Transcript
Wayne Stefancin, Harmony Evolution Driver.
Baton Rouge Harmony Evolution Update © ABB Month DD, YYYY | Slide 1
Agenda
© ABB Month DD, YYYY | Slide 2
§
Harmony Lifecycle and Evolution Policy
§
Evolution of Rack I/O
§
Din Rail Hardware
§
Evolution of existing Harmony software
ABB Harmony Life Cycle In April 2011, ABB reaffirmed their commitment to the Harmony product line with the announcement of the Symphony Plus Distributed Control System (DCS). Symphony™ Plus is the latest generation of ABB’s existing Network 90, INFI 90, and Harmony system. This introduction represents new products that will function with your existing system through ABB’s evolution without obsolescence approach. §
§
Evolution without Obsolescence §
ABB will not remove a product from Active sale until a compatible, equivalent or superior product is available.
§
After a product is removed from Active sale, it will be supported for at least 10 years.
Life Cycle Commitment §
Support for the ABB Harmony product line is indefinite.
§
Actively investing in new technologies with new features and functionalities for the Harmony system.
© © ABB ABB Group Group October 14, 2014 | Slide 3
ABB Solution: System Lifecycle Management Formal system lifecycle policy Active
Product Marketed/Sold/Supported
Classic
Functional Replacement Available/Still Sold/Supported
Limited
Product No Longer Sold; Repair/Refurbishment/Support Available
§ § § §
Obsolete
Repair/Refurbishment not Available; Best Effort Support
§ § § §
§
© ABB Inc. October 14, 2014 | Slide 4
Your ABB automation system is designed for continuous evolution Always a path forward Protection of intellectual assets Underlying products are sustained by defined and documented lifecycle phases Active until functional equivalent available Defines minimum 10 years of support after removal from “Active” sales Lifecycle changes documented 12 – 18 months in advance Network 90/Infi-90/Symphony has been in service since 1980, 33 yrs with indefinite evolution No other automation supplier has made as bold a commitment for all system products, to all system customers!
Agenda
© ABB Month DD, YYYY | Slide 5
§
Harmony Lifecycle and Evolution Policy
§
Evolution of Rack I/O
§
Din Rail Hardware
§
Evolution of existing Harmony software
Symphony Plus S+ Control & I/O Rack: New Faceplates §
§
© ABB Inc. April 2012 | Slide 6
Harmony Rack Modules §
Grey Front Plates
§
Module Nomenclatures: IMxxxx or INxxxx
§
Build to Order, longer lead time ~ 12 weeks
§
Transfer to Limited lifecycle at the end of 2015
S+ Rack Modules §
White Front Plates
§
Module Nomenclatures: SPxxxx
§
Original Price of Grey Modules
§
Std Factory Lead Time 8 weeks
Power Supplies Harmony Power Supply - MPSIII §
Multi-Voltage DC Power System §
© © ABB ABB Group Group October 14, 2014 | Slide 7
System and Field Power
§
2N and N+1 Configuration
§
System Monitoring
§
“Slide-in” Design
§
Evolution for Network 90, MPS I (PMU), and MPS II Supplies
Symphony Plus Upgrading PCU Communications to NIS21 & NPM22
§
Replacement NIS01/11 & NPM02/12
§
Form / Fit / Function replacement *
§
Increased Capacity (8x)
§
Increased Performance (> 4x)
§
No longer supports Plantloop
© ABB Month DD, YYYY | Slide 9
Existing Computer Interfaces
§
ICT03A §
§
ICT13A – does not support 64 bit OS §
§
Transitioned to classic 2013, replaced by IET800
ICT12 §
© ABB Month DD, YYYY | Slide 10
Limited since 2006, replaced by ICT13A
Limited since 2007, replaced by IET800
Symphony Plus – Control and I/O INICI800: Ethernet CIU ICI800: INFI-Net to Computer Interface § Ethernet interface to INFI-Net used by
Console & Tool applications § NIS21: Network Interface module § IET800 requires NIS21 § IET800: INFI-Net to Ethernet Transfer § Provides both 100 MB Ethernet &
19.2 to 115.2 KB Serial interfaces § Supports up to 30,000 tags
(Ethernet) and up to 5,000 tags § Supported by: § PPA, PPB , ConductorNT 6 sp4,
Symphony+,Composer 5.1 and newer, Harmony OPC © ABB Inc. October 14, 2014 | Slide 11
Symphony Plus Control & I/O BRC410 §
Performance increase depends on specific function blocks used, but in general performance of latest module (BRC410) compared with older modules:
