immediate Delivery through the 1/4" Sheath Length in mm 1 1 1 1 11⁄8 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 13⁄4 13⁄4 13⁄4 2 2 2 2 2 2 2 2 21⁄4 21⁄2 21⁄2 21⁄2 21⁄2 23⁄4 3 3 3 3 25.4 25.4 25.4 25.4 28.6 31.8 31.8 31.8 31.8 31.8 31.8 31.8 38.1 38.1 38.1 38.1 38.1 38.1 44.5 44.5 44.5 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 57.2 63.5 63.5 63.5 63.5 69.9 76.2 76.2 76.2 76.2 ® Lead Conversion Program Diameter Actual .246" (6.25 mm) Hi-Density Cartridge Heater Substrates Watts 50 80 100 150 100 50 75 100 125 150 200 225 50 100 150 175 200 250 75 150 300 50 80 100 125 150 200 250 300 200 150 200 250 350 200 75 100 125 150 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 127 204 255 382 204 85 127 170 212 255 340 382 64 127 191 223 255 318 76 153 306 42 68 85 106 127 170 212 255 146 95 127 159 223 113 38 51 64 76 20 32 40 59 32 13 20 26 33 40 53 59 10 20 30 35 40 49 12 24 47 7 11 13 17 20 26 33 40 23 15 20 25 35 18 6 8 10 12 HDC00001 HDC00002 HDC00003 HDC00005 HDC00006 HDC00007 HDC00008 HDC00009 HDC00010 HDC00011 — — HDC00015 HDC00016 HDC00018 HDC00020 HDC00022 — HDC00025 HDC00026 — HDC00028 HDC00029 HDC00030 HDC00032 HDC00034 HDC00036 HDC00038 — — — HDC00043 HDC00045 — — HDC00049 HDC00050 — HDC00053 — — HDC00004 — — — — — — HDC00012 HDC00013 HDC00014 — HDC00017 HDC00019 HDC00021 HDC00023 HDC00024 — — HDC00027 — — HDC00031 HDC00033 HDC00035 HDC00037 HDC00039 HDC00040 HDC00041 HDC00042 HDC00044 HDC00046 HDC00047 HDC00048 — HDC00051 HDC00052 HDC00054 Ordering Information Substrate—A semi-finished Cartridge Heater ready to be completed by adding the best suited termination for a specific application. Complete details including ordering information can be found on pages 2-10 and 2-11. Sheath Length in mm 3 3 3 3 31⁄2 31⁄2 33⁄4 4 4 4 4 4 4 4 41⁄2 41⁄2 41⁄2 5 5 5 5 53⁄4 6 6 6 6 6 6 61⁄2 7 71⁄2 8 8 9 91⁄2 10 11 13 76.2 76.2 76.2 76.2 88.9 88.9 95.3 101.6 101.6 101.6 101.6 101.6 101.6 101.6 114.3 114.3 114.3 127.0 127.0 127.0 127.0 146.1 152.4 152.4 152.4 152.4 152.4 152.4 165.1 177.8 190.5 203.2 203.2 228.6 241.3 254.0 279.4 330.2 Watts 200 250 300 350 200 300 300 100 150 175 200 250 300 400 125 200 500 200 250 350 400 350 150 200 300 400 450 600 500 600 525 300 600 675 525 750 600 725 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 102 127 153 178 85 127 118 36 55 64 73 91 109 146 40 64 159 57 71 99 113 85 35 46 69 93 104 139 106 118 95 51 102 101 74 101 73 74 16 20 24 28 13 20 18 6 9 10 11 14 17 23 6 10 25 9 11 15 18 13 5 7 11 14 16 22 17 18 15 8 16 16 12 16 11 12 HDC00055 HDC00057 HDC00059 — — HDC00063 — HDC00066 HDC00067 HDC00068 HDC00070 HDC00072 HDC00074 — HDC00077 HDC00078 — — — HDC00082 HDC00084 HDC00086 HDC00088 — HDC00090 HDC00092 HDC00094 — HDC00097 — HDC00100 HDC00101 — — HDC00104 — — — HDC00056 HDC00058 HDC00060 HDC00061 HDC00062 HDC00064 HDC00065 — — HDC00069 HDC00071 HDC00073 HDC00075 HDC00076 — — HDC00079 HDC00080 HDC00081 HDC00083 HDC00085 HDC00087 — HDC00089 HDC00091 HDC00093 HDC00095 HDC00096 HDC00098 HDC00099 — — HDC00102 HDC00103 — HDC00105 HDC00106 HDC00107 Custom Engineered/Manufactured Cartridge Heaters can be application specific, therefore for sizes, electrical ratings, terminations and any other design features not listed in this catalog TEMPCO will custom manufacture to your specifications. Consult us with your requirements. Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. Call Toll Free: (800) 323-6859 • Fax: (630) 350-0232 • E-Mail: [email protected] 2-13 Rev 2 (2-11) Cartridge Heaters Available Hi-Density Substrates ® STOCK — Immediate Delivery through the 5/16" Sheath Length in mm 2 21⁄2 21⁄2 3 33⁄8 31⁄2 50.8 63.5 63.5 76.2 85.7 88.9 3/8" Sheath Length in mm 1 1 1 1 11⁄4 11⁄4 11⁄4 11⁄4 15⁄16 15⁄16 13⁄8 17⁄16 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 13⁄4 13⁄4 13⁄4 113⁄16 113⁄16 17⁄8 2 2 2 2 2 2 2 2 2 2 2 21⁄8 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 25.4 25.4 25.4 25.4 31.8 31.8 31.8 31.8 33.3 33.3 34.9 36.5 38.1 38.1 38.1 38.1 38.1 38.1 38.1 38.1 44.5 44.5 44.5 46.0 46.0 47.6 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 