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Tr Over Loads

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Thermal Overload Relays TR series General information Standard type thermal overload relays Description Highly reliable thermal overload relays FUJI thermal overload relays are designed to provide overload protection to meet the thermal characteristics of low voltage induction motors. Adjustable thermal overload relays give motors positive overcurrent protection. The starter contacts cannot be held closing under overload conditions. However, once the bimetal element has cooled, the reset button can be depressed and the motor can be restarted in the normal manner. Ordinarily this reset is carried out manually but the starter can be changed over to ‘automatic reset’ by means of a screw-driver. • FUJI thermal overload relay is subjected to stringent testing in the factory to check performance and actual values are calibrated with the markings on the adjustable dial. Consequently, they provide a positive protection. • Relays are also provided with ambient temperature compensators, so that their performance will be maintained in spite of temperature changes. The ambient temperature is regulated for 20°C. • The heater elements are available for either 2- or 3-pole use. ■ • Long time operating type In the case of loads having large inertia moments such as blowers, winders or centrifuges the starting time is extended. This will cause the standard-type thermal overload relay to operate during starting so isolating the motor. If necessary FUJI will supply thermal relays with saturable reactors. (Timedelay type). Quick operating type overload relays The windings of submersible pump and compressor motors normally have a smaller overload capacity than those of standard motors, since they are generally cooled by the water and other medium being pumped. Q type overload relays will operate more quickly than the standard type in the face of a locked rotor current. AF00-139 AF00-141 TR-N8/3 TR-N6/3 ■ • • • • • • • • ■ AF00-143 TR-N3/3 TR-5-1N/3 Features Isolated NO and NC contacts can be used with different potentials. Gold-flashed silver contact assures high contact reliability (TR-0N/3 to N14/3). Stable operating characteristics protect motors from burnout due to overload or locked rotor currents. Easy setting of current value with a calibrated dial. Both manual and auto reset available. A manual trip button is provided to facilitate sequence testing. Mechanical trip indication Trip-free mechanism is provided. Reset release button and trip indicator are optional accessories. AF00-282 TR-N12H/3 ■ Warning All FUJI thermal overload relays have been tested and calibrated at the factory. They should not be tampered with or stripped down at the job site since this would affect their accuracy. A special feature of the FUJI starter series is the ease by which the relay current ratings can be varied to match the requirements of the load. The changeover is effected by simply turning a dial to the new value required. The range of adjustment is approximately 100%–125%–150% and details are given overleaf. ■ Ordering information Specify the following: 1. Ordering code 2. Setting range code See page 01/89. Type number nomenclature T R –0 N 씲 H/ 3 A Basic type TR: Standard type TK: With phase-loss protective device Reset Blank: A: Frame size 0N to N14 No. of heater elements Blank: 2-element (TR) 3-element (TK, TR-Q) 3: 3-element (TR) Operation Blank: Standard operation L: Long time operation Q: Quick operation 01/88 AF88-1379 AF-1383 TR-0N/3 Manual reset Auto reset Mounting Blank: On-contactor mounting H: Separate mounting Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice Thermal Overload Relays TR series 01 Ordering code system T R 20 B N W — T A — — —— — — — —— ■ 햲 햳 햲 햴햵 햶 햷 햸 햹 햺 햷 Product category Description Code Thermal overload relay T 햳 Description No. of element Code Standard 2 3 N D Long time operation 2 3 L F Quick operation 3 S With phase-loss 3 E Series category Description Code TR-N씲 series R 햴햵 Frame size Frame size 0N 5-1N N2 N3 N5 N6 N7 N8 N10 N12 N14 햶 햹 Version Code 햸 햴 햵 1 2 