Trakline™ Pl - Rite-hite

Transcript

TRAKLINE™ PL FOLD DOOR MODEL 8920PL This manual to remain with the door: Date Installed:____________________ This Manual Covers Doors Shipped After 2-20-06. PRINTED IN U.S.A. EMAIL: [email protected] PUBLICATION NO. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL PRODUCT INTRODUCTION CHAPTER 1 SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 DOOR JAMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 CHAPTER 2 SIDEFRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .6 HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 DRIVE SYSTEM INSTALLATION . . . . . . . . . . . . . . . . . . . . . .9 CHAPTER 3 V-FLEX STRAP INSTALLATION . . . . . . . . . . . . . . . . . . . . . .11 CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .12 LIFTING STRAP INSTALLATION . . . . . . . . . . . . . . . . . . . . .14 CHAPTER 4 PHOTOEYE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .15 LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .17 SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .18 CHAPTER 5 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .20 I-COMM INPUTS & OUTPUTS . . . . . . . . . . . . . . . . . . . . . . .23 I-COMM INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .24 CHAPTER 6 COUNTER BALANCE / THRU-WALL BRAKE RELEASE . . .29 MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . .30 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 CHAPTER 7 ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . .34 CHAPTER 8 EXPLODED VIEWS & PARTS LIST . . . . . . . . . . . . . . . . . . .38 CHAPTER 9 ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . .47 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back page SPECIAL FEATURES i-COMM™ Universal Controller Exterior/Interior Folding Door. V-Flex™ Curtain Release System. Fast smooth opening with a maximum speed of up to 40 in/sec. Motor options of 3 Phase 60 Hertz: 208V, 230V, 460V, 575V Motor option with 3Ø 50 Hertz 400V may have slower speeds One or Two directional curtain breakaway. High Wind package. Heavy-duty industrial materials for high cycles and minimal wear. NOTICE TO END USER Our mission is to “Improve Industrial Safety, Security and Productivity Worldwide Through Quality and Innovation.” Thank you for purchasing the TRAKLINE™ PL FOLD door from RITE-HITE DOORS, INC. The TRAKLINE door is designed to be a fast, smooth opening, low maintenance door that provides superior environmental separation while reducing passage time and temperature loss The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. This manual should be thoroughly read and understood before beginning the installation, operation or servicing of this door. When ordering parts through Aftermarket or Warranty department, always include your door serial or RHC# to be sure that you receive the correct parts. The RHC and serial # for your door is located on a label on the side of the control box, Figure 22.1. The actual parts used on your door may be different than shown in this manual due to special engineering or product improvement. Your local RITE-HITE DOORS, INC. Representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. Call your local representative or RITE-HITE DOORS, INC. at 1-414355-2600 or toll free at 1-800-456-0600. If any procedures for the installation, operation or maintenance of the TRAKLINE have been left out of this manual or are not complete, contact RITE-HITE DOORS, INC. Technical Support at 1-563-589-2722. RECOMMENDED SERVICE PARTS Gearmotor Rubber Bumpers Limit Switch Assembly i-COMM Assembly Photoeye Retro-reflective Photoeye T.B. Receiver Photoeye T.B. Emitter Fuse 1/2 Amp 600V Fuse 1 Amp 250V Fuse 2 Amp 250V Fuse 1 Amp 600V 15250057 53700227 53700528 63900002 63900005 63900036 51000001 51000002 51000005 51000023 (2) (1) (1) (1) (1) (1) (2) (1) (1) (2) INSTALLATION TOOLS REQUIRED Fork lift and scissors lift Hydro level 10’ [3048] Step ladder Cordless drill 25’ [7620] Tape measure Wire strippers and side cutters 6’ [1829] Carpenters level Utility knife (2) 15/16” [24] open end wrenches Hammer Phillips Screwdriver Hammer Drill and Cordless Drill (3/8” [10] or 1/2” [13]) #2 Square Driver, and Phillips Bit For Drill Plumb Bob and Chalkline 18” [457] Clamps (2) Straps For Lifting Header / Roller Tube (optional) 1/2” [13] & 5/8” [16] masonry and/or drill bit for thru bolting 2 1/2” [13] , 9/16” [14] open end and/or socket wrench 11/16” x 12” [17 x 305] drill bit for thru bolting Straight screwdriver (small 1/8” [3] spade) Tube of Anti-Seize or Grease Lubricant Set of Allen Wrenches (1/8”, 5/32”) Caulk Gun and Tubes 1 1/4” [32] & 1 1/2” [38] Open End Wrench Hole Saw 5/16” [8] Driver Bit For Drill Retaining Ring Pliers 3/16” [5] Punch Laser Level Multi-Meter Anchors, wall fasteners and shims are not supplied. Solid plastic or metal shims must fully support the sideframe base plate. Drill or cut through the shims to allow for the proper installation of the anchor bolts. Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 1 - SAFETY WARNINGS SAFETY IDENTIFICATION DANGER NOTICE Danger indicates the presence of a hazard that will cause severe personal injury, death. Notice communicates installation, operation, or maintenance information that is safety related but not hazard related and may cause equipment or property damage. ! ! CAUTION Caution indicates the presence of a hazard that will or can cause minor personal injury, death. ! WA R N I N G NOTE: A Note is used to inform you of important installation, operation or maintenance information. Warning indicates the presence of a hazard that can cause severe personal injury, death. GENERAL SAFETY NOTICES DANGER NOTICE When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty. ! ! DANGER A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. ! DANGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. ! WA R N I N G Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed. NOTICE Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box. DO NOT turn control box upside down or go too deeply into the box. NOTICE In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National Electric Code. Pub. No. 8920PLJ JANUARY 2015 LOCKOUT/TAGOUT PROCEDURES The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. 3 TRAKLINE™ FOLD Model 8920PL CHAPTER 1 - DOOR JAMB NOTE: DOOR JAMB Check for electrical prints included in the parts or control box, as they supersede any prints included in this owners manual on Pages 3437. 1. Measure Door Opening Width at the top (A). 2. Measure Door Opening Width at the floor (B). 3. Measure Door Opening Height at left side (C). It is important to verify the following basic information before starting with the installation. 4. Measure Door Opening Height at right side (D). 5. Dimensions from Steps 1 - 4 should be within ± 1/2" [13] of the dimensions listed on the serial number label. If the measurements do not agree, STOP! Contact your RITE-HITE DOORS, INC. representative. 6. Surface MUST be flat, smooth and collinear with opposite side (E). 7. Using a 6’ [1829] carpenter’s level (F), verify that the door jambs and header are plumb and perpendicular. 8. Using a laser level (G), place a mark where the laser is sighted on each side of the jamb to determine if the floor is level. Measure both sides from floor to the mark and if the floor is not level to within 1/8" [3], shim under the sideframe that will be located on the “Low Side” (H) (greatest measurement) of the door opening. TO PREVENT DAMAGE TO CONTENTS, STORE DRY BETWEEN 40° and 80° F, [4° and 27° C]. 1. Alternate dimensions in brackets are in [millimeters]. 2. Make sure that you are working at the correct location and that you have any special work permits. 3. Inspect the installation site to make sure that there are no overhead obstructions (sprinkler pipes, HVAC systems, electrical supply lines, etc.) that might interfere with the lifting of the header assembly during installation. 4. Detour material handling equipment during the installation. 5. Make sure that the correct electrical power is supplied to the door control box and can be shut off without interfering with other plant operations. 6. Move the entire crate of the door components as close to the door opening as possible. 7. When unpacking the door components remove the smaller items first, electrical components, parts box, gearmotor, roller tube, header braces/curtain assembly. 8. 9. 10. ! CAUTION Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed. In the case of multiple doors being installed, it is imperative to install the proper control box with the matching door unit. The serial # for your door is on a label located on the side of the control box and lower track, Figure 22.1. It is not recommended to weld sideframes in place until door has been tested to ensure proper operation A E F D C Install activation and optional equipment last after verifying door operation. NOTE: When standing in the opening between the sideframes and looking at the sideframe, the left hand threaded pin goes on the left hand side. Likewise, the right hand threaded pin goes on the right hand side. The left hand pins will have a narrow groove machined into the hex shape near the end of the pins, Figure 11.1 & 11.2. 4 For space clearance requirements, see Architectural drawing on Page 47. B G H Figure 4.1 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 1 - DOOR CONTENTS Qty 1 1/1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 8/12 8/12 10/14 10/14 28 28 1 2 a/r 2 1 2 2 a/r Description Crate Containing the following Header Assembly (w/ Roller Tube) RH/LH Sideframe Control Box (optional) w/Owner’s Manual Motor/Brake/Gearbox/Limit Switch Ass’y w/Cables Control Box Cable Assembly (optional) Drive Shroud Curtain Counterweight V-Flex Straps PVC Tube Curtain Retention Bar Parts Box Containing the Following Limit Switch Sprocket Large w/Set Screws (2) Limit Switch Chain 17 1/8” Limit Switch Chain Link 1/4” x 3/16” x 4 1/2” Key Retaining Ring Exterior Belting Pressure Plates Belting Pressure Plate 5/16” Bolts Belting Pressure Plate 5/16” Nuts Belting Pressure Plate 5/16” Lock Washers 3/8-16 x 1 1/4” Carriage Bolts for Header 3/8-16 Hex Nylock Nuts for Header #8-32 x 1/2” Self Tap/Drill Screw #10 Int/Ext Lock Washer #14 x 3/4” Self Tap/Drill Screws 1/4-20 x 1/4” Set Screw Nylon Rope for Brake Release Counterweight Pressure Plates 5/16” x 1 1/4” HHMS For Counterweight Hardware, Straps and Plates for Curtain Retention Assembly Pub. No. 8920PLJ JANUARY 2015 5 TRAKLINE™ FOLD Model 8920PL CHAPTER 2 - SIDEFRAME INSTALLATION C G B B G F D A Figure 6.1 4. When laying out the sideframe (B) locations, make all measurements from the centerline of the door opening. Measure between the jamb at the top of the 5. opening and at the floor, divide this measurement in half, mark the centerline on the wall and on the floor, Figures 6.1. Drop a plumb bob from the mark at the top of the jamb and place a mark on the floor. The 6. distance should be within 1/8”, if not place a mark half way between these two marks. PREPARING THE JAMB 1. ONE-WAY BREAKAWAY: (A) 2. From this centerline, measure 1/2 O.D.W. plus 7 3/8" (D) and place a mark on the floor on each side. This will offset the location of the V-Flex™ curtain straps, Figure 6.1. From this centerline, measure 1/2 O.D.W. (F) and place a mark on the floor on each side. 4. Measure across the opening from sideframe mark to sideframe mark to double check the overall dimension. This distance should not vary more than +1/4/ -0". SIDEFRAME INSTALLATION NOTE: Handle sideframes with care as control components may be inside. 