54.0 57.2 57.2 57.2 57.2 57.2 57.2 57.2 57.2 ® Lead Conversion Program Diameter Actual .308" (7.82 mm) Hi-Density Cartridge Heater Substrates Watts 150 150 200 225 160 250 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 102 76 102 92 57 85 16 12 16 14 9 13 HDC00108 — HDC00109 — HDC00110 HDC00111 HDC00112 HDC00113 HDC00114 — HDC00115 HDC00116 Sheath Length in mm 4 5 51⁄2 6 71⁄2 101.6 127.0 139.7 152.4 190.5 Watts 275 350 250 450 600 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 80 79 51 83 87 12 12 8 13 14 HDC00117 HDC00119 HDC00121 HDC00122 — HDC00118 HDC00120 — HDC00123 HDC00124 Diameter Actual .371" (9.42 mm) Hi-Density Cartridge Heater Substrates Watts 50 100 150 200 50 100 150 200 100 150 150 100 30 50 75 100 125 150 200 250 150 200 250 150 200 250 50 75 100 125 150 200 250 300 350 400 500 200 75 100 125 150 175 200 300 350 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 85 170 255 340 57 113 170 226 104 157 146 91 25 42 64 85 106 127 170 212 102 136 170 97 129 154 28 42 57 71 85 113 141 170 198 226 283 104 36 49 61 73 85 97 146 170 13 26 40 53 9 18 26 35 16 24 23 14 4 7 10 13 17 20 26 33 16 21 26 15 20 24 4 7 9 11 13 18 22 26 31 35 44 16 6 8 9 11 13 15 23 26 HDC00125 HDC00127 HDC00128 — HDC00131 HDC00133 HDC00135 HDC00137 HDC00139 HDC00141 HDC00142 HDC00144 HDC00146 HDC00147 HDC00149 HDC00150 — HDC00153 HDC00155 HDC00157 HDC00160 — HDC00164 — HDC00167 HDC00169 HDC00170 HDC00171 HDC00172 HDC00174 HDC00175 HDC00177 HDC00179 HDC00181 — HDC00184 HDC00186 — HDC00189 HDC00190 HDC00191 — HDC00194 — HDC00199 HDC00201 — — HDC00129 HDC00130 — — HDC00136 HDC00138 HDC00140 — HDC00143 HDC00145 — HDC00148 — HDC00151 HDC00152 HDC00154 HDC00156 HDC00158 HDC00161 HDC00163 HDC00165 HDC00166 — — — — HDC00173 — HDC00176 HDC00178 HDC00180 HDC00182 HDC00183 HDC00185 HDC00187 HDC00188 — — HDC00192 HDC00193 HDC00195 HDC00196 HDC00200 HDC00202 Sheath Length in mm 21⁄4 21⁄4 23⁄8 23⁄8 23⁄8 23⁄8 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 23⁄4 23⁄4 23⁄4 213⁄16 3 3 3 3 3 3 3 3 3 3 3 35⁄16 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 33⁄4 313⁄16 313⁄16 4 4 4 4 57.2 57.2 60.3 60.3 60.3 60.3 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 69.9 69.9 69.9 71.4 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 84.1 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 95.3 96.8 96.8 101.6 101.6 101.6 101.6 Watts 400 500 75 165 300 400 50 100 125 150 200 250 300 350 500 100 125 400 300 100 125 150 200 250 300 375 400 500 600 750 500 125 200 225 250 300 350 400 500 300 150 500 100 125 150 175 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 194 243 34 75 136 181 21 42 53 64 85 106 127 149 212 38 47 151 110 34 42 51 68 85 102 127 136 170 204 255 151 35 57 64 71 85 99 113 141 78 38 128 24 30 36 42 30 38 5 12 21 28 3 7 8 10 13 17 20 23 33 6 7 23 17 5 7 8 11 13 16 20 21 26 32 40 23 6 9 10 11 13 15 18 22 12 6 20 4 5 6 7 — — HDC00206 — — HDC00211 HDC00212 HDC00213 HDC00215 — HDC00217 HDC00219 HDC00221 — HDC00227 HDC00229 HDC00230 — — HDC00236 HDC00238 HDC00239 HDC00240 HDC00242 HDC00244 HDC00247 HDC00249 HDC00251 — — HDC00255 HDC00256 — — HDC00259 HDC00261 HDC00263 — HDC00266 — HDC00269 — HDC00272 HDC00273 HDC00275 HDC00276 HDC00204 HDC00205 — HDC00207 HDC00210 — — HDC00214 — HDC00216 HDC00218 HDC00220 HDC00222 HDC00223 HDC00228 — — HDC00231 HDC00235 HDC00237 — — HDC00241 HDC00243 HDC00245 HDC00248 HDC00250 HDC00252 HDC00253 HDC00254 — — HDC00257 HDC00258 HDC00260 HDC00262 HDC00264 HDC00265 HDC00267 HDC00268 — HDC00270 — HDC00274 — — Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. 