§
~ 10x vs. MFP01/02/11/12
§
~ 4x vs. BRC100/200
§
Enhanced On-Line Configuration provided by BRC410
§
BRC410 also provides ModBus TCP
§
BRC410 support 30,000 block addresses and 4,000 Modbus TCP/IP points
§
Infi90 Modulebus support*
§
Downloadable firmware
Symphony Plus S+ Control & I/O Rack: BRC410 §
§
Combines BRC400 controller power with HPG800 device integration capabilities into one module Form / fit / function upgrade for either BRC400 or HPG800 § §
© ABB Inc. October 14, 2014 | Slide 13
Used in redundant configurations with HPG800 or BRC400 modules On-line upgrades of installed BRC400 and HPG800 possible through use of BRC410 in redundant pair
Symphony Plus BRC410 Bridge Controller and Gateway
© ABB Inc. October 14, 2014 | Slide 14
© ABB Month DD, YYYY | Slide 15
BRC410 to S800 I/O
© ABB Month DD, YYYY | Slide 16
Adding HART & PROFIBUS to Rack Systems HAI805 & HAO805 HART Analog I/O Modules
© ABB Inc. October 14, 2014 | Slide 17
Property
Characteristic / Value
Power Requirements
Typical 4.8W, @ +24 VDC ± 10%
HN800 Communication Bus
4.0 Mbps RS485 Max Length [Electrical] 30 M Max Length [Fiber Optic] 3.0 KM
Analog Inputs / Outputs
4 to 20 mA DC
Accuracy (% full scale range @ 25 deg C) Temp effect on accuracy
0.10%
A/D Resolution Analog Conversion
14 bits with polarity 200 msec
HART Secondary Variable update rate
Rejection (50-60 Hz) Normal mode Common mode DC Common mode rejection
Maximum ± 0.003% per ⁰C
1 times / sec [up to 32 secondary variables] Dedicated HART modem for each I/O Channel -70 dB minimum -90 dB minimum -35 dB minimum
Adding HART & PROFIBUS to Rack Systems BRC support for HART I/O via HAI805 & HAO805 S+ Engineering Work Bench 1.0 § Composer Harmony 6.2 § Composer Field 1.2 INFI-Net BRC300/400/410 NIS21 NPM22 NPM22 NIS21 1 2 3 4 A 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 B 5 6 7 8
RFO810
1 2 3 4 A 5 6 7 8
Optical Repeater
F
F R
R Optical Repeater
1 2 3 4 5 6 7 8
1 2 3 4 B 5 6 7 8
1 2 3 4 5 6 7 8
RFO810
Local HART I/O: § Up to 64 I/O Modules § Max Bus length = 30m
RFO810
PTU810
SPK800-PBA1-xx
Integration of HART provides users: • All secondary variables in Controller as IOC FB’s • All secondary variables are read as fast as instrument can communicate © ABB Group © ABB Inc. October 14,14, 2014 | Slide 18 18 October 2014 | Slide
Optical Repeater
F R
Optical Repeater
1 2 3 4 5 6 7 8
F R 1 2 3 4 5 6 7 8
RFO810
RFO810
PTU810
Remote HART I/O: § Up to 4 Remote Links § F.O. up to 3.0 km
Adding HART & PROFIBUS to Rack Systems PDP800 Profibus DP V0/V1/V2 Master Interface Primary
© ABB Inc. October 14, 2014 | Slide 19
Back-up
Property
Characteristic / Value
Power Requirements
Approx. 3.6W @ +24 VDC (per Processor Module)
HN800 Communicatio n Bus
4.0 Mbps RS485 Max Length [Electrical] 30 M Max Length [Fiber Optic] 3.0 KM
PROFIBUS Baud Rate & Max Bus Length * using DP Cable type A
9.6kbaud 19.2kbaud 93.75kbaud 187.5kbaud 500.0kbaud 1.5Mbaud 3.0Mbaud 6.0Mbaud 12.0Mbaud
1200 M 1200 M 1200 M 1000 M 400 M 200 M 150 M 125 M 100 M
PROFIBUS Protocols
DP-V0 Basic DP-V1 Acyclic DP-V2 SoE Time Sync PA [via DP-PA segment coupler]
Capacity
Up to 6 PDP800’s can connect to HPC800 Each PDP800 supports up to 64 Slaves
Adding HART & PROFIBUS to Rack Systems BRC support for PROFIBUS via PDP800 S+ Engineering Work Bench 1.0 § Composer Harmony 6.2 § Composer Field 1.2 INFI-Net BRC300/400/410 NIS21 NPM22 NPM22 NIS21 1 2 3 4 A 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 B 5 6 7 8
PDP800 RFO810
1 2 3 4 A 5 6 7 8
Optical Repeater
F R
Optical Repeater
1 2 3 4 5 6 7 8
1 2 3 4 B 5 6 7 8
F R 1 2 3 4 5 6 7 8
RFO810
Local PROFIBUS: § Up to 4 PDP800’s § Max Bus length = 30m DP to PA Convertor
RFO810
1 2 3 4 5 6 7 8
PTU810
SPK800-PBA1-xx
PROFIBUS PA Profibus DP V2
Integration of PDP800 provides: • Redundant DP V2 Master Interface • Master & Line Redundancy • Baud rates from 9.6kbaud to 12.0Mbaud
Optical Repeater
F R
Optical Repeater
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
RFO810
RFO810
PTU810
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 20 20 October 2014 | Slide
F R
Remote PROFIBUS § Up to 4 Remote Links § F.O. up to 3.0 km PROFIBUS DP V2 Master § Up to 64 Slaves § Module & Line Redundancy
