Transcript
Blackburn Color-Keyed Homac ®
®
Tools, Dies and Kits
®
Table of Contents Thomas & Betts offers a complete range of tools for industrial electrical applications. This section provides a look at our extensive tool offering including manual, hydraulic, and battery-operated compression tools. You’ll also find a comprehensive die selection chart that makes matching dies to tools fast and easy. Introduction, Warranty and Service Providers............................................................... E2–E3 Manual Compression Tools........................................................................................... E4–E9 Metric Compression Tools.................................................................................................E10 Power-Assisted Compression Tools........................................................................... E11–E17 Manual and Power-Assisted Compression Tools....................................................... E18–E21 Hydraulic Pumps....................................................................................................... E22–E24 Cable Strippers, Cutters and Other Tools.................................................................. E25–E28 Installing Dies...........................................................................................................E29–E44 Manual Compression Cutters.............................................................................................E45 Cutting Dies and Other Tools.............................................................................................E46 Replacement Batteries......................................................................................................E47 Hydraulic PowerTap™ System............................................................................................E48 Assorted Die Kits...................................................................................................... E49–E52 Tool Cross Reference................................................................................................ E53–E54
w w w. t nb. c a
E1
Tools, Dies and Kits Introduction, Warranty and Service Providers An Unbeatable Tool Selection Thomas & Betts offers a complete range of tools for industrial electrical applications. This catalogue provides a look at our extensive tool offering including manual, hydraulic, and battery-operated compression tools. You’ll also find a comprehensive die selection chart that makes matching dies to tools fast and easy. Whatever the application or budget, there’s a Thomas & Betts tool that will help you get the job done faster and more efficiently.
Warranty and Service Providers Thomas & Betts Tool Service has a staff of highly trained, experienced and dedicated technicians and application specialists to support our customers in every aspect of their tooling needs. The Tool Service Department is capable of repairing all Thomas & Betts tools, from small tools to large hydraulic pumps and crimping heads. The department is also responsible for warranty repairs and will supply a loaner tool when necessary. For customers capable of repairing their own tools, Tool Service also sells the component parts. In addition, the department can provide the technical data and information required. Other services include the calibration or certification of tools to meet applicable standards including “in house” certification of tools for larger OEMs in conjunction with the ISO 9000 programs. Corporate Thomas & Betts Tool Service
Centre de réparation hydraulique Uptown Ltée
Trydor Industries Ltd.
8735 Hamilton Road, Southaven, MS 3867 Tel.: 662-342-1545 ext. 3930 1-800-284-8665 Fax: 662-393-3929
464 St-Hubert Laval, Quebec H7G 2Y9 Tel.: 514-387-6143 Fax: 450-667-8335
19275–25th Avenue Surrey British Columbia V3C 3X1 Tel.: 604-542-4773 Fax: 604-524-4776
Huskie Repair Depots for Battery Operated Tools are: INNOVA Quebec
PEFCO Ontario
All Powers Products
1040 Boulevard Industriel Granby, Quebec J2J 1A4 Tel.: 450-777-1240 ext.: 230 Fax: 450-372-9936
[email protected]
1734 Finch Avenue Pickering, Ontario L1V 1K4 Tel.: 905-427-9294 Fax: 904-427-0540
[email protected]
6035–97th st NW Edmonton, Alberta T6E 3J3 Tel.: 780-434-0023
[email protected]
Landace Hydraulics
LINESTAR Utility Supply (4 branches) British Columbia 4 – 8125 130th Street Surrey, British Columbia V3W 7X4 Tel.: 604-594-2701 Toll free: 1-866-594-2701 Fax: 604-594-2751
[email protected]
E2
Cembre Tool Depots are:
Alberta 1 – 1381 Hastings Crescent SE Calgary, Alberta T2G 4C8 Tel.: 403-243-1900 Toll free: 1-877-248-6657 Fax: 403-243-2063
[email protected]
Manitoba/Saskatchewan 1103 Keewatin Street Winnipeg, Manitoba R2X 2Z3 Tel.: 204-783-9771 Fax: 204-783-8951
Ontario Unit 2 – 7015 Ordan Dr. Mississauga, Ontario L5T 1Y2 Tel.: 905-564-5344 Toll free: 1-844-564-5344 Fax: 905-564-5354
4376 Elgin Road Mossley, Ontario N0L 1V0 Tel.: 519-269-3020
[email protected]
w w w.t nb.c a
Tools, Dies and Kits Introduction, Warranty and Service Providers Limited Warranty Thomas & Betts manufactures its tools to be free of defects in material and workmanship for the time specified below. Should any defect occur during the specified time period, Thomas & Betts will repair or replace the tool at its option.
Limitations and Exclusions This Warranty is in lieu of all other representations and expressed and implied warranties (including the implied warranties of merchantability and fitness for use) and under no circumstances shall Thomas & Betts be liable for any incidental or consequantial property damages or losses. This warranty is non-transferable and replacement of defective parts must be made at a facility designated by the manufacturer.
90 DAYS
1 YEAR
• Electronic alloy operated tools (printers, testers) • Individual dies
• Pneumatic tools • Cable cutters, strippers • ID systems • All NI-MH battery operated tools (Cembre)
2 YEARS
5 YEARS
• Mechanical hand tools with ratchet or Shure Stake® mechanism • Hydraulic pumps (battery operated tools included)
• Hydraulic tools (self-contained and remote heads) • All LI-Ion battery operated tools (Huskie)
Direct all inquiries to the Thomas & Betts Regional Sales Office in your area.
w w w. t nb. c a
E3
Tools, Dies and Kits
Manual Compression Tools TBM45S Crimp Tool • Wide range of #8 to #2 for copper lugs and #10 to #6 for aluminum lugs • Each die has die code embossing • Shure Stake® mechanism ensures a properly completed crimp each time • Colour-coded die wheel rotates into position for proper die nest adjustment • Also installs up to green colour-coded C-Taps and MD2 Series motor disconnects • Requires two crimps per connector Creates Diamond-style crimp Cat. No. TBM45S
Description
Crimp tool with Shure Stake® mechanism for #8–#2 copper and #10–#6 aluminum lugs
Pkg. Qty. 1
Conductor Size #10 Red
#8 Red
#6 Blue
#4 Grey
#2 Brown
#1 Green
54104 54130 54131 54132 54104 54504 54930BE 54850BE 54804
54705 MD8 series
54134 54105 54135 54136 54205 54505 54905BE 54852BE 54805 54610 – 54710 MD6 series
54138 54106 54139 54140 54206 54506 54906BE 54854BE 54806 54615 55112 54715 MD4 series
54107 54142-TB 54143-TB 54145-TB 54207 54507 54942BE 54856BE 54807 54620 55116 54720 MD2 series
54725 –
60101 60102 60103 60104
60106 60107 60108 60109
–
–
–
60501 61905A 61102
60507 61910A 61107
Copper Connectors One hole, short
Splice, short One hole, long Two hole, long Splice, long Cable Joints Narrow Tongue C-Taps Motor Disconnects
–
–
–
Aluminum Connectors One hole T- pending Crimp-Assit™ foot provides stability when work suface liverage is needed to crimp larger connectors.
E4
Splices Bi-Pins Equipment Lugs
60096 60096 60099 60500 –
w w w.t nb.c a
Tools, Dies and Kits
Manual Compression Tools TBM4S Dieless Crimp Tool • Wide range of #8 to 250 kcmil for copper lugs and #8 to 4/0 for aluminum lugs • Adjustable indenter eliminates the need to buy and maintain numerous individual dies • Shure Stake® mechanism ensures a properly completed crimp each time • Easily adjusted by turning knurled adjusting wheel and aligning pointer with proper terminal size • Dieless adjustable crimper for Color-Keyed® compression connectors
Cat. No.
Description
TBM4S
Dieless crimp tool with Shure Stake mechanism for #8–250 kcmil copper and #8–4/0 aluminum lugs
Creates Indent-style crimp
Pkg. Qty. ®
1
TBM5 and TBM5S* Crimp Tools • Wide range of #8 to 250 kcmil for copper and #10 to 4/0 for aluminum lugs and splices • Also install C-Taps from 54705 to 54750 • *Shure Stake® mechanism ensures a properly completed crimp each time • Include colour-coded, die-code-embossed installation dies
Cat. No.
TBM5 or TBM5S*
Colour Code Red Blue Grey Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White
Al
Cu
10 8 6 – 4 2
8 6 4 2 1 1/0 2/0 3/0 4/0 250
– 1 1/0 2/0 3/0 4/0
–
Die Cat. No.
Pkg. Qty.
13454
13455 1
Creates Diamond-style crimp
13456
13457 13458
Carrying Cases for TBM5 and TBM5S Cat. No.
Description
295-31365M
Steel Carrying Case for TBM5, TBM5S, TBM6 and TBM6S
295-31365
Plastic Carrying Case for TBM5, TBM5S, TBM6 and TBM6S
w w w. t nb. c a
Pkg. Qty. 1
E5
Tools, Dies and Kits
Manual Compression Tools TBM6 and TBM6S* Crimp Tools
Creates Diamond-style crimp
• Wide range of #8 thru 500 kcmil for copper lugs, splices and taps and #10 thru 350 kcmil for aluminum lugs and splices • Also install 63105 through 63140 orange, green and blue H-Taps • *Shure Stake® mechanism ensures a properly completed crimp each time • Complete with plastic carrying case and wire brush • No dies included
Cat. No.
TBM6 or TBM6S*
Colour Code
Al
Red
10
8
Blue Grey Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue Brown
8 6 – 4 2
6 4 2 1 1/0 2/0 3/0 4/0 250
– 1 1/0 2/0 3/0 4/0 250 300 –
Cu
Upper Die Cat. No.
Lower Die Cat. No.
13475
13477
13472
13476
13474 13475
13477
13474 13475 13473 13474
–
Pkg. Qty.
13476
1
13477
13475 13473
350 400 500
13476 13472 13468
13468
Carrying Cases for TBM6 and TBM6S
E6
Cat. No.
Description
295-31365M
Steel Carrying Case for TBM5, TBM5S, TBM6 and TBM6S
295-31365
Plastic Carrying Case for TBM5, TBM5S, TBM6 and TBM6S
Pkg. Qty.
1
w w w.t nb.c a
Tools, Dies and Kits
Manual Compression Tools TBM8 and TBM8S* Crimp Tools • Install coded copper lugs and connectors #8 through 500 kcmil • Install aluminum lugs and connectors #10 through 350 kcmil • *Shure Stake® mechanism ensures positive compression • Included dies are colour-coded and provide die-code embossing for easy installation and inspection • Install all coded copper compression joints and a selection of small C-Taps • Complete with installing dies and wire brush in plastic carrying case
Cat. No.
Colour Code
Al
Cu
Red
10
8
Blue
8
6
Grey
6
4
Brown
–
2
Green
4
1
Pink
2
1/0 2/0
Black Orange
TBM8 or TBM8S*
Purple
Lower Die Cat. No.
–
Gold
1
Tan
1/0
Olive
2/0
Ruby
3/0
Pkg. Qty.
1 13461
13462
3/0 4/0 250
Yellow
Creates Diamond-style crimp
13463
–
13464
White
4/0
300
13465
Red
250
350
13466
Blue
300
400
13467
Brown
350
500
13468
TBM840 Crimp Tool • Wide range of #8 to 4/0 for copper connectors and splices • Installs lugs and splices Series 54000 and 58000 • 8-position colour-coded rotatable die • Comfort hand grip • Die index embossed for permanent inspectability • Overall length: 23-3/4 in. • Handle length: 16-1/2 in. • Weight: 8.8 lb.
Cat. No.
Description
TBM840
Crimp Tool for #8 to 4/0 Copper Lugs c/w Rotating Colour-Coded Die Wheel
w w w. t nb. c a
Pkg. Qty. 1
E7
Tools, Dies and Kits
Manual Compression Tools OD Series Manual Compression Tool • Integral self-gauging system in tool head assures proper adjustment before each crimp • Improved design reduces force to crimp by as much as 20% • Teflon over bronze bearings greatly reduce wear at linkage and pins; far superior to steel bearing surfaces • All standard insert dies available for OD58 tool (“O” and “D”, 840, etc.), 5/8 in. fixed die in nose • ODF tool has fixed “O” and “D” dies • ODB tool has fixed “O” and “D” dies; accepts standard insert dies designed for MD6 tool • Distribution of weight over tool length gives better balance, results in easier handling and positioning • Optional fiberglass handles for greater strength, lighter weight, better insulating properties and lower moisture absorption rate • ODF and ODB tools with insulated heads available as an option • Lever action tool with hot stick handles of Glastrux Fiberglas, rated and tested for 100kV/ft./5 minutes • Lever action results in minimum applied force to crimp
Cat. No.
OD58 OD581 OD583 ODF1 ODB ODB1 ODB3 ODH1
Description
Weight (lb.)
Manual Tool with 5/8 in. Nose Die and Insert Die Cavity Straight Wooden handles Manual Tool with 5/8 in. Nose Die and Insert Die Cavity Straight Fiberglass handles Manual Tool with 5/8 in. Nose Die and Insert Die Cavity Curved Wooden handles
6.5 6.0 6.5
Manual Tool with fixed O & D dies Fiberglass handles
6.0
Manual Tool with fixed O & D dies. “D” die cavity accepts MD6 tool insert dies Straight Wooden handles Manual Tool with fixed O & D dies. “D” die cavity accepts MD6 tool insert dies Fiberglass handles Manual Tool with fixed O & D dies. “D” die cavity accepts MD6 tool insert dies Curved Wooden handles Insulating head cover
– 6.0 6.5 0.40
For Hand Tool with insulated head, add suffix 5 to catalogue number; e.g. OD585. (refer to pp. E29–E44 for dies)
E8
w w w.t nb.c a
Tools, Dies and Kits
Manual Compression Tools UT 3 M Installation Tool Nothing to lose – a built-in 5/8 in. die is precision-cast and installs compression connectors from #8 to 4/0. • One stroke of the tool develops full compression • Ensures proper compression before jaws will release • Only 2.2 lb.
Cat. No.
Description
UT 3 M
Installs compression connectors from #8 to 4/0
UT 3 Installation Tool and Upper Dies Removable, reversible die installs 1/2 in. and 5/8 in. compression connectors. • Perform additional installation work. UT3-4 G is a 1⁄2 in. and 5⁄8 in. gold upper die for ACSR and stranded wire. UT 3-4 R is a 1⁄2 in. and 5⁄8 in. red upper die for compressed and compact stranded wire • One stroke of the tool develops full compression • Only 2.2 lb.