3 6 9 1 1 1 2 4 6 3 0 5 5 3 C F J C A A Mounting Description Code On-contactor mounting Separate mounting W H 햺 Reset Description Code Manual reset Auto reaet Blank A Index Type Code TR-0N, 5-1N TR-N2 to N14 Blank B Thermal overload relay ampere setting range Ampere setting range (A) Code 0.1 0.13 0.15 0.2 0.24 0.3 0.36 0.48 0.64 0.8 — — — — — — — — — — 0.15 0.2 0.24 0.3 0.36 0.45 0.54 0.72 0.96 1.2 A B C D E F G H J K 0.95 1.4 1.7 2.2 2.8 4 5 6 7 — — — — — — — — — 1.45 2.2 2.6 3.4 4.2 6 8 9 11 L M N P R S T U V 9 12 16 18 24 28 32 34 — — — — — — — — 13 18 22 26 36 40 42 50 W X Q B E F I G 45 48 53 65 85 85 110 125 160 200 240 300 400 — — — — — — — — — — — — — 65 68 80 95 105 125 160 185 240 300 360 450 600 J O L M I N P R S T U V W Ordering example 햲 Thermal overload relay ................................................... T 햳 TR-씲N series .................................................................. R 햴햵 Frame size: 5-1N ........................................................... 20 햶 Index ......................................................................... Blank 햷 Standard type, 3-element ............................................... D 햸 On-contactor mounting .................................................. W 햹 햺 — Ampere setting range 4-6A ............................................ S Auto reset ....................................................................... A TR20DW-SA Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice 햲 Thermal overload relay ................................................... T 햳 TR-N씲 series .................................................................. R 햴햵 Frame size: N3 .............................................................. 65 햶 Index ............................................................................... B 햷 With phase-loss protection ............................................. E 햸 On-contactor mounting .................................................. W 햹 햺 — Ampere setting range 24-36A ........................................ E Manual reset ............................................................. Blank TR65BEW-E 01/89 Thermal Overload Relays TR series Features Manual trip These relays can be manually tripped for sequence inspection by pressing manual trip bar (TR-0N/3, TR-5-1N/3). A sequence inspection will be performed when the test button is pulled out. When the test button is pressed in, only the NC contact will turn OFF. The original status will be restored when the test button is then released.(TR-N2/3 to N8/3) ■ ● Trip-free mechanism Even if the reset button is carelessly pressed, this relay trips without trouble (Trip-free mechanism). Reset button Current setting dial Manual trip bar Auxiliary contact terminal (1NO + 1NC) AF00-291 Reset release Main circuit terminal ● Easy visual checking of operating status Trip indicator and manual trip bar permit visual check of tripping status. ● Versatile optional accessories Trip indicator ■ AF88-1383 TR-0N/3 Reset button Current setting Test button dial Auxiliary contact terminal (1NO + 1NC) AF00-585 Trip indicator Base unit for separate mounting AF90-743 TR-N3/3 Main circuit terminal ● Dial ampere setting The setting dial uses a RC (Rated Current) marking which is set to the motor full load current. AF00-159 ■ Optional accessories Description Reset release You can reset these relays remotely on the front panels of switchboards. Trip indicator Type Lead length 300 mm 500 mm 700 mm Lead length 300 mm 500 mm 700 mm 100–110V AC 50/60Hz 200–220V AC 50/60Hz 100–110V AC 50/60Hz 200–220V AC 50/60Hz Easier checking of trip status Dial cover For protection against the current setting being changed in error Base unit for separate mounting The unit can be screw-mounted and rail-mounted. Terminal cover 01/90 SZ-R1 SZ-R2 SZ-R3 SZ-R4 SZ-R5 SZ-R6 SZ-L100 SZ-L200 SZ-L100N2 SZ-L200N2 SZ-DA Ordering code TZ1R1 TZ1R2 TZ1R3 TZ2R4 TZ2R5 TZ2R6 TZ1L100 TZ1L200 TZ2L100N2 TZ2L200N2 SZ1DA SZ-HB SZ-HC SZ-HD SZ-HE SZ-T10 SZ-T11 SZ-T14 SZ-T15 SZ-RN6T SZ-T12 SZ-T13 SZ-T16 SZ-T17 TZ1HB TZ1HC TZ2HD TZ2HE SZ1T10 SZ1T11 SZ2T14 SZ2T15 SZ2RN6T TZ1T12 TZ1T13 SZ2T16 SZ2T17 Used with thermal