1. Place the sideframes into position near the opening. 2. The pre-attached covers need to be removed. 3. If shims are required, shims must fully support sideframe base plate. Drill holes through shims to allow for anchors. 6 Install sideframe that does not require shimming at the marks made on the wall. Using a 6’ carpenter’s level make sure that sideframe is plumb and square to the wall. Mark the mounting holes in the back of the sideframe and remove sideframe. Drill holes through the wall, reposition sideframe and fasten to wall using thru the wall bolts and a backing plate for each bolt. NOTE: Anchors, wall fasteners and shims are not supplied. If welding, the sideframe should only be tack welded in at this time. It is not recommended to weld sideframes securely in place until door has been tested to ensure proper operation. TWO-WAY BREAKAWAY: (C) 3. Carefully lift the sideframes by hooking a chain to the sideframe. Caution should be used to insure chain is secure. 7. Repeat procedure for the opposite sideframe. 8. Plumb the sideframe and double-check the overall width measurements at the bottom of the sideframes. There should not be more than +1/4” / 0”. 9. The sideframe should be square to the header, if the sideframes twists when fastening to the wall (G), shim as required. NOTE: DO NOT INSTALL FRONT V-FLEX STRAPS, UNTIL AFTER INSTALLATION OF THE CURTAIN AND OPTIONAL RETENTION BAR. Pub. No. 8920PLJ JANUARY 2015 Pub. No. 8920PLJ JANUARY 2015 A - Exterior / Exterior Mount B - Exterior / Interior Mount C - Interior / Interior Mount D - Adjustment Bar E - Wall F - Front G - Back H - Curtain J - Retention Bar K - Lifting Straps H J F D K H G E J D Figure 7.1 B NOTICE K J Failure to place retention bar between the curtain and the lifting straps may cause damage to curtain and prevent optimal retention capabilities of curtain. K G E D C H F Sideframe A TRAKLINE™ FOLD Model 8920PL CHAPTER 2 - HEADER INSTALLATION 7 TRAKLINE™ FOLD Model 8920PL CHAPTER 2 - HEADER INSTALLATION HEADER INSTALLATION NOTE: If overhead clearance is available, the preferred method is to place cargo straps around the header tubes (A) and lift with fork lift (B). Make sure to place clamps (C) on the forks to prevent the straps from sliding off the forks. Use Caution not to bend the roller tube (D). Place a support block (E) under rear header tube. 1. Carefully raise the header (F) and set onto the sideframes (G). 2. Place the header in front of the opening. Place support blocks on the lift forks and clamp header to lift. The blocks are needed since the roller tube is lower than the header. Failure to do this may bend the roller tube, Figure 8.1. F H G J 3. The shroud may need to be removed to ease curtain and lifting strap installation, Figure 18.1. 4. Fasten the header to the sideframe using the 8 sets of 3/8” x 1 1/4” carriage bolts (H), washers and nuts (J) provided, Figure 8.2. E B D A Figure 8.2 ! DANGER Use extreme caution when lifting the header unit. Be sure to secure header to the lifting device. It may be required to lift 600 lbs or more and lift as high as 28’ in the air. C Figure 8.1 8 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 2 - DRIVE ASSEMBLY INSTALLATION F Header J K E Figure 9.3 DRIVE ASSEMBLY INSTALLATION 1. Locate the gearmotor assembly (A), limit switch chain (B), connector link (C), and 30 tooth sprocket (D). 2. For ease of gearbox installation and maintenance, apply a grease lubricant or anti-seize (not supplied) to the drive shaft (E), bumper block (F) and motor bumpers (G). 3. Turn roller tube (H) to align the shaft and gear keyway. 4. Install gearmotor assembly onto the drive shaft, some force may be required to get the bumpers over the bumper blocks, Figure 9.4. 5. Route the limit switch cable through the hole in the back of the motor mount bracket and run down the length of the sideframe (J), Page 31. Figure 9.1 F G H E A Figure 9.2 D G B F G C Figure 9.4 Pub. No. 8920PLJ JANUARY 2015 9 TRAKLINE™ FOLD Model 8920PL CHAPTER 2 - DRIVE ASSEMBLY INSTALLATION 6. Install 1/4”x3/16”x 4 NOT force the key. forcing the key may keyway slot until it is 1/2” key into the keyway. DO The key should slide freely, cause distortion. Tap key into past the retaining ring slot. 7. Gearbox case should be flush with the end of the retaining ring groove. 8. Install retaining ring (K) into shaft groove, Figure 9.3. NOTE: The motor and brake cables are pre-wired into the motor junction box, but need to be terminated to the control panel later in the installation process. The control box option will have a short cable coming out of the motor and limit switch with plugs on. A door mounted on the exterior of a building or on the interior of the building, but not on the outside wall will have the curtain attached to the front header brace. A door mounted internally on an outside wall of the building will have the curtain attached to the rear header brace. See Figures 7.1 & 12.1 for proper mounting. NOTE: Be sure retaining ring is fully seated in the groove. Failure to do this, may cause the motor to move on the shaft during operation. 9. Install 30 tooth sprocket onto the drive shaft until it hits the shoulder. Sprocket needs to line up with the 10 tooth sprocket on the limit switch shaft, if not loosen and move the 10 tooth sprocket and use a short straight edge to align. When aligned, tighten the 1/4” set screws onto the flat spot of the shaft with an 1/8” allen wrench to 75 in/lbs and lock-tight. 10. Install #35 chain onto sprockets, by lining up the chain so the connector falls onto the large sprocket, Figure 9.4. 11. Place connector link onto chain and lock in place, Figure 9.4. Adjust the chain so it does not slip over the teeth. Loosen the limit switch mounting bolts and adjust so the chain deflects approximately 1/4” when pressure is applied. A chain that is too tight may cause wear on the limit switch shaft bearing. 12. The limit switch assembly should be adjusted down in the slots to achieve proper chain tension. The lifting straps on the curtain will always be on the inside of the building. 14. Place 1 1/2 pre-wraps of the lifting straps (L) around the roller tube, Figure 10.1. The roller tube will be between the lifting straps and the curtain. 15. Straps MUST roll off the roller tube on the opposite side that the curtain is hanging (M). 16. Center lifting straps for doors > 21’ O.D.W. Must be looser than outside straps. NOTE: DO NOT place the limit switch assembly at the top of the slots. This may cause interference with the covers and make switch adjustment difficult. 13. The limit switch plate Grade 2 bolts must be retightened to 66 in/lbs, if too loose, the plate may slip. M L E H N Figure 10.1 10 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 3 - V-FLEX STRAP INSTALLATION C D C Header J H B G K A Figure 11.2 1. Figure 11.1 Using a 1 1/4” and 1 1/2” wrench, loosen the locking nuts (A) on the tension pins (B) in the sideframe (C) until they spin freely, Figure 11.1. 2. Locate two of the four V-Flex straps (D), pressure plates and hardware (E) in the parts box and attach to the rear header braces (F) with the sewing seam to the outside and the head of the bolts to the inside, Figures 11.2 & 11.3 then lower the straps to floor. 3. Wrap the straps around the tension pins, so that the straps are being wound up when the pin is turned clockwise for the left hand threaded pins (G) and counter-clockwise for the right hand threaded pins (H). The straps will always be on the inside of the pins, Figure 11.2. 4. 5. 6. F E Optional V-Flex strap cover with flap away from curtain (J). Place screw through seal flap approximately 2” above tension pin guards (K) to prevent sliding. Using a 1 1/4” and 1 1/2” wrench, turn the left hand tensioning pins clockwise to put approximately 170 ft/lb tension on the V-FLEX straps and counterclockwise for the right hand tension pins. For taller doors, the tension will need to be increased. When the correct tension is applied to the V-Flex strap tighten down the locking nut. The use of a cheater bar may be required.When the Curtain Retention Assembly is used it should be installed prior to curtain installation, Figure 12.1. Pub. No. 8920PLJ JANUARY 2015 Figure 11.3 ! WA R N I N G Use Caution when winding up tension pins, as substantial force is being applied to the pins and the belting. NOTICE The V-Flex straps Must not be installed until after the header has been installed, due to interference constraints. V-Flex straps with not enough tension may result in premature breakaway and curtain wear. 11 TRAKLINE™ FOLD Model 8920PL CHAPTER 3 - CURTAIN INSTALLATION K H D L J X X X A C X B N E M G F F 1. 2. 3. 4. 5. Figure 12.1 Slide retention straps (A) onto the retention bar (B), CURTAIN INSTALLATION space equally, per DIM (X) across the width. 1. Place curtain on a fork lift so the curtain will unroll toward the wall with approximately 2’ to 3’ of loose Slide retention brackets (C) into the ends of the curtain off the roll. Clamp the forks of the lift so the retention bar. curtain will not fall off the lift. Lift assembly to the top of the sideframes (D) and 2. Lift the curtain in place and insert the adjustment bar attach to each sideframe with the hardware provided (G) into the brackets (H) on the header (J) and fasten (E). with the 3/8” holding bolts and nuts, Figure 12.1. Attach retention straps to the header using the 3. To roll the curtain up, loosen the 3/8” holding bolts retention plates and hardware provided, access may (K) and the 5/16” locking screws (L) on the be limited. Straps should be fairly tight and not allow adjustment bar, Figure 12.1. curtain (F) to flex into roller tube (G). 