Cat. No.
Description
Installation Tool UT 3
Installs compression connectors on ACSR, stranded, compressed and compact stranded
Upper Dies UT 3-4G
1/2 and 5/8 gold upper die for ACSR and stranded
UT 3-4R
1/2 and 5/8 red upper die for compressed and compact stranded
w w w. t nb. c a
E9
Tools, Dies and Kits
Metric Compression Tools TBM25MCC Crimp Tool • For non-insulated metric connectors • High-precision heat treated steel jaws • Ergonomically designed molded plastic grips • Compact, lightweight and easy to use • Toggle-action leverage reduces operator effort • Shure Stake® mechanism ensures a properly completed crimp each time • Automatic handle opening after crimping operation Specifications • Wire Range: 0.25 – 10 sq. mm • Dimensions (L x W): 9.21 in. x 2.87 in. • Weight: 1.15 lb.
Cat. No.
Description
TBM25MCC
Mechanical Crimp Tool
Pkg. Qty.
1
TBM26MCC 26-Ton Hydraulic Crimping Head • Installs crimp-type electrical connectors on cables up to 500 mm2 • Includes male automatic coupler for connection to 10,000 psi hydraulic pump • Optional adaptor (TBM26M-ADP) available for use with semicircular slotted dies common to most C-shaped heads (12-Ton) available on the market • Sturdy steel carrying case complete with die compartment for holding up to 10 sets of dies available on request Specifications Cat. No.
Description
TBM26MCC
26-Ton Hydraulic Presshead
TBM26M-ADP
Adaptor
Pkg. Qty.
1
• • • •
Output Force: 25.8-Ton Operating Pressure: 10,000 psi nominal Dimensions (L x W): 12.4 in. x 4.7 in. Weight: 11.4 lb.
TBM60MCC 60-Ton Hydraulic Crimping Head • Installs crimp-type electrical connectors on cables up to 1000 mm2 • Includes male automatic coupler for connection to 10,000 psi hydraulic pump • Optional adaptor (TBM60M-ADP) available for use with semicircular slotted dies common to most C-shaped heads (12-Ton) available on the market • Sturdy steel carrying case complete with die compartment for holding up to 10 sets of dies available on request Specifications • • • •
E10
Output Force: 58.4-Ton Operating Pressure: 10,000 psi nominal Dimensions (L x W): 12 in. x 7.9 in. Weight: 39.6 lb.
Cat. No.
Description
TBM60MCC
60-Ton Hydraulic Presshead
TBM60M-ADP
Adaptor
Pkg. Qty.
1
Tools c/w adaptors can be used with standard 12- ,15-Ton half sheiled dies. Please contact your Regional Sales Office for information concerning metric dies.
w w w.t nb.c a
Tools, Dies and Kits
Power-Assisted Compression Tools Li Inline 6-Ton Closed Crimp Tool • Designed with a rotating 180° head and integrated LED work lights offering more maneuverability in tight spaces, while still providing 6 tons of parallel action crimping force • Designed for one-handed control ram advancement and retraction with a rapid advance feature which decreases crimp time • Accepts W-style dies • Approx. 350 crimps per full battery charge (based on 3/0 AWG cable)
Specifications • Capacity: Cu #8-600 kcmil, Al #8-400 kcmil • Output Force: 6-Ton • Dimensions (L x W x H): 18 in. x 3.5 in. x 4.5 in. • Battery: 14.4 V DC • Weight with Battery: 8.75 lb.
Cat. No.
Description
TBM62CR-LI
Li Inline 6-Ton closed crimp tool
61520CAT
Interchangeable cutting head
Pkg. Qty.
1
Li Inline 6-Ton Open OD Crimp Tool • Designed with a rotating 180° jaws and integrated LED work lights offering more maneuverability in tight spaces, while still providing 6 tons of scissor action crimping force • Designed for one-handed control ram advancement and retraction with a rapid advance feature which decreases crimp time • Accepts W-style dies • Approx. 350 crimps per full battery charge (based on 3/0 AWG cable) Specifications • Capacity: Cu #8-300 kcmil, Al #8-4/0 kcmil • Output Force: 6-Ton • Dimensions (L x W x H): 22 in. x 3.5 in. x 4.5 in. • Battery: 14.4 V DC • Weight with Battery: 8.75 lb.
Cat. No.
Description
TBM6UCR-LI
Li Inline 6-Ton open OD crimp tool
61520CAT
Interchangeable cutting head
w w w. t nb. c a
Pkg. Qty.
1
E11
Tools, Dies and Kits
Power-Assisted Compression Tools Li 6-Ton Open Crimp Tool • Designed for one-handed control ram advancement and retraction • Open yoke design with rotating head allows for maximum crimping flexibility • Protective rubber insulated boot on head • Rapid advance feature decreases crimp time • Approx. 350 crimps per full battery charge (based on 3/0 AWG cable)
Specifications • • • • •
Capacity: Cu #8-600 kcmil, Al #8-400 kcmil Output Force: 6-Ton Dimensions (L x W x H): 13 in. x 2.5 in. x 12 in. Battery: 14.4 V DC Weight with Battery: 8.75 lb.
Cat. No.
Description
TBM6PCR-LI
Li 6-Ton open crimp tool. 6-Ton compression and cutting tool accessories is equipped with lithium-ion (LI) battery technology.
Pkg. Qty.
61520CAT
Interchangeable cutting head
1
Li 6-Ton Closed Crimp Tool • Designed for one-handed contro ram advancement and retraction • Rotating head allows maximum flexibility for crimping • Rapid advance feature decreases crimp time • Approx. 350 crimps per full battery charge (based on 3/0 AWG cable) Specifications • • • • •
Capacity: Cu #8-600 kcmil, Al #10-400 kcmil Output Force: 6-Ton Dimensions (L x W x H): 13 in. x 2.5 in. x 12 in. Battery: 14.4 VDC Weight with Battery: 8.5 lb.
Cat. No.
Description
TBM62PCR-LI
Li 6-Ton closed crimp tool
Pkg. Qty.
1
TBM6H 6-Ton Hydraulic Crimping Head • Lightweight design – weighs less than 7 lb., including dies • Embosses die code on connection for easy inspection • Uses 6-Ton Series and Blackburn® “O” and “D” Series dies colour-coded for easy matching with Color-Keyed® connectors (refer to pp. E29–E44)
Cat. No.
Description
TBM6H
6-Ton Hydraulic Head with Steel Case
E12
Creates Hex-style crimp
Specifications
Pkg. Qty.
1
•
Installing Range: Up to 600 kcmil copper lugs & splices Up to 400 kcmil aluminum lugs & splices CHT814-10 to CHT214-9 copper H-Taps 63105 to 63148 aluminum H-Taps 54705 to 54750 C-Taps
• • • •
Output Force: 6-Ton Dimensions (L x W x H): 12 in. x 2-1/4 in. x 3-9/16 in. Battery: Ni-MH 14.4 V 3.0 Ah Weight: 6.5 lb.
w w w.t nb.c a
Tools, Dies and Kits
Power-Assisted Compression Tools Li Inline 6-Ton Open Crimp Tool • Designed with rotating 180° jaws and integrated LED work lights offering more maneuverability in tight spaces, while still provinding 6 tons of scissor action crimping force • Designed for one-handed control ram advancement and retraction with a rapid advance feature which decreases crimp time • Accepts W-style dies • Approx. 500 crimps per full battery charge (based on 3/0 AWG cable)
Cat. No.
Description
TBM6UNICR-LI 61520CAT
Li Inline 6-Ton open die crimp tool. Interchangeable cutting head
w w w. t nb. c a
Specifications • • • • •
Capacity: Cu #8-500 kcmil, Al #10-350 kcmil Output Force: 6-Ton Dimensions (L x W x H): 20 in. x 3.5 in. x 4.5 in. Battery: 14.4 V DC Weight with Battery: 8.75 lb.
Pkg. Qty.
1
E13
Tools, Dies and Kits
Power-Assisted Compression Tools TBM14RH 14-Ton Remote Hydraulic Head • Crimps connectors up to 900 kcmil copper and 750 kcmil aluminum • Wide, 1.65 in. jaw opening accommodates large connectors • Quick automatic coupler enables fast connection to hydraulic systems • Requires hydraulic pump with working pressure of 10,000 psi • Provides 14-Ton of crimping force • Includes carrying case (dies sold separately) • Use standard T&B Color-Keyed® 15500 Series dies (refer to pp. E29–E44 )
Specifications • • • •
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices 54755 to 54775 C-Taps Output Force: 14-Ton Dimensions (L x W x H): 9-1/8 in. x 3-3/4 in. x 4-7/8 in. Weight: 8.5 lb.
Cat. No.
Description
TBM14RH
14-Ton Crimp Remote Head
Pkg. Qty.
1
13100A 14-Ton Hydraulic Crimping Head • Rugged design, made to last in field or on bench • C-yoke provides maximum flexibility for crimping • Uses standard T&B Color-Keyed® 15500 Series dies (refer to pp. E29–E44 ) • Operates on 10,000 psi hydraulic pumps
Creates Hex-style crimp
Cat. No.
Description
13100A
14-Ton Hydraulic Head with Steel Case
Pkg. Qty.
1
Specifications • • • • •
E14
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-Taps 63105 to 63148 aluminum H-Taps 54755 to 54775 C-Taps Output Force: 14-Ton Operating Pressure: 10,000 psi nominal Dimensions (L x W x H): 11-1/2 in. x 2-1/2 in. x 4-1/4 in. Weight: 10 lb.
w w w.t nb.c a
Tools, Dies and Kits
Power-Assisted Compression Tools Li 14-Ton Open Crimp Tool • Rotating head allows maximum flexibility for crimping • Protective rubber boot on “C” head • Rapid advance feature decreases crimp time • Approx. 150 crimps per full battery charge (based on 3/0 AWG cable) Specifications • • • • • •
Installing Range: Up to 900 kcmil copper lugs and splices Up to 750 kcmil aluminum lugs and splices Capacity: Cu #8-900 kcmil, Al #10-750 kcmil Output Force: 14-Ton Dimensions (L x W x H): 19 in. x 3.5 in. x 10.5 in. Battery: 14.4 V DC Weight with Battery: 20 lb.
Cat. No.
Description
TBM14CR-LI
Li 14-Ton open crimp tool
Pkg. Qty.
1
Battpac™ TBM15CR-LI Hermetically Sealed 15-Ton Battery-Powered Compression Tool • Rotating head allows maximum flexibility for crimping • Protective rubber boot on head • Rapid advance feature decreases crimp time • Approx. 150 crimps per full battery charge (based on 3/0 AWG cable)
Specifications • • • • • •
w w w. t nb. c a
Installing Range: Up to 1500 kcmil copper lugs and splices Up to 1250 kcmil aluminum lugs and splices Capacity: Cu #8-1500 kcmil, Al #10-1250 kcmil Output Force: 14-Ton Dimensions (L x W x H): 21.5 in. x 3.5 in. x 10.5 in. Battery: 14.4 V DC Weight with Battery: 24 lb.
Cat. No.
Description
TBM15CR-LI
LI 15-Ton Closed crimp tool
15500-TB
Die adaptor for 15500 series dies
Pkg. Qty.
1
E15
Tools, Dies and Kits
Power-Assisted Compression Tools TBM15I 15-Ton Hydraulic Crimping Head Creates Hexstyle crimp
• Head made of forged steel and insulated with rubber boot • Longer, slimmer design enables easier access into tight spaces, such as in cable tray and central office applications • Wider jaw opening eases crimping of larger lugs, C-Taps and H-Taps • Uses 15600 Series dies; can also use 15500 Series dies with 15500-TB adaptor (refer to pp. E29–E44)
Cat. No.
Specifications • • • • •
Description
TBM15I Insulated 15-Ton Hydraulic Head with Steel Case 15600 Series – Fits directly into tool for larger size connectors, 800 kcmil–1,500 kcmil. 15500 Series – Used in conjunction with 15500-TB Adaptor, #8 AWG–750 kcmil
Pkg. Qty.
1
Installing Range: Up to 1500 kcmil copper lugs & splices Up to 1000 kcmil aluminum lugs & splices CHT814-10 to CHT750-350-1F copper H-Taps 63105 to 63180 aluminum H-Taps 54755 to 54790 C-Taps Output Force: 15-Ton Operating Pressure: 10,000 psi nominal Dimensions (L x W x H): 15-3/4 in. x 2-5/8 in. x 4-3/8 in. Weight: 16.5 lb.
21940 40-Ton Hydraulic Crimping Head • Compact design delivers maximum pressure for larger lugs and splices • Ideal for applications requiring larger lugs up to 2000 kcmil • Uses 11300 and 11400 Series dies (refer to pp. E29–E44) Creates Hexstyle crimp
Specifications • • • • •
E16
Cat. No.
Description
21940
Presse hydraulique de 40 tonnes avec mallette de transport en acier
Pkg. Qty.
1
Suggested replacement oil T&B Cat. No. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids.
Installing Range: Up to 2000 kcmil copper lugs & splices Up to 2000 kcmil aluminum lugs & splices Output Force: 40-Ton Operating Pressure: 10,000 psi nominal Dimensions (L x W x H): 12 in. x 4-3/4 in. x 7-3/8 in. Weight: 40 lb.
w w w.t nb.c a
Tools, Dies and Kits
Power-Assisted Compression Tools Creates Hex-style crimp
TBM12 12-Ton Hydraulic Crimp Head • Rugged steel construction is durable for most applications • Includes five sets of multi-nested dies • Dies emboss die code on connectors for easy inspection • Closed yoke design yields maximum crimp performance • Uses TBM12D style dies (refer to pp. E29–E44)
Cat. No.
Description
Pkg. Qty.
TBM12
12-Ton Hydraulic Head with Steel Case
1
If using old style 11700 Series Die Set, use adaptor, Cat. # TBM12D-AR (not included) for adaptation to the above tool. Order adaptor separately.
Specifications • •
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices 54755 to 54775 C-Taps Output Force: 12-Ton
• • •
Operating Pressure: 10,000 psi nominal Dimensions (L x W x H): 14-1/4 in. x 2-1/2 in. x 3-7/8 in. Weight: 9 lb.
13642M 12-Ton Hydraulic Crimping Head • Rugged steel construction is durable for most applications • Used for Color-Keyed® and Sta-Kon® connectors • The only military-listed hydraulic head (Mil. Spec. MS25441-1) • Uses 11700 Series dies for Color-Keyed® connectors (refer to pp. E29–E44 )
Cat. No.
Description
13642M
12-Ton Hydraulic Head with Steel Case
Pkg. Qty.