Agenda
© ABB Month DD, YYYY | Slide 21
§
Harmony Lifecycle and Evolution Policy
§
Evolution of Rack I/O
§
Din Rail Hardware
§
Evolution of existing Harmony software
Symphony Plus S+ Control & I/O: HPC800 Based on field proven technology: • INFI 90 FC based • INFI 90 exception reporting • Composer tools enhanced with field device management capabilities
© ABB Inc. October 14, 2014 | Slide 22
HPC800 § HC800: Harmony Control Processor § Executes INFI 90 function codes § BRC / HPG functionality § CP800: Communications Processor § Control network interface to Ethernet based plant network § Combination of NIS / NPM modules § Provides more than 30x the performance of previous generation INFI90 rack controllers (MFPxx, MFCxx, etc.) § Simultaneous support for Symphony Plus I/O, Harmony Rack I/O, and S800 I/O § 5,000 I/O ≤ 250 msec § Turbine control step change loop response ≤ 25 msec
Symphony Plus S+ Control and I/O: HPC800 communications PN800: S+ Plant Network (100 MB Ethernet TCP) §
§
SOE port
§
ModBus TCP (100 MB Ethernet) HN800 Harmony I/O Network ABB Power Generation Slide 23
CW800 Controller PTP Network
Plant Network (PN800) § Connects consoles (S+ Operations) and tools (S+ Engineering) to HPC800 controllers § “INFI-Net over Ethernet” § 1,000 XR’s per second (process value updates) Modbus TCP § Control integration of Modbus devices such as Intelligent Electrical Devices (IED), 3rd party PLCs, Wireless HART devices § Up to 8 Servers & 128 Clients § 500, 1500, 3000, 4000 or 10K Points Peer-to-peer communications (CW800) § 500 Bus Signal updates ≤ 50 msec
Symphony Plus S+ Control & I/O: PNI800 Communications Interface §
PNI800: § Computer Interface to PN800 § CIU for PN800 S+ Plant Network § Preserves current SW interface for existing Composer Harmony & S+ Operations applications! § One required for each HMI and one for every 10 engineering consoles
§
MB805: Single Module Base §
© ABB Inc. October 14, 2014 | Slide 24
Module mounting base for PNI800 modules
SPIEB800 INFI-Net to Ethernet Bridge System Architectural Overview
Completely Seamless (transparent & bi-directional) communications bridge between INFI-Net & PN800 Plant Net © ABB Group © ABB Inc. October 14,14, 2014 | Slide 25 25 October 2014 | Slide
Symphony Plus Adding Satellite Loop with PN800 q Process Expansion / Retrofit using HPC800 Controllers q Seamless integration with existing INFI-Net based system q Configure standard AI/I (FC 121) and DI/I (FC122) to pass process points between BRC’s on INFI-Net and HPC’s on PN800
© ABB Inc. October 14, 2014 | Slide 26
Symphony Plus Upgrading Central Loop to PN800 q Take advantage of 3rd party Ethernet hardware to physically expand Central Loop q May provide means to remove IIR01 Remote Bridges from system q PN800 Plant Net provides DCS Information backbone
© ABB Inc. October 14, 2014 | Slide 27
PN800 Plant Net
“Local” Harmony Rack I/O
F R
F R
F R
F R
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HPC800
HC800
L+ LSA SB
100 MBps Ethernet
CP800
A
HC800
A
B
L+ LSA SB
B EN1
MB810
PN800
COM
CP800
A
A
B
B EN1
MB810
PN800
RFO810
(within 30 meters of HPC800) SPK800-PBA1-xx Cable
“Remote” Harmony Rack I/O
TRL810K02
(up to 3,000 meters away from HPC800) © ABB Inc. October 14, 2014 | Slide 28
SPK800-PBA1-xx Cable
COM
SPK800-xx Cable
SD Series Control & I/O Overview HPC800 with Harmony Rack I/O
SD Series Control & I/O Product Overview
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 29 29 October 2014 | Slide
#
Module
I/O Type
Description / Properties
1
AIØ1
16 AI
4-20 mADC / 1-5VDC, Group Isolation, 16-bit ADC
2
AIØ3
8 RTD
2/3/4 Wire RTDs, 100 Ω Platinum U.S. & European Standards
3
AIØ4
16 TC / mV
-100 to +100 mV, 0 to +100mV or Type: B/E/J/K/L/N/R/S/T/U TC’s
4
AOØ1
16 AO
4-20 mADC / 1-5VDC, Group Isolation, 12-bit DAC
5
DIØ1
16 DI
24 / 48 VDC Digital Inputs, 1 msec SOE
6
DIØ2
16 DI
110 VAC / 125 VDC Digital Inputs, 10 msec SOE
7
DOØ1
16 DO
24 / 48 VDC Open-Collector DO, max 250 mA load
8
PIØ1
8 PI
Period, Frequency, and Count input modes
SD Series Control & I/O Overview Environmental Specifications for all new SD Series I/O HBS01-xxx
HBS01-xxx
