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Tm3p/tm4p I/o Profibus Dp Fieldbus Module For Pneumatic Manifold

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TM3P/TM4P I/O PROFIBUS DP FIELDBUS MODULE FOR PNEUMATIC MANIFOLD VALVES Pg. 1 di 15 INDEX Legend of Symbols .................................................................................................................................................... 3 Conformity Declaration .............................................................................................................................................. 3 System Descripiton .................................................................................................................................................... 4 Module Specifications ................................................................................................................................................ 4 Installation of the Module .......................................................................................................................................... 5 How Cables use ......................................................................................................................................................... 6 Terminal network resistor........................................................................................................................................... 6 How to Set the Module Address................................................................................................................................. 6 Module Diagnostic and Status indicators ................................................................................................................... 7 Connectors pin assignement ..................................................................................................................................... 7 Output Manifold valves consumes-reception data. .................................................................................................... 8 Auxiliary Digital OUTPUT (max 5 modules) consumes-reception data...................................................................... 8 Auxiliary Digital INPUT (max 8 modules) produces-transmission data. ..................................................................... 9 Extended User Parameters........................................................................................................................................ 9 Valves Coil & Input/Output Slot Allocation ................................................................................................................. 10 Auxiliary Digital I/O Modules Specifications ............................................................................................................... 11 Auxiliary Digital I/O Modules Connection ................................................................................................................... 12 GSD file specification................................................................................................................................................. 12 Identification Label ..................................................................................................................................................... 13 Assembly FieldBus Module to ISO VDMA Manifold Valves Assembly ...................................................................... 13 Dangers and residual risks ........................................................................................................................................ 14 Dangers Caused by Improper use ............................................................................................................................. 14 Correct and Incorrect Use.......................................................................................................................................... 14 Frequency of programmed maintenance ................................................................................................................... 14 Instructions regarding removal / elimination of waste materials ................................................................................ 14 Codifica Commerciale Sistema Seriale...................................................................................................................... 15 Pg. 2 di 15 Follow the instructions of this present manual Legend of Symbols Important Note Attention Danger Recycling / Recyclable Material Conformity Declaration Univer S.p.A. declares under the own responsibility that the Device in object is in compliance with the EMC directive 89/336/EEC, with amendaments for 92/31/EEC and 93/68/EEC through conformance whith the following Harmonised European standards: Pg. 3 di 15 System Descripiton TM3P-TM4P is a slave device for controlling valve manifold, digital input and output which use ProfiBus dp fieldbus. For further information, please have a look at the EN50170 ProfiBus Standard manual, Parts 1 and 2. Additional information may be found at the official website www.profibus.com . Module Specifications FieldBus Data PROFIBUS DP Bus Input connector Circular M23 Male 17 pins Bus Output connector Circular M23 Female 17 pins Bus function displays ON _ Green BF _ Red Out Supply_Green Auxiliary Function display Local Diagnostic_ Red Address Slave Switchable 00 to...99 Communication Rate 9.6Kbaud to 12Mbaud (AutoBode) GSD filename / Icon filename TM3P-TM4P0A43.GSD/ TM3P-TM4P0A43.BMP Module part code TM3P for ISO VDMA 18mm Manifold valves Module part code TM4P for ISO VDMA 26mm Manifold valves Electrical Data Logic Voltage Supply VL24 24 Vdc +/- 20% Logic Nominal Current VL24 100mA Digital Input Voltage Supply VS24 24 Vdc +/- 25% Digital Inputs Current VS24 1A @ 20°C - overload protected (20mA per input) Output voltage Supply VA24 24 Vdc +/- 15% (valves coil range) Output Current VA24 (all output) 2,5A max - overload protected Output Manifold Valves Capability 24 coil max - (12 bistable valves - 1,5A per 12 coils) Auxiliary Digital Output Capability max 40 digital output (5 auxiliary module) Auxiliary Digital Input Capability max 64 digital input (8 auxiliary module) Environmental Conditions weight 370g Overall Dimentions 85 x 123 x 75 mm Protection Degree IP 65 Relative humidity 5 to 85% IEC 60068-2-30 Operating Temperature 5°C ÷ 50°C IEC 60068-2-1 Storage Temperature -25°C ÷ 80°C IEC 60068-2-2 Vibration 5g tested 10-500Hz IEC 60068-2-6 Shock operating 22g IEC 60068-2-27 IEC 60529 Pg. 4 di 15 Installation of the Module Before installing the module, verify that all its parts are intact and have not been damaged during transport, pay attention to the overall