1
Specifications
Creates Hex-style crimp
w w w. t nb. c a
• • • • •
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices 54755 to 54775 C-Taps Output Force: 12-Ton Operating Pressure: 10,000 psi nominal Dimensions (L x W x H): 14-1/2 in. x 2-1/2 in. x 3-15/16 in. Weight: 9 lb.
E17
Tools, Dies and Kits Manual and Power-Assisted Compression Tools Smart™ Tool • Automatically compresses to the correct depth based on size of connector in jaws • C-type head swivels 90º for easy crimp positioning • Forged steel construction is well suited for both field and bench work • Installs both Color-Keyed® and non-insulated Sta-Kon® connectors
How the Smart™ Tool Works
The Smart™ Tool was engineered with built-in intelligence* that enables it to sense the connector barrel diameter and automatically apply just the right amount of compression force. This eliminates virtually all air spaces and forms the connector and conductor strands into a solid mass, resulting in a high-quality, low-resistance connection. In addition, the tool clearly embosses “T&B” with each compression for positive verification that the correct tool was used. * Novopress System
Uniform, Dependable Connections
The Smart™ Tool gives you consistent, high-quality compression connections over a wide range of connector sizes. Available in manual, battery-powered and air-operated versions, this tool easily installs lugs and splices from #8 AWG through 900 kcmil copper or 750 kcmil aluminum — without changing dies. For the specified wire range, all you need is one tool. You always have the right die size, eliminating die selection mistakes.
Lower Installation Costs
Productivity will be greatly improved with the Smart™ Tool, especially when installing a variety of connector sizes or types. Initial investment is low, requiring minimal tool inventory. These benefits add up to lower installed cost.
C-Type Yoke Offers Installation Convenience
The C-type yoke configuration and large die spacing enable the Smart™ Tool to slip directly over the connector. This means added speed and convenience when installing two-way splice connectors, especially in confined spaces.
Smart™ Tool Range – Taking Features The following size Color-Keyed® lugs and splice connectors, when crimped with the Smart™ Tool, produce these range-taking capabilities:
Copper
E18
Aluminum
Standard Wire Size
Range Taking
Standard Wire Size
Range Taking
1/0-AWG
#6-1/0 AWG
1/0-AWG
#6-1/0 AWG
2/0-AWG
#1-2/0 AWG
2/0-AWG
#1-2/0 AWG
4/0-AWG
#2-4/0 AWG
4/0-AWG
#2-4/0 AWG
300 kcmil
#2/0-300 kcmil
300 kcmil
#2/0-300 kcmil
350 kcmil
250-350 kcmil
350 kcmil
250-350 kcmil
500 kcmil
250-500 kcmil
500 kcmil
4/0-500 kcmil
750 kcmil
500-750 kcmil
750 kcmil
500-750 kcmil
w w w.t nb.c a
Tools, Dies and Kits Manual and Power-Assisted Compression Tools TBM8-750M-1 12-Ton Dieless Manual Hydraulic Smart™ Tool Creates Indent-style crimp
Specifications • • •
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices Output Force: 12-Ton Dimensions (L x W): 21-1/2 in. x 4-7/32 in.
Cat. No.
TBM8-750M-1
Description
Pkg. Qty.
12-Ton Dieless Manual Hydraulic Compression Tool
1
Battpac™ LT TBM8-750BSCR 12-Ton Dieless Battery-Powered Smart™ Tool Creates Indent-style crimp
Specifications • • • • • •
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices Min. of 40 crimps (4/0 AWG per battery charge) Output Force: 12-Ton Dimensions (L x W x H): 19-1/2 in. x 3-7/8 in. x 8-1/2 in. Battery: Ni-MH 14.4 V 3.0 Ah Weight with Battery: 9 lb.
Cat. No.
Description
TBM8-750BSCR
12-Ton Dieless Battery-Powered Compression Tool. Includes carrying case, charger, two batteries and carry strap.
Pkg. Qty.
1
TBM8-750 12-Ton Dieless Smart™ Hydraulic Head Specifications • • • • •
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices Output Force:12-Ton Operating Pressure: 10,000 psi nominal Dimensions (L x W x H): 14-1/2 in. x 4-7/32 in. x 2-9/16 in. Weight: 9 lb.
Creates Indent-style crimp
Cat. No.
TBM8-750
Description
Pkg. Qty.
12-Ton Dieless Hydraulic Compression Head
1
Options Cat. No.
Description
Cat. No.
TBM8-750G
Field compression gauging kit for above tools
TBM8-750C4550
Die set installs Cat. Nos. 54735, 54750 copper “C” taps
TBM8-750C20
Die set installs Cat. No. 54720 copper “C” taps
TBM8-750CL
TBM8-750C2530
Die set installs Cat. Nos. 54735, 54730 copper “C” taps
TBM8-750HG
TBM8-750C3540
Die set installs Cat. Nos. 54735, 54740 copper “C” taps
Die set installs Cat. No. 54755 through 54775 copper “C” taps Die set installs Cat. No. 63110 through 63118 and 63125 copper “H” taps Die set installs Cat. No. 63140 through 63148 copper “H” taps
w w w. t nb. c a
TBM8-750HB
Description
E19
Tools, Dies and Kits Manual and Power-Assisted Compression Tools TBM14M 14-Ton Manual Hydraulic Crimp Tool Creates Hex-style crimp
• Features fiberglass handles for insulation and ease of use in tight spaces • Two-stage pump provides rapid advance for fast installation • Uses standard T&B Color-Keyed® 15500 Series dies (refer to pp. E29–E44)
TBM14MC
Specifications • • • •
TBM15MG
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-Taps 63105 to 63148 aluminum H-Taps 54755 to 54775 C-Taps Output Force: 14-Ton Length: 24 in. Weight without Dies: 15.4 lb.
Cat. No.
Description
TBM14M
14-Ton Manual Hydraulic Crimp Tool with Case
Pkg. Qty.
TBM15MG
15-Ton force test gauge
1
TBM14M C 14-Ton Compact Manual Hydraulic Crimp Tool
Creates Hex-style crimp
• Improved ergonomic design requires less force • 180º rotating head for use in tight spaces • 1.65 in. jaw opening accommodates large compression terminals and joints • Dual-speed action pump offers fast advancing speed for approach of die to connector and slower, more powerful speed for crimping • Built-in safety valve bypasses oil supply at maximum pressure • Pressure-release system can be activated at any stage of compression • Uses standard T&B Color-Keyed® 15500 Series dies (refer to pp. E29–E44)
Cat. No.
Description
TBM14MC
14-Ton Compact Hydraulic Crimp Tool
TBM15MG
15-Ton force test gauge
TBM14MC
Specifications • • • • •
Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices Output Force: 14-Ton Length: 20-1/2 in. Weight without Dies: 14 lb. Complete with carrying case
Pkg. Qty.
1
TBM15MG
E20
w w w.t nb.c a
Tools, Dies and Kits Manual and Power-Assisted Compression Tools JB12B 12-Ton Manual Hydraulic Crimp Tool
Creates Hex-style crimp
• Self-contained hydraulic crimping tool for copper, aluminum and ASCR connectors • Two-stage, rapid-ram advance mechanism for fast installation • 180º head rotation • Accepts all U-type dies used for Alcoa, Burndy, Thomas & Betts and Blackburn® tools of equivalent tonnage • Uses standard T&B Color-Keyed® 15500 Series dies (refer to pp. E29–E44) Specifications
Cat. No.
Description
JB12B
12-Ton Compression Tool
Pkg. Qty.
1
•
Installing Range: Up to 750 kcmil copper lugs & splices Up to 650 kcmil aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-Taps 63105 to 63148 aluminum H-Taps 54755 to 54770 C-Taps
• • •
Output Force: 12-Ton Dimensions (L x W x H): 22-3/4 in. x 2-1/2 in. x 4-7/8 in. Weight without Dies: 13 lb.
Li Inline 12-Ton Open Crimp Tool • Designed for one-handed control ram advancement and retraction • Rotating head allows maximum flexibility for crimping and a protective rubber boot on “C” head • Rapid advance feature decreases crimp time • Approx. 150 crimps per full battery charge (based on 3/0 AWG cable)
Specifications • • • • •
w w w. t nb. c a
Capacity: Cu #8-750 kcmil, Al #8-750 kcmil Output Force: 12-Ton Dimensions (L x W x H): 16.5 in. x 3.3 in. x 12.6 in. Battery: 14.4 V DC Weight with Battery: 16.8 lb.
Cat. No.
Description
TBM12PCR-LI
Li Inline 12-Ton open die crimp tool.
Pkg. Qty.
1
E21
Tools, Dies and Kits
Hydraulic Pumps 13606 Foot/Hand-Operated and 13604 Hand-Operated Hydraulic Pump • 13606 operates with either foot or hand; 13604 is hand operated only • Operate all T&B hydraulic heads • Built-in safety bypass valve • Factory set at 9,800 psi
Specifications • • • • • •
Nominal Pressure: 9,800 psi Pumping Capacity: 2.6 cu. in./min. @ 200 psi 0.16 cu. in./min. @ 10,000 psi Reservoir Volume: 125 cu. in. (0.54 gal.) Max. Handle Force: 130 lb. Dimensions (L x W x H): 23 in. x 5-3/4 in. x 6-3/4 in. Weight: 29 lb.
Cat. No.
Description
13606
Combination Hand or Foot-Operated Hydraulic Pump
13604
Hand-Operated Hydraulic Pump
Pkg. Qty.
1
Battpac™ BPLT13970P2 Pump • Small and lightweight • 60 minutes full recharge • Highly visible display indicates battery power level • Socket for 24 VDC external connection • Operation in any position: on its side or upright • Separate operation/release buttons protect against accidental operation • Energy consumption limited by automatic shut-off • Easily accessible oil top-up inlet
Specifications • • • • • •
Nominal Pressure: 10,000 psi Pumping Capacity: 30 cu. in./min. Reservoir Volume: 60 cu. in. (.26 gal.) Dimensions (L x W x H): 13-1/2 in. x 6-1/2 in. x 12-3/4 in. Battery: Ni-MH 24 V, 3.0 Ah Weight with Battery: 20.9 lb.
Battery Performance Guide
Cat. No.
Pkg. Qty.
Description
BPLT13970RB
Battpac™ Pump includes canvas accessories carrying bag, carrying strap, remote hand controller, two batteries, battery charger and non-drip couplings Ni-MH 24 V Replacement battery
BPLT13970RP
Canvas backpack for pump
BPLT13970DC
Power connecting cable with clips
BPLT13970FS
Remote foot pedal controller
BPLT13970P2
1
Suggested replacement oil T&B Cat. No. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids.
In tests, the number of crimps obtained from a fully charged battery, using a remote crimping head, was: • 102 crimps for Cu connectors on 250 kcmil Cu conductor • 98 crimps for C-Tap connectors on #2 AWG Cu conductor • 76 crimps for Cu sleeve connectors on 500 kcmil Cu conductor
E22
w w w.t nb.c a
Tools, Dies and Kits
Hydraulic Pumps 13600 Electric Hydraulic Pump • Designed for use with single-acting cylinders and tools rated for 10,000 psi operation • Supplied with metal carrying case • 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation Specifications • •
Motor: 1/2 hp, 115 V 50–60 Hz 10 A Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi
• • • •
Reservoir Volume: 04 cu. in. (.45 gal.) Basic Pump Dimension: (L x W x H) 6 in. x 8 in. x 16 in. Weight: 25 lb. Nominal pressure: 10,000 psi
Cat. No.
Description
13600
Electric Hydraulic Pump – hand or foot switch and nonmetallic hose (sold separately) required for operation
Pkg. Qty.
1
Accessories 13620 13589A 13619 13618 13600S
Hand Switch – 10 ft. Foot Switch – 10 ft. 10 ft. Nonmetallic Hose 20 ft. Nonmetallic Hose “Sled” type stand for 13600 pump
1
Suggested replacement oil T&B Cat. No. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids.
13610A Electric Hydraulic Pump with Shure Stake® Control • Shure Stake® control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping • Designed for use with single-acting cylinders and tools rated for 10,000 psi operation • Supplied with metal carrying case
Cat. No.
Description
13610A
Electric Hydraulic Pump with Shure Stake® – hand or foot switch and nonmetallic hose (sold separately) required for operation
Pkg. Qty.
1
Accessories 13611 13612 13619 13618
Hand Switch – 10 ft. Foot Switch – 10 ft. 10 ft. Nonmetallic Hose 20 ft. Nonmetallic Hose
Specifications • • • • • •
Motor: 1/2 hp, 115 V 50–60 Hz 12.5 A Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi Reservoir Volume: 104 cu. in. (.45 gal.) Basic Pump Dimension: (L x W x H) 8-1/2 in. x 10-1/2 in. x 16 in. Weight: 35 lb. Nominal pressure: 10,000 psi
1
Suggested replacement oil T&B Cat. No. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids.
w w w. t nb. c a
E23
Tools, Dies and Kits
Hydraulic Pumps 13810 Heavy-Duty Electric Hydraulic Pump with Shure Stake® Control • Designed for perfect crimps every time in heavy-duty OEM applications • Heavy-duty OEM two-stage pump with high flow rate • Shure Stake® control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping • Requires hand or foot control (sold separately)
Specifications • • • • • •
Cat. No.
Description
13810
Heavy-duty electric hydraulic pump with Shure Stake® control — hand or foot switch and nonmetallic hose (sold separately) required for operation
Pkg. Qty.
1
Accessories
Motor Rating: 1-1/2 hp, 115 V, 60 Hz, 23 A Pumping Capacity: 235 cu. in./min. at 200 psi 61 cu. in./min. at 8,000 psi Reservoir Volume: 462 cu. in. (2 gal.) Dimensions (L x W x H): 10-3/4 in. x 15 in. x 20-3/4 in. Weight: 60 lb. Nominal Pressure: 10,000 psi
13611 13612 13619 13618 21061 13798 13799 13614
Hand Switch – 10 ft. Foot Switch – 10 ft. 10 ft. Nonmetallic Hose 20 ft. Nonmetallic Hose Hydraulic Oil Male Pioneer Quick Disconnect Coupler Female Pioneer Quick Disconnect Coupler Metallic Reinforced Hose for OEM operations – 10 ft.
1
Suggested replacement oil T&B Cat. No. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids.
25000 Air-Operated Bench-Mount Crimp Tool • Installs copper and aluminum connectors on wire sizes from 8 AWG to 500 kcmil • Compact, heavy-duty pneumatic air tool • Simple to operate – just insert stripped wire into connector barrel, position it in crimping nest and depress foot pedal to actuate crimping dies • Uses same crimping dies as TBM6S (13000 Series) (see page E31)
Cat. No.