4. Using a 1 1/4” wrench turn the nut on the end of the The retention bar is designed to properly fit between bar so the curtain is turned against the header brace. the sideframes, if the bar is too long, check for It may be required to have two people, one on each proper sideframe spacing. Cutting of the bar can be side of the header to turn the adjustment bar. done to achieve the desired fit. NOTE: Curtain retention bar MUST be placed between (V) the curtain and the lifting straps. 12 P 5. The curtain is properly rolled up when the slots (M) are not visible under the front brace. 6. Tighten the 3/8” hex head bolt and the 5/16” locking screws on each end of the adjustment bar with a socket wrench, Figure 12.1. Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 3 - CURTAIN INSTALLATION K Q K J L P A F F V Figure 12.2 NOTICE Care should be taken so as the curtain unrolls it does not tear. Failure to roll curtain on adjustment bar may result in curtain damage or failure of curtain 7. Slowly lower the curtain to the floor to prevent damage to the curtain or injury to personnel. The curtain should be pushed against the rear V-Flex straps (N), so it will not roll off the forks. 8. If the curtain has slack or is not sealed on the floor, loosen the 3/8” hex head bolt and the 5/16” locking screws on each end of the adjustment bar, and raise or lower the curtain, Figure 12.1. After the curtain is properly adjusted, tighten the bolts. 9. Install the front V-Flex straps, per rear strap instructions. Pub. No. 8920PLJ JANUARY 2015 13 TRAKLINE™ FOLD Model 8920PL CHAPTER 3 - LIFTING STRAP 1. Remove the lifting strap (P) pressure plates and hardware from the parts box. 2. The lifting straps are fastened to the roller tube (Q), Figure 12.2. The lifting straps need 1 1/2 pre-wraps on the roller tube before attaching to the curtain. B NOTE: Lifting straps are opposite the curtain adjustment bar. 3. Insert the lifting straps through all the 2” strap rings (R), making sure they are not twisted, Figure 12.3. 4. Route the straps through the bottom short lifting strap (T) ring and attach the pressure plates and clamp the straps, Figure 12.4. 5. Attach pressure plates (S) to the strap, just above the short strap rings that are attached to the bottom bar (U), such that the rounded curve and the head of the bolt are toward the curtain, Figure 12.4. 6. The straps should be snug with little or no tension applied. The curtain should not raise off the floor. 7. Repeat procedure on all the remaining straps. 8. Center straps must have less tension than outside straps. F R P Figure 12.3 S NOTICE If one side is tighter than the other, the curtain may fold up at an angle and cause undue friction on the end of the curtain and sideframe. T U Figure 12.4 14 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 4 - PHOTOEYE INSTALLATION 1. 2. Make sure all photoeyes are plugged in. If the thrubeam option is chosen, the non-drive photoeye cable will be run across thru d-rings on the rear header brace (A) through grommets in each sideframe (B). Locate the photoeye assemblies in the sideframe, Figure 15.1. E - Thru-Beam photoeye cable w/2 plugs for Integral control station. G - Non-Drive Thru-Beam photoeye’s w/plugs for control box or integral control station H - Drive Side Thru-Beam photoeye w/cable and plug for control box I - Drive Side Thru-Beam photoeye w/cable for integral control station 3. Plug in the cable from the non-drive sideframe to the header cable. Plug in the header cable and the drive side cable into the control box cable, Figure 15.1. 4. The yellow LED (L) should be on when the thrubeam photoeye (emitter) is powered up, if it is not on, check plug in connections, and proper wire terminal connections. 5. If the red and green LED’s (M) are OFF, either the beam is blocked or the photoeye (J) is out of alignment. If necessary re-aim the photoeye by using the adjustment screws (K) on the sideframe assembly around the photoeye, Figure 15.2. The bottom screw allows for vertical adjustment and the two side screws adjust horizontal alignment. Rotate the screw until the red and green LED’s turns ON. 6. Top photoeye (Q) and bottom photoeye (R). Pub. No. 8920PLJ JANUARY 2015 For thru-beam installation with a control box (C), all photoeyes will have plugs that attach to the plugs on the cables that run back to the control box, Figure 15.1. INTEGRAL CONTROL STATION For thru-beam installation with a integral control station (D), the non-drive sideframe photoeyes will have plugs that attach to the plugs on the cable that runs back to the control station, the driveside photoeyes, will be wired directly to the control station, Figure 15.1. NOTE: Make sure to secure electrical cables away from counter weight, belting and pulley. Photoeyes are preset at the factory for sensitivity (N) and light mode (P). Field adjustment should not be required, Figure 15.3. 15 Lifting Strap F - Thru-Beam photoeye cable w/3 plugs for control box. CONTROL BOX TRAKLINE™ FOLD Model 8920PL CHAPTER 4 - PHOTOEYE INSTALLATION B B A E C F D H I G Figure 15.1 Q R P K B M L Figure 15.2 16 N Figure 15.3 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 4 - LIMIT SWITCH ADJUSTMENT NOTE: Determine which drive and mount your door is to figure out which direction to turn the limits: Right Hand Drive Internal door or a Left Hand Drive External Mounted door. Measure from the floor to the bottom of the curtain with the door in the full open position, adjust the curtain to manufactured opening size. 6. Making sure everyone is clear of the door, jog the door by pressing both the green open/reset and black jog button on the front of the s/f or control box to raise the door to the height opening size. 7. Loosen the center locking screw and turn the open limit switch cam (B) locking screw labeled #2 (C) until you hear the contact click, input X0 LED will also be off, Figure 17.1. 8. For a Right Hand drive door turn the #2 open limit switch screw clockwise to raise the door and counterclockwise to lower the door. 9. For a Left Hand drive door, turn the #2 open limit switch screw counter-clockwise to raise the door and clockwise to lower the door. 10. The limit switches are normally closed, the input LED’s will be on all the time, unless the limit cam lobe is tripped or activated. 11. Fine tuning of the limits may be necessary. This will be determined by running the door up and down. 12. If the door has an optional alternate open (G) adjust to the desired alternate height using the same procedures as with the open and close limits, Figure 17.2. 13. For any reason if the limit switch plate adjustment bolts need to be loosened or replaced they should be Grade 8 bolts and torqued to 19ft/lbs. Turn the #1 close/photoeye limit switch screw clockwise to raise the door and counter-clockwise to lower the door. Turn the #2 open limit switch screw clockwise to raise the door and counter-clockwise to lower the door. Right Hand Drive External door or a Left Hand Drive Internal Mounted door. Turn the #1 close/photoeye limit switch screw counter-clockwise to raise the door and clockwise to lower the door. Turn the #2 open limit switch screw counterclockwise to raise the door and clockwise to lower the door. 1. Loosen the two phillips screws and remove cover. 2. With the door in the closed position, adjust the closed limit switch (D), by loosening the center locking screw (A) and turn the cam locking screw labeled #1 (E) until you hear the contact click, input X1 LED will also be off, Figure 17.1. Tighten the center locking screw. 3. 4. For a Right Hand drive door turn the #1 close/photoeye limit switch screw counter-clockwise to raise the door and clockwise to lower the door. The first lobe #3 (F) will be the photoeye shut-off, input X1 LED will pulse off then on as it goes by and will stay off when it hits the second lobe for the closed position. For a Left Hand drive door, turn the #1 close/photoeye limit switch screw clockwise to raise the door and counter-clockwise to lower the door. The first lobe #3 will be the photoeye shut-off, input X1 LED will pulse off then back on as it goes by and will stay off when it hits the second lobe for the closed position. G B D Figure 17.2 A C E B F D Figure 17.1 Pub. No. 8920PLJ JANUARY 2015 17 Photoeye 5. TRAKLINE™ FOLD Model 8920PL CHAPTER 4 - SHROUD / COVER INSTALLATION C A J B A D A G D F Figure 18.2 K B Figure 18.3 Figure 18.1 HEADER SHROUD INSTALLATION 1. The header top shroud (A) and header front cover (B) are pre-installed and may need to be removed for curtain installation. Attach hardware (C) to braces (D). 2. The shroud may include several pieces depending on door width, Figure 18.1. 3. F After the shroud has been installed to the header, caulk the back end of the shroud to the wall to prevent rain seepage. DRIVE SHROUD INSTALLATION 1. Locate drive shroud (E) and hardware. 2. Fasten drive shroud to drive sideframe (F) by using the 6 tek screws provided, Figure 18.2. 3. Install brake release lever and cord. 4. Fasten front cover by lining up holes to header brace brackets holes (G) with the hardware provided. Note Control box conduit holder (J). SIDEFRAME AND TOP COVER INSTALLATION 1. 18 Install the sideframe covers (H) that were previously removed during sideframe installation, Figure 18.4. H 2. Figure 18.4 Repeat procedure to the opposite sideframe. 3. Install the sideframe top covers (K), Figure 18.3. Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 4 - LABEL INSTALLATION 12” [305] 5’ [1524] Figure 19.1 LABEL INSTALLATION 1. Clean surface where label is to be placed. Peel off backing on label and apply in position, Figure 19.1. View of back side of door. Pub. No. 8920PLJ JANUARY 2015 19 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - ELECTRICAL INSTALLATION ! DANGER When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. ! DANGER A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. ! ! Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed. NOTICE Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box. DO NOT turn control box upside down or go too deeply into the box. DANGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. NOTICE NOTICE In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National Electric Code. INTEGRAL CONTROL PANEL: 1. Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty. The TRAKLINE door has been factory tested. The electrical cables from the door need to be connected to the control panel. NOTE: Route all field installed wires inside the control box so that separation is maintained between line voltage wires and low voltage class II wiring. For an Integral control panel, run the power supply cable (by others) into the sideframe at the control panel height. The control panel is covered with a PVC material for protection. CONTROL BOX: 2. Mount the control box on a wall adjacent to the door at approximately 54" [1372] above the floor level and a minimum of 6” [152] from door side frame. All holes drilled through the control box must be through the bottom of the box, Figure 21.1. 