overload relay TR-0N/3, TR-5-1N/3, TK-0N, TK-5-1N TR-N10 to N14, TK-N10 to N14 TR-N2/3 to N8/3, TK-N2 to N8 TR-0N/3, TR-5-1N/3, TK-0N, TK-5-1N TR-N10 to N14, TK-N10 to N14 TR-N2/3 to N8/3, TK-N2 to N8 TR-0N/3, TR-5-1N/3, TK-0N, TK-5-1N TR-N2/3 to N14/3, TK-N2 to N14 TR-0N/3, TK-0N TR-5-1N/3, TK-5-1N TR-N2/3, TK-N2 TR-N3/3, TK-N3 Base unit for separate mounting SZ-HB Base unit for separate mounting SZ-HC For separate mounting TR-N2H/3, TK-N2H For separate mounting TR-N3H/3, TK-N3H For separate mounting TR-N6H/3, TK-N6H TR-0N/3, TK-0N TR-5-1N/3, TK-5-1N TR-N2/3, TK-N2 TR-N3/3, TK-N2 Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice Thermal Overload Relays TR series Standard type 01 ■ Selection guide/Standard type On-contactor mounting 3-element 2-element Separate mounting 3-element 2-element Contactor to be combined Ampere Code setting range (A) Specify the setting range code when ordering. On-contactor mounting A B C D E F G H J K L M N P R S T U V W X Q B E F I G J O L M I 3-element 2-element Separate mounting 3-element 2-element Contactor to be combined Ampere Code B setting range E (A) F G J L M I N P R S T U V W TR-0N/3 (TR13DW) TR-0N (TR13NW) TR-0NH/3 (TR13DH) TR-0NH (TR13NH) SC-03 0.1 – 0.15 0.13 – 0.2 0.15 – 0.24 0.2 – 0.3 0.24 – 0.36 0.3 – 0.45 0.36 – 0.54 0.48 – 0.72 0.64 – 0.96 0.8 – 1.2 0.95 – 1.45 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 SC-0 SC-05 0.1 – 0.15 0.13 – 0.2 0.15 – 0.24 0.2 – 0.3 0.24 – 0.36 0.3 – 0.45 0.36 – 0.54 0.48 – 0.72 0.64 – 0.96 0.8 – 1.2 0.95 – 1.45 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 9 – 13 TR-5-1N/3 (TR20DW) TR-5-1N (TR20NW) TR-5-1NH/3 (TR20DH) TR-5-1NH (TR20NH) SC-4-0 0.1 – 0.15 0.13 – 0.2 0.15 – 0.24 0.2 – 0.3 0.24 – 0.36 0.3 – 0.45 0.36 – 0.54 0.48 – 0.72 0.64 – 0.96 0.8 – 1.2 0.95 – 1.45 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 9 – 13 12 – 18 SC-4-1 SC-5-1 0.1 – 0.15 0.13 – 0.2 0.15 – 0.24 0.2 – 0.3 0.24 – 0.36 0.3 – 0.45 0.36 – 0.54 0.48 – 0.72 0.64 – 0.96 0.8 – 1.2 0.95 – 1.45 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 9 – 13 12 – 18 16 – 22 TR-N2/3 (TR35BDW) TR-N2 (TR35BNW) TR-N2H/3 (TR35BDH) TR-N2H (TR35BNH) SC-N1 SC-N2 4–6 5–8 6–9 7 – 11 9 – 13 12 – 18 4–6 5–8 6–9 7 – 11 9 – 13 12 – 18 18 – 26 24 – 36 18 – 26 24 – 36 TR-N3/3 (TR65BDW) TR-N3 (TR65BNW) TR-N3H/3 (TR65BDW) TR-N3H (TR65BNW) SC-N2S SC-N3 7 – 11 9 – 13 12 – 18 7 – 11 9 – 13 12 – 18 18 – 26 24 – 36 28 – 40 18 – 26 24 – 36 28 – 40 34 – 50 45 – 65 34 – 50 45 – 65 48 – 68 53 – 80* 65 – 95* 85 – 105* TR-N12/3 (TR4ABDW) TR-N12 (TR4ABNW) TR-N12H/3 (TR4ABDH) TR-N12H (TR4ABNH) SC-N11 SC-N12 TR-N14/3 (TR8ABDW) TR-N14 (TR8ABNW) TR-N14H/3 (TR8ABDH) TR-N14H (TR8ABNH) SC-N14 32 – 42 TR-N5/3 (TR80BDW) TR-N5 (TR80BNW) – – SC-N4 18 – 26 24 – 36 28 – 40 34 – 50 45 – 65 53 – 80 SC-N5A 18 – 26 24 – 36 28 – 40 34 – 50 45 – 65 53 – 80 65 – 95 85 – 105 TR-N6/3 (TR1CBDW) TR-N6 (TR1CBNW) TR-N6H/3 (TR1CBDW) TR-N6H (TR1CBNW) SC-N6 TR-N7/3 (TR1FBDW) TR-N7 (TR1FBNW) – TR-N8/3 (TR1JBDW) TR-N8 (TR1JBNW) – – – SC-N7 SC-N8 45 – 65 53 – 80 65 – 95 45 – 65 53 – 80 65 – 95 85 – 125 85 – 125 110 – 160* 110 – 160 Notes: • TR-N10/3 to N14/3 types are provided with CTs. • Max. setting ranges of these starters are as shown in the table on the right. • When ordering the thermal overload relays for starter use, select the applicable setting range. ( ): Basic ordering code (When ordering phase-loss protective type, enter the version code E instead of D) *: Separate mounting only Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice TR-N10/3 (TR2CBDW) TR-N10 (TR2CBNW) TR-N10H/3 (TR2CBDH) TR-N10H (TR2CBNH) SC-N10 65 – 95 85 – 125 110 – 160 125 – 185 85 – 125 110 – 160 125 – 185 160 – 240 Motor starter SW-03/3H SW-4-0/3H SW-N1/3H SW-N2S/3H SW-N4/3H SW-N6/3H 110 – 160 125 – 185 160 – 240 200 – 300 110 – 160 125 – 185 160 – 240 200 – 300 240 – 360 300 – 450 240 – 360 300 – 450 400 – 600 Maximum applicable heater range (A) 200–240V 380–440V 7–11 6–9 12–18 12–18 24–36 24–36 34–50 34–50 53–80 53–80 85–125 85–125 01/91 Thermal Overload Relays TR series Long time operating type ■ Selection guide/Long time operating type On-contactor mounting Separate mounting 3-element – – 