25000
Description
Pkg. Qty.
Air-Operated Bench-Mount Crimp Tool
1
Creates Diamond-style crimp
E24
w w w.t nb.c a
Tools, Dies and Kits Cable Strippers, Cutters and Other Tools BCT840, BCT840S
Battery Connector Crimp Tools • Available with Shure Stake® mechanism to ensure a complete crimp every time (BCT840S) • Crimps casting and tubular battery connectors ranging from 4 AWG to 4/0 • Heavy-duty crimping tool including die for 8 AWG-4/0 battery connectors, lugs and splices • The single die is an integral part of the tool; no dies to lose or misplace TBM5SV, TBM5V Cat. No.
Description
Pkg. Qty.
BCT840
Adjustable Dieless Crimp Tool for cast and tubular battery connectors
BCT840S Adjustable Dieless Crimp Tool with Shure Stake® mechanism for cast and tubular battery connectors TBM5V
1
Ratchet Crimp Tool with die for 8 AWG to 4/0 battery connectors
TBM5SV Ratchet Crimp Tool with Shure Stake® and die for 8 AWG to 4/0 battery connectors
BCS8-40 Battery Cable Stripper
Cat. No.
Description
BCS8-40
Cable stripper for 8 AWG-4/0 battery cable with replacement blade provided in the handle
368-CK Cable Stripper
Pkg. Qty.
Cat. No.
Description
1
368-CK
Cable stripper for #1 to 1,000 kcmil
Pkg. Qty.
1
364RF/366RF Cable Cutters with Fiberglass Handles Cat. No.
Description
364RF
Cutter for up to 500 kcmil copper and aluminum
366RF
Cutter for up to 1,000 kcmil copper and aluminum
Pkg. Qty.
1
For copper and aluminum cable only. Not for steel.
Contact Tool Service for replacement blades.
w w w. t nb. c a
E25
Tools, Dies and Kits Cable Strippers, Cutters and Other Tools Specifications • Max. Cutting Capacity: 3.35 in. O.D. • Dimensions (L x W ): 25.69 in. x 6.89 in. • Weight: 14.55 lb.
Contact Tool Service for replacement blades.
TBM40HC Hand-Operated Hydraulic Cutting Tool • Specifically designed to cut copper, aluminum and telecommunications cables up to 3.35 in. O.D. • Offers dual-speed action: fast advancing speed for rapid approach of blades to cable and slower, more powerful speed for cutting • Blades manufactured from high-strength, heat-treated steel to ensure long service life • Head easily opens to enable cutting of existing run cables • Head rotates 180º, enabling operator to position for easiest use • Automatic safety valve bypasses hydraulic system when reaching maximum pressure • Pressure release device can also be activated during any point of operation
Cat. No.
Description
TBM40HC
Hand-operated hydraulic cutting tool
Pkg. Qty.
1
CSR750 Cable Cutter • Special advance stroke mechanism requires less handle force • Cuts copper or aluminum cables up to 750 kcmil • Short handles (only 10 in. long) enable use in tight spaces
Contact Tool Service for replacement blades.
E26
Cat. No.
Description
CSR750
Cutter for up to 750 kcmil copper or aluminum
Pkg. Qty.
1
w w w.t nb.c a
Tools, Dies and Kits Cable Strippers, Cutters and Other Tools Li Cutter for Up to 1500 kcmil Al • Designed for one-handed control of blade advancement and retraction • Cuts up to 1000 kcmil copper and 1500 kcmil aluminum 2-1/8 in. O.D. aluminum ( not for use on ACSR) Specifications • • • •
Capacity: Cu 1000 kcmil, Al 1500 kcmil (ACSR – do not cut) Dimensions (L x W x H): 16 in. x 4.5 in. x 5 in. Battery: 14.4 VDC Weight with Battery: 5.8 lb.
Cat. No.
Description
TBM54CT-LI
Li cutter for up to 1500 kcmil Cu
Li Cutter for 750 kcmil Cu, 636 kcmil ACSR • Designed for one-handed control of blade advancement and retraction • Cuts up to 750 kcmil copper and 2-1/8 in. O.D. aluminum and 636 kcmil ACSR
Specifications • • • •
w w w. t nb. c a
Capacity: Cu 750 kcmil, Al 1500 kcmil, ACSR 636 kcmil Dimensions (L x W x H): 16 in. x 4.5 in. x 5 in. Battery: 14.4 VDC Weight with Battery: 5.8 lb.
Cat. No.
Description
TBM54CTS-LI
Li cutter for 750 kcmil Cu, 636 kcmil ACSR
E27
Tools, Dies and Kits Cable Strippers, Cutters and Other Tools Li Cutter for steel, ACSR, Al, Cu • Designed for one-handed control of blade advancement and retraction • Rotating head to allow maximum flexibility for cutting • Features a two-stage rapid advance ram for reduced cycles with overload bypass protection, which will pop off if the material is beyond the cutter’s capacity • Cuts up to 1-1/2 in. O.D. Copper, Aluminum and ACSR cable • Cuts rebar, ground rod up to 5/8 in. and wire rope up to 3/4 in. • 14.4 V DC Specifications • • • •
Capacity: wire rope 3/4 in., Rebar 5/8 in., Ground Rod 5/8 in. ACSR 1-1/2 in., Cu/Al cable 1-1/2 Dimensions (L x W x H): 17.5 in. x 2.5 in. x 13 in. Battery: 14.4 VDC Weight with Battery: 14.6 lb.
Cat. No.
Description
TBM58PCTS-LI
Li cutter for steel, ACSR, Al, Cu
Pkg. Qty.
1
297-32136 Hydraulic Cutting Head
TBM40HCRH Hydraulic Cutting Head
• Heavy-duty cutter with high strength steel blades • Cuts both aluminum and copper wire to 1-1/2 O.D. • Cutter supplied with carrying case
• Heat-treated, high-strength steel blades for clean cuts and long service life • Quick automatic coupler speeds connection to hydraulic systems • Cutter supplied with carrying case
Specifications • • •
Max. Cutting Capacity (aluminum and copper): 1-1/2 in. O.D. Dimensions (L x W x H): 14-1/2 x 2-1/2 in. x 4 in. Weight: 8.5 lb. Contact Tool Service for replacement blades.
Cat. No.
Description
297-32136
Hydraulic Cutting Head
E28
Pkg. Qty.
Specifications • Max. Cutting Capacity (copper, aluminum and telecommunications cable): Up to 3.35 in. O.D.* • Hydraulic Operating Pressure: 10,000 psi (maximum) • Dimensions (L x W): 15.94 in. x 5.63 in. • Weight: 10.8 lb. * Not designed for cutting steel-reinforced conductors
Contact Tool Service for replacement blades.
1
Cat. No.
Description
TBM40HCRH
Hydraulic Cutting Head
Pkg. Qty.
1
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Insert Dies for TBM6H Hydraulic Head and Type OD Tools
Insert Dies for Hydraulic Heads* JB12B, 13100A, TBM14M, TBM14MC, TBM14CR-LI, TBM14RH, TBM15I, TBM15CR-LI
Cat. No.
Description or Colour Codes
Cat. No.
Description or Colour Codes
OJB
0
BY37
840 (EEI 11A)
DBL
D
BY55
Wire Cutter (2/0 max.)
BY39
510 Hex (non-bow)
BY63
Orange (Nicopress)
BY41
635 Hex (non-bow)
BY65
Plum
BY43
747 Hex (non-bow)
BY15C*
7/32 Red
Cat. No.
Description or Colour Codes
Cat. No.
BY45
T
BY17C*
1/4 Blue
BY47
K
BY19C*
5/16 Grey
BY49
B
BY21C*
3/8 Brown
BY51
J
BY23C*
1/2 Pink
BY53
P
BY24C*
1/2–1 Gold
BY13
3/16
BY25C*
9/16 Tan/Orange
BY15*
7/32 (EEI–1 index 236)
BY27C*
11/16 Yellow
BY17
1/4
BY31C*
5/8–1 Olive/Purple
BY19
5/16 (index 161.242)
BY32C*
Ruby
BY21
3/8
BY35C*
781 White
BY23
1/2 (index 163)
BY37C*
840 Red
BY25
9/16
BY28C*
17/32 Black
5/8 Die Set “O” Die Set “D” Die Set “N” Die Set “U” Die Set BKC BKT EEI 8A EEI 9A EEI 10A EEI 11A (840) EEI 12A EEI 13A EEI14A
BY27
11/16
BY53C*
P Green
BY29
19/32
BG-1-BB
Canvas Bag for OD58
BY31
5/8–1 (index 165)
ODH1
Insulating Head Cover
BY33
737
B58CS HO HD HN HU HBKC HBKT B24EA B30EA B39EA B49EA B61EA B80EA B20AH B71AH B72AH B73AH B74AH
B75AH B76AH B76SH B06CHI B08CH B09CH B11CH B10SH B05CH B26CH B71CH B72CH B73CH B74CH B75CH B76CH B10CHI B12CHI
BY35
781
–
–
–
Description or Colour Codes
– Pink/Gold #1/0 AWG Cu Tan/Orange #3/0 AWG Cu Olive/Purple #4/0 AWG Cu Red/Blue #350/400 kcmil Cu – Green #1 AWG Cu Ruby/Yellow #250 kcmil Cu Red #8 AWG Cu Black #2/0 AWG Cu Blue #6 AWG Cu Grey #4 AWG Cu Brown #2 AWG Cu Pink #500 kcmil Al White #300 kcmil Cu Brown #500 kcmil Cu
*Adaptor 15500-TB required with T&B 15-Ton tools.
*Can also be used with OD58 tool.
Cross-Reference for 21940 (40-Ton) Tool Dies Die Designation
Die Code
Cat. No.
– 840 1 1-1/8 – 1-5/16 1-1/2 1-5/8 1-3/4 –
66 71 / 76 87 94 / 99 106 107 / 112 115 / 125 140 150 / 161 175
11409 11363 / 11410 11423 11364 / 11424 74506 11425 / 11426 11308 / 11416 11418 11419 / 11420 11421
w w w. t nb. c a
Burndy Copper
Aluminum
30RT 31RT / 32RT 34RT 36RT / 38RT 39RT 40 RT 44 RT – 46RT –
28RT 29RT / 30RT 31RT 32RT / 34RT 36RT 40 RT 39 ART 40RT 44RT –
E29
Tools, Dies and Kits
Installing Dies Dies for Standard Lugs and Splices Connector Size Code Copper
Flex /24
Al/Cu
8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0
37/24 61/24 91/24 125/24 150/24 225/24
10 AWG 8 AWG 6 AWG
2/0
275/24
3/0
325/24
4/0
450/24
250 kcmil
550/24
Color Code
Die Code No.
6TON21SS 6TON24SS 6TON29SS 6TON33SS 6TON37SS 6TON42SS
21 24 29 33 37 42
6TON21SS 6TON24SS 6TON29SS 6TON33SS 6TON37SS 6TON42SS
Black 6TON45SS
45
Orange 6TON50SS
50H
Purple 6TON54SS
1/0 2/0 3/0 4/0
Yellow Gold Tan Olive Ruby White
250 kcmil
400 kcmil
300 kcmil
500 kcmil 600 kcmil
1100/24 1325/24**
700 kcmil 750 kcmil 800 kcmil –
900 kcmil 1000 kcmil
195/24
1250 kcmil 1500 kcmil
TBM15CR-LI/TBM15I***
TBM12PCR-LI
TBM14M, TB14MC, 13100A, JB12A TBM14CR-LI
Die Cat. No.
Die Code No.
Die Cat. No.
Die Code No.
Die Cat. No.
Die Code No.
21 24 29 33 37 42
6TON21XSS 6TON24XSS 6TON29XSS 6TON33XSS 6TON37XSS 6TON42XSS
21X 24X 29X 33X 37X 42X
15520SS 15522SS 15527SS 15528SS 15513SS 15508SS
21 24 29 33 37 42
15520SS 15522SS 15527SS 15528SS 15513SS 15508SS
21 24 29 33 37 42
15520XSS 15522XSS 15527XSS 15528XSS 15513XSS 15508XSS
21X 24X 29X 33X 37X 42X
6TON45SS
45
6TON45XSS
45X
15526SS
45
15526SS
45
15526XSS
45X
6TON50SS
50H
6TON50XSS
50X
15530SS
50
15530SS
50
15530XSS
50X
54H
6TON54SS
54H
6TON54XSS
54X
15511SS
54
15511SS
54
15511XSS
54X
6TON62SS 6TON45SS 6TON50SS 6TON54SS 6TON60SS 6TON66SS
62H 45 50H 54H 60H 66H
6TON62SS 6TON45SS 6TON50SS 6TON54SS 6TON60SS 6TON66SS
62H 45 50H 54H 60H 66H
6TON62XSS
62X
15510SS 15526SS 15530SS 15511SS 15532SS 15534SS
62 45 50 54 60 66
62X
66X
62 45 50 54 60 66
15110XSS
6TON66X
15510SS 15526SS 15530SS 15511SS 15532SS 15534SS
15534XSS
66X
Red
6TON71SS
71H
6TON71SS
71H
15514SS
71
15514SS
71
15514XSS
71X
Blue
6TON76SS
76H
6TON76SS
76H
15512SS
76
15512SS
76
15512XSS
76X
6TON80SS
80H
6TON80SS
80H
80H
15517XSS
80X
87H 94H
6TON87SS 6TON94SS
87H 94H
80 80 87
15517SS
Brown 6TON87SS Green 6TON94SS Pink 500 kcmil Pink 650 kcmil Black Orange 700 kcmil Purple 750 kcmil Yellow – 800 kcmil 1000 kcmil – –
15517SS 15606 15506SS 15536SS
15506SS 15536SS
87H 94H
15506XSS 15536XSS
87X 84X
15505SS 15515SS 15540SS
15505SS 15515SS 15540SS
99H 106H 107H
15504SS
15504SS
115H
Red Blue Grey Brown Green Pink
4 AWG 2 AWG
300 kcmil 775/24 (Short) 775/24 (Long) 925/24*
TBM6PCR-LI, TBM62PCR-LI, TBM62CR-LI, TBM6UNICR-LI Hex-Flex Die Code Hex-Flex Die Cat. No. Die Code No. Die Cat. No. No.
Die Cat. No.
1 AWG
350 kcmil
TBM6H
350 kcmil 400 kcmil
99H 106H 107H 112H 115H
* Standard barrel only. Long barrel requires Brown 87H.