HBS01-xxx
HBS01-xxx
R F P B
R F P B
R F P B
R F P B
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
9 10 11 12 13 14 15 16
9 10 11 12 13 14 15 16
9 10 11 12 13 14 15 16
Property Operating Temperature Range (per IEC60068-2-1, IEC 60068-2-2) Relative Humidity (per IEC 60068-2-78, IEC 61298-3)
DIAG
DIAG
DIAG
DIAG
STOP / RESET
STOP / RESET
STOP / RESET
STOP / RESET
Symphony Plus
Symphony Plus
Symphony Plus
Symphony Plus
AIØ1
AIØ3
AIØ4
AOØ1
HBS01-xxx
HBS01-xxx
HBS01-xxx
HBS01-xxx
R F P B
R F P B
R F P B
R F P B
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
9 10 11 12 13 14 15 16
9 10 11 12 13 14 15 16
9 10 11 12 13 14 15 16
DIAG
DIAG
DIAG
DIAG
STOP / RESET
STOP / RESET
STOP / RESET
Symphony Plus
Symphony Plus
Symphony Plus
Symphony Plus
DIØ2
© ABB Inc. October 14, 2014 | Slide 30
DOØ1
From -20 ⁰C to +70 ⁰C (From -4 ⁰F to +158 ⁰F)
95% up to +40 ⁰C non-condensing
Atmospheric Pressure (per MIL-STD-810G, Method 500.5)
Sea Level to 3.0 km (9,843 ft.)
Air Quality (per ISA S71.04-1985, IEC60068-2-60)
Level G1, standard SD Series I/O hardware Level G3, when ordered with optional coating
These product specifications exceed the testing limits specified in CSA standard 601010-1-12 (altitude up to 2000m, maximum relative humidity of 80%, and operating temperature range of 5 ⁰C to 40 ⁰ C).
STOP / RESET
DIØ1
Characteristic / Value
PIØ1
ABB has tested and certified the SD Series I/O products to the values shown above.
SD Series Control & I/O Product Overview List of new SD Series I/O Module Bases
F1 – 5.0 A, 125V fuse
#
Base
1
HBS01-FPH
2
HBS01-FPN
3
HBS01-EPD
4
HBS01-CJC
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 31 31 October 2014 | Slide
AI01
AI03
AI04
AO01
X X
X X
q
X
Horizontal, Base, Single module
DI01
DI02
DO01
PI01
X
X
X
X
Field Power (switch) High
X
X
X
X
Field Power (switch) Neutral
X
X
X
X
External Power or Differential I/O Cold Junction Compensation
Terminal Blocks TB1 & TB2 are not included with base
SD Series Control & I/O Product Overview Bus Extenders & Bases form Virtual Backplane Module Power +24 VDC, max 3.0 A
HBX01R
24 VDC + Module Power Power Supply A Status Inputs B
HN800
Cable to S+ Controller
HBX01R
HN800
HN800 Bus Terminator © ABB Group October 14, 2014 | Slide 32
S+ Controller
SD Series Control & I/O Overview HN800 I/O & Communications Bus
F R
F R
F R
F R
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HC800
L+ LSA SB
CP800
A
HC800
A
B
L+ LSA SB
B EN1
MB810
PN800
COM
CP800
A
A
B
B EN1
MB810
PN800
COM
SPK800-xx Cable
SPK800-xx Cable Local SD Series I/O
q
Electrical HN800 maximum total bus length of 30 meters
q
Up to 64 “Local” SD Series I/O modules
q
RFO810 Fiber Optic Repeaters support links up to 3.0 km
q
62.5/125 µm Multi-Mode Fiber Optic Cable
q
Up to 64 “Remote” SD Series I/O modules per link
Remote SD Series I/O
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 33 33 October 2014 | Slide
S+ Controller
SD Series Control & I/O Overview Fiber Optic HN800 Bus Architecture
F R
F R
F R
F R
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HC800
q
Fiber Optic HN800 supports “STAR” Network Topology
SPK800-xx Cable
L+ LSA SB
CP800
A
B
L+ LSA SB
B EN1
q
HC800
A
MB810
PN800
COM
CP800
A
A
B
B EN1
MB810
COM
HPC800 supports up to 8 remote I/O links
Remote Location #1
Remote Location #4
Remote Location #2
Remote Location #3
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 34 34 October 2014 | Slide
PN800
S+ Controller
SD Series Control & I/O Overview HN800 fully supported by Rack Controllers “Local” Electrical HN800 I/O Bus Local SD Series I/O
SPK800-PBA1-xx Cable
Remote SD Series I/O
Remote Location #2 S800 Interface
F R
S800 Interface
F R
Remote IOR810 1 2 3 4 5 6 7 8
IOR810
Remote Location #1
1 2 3 4 5 6 7 8
Remote HART
Remote PDP800
Remote SD Series I/O
IOR810
MB
A
MA / SINGLE
B DIAGNOSTICS
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 35 35 October 2014 | Slide
S800 via Modulebus
PROFIBUS DP V2
SPK800-xx Cable
SPK800-xx Cable
Remote SD Series I/O
SD Series Control & I/O Overview Accessories BK01
HBX02L / R
VBS01-xxx
VBX01T / B
SPK02T-xx
SPK01T-xx
TB1
SB
1 2 3 4 5 6 7 8
SPK01B-xx
SPK01B-xx
VBX01B
HN800
Symphony Plus
BKØ1
#
Part No.
