Trailer Ebs E - Connections

Transcript

Trailer EBS E Modulator: Connections for cables and pipes Piping connections left side Cable connections Piping connections right side Piping PEM (Pneumatic Extension Module) Springbrakes (12) PREV (22) GENERIC IN/OUTPUTS 2.3 GIO5 GIO1 ABS-f/GIO6 ABS-d GIO1 GIO4 GIO3 GIO2 Aux. supply Power POWER 2.1 wabco Subsystems SUBSYSTEMS f GIO7/ABS-e ABS-d Brake cylinder (11) IN/OUT GIO7/ABS-e ABS-c IN/OUT ABS- /GIO6 ABS-C P Brake cylinder Test connector 1 5 2.2 + Suspension Air suspension pressure Control PREV (Port 21) 2.2 2.2 2.2 Brake cylinder (11) GIO1…4 BVA GIO1 + 3 GIO1 + 3 P PREV Brake pressure (22) (1–2) 0.8 m 0.7 m P GIO1…4 449 819 010 0 1m S P GIO - open end GIO5 Diagnostic GIO1…4 3m 4m 6m 8m 449 611 030 0 449 611 040 0 449 611 060 0 449 611 080 0 GIO1…7 4-core cable for duplicate GIOs P 1 2 3 4 1 3 2 4 449 535 060 0 449 445 010 0 449 445 030 0 449 445 050 0 6m S P Traction Help GIO1 + 3 GIO2 + 3 ECAS solenoid valve GIO1 + 4 S P ISO 7638 2 Power semi-trailer Power GIO1 + 3 1 S P ISO 7638 Power draw-bar trailer P GIO1 + 3 External ECAS GIO4 1 2 3 1 2 3 forced lowering 1 3 P L1 / L2 6m/6m 15 m / 6 m GIO1 + 3 IN/OUT Power 449 273 060 0 449 273 100 0 449 273 120 0 449 914 010 0 6m 10 m 12 m S P ISO 7638 adapter Power 0.3 m 2.5 m 449 353 110 0 449 353 140 0 11 m 14 m P IN/OUT GIO5 S P ISO 7638 S P ECAS RCU Subsystems Subsystems 5m 449 628 050 0 S P IVTM ECU Subsystems Subsystems 449 913 050 0 5m IN/OUT Power 1 2 3 4 5 6 7 GIO6 + 7 L2 1 IN/OUT IN/OUT 1 2 24N Ground 2 449 371 120 0 449 371 180 0 0.4 m WABCO 449 349 040 0 449 349 060 0 449 349 100 0 449 349 150 0 12 m 18 m 4m 6m 10 m 15 m L1 L1 / L2 0.4 m / 0.4 m 449 818 022 0 S P ISO 1185 (24N) ABS sensor c, d, e, f S P Sensor GIO1…7 S P Y-cable for GIO GIO1…3 L2 0.8 m 1.0 m 2.0 m 4.0 m 6.0 m 10.0 m 449 443 008 0 449 443 010 0 449 443 020 0 449 443 040 0 449 443 060 0 449 443 100 0 Power open end 1m ABS Sensor + GIO6 / 7 L1 / L2 1 m / 0.4 m GIO1…4 6m 3 5m 449 915 010 0 0.5 m RTR 1 Telematic GIO1,3 S P Lift axle valve, 1m Subsystems Subsystems ECAS control box 449 627 060 0 Power 449 347 003 0 449 347 025 0 L2 WABCO 449 356 023 0 Subsystems Subsystems S P ISO 1185 (24N) GIO1 + 3 IN/OUT L1 1m 2m 6m 2 449 438 050 0 2 traction help forced lowering 4 S P Telematic S P 1m 5m 8m 449 811 010 0 449 811 050 0 449 811 080 0 L1 S P 24N / TH / 1 2 3 4 5 6 7 8 3 449 437 020 0 449 437 060 0 L2 449 815 253 0 449 815 258 0 Subsystems Subsystems 8 7 6 5 9m 12 m 13 m 15 m 449 173 090 0 449 173 120 0 449 173 130 0 449 173 150 0 0.4 m traction help 3m 8m IVTM L1 L1 / L2 0.4 m / 0.4 m 449 629 022 0 1m 449 350 010 0 0.3 m 1.8 m 2.3 m 3.0 m 4.0 m 8.0 m 10.0 m 449 723 003 0 449 723 018 0 449 723 023 0 449 723 030 0 449 723 040 0 449 723 080 0 449 723 100 0 IN/OUT ABS-c…f GIO1...7 0.4 m WABCO ABS-c + d IN/OUT S P TCE (socket X22) IN/OUT IN/OUT X22 forced lowering 449 916 