** Standard barrel only. Long barrel requires Black 106H.
Dies for Standard Lugs and Splices (OD58) Connector Size Code Copper
8 AWG 6 AWG 4 AWG 2 AWG 1AWG 1/0 2/0 3/0 4/0 250 kcmil –
E30
Flex/24
Al/Cu
37/24 61/24 91/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24
10 AWG 8 AWG 6 AWG – 4 AWG 2 AWG – 1AWG 1/0 2/0 3/0
Color-Keyed Die Colour Red Blue Grey Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby
OD58 Die Cat No.
BY15C BY17C BY19C BY21C BY53C BY23C BY28C BY25C BY27C BY31C BY24C BY25C BY31C BY32C
Die Code No.
21 24 29 33 37 42 45 50 54 62 45 50 54 60
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Dies for Lugs and Splices Connector Size
TBM15I***, TBM15CR-LI Color Code
Code Copper
Flex /24
Al/Cu
8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0
37/24 61/24 91/24 125/24 150/24 225/24
10 AWG 8 AWG 6 AWG 4 AWG 2 AWG
Die Cat. No. Die Code No. Red Blue Grey Brown Green Pink
15520SS 15522SS 15527SS 15528SS 15513SS 15508SS
21 24 29 33 37 42
21940
Full Die Cat. No.
Full Die Code No.
Hex-Flex Die Cat. No.
Hex-Flex Hex-Flex Full Hex-Flex Full Die Code No. Die Cat. No. Die Code No.
15520F 15522F 15527F 15528F 15513F 15508F
21 24 29 33 37 42
15520XSS 15522XSS 15527XSS 15528XSS 15513XSS 15508XSS
21X 24X 29X 33X 37X 42X
Die Cat. No.
Die Code No.
11401 11402 11333 11334
21 24 29 33 37 42
2/0
275/24
Black
15526SS
45
15526F
45
15526XSS
45X
11405
45
3/0
325/24
Orange
15530SS
50H
15530F
50H
15530XSS
50X
11406
50
4/0
450/24
Purple
15511SS
54H
15511F
54H
15511XSS
54X
11407
54
250 kcmil
550/24
15510SS 15526SS 15530SS 15511SS 15532SS
62H 45 50H 54H 60H
15110F
62X
15662X
62X
15532F
62H 45 50H 54H 60H
15510XSS
1 AWG 1/0 2/0 3/0
Yellow Gold Tan Olive Ruby
11340 11405 11406 11407 11408
62 45 50 54 60
4/0
White
15534SS
66H
15534XSS
66H
15534XSS
66X
15666X
66X
11409
66
250 kcmil
Red
15514SS
71H
15514XSS
71H
15514XSS
71X
15671X
71X
11363
71
300 kcmil
Blue
15512SS
76H
15512XSS
76H
15512XSS
76X
15676X
76X
11410
76
– 15517SS 80H 15517XSS Brown 350 kcmil 15506SS 87H 15506XSS Green 1100/24 400 kcmil 15536SS 94H 15536XSS Pink 1325/24** Pink 700 kcmil 500 kcmil 15505SS 99H 15505F Black 750 kcmil 650 kcmil 15515SS 106H 15515F Orange 800 kcmil 15609 Purple – 700 kcmil 15504F Yellow 900 kcmil 195/24 750 kcmil 15504SS 115H 15603 – 1000 kcmil 800 kcmil 15602 – 1250 kcmil 1000 kcmil 15601 – 1500 kcmil * Standard barrel only. Long barrel requires Brown 87H. ** Standard barrel only. Long barrel requires Black 106H. *** 15500 Series dies require 15500-TB adaptor. 15500F for full size die to fit TBM15I without adaptor.
80H 87H 94H
15517XSS 15506XSS 15536XSS
80X 87X 94X
15606 15687X 15611X
80X 87X 94X
11423 11364
15605X 15615X 15608X
99X 106X 107X
15604X
115X
11424 7450 11425 11426 11308 11416 11418 11419
300 kcmil 350 kcmil 400 kcmil – 500 kcmil 600 kcmil
775/24 (Short) 775/24 (Long) 925/24*
87 94 99 106 107 112 115 125 140 150
Dies for C-Taps Connector
54705 54710 54715 54720 54725 54730 54735 54740 54745 54750
w w w. t nb. c a
Colour code Red Blue Grey Brown Green Pink Black Orange Purple Yellow
TBM45S Nest Colour
Red Nest Blue Nest Grey Nest Brown Nest Green Nest
TBM5/5S Die Cat. No.
TBM6/6S Die Cat. No.
TBM8/8S Die Cat. No.
13475/13477 13454
13455
13472/13476
13474/13477
13461
13462
– 13456
13473/13478
13463
TBM62PCR-LI/TBM6H Die Cat. No. Die Cat. No.
TBM6221 TBM6224 TBM6229 TBM6233 TBM6237 TBM6242 TBM6245 TBM6250 TBM6254 TBM6262
6TON21SS 6TON24SS 6TON29SS 6TON33SS 6TON37SS 6TON42SS 6TON45SS 6TON50SS 6TON54SS 6TON62SS
E31
Tools, Dies and Kits
Installing Dies Dies for Large C-Taps Connector
Colour code
54755 54760 54765 54770 54775 54780 54785 54790
13100A/JB12B/TBM14M/TBM14RH/ TBM14CR-LI/TBM12CR-LI Die Cat. No.
TBM15I/TBM15CR-LI Die Cat. No.
TBM12D-1
15512SS 15506SS 15505SS 15515SS 15504SS
15512SS 15506SS 15505SS 15515SS 15504SS
–
–
15603
13642M/13400 Die Cat. No.
TBM12 Die Cat. No.
11744 11746-TB 11748 11749 11753
TBM12D-4 TBM12D-3
–
Blue Brown Pink Black Yellow White –
TBM12D-2
Dies for Aluminum H-Taps Connector
63105 63110 63118 63125 63140 63148 63160 63169 63170 63180
Colour code
TBM5/5S Die Cat. No.
TBM6/6S Die Cat. No.
TBM8/8S Die Cat. No.
TBM12 Die Cat. No.
TBM6H/TBM6PCR-LI Die Cat. No.
13100A/JB12B/TBM14M/TBM14RH/ TBM14CR-LI/TBM14MC/TBM12CR-LI Die Cat. No.
TBM15I/TBM15CR-LI Die Cat No.
Orange
13455
13474/13477
13462
TBM12D-4
6TON50
15530SS
15530SS
OJB
15501A
15501A
DBL
15502
15502
Green
13470 TBM12D-H
Blue
13471
–
–
Red
15612 –
Black
–
CHT814-10 CHT214-9 CHT250214-8 CHT25014-7 CHT2502-6 CHT50010-5 CHT50040-4 CHT75010-3 CHT750350-2 CHT75040-11 CHT750350-1F
E32
Colour code
TBM6H Die Cat. No.
13100A/JB12B/ TBM14M/TBM14CR-LI/ TBM14RH/TBM14MC/ TBM14CR-LI/TBM12CR-LI Die Cat. No.
TBM15CR-LI/ TBM15I/ TBM15CR-LI Die Cat. No.
Green Brown
6TON37R 6TON71R
15CA37RCH 15CA71RCH
15CA37RCH 15CA71RCH
15CA80RCH
15CA80RCH
Purple Brown Yellow White
–
15620
Dies for Medium-Voltage Connectors (15kV applications)
Dies for Copper H-Taps Connector
–
15612CH
– –
15620CH 15620CHF
Die Code No.
Copper Conductor Size
TBM12CR-LI, TBM15I, TBM14M, TBM14RH, TBM14MC, TBM14CR-LI, TBM15CR-LI, 13100A, TBM12CR-LI, TBM14CR-LI, TBM15CR-LI Adaptor** Non-Adaptor Type Type
29R #4 AWG 15CA29R 33R #2 AWG 15CA33R 37R #1 AWG 15CA37R 42R 1/0 AWG 15CA42R 45R 2/0 AWG 15CA45R 49R 3/0 AWG 15CA49R 54R 4/0 AWG 15CA54R 60R 250 kcmil 15CA60R 66R 300 kcmil 15CA66R 71R 350 kcmil 15CA71R 76R 400 kcmil 15CA76R 87R 500 kcmil 15CA87R 94R 600 kcmil 15CA94R*** 106R 750 kcmil 15CA106R*** 125R 1000 kcmil – *To be used with TBM15I or TBM15CR-LI tools. **Use 15500-TB adaptor with TBM15I tool. ***Not UL Listed for use in TBM14M/13100A tools.
–
15C125R*
Round Gauging
.302/.290 .348/.336 .394/.382 .432/.420 .472/.460 .522/.510 .576/.564 .604/.592 .680/.668 .730/.718 .790/.778 .904/.892 .958/.946 1.042/1.030 1.298/1.286
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Dies for Figure 6 to 6 Ground Connectors Connector
54855L 54865L 54875L 54885L 54895L 54900L
Cable Element A
To Cable Element B
#6 Sol. – #2 Str. #1 Str. – 250 kcmil #2 Str. – 250 kcmil
To Rebar Element B
–
–
15501A
1/2 in. – 5/8 in. Rod
3/8 in. – 1/2 in. #3 – #4 Rebar
15G86R
#6 Sol. – #2 Str. #2 Str. – 250 kcmil #6 Sol. – #2 Str.
250 kcmil – 500 kcmil
5/8 in. – 3/4 in. Rod
#2 Str. – 250 kcmil
Die Selection
To Ground Rod Element B
Element A
Element B
15501A 15G86R 15501A 15G86R 15G121R
15G126R
5/8 in. – 3/4 in. #3 – #4 Rebar
15G121R
Element A
T-T 2-1/2 in.
Element B T 2-1/2 in.
Dies for Figure 6 to 6 Ground Connectors and Cross Reference Cat. No.
Burndy Tools and dies
Dies for T&B 14- and 15-Ton Tools Element A
Y750
Y45
Y46
*
Element B
A
*
B
*
A
*
B
*
A
*
B
*
54900L
*
15G121R 3
15G121R
3
U1011
3
U1011
3
S1011
3
S1011
3
P1011
3
P1011
3
54895L
15G86R
1
15G126R
1
U997
1
S998 or PU998 1
U997
1
U997
1
P998
1
U-0
1
U997
1
U997
1
U-0
1
1
54885L
15501A
1
54875L 54865L 54855L
15G86R
1
15501A
1
Use 15500-TB adaptor for T&B 15-ton tool.
w w w. t nb. c a
15G86R 15501A
1 1
PU998 or PU998 1
U997 U-0
1 1
U-0 or PU998 1 U997 U-0
1 1
S998
1
U997
1
U-0
1
U-0
1
U997
1
U-0
1
U-0
1
* = Number of crimps
E33
Tools, Dies and Kits
Installing Dies Dies for Figure 6 – Ground Connectors and Cross References Dies for T&B 14- and 15-Ton Tools
Cat. No.
54900 54895 54890 54885 54875 54865CK 54860 54855 Use 15500-TB adaptor for T&B 15-Ton tool. * = Number of crimps
Figure 1
Burndy Tools and dies Y750
Y45
Y46
15G121R
* 3
U1011
* 3
15G126R
1
PU998
1
PU996 or S998
1
PU996 or S998
1
15501A
1
UO
1
UO
1
UO
1
15G86R
1
997
1
U997
1
U997
1
* 3
S1011
P1011
* 3
Pre-crimped (15526SS die)
IMPORTANT: For 54865-CKN Only. To be in compliance with IEEE837-2014, the ground rod should be pre-crimped with die 15526SS (45H) as shown in Figure 1.
Figure 2 – Requires 3 crimps Application
Cat. No.
Main
Tap
54865-CKN* 5/8 in. rod 3/0 str. – 250 kcmil 54860N 5/8 in. rod 1/0 str. – 2/0 str. 54855N 5/8 in. rod #4 sol. – #2 str. 54875N #6 sol. – #2 str. #6 sol. – #2 str. * See Figure 1 All parts ending by the letter N are IEEE837-2014 compliant. Use hydraulic tool 13100A, TBM14M TBM14CR-LI, TBM15CR-LI, TBM15, or TBM15I with die indicated in chart.
Dies for T&B Tools (Figure 2)
L (in.)
15506SS 15506SS 15506SS 15517SS
1-1/2 1-1/2 1-1/2 1-1/2
Dies for Figure 8 – Ground Connectors and Cross References Cat. No.
Cable Range
Dies for T&B 14- and 15-Ton Tools
*
Burndy Tools and dies Y750
*
U1011
2
GR58-30050 & TP
PU998
1
GR1-40250*
U1011
PU998
GR1-300500* GR34-300500 & TP*
GR34-40250 & TP* GR58-40250 & TP GR12-40250 & TP
300-500 kcmil
GR1-202* GR34-202 & TP GR58-202 & TP GR12-202 & TP
U1011
2
S1011 S1012 or PU998
2 2 1
1
S1012 or PU998
2 1
2
PU998
1
S1011 S1012 or PU998 S1012 or PU998
Y46
P1011 2 1
2 AWG-2/0 AWG
Optional ground rod knurling die for TBM 14- and 15-Ton tools: 15508 Use 15500-TB adaptor for T&B 15-Ton tool. Optional ground rod knurling tool: 240-31565-94 *Use 15-Ton tool only.
E34
2
*
S1012 or PU998
4/0 AWG-250 kcmil 15G121R
Y45
S1011
P1011 or PU998
* 2
2 1
2 2 1 2 1 * = Number of crimps
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Dies for Figure 6 to 8 Ground Connectors and Cross Reference Burndy Tools and dies
Dies for T&B 14- and 15-Ton Tools
Cat. No.
Element A *
Y750
Element B *
A
Y45 B
*
54920LR100
15G126R 1
2 U1011 or PU998 1
54910LR100
15G86R
U997
54900L34 & TP
1
15G121R 2
15G86R
2 U1011 1 or PU998 1
54895LR58 & TP
15G126R 1
54865L58 & TP
15G86R
54885LR12 & TP
15R126R 1
54855LR12 & TP
15G86R
U997
1
0
B
*
*
2 U1011 or PU998 1
2 U1011 or PU998 1
U997
U997
U997 S998 or PU998 U997 S998 or PU998 U997
2 U1011 or PU998 1
A
*
1
2 U1011 or PU998 1
2 S1011 or PU998 1
1
Y46 B
*
1
2 U1011 or PU998 1
15G126R 1
54875L34 & TP
A
*
Optional ground rod knurling die for TBM 14- and 15-Ton tools: 15508 Use 15500-TB adaptor for T&B 15-Ton tool. Optional ground rod knurling tool: 240-31565-94 *Use 15-Ton tool only.