1
HBX02L
HN800 Bus Extender Dual [Left], with +24 VDC Power connection
2
HBX02R
HN800 Bus Extender Dual [Right]
3
SPK01T-xx
S+ I/O Marshaling Cable, Flying Leads, xx = length (meters)
4
SPK02B-xx
S+ I/O Marshaling Cable, 5.08 mm Plug End, xx = length
q 8-pairs, twisted/shielded #24 AWG q Available in lengths of 4, 5, 6, & 10 meters
5
BK01
SD Series I/O Blank Module Base Cover
Used to cover spare I/O Module Bases
6
VBS01-xxx
Vertical Base, Single module [xxx = FPH, FPN, EPD, CJC]
Allows SD Series I/O to be mounted in vertical column
7
VBX01T/B
Vertical Bus Extender [Top/Bottom]
HN800 Bus Extenders for Vertical Column mounting
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 36 36 October 2014 | Slide
HN800
LSA
R F P B
9 10 11 12 13 14 15 16
Description
VBX01T +24 VDC L+
Technical Spec’s / Notes “Enhanced” HBX02L/HBX02R Bus Extenders provide separate connectors for CH A and CH B. Uses same SPK800-xx cable.
Target Availability: 3Q & 4Q 2014
Symphony Plus S+ Control & I/O: SPC700 Based on field proven technology: • INFI 90 FC based • INFI 90 exception reporting • Composer tools enhanced with field device management capabilities
SPC700: 4th qtr 2014 Tentative § Executes INFI 90 function codes § MRAM instead of NVRAM § Composer 6.2 § 10,000 Blocks § 1500 modbus Tcpip points § Batch, UDF and C language § BRC / HPG functionality § Control network interface to Ethernet based plant network § Turbine control step change loop response ≤ 20 msec § Up to 1000 I/O ≤ 250 msec §
© ABB Inc. October 14, 2014 | Slide 37
Simultaneous support for Symphony Plus I/O, Harmony Rack I/O, Harmony Block I/O, and S800 I/O
SPC700 SD Series Controller Key Product Specifications Property
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 38 38 October 2014 | Slide
Characteristic / Value
Microprocessor / MIPS
MCF54418 @ 250 MHz = 385 MIPS
Memory
64 MB DRAM, 512 kB MRAM, 4 MB Flash
Power Requirements
150 mA @ 24 VDC +/- 10%, 3.6 W (per module)
Dimensions: [Module(s) mounted in Base]
MB705 Single: MB710 Redundant:
W = 51 mm, H = 190 mm, D = 127 mm W = 96 mm, H = 190 mm, D = 127 mm
Temperature Range
Operating: Storage:
-20 to +70 deg C -40 to +85 deg C
Relative Humidity (Non-Condensing)
20% to 95% from 0 deg C to 55 deg C, 20% to 45% from 55 deg C to 70 deg C
Air Quality
Standard: Optional:
Control Programming
10,000 INFI 90 Function Blocks, (Future: Batch 90, UDF and ‘C’ programs)
Closed Loop Control Performance
Up to 1000 I/O ≤ 250 msec
Ethernet Ports (EN 2A & 2B enabled in Future)
PN800 2x 10/100MB TCP [PRP redundancy] EN2 A SNTP Time Sync, EN2 B Aux. Network ModBus/TCP
ModBus TCP Interface [Future]
Up to 2 Servers & 32 Clients, 500 to 1,500 ModBus Points
ISA S71.04 G1 ISA S71.04 G3
SPC700 SD Series Controller Network & HN800 I/O Bus Connections PN800 Plant Network
10/100 MB Ethernet TCP 10/100 MB SNTP
Synchro-Net
10/100 MB ModBus TCP
SPK800-xx
Auxiliary Network
© ABB Inc. October 14, 2014 | Slide 39
SPK800xx
24 VDC + Module Power-
High reliability and availability. Redundant design at all levels – CPU, power, internal bus, I/O networks, communication ports, and plant network.