dimentions. We do recommend to fix the device in the specified hole with M4 screws on a single metal surface to grant a good ground connection The overall length changes according to the numbers of the auxiliary I/O modules used and manifold valves type. Pg. 5 di 15 How Cables use Connect the module to the appropriate PROFIBUS network cable in accordance with the following table: Description Impedence Capacitance Resistance Wire gauge Section Characteristics 100 to 130 Ohm < 30pf/m <110 Ohm/km <0,53 mm >0,22mm² Terminal network resistor A ProfiBus net system must be terminated at each end of the trunk line. The host controller and the last slave on the network must always be terminated to eliminate reflections. In order to activate TM3P-TM4P automatic terminating resistor function not carry out the Bus Output connection. How to Set the Module Address The Max Valid Node Address for our modules are 01 to 99 Each module is delivered with node address 99 The Dip or Rotary switches, are located on the top panel. Rotary Switch Address Slave Max add. MSD X10 Most Significant Digit 9 LSD X1 Least Significant Digit 9 To set the address, remove the cover, tourn rotary switch to the desired address, tourn OFF the device and then tourn ON again (The address is read only at power up) Remember to close the cover cap again to guarantee the protection degree Pg. 6 di 15 Module Diagnostic and Status indicators Connectors pin assignement The PE connection has to be connected externally to the ground Pg. 7 di 15 Output Manifold valves consumes-reception data. The manifold output Byte-Bit definition is follows: The manifold digital output valves use always 24 Bit(3 Byte). Auxiliary Digital OUTPUT (max 5 modules) consumes-reception data. The maximum auxiliary digital output configurable are 40 Bit(5 Byte). Pg. 8 di 15 Auxiliary Digital INPUT (max 8 modules) produces-transmission data. The maximum auxiliary digital input configurable are 64 Bit(8 Byte). Extended User Parameters. The Extended User Parameters are used for module diagnostic pourpose and can be modified by the user in the master configuration program. BIT NAME DEFAULT ON 0 "Diag.: 24V Main power loss “ 1 "Diag.: Module fail " ON 2 "Diag.: Output fail " ON DESCRIPTION This Bit becomes active when the VA24 is no power supply (pin4 of Power Supply connector). In this condition the coils of the valves are not supplied to even if the logic command is ON. This Bit becomes active when the module is in fault condition (replace the module) This Bit becomes active, when one or more outputs are overloaded or in short circuit condition for the auxiliary output module (not supported on TB3P and TB4P module) Pg. 9 di 15 Valves Coil & Input/Output Slot Allocation ⇧ TB3P-TB4P ⇧ SLOT A ⇧ SLOT B Each added Input modules increasse proportionally Input Byte assignement. Each added Output modules increases proportionally Output Byte assignement. Pg. 10 di 15 Auxiliary Digital I/O Modules Specifications The auxiliary inputs and outputs modules use 5 pins M12 female connectors. Every module controls 8 signals, 2 signals for M12 connector. Input Module Specification TB8I412 Part Code Termination type Input per Module Switching Logic Operating Voltage Supply VS24 Power dissipation max per module Sensor Source Current per input Signal logic “OFF” Signal logic”ON” Typical input Current ON state max Typical input Current OFF state max Nominal Ipedence Delay Time ON to OFF Status Display Circular 4 x M12 8 2 or 3 wire PNP devices 24V dc+/- 25% 0,18W 20mA 0V dc to 5V dc 13V dc to 30V dc 5mA 1,1mA 5Kohm 1mS Valid Input – yellow indicator ON Output Module Specification TB8U412 Part Code Termination type Output per module Switching Logic Output Voltage Supply VA24 Power dissipation max per module ON state Current per Output ON state Surge Current per Output 10mS Overload protected per Output Module Current rating max Status Display Circular 4 x M12 size 8 Sourcing Output 24 V dc +/- 15% (valves coil range) 1,8W 0.3A 0.7A 0.7-1.7A 2.5A (1) Energized Output – yellow indicator ON Environmental Conditions weight 70g Overall Dimentions 30 x 123 x 75 mm Protection Degree IP 65 Relative humidity 5 to 85% IEC 60068-2-30 Operating Temperature 5°C ÷ 50°C IEC 60068-2-1 Storage Temperature -25°C ÷ 80°C IEC 60068-2-2 Vibration 5g tested 10-500Hz IEC 60068-2-6 Shock operating 22g peak IEC 60068-2-27 (1) IEC 60529 Max current value for all system outputs, calculate derating factor for multiple output modules. Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP65 requirements. I/O cable length should be less than 20 meters Pg. 11 di 15 Auxiliary Digital I/O Modules Connection COD.TB8I412 N.8 Digital Input - M12 COD.TB8U412 N.8 Digital Output - M12 TB8I412 TB8U412 GSD file specification GSD is an abbreviation for the german term "Gerätestammdaten". A GSD is the device database file (also called ‘device datasheet’) for PROFIBUS devices.The GSD file contains a description of the device. GSD files provide a way for an open configuration tool while reading the device information and recognizing the device characteristics. Pg. 12 di 15 Identification Label Model Protection Degree Production Year Voltage Supply Range Nominal Current Supply -VL24 Serial No. Assembly FieldBus Module to ISO VDMA Manifold Valves Assembly Insert the FieldBus Module to the Manifold valves making attention to the connector pin Subsequently turns the screw Pg. 13 di 15 Dangers and residual risks There aren’t residual risks that may cause damage to the health of the person exposed. In case of maintenance, the operator is alerted by a visual sign placed near the high-risky areas, where there could be voltage dangers. Dangers Caused by Improper use It is recommended to use only original spare parts. They are to be considered including the "misuse conditions " of any modifications or changes of any kind, that the user arbitrarily. Correct and Incorrect Use The FieldBus Slave control unit, in all its models can be used only as reported on the operative manual manufacturer. The requirements of security and reliability of the unit are guaranteed only by using original components. Frequency of programmed maintenance The unit was designed and built so as not to require a specific scheduled maintenance. Instructions regarding removal / elimination of waste materials If you wont to disassemble the unit is necessary to observe some basic rules to safeguard the health and the environment. Cables, liners and plastic components, must be disposed separately from all other materials The metal parts must be grouped by type of material. Pg. 14 di 15 Codifica Commerciale Sistema Seriale La determinazione dei singoli campi definisce il codice commerciale della parte elettronica del sistema seriale Pg. 15 di 15