2-element – – 3-element TR-0NLH/3 (TR13FH) TR-0NLH (TR13LH) SC-03 2-element Contactor to be combined Ampere setting range (A) On-contactor mounting Code L M N P R S T U V W X B E F G J L M 0.95 – 1.45 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 3-element TR-N5L/3 (TR80BFW) TR-N5L (TR80BLW) – 2-element Separate mounting 3-element 2-element Contactor to be combined Ampere Code B setting range E (A) F G J L Specify the setting M range code when ordering. N P R S T U V W SC-0 SC-05 0.95 – 1.45 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 9 – 13 – SC-N4 18 – 26 24 – 36 28 – 40 34 – 50 45 – 65 53 – 80 SC-N5A 18 – 26 24 – 36 28 – 40 34 – 50 45 – 65 53 – 80 65 – 95 TR-5-1NLH/3 (TR20FH) TR-5-1NLH (TR20LH) SC-4-0 SC-4-1 SC-5-1 0.95 – 1.45 0.95 – 1.45 1.4 – 2.2 1.4 – 2.2 1.7 – 2.6 1.7 – 2.6 2.2 – 3.4 2.2 – 3.4 2.8 – 4.2 2.8 – 4.2 4–6 4–6 5–8 5–8 6–9 6–9 7 – 11 7 – 11 9 – 13 9 – 13 12 – 18 12 – 18 TR-N6L/3 (TR1CBFW) TR-N6L (TR1CBLW) TR-N6LH/3 (TR1CBFH) TR-N6LH (TR1CBLH) SC-N6 TR-N7L/3 (TR1FBFW) TR-N7L (TR1FBLW) – – SC-N7 TR-N2L/3 (TR35BFW) TR-N2L (TR35BLW) TR-N2LH/3 (TR35BFH) TR-N2LH (TR35BLH) SC-N1 4–6 5–8 6–9 7 – 11 9 – 13 12 – 18 18 – 26 TR-N10L/3 (TR2CBFW) TR-N10L (TR2CBLW) TR-N10LH/3 (TR2CBFH) TR-N10LH (TR2CBLH) SC-N8 SC-N10 45 – 65 45 – 65 53 – 80 53 – 80 65 – 95 65 – 95 85 – 125 85 – 125 85 – 125 110 – 160* 110 – 160 110 – 160 125 – 185 Notes:Maximum setting ranges of the these starters are as shown in the table below. Select the applicable setting range when ordering the thermal overload relays for starter use. Motor starter SW-03/2L, 3L SW-N2S/2L, 3L SW-N4/2L, 3L SW-N6/2L, 3L 01/92 85 – 125 110 – 160 125 – 185 160 – 240 SC-N2 4–6 5–8 6–9 7 – 11 9 – 13 12 – 18 18 – 26 24 – 36 TR-N3L/3 (TR65BFW) TR-N3L (TR65BLW) TR-N3LH/3 (TR65BFH) TR-N3LH (TR65BLH) SC-N2S 7 – 11 9 – 13 12 – 18 18 – 26 24 – 36 28 – 40 34 – 50 TR-N12L/3 (TR4ABFW) TR-N12L (TR4ABLW) TR-N12LH/3 (TR4ABFH) TR-N12LH (TR4ABLH) SC-N11 SC-N12 110 – 160 125 – 185 160 – 240 200 – 300 110 – 160 125 – 185 160 – 240 200 – 300 240 – 360 300 – 450 SC-N3 7 – 11 9 – 13 12 – 18 18 – 26 24 – 36 28 – 40 34 – 50 45 – 65 53 – 80* 65 – 95* TR-N14L/3 (TR8ABFW) TR-N14L (TR8ABLW) TR-N14LH/3 (TR8ABFH) TR-N14LH (TR8ABLH) SC-N14 240 – 360 300 – 450 400 – 600 ( ): Basic ordering code *: Separate mounting only Maximum applicable heater range (A) 200–240V 380–440V 7–11 34–50 53–80 85–125 6–9 34–50 53–80 85–125 Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice Thermal Overload Relays TR series Quick operating type 01 ■ Selection guide/Quick operating type On-contactor mounting 3-element Separate mounting 3-element TR-0NQ (TR13SW) – Rated operational current (A) 200–240V 380–440V Ampere setting range (A) – SC-03 Contactor to be combined Code S T U V W X B E Specify the setting range code when ordering. 11 9 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 *1 M N P R TR-5-1NQ (TR20SW) SC-4-0 – SC-0 SC-05 13 12 18 16 SC-4-1 SC-5-1 22 22 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 *1 9 – 13 *1 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 *1 9 – 13 *1 1.4 – 2.2 1.7 – 2.6 2.2 – 3.4 2.8 – 4.2 4–6 5–8 6–9 7 – 11 *1 9 – 13 *1 12 – 18 *1 12 – 18 *1 On-contactor mounting 3-element TR-N3Q (TR65BSW) Separate mounting 3-element TR-N3Q (TR65BSW) – SC-N2S SC-N3 SC-N4 SC-N5A 52 48 65 65 80 80 105 105 18–26 24–36 28–40 34–50 18–26 24–36 28–40 34–50 45–65 53–80*2 65–95*2 18–26 24–36 28–40 34–50 45–65 53–80 18–26 24–36 28–40 34–50 45–65 53–80 65–95 Contactor to be combined Rated operational current (A) 200–240V 380–440V Ampere setting range (A) Code Specify the setting range code when ordering. B E F G J L M TR-N2Q (TR35BSW) SC-N1 SC-N2 27 30 39 37 12 – 18 18 – 26 12 – 18 18 – 26 24 – 36 TR-N5Q (TR80SW) Notes: *1 Thermal overload relay with phase-loss protection is available with *1 marked setting ranges of TR-0NQ, TR-5-1NQ and all setting ranges of TRN2Q to N5Q. Type numbers are TK-0NQ, TK-5-1NQ, TK-N2Q to N5Q. The setting ranges of these TK-씲Q type relays are as same as those of the above setting ranges. 