GPS Satellite Clock
Up to 64 I/O Modules, Gateways, or F.O. Repeaters
SD Series I/O Staggered product releases Extending SD Series I/O product offering TB 1
TB 2
DPDT cCSA
DPDT cCSA
DPDT cCSA
DPDT cCSA
1
2
3
4
5
6
7 8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3 4
5
6
7
8
1
2
3
4
5
6
7 8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3 4
5
6
7
8
RP01
DPDT cCSA
TB 3
DPDT cCSA
DPDT cCSA
TB 4
#
Module
1
AI02
16 AI
Low-Cost HART AI, Group Isolation, shared HART modem
2
AO02
16 AO
Low-Cost HART AO, Group Isolation, shared HART modem
3
AI05
8 AI
High-End AI, Individual CH Isolation, A/D, and HART modem
4
AO05
8 AO
High-End AO, Individual CH Isolation, D/A, and HART modem
5
AD01
4AI, 4AO, 4DI, 4DO
Analog Drive, HART on Analog I/O, SOE on DI’s
6
DO02
16 DO
High-End DO, Short Circuit Detection & Protection
7
RP01
8 EMR
High-Load DO, Electromechanical Relay Panel
© ABB Group © ABB Inc. October 14,14, 2014 | Slide 40 40 October 2014 | Slide
I/O Type
DPDT cCSA
Description / Properties
Target Availability: 1H2015
SD Series I/O Redundant SD Series I/O: Enhancing SD Series I/O product offering #
Module
I/O Type
Description / Properties
1
RAI01
16 AI
Group-Isolated (1-5 VDC, 4-20 mADC)
2
RAO01
16 AO
Group-Isolated (1-5 VDC, 4-20 mADC)
3
RAI02
8 AI
Ind. CH Isolation, ADC, HART modem
4
RAO02
8 AO
Ind. CH Isolation, DAC, HART modem
5
RDI01
16 DI
24 – 48 VAC / VDC Digital Input
6
RDI02
16 DI
110 – 125 VAC / VDC Digital Input
7
RDI03
8 DI
90 – 100 VAC / VDC Digital Input
8
RDO01
16 DO
24 – 48 VAC / VDC Digital Output
9
VBR01xxx
16 CH
Vertical Base Redundant Modules – [xxx = FPH, FPN, EPD]
Target Availability: 2H2015 © ABB Group © ABB Inc. October 14,14, 2014 | Slide 41 41 October 2014 | Slide
Redundant I/O Modules
Symphony Plus: 1st Qtr 2014 S+ Control & I/O: PN800 Plant Net INFI-Net
IEB800
RFO810
SPC700
Local SD Series I/O
RFO810 RFO810
Harmony Rack I/O
PROFIBUS DP V2
RFO810
Remote SD Series I/O
© ABB Month DD, YYYY | Slide 42
RFO810
Remote SD Series I/O
Remote SD RFO810 Series I/O
HN800
HPC800
Agenda
© ABB Month DD, YYYY | Slide 43
§
Harmony Lifecycle and Evolution Policy
§
Evolution of Rack I/O
§
Din Rail Hardware
§
Evolution of existing Harmony software
Composer – Symphony Plus Engineering §
Version 4.3 §
§
§
§
© ABB Month DD, YYYY | Slide 44
Obsolete 2010
Version 5.0.3 §
Classic in 2011
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Limited life cycle 12/2013
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XP end of support April 8,2014
Version 5.1 §
Windows 7 32 bit
§
Added AOLDB and DOLDB
§
Added support for IET800
§
Transitioned to Classic 12/2013
All versions replaced with Version 6
Symphony Plus – Engineering Composer Harmony version 6.0 What’s new in version 6.0: § New Microsoft Operating Systems § Windows 7 64Bit §
Server 2008 64Bit
§
PNI800, HPC800, PDP800 Support
§
Integration with S+ Operations §
New Console Type (database) §
© ABB Inc. October 14, 2014 | Slide 45
Automatic Database update
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From Composer launch S+ Operations faceplate
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From S+ Operations launch Composer’s ‘View & Monitor’
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New FC’s: 205, 206, and 207
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Release of Composer Field Ver. 1
Harmony Gateway Software (HGS)
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Version 5.0 §
§
Version 5.1 §
§
© ABB Month DD, YYYY | Slide 46
Classic in 2011, transitioned to limited in 2013
Transitioned to Classic 2013
Replaced by version 6.0 §
10,000 modbus points (HPC Only)
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Support for HPC800
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8 servers and 128 clients
Harmony sem-API
§
© ABB Month DD, YYYY | Slide 47
Version 2.3 for XP and Server 2003 §
Transitioned to Classic in 2013
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Replaced by Harmony OPC server
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Microsoft support ending in 2014 §
XP end of support April 8,2014
§
Server 2003 end of support July 14,2015
Harmony OPC Server version 6
© ABB Month DD, YYYY | Slide 48
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Windows 7 and Server 2008, 32 and 64 bit
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Support for the Remote Motor Control Block (FC 136).
