Transcript
OPERATOR’S MANUAL & PARTS LIST MODEL – THCS-65 PETROL CHIPPER/SHREDDER
Spares & Support: 01793 333212 Please read & understand this manual, paying particular attention to the safety instructions, before use. The manufacturer reserves the right to change the product specification and livery according to continued product improvements. 193830002
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CONTENTS SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS SPECIFICATIONS ASSEMBLY FUEL STARTING & STOPPING YOUR MACHINE HINTS & TIPS MAINTENANCE PARTS DIAGRAM PARTS LIST GUARANTEE EC DECLARATION OF CONFORMITY
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SAFETY INSTRUCTIONS Read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific potential hazards. Retain these instructions for future reference. The operator is responsible for following the warnings & instructions in this manual and on the product.
Preparation 1. 2. 3. 4. 5. 6. 7. 8. 9.
Always wear suitable clothing, gloves (preferably leather & heavy duty) and shoes. Do not wear open toe footwear. The use of eye protection is recommended The use of ear protection is recommended To prevent dust irritation, the wearing of a face mask is recommended. Do not wear loose clothing or jewellery that can be drawn into the machine Do not wear clothing with attachments, i.e. toggles or drawstrings that can be drawn into the machine Do not use if any part is damaged or broken or if any of the nuts, bolts or screws are loose. Have it repaired at an Authorised Repair Centre. Always check your product is in a safe operating condition before use. Do not operate the machine if you are tired, ill or under the influence of alcohol or drugs.
Use 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
Check and inflate the tyres. We recommend the use of FOOT or HAND inflation devices only. Do not inflate above 30psi. Never insert your hands into the openings whilst the unit is running. Use the product only in daylight or good artificial light Do not operate the machine in an enclosed area. Do not use the product when it is raining or in damp and wet areas. Know how to stop the product in an emergency Ensure you have a clear work area and secure footing. Keep all bystanders at a safe distance (at least 15 metres) when using your product. Keep loose clothing & jewellery away from the machine. Ensure the cover on the upper hopper is closed when the shredder is running to avoid any debris flying out. If you experience jammed material, never place hands inside the machine. Use a wooden stick of suitable length. Do not use a metal implement. Take care that pieces of metal, glass or stone are not fed into the machine. If there is any abnormal vibration or noise coming from the machine during operation, switch off immediately & investigate before entering any further material. Allow the product to cool for at least 30 minutes before storing.
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Read & understand operator’s manual before using the machine. Failure to follow instructions could result in death or serious injury.
Do not smoke which using this machine
Wear gloves to protect your hands
Do not use near a flame, or sparks
Whenever the machine is in use, safety glasses/goggles must be worn to safeguard against flying objects. Hearing protection must also be used to protect the operators hearing. If the operator is working in an area where there is a risk of falling objects, a safety helmet must also be worn. Moving Parts Rotating parts can contact or entangle hands, feet, hair, clothing or accessories. Traumatic amputation or severe laceration can result
Wear boots with saw protection, steel-toe cap and non- slip sole
15m
Keep all bystanders & animals at least 15 metres away from the machine during operation. If approached, stop the machine immediately.
Caution hazard
Acoustic power level LWA accordance with directive 2000/14/EC + 2005/88/EC (Please see machine for actual reading)
Pinch point hazard
Do not expose to rain or direct sunlight.