2 Separate mounting only. * ( ) Basic ordering code ■ Ratings of auxiliary contact Type Rated thermal current (A) Rated voltage (V) Rated AC operational current (A) Rated DC operational current (A) TR-0N, 5-1N TR-0N/3, 5-1N/3 TK-0N, 5-1N TR-0NQ, 5-1NQ 3 24 100-120 200-240 380-440 500-600 3 (0.3)* 2.5 (0.3)* 2 (0.3)* 1 (0.3)* 0.6 (0.3)* 1.1 (0.3)* 0.28 0.14 – – TR-N2 to N8 TR-N2/3 to N8/3 TK-N2 to N8 TR-N2Q to N5Q 5 24 100-120 200-240 380-440 500-600 3 (0.5)* 2.5 (0.5)* 2 (0.5)* 1 (0.5)* 0.6 (0.5)* 1.1(0.3)* 0.28 0.14 – – TR-N10 to N14 TR-N10/3 to N14/3 TK-N10 to N14 5 24 100-120 200-240 380-440 500-600 3 (0.3)* 2.5 (0.3)* 2 (0.3)* 1 (0.3)* 0.6 (0.3)* 1.1(0.3)* 0.28 0.14 – – Notes: Conforming to Class AC-15, DC-13, IEC, JIS, and JEM. ( )* NO contact of auto reset type. Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice 01/93 Thermal Overload Relays TR series Dimensions, mm Standard and quick operating types TR-0N/3, TR-0NQ ■ TR-N2/3, TR-N2Q On-contactor mounting 16.5 17 9.6 46.8 Aux.terminal M3.5 27.2 78 22 32.5 41.5 Aux.terminal M3.5 Reset button (Stroke 3mm) 47 4.9 44 92 16.5 5 Main terminal M3.5 73.5 Reset button (Stroke 4mm) 8.5 Mounting hole 2-M4 5 10.5 14.2 4.5 Aux.terminal M3.5 7.7 10 26.5 44 94.5 (Mounting rail height 15) Main terminal M3.5 On-contactor mounting On-contactor mounting 60.5 20.5 20.5 14.5 67.4 14 Reset button (Stroke 4mm) 89.7 46.5 37 14 Aux.terminal M3.5 77 9.7 13 7.7 26.5 53 3 12.4 16.5 10.5 7 TR-N3/3, TR-N3Q Reset button (Stroke 3mm) Main terminal M5 Mounting hole 7 2-M4 16.5 54 TR-5-1N/3, TR-5-1NQ 28 61 90 99 55.5 100.5 102.5 (Mounting rail height 7.5) 110 (Mounting rail height 15) 53.5 69.2 87 (Mounting rail height 7.5) 5 6 Aux.terminal M3.5 28.7 4.5 3 84 5 5 5 35 72 52 60 46 Reset button (Stroke 3mm) 52.5 Main terminal M4 97.5 5 Main terminal M6 4.9 20.5 20.5 30.5 16.7 TR-N3H/3 67.5 7.7 13 35 9.7 50 69.2 100 54.7 109.5 53.5 60 72 Main terminal M6 7.7 61 106 108 (Mounting rail height 7.5) 115.5 (Mounting rail height 15) 5 Mounting hole 2-M4 9 20.5 20.5 68 78.5 TR-N5/3, TR-N5Q Reset button (Stroke 4mm) On-contactor mounting 32 32 14.5 9.5 67.4 78.6 28.7 Aux.terminal M3.5(NO) 씲 : Mounting pitch Mass: See page 01/96. 01/94 52.5 97.5 Aux.terminal M3.5(NC) 16.7 13.5 39.9 55.6 Main terminal M4 9.7 13 26.5 53 28.7 8 3 13.5 Aux.terminal M3.5(NO) 5 50 84 87 (Mounting rail height 7.5) 94.5 (Mounting rail height 15) Reset button (Stroke 4mm) 8.5 68 50 20.5 20.5 29.9 5 29 35 Reset button (Stroke 3mm) 35 76 Mounting hole 2-M4 10.5 Aux.terminal M3.5 Aux.terminal M3.5 14.2 TR-5-1NH/3 7 10.5 54 40 16.5 16.5 24.9 29 35 Aux.terminal M3.5 TR-N2H/3 47.9 35 34 7.5 10 7.7 67.5 7 16.5 12.4 45 TR-0NH/3 Main terminal M5 10 6 7.7 26.5 3 4.5 77 5 28 16.5 Reset button (Stroke 4mm) 6 65 60.5 61 On-contactor mounting 5 Main terminal M6 Aux.terminal M3.5(NC) 4.9 20.5 20.5 13.5 16.7 68 Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice Thermal Overload Relays TR series 01 Dimensions, mm Standard and quick operating types TR-6N/3 ■ Reset button (Stroke 3mm) 32 146 17 3 22 47 40 54.5 84.5 32 32 Main terminal M8 18 Mounting hole 4-M5 51.5 12 99.5 43 74 118 47 Aux.terminal M3.5 6.5 Aux.terminal M3.5 28 20 36.5 133 65 138 15 5 70 94 121 4.9 26 Reset button (Stroke 4mm) 80.8 TR-N10H/3 32 7 On-contactor mounting Main terminal M10 100 TR-N12/3 TR-N6H/3 On-contactor mounting Reset button (Stroke 3mm) 169 125 56 56 20 4.5 56 56 13 67 128 160 3 73.5 Aux.terminal M3.5 76.5 95.6 91.5 24 Aux.terminal M3.5 45.5 12 32 8.5 32 21.4 Reset button (Stroke 4mm) 75.5 60 11 5 3 18 Main terminal M8 35 32.5 81 TR-N12H/3 146 17 Reset button (Stroke 3mm) Aux.terminal M3.5 6.5 54.5 84.5 43 99.5 74 32 5 32 18 28 57.5 38.5 15 65 142 TR-N14/3 100 Main terminal M12 30 On-contactor mounting TR-N8/3 4.9 70 70 4.5 70 70 28.5 3 78.5 127 55 133.5 67 81.5 Aux.terminal M3.5 Reset button (Stroke 3mm) 105 Aux.terminal M3.5 23 109 170 47 22.8 61.5 117 130 47 Reset button (Stroke 4mm) 10.5 On-contactor mounting 3.2 47 180 119 197 TR-N10/3 TR-N14H/3 22 75 47 47 138 Main terminal M10 : Mounting pitch Mass: See page 01/96. Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice 64.5 51.5 20 13.5 3 3 47 4.5 87.5 47 Aux.terminal M3.5 56 3 28.5 70 90.5 169 113 70 Reset button (Stroke 3mm) 3 Aux. terminal M3.5 92 118 Reset button (Stroke 3mm) 53 On-contactor mounting Main terminal M16 38 80 47 136 142 182 Mounting hole 2-M6 3 Mounting hole 4-M8 3 80 167 180 35.5 58.5 80 197 38 20 5 Main terminal M10 45 25 115 154 씲 15 56 Mounting hole 4-M5 Main terminal M8 118 56 44 4.9 Aux.terminal M3.5 3 70 124 158.5 80.8 40 69.5 40 40 Reset button (Stroke 4mm) On-contactor mounting 7 TR-N7/3 Main terminal M12 30 142 100 27 118 32 32 15 17 Mounting hole 2-M5 74 Main terminal M16 01/95 Thermal Overload Relays TR series Dimensions, mm Base unit for separate mounting SZ-HB 83 44 SZ-HD 54 Main 10.5 16.5 terminal 12.4 7 M5 L1 L2 L3 98.5 73.5 8.5 9 70 52 60 35 8.5100.5 Mass: 40g 1 L1 3 L2 5 L3 70 60 109.5 35 2 8.5 106 5 50 68 Mounting hole 2-M4 35 Mass: 50g ■ 100 13 101.5 76 8.5 14.2 53 7 Mass: 90g SZ-HE Main terminal M4 40 54 Mounting hole 2-M4 68 Main 13.5 20.5 9 terminal 16.7 M6 50 83 67.5 10.5 SZ-HC 5 5 2 34 35 90 Main terminal M3.5 10 99 14.2 7 45 67.5 7 4.5 ■ Mass: 110g Mass/Standard and quick operating types On-contactor mounting Type Mass Separate mounting Type Mass On-contactor mounting Type Mass TR-0N TR-0N/3 TR-0NQ 0.09kg 0.10kg 0.10kg TR-0NH TR-0NH/3 0.13kg 0.14kg TR-N7 TR-N7/3 0.61kg 0.61kg – TR-5-1N TR-5-1N/3 TR-5-1NQ 0.11kg 0.12kg 0.12kg TR-5-1NH TR-5-1NH/3 0.16kg 0.17kg TR-N8 TR-N8/3 1.2kg 1.2kg – TR-N2, N2/3 TR-N2Q 0.2kg 0.2kg TR-N2H TR-N2H/3 0.29kg 0.29kg TR-N10 TR-N10/3 1.85kg 1.85kg TR-10NH TR-10NH/3 1.5kg 1.5kg TR-N3, N3/3 TR-N3Q 0.27kg 0.27kg TR-N3H, N3H/3 0.38kg TR-N12, N12/3 2.3kg TR-12NH, 12NH/3 2.25kg TR-N5, N5/3 TR-N5Q 0.27kg 0.27kg TR-N14, N14/3 3.5kg TR-14NH, 14NH/3 4kg TR-N6, N6/3 0.61kg – TR-N6H, N6H/3 0.67kg ■ Dimensions, mm Long time operating type TR-0NLH, 0NLH/3 – – 7.5 Mounting 4.5 hole 4-M4 10 7.7 5 92 88.5 83 01/96 46.5 27 88 124.5 35 128 4.9 35 28 40 16.5 16.5 10.5 25 Mounting hole 2-M4 90 88 137 46.5 47.5 14 Aux. terminal M3.5 45 44 5 5 Reset button (Stroke 4mm) 4.5 100.5 73.5 8.5 50 90 100 Main terminal M5 27 Aux. terminal M3.5 Main terminal M4 3 16 TR-N2LH, N2LH/3 Mounting hole 4-M4 8 13 10 Mass: See page 01/97. (For 2 element type 4/T2) 47 51(2/T1,6/T3) (For 3 element type 4/T2) 53 7.7 10 6 49 22.5 3 Reset button (Stroke 3mm) 39.5 54.5 47 90 100 Main terminal M5 TR-5-1NLH, 5-1NLH/3 1 16.5 9.6 20 Aux. terminal M3.5 45 Aux. terminal M3.5 Main terminal M3.5 72 16.5 Reset button (Stroke 4mm) 65 5 Reset button (Stroke 3mm) On-contactor mounting 6 72 88.5 Mass TR-N2L, N2L/3 44 35 1 39.5 Separate mounting Type 88 9.7 13 8 35 9 53 18.5 55.5 59.5 61.5 (For 2 element type 4/T2) (For 3 element type 4/T2) (2/T1,6/T3) 42.5 12 35 35 128 16 28 Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice Thermal Overload Relays TR series 01 Dimensions, mm Long time operating type TR-N3L, N3L/3 ■ On-contactor mounting 7 118 80.8 17 5 41 41 *1 140 (For 2 element type 4/T2) 16 (For 3 element type 4/T2) 28 54.5 For TR-N3L/3 and TR-N3L type with setting of 45 to 65A *1: 149, *2: 137 TR-N3LH, N3LH/3 100 Approx. 165 TR-N6LH, N6LH/3 5 15 141 60 25 100.5 45.5 14 54.7 Mounting hole 2-M5 30 8.5 Main terminal M6 44 (For 2 element type 4/T2) 41 41 16 74 80 28 *1 140 (For 3 element type 4/T2) Main (For 2 element type 4/T2) terminal M8 TR-N5L, N5LH/3 19 35 32.5 32 32 18 100 Approx. 165 For TR-N3LH/3 and TR-N3LH type with setting of 45 to 65A *1: :149, *2: 149 TR-N7L, N7L/3 On-contactor mounting On-contactor mounting 5 Reset button (Stroke 4mm) 32 118 80.8 32 14.5 5 Reset button (Stroke 4mm) 40 4.9 40 17 7 97.5 67.4 32 32 22.5 Aux. terminal M3.5 100 99 *2 146 53.5 50 Reset button (Stroke 4mm) 8.5 12 118 74 8 Mounting hole 2-M4 5 50 20.5 20.5 30 5 Reset button (Stroke 4mm) Aux. terminal M3.5 61 65 69 18 32 32 19 (For 2 element type 4/T2) 74 80 On-contactor mounting 106 76 Main terminal M8 Main terminal M6 24 52.5 56.5 60.5 25 68 30 58 32 Aux. terminal M3.5 98.5 *2 134 Aux. terminal M3.5 32 4.9 7 Reset button 5 (Stroke 4mm) 14.5 109.5 144.5 20.5 20.5 Reset button (Stroke 4mm) 53.5 5 97.5 67.4 TR-N6L, N6L/3 54.5 109.5 144.5 68 25 29.5 *2 123 58 85 9.5 40 Aux. terminal M3.5 Aux. terminal M3.5 52.5 56.5 60.5 (For 2 element type 4/T2) (For 3 element type 4/T2) 16 Main terminal M8 5 41 41 28 *1140 Main terminal M6 For TR-N3LH/3 and TR-N3LH type with setting of 45 