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Ability to set write security on a per tag basis to prevent clients from writing to a tag.
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Full Tag licensing enhancement – each tag license supports subscriptions to any applicable tag.item.
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Support for the PNI800 module.
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USB dongle or ethernet licensing
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4 OPC applications per computer
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Supports full 30,000 tags per application
ConductorVMS
§
§
Version 5 VMS server §
Transitioned to Classic 2004
§
Transitioned to Limited 2009
Version 2.3 VMS Client (microsoft XP) §
Transitioned to Classic 2004
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Transitioned to Limited 2009
§
Microsoft support ending in 2014 §
§
© ABB Month DD, YYYY | Slide 49
XP end of support April 8,2014
Evolve to Symphony Plus Operations or 800xA Process Portal
ConductorNT
§
Version 6 sp 4 §
Transitioned to Classic 2013
§
Microsoft support ending in 2014 §
§
© ABB Month DD, YYYY | Slide 50
XP end of support April 8,2014
Evolve to Symphony Plus Operations or 800xA Process Portal
Process Portal B
§
Version 2 SP 2 §
Classic in 2009
§
Transitioned to Limited 2013
§
Microsoft support ending in 2014
§
© ABB Month DD, YYYY | Slide 51
§
XP end of support April 8,2014
§
Server 2003 end of support July 14,2015
Evolve to Symphony Plus Operations or 800xA Process Portal
S+ Operations Primary objectives for development
© ABB Group October 14, 2014 | Slide 53
§
Simple to use
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Scalable
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Secure
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Based on proven technology §
S+ Ops is next revision to PGP
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Power Generation Portal (PGP): +2300 systems worldwide
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S+ Ops integrates Power Gen Information Manager (PGIM)
S+ Operations Scalable: serverless architecture §
Simple stand-alone node option
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ABB controllers connects
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3rd party control & PLC connects
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Competitive for small systems
§
30,000 Tags
AC500
INFI-Net
PLC Interface
BRC
BRC
S800 Rack I/O © ABB Group October 14, 2014 | Slide 54
S+ Operations Fault tolerant N+N server capability §
Supports multiple servers with parallel data streams
§
Provides N+N server redundancy
§
Clients can connect to any server
Unit 1 N N+1 N+2 N+3 N+4 ............................
Unit 1 © ABB Group October 14, 2014 | Slide 55
N+N
S+ Operations Flexible architecture: server segregation per unit/area §
Independent servers for each plant area / unit
§
Each server only acquires data from the related plant area
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Clients logically connected to a server set
§
**Provision for client graphical pages to include tags from other servers
Unit 1
© ABB Group October 14, 2014 | Slide 56
Unit 1
Unit 2
Unit 2
Unit 3
Unit 3
S+ Operations Flexible architecture: composite server all unit data in each server §
Servers maintain a complete plant database
§
Each server acquires data from the related plant area through connected controllers. Tags from other plant areas are acquired through the Server network
§
Clients are logically connected to one server, and from that server they can see tags for all plant areas
Unit 1 Unit 2 Unit 3
© ABB Group October 14, 2014 | Slide 57
Unit 1
Unit 1 Unit 2 Unit 3
Unit 2
Unit 1 Unit 2 Unit 3
Unit 3
S+ Operations I/O scanners §
© ABB Group October 14, 2014 | Slide 58
Plug-in drivers § Harmony/INFI (serial/SCSI/ethernet CIU) § Freelance 800F § 800xA AC800M § AC870P § Procontrol P13 § OPC DA, AE, HDA § Modbus, Modbus TCP § IEC 870-5-101/103/104 § DNP 3.0 § Siemens Teleperm (XU) § General Electric GSM (Mark V/VI) (GE Standard Messages, GSM) § SPABUS § Text
S+ Operations 2.0 Universal Connect: a generic OPC connect tool Read OPC server
Assign items to Tags
Load configuration in S+ Operations
§
© ABB Inc. October 14, 2014 | Slide 59
Generic OPC connect tool §
Configuration tool for universal OPC connections
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Easy configuration of OPC items to S+ Operations tags
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Basic set of faceplate and symbols
S+ Operations Tag data base
© ABB Group October 14, 2014 | Slide 60
§
Supports large systems §
Up to 512,000 tags per server
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256,000 boolean
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256,000 non-boolean
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Direct Harmony tag export Composer to S+ Operations
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Tag types include: §
Native tags to Harmony
§
Analog
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Digital
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Calculated
§
Others §
User configurable
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Bit arrays
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Text
§
LAB (manual entry)
Symphony Plus S+ Operations: high performance operations workplace Icon Bar Navigation Tag Browser Fast Search Operator Notes Points off scan
Tab / Tile Windows
Alarm Group / Graphic Bars
Display Select
Embedded Trends Side Menu Flyout Navigation
Greyscale Normal Operation
Limit Indicators Bar Graphs Operator Notes Alarm and Event List Operating Parameters Red Tag
ABB Power Generation Slide 61
S+ Operations features High performance operations workplace: customized §
Free workplaces definition for each user, multi screen supported
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Alarms bars at the top, bottom, left or right
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Fly-Outs for aspects, alarms, displays, history, favorites and navigation
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Definition of up to 4 default displays for each workplace
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“History” menu contains the list of recentlyopened displays.