3. Cables (B) with connectors on one end are provided for the motor, brake, limit switches and photoeye’s and will need to be terminated to the control panel. The cables will be enclosed in flexible liquid tight conduit. A conduit mounting bracket is provided in the sideframe, Figure 21.2. 4. The motor ground cable must be grounded to the sideframe at the conduit holder using the tek screw and star washer provided. The standard Integral control panel located in the drive sideframe. Control box is optional. Local electrical codes may require the use of a junction box and rigid conduit. Make sure to route all conduit through the bottom of the control station, Figure 21.1. The door frame is grounded via the motor ground wire provided. WA R N I N G 1. It is the responsibility of the installing electrician to be sure all local, state, and national electrical codes are met and to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect. 5. Connect wiring as indicated by the device field wiring schematic (if standard) or inside the parts or control box. Incoming 3-phase power must connect into terminals L1, L2, and L3. Ground must attach to the green/yellow terminal. 2. The control box is provided with class CC protective fusing for the transformer. 6. Suggested fused disconnect box location (C) (supplied by others). 3. The incoming power terminals in the control box will not accommodate wires larger than 10AWG. 7. Incoming voltage (D) (see chart wiring schematics for acceptable voltages) 4. All control boxes should be mounted on the inside of the building regardless of door mount side. 5. All drilled holes, and conduit run into the control box must be through the bottom of the control box. 20 NOTE: Electrical prints included in the parts or control box, supersede any prints included in this owner’s manual on Pages 34-37. Always check parts or control box for prints. Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - ELECTRICAL INSTALLATION B I C TM J i-COMM The Leading Edge in Door Safety. Milwaukee, WI (800) 456-0600 E OPERATING PROCEDURES The OPEN/RESET Button activates the door to the full open position. Door will close automatically. RESET PROCEDURE Press the OPEN/RESET button to activate the door to the full open position and to reset the controls. The door must be reset whenever power is restored. H F JOG/REFEED PROCEDURES Hold the JOG button in while pressing the OPEN/RESET button to run the door through the open and close cycles. The door must be reset whenever the jog button is pressed. G A D Figure 21.2 M Figure 21.1 Push button controls: E-Stop (E), open button (F) and jog button (G). L Example of mounting electrical box plate to sideframe for conduit holder (not supplied) (H). Integral control box station (I). N P TM i-COMM Sideframe (J). Q The Leading Edge in Door Safety. Optional conduit holder for control box cable (K). Control Box (L). Milwaukee, WI (800) 456-0600 R OPERATING PROCEDURES The OPEN/RESET Button activates the door to the full open position. Door will close automatically. RESET PROCEDURE Press the OPEN/RESET button to activate the door to the full open position and to reset the controls. The door must be reset whenever power is restored. JOG/REFEED PROCEDURES Hold the JOG button in while pressing the OPEN/RESET button to run the door through the open and close cycles. The door must be reset whenever the jog button is pressed. Motor / Brake cables (M). Ground cable connector (N). S Limit switch cable (P). Drive side photoeyes (Q). Figure 21.3 Non-Drive side photoeyes (R). Control box cable (S). T K Shroud (T). Figure 21.4 Pub. No. 8920PLJ JANUARY 2015 21 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - ELECTRICAL INSTALLATION Remove labels after installation is complete H E A J D K K I C 1. 2. B F Figure The red E-Stop button (A) stops door operation. To stop door operation, push the button. Whenever the door operation is stopped by using the E-Stop, you must press the "OPEN/RESET" button to reset and open the door. The green "OPEN/RESET" button (B) opens and resets the door after a fault. To "OPEN", press and release the button. The i-COMM will automatically close the door after the preset time has expired. 3. The black jog (C) button is used when the door is in a fault. 4. The i-COMM (D) is used to control all functions of the door. 22 G H 22.1 5. Label (E) inside control box that is a ready reference to the i-COMM inputs and outputs, Page 23. 6. Incoming power terminals L1, L2, L3, ground (F). 7. Green bold dashed line (G) indicates safe area for drilling holes. 8. Red bold solid line (H) indicates un-safe area for drilling holes 9. Illuminated input Led’s (I). 10. Illuminated output Led’s (J). 11. Serial # label (K). Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - INPUT / OUTPUT TABLE Electrical Pub. No. 8920PLJ JANUARY 2015 23 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - I-COMM DISPLAY MESSAGES LCD DISPLAY MESSAGES: TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED Door Faulted Push Open/Reset* Service Required* Service Required* Push Open/Reset* Reset / Jog Door* Reset / Jog Door* Push Open/Reset* Service Required* Push Open/Reset* Service Required* Service Required* Inspect & Reset* Service Required* Service Required* Service Required* Check Inverter* None* None* Jog To Close* Normal Power Up Watchdog Timer Reset From Sleep Low Voltage Breakaway Breakaway Emergency Stop Open Time Limit Menu Interrupt Limit Pulse Fail Limit Failure Obstruction Unknown System Clock read Unknown State Pro System Jog to Open Pos Jog to Close Pos Photoeye Failure Indicates Loss of Power Indicates the boards watchdog timer has reset Indicates the controller was awaken from sleep mode Drop in voltage caused controller to restart Door is in breakaway mode FasTrax - Chainfall; 8000/CL/XL - Sideframe door; 8000/CL/XL Overload Relay E-Stop pushed, Overload Relay (8900), Inverter (8600) Run open time limit exceeded Menu Interrupted Trakline limit problem (8910/20/PL only) Limit switch has failed Door has detected obstruction and reversed 3 times Unknown fault System clock failed State unknown Pro Inverter Fault Displays when jogging open Displays when jogging close Indicates problem with photoeye system (FasTrax only) * Displays on Screen during jog only DOOR IS OPENING Door is Opening Door is Open Stand Clear Closing in xx.xs Activation On Waiting for cmd. Photoeye Blocked I-Zone Detection Stand Clear DOOR IS OPEN When not in preannounce to close When in preannounce to close Displays closing time in seconds Indicates activation on (overrides timer display) Indicates door is waiting for manual close cmd. Photoeye is blocked (overrides timer display) I-Zone active (overrides timer display) DOOR IS CLOSING Door Closing Door Closed Door Closed Cycles: xxxxxx Interlock Active Door Stopped Push Open/Close None None None Device Holding Open Close Door Remove Obstruction Remove Detection None DOOR IS CLOSED Displays cycle count Door is interlocked and cannot be opened DOOR IS STOPPED DC None Perform Interlocking Open/Close Door X_ (+24VDC) Controller Input BASIC INPUT WIRING DC Relay Coil YDC_ DC OUTPUT WIRING 24 Pub. No. 8920PLJ JANUARY 2015 Pub. No. 8920PLJ JANUARY 2015 L M N O A B C D E F G H C D I J K L M N O JP3 Jumper Power LED JP2 Jumper Input Terminals Green Input Terminal LED’s Down Key Enter Key I-COMM LAYOUT DESCRIPTIONS B Display Contrast Potentiometer (Lighter / Darker) Up Key LCD Display J1 Programming Port JP1 Jumper Induction Loop Red Output Terminal LED's Output Terminals A E F G K J I H TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - I-COMM DISPLAY MESSAGES 25 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - I-COMM DISPLAY MESSAGES Operation of the door is not possible when using the menu system. 1. To enter the menu press the ENTER key, the Controller will stop and fault the door. 2. Use the arrow keys (Up and Down) to navigate through the choices 3. When the desired item is selected press enter to view the value or setting. 4. Use the arrow keys to change the value if needed. Once editing is completed press ENTER to return to the main menu. 5. When settings are completed, scroll to the "Exit" option in the main menu and press ENTER. 6. Changes are not saved until the menu mode is exited. Turning power off while in the menu mode will cancel all changes. Display Cycle Count Read-Only Displays current cycle count for the door. Set Close Timer Read/Write Displays and sets current close timer. This time plus the Preannounce Timer will be the amount of time the door will stay open. Setting the Close Timer to 0 will place the door in toggle mode. In toggle mode the reclose timer will be disabled. (Valid Range: 1-255 seconds, with 0 = Toggle Mode) Set Preannounce Read/Write Displays and sets Preannounce to close timer. This time plus the Close Timer will be the amount of time the door will stay open. (Valid Range: 0-255 seconds) Display Model # Read-Only Displays door model. Set Loop Func. Read-Write Valid Choices are: Auto Close Mode - Loop board will open and reverse door. (Note: Door will not close is Toggle Mode is enabled (Close Timer = 0)) Rev/Hold Open - Loop board will only reverse door. Loop will not open door from fully closed. Set Open PB Func Read-Write Valid Choices are: Auto Close Mode" - Push button will open and reverse door. (Note: Door will not close is Toggle Mode is enabled (Close Timer = 0)) Toggle Mode - Places the Open/Reset button in Toggle. Push the Open/Reset once to open the door and again to close. Note reclose is disabled when door has been opened via Toggle. Reset/Jog Only - Open/Reset button will only reset and jog the door. If pressed while door is traveling close, door will reverse to open. (If Reset Only is required without opening door please consult applications or Rite-Hite Door Technical Support) Output Definition Read-Write Use to change functions of outputs where allowed. (YK2 Relay K2), YK3 (Relay K3), YDC0, (see chart) (Note: Outputs which are not changeable will display "Not Adjustable") YDC1, YDC2, YDC3 Input Define Read-Write Use to change functions of inputs where allowed. X2, X3, X5, X6, X7 (Note: Inputs which are not changeable will display "Not Adjustable") Language Read-Write Use to change language of the menus. Select Additional Languages (i.e., Spanish) Fault History Read-Only Displays Last five faults as codes. Use arrows to provide a detailed description of each fault code displayed. See details below. Partial Config Read-Write Consult Technical Support (=/> Version 2.2.5) Open Alrm Time RW - #25 Use to set time alarm on when door open Clock Read/Write Displays date and time. Passcode Read/Write Consult Customer Service. Copy from Loader Write-Only Copies program from loader to i-COMM. Use up arrow to start copy process. See details below. Copy to Loader Read-Only Copies program in i-COMM to loader. Use up arrow to start copy process. See details below. Exit [Enter] Read-Only Use to exit menu system and save changes. PROCEDURE FOR USING DOWNLOADER CHIP: 5. To decrease reclose time, press DOWN key. 1. Turn power off. 6. Press ENTER when complete. 