to 65A *1: 149, *2: 126 74 80 32 19 (For 2 element type 4/T2) 32 18 100 Approx.165 Note: TR-N10L, N10LH, N12NL, N12LH, N14L and N14LH types have the same dimensions as standard types. See pages 01/105. ■ Mass/Long time operating type On-contactor mounting Type Mass Separate mounting Type Mass On-contactor mounting Type Mass Separate mounting Type Mass – TR-0NLH TR-0NLH/3 0.4kg 0.5kg TR-N6L TR-N6L/3 1.54kg 1.85kg TR-N6LH TR-N6LH/3 – TR-5-1NLH TR-5-1NLH/3 0.42kg 0.52kg TR-N7L TR-N7L/3 1.54kg 1.85kg 1.6kg 1.91kg – TR-N2L TR-N2L/3 0.56kg 0.68kg TR-N2LH TR-N2LH/3 0.65kg 0.77kg TR-N10L TR-N10L/3 1.85kg 1.85kg TR-N10LH TR-N10LH/3 1.5kg 1.5kg TR-N3L TR-N3L/3 0.63kg 0.77kg TR-N3LH TR-N3LH/3 0.74kg 0.88kg TR-N12L TR-N12L/3 2.3kg 2.3kg TR-N12LH TR-N12LH/3 2.25kg 2.25kg TR-N5L TR-N5L/3 0.63kg 0.77kg TR-N14L TR-N14L/3 3.5kg 3.5kg TR-N14LH TR-N14LH/3 4kg 4kg – Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice 01/97 Thermal Overload Relays TR series Dimensions, mm Optional accessories Trip indicator SZ-L100 SZ-L200 ■ Reset release button L SZ-R1 SZ-R2 SZ-R3 Locking nut M10 Panel drilling 10.5 to 11 9 Reset button 23.5 6.5 Type 12 8 SZ-R1 300 SZ-R1 500 26 Approx.140 11 SZ-R4 SZ-R5 SZ-R6 8 3 Approx.440 Panel drilling Locking nut M10 SZ-R1 700 10.5 to 11 L 9 3.5 L SZ-L100N2 SZ-L200N2 6.5 Reset button Type 26 16 SZ-R6 700 Dial cover SZ-DA 11 L SZ-R4 300 SZ-R5 500 12 8 Approx.250 8 14 Approx.450 2 Characteristic curves These curves show cold starting characteristics. Standard type TR-N2 to N8 TR-0N, 5-1N, TR-N2/3 to N8/3 TR-0N/3, 5-1N/3, TR-N2H, N3H, N6H TR-0NH, 5-1NH, TR-N2H/3, N3H/3, N6H/3 TR-0NH/3, 5-1NH/3 ■ ● Minute 10 8 20 10 8 Tripping time 2 60 40 30 20 5 3 2 2 60 40 30 20 Second 10 8 6 4 3 10 8 3 Tripping time 3 Tripping time 20 5 5 Second 50 30 10 8 6 60 40 30 20 Second Minute 20 50 30 Minute 50 30 TR-N10 to N14, TR-N10/3 to N14/3, TR-N10H to N14H TR-N10H/3 to N14H/3 4 3 10 8 6 4 3 2 2 2 1 0.8 0.6 1 0.8 0.6 1 0.8 0.6 0.4 0.3 0.4 0.3 0.4 0.3 0.8 1 1.5 2 3 4 5 6 7 8 9 10 Multiple of current setting 0.8 15 1.5 2 3 4 5 6 Multiple of current setting XIn (A) Wiring diagrams Standard type TR-0N to N8 TR-0N/3 to N8/3 TR-0NH, 5-1NH, N2H, N3H, N6H TR-0NH/3, 5-1NH/3, N2H/3, N3H/3, N6H/3 1 7 8 9 10 15 XIn (A) 0.8 1 1.5 2 3 4 5 6 7 8 9 10 Multiple of current setting 15 XIn (A) ■ ● 2-element 3-element TR-N10 to N14 TR-N10/3 to N14/3 TR-N10H to N14H TR-N10H/3 to N14H/3 2-element 3-element (with CTs) 1/L1 3/L2 2/T1 4/T2 01/98 (NO) (NC) 5/L3 97 95 6/T3 98 96 (NO) (NC) 1/L1 3/L2 5/L3 (NO) (NC) 97 95 2/T1 4/T2 98 96 (NO) (NC) 6/T3 (with CTs) 1/L1 3/L2 5/L3 (NO) (NC) 97 95 1/L1 3/L2 5/L3 2/T1 4/T2 6/T3 98 96 (NO) (NC) 2/T1 4/T2 6/T3 (NO) (NC) 97 95 98 96 (NO) (NC) Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice Thermal Overload Relays TR series 01 Characteristic curves These curves show cold starting characteristics Long time operating type (When setting at the center dial current) TR-N2L to N7L TR-0NL, 5-1NL TR-N2L/3 to N7L/3 TR-0NL/3, 5-1NL/3 TR-N2LH, N3LH, N6LH TR-0NLH, 5-1NLH TR-N2LH/3, N3LH/3, N6LH/3 TR-0NLH/3, 5-1NLH/3 ■ ● TR-N10L to N14L TR-N10L/3 to N14L/3 TR-N10LH to N14LH TR-N10LH/3 to N14LH/3 50 30 30 20 20 20 10 8 5 3 3 3 2 2 2 5 Tripping time 60 40 30 60 40 30 60 40 30 20 20 10 8 6 10 8 6 4 3 Second 20 10 8 6 Second Second 10 8 5 Tripping time Tripping time 10 8 Minute 50 30 Minute Minute 80 50 4 3 4 3 2 2 2 1 0.8 0.6 1 0.8 0.6 1 0.8 0.6 0.4 0.3 0.4 0.3 0.8 1 1.5 2 3 4 5 6 7 8 9 10 Multiple of current setting 0.4 0.3 0.8 15 1 1.5 3 4 5 6 7 8 9 10 Multiple of current setting xIn (A) Quick operating type TR-0NQ, 5-1NQ 2 15 0.8 1 1.5 2 3 4 5 6 Multiple of current setting xIn (A) 7 8 9 10 15 xIn (A) TR-N2Q, N3Q, N5Q 50 50 30 30 20 20 Minute Minute ● 10 8 5 3 2 2 60 40 30 60 40 30 20 20 10 8 6 10 8 6 Second Second 10 8 3 Tripping time Tripping time 5 4 3 4 3 2 2 1 0.8 0.6 1 0.8 0.6 0.4 0.3 0.4 0.3 0.8 1 1.5 2 3 4 5 6 7 8 9 10 Multiple of current setting 15 0.8 1 1.5 xIn (A) Wiring diagrams Long time operating type TR-0NL to N7L TR-0NL/3 to N7L/3 TR-0NLH, 5-1NLH, N2LH, N3LH, N6LH TR-0NLH/3, 5-1NLH/3, N2LH/3, N3LH/3, N6LH/3 2 3 4 5 6 7 8 9 10 Multiple of current setting 15 xIn (A) ■ ● 2-element 1/L1 