- Safety alert symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury. DANGER - Indicates an imminently hazardous situation which, if not avoided, will result in serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, could result in serious injury CAUTION - Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION - Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
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SAFETY INSTRUCTIONS STAY ALERT Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly. Do not use this machine when you are tired or distracted from the job at hand. Be aware of what you are doing at all times. Use common sense. AVOID DANGEROUS CONDITIONS Make sure there is adequate surrounding workspace. Cluttered areas invite injuries. Keep your work area clean with sufficient light. Keep the area around the machine clear of obstructions, grease, oil, rubbish and other debris which could cause persons to fall onto moving parts. Do not use it in areas where fumes from paint, solvents or flammable liquids pose a potential hazard. Do not operate the appliance on a slope that is too steep for safe operation. When on slopes, slow down and make sure you have good footing. INSPECT YOUR MACHINE Check all bolts, nuts, and screws for tightness before each use, especially those securing guards and drive mechanisms. Vibration during use may cause these to loosen. Form a habit of checking to see that all other tools/equipment are removed from the machines area before turning it on. Replace damaged, missing or failed parts before using it. Warning labels carry important information. Replace any missing or damaged warning labels. DRESS PROPERLY Do not wear loose clothing, gloves, scarfs, neckties or jewelry (rings, wrist watches), which can be caught in moving parts. Protective electrically non-conductive gloves and safety, steel toe, non-skid footwear are highly recommended when working. Wear a face or dust mask if the operation is dusty. Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have only impact resistant lenses; they are not safety glasses/goggles. Wear protective hair covering to contain long hair, preventing it from getting caught in machinery. We also advise that hearing protection is also used at all times, and if the operator is working in an area where there is a risk of falling objects, a safety helmet must also be worn. KEEP BYSTANDERS AND CHILDREN AWAY Keep unauthorised persons a minimum distance of 15 metres away from the machine. Keep the machine away from children and others not qualified to use it. DO NOT OVERREACH Keep proper footing and balance at all times when using the machine. Never stand on the machine. Serious injury could occur if the moving parts are unintentionally contacted. Do not store anything above or near the machine where anyone might stand on the machine to reach them. AVOID INJURY FROM UNEXPECTED ACCIDENT Keep hands and unauthorised objects out of the way of all moving parts. DO NOT FORCE TOOL This machine is designed for chipping and shredding foliage within the parameters mentioned in the specification section of this manual. Every other use of the machine is a not intended use. Furthermore, a professional use is strictly forbidden. NEVER LEAVE MACHINE RUNNING UNATTENDED Do not leave the machine unattended until it has come to a complete stop. MAINTAIN YOUR MACHINE WITH CARE Clean the machine immediately after use. Keep the machine clean to ensure it operates to its full and safest performance. When maintaining this machine, only the manufacturer’s original replacement parts should be used. The use of non-original manufacturer parts may invalidate your warranty. PROTECT THE ENVIRONMENT Take left over materials to an authorised collection point or follow the stipulations in the country where the machine is used. Do not discharge into drains, soil or water. STORE IDLE EQUIPMENT When not in use, the machine should be stored in a dry location. Keep the machine away from children and others not qualified to use it. ONLY USE APPROVED REPLACEMENT PARTS Only use approved replacement parts. Unauthorised replacement parts can cause damage & invalidate your warranty. RESIDUAL RISK Even with the intended use of the appliance there is always a residual risk, which cannot be prevented.
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SPECIFICATIONS Model
THCS-65
Product Number
193830002
Engine Cubic Capacity
205cc
Starter
Recoil
Max Engine Speed
3600r/min
Max Cutting Speed
2000/min
Max Branch Diameter
50mm/2 inches
Spark Plug
F7RTC - Gap=0.028-0.031in
Fuel Tank Volume
2.0 litres
Oil Tank Volume
0.6 litres
Weight
70kg
The manufacturer reserves the right to change the product specification and livery according to continued product improvements.
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ASSEMBLY Important Please check the contents of the carton are correct BEFORE assembling your new product. If any parts are missing, contact our Customer Service Team Telephone: 01793 333212 (Mon to Fri – 8.30am to 5.30pm) Email:
[email protected] Some of the parts may be stored inside the hopper. Undo the two Phillips screws to access them, then replace and tighten the screws to secure the hopper cover. Assemble the shredder on a clean level surface and it is recommended two people assist each other in the assembly process. Remove the machine from the crate and place on a temporary sturdy support. Firstly, attach the metal safety grid to the outlet chute opening using the below images and instructions for assistance.
Remove the circled bar from the machine Push the lower chute downwards
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Attach the front foot to the machine. Remove the nuts from bolts 1 and 2; remove the bolts and pipe spacer. Align the discharge hopper to number 3 and assemble with supplied nut & bolt. Attach front foot 5 to the side and align the mounting holes 1 and 2. Put the pipe spacer back in place. Insert the bolts and secure tightly with nuts and washers.
3 1 2
Now you can secure the grid between the upper and lower chutes.
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The next step is to attach the axle brackets, axle and wheels referring to Fig 3 below: Remove your chosen temporary support and carefully rest the rear of the machine on the ground. Remove the bolt and pipe spacer 4 and 5. Put the rear axle brackets on either side and align the mounting holes with holes 4 and 5. Refit the pipe spacer and the long bolt 5, and secure tightly with a washer and nut. Insert bolt M8x20 into hole 4 and secure tightly with locknut.