2-14 Rev 1 (2-11) Product Inventory Available for Viewing and Selection @ www.tempco.com Cartridge Heaters Available Hi-Density Substrates ® STOCK — Immediate Delivery through the 3/8" Sheath Length in mm 4 4 4 4 4 4 4 4 4 4 41⁄4 41⁄4 41⁄2 41⁄2 41⁄2 41⁄2 41⁄2 41⁄2 43⁄4 413⁄16 413⁄16 5 5 5 5 5 5 5 5 5 5 5 5 5 51⁄4 51⁄2 51⁄2 51⁄2 51⁄2 51⁄2 51⁄2 53⁄4 53⁄4 6 6 6 6 6 6 6 6 6 6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 108.0 108.0 114.3 114.3 114.3 114.3 114.3 114.3 120.7 122.2 122.2 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 133.3 139.7 139.7 139.7 139.7 139.7 139.7 146.1 146.1 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 ® Lead Conversion Program Diameter Actual .371" (9.42 mm) Hi-Density Cartridge Heater Substrates Watts 200 250 300 350 400 450 500 600 700 750 300 750 250 300 350 425 450 500 300 300 500 130 150 200 250 300 350 400 500 600 700 750 800 1000 200 200 250 400 550 600 1000 400 600 200 250 300 400 500 600 675 750 800 900 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 49 61 73 85 97 109 121 146 170 182 68 170 53 64 74 90 95 106 60 59 98 25 28 38 47 57 66 75 94 113 132 141 151 189 36 34 42 68 93 102 170 65 97 31 39 46 62 77 93 104 116 123 139 8 9 11 13 15 17 19 23 26 28 11 26 8 10 12 14 15 17 9 9 15 4 4 6 7 9 10 12 15 18 21 22 23 29 6 5 7 11 15 16 26 10 15 5 6 7 10 12 14 16 18 19 22 HDC00277 HDC00279 HDC00281 HDC00283 HDC00285 HDC00287 HDC00289 — — — — — — HDC00298 — — HDC00302 HDC00304 HDC00306 — — HDC00310 HDC00312 HDC00314 HDC00316 HDC00317 — HDC00320 HDC00323 — — — — — — — HDC00334 — — — — — HDC00342 HDC00344 HDC00345 HDC00347 HDC00349 HDC00351 HDC00353 — HDC00356 — — HDC00278 HDC00280 HDC00282 HDC00284 HDC00286 HDC00288 HDC00290 HDC00292 HDC00293 HDC00294 HDC00295 HDC00296 HDC00297 HDC00299 HDC00300 HDC00301 HDC00303 HDC00305 HDC00307 HDC00308 HDC00309 HDC00311 HDC00313 HDC00315 — HDC00318 HDC00319 HDC00321 HDC00324 HDC00327 HDC00328 HDC00329 HDC00330 HDC00331 HDC00332 HDC00333 HDC00335 HDC00337 HDC00338 HDC00339 HDC00340 HDC00341 HDC00343 — HDC00346 HDC00348 HDC00350 HDC00352 HDC00354 HDC00355 HDC00357 HDC00358 HDC00359 Ordering Information Substrate—A semi-finished Cartridge Heater ready to be completed by adding the best suited termination for a specific application. Complete details including ordering information can be found on pages 2-10 and 2-11. Sheath Length in mm 6 61⁄2 61⁄2 63⁄4 7 7 7 7 7 7 7 7 7 71⁄4 71⁄2 71⁄2 71⁄2 71⁄2 713⁄16 8 8 8 8 8 8 8 8 8 81⁄2 85⁄8 9 9 9 9 91⁄2 91⁄2 91⁄2 93⁄4 10 10 10 10 10 10 10 1013⁄16 12 12 12 12 1213⁄16 14 16 152.4 165.1 165.1 171.5 177.8 177.8 177.8 177.8 177.8 177.8 177.8 177.8 177.8 184.2 190.5 190.5 190.5 190.5 198.4 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 215.9 219.1 228.6 228.6 228.6 228.6 241.3 241.3 241.3 247.7 254.0 254.0 254.0 254.0 254.0 254.0 254.0 274.6 304.8 304.8 304.8 304.8 325.4 355.6 406.4 Watts 1000 600 1000 300 250 350 400 500 600 675 750 775 1000 300 600 725 850 1000 750 300 400 450 500 600 700 750 900 1000 350 500 200 500 885 1000 200 600 1000 600 400 500 600 700 750 1000 1500 375 400 500 600 1000 1000 750 1200 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 154 85 141 41 33 46 52 65 78 88 98 101 131 38 73 88 103 121 87 34 45 51 57 68 79 85 102 113 37 52 20 50 88 100 19 57 94 55 36 45 54 63 67 89 134 31 30 37 44 74 69 47 66 24 13 22 6 5 7 8 10 12 14 15 16 20 6 11 14 16 19 14 5 7 8 9 11 12 13 16 18 6 8 3 8 14 16 3 9 15 9 5 7 8 10 10 14 21 5 5 6 7 11 11 7 10 — — — — HDC00365 — HDC00368 — HDC00370 — — — — — — — — — — HDC00382 HDC00384 HDC00385 HDC00386 HDC00388 — — — — — — HDC00396 — — — HDC00401 — — — HDC00405 HDC00406 HDC00408 — — — — — HDC00417 — HDC00419 — — — — HDC00360 HDC00361 HDC00362 HDC00363 HDC00366 HDC00367 — HDC00369 HDC00371 HDC00372 HDC00373 HDC00374 HDC00375 HDC00376 HDC00377 HDC00378 HDC00379 HDC00380 HDC00381 HDC00383 — — HDC00387 HDC00389 HDC00390 HDC00391 HDC00392 HDC00393 HDC00394 HDC00395 HDC00397 HDC00398 HDC00399 HDC00400 — HDC00402 HDC00403 HDC00404 — HDC00407 HDC00409 HDC00410 HDC00411 HDC00413 HDC00415 HDC00416 — HDC00418 HDC00420 HDC00421 HDC00422 HDC00423 HDC00424 Custom Engineered/Manufactured Cartridge Heaters can be application specific, therefore for sizes, electrical ratings, terminations and any other design features not listed in this catalog TEMPCO will custom manufacture to your specifications. Consult us with your requirements. Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. Call Toll Free: (800) 323-6859 • Fax: (630) 350-0232 • E-Mail: [email protected] 2-15 Rev 1 (2-11) Cartridge Heaters Available Hi-Density Substrates ® STOCK — Immediate Delivery through the 1/2" Sheath Length in mm 1 1 1 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 11⁄2 11⁄2 11⁄2 13⁄4 13⁄4 13⁄4 13⁄4 2 2 2 2 2 2 2 2 2 2 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 23⁄8 23⁄8 23⁄8 23⁄8 23⁄8 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 29⁄16 29⁄16 23⁄4 23⁄4 3 3 3 3 3 3 25.4 25.4 25.4 31.8 31.8 31.8 31.8 31.8 38.1 38.1 38.1 44.5 44.5 44.5 44.5 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 57.2 57.2 57.2 57.2 57.2 57.2 57.2 57.2 57.2 60.3 60.3 60.3 60.3 60.3 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 65.1 65.1 69.9 69.9 76.2 76.2 76.2 76.2 76.2 76.2 ® Lead Conversion Program Diameter Actual .496" (12.60 mm) Hi-Density Cartridge Heater Substrates Watts 50 150 200 50 125 180 200 250 50 150 200 100 200 250 400 75 150 175 200 250 300 400 500 600 700 75 100 125 150 250 300 400 500 600 100 125 250 400 500 100 125 150 200 250 300 350 400 500 300 350 250 400 125 150 200 250 300 350 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 64 191 255 42 106 153 170 212 32 95 127 51 102 127 204 32 64 74 85 106 127 170 212 255 297 27 36 45 55 91 109 146 182 218 34 42 85 136 170 32 40 48 64 80 95 111 127 159 93 108 71 113 32 38 51 64 76 89 10 30 40 7 17 24 26 33 5 15 20 8 16 20 32 5 10 12 13 17 20 26 33 40 46 4 6 7 9 14 17 23 28 34 5 7 13 21 26 5 6 7 10 12 15 17 20 25 14 17 11 18 5 6 8 10 12 14 HDC00426 HDC00427 — HDC00429 HDC00430 — — — HDC00435 HDC00436 HDC00438 HDC00440 — HDC00442 — HDC00444 HDC00445 HDC00446 HDC00447 HDC00449 HDC00451 HDC00453 HDC00455 — — HDC00458 HDC00459 HDC00460 HDC00461 HDC00462 — HDC00465 HDC00467 — HDC00470 HDC00472 HDC00473 — HDC00476 HDC00478 HDC00480 — HDC00482 HDC00484 HDC00486 — HDC00489 HDC00491 — HDC00494 HDC00495 HDC00496 HDC00498 HDC00500 — HDC00503 HDC00505 HDC00507 — — HDC00428 — HDC00431 HDC00432 HDC00433 HDC00434 — HDC00437 HDC00439 — HDC00441 — HDC00443 — — — HDC00448 HDC00450 HDC00452 HDC00454 — HDC00456 HDC00457 — — — — HDC00463 HDC00464 HDC00466 HDC00468 HDC00469 HDC00471 — HDC00474 HDC00475 HDC00477 HDC00479 — HDC00481 HDC00483 HDC00485 HDC00487 HDC00488 HDC00490 HDC00492 HDC00493 — — HDC00497 HDC00499 HDC00501 HDC00502 HDC00504 HDC00506 — Sheath Length in mm 3 3 3 3 3 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 33⁄4 313⁄16 313⁄16 4 4 4 4 4 4 4 4 4 4 4 4 4 45⁄16 41⁄2 41⁄2 41⁄2 41⁄2 41⁄2 41⁄2 43⁄4 413⁄16 413⁄16 413⁄16 5 5 5 5 5 5 5 5 5 5 5 5 5 51⁄4 51⁄4 51⁄2 51⁄2 51⁄2 51⁄2 76.2 76.2 76.2 76.2 76.2 88.9 88.9 88.9 88.9 88.9 88.9 88.9 95.3 96.8 96.8 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 109.5 114.3 114.3 114.3 114.3 114.3 114.3 120.7 122.2 122.2 122.2 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 127.0 133.4 133.4 139.7 139.7 139.7 139.7 Watts 400 500 600 750 1000 250 300 350 420 500 750 1000 500 250 500 150 250 300 325 350 400 500 550 600 750 1000 1200 1300 550 250 350 500 650 750 1000 200 250 300 1000 150 200 250 300 350 400 500 550 600 625 750 800 1000 250 1000 200 500 650 750 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 102 127 153 191 255 53 64 74 89 106 159 212 98 48 96 27 45 55 59 64 73 91 100 109 136 182 218 236 92 40 56 80 103 119 159 30 37 44 148 21 28 35 42 50 57 71 78 85 88 106 113 141 34 134 25 64 83 95 16 20 24 30 40 8 10 12 14 17 25 33 15 8 15 4 7 9 9 10 11 14 16 17 21 28 34 37 14 6 9 12 16 19 25 5 6 7 23 3 4 6 7 8 9 11 12 13 14 17 18 22 5 21 4 10 13 15 HDC00508 HDC00510 HDC00512 HDC00514 HDC00516 HDC00517 — — — HDC00522 — — — — HDC00528 HDC00529 HDC00531 HDC00533 HDC00535 HDC00536 HDC00538 HDC00540 HDC00542 — HDC00545 — — — HDC00550 HDC00551 — HDC00553 HDC00555 HDC00557 — — HDC00561 — — HDC00564 HDC00565 HDC00567 — HDC00569 HDC00571 HDC00573 — — — HDC00578 — — HDC00582 — — HDC00586 — HDC00589 HDC00509 HDC00511 HDC00513 HDC00515 — HDC00518 HDC00519 HDC00520 HDC00521 HDC00523 HDC00524 HDC00525 HDC00526 HDC00527 — HDC00530 HDC00532 HDC00534 — HDC00537 HDC00539 HDC00541 HDC00543 HDC00544 HDC00546 HDC00547 HDC00548 HDC00549 — — HDC00552 HDC00554 HDC00556 HDC00558 HDC00559 HDC00560 — HDC00562 HDC00563 — HDC00566 — HDC00568 HDC00570 HDC00572 HDC00574 HDC00575 HDC00576 HDC00577 HDC00579 HDC00580 HDC00581 HDC00583 HDC00584 HDC00585 HDC00587 HDC00588 HDC00590 Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. 