2. Plug in downloader chip. 7. Scroll to EXIT. 3. Turn power on. 8. Press ENTER to save changes. 4. Press ENTER. PROCEDURE FOR CHECKING FAULT HISTORY: 5. Scroll to “Copy From Loader”. 1. Press ENTER key. 6. Press ENTER and UP key to start copy process. 2. Use UP / DOWN keys to scroll to “Fault History”. 7. When complete, turn power off and remove loader. 3. Press ENTER key. 8. Restore power and operate door. 4. This displays the last 5 faults in numerical code. PROCEDURE FOR ADJUSTING RECLOSE TIMER: 1. Press ENTER key. 5. For a detailed view, press the UP key to scroll through the fault codes. 2. Use UP key to scroll to “Set Close Timer”. 6. Press ENTER when complete. 3. Press ENTER key. 7. Scroll to EXIT. 4. To increase reclose time, press UP key. 8. Press ENTER, operate door. 26 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - I-COMM DISPLAY MESSAGES Default Value for Output (Factory Configuration) YK2 YK3 YDC0 YDC1 YDC2 YDC3 Model: TrakLine n/a 0 2 20 20 20 X0 X1 n/a n/a Default Value for Input (Factory Configuration) X2 X3 X4 X5 X6 X7 n/a 2 n/a 3 2 2 n/a = Not available for change Valid Values for Output Settings Value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valid Values for Output Settings Function On On On On On On On On On On On On On On On On Value when door closed (Interlock Out) when door Not Closed during preannounce to close when door full open when door not full open when door faulted when door not faulted when activation command during run Open during run Close during run (Open or Close) when door on limit (open or close) when I-Zone alarm when door open for 30 seconds when door open for 60 seconds when door open for 120 seconds Valid Values for Input Settings: Function 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Function On during sequential activation On when not running open On when not running close On when not running (open or close) Output Disabled Flash 3Hz (=/> Version 2.2.5) Flash 2Hz (=/> Version 2.2.5) Partial Timer Act rev I-Zone Pass Door Open Alarm Interlock Out N.O. Interlock Out N.C. Preannounce and Close Photoeye Test Description Interlock In Allows door to open (Only Available for inputs X2, X3 & X5) (Note: Interlocking is disabled if no inputs are defined as interlock) Stop Stops door (Normally-Closed) Activation Opens Door Toggle Opens/Closes Door Close Closes door Sequential Act. Opens Door Reverse Reverses or Holds open door Stop Stops door (Normally-Open) Manual Open Opens door (used for open-close-stop, normal activation will not resume from stop) Auto/Man Places Door in Toggle Mode when input is on. Partial Open Activation (8000/CL/XL/8900) (=/> Version 2.2.5) Partial Open Toggle (8000/CL/XL/8900) (=/> Version 2.2.5) Toggle / Auto Toggle with Automatic close (=/> Version 2.2.5) Hand / Auto Consult Customer Service Disable Disables Input Reverse N.C. Reverses or Holds open door using normally close contacts Clean n/a CONNECTOR CONNECTOR TABLE J3 J4 J5 PIN # 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 This table shows the function of each of the connectors on the i-COMM controller. The voltages listed for each pin assume that either the input or output is activated. FLASHING LAMP OUT I-ZONE ALARM OUT DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE CO CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) Pub. No. 8920PLJ JANUARY 2015 UNUSED OUTPUT I-ZONE ALARM OUT DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM INVERTER OUT 2(K1) INVERTER OUT 1 (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT UNUSED UNUSED OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) 27 TRAKLINE™ FOLD Model 8920PL CHAPTER 5 - i-COMM PROCEDURE INSTRUCTIONS PROCEDURE FOR USING DOWNLOADER CHIP: 1. Turn power off. PROCEDURE FOR CHANGING OPEN BUTTON OPERATION: 2. Plug in downloader chip. 1. Press ENTER key. 3. Turn power on. 2. Use UP / DOWN keys to scroll to “Set Open PB Func”. 4. Press ENTER. 5. Scroll to “Copy From Loader”. 3. Press ENTER key. 6. Press ENTER and UP key to start copy process. 4. Choose between “Auto Close Mode”, “Toggle Mode” or Reset/Jog Only”. 7. When complete, turn power off and remove loader. 5. Press ENTER when complete. 8. Restore power and operate door. 6. Scroll to EXIT. PROCEDURE FOR ADJUSTING RECLOSE TIMER: 1. Press ENTER key. 2. Use UP key to scroll to “Set Close Timer”. 7. Press ENTER, operate door. The following describes what the fault codes convert to: Description Code 3. Press ENTER key. #define FaultNone 0 4. To increase reclose time, press UP key. #define FaultPowerUp 1 5. To decrease reclose time, press DOWN key. #define FaultBreakaway 2 6. Press ENTER when complete. #define FaultRunOpenTimer 3 7. Scroll to EXIT. #define FaultMenuInt 4 8. Press ENTER to save changes. #define FaultLimitSwitch 5 #define FaultEstop 6 1. Press ENTER key. #define FaultRunCloseTimer 7 2. Use UP / DOWN keys to scroll to “Fault History”. #define FaultLimitPulseFail 8 3. Press ENTER key. #define FaultObstruction 9 4. This displays the last 20 faults in numerical code. #define FaultTimerRead 0A 5. For a detailed view, press the UP key to scroll through the fault codes. #define FaultStateOB 0B #define FaultPROSystem 0C 6. Press ENTER when complete. #define FaultPhotoeye 0D 7. Scroll to EXIT. #define FaultEncoderRead 0E 8. Press ENTER, operate door. #define FaultEncoderVelocity 0F #define FaultEncoderNC 10 PROCEDURE FOR CHECKING FAULT HISTORY: 28 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 6 - COUNTER BALANCE SYSTEM The door is equipped with a counter-balance system that is used to assist the door open in the case of a power outage. It is also used to help balance the door to reduce motor load. 7. Jog the door closed so the weight lifts up in the air. Make sure the weight is not interfering with the pulley. 8. Install the longer pvc tube (G) over the weight, place the shorter piece on the floor and attach the two pieces. 9. Make sure the thru-beam photoeye cable is clear of the counter weight belting. The Counter-Balance weight system operates in the nondrive sideframe (A). The system is driven by a pulley (B) on the non-drive roller tube shaft. The weight (C) attaches to the belting (D) by using pressure plates (E) and hardware. To partially raise the door in case of a power outage, simply pull on the brake release cord. Some assistance may be required on large doors. 10. Proceed to adjust limit switches as required after operating the door. The counterweight must be installed before operating the door. Failure to do this may result in the overload relay tripping out. 1. The counter weight pulley is installed onto the shaft at the factory. THRU-WALL BRAKE RELEASE 2. With the door in the open position, fasten the belting to the pulley with hardware provided. 3. Place 1 1/2 pre-wraps around the idle pulley (F) making sure it comes off the pulley the opposite the direction that the lifting straps come off the roller tube. Lifting straps would be on the front side of the roller tube in this detail. The TRAKLINE can be equipped with an optional opposite Thru-Wall Brake Release system that in the case of a power outage, can be used to partially open the door. 4. Install the weight on blocks approximately 12” off the floor. 5. Route belting into a loop and tighten the pressure straps with the hardware provided, Figure 29.1. 6. Install the loop between the weight brackets and install pin and cotter pin. 1. Using the pulley as a guide, mark the location on the wall in line with the route of the rope, Figure 29.2. 2. Check the other side of the wall for clearance, if clear, drill a 1” Ø hole through the wall. If not clear, move the conduit left or right. For additional clearance while drilling, remove the shroud. 3. Insert the conduit through the wall. It may be necessary to cut the conduit to length to achieve desired end results. Insert plugs into each end of the conduit. 4. Thread rope from the handle, through the shroud, around the pulley and through the conduit. Reinstall the shroud. ! DANGER When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. ! CAUTION B Use caution when working with the counter weight. Make sure the belting is properly fastened to prevent it from slipping. F D E C G A Figure 29.1 - COUNTER WEIGHT DETAIL Pub. No. 8920PLJ JANUARY 2015 Figure 29.2 - THRU-WALL BRAKE RELEASE 29 TRAKLINE™ FOLD Model 8920PL CHAPTER 6 - MAINTENANCE PROCEDURES BRAKE TORQUE: The brake is supplied from the factory with the nominal torque setting. BRAKE REPLACEMENT 1. Run the door to the full open position, tie the curtain in place so it will not unwind and disconnect power to the door. Make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Also barricade the work area on both sides of the door to prevent unauthorized access while servicing. 2. Loosen and remove the brake handle and the four screws holding the cover to the brake, with a short phillips screwdriver, Figure 30.1 3. Remove the snap ring and the fan. 4. Disconnect the blue and brown brake wires from terminals 5 and 6 on the rectifier. 5. To remove the brake from the motor housing, loosen the 4mm allen head screws holding it in place. 6. Take note of the orientation of the brake before removing. Pull the brake straight off the motor. 7. If the hex hub needs replacing, remove the snap ring. 8. Install the new brake. 9. Insert the 4mm allen head screws and tighten. 10. 11. Replace the brake cover and tighten the four phillips screws that hold it in place and the brake handle. 