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The Ub-nees Versatile High Performance Testing Facility

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The UB-NEES Versatile High Performance Testing Facility A.M. Reinhorn, M. Bruneau, M. Constantinou, A.S. Whittaker, S. Thevanayagam, M. Sivaselvan, X. Shao, J. Hanley, M. Pitman, T. Albrechcinski Department of Civil, Structural, and Environmental Engineering, University at Buffalo ABSTRACT The intent of the NEES Equipment Site at UB (SUNY) is to develop the most versatile earthquake engineering research facility possible, designed to provide testing capabilities that can revolutionize the understanding of how very large structures react to a wide range of seismic activity, even when tested to complete failure. Under NEES, the existing Structural Engineering and Earthquake Simulation Laboratory (SEESL) facility* received $21.2 million grants ($11.0M form NSF, $9.0M from SUNY, $1.2M form Department and Industries) for expansion that includes the addition of dual, movable, six-degrees-of-freedom shake tables, a large reaction wall, a significantly expanded strong floor area, high-performance dynamic and static actuators, and associated hydraulic and control systems, and networked equipment with capabilities of teleoperation and teleobservation. The facility is now capable of testing full or large-scale structures using static or dynamic loading. The use of modern techniques such as Fast Hybrid Pseudo-Dynamic, Effective Force, and Real-Time Dynamic Hybrid testing are possible, along with conventional Static, Quasi-static, and Dynamic Force techniques. The Real-Time Dynamic Hybrid Testing (RTDHT) is a new form of testing being explored at UB in which shake table and/or dynamic force experiments on substructures are combined in real-time with computer simulations of the remainder of the structure. This provides a more complete picture of how earthquakes would affect large systems, including buildings and bridges, without the need to physically test the entire structures. EXPANSION OF EXISTING LAB (SEESL) •13,000 sq.ft expansion of lab area to 27,000 sq.ft. •3,400 sq. ft. additional strong floor to 6400 sq.ft. •1,800 sq. ft. reaction wall (60 ft long 30 ft high) •120 ft. long shake table trench •40-ton overhead crane •1600 gpm Hydraulic Power Supply DUAL SIX DEGREES OF FREEDOM RELOCATABLE SHAKE TABLES A set of two movable, high-performance, 6 degrees-of-freedom 50 tons capacity shake tables. It will be possible to easily and quickly reposition the shake tables in order to accommodate models of various lengths. Together, the tables can host specimens weighing up to 100 metric tons and measuring up to 125 feet, and subject them to fully in-phase or totally uncorrelated dynamic excitations. Table size:3. 6 meter x 3.6 meter Maximum specimen mass: 50 ton maximum / 20 ton nominal Maximum Overturning Moment:46 ton meter Maximum Off Center Loading moment:15 ton meter Frequency of operation: .1~50 hertz nominal/100 hertz maximum Nominal Performance: X axis Y axis Z axis: •Stroke:±.150 m ±.150 m ±.075 m •Velocity: 1250 mm/sec 1250 mm/sec 500 mm/sec •Acceleration:±1.15 g ±1.15 g ±1.15 g (w/20ton specimen) Controllers : MTS469 with Adaptive Controls Control Interface: MTS STEX 2004 * The NEES laboratory at the University at Buffalo is a part of the Structural Engineering and Earthquake Simulation Laboratory (SEESL) of the Department of Civil, Structural, and Environmental Engineering and which is also one of the laboratories affiliated with the Multidisciplinary Center for Earthquake Engineering Research (MCEER). Structural Engineering and Earthquake Simulation Laboratory The UB-NEES Versatile High Performance Testing Facility (cont’d) LARGE SCALE SERVOHYDRAULIC