4
5
Attach the chipper tube to the machine referring to the image below:
Remove the nuts and washers of the two top threaded studs and loosen the bottom two nuts. Put the chipper tube in place on the side by positioning the plate over the bottom studs and securing the nuts on the top studs. Secure the flange with washers and nuts M8. Make sure the tube is located at the correct angle and take care to locate the steel flange on the chute into the aperture in the body. Finger tighten the nuts initially until you are happy with the tube position and then tighten the nuts fully using the appropriate spanner.
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Handle Assembly: Attach both handles to the left and right side of the hopper using the supplied bolts.
IMPORTANT: Finally check that all screws, bolts and nuts are securely tightened. Do this every time you use the machine.
FUEL The chipper/shredder is supplied without fuel or oil. Petrol is very flammable. Avoid smoking or fuelling the shredder anywhere near a flame or spark. Allow the engine to cool before re-fuelling. Fuel the engine at least 3 metres away from your work area. Use fresh unleaded petrol and good quality four stroke engine oil (SAE10W30 or SAE10W40). IMPORTANT: ALWAYS refer to the engine manufacturers instructions, for full details of the operation, servicing or fuelling of the engine. If the shredder is not going to be used for a long period, run the engine until the fuel in the fuel tank has been used and the carburetor is free of any remaining fuel. Dispose of any unwanted oil at an authorised recycling point Using the separate engine instructions as your guide, fill the oil tank with good quality engine oil SAE10W30 or SAE10W40. Check the level with the dipstick. Fill the fuel tank with unleaded petrol; do not fill closer than 10-15mm from the top to allow for expansion. Wheel the shredder to the work site and place a collection receptacle under the discharge chute (or allow the chippings to fall to the ground).
STARTING & STOPPING YOUR MACHINE Starting the Chipper/Shredder: Fill with fuel and oil as directed in the engine manual. Turn the ignition switch on the engine to the “I” or "On" position. Fully close the choke. Pull starter cord until the engine fires/ignites, then gradually open the choke fully. Allow the engine to run for 2 minutes before starting work to allow the engine to warm up. Adjust the throttle as necessary. Stopping the Chipper/Shredder: Reduce the engine speed by adjusting the throttle. Turn the ignition switch to “O” or "Off" position.
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HINTS & TIPS Wood Chipping: Long branches such as tall flower stems or branches should be fed into the side chipping chute for chipping by the rotating blade. Some side shoots may have to be trimmed from the main branch before feeding. Short stubby branches can be pushed through the chipper section using the next longer branch never use your hands. Similarly push the last branch through using a wooden stick to guide, not your hands. Feed larger branches slowly and observe the maximum diameter of 50mm/2 inches. Do not allow a build-up of debris to accrue underneath the shredder. It may interfere with the discharge chute. Shredding: Do not open the top cover when adding more material. Leaves and grass will be difficult to feed automatically into the hopper - use a wooden stick to push in - not your hands! Do not lean over the hopper in case any material flies back out. The shredder is more likely to block up if the material is wet or full of sap. Leave fresh prunings for a day or two, to allow them to dry out before shredding.
MAINTENANCE Adjusting or Replacing the Belt: There is a “V” belt under the belt cover, which transits energy from the engine to the blade tray. After some use the belt may stretch and become loose so it will be necessary to adjust the tension or replace the belt. It is recommended that this action is undertaken by an Authorised Service Dealer. Adjusting the Hammer: There are 16 hammers in the machine box - when the blades run fast these hammers crush the material into small pieces. In time the cutting edge of the hammers may become blunt. Initially you only need to turn the hammers 180 degrees, but when both sides are blunt they will need replacing. This must be undertaken by an Authorised Service Dealer.
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PARTS DIAGRAM
PARTS LIST Item No.
Part No.
Description
Qty
Item No.
Part No.
Description
Qty
Item No.
Part No.