2-16 Rev 1 (2-11) Product Inventory Available for Viewing and Selection @ www.tempco.com Cartridge Heaters Available Hi-Density Substrates ® STOCK — Immediate Delivery through the 1/2" Sheath Length in mm 53⁄4 53⁄4 513⁄16 6 6 6 6 6 6 6 6 6 6 6 6 6 63⁄8 61⁄2 61⁄2 63⁄4 7 7 7 7 7 7 7 7 7 71⁄2 71⁄2 73⁄4 73⁄4 8 8 8 8 8 8 8 8 8 8 8 8 81⁄2 81⁄2 81⁄2 146.1 146.1 147.6 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 161.9 165.1 165.1 171.5 177.8 177.8 177.8 177.8 177.8 177.8 177.8 177.8 177.8 190.5 190.5 196.9 196.9 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 215.9 215.9 215.9 ® Lead Conversion Program Diameter Actual .496" (12.60 mm) Hi-Density Cartridge Heater Substrates Watts 350 700 300 200 250 300 350 450 500 600 750 800 850 875 1000 1200 1000 500 1000 500 250 340 400 500 600 700 750 1000 1500 500 1000 1000 1500 200 300 500 600 750 800 900 1000 1175 1200 1500 2000 300 500 1000 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 42 85 36 23 29 35 41 52 58 69 87 93 98 101 116 139 108 53 106 51 24 33 39 49 59 69 73 98 147 45 91 88 132 17 25 42 51 64 68 76 85 100 102 127 170 24 40 80 7 13 6 4 5 5 6 8 9 11 14 14 15 16 18 22 17 8 17 8 4 5 6 8 9 11 11 15 23 7 14 14 20 3 4 7 8 10 11 12 13 16 16 20 26 4 6 12 — HDC00592 — — HDC00596 HDC00598 HDC00600 — HDC00603 — HDC00606 HDC00608 HDC00609 — HDC00612 — — HDC00616 — HDC00619 HDC00621 — — HDC00624 HDC00626 — HDC00629 HDC00631 — HDC00634 — — — — HDC00640 HDC00642 — HDC00645 HDC00647 — HDC00650 — — — — — — HDC00658 HDC00591 HDC00593 HDC00594 HDC00595 HDC00597 HDC00599 HDC00601 HDC00602 HDC00604 HDC00605 HDC00607 — HDC00610 HDC00611 HDC00613 HDC00614 HDC00615 HDC00617 HDC00618 HDC00620 — HDC00622 HDC00623 HDC00625 HDC00627 HDC00628 HDC00630 HDC00632 HDC00633 HDC00635 HDC00636 HDC00637 HDC00638 HDC00639 HDC00641 HDC00643 HDC00644 HDC00646 HDC00648 HDC00649 HDC00651 HDC00652 HDC00653 HDC00654 HDC00655 HDC00656 HDC00657 HDC00659 Ordering Information Substrate—A semi-finished Cartridge Heater ready to be completed by adding the best suited termination for a specific application. Complete details including ordering information can be found on pages 2-10 and 2-11. Sheath Length in mm 83⁄4 9 9 9 9 9 91⁄2 91⁄2 91⁄2 10 10 10 10 10 10 10 10 101⁄2 11 11 11 11 111⁄2 12 12 12 12 12 12 121⁄2 131⁄2 14 14 14 15 15 15 15 16 16 161⁄2 17 18 18 18 18 18 222.3 228.6 228.6 228.6 228.6 228.6 241.3 241.3 241.3 254.0 254.0 254.0 254.0 254.0 254.0 254.0 254.0 266.7 279.4 279.4 279.4 279.4 292.1 304.8 304.8 304.8 304.8 304.8 304.8 317.5 342.9 355.6 355.6 355.6 381.0 381.0 381.0 381.0 406.4 406.4 419.1 431.8 457.2 457.2 457.2 457.2 457.2 Watts 1000 500 750 1000 1325 1500 500 800 1000 500 750 800 1000 1100 1250 1500 2000 1500 500 1000 1500 2000 1525 500 600 1000 1100 1500 2000 1675 500 1000 1700 2300 800 1000 1500 2000 800 1000 2200 1000 750 1000 1500 1700 2000 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 77 37 56 75 99 112 35 57 71 34 50 54 67 74 84 101 134 95 30 61 91 121 88 28 33 55 61 83 111 89 24 47 80 108 35 44 66 88 33 41 88 39 27 36 55 62 73 12 6 9 12 15 17 6 9 11 5 8 8 10 11 13 16 21 15 5 9 14 19 14 4 5 9 9 13 17 14 4 7 12 17 5 7 10 14 5 6 14 6 4 6 9 10 11 — — — HDC00663 — — — — — HDC00670 — — HDC00674 — — — — — HDC00681 — — — — HDC00686 HDC00688 HDC00690 — — — — — — — — — — — — — — — — — — — — — HDC00660 HDC00661 HDC00662 HDC00664 HDC00665 HDC00666 HDC00667 HDC00668 HDC00669 HDC00671 HDC00672 HDC00673 HDC00675 HDC00676 HDC00677 HDC00678 HDC00679 HDC00680 — HDC00682 HDC00683 HDC00684 HDC00685 HDC00687 HDC00689 HDC00691 HDC00692 HDC00693 HDC00694 HDC00695 HDC00696 HDC00697 HDC00698 HDC00699 HDC00700 HDC00701 HDC00702 HDC00703 HDC00704 HDC00705 HDC00706 HDC00707 HDC00708 HDC00709 HDC00710 HDC00711 HDC00712 Custom Engineered/Manufactured Cartridge Heaters can be application specific, therefore for sizes, electrical ratings, terminations and any other design features not listed in this catalog TEMPCO will custom manufacture to your specifications. Consult us with your requirements. Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. Call Toll Free: (800) 323-6859 • Fax: (630) 350-0232 • E-Mail: [email protected] 2-17 Rev 1 (2-11) Cartridge Heaters Available Hi-Density Substrates ® STOCK — Immediate Delivery through the 5/8" Sheath Length in mm 11⁄4 11⁄4 11⁄4 11⁄2 2 2 2 2 2 2 2 2 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 21⁄4 23⁄8 23⁄8 21⁄2 21⁄2 21⁄2 21⁄2 3 3 3 3 3 3 3 3 3 31⁄4 31⁄4 31⁄2 33⁄4 33⁄4 4 4 4 4 4 4 4 4 4 41⁄2 41⁄2 41⁄2 41⁄2 41⁄2 41⁄2 43⁄4 43⁄4 31.8 31.8 31.8 38.1 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 57.2 57.2 57.2 57.2 57.2 57.2 60.3 60.3 63.5 63.5 63.5 63.5 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 82.6 82.6 88.9 95.3 95.3 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 114.3 114.3 114.3 114.3 114.3 114.3 120.7 120.7 ® Lead Conversion Program Diameter Actual .621" (15.77 mm) Hi-Density Cartridge Heater Substrates Watts 50 200 250 250 100 125 200 250 300 400 500 750 100 125 250 350 400 500 280 350 180 275 400 720 150 180 250 350 400 500 600 720 750 200 800 525 525 750 250 300 350 400 500 550 600 750 1000 250 300 500 700 750 1000 250 750 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 34 136 170 127 34 42 68 85 102 136 170 255 29 36 73 102 116 146 76 95 46 70 102 183 31 37 51 71 81 102 122 147 153 37 148 89 82 118 36 44 51 58 73 80 87 109 146 32 38 64 89 95 127 30 90 5 21 26 20 5 7 11 13 16 21 26 40 5 6 11 16 18 23 12 15 7 11 16 28 5 6 8 11 13 16 19 23 24 6 23 14 13 18 6 7 8 9 11 12 14 17 23 5 6 10 14 15 20 5 14 HDC00713 HDC00714 HDC00716 HDC00719 HDC00721 HDC00722 HDC00723 HDC00725 — — — — HDC00731 HDC00732 HDC00733 HDC00735 — — HDC00739 HDC00741 HDC00742 HDC00743 HDC00745 — HDC00748 HDC00749 HDC00750 HDC00752 HDC00754 HDC00755 — — — HDC00760 — — HDC00763 — HDC00766 — HDC00769 — HDC00771 — — HDC00775 — — — — HDC00781 HDC00783 — — — — HDC00715 HDC00717 HDC00720 — — HDC00724 HDC00726 HDC00727 HDC00728 HDC00729 HDC00730 — — HDC00734 HDC00736 HDC00737 HDC00738 HDC00740 — — HDC00744 HDC00746 HDC00747 — — HDC00751 HDC00753 — HDC00756 HDC00757 HDC00758 HDC00759 — HDC00761 HDC00762 HDC00764 HDC00765 HDC00767 HDC00768 — HDC00770 HDC00772 HDC00773 HDC00774 HDC00776 HDC00777 HDC00778 HDC00779 HDC00780 HDC00782 HDC00784 HDC00785 HDC00786 HDC00787 Sheath Length in mm 5 5 5 5 5 53⁄8 51⁄2 51⁄2 53⁄4 53⁄4 6 6 6 6 6 6 6 61⁄2 61⁄2 61⁄2 61⁄2 63⁄4 63⁄4 7 7 7 7 71⁄2 71⁄2 73⁄4 73⁄4 8 8 8 8 8 8 8 8 81⁄2 83⁄4 83⁄4 9 9 9 9 91⁄2 10 10 10 10 10 10 10 10 11 127.0 127.0 127.0 127.0 127.0 136.5 139.7 139.7 146.1 146.1 152.4 152.4 152.4 152.4 152.4 152.4 152.4 165.1 165.1 165.1 165.1 171.5 171.5 177.8 177.8 177.8 177.8 190.5 190.5 196.9 196.9 203.2 203.2 203.2 203.2 203.2 203.2 203.2 203.2 215.9 222.3 222.3 228.6 228.6 228.6 228.6 241.3 254.0 254.0 254.0 254.0 254.0 254.0 254.0 254.0 279.4 Watts 250 500 750 875 1000 800 350 800 500 1500 150 300 500 750 1000 1200 1500 350 500 900 1400 500 1000 500 750 1000 1500 325 1300 400 1000 400 500 750 850 1000 1200 1500 2000 875 450 1800 500 750 1000 1500 975 500 600 650 750 800 1000 1500 2000 1000 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 28 57 85 99 113 84 36 81 49 146 14 28 46 69 93 111 139 30 42 76 119 41 81 39 59 78 118 24 95 28 70 27 34 51 58 68 81 102 136 56 28 111 30 45 60 90 55 27 32 35 40 43 54 80 107 49 4 9 13 15 18 13 6 13 8 23 2 4 7 11 14 17 22 5 7 12 18 6 13 6 9 12 18 4 15 4 11 4 5 8 9 11 13 16 21 9 4 17 5 7 9 14 9 4 5 5 6 7 8 13 17 8 HDC00788 — HDC00791 — HDC00794 HDC00796 — HDC00799 — — — HDC00804 HDC00806 — HDC00809 — HDC00812 HDC00814 HDC00816 — — — — HDC00822 — HDC00825 — HDC00828 — — — — HDC00833 — — HDC00837 HDC00839 HDC00841 — — HDC00845 — — — — — — HDC00852 HDC00854 HDC00855 — — HDC00858 HDC00860 — — HDC00789 HDC00790 HDC00792 HDC00793 HDC00795 HDC00797 HDC00798 HDC00800 HDC00801 HDC00802 HDC00803 HDC00805 HDC00807 HDC00808 HDC00810 HDC00811 HDC00813 HDC00815 HDC00817 HDC00818 HDC00819 HDC00820 HDC00821 HDC00823 HDC00824 HDC00826 HDC00827 — HDC00829 HDC00830 HDC00831 HDC00832 HDC00834 HDC00835 HDC00836 HDC00838 HDC00840 HDC00842 HDC00843 HDC00844 — HDC00846 HDC00847 HDC00848 HDC00849 HDC00850 HDC00851 HDC00853 — — HDC00856 HDC00857 HDC00859 HDC00861 HDC00862 HDC00863 Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. 