3/L2 5/L3 2/T1 4/T2 6/T3 3-element (NO) (NC) 97 95 98 96 (NO) (NC) 1/L1 3/L2 5/L3 2/T1 4/T2 6/T3 (NO) (NC) 97 95 98 96 (NO) (NC) ● Quick operating type TR-0NQ, 5-1NQ TR-N2Q, N3Q, N5Q TR-N10L to N14L TR-N10L/3 to N14L/3 TR-N10LH to N14LH TR-N10LH/3 to N14LH/3 2-element 3-element (with CTs) (with CTs) 1/L1 3/L2 5/L3 (NO) (NC) 97 95 1/L1 3/L2 5/L3 2/T1 4/T2 6/T3 98 96 (NO) (NC) 2/T1 4/T2 6/T3 Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice 3-element (NO) (NC) 97 95 98 96 (NO) (NC) 1/L1 3/L2 5/L3 (NO) (NC) 97 95 2/T1 4/T2 98 96 (NO) (NC) 6/T3 01/99 Thermal Overload Relays TK series With phase-loss protective device Thermal overload relays with phase-loss protective device Description FUJI TK series consists of a 3-heater element thermal overload relay and an phase-loss protective device. These two elements are assembled to make the relay unit. The overload relay characteristics are designed to meet the thermal characteristics of a squirrelcage motors at the time of overload. A FUJI ADL mechanism is also provided to protect from phase-loss. This ADL mechanism is incorporated with the overload relay. The characteristics are coordinated with the temperature rise curve in stator winding at the time of motor phase-loss. They respond quickly to overloads. Other features include the following. Characteristics The operating characteristics of a thermal overload relays represents its tripping time and response current starting from cold or hot state. Standard IEC 105% Ie 60947-4-1 120% Ie (2h max.) Hot starting characteristics In cold starting, tripping time is measured from the time when the temperature of the thermal overload relay is equal to the ambient temperature. In hot starting, tripping time is measured from the time when the thermal overload relay reaches the steady state after non-tripping current flows two hours. When all poles are not equally energized Operating limit Non-tripping Tripping Hot start class 10A 150% Ie 2min max. class 10A 720% Ie 2 to 10s max. Not provided 3-phase: 105% Ie 2-phase: 132% Ie class 10 150% Ie 4min max. class 10 720% Ie 4 to 10s max. class 20 150% Ie 8min max.1-phase: class 20 720% Ie 6 to 20s max. class 30 150% Ie 12min max. class 30 720% Ie 9 to 30s max. * Provided TK-N2, N3, N5, N6, N7, N8 TK-N2H, N3H, N6H 2-phase: 100% Ie 2-phase: 115% Ie 1-phase: 90% Ie 1-phase: 0 2h max. TK-N10, N12, N14 TK-N10H, N12H, N14H 50 50 30 30 20 20 20 3-phase characteristic curve (Cold starting) 10 8 Minute 50 10 8 3-phase characteristic curve (Cold starting) 2 2 Tripping time 3 60 3 60 40 30 20 2 60 40 30 20 20 4 3 Second Open phase (Average) (Cold starting) 3-phase characteristic curve (Hot starting) 2 Open phase (Average) (Cold starting) 10 8 6 4 3 3-phase characteristic curve (Hot starting) 2 1 0.8 0.6 1 1.5 2 3 4 5 6 7 8 9 10 Multiple of current setting Dimensions, mm TK-0N to N14 types: Same as standard types See pages 01/94, 01/95. ■ 01/100 1 1.5 2 3 4 5 6 7 8 9 10 Multiple of current setting xIn (A) 0.8 15 1 1.5 2 3 4 5 6 7 8 9 10 Multiple of current setting xIn (A) Wiring diagrams TK-0N to N14 types: Same as standard 3-heater element types See pages 01/98. ■ 3-phase characteristic curve (Hot starting) 0.4 0.3 0.8 15 4 3 1 0.8 0.6 0.4 0.3 0.8 Open phase (Average) (Cold starting) 10 8 6 2 1 0.8 0.6 0.4 0.3 3-phase characteristic curve (Cold starting) 10 8 5 5 3 20˚C 1-phase: 0 2h max. 30 10 8 6 Ambient temp. Phase-loss protection Minute Minute Tripping time Cold starting characteristics Specify the following: 1. Ordering code See pages 01/89. Locked rotor (cold start) 40 30 Second Ordering information ■ Overload (hot start) TK-0N, 5-1N TK-0NH, 5-1NH 5 AF00-141 A trip-free mechanism, wide-range dial ampere adjustment, manual/auto reset chageover lever, operating indicator, and ambient temperature compensators. Types are available ranging from TK-0N to TK-N14. When all poles are equally energized Operating limit NonTripping tripping TK-N6 AF88-1380 Tripping time ■ TK-5-1N Second ■ 15 xIn (A) Ratings of auxiliary contact Same as standard types. See Page 01/93. ■ Fuji Electric FA Components & Systems Co., Ltd./D & C Catalog Information subject to change without notice