12. Reconnect power and check for proper operation. NOTE: Planned maintenance programs are available for the TRAKLINE PL door. Contact your local Rite-HitE DOORS, INC. representative for details. Misc: To remove open, jog or E-stop buttons, turn the latch to the left at the top of the button with a small screwdriver. The unit will pop off. Reconnect the blue and brown brake wires to the #5 and #6 terminals on the rectifier. Polarity is not important. Figure 30.1 ® CUSTOMER: RITE-HITE DOORS PLANNED MAINTENANCE Model 8910/20/PL TRAKLINE™ TRAKLINE™ PL SO# SERIAL# Periodic Cycle Check: Planned Maintenance 1 Brake Recommended P.M. Intervals (Time Shown In Months) 4 8 12 18 24 30 • • • Chain • • Controls Covers Curtain • • • • • • Gearbox Header • • • • • • • Limit Switch Motor Photoeyes • • • • • Seals • • • • • • • • • • • Sideframe Stabilizer Bars Straps Strap Clamps (Fold Door Only) 30 • DATE: Inspect and Perform the Following (See Manual) 36 • Perform manual test by releasing brake and making sure door stops in the desired position. • Inspect for wear, tighten or replace as required. Lubricate. • Clean and check all connections. • Make sure sideframe and header covers are installed. • Clean with Isopropyl alcohol or warm soapy water. DO NOT use abrasive cleaner on vision. Make sure curtain is tracking straight. • Check for unusual noise. Check fluid level. • Check mounting hardware connections. Blow dust and debris from the header. • Check open and close positions, and chain is tight. • Check for normal operation, check connections. • Check alignment, adjust as required. Check all connections. Wipe lens or reflectors clean. • Check for wear and tear. Make sure seals are sealing at the header and sideframe locations. • Inspect for damage. Check all mounting hardware. • Inspect bars for damage, straighten or replace as required. • Inspect for wear and tear, replace as required. Make sure straps are tight, and tension pin nuts are tight. • Make sure lifting straps and clamps are tight and curtain is sealing at the floor. Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 6 - DRIVE SYSTEM INFORMATION A B C D E F G H I J RH Drive LH Drive Standard Limit Switch Wiring Optional Alternate Open Limit Switch Wiring 208 - 230V 460V 400/575V Jumper wire Black wire Green wire K L M N O P Q R S White wire Red wire Closed Limit Switch Open Limit Switch Alternate Open Limit Switch n/a Route limit cable through the back of the plate Spot ground flat on limit shaft for set screw Must be aligned with the 30 tooth sprocket:.31 [8] ref. Q R D S P O H N M I L Maintenance J K H I J K A C E Pub. No. 8920PLJ JANUARY 2015 F G 31 TRAKLINE™ FOLD Model 8920PL CHAPTER 6 - TROUBLESHOOTING, REPAIR AND ADJUSTMENTS ITEM Activation Devices Brake Contactor MC1 Open Contactor MC2 Closed Control Box Counter-Weight Option Curtain D.O.H./D.O.W. Door Operation and Controls E-Stop Button i-COMM Controller™ Fold Door F1 Fuse F2 Fuse F3 and F4 Fuses Integral Interlock Jog Push Button Limit Switch Chain Limit Switches 208-230V Motor 460V Motor 400V Motor 575V Motor 32 FUNCTION Operate the door system with all activation devices. Make sure that the door fully opens and closes after the time set on the re-close timer has expired. If you have wired the devices in toggle mode, operate the device twice to verify that the door will open with an activation and close with an activation. All activation devices use a set of normally open contacts. For activation questions, refer to the Activation Manual or on Page 37. If the brake is not functioning properly, check the following: a) Check F1 fuse-replace. b) Brake wiring at terminals B1 & B2 and plug in connections. c) The brake rectifier should put out 90-110VDC. d) 120V brake will have 290 ohms on normal readings. (must be checked after the rectifier). (Previous generation brakes will have 350 ohms) MC1 contactor is the open contactor, and when an open command is given the contactor pulls in and opens the door. The contactor must have the same voltage on all 3 legs going in and out in order for the motor to run. MC2 contactor is the closed contactor, and when an closed command is given the contactor pulls in and closes the door. The contactor must have the same voltage on all 3 legs going in and out in order for the motor to run. The control box is a fuse protected NEMA 4X. Standard controls include open/reset button, curtain jog button, a mushroom E-stop and auto-reclose are standard. Voltages can be 208V, 230V, 400V, 460V, and 575V 3-phase. The door can be equipped with a Counter-Weight option and in the event of a power outage the door can be opened. The material is a one-piece heat sealed vinyl curtain. Oval Vision is optional on the Fold door. The curtain consists of fiberglass stabilizer bars that maintain the door in the guide straps under normal operation. The door comes standard with an 8 1/2” tall vision located 63” off the floor. Door Opening Height or Door Opening Width The door operations are controlled by an i-COMM Universal Controller. The i-COMM is set-up and programmed during testing at the factory. Unless you are a RITE-HITE DOORS, INC. authorized service technician, you should not attempt to change the factory set program. A quick way of determining that the door is ready to operate normally is to open the control box and look for the green LED lights to be ON (Illuminated) at the X INPUTS and the Y OUTPUTS. Refer to the Input/Output logic table located on Page 23 of this manual. If the door fails to function, contact your local RITE-HITE DOORS, INC. representative or Technical Support at 563-589-2722. The disconnect switch is in line with terminals L1, L2, L3, and removes power from the entire control box, except for terminals L1, L2, L3. The i-COMM controller is a circuit board that controls the actions of the door. There is a digital display that shows the cycles, status and position of the door at any time during its travel. For input and output function signals, refer to chart on Page 23. Settings can be changed for re-close or preannounce timers, interlocks, special activation commands, among many others, refer to instructional manual included. The Fold door is for exterior or interior use. A Fold door that is mounted on the exterior of a building or any interior wall except the outside wall will have the curtain attached pre-attached to the header front brace. A Fold door that is mounted internally on an outside wall of the building will have the curtain pre-attached to the header rear brace. A Fold door is standard with s/f integral controls unless it is an external mounted Fold door, which a control box is standard. The option for a control box is available on internally mounted doors. The Fold door can be equipped with either One-Way Breakaway, Two-Way breakaway or High Wind package. F1 Fuse is for 120VAC devices and receives power from the X1& X3 transformer taps. The F1 fuse protects the brake and 120VAC pre-announce devices at terminals B1, S2, and S4. The fuse is a 1 amp slow blow fuse. F2 Fuse is for 24VAC devices and receives power from the X1& X2 transformer taps. The F2 fuse protects the photoeyes, relays and all 24VAC activation devices. The fuse is a 2 amp slow blow fuse. F3 and F4 Fuses are fuses for the incoming power and they protect the Transformer, the contactor's, overload, motor and the entire control box. The fuse is a 1/2 amp for 380V-575V and 1 amp for 208V-240V KLDR slow blow fuse. The mechanical interlock prevents both the MC1 & the MC2 contactor from being pulled in at the same time, thereby shorting out the motor. The jog push button is a constant pressure button and the door will move only when the button is pressed. It must be pressed in conjunction with the open button. When the both buttons are pressed the door will always move in the closed direction. The limit switch chain length is determined at the factory, it should be 16” long for a RHD and 18” long for a LHD door. If there is concern, check the following: a) If the chain is not aligned properly, move the smaller sprocket to align. b) If the chain makes noise, lubricate as needed. c) Chain should deflect approx. 1/4”, less may cause wear on the bearings, chain wear or slipping. The Open, Closed, Photoeye, and Alternate open limit switches are a normally closed device and should only be open when the limit switch lobe is in-line with the contact. If the switch is open when it is not in-line with the lobe, check wiring or replace the switch. 208-230V 2 HP motor will have 2.4 ohms on normal readings. 460V 2 HP motor will have 9.2 ohms on normal readings. 400V 2 HP motor will have 6.6 ohms on normal readings. 575V 2 HP motor will have 13.4 ohms on normal readings. Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 6 - TROUBLESHOOTING, REPAIR AND ADJUSTMENTS ITEM Motor Phasing OPERATING PROCEDURE 1. To operate the door, simply press the green open button on the front of the control box, the door should go to the full open position. 2. Normal settings are set to auto-reclose, and once the open button is pressed the door will open, time out per the setting of the re-close timer on the iCOMM and close. Pub. No. 8920PLJ JANUARY 2015 3. The door can be equipped with several types of activation devices that can open or close the door and can be setup to either auto-reclose or toggle mode. 4. For toggle mode, the door can be setup such that if a device is used to open the door, it or another device needs to be reactivated to close the door. 33 Troubleshooting FUNCTION If open button is pressed and the door closes, the following needs to be checked: a) Check overload and contactors for proper voltage. b) Phasing is reversed, reverse wires in terminals, U and W Motor will not run If door will run will given an activation, check the following: a) Faulty or tripped O/L1 overload relay. b) Faulty MC1 or MC2 contactors. c) Check voltage and for loose wires at terminals, U, V, and W and wires on the contactors and overload relay. d) Check limit switch, if the 2 screws holding the contacts in place are too tight, it may cause the contact to stick, thereby causing the door not to run. O.D.H./O.D.W. Ordered Door Height or Ordered Door Width One-Way Breakaway A door built with the One-Way Breakaway can only be broken away from the wall. A door that is impacted toward the wall can be damaged. The inside edge of the sideframes are mounted at 1/2 O.D.W. plus 7 3/8” from the centerline of the door jamb. The length of the header braces will be O.D.W. plus 14 3/4”. The opening is clear of any door components. Open Push Button When the open push button is pressed, a command to open the door is given. Overload Relay O/L1 The O/L1 overload relay supply's 24VAC to the CR1 relay and the open/reset button. If the overload trips, 24VAC to the open/reset button will be lost. The overload is set to “Automatic Mode” to reset, if it is tripped, reset the relay to restore power. The incoming power also goes through the O/L1 overload relay before it reaches the MC1, MC2 contactor's, if the contactor's are not receiving the correct voltage, check the O/L1 overload for proper voltage. Fuses may blow if pins are not clipped. The O/L1 overload should be set to the following settings: a) 208V 4.2 Amps (Size > 144) b) 208V 3.8 Amps (Size =< 144) c) 230V-240V-3.7 Amps d) 380V-415V-2.1 Amps e) 460V-480V-1.8 Amps f) 575V-1.5 Amps Relay CR2 CR2-24VAC single pole relay is optional and is required when pre-announce to close is chosen. Reversing Photoeyes The door is equipped with 2 sets of thru-beam photoeyes that monitor each side of the door. When the beam is broken or blocked, the door will reverse and stay open until the object blocking the photoeye beam is removed or the photoeyes are lined up to send a signal to the i-COMM to allow the door to close. The photoeyes are wired to the 24VAC circuit and are wired as normally closed when there is power to the unit and the photoeye is aligned with the reflector or the source photoeye on a thru-beam device.There are three lights on the photoeyes. Yellow is for power. Red and green should be on for proper alignment, if the eyes are not aligned properly, turn the adjustment screws. The receiver photoeye is set to the “Light Operate” mode. The photoeye’s will reverse or hold the door open when the photoeye beam is blocked. When the beam is not broken, the door will autoreclose. Thru-Wall Brake Release Option The door can be equipped with a Thru-Wall Brake Release option in conjunction with the counterweight option. In the event of a power outage, opening of the door can be completed from the opposite side of the wall. Transformer The standard transformer is a tri-volt transformer that takes an incoming voltage of 208, 230, 460V and converts it to 110VAC & 24VAC. An optional transformer is available for 380V, 415V, 575V doors. a) 208V (Taps H1-H2) 6.8 Ohms b) 230V (Taps H1-H3) 7.5 Ohms c) 380V (Taps H1-H2) 18.4 Ohms d) 460V (Taps H1-H4) 27 Ohms e) 415V (Taps H1-H3) 20.5 Ohms f) 575V (Taps H1-H4) 29 Ohms g) 120V (Taps X1-X3) 4.4-4.8 Ohms h) 24V (Taps X1-X2) .4 to .6 Ohms Two-Way Breakaway A door built for Two-Way Breakaway can be impacted in either direction. The inside edge of the sideframes are mounted at 1/2 O.D.W. from the centerline of the door jamb. The opening will be infringed upon by 7” the full height of the door by the “V”-Flex strap guides and 7 3/8” at the bottom by the guide brackets on each side of the door. The length of the header braces will be O.D.W. V-Flex™ Curtain Release System The door is equipped with the V-Flex curtain release system. The system of straps run vertically along the sideframe and guide the curtain. When impacted the V-Flex straps will flex allowing the curtain to be released with little or no damage to the door or customer product. These straps MUST BE kept taut to prevent damage to the curtain. Verify Door Operation It is recommended that the operation of all controls on the TRAKLINE door be verified monthly. Wind Pressure If the curtain is blowing out because of high wind or negative pressures, check the following: a) The V-Flex belting straps should have a minimum of 70ft/lbs on doors 10’ D.O.H. and 170ft/lbs on doors 24’ D.O.H. b) Check to make sure the curtain has all the stabilizer bars in place and not bent. c) If wind or pressure exceeds 35 thru 45 mph, the door may blow out. TRAKLINE™ FOLD Model 8920PL CHAPTER 7 - FIELD WIRING DIAGRAM-CONTROL BOX 34 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 7 - FIELD WIRING DIAGRAM-CONTROL PANEL Electrical Drawings Pub. No. 8920PLJ JANUARY 2015 35 TRAKLINE™ FOLD Model 8920PL CHAPTER 7 - WIRING DIAGRAM-CONTROL BOX & PANEL 36 Pub. No. 8920PLJ JANUARY 2015 2006 7804E035 Pub. No. 8920PLJ JANUARY 2015 4994 2/20/2006 2/3/2006 4/18/2006 7/24/2008 8"=1' 7804E035 PROTECDOR/TRAKLINE SERIES ACTIVATION WIRING i-COMM 5009 5705 I-ZONE & INTERLOCK CORRECTIONS UPDATE FALCON A B B LIP RPB B TRAKLINE™ FOLD Model 8920PL CHAPTER 7 - ACTIVATION WIRING DIAGRAM 37 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - ACTIVATION SERVICE PARTS # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 # 38 Part # 11050007 11050010 17500025 17500001 17500010 52000037 52000056 53700552 53700864 55150279 7622 7636 7637 14500774 14500775 14500783 17900110 17900111 17900112 14501212 55200012 55200018 55200019 55200021 55200022 55200023 55200024 14500024 53700053 53700122 66400001 63900002 69300004 63900005 63900048 63900049 72700213 72700214 72700270 72700030 72700102 72700269 66250020 73750078 73750079 73750080 11280002 53700068 66250016 66250017 73750002 73750015 73750018 73750019 54270030 54270031 53700567 72700011 72700072 72700144 VRTLV 7623 7624 7628 53700862 53700863 53700306 Description 5700 7100 8000 8600 8900 FSTX Alarm, Audible, 24AC/DC, 22.5 (I-Zone) N N Y N Y Y Alarm, Audible, 120VAC,10-TONE, AB N Y Y Y Y Y Controller, Wireless, Act, BTR, 12-24V N Y N N Y Y Induction Loop Board, 24VDC (<5/28/14) N Y Y Y Y Y Induction Loop Board, 12/24VDC (=>6/20/12) N Y N Y Y Y Induction Loop Board Harness (<5/28/14) N Y Y Y Y Y Induction Loop Board Harness (=>6/20/12) N Y N Y Y Y Induction Loop, Kit, Single (<5/28/14) N Y Y Y Y Y Induction Loop, Kit, Dual N Y Y Y Y Y i-COMM ii LCD Interface N Y N N N Y I-Zone Kit N N Y N Y Y I-Zone Upgrade Kit, Non FasTrax N N Y N Y N I-Zone Upgrade Kit, FasTrax N N N N N Y I-Zone Sensor Bracket Black N N Y N Y Y I-Zone Sensor Bracket Gray N N Y N Y Y I-Zone Sensor Bracket Stainless N N Y N Y Y I-Zone Cover Gray N N Y N Y Y I-Zone Cover Black N N Y N Y Y I-Zone Cover Stainless N N Y N Y Y Motion Sensor, Mounting Bracket N Y Y Y Y Y Motion Sensor, Remote Programmer N Y Y Y Y Y Motion Sensor, FalconXL < 11.5’H N Y Y Y Y Y Motion Sensor, Falcon >= 11.5’H N Y Y Y Y Y Motion Sensor, IS40, 12-24V N Y Y Y Y Y Motion Sensor, LZRI30, 12-35VDC N Y Y Y Y Y Motion Sensor, MS08,Touchless, 12-24V N Y N Y Y Y Motion Sensor, IS40XL, 12-24V N Y Y Y Y Y Photoeye Mounting Bracket N Y Y Y Y Y Photoeye, 24V, Kit, Thru-beam N Y Y Y Y Y Photoeye, 24V, Kit, Retroreflective N Y Y Y Y Y Photoeye, Reflector, 2 3/4” x 2” N Y Y Y Y Y Photoeye, Retro-Reflective 20-40VAC/10-55VDC N Y Y Y N Y Photoeye, Thru-beam Source 20-40VAC/10-55VDC N Y Y Y Y Y Photoeye, Thru-beam Receiver 20-40VAC/10-55VDC N Y Y Y Y Y Photoeye, Light Curtain, Receiver, (CE) N N N N N Y Photoeye, Light Curtain, Transmitter, (CE) N N N N N Y Pull Cord, Assembly, w/Bracket, Standard N Y Y Y Y Y Pull Cord, Assembly, w/Bracket, Heated N Y Y Y Y N Pull Cord, Wireless N Y Y N N Y Push Button Station Single Green N Y Y Y Y Y Push Button Station, Open/E-Stop/Close, Nema 4X N N N N N N Push Button, Single, Wireless N Y N N N Y Radio Control, RCVR, BEA, 433, 12-24V, 1 FN (=>8/26/14) N Y Y Y Y Y Radio Control, Trans, BEA, 433, 1 BTN (=>8/26/14) N Y Y Y Y Y Radio Control, Trans, BEA, 433, 2 BTN (=>8/26/14) N Y Y Y Y Y Radio Control, Trans, BEA, 433, 3 BTN (=>8/26/14) N Y Y Y Y Y Radio Control Ant w/15’ Cable, 318 MHZ (<8/26/14) N Y Y Y Y Y Radio Control, 24V, Kit, 318 MHZ (<8/26/14) N Y Y Y Y Y Radio RCVR, 24V 318 MHZ (<8/26/14) N Y Y Y Y Y Radio RCVR, 24V 300 MHZ (<8/26/14) N Y Y Y Y Y Radio TRANS, 300 MHZ, BTN, 4 (<8/26/14) N Y Y Y Y Y Radio TRANS, 318 MHZ, BTN, 1 (<8/26/14) N Y Y Y Y Y Radio TRANS, 318 MHZ, BTN, 3 (<8/26/14) N Y Y Y Y Y Radio TRANS, 318 MHZ, BTN, 2 (<8/26/14) N Y Y Y Y Y Strobe 120VAC Amber N Y Y Y Y Y Strobe 120VAC Red N Y Y Y Y Y Switch, Disconnect w/Handle N Y Y Y Y Y Switch, Selector, 2 Pos, Key N Y Y Y Y Y Switch, Selector, 2 Pos (Socket p/n: 17200012) N Y Y Y Y Y Switch, Selector, 3 Pos, 3 Pole, 12A Y N N N N N Virtual Vision, Kit, Stand Alone N Y Y Y Y Y Virtual Vision, Kit, FSTX/FR/LTSPD N N N N N Y Virtual Vision, Kit, FSTXCL N N N N N N Virtual Vision, Kit, FSTXXL N N N N N N Warning Device Kit, Relay, i-COMM N Y Y Y Y Y Warning Device Kit, Relay, PLC N N Y Y Y N Kit, Activation Service Parts (loop, pe, pull, push) N Y Y Y Y Y Part # Description (Last updated: 10.15.14) 5700 7100 8000 8600 8900 FSTX FSTXCL FSTXFR FSTXFRLD Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y N Y Y Y Y Y N Y Y Y Y Y Y N Y Y N N N N Y Y N Y Y N Y Y N Y Y N Y Y N Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N N Y Y Y N Y Y Y N N N N N Y Y Y N N N Y Y Y FSTXCL FSTXFR FSTXFRLD FSTXXL Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y N Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y N N Y Y N Y FSTX LTSPD Y Y Y N Y N Y N Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y N N Y N Y LTSPD Split2nd N N Y N Y N Y N Y Y N N N N N N N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y N N Y N Y Split2nd Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - INTEGRAL PANEL SERVICE PARTS (>2/20/06) 20 21 1 26 18 19 27 9 7 2 3 4 5 29 33 31 28 11 14 13 31 32 34 35 10 Parts List 13 30 12 22 24 7818E031 Rev. F 15 25 Not Shown: 6, 8, 16, 17, 23 SEE PARTSLIST MANUAL FOR DOOR CONTROLS (<2/20/06) Pub. No. 8920PLJ JANUARY 2015 39 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - CONTROL BOX SERVICE PARTS (>2/20/06) 20 18 19 26 27 9 16 17 7 2 3 4 5 22 1 21 29 33 31 28 7818E032 Rev. H 13 11 10 24 14 13 12 25 31 32 34 35 15 Not Shown: 6, 8, 23 ITEM QTY DESCRIPTION 30 PART NUMBER 1 2 3 4 5 6 1 1 1 1 1 1 Control Box Assembly, i-COMM 1740.... O/L 230V-240V 2.6-3.7 Amp (8910/20) 16660016 O/L 380V-480V 1.8-2.6 Amp (8910/20) 16660017 Overload 575V 1.2-1.8 Amp (8910/20 only)16660018 Overload 208V 3.8-5.5 Amp (8910/20 only)16660019 O/L 230V-240V 5.5-8.0 Amp (8920PL) 16660020 7 8 9 1 1 1 Contactor (8910/20 only) Contactor (8920PL only) Controller, Wireless Act, BTR, 12-24V 10 11 12 13 14 15 2 1 1 2 1 2 Fuse 1/2Amp 600V Time Delay (380V-575V) 51000001 Fuse 1 Amp 250V Time Delay 51000002 Fuse Holder Double Pole, 30 Amp 600V 51000003 Fuse Holder Single Pole, 12 Amp 300V 51000004 Fuse 2 Amp 250V Time Delay 51000005 Fuse 1Amp 600V CC Time Delay (208V-240)51000023 16 17 18 19 4 2 1 1 Enclosure, Mounting Foot Latch, Quick Release, Kit, Fiberglass Kit, Display, LCD, 2-Line w/CONN Kit, Controller, i-COMM 17000015 17000016 17500025 51950018 51950021 53700529 53700528 ITEM QTY DESCRIPTION PART NUMBER 20 21 22 1 1 1 Kit, Button, E-Stop, Red Kit, Button, Open, Green Kit, Button, Jog, Black 23 24 25 26 27 1 1 1 1 1 DCC, Loader, i-COMM 65100023 Power Supply, DIN, 24VDC, 18W 65700006 Power Supply, DIN, 24VDC, 30W, CG 65700007 Relay SPDT 10Amp 24VDC (Strobe/Beacon) 66450014 Relay Socket, Single Pole 10 Amp 250V 70350002 28 29 30 31 32 33 1 2/4 1 11 1 2 34 35 1 1 Terminal Terminal Terminal Terminal Terminal Terminal End Barrier, Fuse Holder End Stop Screwless WA, Cage, 20 Amp, Jump, 3P WA, Cage, 20 Amp, 3 Hole WA, Cage, 20 Amp, 3 Hole, Bar WA, Cage, 20 Amp, 3 Hole, Gnd Transformer 208/230/460V Transformer 380/415/575V 53700568 53700569 53700570 73100019 73100024 73100082 73100085 73100086 73100087 73550029 73550030 Refer to Page 48 for Activation Parts List SEE PARTSLIST MANUAL FOR DOOR CONTROLS (<2/20/06) 40 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - CURTAIN SERVICE