2-18 Rev 1 (2-11) Product Inventory Available for Viewing and Selection @ www.tempco.com Cartridge Heaters Available Hi-Density Substrates ® STOCK — 5/8" Sheath Length in mm 11 11 12 12 12 12 12 12 12 13 13 14 14 14 14 15 15 15 15 16 279.4 279.4 304.8 304.8 304.8 304.8 304.8 304.8 304.8 330.2 330.2 355.6 355.6 355.6 355.6 381.0 381.0 381.0 381.0 406.4 3/4" Sheath Length in mm 2 2 21⁄4 21⁄4 3 3 3 3 31⁄2 31⁄2 31⁄2 31⁄2 33⁄4 33⁄4 33⁄4 4 4 4 4 41⁄2 50.8 50.8 57.2 57.2 76.2 76.2 76.2 76.2 88.9 88.9 88.9 88.9 95.3 95.3 95.3 101.6 101.6 101.6 101.6 114.3 Immediate Delivery through the ® Lead Conversion Program Diameter Actual .621" (15.77 mm) Hi-Density Cartridge Heater Substrates Watts 1400 2000 500 600 775 900 1000 1500 2000 1000 1500 925 1000 1500 3700 750 1000 2400 4000 1000 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 68 97 22 27 34 40 44 66 89 41 61 35 38 57 140 26 35 84 140 33 11 15 3 4 5 6 7 10 14 6 10 5 6 9 22 4 5 13 22 5 — — HDC00866 HDC00868 — — HDC00871 HDC00873 — — — HDC00878 — — — — — — — — HDC00864 HDC00865 HDC00867 — HDC00869 HDC00870 HDC00872 HDC00874 HDC00875 HDC00876 HDC00877 — HDC00879 HDC00880 HDC00881 HDC00882 HDC00883 HDC00884 HDC00885 HDC00886 Sheath Length in mm 16 16 17 18 18 18 18 18 19 20 20 20 20 24 24 24 251⁄4 30 36 406.4 406.4 431.8 457.2 457.2 457.2 457.2 457.2 482.6 508.0 508.0 508.0 508.0 609.6 609.6 609.6 641.4 762.0 914.4 Watts 2500 4500 1000 900 1000 1500 3000 4700 1000 1000 1500 3500 4700 1000 2000 4700 1500 2800 3000 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 82 148 31 26 29 44 87 137 28 26 39 91 123 22 43 102 31 48 43 13 23 5 4 5 7 14 21 4 4 6 14 19 3 7 16 5 8 7 — — — — — — — — — — — — — — — — — — — HDC00887 HDC00888 HDC00889 HDC00890 HDC00891 HDC00892 HDC00893 HDC00894 HDC00895 HDC00896 HDC00897 HDC00898 HDC00899 HDC00900 HDC00901 HDC00902 HDC00903 HDC00904 HDC00905 Diameter Actual .746" (18.95 mm) Hi-Density Cartridge Heater Substrates Watts 200 800 200 800 250 500 600 1000 250 350 500 1000 250 500 1000 250 500 750 1000 350 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 57 226 49 194 42 85 102 170 35 50 71 141 33 65 131 30 61 91 121 37 9 35 8 30 7 13 16 26 6 8 11 22 5 10 20 5 9 14 19 6 HDC00906 — HDC00908 — HDC00910 HDC00911 HDC00913 — HDC00916 — HDC00919 — HDC00921 — — HDC00924 HDC00926 — HDC00929 HDC00931 — HDC00907 — HDC00909 — HDC00912 HDC00914 HDC00915 HDC00917 HDC00918 — HDC00920 — HDC00922 HDC00923 HDC00925 HDC00927 HDC00928 HDC00930 — Ordering Information Substrate—A semi-finished Cartridge Heater ready to be completed by adding the best suited termination for a specific application. Complete details including ordering information can be found on pages 2-10 and 2-11. Sheath Length in mm 41⁄2 41⁄2 43⁄4 5 5 5 5 5 53⁄4 6 6 6 6 6 6 7 7 7 7 75⁄8 114.3 114.3 120.7 127.0 127.0 127.0 127.0 127.0 146.1 152.4 152.4 152.4 152.4 152.4 152.4 177.8 177.8 177.8 177.8 193.7 Watts 875 1400 750 300 500 750 1000 1200 1000 500 750 1000 1200 1500 2000 500 1000 1500 2000 450 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 93 149 75 28 47 71 94 113 81 39 58 77 93 116 154 33 65 98 131 27 14 23 12 4 7 11 15 18 13 6 9 12 14 18 24 5 10 15 20 4 HDC00932 — — HDC00936 — — HDC00940 — — HDC00944 — HDC00947 — — — HDC00952 HDC00954 HDC00956 — — HDC00933 HDC00934 HDC00935 HDC00937 HDC00938 HDC00939 HDC00941 HDC00942 HDC00943 HDC00945 HDC00946 HDC00948 HDC00949 HDC00950 HDC00951 HDC00953 HDC00955 HDC00957 HDC00958 HDC00959 Custom Engineered/Manufactured Cartridge Heaters can be application specific, therefore for sizes, electrical ratings, terminations and any other design features not listed in this catalog TEMPCO will custom manufacture to your specifications. Consult us with your requirements. 