182 0 449 916 253 0 3 5m forced lowering L1 - IVTM L1 / L2 0.4 m / 4 m 6.0 m / 6 m 2 449 813 050 0 S P Traction Help / SMART BOARD 0.4 m Power for ECAS and mechanical suspension 2 3 L2 - SmartBoard S P Universal 8 core 1m 3m 5m Height sensor 4m 6m 12 m Modulator ABS relay valve 449 436 030 0 449 436 080 0 GIO1 + 3 P Subsystems Subsystems WABCO P GIO1…7 P Premium S P SmartBoard + IVTM Subsystems Subsystems 1m 3m 8m 449 429 010 0 449 429 030 0 449 429 080 0 1.3 m 3.0 m S P Adapter 0.7 m WABCO 3m 10 m Supply (PREV 1–2) Reservoir - brake 449 911 040 0 449 911 060 0 449 911 120 0 L WABCO 449 816 013 0 449 816 030 0 1 Test connector S P SmartBoard Modulator EBS relay valve axle load sensor or demand pressure sensor 449 812 030 0 449 812 100 0 2.4 Subsystems Modulator S P Pressure sensor GIO1…7 1.1 S Standard GIO S P Wear indicator 1 Rotary slide valve Cables for connecting Trailer EBS E Modulator GIO 1.1 Lifting axle valve, ECAS solenoid valve 4 Supply Reservoir - brake 1.1 Levelling valve 1 Supply Reservoir brake 1.1 e.g. Reservoir - air suspension without PEM: 2.1 2.1 S Standard Premium 4.2 2.3 Modulator MODULATOR GENERIC IN/OUTPUTS GIO5 GIO4 GIO3 GIO2 449 348 020 0 2m Installation Instructions How to pipe ‘New Line’ system How to connect cables Fitting for 12 × 1.5 mm plastic tube Hose to be clipped after 500 mm Brake hose 11.5 × 3.5 mm >15 o AF13 1 3 4 ÆR R 500 mm max. 300 mm Insertion depth - Use plastic tube according to DIN 74324, 73378 or ISO 7628. - Mark insertion length on the pipe according table using e.g. tape. - Pipes must be cut at right angles. o A maximum deviation of 15 is permissible. - Fully push in the pipe into the bottom of the connector. Dismantling tool 899 700 920 2 Using dismantling tool 1 2 - Check that the mark is touching the connector to ensure insertion is complete. - Control connection with pulling the pipe with 20 to 50 N where the pipe must not move out of the connector. - A dismantling tool is required to remove a pipe from the push-in coupling. Follow description according drawing ‘Using Dismantling Tool’. Plastic tube Product number Insertion depth Hose adaptor Product number 8 × 1 mm 12 × 1.5 mm 15 × 1.5 mm 16 × 2 mm 828 251 008 6 828 251 112 6 828 251 115 6 828 252 116 6 20.5 mm 25.0 mm 27.0 mm 27.0 mm – 893 129 467 4 – – 4 max. 300 mm R R ³ 10× Æ 2 - The installation position of ISO 7638 socket is 0º…30º down inclined. Otherwise water can penetrate into the contact area while coupling the connector. - Cables should only be fastened on inflexible solid elements with a rigid connection to the device e. g. the vehicle Trailer EBS E - Connections 4 Æ frame. Fastening cables on flexible elements can lead to cable breakdown and leakages. - Open end cableshave to be sealed separately or be coupled to a sealed junction box. © 2007 WABCO All Rights reserved 815 010 144 3 / 09.2007 Hose adaptor 893 129 467 4