PARTS 1 3 5 2 6 3 5 15 16 8 9 9 14 2 8 6 17 18 9 3 5 2 6 3 5 2 6 9 7 10 7 11 13 4 12 ITEM QTY 1 1 2 a/r 3 a/r 4 1 5 a/r 6 a/r 7 4/6 8 0/4 9 a/r 10 a/r 11 a/r 12 a/r 13 a/r DESCRIPTION P/N Curtain Ass’y (w/ or w/o Stabilizer Bars) 2850.... Stabilizer Bars 2” OD (16 GA Galv) 7580.... Stabilizer Bars 1 1/2” OD (14 GA Galv) 7580.... Stabilizer Bar 13/16” OD Fiberglass 7580.... Plastic Plug 1 1/2” Dia. 65300006 Plastic Plug 2” Dia. 65300007 Strap Lifting Lower (qty 6 if > 21’ H) 72200021 Strap Lifting Upper 72200020 Strap Lifting Double 72200019 Strap Pressure Plate Curved (> 21’ = 12 pcs) 65000309 Carriage Bolt 5/16-18 x 1”, znc 67870032 Hex Lock Nut 5/16-18, znc 55620001 Lock Washer 5/16, znc 74120002 ITEM QTY 14 a/r 15 1 16 1 17 1 18 1 DESCRIPTION Webbing Ring 2” Kit, 8800/8900, Curtain, Patch, Grey Kit, 8800/8900, Curtain, Patch, Blue Kit, 8920, Oval Vision, Blue Kit, 8920, Oval Vision, Grey P/N 67020041 53700589 53700590 53700690 53700692 D.O.H. DBL STRAP DBL STRAP >/=21’dow UPPER STRAP UPR STRAP >/=21’dow 1 1/2”Ø BARS 2”Ø BARS 7’-0” 8’-0” 9’-0” 10’-0” 11’-0” 12’-0” 13’-0” 14’-0” 15’-0” 16’-0” 17’-0” 18’-0” 19’-0” 20’-0” 21’-0” 22’-0” 23’-0” 24’-0” 4 4 8 8 8 8 12 12 12 16 16 16 16 20 20 20 20 20 6 6 12 12 12 12 18 18 18 24 24 24 24 30 30 30 30 30 4 4 0 0 4 4 0 4 4 0 0 4 4 0 0 4 4 4 6 6 0 0 6 6 0 6 6 0 0 6 6 0 0 6 6 6 2 2 3 3 3 3 4 4 4 5 5 5 5 6 6 6 6 6 3 3 3 3 4 4 4 5 5 5 5 6 6 6 6 7 7 7 Pub. No. 8920PLJ JANUARY 2015 41 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - DRIVE SIDEFRAME SERVICE PARTS 4 7 13 1 2 6 9 10 11 12 29 8 24 25 30 31 32 33 18 19 14 34 35 21 22 23 17 19 16 20 42 15 20 Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - NON-DRIVE SIDEFRAME SERVICE PARTS 27 28 5 6 1 3 26 29 30 31 32 14 34 35 33 17 19 21 22 23 18 19 16 15 20 Pub. No. 8920PLJ JANUARY 2015 20 43 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - SIDEFRAME SERVICE PARTS ITEM QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 1 1 1 1 a/r 1 1 4 4 4 8 4 2 2 2 2 2 4 4 8 8 8 2 2 2 1 1 4 4 8 12 6 2 2 4 a/r a/r a/r 1 DESCRIPTION PART NUMBER Sideframe Assembly Set (Tension Pin Modification > 1/25/01) Sideframe Drive Side (Specify Right or Left) Sideframe Non-Drive Side (Specify Right or Left) Sideframe Cover Drive Side Sideframe Cover Non-Drive Side Screw, Self Tap/Drill Hex Hd #14 x 3/4” Bracket, Conduit Mount Sideframe Backpanel Cover (Integral Controls only) Carriage Bolt 1/4-20 x 1 1/4”, GR5, znc Washer Lock, 1/4”, znc Washer Flat, 1/4”, znc Hex Nut 1/4-20, znc Screw, HWH, Self Tap/Drill 1/4-14 x 1 1/4” Sideframe Bottom Plate (> 11/20/01) Tension Pin Long Right Hand Tension Pin Long Left Hand Tension Pin Right Hand Nut Tension Pin Left Hand Nut Tension Pin Washers Tension Pin Guard-Long (> 1/25/01- < 51300028) Bolt 5/16-18 x 1”, znc Washer Lock, 5/16”, znc Hex Nut 5/16-18, znc Photoeye Thrubeam Receiver w/plug-Control Box (drive side) Photoeye Thrubeam Receiver-Sideframe Controls (Drive Side) Photoeye Thrubeam Source-Control Box or Sideframe Controls (Non-Drive Side) Photoeye Cable Non-Drive Thrubeam (Control Box) Photoeye Cable Non-Drive Thrubeam (Sideframe Controls) Photoeye Mount Bracket, Kit (includes bracket, springs, screws) Photoeye Mount Bracket Screw, PHMS, Phillips #10-32 x 1 1/2”, znc Screw, FHMS, Phillips #10-32 x 2”, S.S. Photoeye Adjustment Spring Sideframe Bottom Plate - Rev. “B” 14 1/4” Long (9/25/01-11/20/01) Sideframe Bottom Plate - Rev. “A” 13 1/4” Long (< 9/24/01) Cover, Curtain Guide Straps I-Zone Detecdor Assembly I-Zone Detecdor Upgrade Kit Cable, Assembly, I-Zone, Drive or Non-Drive Entire Door Assembly 6815.... n/a n/a 1864.... 1864.... 67860094 14500705 70210089 67860024 74110004 74110001 55610002 67860001 65000342 73000010 73000014 55670006 55670007 74150013 51300040 67870032 74120002 55620001 63900035 63900005 63900036 1586.... 1586.... 53700320 14500025 67850111 67850039 70700023 65000387 65000388 1878.... 7622.... 7636.... 1561.... 8920PL.... 19 8 12 14 17 20 9 15 11 13 7 10 18 5 4 3 6 16 1 ITEM QTY 1 1 2 3 1 4 a/r 5 1 6 1 7 1 8 1 9 2 10 1 44 DESCRIPTION Kit, Thru-Wall Brake Release n/a Weight, Counterbalance Pipe, PVC Weight Tube Belting, Counterbalance Belt Pressure Plate Clip, Bridge Pin Key Square 1/4” x 2 1/4” Hex Nut 5/16-18, znc Clevis Pin 1/2” x 2 1/4” P/N 53700230 7539.... 64400054 1260.... 16700010 16800001 53550006 55620001 64020005 ITEM QTY 11 2 12 1 13 1 14 1 15 1 16 2 17 2 18 1 19 1 20 1 DESCRIPTION Pressure Plate Counterbalance Pulley Idler Pulley HHM Screw 1/4-20 x 1/2”, znc Setscrew 1/4-20 x 1/4” Setscrew 1/4-20 x 3/4” Screw HHMS 5/16-18x1 1/4” Washer Fender 1/4” ID x1 1/5” OD Washer Lock 1/4”, znc 5/16” Lock Washer P/N 65000027 65750035 65750037 67860002 67860038 67860042 67870003 74110002 74110004 74120002 Pub. No. 8920PLJ JANUARY 2015 Pub. No. 8920PLJ JANUARY 2015 62 14 64 63 65 61 60 59 67 70 58 6 11 16 17 29 27 24 66 69 18 19 5 12 13 57 28 31 10 36 9 84 37 22 23 26 29 23 68 79 27 29 4 77 76 82 3 21 28 5 80 13 24 15 2 26 71 81 12 43 15 1 35 11 34 78 52 56 7 29 45 48 73 33 49 20 74 50 54 46 51 54 62 64 72 75 42 47 44 55 61 83 38 28 60 30 25 8 39 40 41 53 63 65 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - HEADER SERVICE PARTS 45 TRAKLINE™ FOLD Model 8920PL CHAPTER 8 - HEADER SERVICE PARTS LIST ITEM QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 1 1 1 1 2 1 1 1 4 4 2 8 8 1 1 1 1 1 1 1 4/5 a/r a/r 2 1 36 16/20 a/r 36/40 a/r 1 1 4/6 1 1 4/6 8/12 1 1 1 1 4 1 1 1 1 1 1 1 1 1 8 4 4 4 8 1 1 2 1 1 d.o.h.-12” d.o.h.-12” 1 d.o.h.-12” 1 8 4 a/r 8 4 4 2 1 16 1 1 2/3/4 2 2/3/4 a/r a/r a/r 1 4 46 DESCRIPTION Header Assembly Header Weldment Header Curtain Adjustment Bar Header Cover Front Header Sideframe Top Caps (Exterior Mount) Idler Pulley Spacer Header Cover Top (No sloped shroud foe Interior Mount) Header Drive Shroud Header V-Flex Strap Guides Header V-Flex Pressure Plate Header Flange Bearing Screw, HHMS 1/2-13 x 1 1/2” GR5, znc Hex Nut 1/2-13, Nylon Lock Header Plate Bearing Mount Header Plate Bearing Mount Drive Side Header Counter Weight Idler Pulley Header Stepped Bushing 7/8” OD Screw, HHMS 1/2-13 x 3” GR5, znc Washer Lock, 1/2”, znc Header Sloped Shroud Header Sloped Shroud Bracket Screw, HHMS 1/4-20 x 3/4” GR5, znc Washer Flat, 1/4”, znc Rubber Grommet 1/2” ID x 1” OD Rubber Grommet 1/4” ID x 15/32” OD Carriage Bolt 3/8-16 x 1 1/4”, znc Screw, HHMS 3/8-16 x 2 3/4” GR5, znc Screw, Self Tap/Drill Hex Hd #14 x 3/4” Hex Nut 3/8-16, Nylon Lock, znc Rope, Nylon 3/16” Roller Tube Assembly (Specify paint finish) Cable, Assembly, Non-Drive Thru-Beam Photoeye Roller Tube Lifting Strap (O.D. H. plus 5’) (qty 6 if > 21’ W) Roller Tube Retaining Ring 1.25 Shaft Roller Tube Retaining Ring 1.1875 Shaft Roller Tube Lifting Strap Plate Screw, FHMS, Allen, 1/4-20 x 3/4” Gearmotor, Limit Switch, Assembly Gearmotor 208-230/460V 2 HP Gearmotor 400V 2 HP Gearmotor 575V 2 HP Gearmotor Rubber Bumpers Gearmotor Key, 1/4” x 3/16” x 4 1/2” (included w/gearbox) Gearmotor Anti-Rotation Plate Limit Switch Assembly (2 position-standard) Limit Switch Assembly (4 position-alternate open) Limit Switch Bracket Limit Switch Chain, RHD Limit Switch Chain Connector Link Limit Switch Sprocket 30 tooth (roller tube shaft) Limit Switch Sprocket 10 tooth (limit switch shaft) Bolt M8x20mm, GR5, znc (On gearmotor) Carriage Bolt 1/4-20 x 3/4” GR2, znc (On gearmotor) Screw, Set, 1/4-20 x 1/4” (2 On gearmotor, 2 On 30 Tooth Sprocket) Hex Nut 1/4-20, Nylon Lock, znc Washer Lock, 5/16, znc Cable, Control Box Assembly (>2/20/06) Cable, Control Box Assembly, Allen Bradley PLC & Rite-Hite PLC (<2/20/06) Washer Lock, #10 Int/Ext (Control Box Only) Screw, Self Tap/Drill Phillips #8 x 1/2” Cable, Motor/Brake-Control Box w/ Plugs Cable, Motor/Brake-Sideframe Controls Cable, Limit Switch-Sideframe Controls-w/o Alt Open Limit Switch Cable, Limit Switch-Control Box-w/o Alt Open Limit Switch Cable, Limit Switch-Sideframe Controls-w/ Alt Open Limit Switch Cable, Limit Switch-Control Box-w/ Alt Open Limit Switch Nut, Hex, 1/2”-13 Lock Jamb Screw, HHMS 5/16-18 x 1 1/4” GR5, znc (curtain adjustment bar) Screw, Self Tap/Drill Hex Hd #12-14 x 3/4” (curtain adjustment bar) Screw, HHMS 1/2-13 x 1” GR5, znc Hex Nut 5/16-18, znc (curtain adjustment bar) Carriage Bolt 3/8” x 1”, znc GR 5 Stand Clear Warning Labels Limit Switch Chain, LHD Washer, Flat, 3/8” x 1” x .063, znc Magnet Kit, Curtain Retention Assembly Belt, Curtain Retention Bracket, Curtain Retention Plate, Curtain Retention Washer, Lock, 3/8”, znc Nut, Hex, 3/8”-16, znc Screw, Self Tap/Drill Hex Hd #12-14 x 1 1/4” (curtain retention) Brake, 105VDC,12FT/LB Cover, Curtain Guide Straps PART NUMBER 5217.... 4647.... 1040.... 1864.... 17900094 70450150 1864.... 69200069 7230.... 65000335 12500026 67900005 55650004 65000346 65000350 65750037 15550019 67900004 74150005 6937.... 14500687 67860003 74110001 51280019 51280004 67880099 67880098 67860094 55630005 67600008 6742.... 1586.... 7231.... 67020043 67020042 65000338 67860042 5523.... 55250068 55250069 55250070 15250057 n/a 65000341 53700227 53700292 14500551 53700316 54400008 70800013 70800012 67930007 67860023 67860038 55610001 74120002 1557.... 1585.... 74100004 67850015 15650178 15650179 15650019 15650155 15650022 15650160 55650002 67870003 67850004 67900003 55620001 67880092 53850058 53700317 74130001 55050004 7264.... 12550022 14500754 65000380 74130002 55630003 67850005 14800011 1878.... Pub. No. 8920PLJ JANUARY 2015 TRAKLINE™ FOLD Model 8920PL CHAPTER 9 - ARCHITECTURAL DRAWING Pub. No. 8920PLJ JANUARY 2015 47 TRAKLINE™ FOLD Model 8920PL RITE-HITE DOOR PRODUCT WARRANTY LIMITED WARRANTY RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the TrakLine FOLD PL door sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”). One (1) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times. REMEDIES Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty. Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty. CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory. NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party. DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO. LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14 RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued: 5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8113265. FCC COMPLIANCE NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference (2) This device must accept any interference received, including interference that may cause undesirable operation. RITE-HITE 8900 N. Arbon Drive P.O. Box 245020 Milwaukee, Wisconsin 53224-9520 Sales: 414-355-2600 Toll Free: 800-456-0600 Aftermarket: 414-362-3714 Service: 563-589-2722 Service Fax: 563-589-2737 Representatives in All Major Cities www.ritehite.com 48 Pub. No. 8920PLJ JANUARY 2015