3/4" DIA. CONTINUED Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. Call Toll Free: (800) 323-6859 • Fax: (630) 350-0232 • E-Mail: [email protected] 2-19 Rev 1 (2-11) Cartridge Heaters Available Hi-Density Substrates ® STOCK — Immediate Delivery through the ® Continued from previous page... 3/4" Sheath Length in mm 73⁄4 8 8 8 8 8 8 9 9 9 9 93⁄4 10 10 10 10 101⁄2 11 113⁄4 113⁄4 12 12 12 12 12 12 12 13 14 14 14 14 196.9 203.2 203.2 203.2 203.2 203.2 203.2 228.6 228.6 228.6 228.6 247.7 254.0 254.0 254.0 254.0 266.7 279.4 298.5 298.5 304.8 304.8 304.8 304.8 304.8 304.8 304.8 330.2 355.6 355.6 355.6 355.6 Lead Conversion Program Diameter Actual .746" (18.95 mm) Hi-Density Cartridge Heater Substrates Watts 1350 350 500 700 1000 1350 2000 350 500 1200 1800 2000 600 1000 1200 2000 550 1000 1000 2000 800 1000 1200 1500 2000 2500 4000 1000 800 1000 1125 1250 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 79 20 28 40 57 76 113 17 25 60 90 92 27 45 54 89 23 40 38 75 30 37 44 55 74 92 148 34 25 31 35 39 12 3 4 6 9 12 18 3 4 9 14 14 4 7 8 14 4 6 6 12 5 6 7 9 11 14 23 5 4 5 6 6 — — HDC00962 — — — HDC00967 — — — HDC00972 — — — — HDC00978 — — — — — — — — HDC00988 — — — — — HDC00995 — HDC00960 HDC00961 HDC00963 HDC00964 HDC00965 HDC00966 HDC00968 HDC00969 HDC00970 HDC00971 HDC00973 HDC00974 HDC00975 HDC00976 HDC00977 HDC00979 HDC00980 HDC00981 HDC00982 HDC00983 HDC00984 HDC00985 HDC00986 HDC00987 HDC00989 HDC00990 HDC00991 HDC00992 HDC00993 HDC00994 — HDC00996 Sheath Length in mm 14 14 14 143⁄4 15 15 16 16 16 16 16 16 17 173⁄4 18 18 18 18 18 18 19 20 20 20 20 20 24 24 24 24 24 36 355.6 355.6 355.6 374.7 381.0 381.0 406.4 406.4 406.4 406.4 406.4 406.4 431.8 450.9 457.2 457.2 457.2 457.2 457.2 457.2 482.6 508.0 508.0 508.0 508.0 508.0 609.6 609.6 609.6 609.6 609.6 914.4 Watts 1400 2500 4500 1500 1000 1500 1000 1175 1500 1800 3000 4700 1000 850 1000 1250 1450 2000 3250 5000 1000 1000 1150 2050 2250 5250 1000 1375 2000 2750 5500 2500 Watt Density Substrate Part Number W/in2 W/cm2 120V 240V 44 79 141 45 29 44 27 32 41 49 82 129 26 21 24 30 35 49 79 121 23 22 25 45 49 114 18 25 36 50 99 30 7 12 22 7 5 7 4 5 6 8 13 20 4 3 4 5 6 8 12 19 4 4 4 7 8 18 3 4 6 8 15 5 — — — — — — — HDC01004 — — — — — — — HDC01012 — — — — — — — — — — — — — — — — HDC00997 HDC00998 HDC00999 HDC01000 HDC01001 HDC01002 HDC01003 — HDC01005 HDC01006 HDC01007 HDC01008 HDC01009 HDC01010 HDC01011 — HDC01013 HDC01014 HDC01015 HDC01016 HDC01017 HDC01018 HDC01019 HDC01020 HDC01021 HDC01022 HDC01023 HDC01024 HDC01025 HDC01026 HDC01027 HDC01028 Termination Selection Chart for Cartridge Heater Substrates is on pages 2-10 and 2-11. Ordering Information Substrate—A semi-finished Cartridge Heater ready to be completed by adding the best suited termination for a specific application. Complete details including ordering information can be found on pages 2-10 and 2-11. 1" Dia. Actual .996" (25.30 mm) Hi-Density Cartridge Heaters with Type N termination 10" leads Sheath Length in mm 3 31⁄2 5 77⁄8 8 83⁄4 111⁄2 13 14 15 Custom Engineered/Manufactured Cartridge Heaters can be application specific, therefore for sizes, electrical ratings, terminations and any other design features not listed in this catalog TEMPCO will custom manufacture to your specifications. Consult us with your requirements. 76.2 88.9 127.0 200.0 203.2 222.3 292.1 330.2 355.6 381.0 Watts 750 565 1000 500 1500 875 1000 1000 2700 1000 Watt Density W/in2 W/cm2 101 63 73 22 65 34 29 26 64 22 16 10 11 3 10 5 5 4 10 3 Part Number 120V 240V — — — HDC02665 — — HDC02669 HDC02670 — HDC02672 HDC02662 HDC02663 HDC02664 HDC02666 HDC02667 HDC02668 — — HDC02671 — Sheath Length in mm 16 173⁄8 20 20 25 40 49 501⁄2 57 60 406.4 441.3 508.0 508.0 635.0 1016.0 1244.6 1282.7 1447.8 1524.0 Watts 1800 2400 1000 2800 1725 4400 3725 945 2800 1500 Watt Density W/in2 W/cm2 37 46 16 46 23 36 25 6 16 8 6 7 3 7 3 6 4 1 3 1 Part Number 120V 240V — — — — HDC02677 — — — — — HDC02673 HDC02674 HDC02675 HDC02676 HDC02678 HDC02679 HDC02680 HDC02681 HDC02682 HDC02683 Note: 1" Dia. Hi-Density Cartridge Heaters are made-to-order only. Refer to ordering information on page 2-3. Standard lead time is 3 weeks. 2-20 Rev 1 (2-11) Product Inventory Available for Viewing and Selection @ www.tempco.com