Description
Qty
1
TH105-1
Rubber Foot
2
28
TH105-21
Blade
2
55
TH105-36
Engine Seat
1
2
TH105-2
Front Support
1
29
TH105-64
Locknut
20
56
TH105-74
Flat Key
1
3
TH105-56
Hex Screw
4
30
TH105-65
Main Impellor
1
57
TH105-44
Clutch Gasket
1
4
TH105-57
Flat Washer
10
31
TH105-33
Blade Drum
1
58
TH105-45
V Belt
1
5
TH105-58
Locknut
10
32
TH105-66
Impellor Axle
1
59
TH105-75
Clutch Gasket
1
6
TH105-5
Nut
26
33
TH105-23 Left Steel Panel
1
60
TH105-76
Hex Bolt
5
7
TH105-4
Spring Washer
31
34
TH105-52 Right Steel Panel
1
61
TH105-46
Belt Cover
1
8
TH105-3
Flat Washer
47
35
TH105-67
6
62
TH105-43 Exhaust Guard
9
TH105-9
Tube
1
36
TH105-68 Blade Cover Plate 1
63
TH105-77 Anti-Rotating Bolt 4
10
TH105-6 Hex Bolt (Long)
3
37
TH105-69
4
64
TH105-78
11
TH105-59
18
38
TH105-70 Spring Washer
4
65
TH105-38 Rubber Gasket
1
12
TH105-7 Discharge Chute 1
39
TH105-27
Circlip
2
66
TH105-79 Buffer Washer
4
13
TH105-8
Baffle Plate
1
40
TH105-28
Left Washer
1
67
TH105-80
Flat Washer
8
14
TH105-60
Screw
4
41
TH105-30 Bearing Housing
2
68
TH105-39
Hopper
1
15
TH105-61
Tube
3
42
TH105-31
Bearing
2
69
TH105-55
Screw
4
16
TH105-53
Hex Bolt
3
43
TH105-32
Cushion
2
70
TH105-40
Handle
2
17
TH105-10
Screen
1
44
TH105-34
Belt Key
1
71
TH105-81
PP Plate
1
18
TH105-62
Long Pin
2
45
TH105-50
Right Washer
1
72
TH105-82
Screw
2
19
TH105-63
B-Pin
4
46
TH105-49
Belt Pulley
1
73
TH105-54
Wheel Axle
1
20
TH105-20 Hammer Axle
4
47
TH105-48
Spacer
1
74
TH105-25 Wheel Support
2
21
TH105-19
Roll Pin
4
48
TH105-29
Side Chute
1
75
TH105-24
2
22
TH105-18
Bush I
4
49
TH105-71 Rubber Gasket
1
76
TH105-83 Spring Washer
23
TH105-16
Bush II
4
50
TH105-72
Pressing Ring
1
77
TH105-84 Wheel Bolt Cover 2
24
TH105-15
Bush III
8
51
TH105-35
Rear Panel
1
78
TH105-85
Tool Box Leg
2
25
TH105-14
Bush VI
4
52
TH105-41
Hook
2
79
TH105-37
Tool Box
1
26
TH105-17
Hammer Flail
16
53
TH105-73
Lock Washer
4
80
TH105-86
Grid
1
27
TH105-22
Blade Screw
6
54
TH105-42
Hex Bolt
2
89
TH105-89
Tube
1
90
TH105-90
Bracket
2
Hex Bolt
Flange Nut
Nut
B&S Engine
Wheel
1
1
2
GJ HANDY & CO LTD USER WARRANTY POLICY 1. Users Statement of Warranty Each new machine is warranted against defective material or assembly of material under normal usage. The warranty applies to the original purchaser and covers faulty parts and the labour involved in replacing and repairing those parts, which are of original manufacture. 2. Period of Warranty All Webb, Handy Pro (Brushcutter & Long Handle Hedgecutter only) and Sanli domestic products 2 years from the original date of sale to the first domestic user. 90 days from the original date of sale to the professional/commercial user. 90 days from the original date of sale when used for hire. Engines as per the manufacturer’s warranty statement which will be supplied with the machine. 1 year from the original date of purchase for Replacement Spare Parts (unless normal wear & tear component, which are covered for 90 days). All machines’ must be serviced within the first 12 months from the original date of purchase to comply with the warranty, failure to do so will invalidate the 2nd year of the warranty. A reduced warranty period of ninety days applies to those items which are subject to normal wear and tear (e.g. wheels, tyres, cutter bars, cylinders, bottom blades, belts, cables, grass bags, spark plugs).