1
2 P1011 or PU998 1
1 1 1 1 1 1 *
7/8 in.
1
2 U1011 or PU998 1
U997 P998 or PU998 U997 P998 or PU998 U997
Element A
L
D
1 1 1
Element B
1 1 1 1
L
3/4 in.
= Number of crimps
Figure 1 – Requires 3 crimps Cat. No.
Ø A Cable
Ø B Cable
H (in.)
CTP250250N 3/0 str.- 250 kcmil 3/0 str.- 250 kcmil 2-1/16 CTP25020N 3/0 str.- 250 kcmil #1 str. - 2/0 str. 1-31/32 CTP2020N #1 str.- 2/0 str. #1 str. - 2/0 str. 1-9/16 CTP202N #1 str.- 2/0 str. #6 sol. - #2 str. 1-13/32 CTP22N #6 sol.- #2 str. #6 sol. - #2 str. 1-5/32 All parts ending by the letter N are IEEE837-2014 compliant. Use hydraulic tool 13100A, TBM14M TBM14CR-LI, TBM15CR-LI, TBM15, or TBM15I with die indicated in chart. Must use TBM15, TBM15CR-LI, or TBM15I tool only. (See Figure 1)
Dies for T&B 14- and 15-Ton Tools
Y750
*
Y45
*
Y46
*
3
U1011
3
S1011
3
P1011
3
2 S1011 2 P1011 15G121R 2 U1011 CTP50020 CTP250250 15G86R 1 U997 1 U997 1 U997 CTP25020 CTP2020 15501A 1 U-0 1 U-0 1 U-0 CTP202 1 U-C 1 U-C 1 U-C CTP22** HBKC *Cat. No. 15500-TB adaptor required if using T&B 15-Ton tool with 155XX Series dies. **#6 AWG branch must be doubled. * = Number of crimps
2
15G121R
w w w. t nb. c a
Dies for Tools
3 3 3 3 3
15506SS 15506SS 15517SS 15517SS 15514SS
Cat. No.
Burndy Tools and dies *
CTP500500 CTP500250
Crimps
1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
Knurling Die for 14- & 15-Ton Tools*
Dies for C-Taps and Cross Reference Cat. No.
L (in.)
Description
15508SS For 3/4 in. ground rods Used to knurl ground rods in order to increase the pullout value of the compression connection by as much as 20%.
*Hand knurling Tool for all Ground Rods
1 1 1
240-31565-94
E35
Tools, Dies and Kits
Installing Dies HEX-FLEX™ Dies
Aluminum H-Tap Dies
Dies for 14-Ton Tools: TBM14MC, TBM14CR-LI Cat. No.
Connector Size
Die Colour
Cat. No.
Connector
Colour Code
15530SS
63105
Orange
15501A
63110
Code No.
Flex/24
Code Copper
Al/Cu
15520XSS
21X
37/24
#8
#10
Red
15501A
63118
15522XSS
24X
61/24
#6
#8
Blue
15501A
63125
15527XSS
29X
91/24
#4
#6
Grey
15502
63140
15528XSS
33X
125/24
#2
–
Brown
15502
63148
15513XSS
37X
150/24
#1
#4
Green
15508XSS
42X
225/24
1/0
#2
15526XSS
45X
275/24
2/0
Black
15530XSS
50X
325/24
3/0
Orange
15511XSS
54X
450/24
4/0
15510XSS
62X
550/24
250
15534XSS
66X
–
300
4/0
15514XSS
71X
775/24 (short)
350
15512XSS
76X
775/24 (long)
400
15517XSS
80X
925/24
15506XSS
87X
15536XSS
94X
–
Pink
Copper H-Tap Dies Cat. No.
Connector
Yellow
15CA37RCH
CHT814-10
Green
White
15CA71RCH
CHT214-9
Brown
250
Red
15CA80RCH
CHT250214-8
300
Blue
–
–
N/A
15CA80RCH
CHT25014-7
–
500
350
Brown
15CA80RCH
CHT2502-6
1100/24
600
400
Green
–
–
Standard Dies Dies for 14-Ton Tools: TBM14MC, TBM14CR-LI
E36
Connector Size
Code No.
Flex/24
Code Copper
Al/Cu
21 24 29 33 37 42 45 50 54 62 45 50 60 54 66H 71H 76H 80H 87H 94H 99H 106H 115H
37/24 61/24 91/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24
#8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250
#10 #8 #6 – #4 #2
–
775/24 (Short) 775/24 (Long) 925/24 – 1325/24 – 1925/24
– 300 350 400 – 500 – 700 750 900
– #1 1/0 2/0 3/0 4/0 250 300 – 350 – 500 650 750
Die Colour
Colour Code
Purple
Large C-Tap Dies Cat. No.
15520SS 15522SS 15527SS 15528SS 15513SS 15508SS 15526SS 15530SS 15511SS 15510SS 15526SS 15530SS 15532SS 15511SS 15534SS 15514SS 15512SS 15517SS 15506SS 15536SS 15505SS 15515SS 15504SS
Blue
Purple
15500XSS Indentor – – * HEX-FLEX ™ dies are sold individually, not in sets. Each die must be used in conjunction with indentor 15500XSS.
Cat. No.
Green
Connector
Colour Code
15512SS
54755
Blue
15506SS
54760
Brown
15505SS
54765
Pink
15515SS
54770
Black
15504SS
54775
Yellow
Red Blue Grey Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue N/A Brown Green Pink Black Yellow
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Tool Die Selection Chart This chart does not apply to catalogue Series 61905-61975, 61102-61178, IBG2-10, IBG20-40, 63105-63180, 53000, 52000 and 15kV copper and aluminum connectors.
Connector Size Copper
Al/Cu
Die Colour Code
For installation die information, see pages illustrating these connector series.
All colour coded die Series require die adapter 15500TB for TBM15 tools only.
On some sizes, for special flexible strandings, consult your Regional Sales Office.
TBM45S
TBM4S
TBM840
TBM8-750/-1
OD58 Die Cat. No.
JB12B Die Cat. No.
8 AWG
10 AWG
Red
BY15C
b71Ch
6 AWG
8 AWG
Blue
BY17C
b73Ch
4 AWG
6 AWG
Grey
BY19C
b74ch
2 AWG
–
Brown
BY21C
B75CH
1 AWG
4 AWG
Green
BY53C
B05CH
1/0
2 AWG
Pink
BY23C
B06CH1
2/0
Black
BY28C
B72CH
3/0
Orange
BY25C
B08CH
Purple
BY31C
B09CH
4/0
–
250 kcmil
–
Yellow 1 AWG
Gold
1/0
Tan
B26CH –
2/0
Olive
3/0
Ruby
300 kcmil
4/0
White
350 kcmil
250 kcmil
Red
400 kcmil
300 kcmil
Blue
925/24
–
Black
500 kcmil
350 kcmil
Brown
600 kcmil
400 kcmil
Green
–
–
Green
–
700 kcmil
500 kcmil
Pink
B76CH
750 kcmil
650 kcmil
Black
B39CH
800 kcmil
–
Orange
–
700 kcmil
Purple Yellow
900 kcmil
750 kcmil
1000 kcmil
800 kcmil
–
1000 kcmil
w w w. t nb. c a
–
B09CH B10CH1 B11CH
–
B11CH
–
–
–
B12CH B36CH
– –
6024 AH – 6030 H
E37
Tools, Dies and Kits
Installing Dies
Tool Die Selection Chart Connector Size
Die Colour Code
TBM6PCR-LI/TBM6H Die Cat. No.
Die Code No.
TBM14CR-LI/14M/ 13100A Die Die Cat. No. Code No.
Die Cat. No.
Die Code No.
*TBM15CR-LI
21940 (40-TON) Die Cat. No.
Die Code No.
Copper
Al/Cu
8 AWG
10 AWG
Red
6TON21SS
21
B71CH
21
B71CH
21
6 AWG
8 AWG
Blue
6TON24SS
24
B73CH
24
B73CH
24
4 AWG
6 AWG
Grey
6TON29SS
29
B74CH
29
B74CH
29
11401
29
2 AWG
–
Brown
6TON33SS
33
B75CH
33
B75CH
33
11402
33
1 AWG
4 AWG
Green
6TON37SS
37
B05CH
37
B05CH
37
11333
37
1/0
2 AWG
Pink
6TON42SS
42
B06CH
42
B06CH1
42
11334
42
2/0
Black
6TON45SS
45
B72CH
45
B72CH
45
11405
45
3/0
Orange
6TON50SS
50
B08CH
50
B08CH
50
11406
50
Purple
6TON54SS
54
B09CH
54
B09CH
54H
11407
54H
4/0
–
250 kcmil
–
21 24
Yellow
6TON62SS
62
B26CH
62
B26CH
62
11340
62
1 AWG
Gold
6TON45SS
45
B72CH
45
B72CH
45
11405
45
1/0
Tan
6TON50SS
50
50
B08CH
50
11406
50
2/0
Olive
6TON54SS
54
54
B09CH
54
11407
54
3/0
Ruby
6TON60SS
60
–
60
–
60
11408
60
300 kcmil
4/0
White
6TON66SS
66H
B10CH1
66H
B10CH1
66H
11409
66
350 kcmil
250 kcmil
Red
6TON71SS
71H
71H
B11CH
71H
11363
71
400 kcmil
300 kcmil
Blue
6TON76SS
76H
76H
B11CH
76H
11410
76
6TON80SS
80H
–
–
–
–
6TON87SS
87H
11423
87
6TON94SS
94H
11364
94
–
925/24
–
Black
500 kcmil
350 kcmil
Brown
600 kcmil
400 kcmil
–
–
700 kcmil
500 kcmil
750 kcmil 800 kcmil
–
Green
–
Pink
99H
650 kcmil
Black
106H
–
Orange
107H
–
700 kcmil
Purple
900 kcmil
750 kcmil
Yellow
1000 kcmil
800 kcmil
–
1000 kcmil
–
–
–
B08CH
B11CH – B12CH
–
– 87H
– B12CH B36CH
–
–
B39CH
–
80H 80 87H 94H
–
–
B76CH
99H
11424
99
B39CH
106H
74506
106
107H
11425
107
112H
11426
112
115H
11308
115
125H
11416
125
140H
11418
140
150H
11419
150
–
112H 115H
80H
–
*Colour-coded dies require 15500TB adapter when used with TBM15CR-LI tool.
E38
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Tool and Die Index for Copper Compression Connectors Short Barrel — Types CTL, CTL-2 and CSP Blackburn Tools Stranded Die Copper Colour Crimps Crimps Mech. Wire Size Code Mech. per per OD58 HM-250 TOOL End End
8
Red
6
Blue
4
Grey
7/32 J 1/4 5/16
3 –
Burndy Tools Hyd. JB12B
Crimps Mech. per MY29-3 End
Cimps Crimps Crimps Crimps Hyd. Y35, Mech. Mech. per per per per Y39, Y46 TBM5S TBM8S End End End End
B71CH 1
B73CH
– 1
1
B74CH
White
–
Brown
3/8
1
Green
P
1/0
Pink
1/2
2/0
Black 17/32
3/0
Orange 9/16
B08CH
4/0
Purple 5/8-1
B09CH
U28RT
250
Yellow 11/16
B26CH
U29RT
300
White
B10CHI B10CH
350
Red
B11CH
400
Blue Brown
–
** 2
4
–
B05CH
–
–
B06CHI B72CH
– 1
**
2
2
13461
2
1
Hyd. TBM15
Crimps per End
Cu Wire Range
24
2
–
–
1*
U3CRT
–
–
–
–
–
–
U2CRT
13454
2
13461
2
33
2
6-2
37
2
6-1
42H
3
6-1/0
45
2
4-2/0
U25RT U26RT
2
13455
3
13462
3
U27RT 13456
4
13463 4
50
2
2-3/0
54H
3
1-4/0
62
2
1/0-250†
U30RT
13465
66
2
2/0-300†
U31RT
13465
71H
3
3/0-350†
B11CH
U32RT
13467
76
2
4/0-400†
B12CHI B12CH
U34RT
13468
2
–
–
600
Green
B36CH1
3
U36RT3
750
Black
B36CH1
3 1
U39RT3
–
–
5
3
87H
VC7† VC8C†† VC7F†
–
94H –
–
106H
1 2
–
2
3
4/0-500† 3
250-600 500-750
1000 – – 1 P44RT4 4 125H 4 750-1000 * CSA Listed range 4-2 with YC6 and VC6FT. ** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. † Users of VC6 and VC7 tools must strip off an extra 1-5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on CSP connectors. †† Also use VC8 tool with aluminum nibs.
w w w. t nb. c a
Crimps per End VC6† VC6F†
29
U1CRT 2
T&B Tools
21 13454
U4CRT
2
500
–
–
U5CRT
3
B75CH
Anderson Tools
–
3 VC7FT only 4 VC7FT only –
2
E39
Tools, Dies and Kits
Installing Dies
Tool and Die Index for Copper Compression Connectors Long Barrel — Types CTL-L, LCN and Cu Blackburn Tools Stranded Die Copper Colour Crimps Crimps Crimps Mech. Hyd. Mech. Wire Size Code Mech. per per per OD58 HM-250 TOOL JB12B MY29-3 End End End
8
Red
6
Blue
4
Grey
7/32 J 1/4 5/16
4 –
B73CH
– 2
2
B74CH
White
–
2
Brown
3/8
–
1
Green
P
1/0
Pink
1/2
2/0
Black 17/32
3/0
Orange 9/16
4/0
Purple 5/8-1
250
Yellow 11/16
300
White
B10CHI B10CH
350
Red
400
3
5
– ** 3
2
B72CH
6
2
13461
2
2
–
–
–
13454
2
13461
4
B26CH
U1CRT U25RT
13455
4
4 13462
3
33 37 42H 45 50
U28RT U29RT
24 –
3
U27RT
B09CH
Hyd. TBM15
Crimps per End
Cu Wire Range
3
–
3
13456
6
13463 6
3 4 3
6-1 6-1/0
5
1-4/0
62
3
1/0-250† 2/0-300†
B11CH
U31RT
13465
71H
4
3/0-350†
Blue
B11CH
U32RT
13467
76
3
4/0-400†
Brown
B12CHI B12CH
–
4
U34RT –
–
13468 5
600
Green
B36CH1
6
U36RT3
750
Black
B36CH1
6 2
U39RT3
1000
–
–
2
P44RT4
VC8C††
–
8
87H
–
2
3
–
–
5
–
6
4/0-500†
2†††
4 94H
6
4
2-3/0
54H
3
–
–
4-2/0
66
–
–
6-2
13465
–
VC7† VC7F†
–
U30RT
4
Crimps per End VC6† VC6F†
29
U26RT
B08CH 4
T&B Tools
21 13454
U3CRT U2CRT
B05CH B06CHI
–
U5CRT U4CRT
B75CH **
Anderson Tools
Cimps Crimps Crimps Crimps Hyd. Y35, Mech. Mech. per per per per Y39, Y46 TBM5S TBM8S End End End End
B71CH 2
3
500
Burndy Tools
250-600
106H
6
500-750
125H
5
750-1000
–
8 VC7FT only 9 VC7FT only –
3†††† 4 2
** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. † Users of VC6 and VC7 tools must strip off an extra 1-5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on Cu connectors. †† Also use VC8 tool with aluminum nibs. ††† VC8 tool crimps 500 kcmil only. †††† VC8 tool crimps 500-600 kcmil only.