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“Favorites” menu contains a list of favorite displays defined for a single workplace.
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All menus are configurable per user
Configurable workplace
History and Favorites menus New in S+ Operations 2.0 © ABB Inc. October 14, 2014 | Slide 62
S+ Operations 2.0 User Management § Each user can have different roles, and roles are chosen at runtime
© ABB Inc. October 14, 2014 | Slide 63
S+ Operations High performance graphic editor
© ABB Group October 14, 2014 | Slide 64
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Build Hi-Performance HMI
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Grayscale Graphics
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State of the art display builder §
Toolbars
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Tag Browser
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Templates
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Symbol Libraries
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ActiveX
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Pictures (GIF and JPEG)
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Drag and Drop support
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Support link of object classes with instances
S+ Operations Basic control faceplates for Harmony §
Operator Notes Alarm and Event List Operating Parameters Red Tag
© ABB Group October 14, 2014 | Slide 65
Faceplates §
DCS: Digital Control Stations
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DD: Device Driver
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MSDD: Multi-state Device Driver
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PV: Analog Control Station
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DI: Digital Input
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RCM: Remote Control Memory
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RMCB: Remote Motor Control Block
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RMSC: Remote Manual Set Constant
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TEXTSTR: Text Selector
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DAANG: Data Acquisition - Analog
S+ Operations Navigation to important information using aspect links §
Control
© ABB Group October 14, 2014 | Slide 66
Aspect Links (Right Click) §
Tags link to other Applications
§
Links are customizable per tag
§
Link to documents or launch applications: §
Alarm & Event
§
Instruction Manuals
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Maintenance Packages
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Standard Operating Procedures
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Web pages
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Plant P&ID’s
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Operator Notes
Symphony Plus – Control and I/O Composer 6.0 Integration with S+ Operations
Call-up Composer View and Monitor from S+ Operator display © ABB Inc. October 14, 2014 | Slide 67
Call-up S+ Operator faceplate from Composer’s Automation Architect
S+ Operations Alarm and trending §
© ABB Group October 14, 2014 | Slide 68
Alarming §
32 alarm priorities
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1024 alarm groups
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Alarm filtering
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Primary display from alarm list
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Alarm Shelving
Symphony Plus S+ Operations: advanced trending § § § § § § § § § § § §
ABB Power Generation Slide 69
Enhanced operator trend feature Up to 20 trends per page Icon selection bar Mouse selectable traces Mini preview trend Drag focus window Drag and drop PV’s Export functions Ruler views (Scooter) User configurable No trace limitation Operator trend integrated with history
S+ Operations Integrated alarm analysis tools Supports EEMUA 191 Standard
© ABB Group October 14, 2014 | Slide 70
S+ Operations Information Management: integrated historian §
Full featured historian integrated within S+ Operations
§
Excel reporting and scheduled reports
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Calculation package / maintenance totalizers
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EEMUA 191 alarm management ISA 18-2 alarm management
§
© ABB Group | Slide 71
§
Process optimization platform used with OPTIMAX plant performance applications
§
Supports thin client
S+ Operations S+ ThinClient: available views
Intuitive navigation structure
Private user folders / signal explorer
© ABB Group October 14, 2014 | Slide 72
Multi-line trend displays
User reports / scheduled reports
View dynamic process graphics
Filtered alarm and event Llst
S+ Operations Aspect link: SAP PM CMMS integration S+ Operations’ integration with SAP PM maintenance management systems (CMMS) allows for easy communication with and navigation to asset-specific maintenance activities.
© ABB Inc. October 14, 2014 | Slide 73
Direct links to SAP from S+ Operations Submittal of malfunction report View open maintenance requests
S+ Operations 2.0 Aspect link: ShiftBook and electronic shift log ShiftBook and electronic shift log are alternatives to “paper” shift logs. Together with SAP PM CMMS integration, these features reduce the plant’s maintenance costs by streamlining operation and maintenance work processes.
Shift changes are automatically or manually noted in the operator shift log.
Shift ending open work actions are passed to the next shift via the ToDo list (covers all shifts)
Automatically create a malfunction report from within the shiftbook
© ABB Inc. October 14, 2014 | Slide 74
Agenda
© ABB Month DD, YYYY | Slide 75
§
Harmony Lifecycle and Evolution Policy
§
Evolution of Rack I/O
§
Evolution of existing Harmony software
§
Din Rail Hardware
§
*New SD controller and I/O
Harmony Newsletter