ACTUATORS Another key element of the SEESL upgrade is the integration of three high-performance dynamic actuators (having ±1000 kN capacity, ±500mm stroke, 1.0 m/s max. velocity, and 800gpm servovalves), and two static ±2000 kN ±500mm stroke actuators. A flexible controller system is included with software to conduct in addition to quasi-static step-by-step testing also pseudo-dynamic testing. Source code is included such that more complex structural configurations, higher levels of substructuring, and other more advanced formulations of pseudo-dynamic testing can be developed and implemented. A digital control system also provide the fully flexible platform needed to develop new approaches in structural testing using real-time control, such as the RTDHT system or the effective force control technique (EFCT). REAL TIME DYNAMIC HYBRID TESTING SYSTEM The new UB-NEES expansion facilitates use of modern testing techniques, such as Real-Time Dynamic Hybrid Testing and Fast Pseudo-Dynamic Hybrid Testing, along with conventional Static, Quasi-static, and Dynamic Force techniques. The new form of dynamic substructure testing, Real-Time Dynamic Hybrid Testing developed at UB with the new equipment, combines shake table and/or dynamic force experiments of substructures with real-time computer simulations of the remainder of the structure. This provides a more complete picture of how earthquakes would affect large systems, including buildings and bridges, without the need to physically test the entire structures. The system at UB uses an in-house developed parallel computing approach with a SCRAMNET link providing shared memory and asynchronous operations. The systems operates in FORCE CONTROL and is capable to implement EFFECTIVE FORCE Technique, FAST PSEUDO-DYNAMIC HYBRID Technique as well as REAL TIME DYNAMI HYBRID technique Optional Optional Computationa l Substructure MTS Actuator Controller (STS) Network Sim ulator General Purpose Data Acquisition System Real-time Simulator Data Acquisition Shake T able SCRAMNET I Structural Actuator Physical Substructur Physical Substructur MTS Hydraulic Power Controller (HPC) Computationa l Substructure Compensation Controller xPC Target SCRAMNET II Ground/Shake Table MTS Shake Table Controller (469D) CONTROL OF LOADING SYSTEM Hybrid Testing LAMINAR GEOTECHNICAL BOX HYBRID CONTROLLER UB-NEES NODE Reaction Wall 5.0x2.75x6.2m (85 cubic meter maximum capacity) Modular Multilayer-Laminate-Bearing Design; Simulate 2-D Ground Response for Soil-Foundation-Structure Interaction Studies At/or Near Full Scale 1-g Geotechnical Studies on Shake Table 1-g Geotechnical Studies on Strong Floor Strong Floor Fast Actuator (100-200 ton) 2D-Bearings NETWORK FOR SIMULATION, TELEOPERATION AND TELEPARTICIPATION Simulation and Modeling INSTRUMENTATION AND OBSERVATION EXPERIMENTAL INFORMATION DC, AC and Other Signal Conditioners CONTROLLER VIDEO DATA COMPRESSION ‰ INFRARED NEES CollaborationRoom Retractable, Ceiling Mounted Hanging Mic. (x5) DATA SELECTION CPU LOCAL 16 Chnl 16 Bit A/d 4 Chnl 16 Bit D/A 16 Chnl 16 Bit A/d 4 Chnl 16 Bit D/A Dell Precision 650 Dell Precision 650 Standalone PC Based Data Acquisition (Lab Floor - existing) x4 GPIB N.I. GPIBENET100 Control PC TCS/PL660/GPIB Control PC TCS/PL660/GPIB Control PC TCS/PL660/GPIB Dell Precision 650 Dell Precision 650 Dell Precision 650 Dell Power edge 2650 DCDAQ.NEES.BUFFALO.EDU IP: Domain Controller Apllication Server Data Storage Dell Power Edge 2650 DCSIM.NEES.BUFFALO.EDU IP: Domain Controller Web Services Backup Data Storage UB NEES Web Services Dell Power Edge 2650 TPM.NEES.BUFFALO.EDU IP: Telepresence Server Video Archiving Dell Power Edge 2600 JIGABIT-NEES.BUFFALO.EDU MCEER Student Web Services Email Services Struct Dynamics Domain server Dell