E40
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Tool and Die Index for Copper Compression Connectors For Flexible Rope Stranded or Flexible Stranded Tinned Copper Locomotive Conductor Welding Cable and Portable Cord Short Barrel — Types CTL, CTL-2 and CSP Conductor Type Flex Stranded Size
6
Locomotive Welding Portable Stranding Cable Cord
37/24
–
8
Blackburn Tools Stranded Cu AWG Size
Die Colour Code
Hyd. JB12B
8
Red
B71CH
6
61/24
6
6
6
Blue
B73CH
5
91/24
–
–
4
Grey
B74CH
4
105/24
4
4
3
White
–
3
125/24
3
3
2
Brown
B75CH
Crimps per End
1
150/24
2
2
1
Green
B05CH
1
225/24
1
1
1/0
Pink
B06CHI
1/0
275/24
1/0
1/0
2/0
Black
B72CH
2/0
325/24
2/0
2/0
3/0
Orange
B08CH
–
–
3/0
3/0
4/0
Purple
B09CH
3/0
450/24
4/0
–
250
Yellow
B26CH
Crimps per End
1
**
2
2
1
4/0
550/24
263
650/24
313 373
4/0
775/24
300
White
B12CHI B12CH
300
Red
B11CH
400
925/24
500
444
1100/24
535
1325/24
646 777
–
600
Crimps per End
Hyd. TBM15
–
–
21
U5CD-1 Y34PR3 U4CD-1 Y34PR
2
2
3
750
Black
B39CH†
1
1600/24
–
–
–
–
1925/24
1000
–
–
1
–
33
4-3
37
4-2 1
42H
3
45
2
4-1
–
4-1/0 2
50 54H
3
62
2-2/0
2
–
–
1/0-3/0†
2
66
2/0-4/0†
–
2
4/0-313†
–
C360 Y46PR4
–
2
76
– C440 Y46PR4
–
2
3/0-263†
C390 Y46PR4
–
–
3
Brown
Anderson Tools VC7† VC6† VC7FT VC8C†† VC6FT Crimps per End
2
71H
U340-1 Y34PR3
B36CH
Cu Wire Range for Locomotive Cable
U310-1 Y34PR3
B10CHI B10CH
–
–
U300-1 Y34PR3
B11CH
–
Crimps per End
29
1
Blue
Green
24
U2CD-1 Y34PR U1CD-1 Y34PR U250-1 Y34PR U26CD-1 Y34PR U270-1 Y34PR U280-1 Y34PR U290-1 Y34PR3
Y320-1 Y34PRU3
–
T&B Tools
Hyd. Y35, Y39, Y46
U3CD-1 Y34PR
–
1 2
Burndy Tools Mech. MY29-11
87H 94H
2 3
4/0-373† 3
2†††
262-444
2 106H
373-535
–
–
–
–
2
125H
4
535-777
–
3 VC7FT only 4 VC7FT only
2††† 2 –
–
2
** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. † Users of VC6 and VC7 tools must strip off an extra 1-5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on Cu connectors. †† Also use VC8 tool with aluminum nibs. ††† VC8 tool crimps 500 kcmil only. †††† VC8 tool crimps 500-600 kcmil only.
w w w. t nb. c a
E41
Tools, Dies and Kits
Installing Dies Tool and Die Index for Copper Compression Connectors Long Barrel — Types CTL-L, LCN and CU Conductor Type Flex Stranded Size
Locomotive Welding Portable Stranding Cable Cord
Blackburn Tools Stranded Cu AWG Size
Die Colour Code
Hyd. JB12B
8
37/24
–
8
8
Red
B71CH
6
61/24
6
6
6
Blue
B73CH
5
91/24
–
–
4
Grey
B74CH
4
105/24
4
4
3
White
–
3
125/24
3
3
2
Brown
B75CH
Crimps per End
Burndy Tools Mech. MY29-11
Crimps per End
Crimps per End
Hyd. TBM15
2
–
–
21
2
2
2 –
3
2
3 **
2
150/24
2
2
1
Green
B05CH
2
1
225/24
1
1
1/0
Pink
B06CHI
3
3
1/0
275/24
1/0
1/0
2/0
Black
B72CH
2
3
2/0
325/24
2/0
2/0
3/0
Orange
B08CH
–
–
3/0
3/0
4/0
Purple
B09CH
3/0
450/24
4/0
250
Yellow
B26CH
4/0
550/24
263
650/24
4/0
2
3
4 4 4
3
U5CD-1 Y34PR3 U4CD-1 Y34PR
U2CD-1 Y34PR U1CD-1 Y34PR U250-1 Y34PR U26CD-1 Y34PR U270-1 Y34PR U280-1 Y34PR U290-1 Y34PR3 U300-1 Y34PR3
4-3
37
4-2 1
42H
3
45 50 54H
3
62
2-2/0
2
–
–
1/0-3/0†
2
2/0-4/0†
–
3/0-263†
76
2
4/0-313†
Brown
B10CHI B10CH
4
U340-1 Y34PR3
444
1100/24
600
Green
B36CH
6
750
646
1600/24
–
777
1925/24
1000 1500
Black
B39CH†
2 –
–
–
2
–
–
3
–
C360 Y46PR4 C390 Y46PR4 – C440 Y46PR4 C460 Y46PR4
–
2
3
500
–
4-1/0 2
71H
925/24
2
4-1
U310-1 Y34PR3
373
–
2
B11CH 2
2750/24
33
Red
B11CH
–
–
300
Blue
1111
–
B12CHI B12CH
400
1325/24
2
Anderson Tools VC7† VC6† VC7FT VC8C†† VC6FT Crimps per End
2
29 –
Cu Wire Range for Locomotive Cable
White
775/24
535
Crimps per End
300
313
–
24
U3CD-1 Y34PR
Y320-1 Y34PRU3
–
T&B Tools
Hyd. Y35, Y39, Y46
66
87H 94H
2 3
4/0-373† 3
2†††
262-444
2 106H –
373-535
–
–
–
125H
4
535-777
–
–
–
2
–
3 VC7FT only 4 VC7FT only
2††† 2 –
–
2 –
** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39 only. 4 Y48B only. † Users of VC6 and VC7 tools must strip off an extra 1-5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on Cu connectors. †† Also use VC8 tool with aluminum nibs. ††† VC8 tool crimps 500 kcmil only.
E42
w w w.t nb.c a
Tools, Dies and Kits
Installing Dies Tool and Die Index for Copper Compression Connectors One and two hole Lugs, Splices — Types ATL and ASP Blackburn Tools Stranded Stranded Die Al Cu Colour Crimps Mech. Crimps Hyd. Wire Size Wire Size Code Mech. per HM-250 per OD58 JB12B End TOOL End
Burndy Tools Crimps Mech. per MY29-3 End
Cimps per End
8
6
Blue
1/4
2
6
4
Grey
5/16
2
4
1
Green
P
3
B05CH
U4CABT
3
1/0
Pink
1/2
4
B06CHI
U2CABT
2
Gold
1/2-1
3
B06CHI
U1CABT
1
Tan
9/16
Olive
5/8-1
Ruby
688
1/0
–
2/0 3/0
B73CH 1
** 4
2
B74CH
B08CH B09CH
U8CABT 1
1
** 2
2
U26ART
B26CH
U27ART
White
781
B10CHI
U28ART
Red
781
B11CH
U29ART
250
350
Blue
840
B11CH
300
400
Brown
B12CHI
350
500
Green
400
600
Pink
500
700
Black –
600 750
–
1000
–
–
13454
2
13461
2
Hyd. TBM15
Stranded Al or Cu Wire Range
2
–
3
6-2
VC6† VC6FT
Crimps per End
29
13462
42H 45
3
13464
–
3
13457
50
2
4-1 6-1/0
54H
3
4-2/0
60
2
4-3/0
2
13465
4
66
3
2-4/0
13466
5
71H
4
1/0-250†
U30ART
–
–
76
2
1/0-300†
4
U31ART
13468
7
87H
4
2/0-350†
B36CH
6
U32ART
94
2
3/0-400†
B76CH
4
99H
4
4/0-500†
106
2
350-600 Al 350-600 Cu
3††
–
–
–
–
B39CH
3
2
U34ART –
–
U36ART –
VC8C
37
13455
2
Anderson Tools Crimps per End
24
U25ART
300
–
1
U6CABT
4/0
5
T&B Tools
Crimps Crimps Crimps Hyd. Y35, Mech. Mech. per per per Y39 TBM5S TBM8S End End End
13473
4
4 –
– –
–
–
–
6024AH1
1
U39RT22
4
U39ART-23
125H
6030AH1
2
P44ART2
3
–
150H
–
–
2
–
–
5 500-750 Al 600 Cu 5
750-1000 Al
2††† –
2†††
** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 2 Y46 only. 3 Y39 only. † Users of VC6 and VC7 tools must strip off an extra 1-5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on ASP connectors. †† VC6FT tool only. ††† With Al nibs for VC8C.
w w w. t nb. c a
E43
Tools, Dies and Kits
Installing Dies Gauging Information for Standard Hex Dies
Die Code
TBM6H
Blackburn and T&B 12, 14- & 15-Ton Tools Colour Coded Dies
Red
6 ton 21
B71CH
Blue
6 ton 24
B73CH
21940 Dies
–
27
–
–
11330
Grey
6 ton 29
B74CH
11404
Die Code
Hex Gauging
TBM6H
Blackburn and T&B 14- & 15-Ton Tools Dies
21940 Dies
0.191–0.207
87
–
–
11423
0.222–0.234
Brown
6 ton 87
B12CH
–
0.262–0.294
94
11364
94H
– 11304
32
–
–
11332
0.329-0.335
96
Brown
6 ton 33
B75CH
11402
0.326–0.337
96H
–
–
0.861–0.879 0.935–0.953 0.959–0.977
35
–
–
*11403
0.353–0.359
99
Green
6 ton 37
B05CH
11333
0.369–0.383
99H
–
0.397–0.403
100
11365
1.005–1.011
–
1.049–1.071
40 42
–
–
*11404
15505F
11334
106A
0.409–0.423
Black
B39CH
11424
Hex Gauging
Pink
6 ton 42
B06CHI
–
Black
6 ton 45
B08CH
11405
0.445–0.459
107
11425
Orange
6 ton 50
11406
0.494–0.506
107H
–
Olive
–
Purple
6 ton 54
57 58
–
B09CH
11407 –
–
11338
60
6 ton 60
Yellow
6 ton 62
B06CH
11340
White
6 ton 66
B10CHI
11409
–
–
66H Red
–
Red
6 ton 71
Blue
6 ton 76
76H 78 80
11408
11363 B11CH
–
83 – * Obsolete, consult your Regional Sales Office for availability. Gauges may be ordered from T&B Tool Service.
0.585–0.591
112
11426
112H
–
115
11308
115H
–
125
0.613–0.631 0.657–0.675 0.707–0.725
–
11416
1.064–1.076 1.118–1.131 1.141–0.163 1.239–1.261
125H
–
126
11443
1.247–1.253
130
11417
1.299–1.305
138
11366
1.377–1.383
–
140
–
11418
1.369–1.391
140H
–
–
150
11419
11306 11411 15517 *11370
150H
–
160
11442
161
11420
168
11447
1.684–1.690
175
11421
1.752–1.744
204
11448
2.037–2.043
212
11449
2.120–2.126
214
11337
2.140–2.146
11410
– 6 ton 80
0.535–0.553
0.979–0.997
0.751–0769
0.790–0.802 0.825–0.831
1.459–1.481 1.609–1.615
Gauges may be ordered from T&B Tool Service.
Hex Gauging
Fig. 2
E44
Hex Gauging
Fig. 1
w w w.t nb.c a
Tools, Dies and Kits
Manual Compression Cutters HM 250 Mechanical Single Indent Dieless Crimper • Manually operated single-indent compression tool • For copper wire #8 to 250 kcmil • For aluminum wire #8 to 4/0 Cat. No.
Description
HM-250 TOOL
Mechanical Single Indent Dieless Crimper
Pkg. Qty.
1
Utility Cable Slicers • For use on copper and aluminum cable only • Not to be used on steel or ACSR Cable
Cat. No.
Description
Maximum Conductor Size
Max. OD inc. Insulation
Overall Length (in.)
UT 4 C
Cable Slicer – Small
600 AI – 350 Cu
1-5/16
21
UT 6 C
Cable Slicer – Large
1000 AI – 500 Cu
2
31-1/2
UT 4 B*
Blade assembly for UT 4 C
UT 6 B*
Blade assembly for UT 6 C
Pkg. Qty.
1 –
–
–
* UT 4 B and UT 6 B available from Tool Service Centers.
w w w. t nb. c a
E45
Tools, Dies and Kits
Cutting Dies and Other Tools Cable Slicing Die Sets • Cut copper and aluminum insulated cable sizes from #8 AWG through 500 kcmil • Produce clean, squared-end cut which eliminates extra trimming of conductor strands Cat. No.
Maximum Cable Size
Pkg. Qty.
Tools
BY55
2/0
TBM6H, TBM6PCR-LI
40CS
4/0
TBM14M, 13100A and TBM14CR-LI
156CS
500 kcmil
TBM15I and TBM15CR-LI
40CS
1 BY55
21649 Cable Bender
Cat. No.
Description
21649
Bender for cable up to 750 kcmil
CTR-1 C-Tap Removal Tool
Pkg. Qty.
1
Cat. No.
Description
CTR-1
C-Tap Removal Tool
Pkg. Qty.