All Handy, Handy Pro (All others), Mowerland and Q-Garden domestic products 1 year from the original date of sale to the first domestic user. 90 days from the original date of sale to the professional/commercial user. 90 days from the original date of sale when used for hire. Engines as per the manufacturer’s warranty statement which will be supplied with the machine. 1 year from the original date of purchase for Replacement Spare Parts (unless normal wear & tear component, which are covered for 90 days). A reduced warranty period of ninety days applies to those items which are subject to normal wear and tear (e.g. wheels, tyres, cutter bars, cylinders, bottom blades, belts, cables, grass bags, spark plugs).
All warranty repairs must be undertaken by an authorised service dealer. These dealers have been accredited by GJ Handy & Co Ltd and agree to only use genuine parts and follow our repair procedures.
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GJ HANDY & CO LTD USER WARRANTY POLICY 3. Not covered by this warranty The warranty policy does not cover any depreciation or damages caused by ordinary wear, rusting or corrosion, lack of correct maintenance or operation, misuse, abuse, lack of transportation or accident. The warranty policy does not cover any costs necessary for the standard periodic maintenance services instructed by the operators manual, or service parts replacement which would include oil, filters, tyres, belts, brake linings, fuses, blades, seals and other service parts unless it can be proven that the item has evidence of faulty manufacture. The warranty policy will not cover failure or damage caused as a result of parts or accessories being modified without the written approval of GJ Handy & Co Ltd. The warranty policy will not cover the unit if non-genuine parts have been fitted and as a result damage has occurred to the unit. The warranty policy is non transferable and is only applicable to the original purchaser. 4. Disclaimer This warranty is only a remedy for defect of products. GJ Handy & Co Ltd will never warranty in terms of the merchantability or the fitness for a particular purpose. No person is authorised to make any warranties, representations or promises, expressed or implied, on behalf of GJ Handy & Co Ltd, or to modify the terms conditions or limitation of this warranty policy in any way. Neither GJ Handy & Co Ltd nor any company affiliated with GJ Handy & Co Ltd shall be liable in any event or manner whatsoever for incidental or consequential damages or injuries, including, but not limited to, loss of crops, loss of profit, out of pocket expenses or profits, rental of substitute equipment or other commercial losses. 5. General Most warrantable failures show up within the first few weeks of use. These failures are usually straightforward and warranty assessment is relatively easy. Failures relating to cutter decks and belts need careful investigation, as the cause may not always be straightforward. Look for damage to blades and pulleys especially when the cutter belt or blade boss have snapped or cracked as this could be due to impact damage. Customers should always refer to the operator/instruction manual when any disputed problem arises, you will find most areas covered within the manual.
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EC Declaration of Conformity We, Importer Handy Distribution, Murdock Road, Dorcan, Swindon, SN3 5HY Declare that the product Model: THCS-65 PETROL CHIPPER SHREDDER Complies with the following directives: The Machinery Directive 2006/42/EC Standards and technical specifications referred to: EN13683:2003+A2:2011, EN ISO 12100-2: 2003 EN ISO 12100, EN 13683/A2, EN 61032:1998, EN ISO 13849-1, EN ISO 12100-1:2003, EN13857:2008, ISO 3767-1:1998, ISO 3767-3:1995, ISO 3767-4:1993, EN ISO 11688-1:1998, Name of the Notified Body: Intertek Testing Services Shanghai Address: Building 86, 1198 Qinzhou Road (North), Shanghai, 200233, P.R. CHINA - Measured Sound Pressure Level: 92.7 dB (A) - Guaranteed Sound Power Level: 110 dB (A)
Authorised signatory and technical file holder Date: 27/05/2015 Signature:
Name/Title: Simon Belcher (Mr) Position: Managing Director Murdock Road, Dorcan, Swindon, Wiltshire, SN3 5HY.
NOTES _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________
For Spares or Support of your Handy product, please contact us: Tel: 01793 333212 (Mon – Fri 8.30am to 5.30pm) Email:
[email protected]
This symbol on the product or on its packaging indicates that this product may not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. For more detailed information about recycling of this product, please contact your local council office, your household waste disposal service or shop where you purchased the product.
To see our complete range of garden machinery and equipment visit:
www.thehandy.co.uk Distributed by Handy Distribution, Murdock Road, Dorcan, Swindon, SN3 5HY