Power Edge 2650 POP.NEES.BUFFALO.EDU IP: NEES Point-Of-Presence Security Administration SPECIMEN MODEL BASE FUSION AND GEOMETRY DATA SELECTION MODEL IDENTIFICATION ‰ DISTANCE DATA COMPRESSION MODEL ADAPTATION ‰ STRENGTH DATA TRANSFER COMPRESSION Nortel Networks Bay Stack 5510-48T x5 USERS NETWORK Local (UB-NEES Provided) 100 mbps Switch (Control Room) : 100 mbps CONTROLLER POINT SENSORS SHAKING TABLE ‰ MOTION ‰ FORCE ‰ TEMPERATURE : DATA STREAM Dell Precision 650 1000 mbps TELESELECTION TELEPROCESSING DVD DVD Large Format Plotter 1200 DPI Color Laser Printer 1200 DPI Laser Printer x4 TapeBackup/ Archival Array Distributed Print and Backup Services (Accessible from UB-NEES Windows Server 2003 Domain) MTS FlexTest Control System 1000 mbps EXPERIMENT CONTROL LOGIC FEEDBACK SYSTEMS TELEGUIDANCE FlexTest #1 GUI Dell Precision 650 FlexTest GT Real Time Controller DATA STORAGE DATA COMPRESSION ` FlexTest #2 GUI 1000 mbps 100 mbps DATA SELECTION CONTROL SYSTEMS FEEDFORWRD AND FEEDBACK TELEADJUSTMENT DVD DVD : 100 mbps DVD : : DVD/ROM BackupArray 100 mbps ` Table #2 STEX Dell Precision 650 Table #1 STEX Dell Precision 650 1000 mbps TELE-RECORDING ‰ REMOTE/TELE OPERATIONS ‰ AUTORIZATION ‰ NETWORK MANAGER Structural Simulator GUI ` ` ` ` Table #1 Controller GUI Table #2 Controller GUI Structural Control Host GUI Master Hydraulic Controller Dell Precision 650 Dell Precision 650 Dell Precision 650 Dell Precision 650 Structural Test System MTS 469 D Real Time Controller Hydralic Power MTS 469 D Real Time Controller Table #1 MTS 469 D Real Time Controller Table #2 MTS 469 D Real Time Controller Scramnet 1 (MTS) MTS Shaking Table Control System Fig.3. Functional diagram of SEESL – Model based adaptation through hybrid testing and computing (shadowed areas indicate new equipments or components) Scramnet 1 (MTS) MTS Structural Control System UB Realtime Force Controller UB Realtime Structural Simulator UB Realtime Data Acquisition ScramNet 2 MTS Interfacing and Hydraulic Control UB-NEES Hybrid Control and Interfacing Network Structural Engineering and Earthquake Simulation Laboratory Crestron Control System VGA Au dio Video & Audio Matrix Switcher Twisted Pair Low Voltage Signal CT-1000 LCD Control Panel Low Voltage Control 80"x60" Projection Screens (x2) w ol Lo ) Contr down p& nual Ma ge (u Volta Ceiling Mounted LCD Feedback Monitor VGA VGA S-Video Pan/Tilt/Zoom 1-2 TB NAS Raid Array (NEES Data Archive) MEASUREMENTS DATA STREAM Video Scaler Amp VGA Video Scaler A VG Sony EVI-D30 Camera (x2) REMOTE OF PROPERTIES Video Scaler VCR CPU/RAM GPIB N.I. GPIBENET100 Visualizer S-Video Data Acquisition, Processing and Reporting (distributed) NEES Telepresence Room Wireless Reciever Audio S-Video Pacific & Megadac GPIB Control PC's (Lab Floor & Distributed Locations) Pacific 6000 Series 6032 Amplifiers/ Digitizers 256 Channels ADC RAM DISPLAY + OUTPUT Wireless Wireless Wireless Handheld Mic. (x2) Phone line IR Remote Control VGA Video Audio Polycom VS4000 77.5" Digital Whiteboard VG Au A dio A VG ‰ Network-Enabled Scanner 1200 DPI Laser Printer l ica ys Ph SYSTEM DATA STREAM Simulation and Modeling File, Application & Authentication Services Optim Megadac VIDEO SENSORS (REMOTE) Simulation and Modeling SYSTEM INFORMATION CENTER MODEL BASED PROCESSING (KNOWLEDGE ACCUMULATOR) GLOBAL IMAGE/ LOADING Simulation and Modeling NEES Collaboration Room and Distributed Locations Audio EXPERIMENTATION SETUP Wireless Label Mic. (x2) Temp Sensors and Legacy Signal Conditioning Analog Sensors & Data Path EXPERIMENT CONTROL Force Low Level (millivolt) Data bluethoot Veloc EXPERIMENTAL) Low Voltage Control Displ USERS COOPERATION (ANALYTICAL OR VGA Accel PRETEST MODEL Podium Webcast Computer Toshiba TLP-T72OU Projectors (x3) W ire less Computer w/DVD