1
Type WW Wire Bristle Brush
Allen Wrench
• Removes oxides from conductor surfaces • Easy-grip handle with guard to prevent rubber-glove puncture • Replaceable long-life brushes can be rotated • Handle and guard coated with durable, non conductive plastic for safety
The compact, dependable tool for turning a screw • Enables you to keep a steady grip while turning • Matches the most popular screw sizes • Available for 5⁄16 in. and 3⁄8 in. Hex Screws • PVC-Dipped Handle
WA 38
Cat. No.
Description
WWB1
Complete Brush with Handle
WRB1
Brush Replacement
E46
Pkg. Qty.
Cat. No.
Dimensions (in.)
1
WA 516 WA 38
5/16 3/8
w w w.t nb.c a
Tools, Dies and Kits
Replacement Batteries Battery Replacement for BPLT Series Tools Series BPLT tool use Makita brand batteries, Catalogue No.: 1422. Not sold through Thomas & Betts
Li Battery • Standard battery platforms across all new Li-lon tools • Provides more crimps per charge than standard Ni-MH batteries • Lithium Ion
Cat. No.
144BAT-LI
Dimensions (L x W x H)
Weight (lb.)
Capacity
Output
Pkg. Qty.
4.2 in. x 3.3 in. x 2.6 in.
1.2
3.0 Ah
14.4 V DC
1
Adapter for Li Battery • Converts older TBM series battery tools with poke-in style battery to the new Li-lon battery platform, allowing for higher productivity as batteries are interchangeable across the Li-Ion tools.
Cat. No.
144ADP-LI
Dimensions (L x H)
Weight (lb.)
Capacity
Output
Pkg. Qty.
6.05 in. x 12.87 in.
0.4
3.0 Ah
14.4 V DC
1
Li Battery Charger • Charger works across the standard battery platform for all new Li-Ion tools
Cat. No.
144CHR-LI
w w w. t nb. c a
Dimensions (in.) (L x W x H)
9 x 5.7 x 3.2
Weight (lb.)
Capacity
Output
Pkg. Qty.
3.5
100–240 V AC 50/60 Hz
10.8–14.4 V DC 7A 28.8 V DC 3A
1
E47
Tools, Dies and Kits
Hydraulic PowerTap™ System Eliminates the Hassles of Powder Actuation • Power unit and tool head feature a unique quick-connect coupler that engages easily and stays locked until the release lever is depressed – Quick-connect coupler enables easy assembly of cable and connector without power unit being engaged –O nce the assembly has been made, power unit can be engaged, using quick-connect coupler to complete final wedge insertion – Integrated positive-stop valve precisely matches output pressure of tool to the wedge tap connector being installed – A udible bypass alerts you when optimum pressure is achieved • Tool operates without cartridges – Lower installed cost – No powder fouling — minimizes cleaning and maintenance – Elimination of powder actuation improves safety • Ergonomic pistol-grip handle ensures user comfort • Rugged, weather-resistant housing is built to last in outdoor conditions
Installation Sequence for the Blackburn® – Hydraulic PowerTap™ System
Place cables into connector.
Place tool head assembly on connector and tighten.
Attach power unit to tool head assembly using the unique quick-connect coupler.
Activate power unit.
Release power unit trigger. Remove the entire tool assembly from the connection.
The tool head can now be disassembled by pressing the lever on the quick-connect coupling — ready for the next install or for transport.
Cat. No.
Power Unit
Small Tool Head
Large Tool Head
Coupling Assembly
2 Batteries
Battery Charger
Connector Removal Clips
Carrying Case
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Blackburn Battery-Powered Wedge Connector Tool ®
HPT-TOOL
X
X
HPT-TOOL-S
X
X
HPT-TOOL-L
X
HPT-TOOL-PU
X
E48
X
X
w w w.t nb.c a
Tools, Dies and Kits
Assorted Die Kits EZ-CK SS DIEKIT — Die sets Kit All the Thomas & Betts dies you need to crimp the complete T&B E-Z-Ground® connector offering, presented in a two sided metal carrying case. The reverse side of this kit allows you to keep all your colour coded Blackburn® crimping dies in one convenient location. A cable vs die reference chart inside each cover lets you sort and organize all your Blackburn® compression connector dies for either copper or aluminum conductors. Additional compartments for cutting dies and adaptors round off this great package.
Cat. No.
EZ-CK SS DIEKIT
Die Cat. No.
15528SS 15513SS 15508SS 15526SS 15530SS 15511SS 15510SS 15534SS 15514SS 15506SS 15515-CK 15G121R 15G86R 15501A 15G126 CTB8 COLCHA2-E GRNDIESEL-E
Qty.
–
Die Colour
Copper
Aluminum
Brown Green Pink Black Orange Purple Yellow White Red Brown Black
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil
– 4 AWG 2 AWG 1 AWG (Gold) 1/0 AWG (Tan) 2/0 AWG (Olive) – 4/0 AWG 250 kcmil 350 kcmil 650 kcmil
–
–
–
Side A
Side B
w w w. t nb. c a
E49
Tools, Dies and Kits
Assorted Die Kits OD-TOOL-KIT and OD-TOOL-KIT-I These kits are offered in a metal carrying case with heavy duty handle and sturdy closures. The best way to carry the connectors and tools you need for commercial and residential hook-ups.
Cat. No.
Kit includes
Qty.
Metallic carrying case ODB1 – Blackburn® Compression Tool
1
ODH1 Insulating Heat Cover (installed on ODB1)
OD-TOOL-KIT-I
WR159 – Compression connectors
18
WR189 – Compression connectors
12
WR289 – Compression connectors WR379 – Compression connectors
5
WR419 – Compression connectors
Cat. No.
Kit includes
Metallic carrying case ODB – Blackburn® Compression Tool
OD-TOOL-KIT
C5C – Insulating covers
30
C7C – Insulating covers
15
Qty.
1
WR159 – Compression connectors
18
WR189 – Compression connectors
12
WR289 – Compression connectors WR379 – Compression connectors
5
WR419 – Compression connectors
E50
C5C – Insulating covers
30
C7C – Insulating covers
15
w w w.t nb.c a
Tools, Dies and Kits
Assorted Die Kits TBM4BB-KIT — Die set Kit Comes in a metal carrying case with heavy-duty handle and sturdy closures
Cat. No.
Kit includes
(1) TBM4BB – Colour Coded Comfort Crimp™ Installation Tool (25) CU2 – Long Brown Barrel #2 str. Splice (25) CU4 – Long Grey Barrel #4 str. Splice (25) CU6 – Long Blue Barrel #6 str. Splice TBM4BB-KIT
(25) CU8 – Long Red Barrel #8 str. Splice (25) CTL2-14 – One Hole Brown Lug #2 str. (50) CTL4-14 – One Hole Grey Lug #4 str. (50) CTL6-14 – One Hole Blue Lug #6 str. (50) CTL8-10 – One Hole Red Lug #8 str.
w w w. t nb. c a
E51
Tools, Dies and Kits
Assorted Die Kits
TBM45SKIT includes the following: Cat. No.
54104
#8
54105
#6
54104
#8
54105
#6
54106
#4
54107
#2-#3
54108
#1
54804
#8
54805
#6
54806
#4
54807
#2-#3
54112
4/0
54808
#1
54113
250 kcmil
TBM45S Tool
–
54804
#8
54805
#6
25
15 1
Cable Size
Cable Size
15
Weight/lb. each
Cat. No.
Cat. No.
Qty.
25
TBM45SKIT
TBM5KIT includes the following: Items
Cat. No.
Qty.
25 One Hole Lugs
15
20 10
2-Way Connectors
TBM5KIT
–
25
15
10
Carrying Cases
54108
#4
54106
#2-#3
54107
#1
54109
1/0
54110
2/0
54111
3/0
54806
#4
54807
#2-#3
54808
#1
54809
1/0
54810
2/0
54811
3/0
54812
4/0
5
54813
250 kcmil
1
TBM5 Tool
–
Weight/lb. each
Items
One Hole Lugs
41
2-Way Connectors
–
Case Contents MDPWK12 1 PWK1
10 MD1210F-1
6 MD8M-2
6 MD8F-2
30 BOOT-1
10 MD1210M-1
10 MD8F-1
6 MD6M-2
6 MD6F-2
6 MD1210M-2
10 MD8M-1
10 MD6F-1
6 MD4M-2
6 MD4F-2
6 MD1210F-2
10 MD6M-1
30 MDBOOT-2
6 MD2M-2
6 MD2F-2
–
Case Contents MDPWK23 1 PWK1
6 MD1210F-2
3 MD2M-3
3 MD2F-3
6 MD1M-2
6 MD1210M-2
6 MD8F-2
3 MD1M-3
3 MD1F-3
36 MDBOOT-2
6 MD8M-1
6 MD6F-2
3 MD10M-3
3 MD10F-3
18 MDBOOT-3
6 MD6M-1
6 MD4F-2
3 MD20M-3
3 MD20F-3
6 MD4M-1
6 MD2F-2
3 MD30M-3
3 MD30F-3
6 MD2M-1
6 MD1F-2
3 MD40M-3
3 MD40F-3
– Cat. No.
Case Contents MDKITL
PWK1
1 PWK1
1 TBM45S
3 M2D4M-2
3 M2D6M-2
3 M2D8M-2 12 M2DBOOT-2
6 MD8F-1
12 MDBOOT-1
12 MD2F-2
12 MD4F-2
12 MD6F-2
6 MD8M-2
12 M2D8M-2
6 MD2M-2
6 MD4M-2
6 MD6M-2
6 MD6M-2
6 MD6F-1
–
–
–
–
E52
24 MDBOOT-2
3 M2D2M-2
6 MD8M-1
PWK4 MDPWK12 MDPWK23 MDKITL
Description
Empty case – includes Color-Keyed® wall chart; make up your own selection of Color-Keyed® lugs, splices, taps or motor disconnects Metal cabinet that holds four of the PWK1 shells slide out for easy removal of PWK1 Selection of size 1 and 2 male motor disconnects plus insulators; to connect 60 single line to single line load motor leads, #12 AWG through #2 AWG; tools not included Selection of size 2 and 3 male motor disconnects plus insulators; to connect 54 single line to single line load motor leads, #12 AWG through 4/0 AWG; tools not included Includes Tool
w w w.t nb.c a
Tools, Dies and Kits
Tool Cross Reference
Die Designation
5/8 840 O D
Blackburn®/T&B® Mechanical Hydraulic OD58 Series & TBM6H JB12B, TBM14M Hydraulic Head 13100A, TBM15I (Except as Noted)
Burndy Alcoa/Other
Mechanical
Hydraulic
B58CS
W-BG
U-BG
G, TU, Peach
BY31 13474/13477* (Orange/Tan Nest) BY37 13474/13477* (Red/Blue Nest) OJB 13470*
B49EA 15512
W-K840
U-K840 U-249
TX
HO 15501-A
W-O
U-O
B11AH
DBL 13471*
HD 15502
U-D
BD
U-N
BN
N – R
HN 15612**
–
15620**
U-R
EEI
–
B, T, BKT
BY45, BY49
HBKT
W-KB W-BG
K
BY47
HBKT
W-KK
C
BY33
HBKC
W-C
U-C
KC
–
B39EA
W-247
U-247 U-167
J, 5/16
BY19 BY51
B73AH
W161 W-242
U-161 U-242
TP
P, 3/8
BY21 BY53
W-162
U-162
TK TL, TN, TB
1/2, 510, 500
–
W-163
U-163
B06AH TQ, TS
6A
5/8-1, 620
BY3
B24EA
W-BG W-165 W-243
U-BG, U-165 U-243
B08AH TU
8A
635
BY41
B30EA
W-245 W-687
U-245
TWTY B09AH
9A
737 747
BY33
B39EA 15534SS
W-C W-247 W-167 W-694 W-702
U-247 U-167 U-694
B10AH TV
10A
781
BY35
B74AH
W-247
–
–
TX B11AH
11A
U-251 U654
TH B12AH
12A
U-321 U-490, U-317 U468, U426 U547, U-655
B13AH
13A 14A
U-318, U-327 U-261 U-788
B14AH
14A
B71AH 15513SS B17EA 15526SS B72AH
B49EA 840, 845 BY37 15514SS W-249 15512SS B75AH 1 15506SS B61EA B80EA B20AH 1 1-1/8-1 – – 15536SS 15505SS B76AH B78AH 1-5/16 B20AH 15515SS ® All Blackburn and Alcoa “B” Series Dies and Burndy “U” Dies fit the T&B®/Blackburn® Hydraulic Tools listed. Adapter 15500TB required with TBM15. * Fit TBM6, 6S, and TBM60RS (Same as Homac UT5 and “H” dies Series). ** Fit TBM15 only. For reference only. Connectors may require a specific die for proper application.
w w w. t nb. c a
– –
U-247 U-659 U-249 U-658 U-168
E53
Tools, Dies and Kits
Tool Cross Reference (cont’d)
Tool Type
Blackburn®/T&B®
Burndy
Kearny
Anderson/Huskie
Homac®
Mechanical
OD58, OD581 ODF, ODF1, ODF3 ODB, ODB1, ODB3
MD5, MD6, MD7 Series
OS49, OS50 061, 062, 063 O68 Series
ND Series
UT5
TBM-250 TOOL
MY28, MY29 Series
TBM5, 5S, 6, 6S, 8, 8S, TBM60RS (For Code de couleurd Copper & Aluminum series only except as noted on die chart)
MD5, MD6, MD7 Series (Only to 4/0)
Self-Contained Hydraulic
JB12B, TBM14M
Y35, Y39, Y750
Remote Hydraulic
13100A, TBM15, TBM6H
Y35BH, Y39BH, Y750BH, Y45, Y46
–
Battpac™ Battery-Powered Compression and Cutting
TBM6PCR-LI TBM14CR-LI TBM15CR-LI TBM58PCTS-LI TBM54CT-LI TBM40BSCT 13950PI
BAT500 BCT500 BAT35 BAT750 Y700DC-1B
Alcoa
UT3 –
– – WH2 WH3 PH13-10 PH14
EP Series
–
EP Series
UT5
–
UT15
12A 12AC
12HA 12HAC
Tools may have limits on connector range capabilities. Consult your T&B Regional Sales Office if necessary. All Hydraulic heads listed are for 10,000 psi systems only. TBM8-750 and TBM8-750M-1 are dieless, indent type crimp hydraulic tools equivalent to the Anderson Versa-Crimp tools and the Burndy Y644. Consult your T&B Regional Sales Office for application if necessary.
Blackburn, T&B and Homac and all other trademarks are the property of their respective owners.
E54
w w w.t nb.c a
