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Twinstar G2 Parts Manaul

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2013 1 2 MAIN FRAME ASSEMBLY 7 13 14 15 20 6 12 17 17 18 11 16 19 8 10 MODELS: 2027/30G2-7 & 2027/30G2 18 17 9 5 22 23 28 21 1 27 27 33 29 30 26 31 24 25 32 22 3 34 4 MAINFRAME ASSEMBLY MODELS: 2027/30G2-7 ITEM 1 3 4 # # 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 # 33 33 33 33 34 # # # # # QTY 1 16 8 16 16 Ref 1 1 Ref 1 1 1 1 2 2 2 4 4 6 4 8 4 2 4 2 1 2 2 168 80 80 4 4 4 1 2 2 168 4 REF 1 1 Ref Ref 4 Ref 1 1 Ref 1 PART NO HR-2030-G2 HR-0051-G2 HR-0055-G2 G-25-1.25-SFHMS G-25-1-SFHMS HR-0051HK HR-2052 HR-0490 HR-2410P HR-2001 HR-0391 HR-0341 HR-0404 HR-0700 HR-0417 HR-0415 HR-0419 HR-0701 HR-0407 HR-0408 HR-0419 HR-0406 HR-0318-1 HR 0318 1 HR-0317 G-375-3.5-NCU HR-3110 HR-3111 HR-3112 HR-3113 HR-3104 HR-3105 HR-3106 HR-3115 HR-3114 HR-3100 HR-3101 HR-3102 HR-3103 HR-3107 HR-3117 700-0805-4022 HR-0810 700-0806-4022 700-0806-4021 HSR-0023 HR-R3605437 HR-0343 HR-2006 HR-2008 HR-0433 DESCRIPTION Main Frame Slide Tube Wear Strip 1/4” x 3 7/8” 12 Gauge Shim 1/4" x 1 1/4" Slot Flat Head Machine Screw w/ 1/4" Nylock Nut (Shim Side) (not shown) 1/4" x 1" Slot Flat Head Machine Screw w/ 1/4" Nylock Nut (not shown) Slide Tube Wear Strip Hardware Kit, Includes 16 ea. of the above 2 items Tongue Jack Clevis Hitch Assembly 2-5/16" Ball Hitch - optional for clevis hitch Stripper Bar Adjustment Tool Hydraulic Manifold w/ Cartridges Safety Chain - 37" 1/2” Clamp - Double Hose (w/ Mounting Plate & Top Plate) Base Plate (1/2” Clamp - Single Hose) 1/2” Clamp - Single Hose Top Plate (1/2” Clamp - Single Hose) 1/4” x 1-1/2” HHCS Base Plate (3/4” Clamp - Single Hose) 3/4” Clamp - Single Hose Top Plate (3/4” Clamp - Single Hose) 1/4” x 1-1/2” HHCS Stack Bolt 3/4” Clamp Spread Cylinder Without External Hydraulic Line Line, Ram Hyd Cyl Pin 3/8" x 3 1/2" U-Bolt Energy Chain - Set of 2, 6-5/8"" Width Assembled Chains Energy Chain - Female KMA Bracket For 6-5/8"" Width Chain Energy Chain - Male KMA Bracket For 6-5/8"" Width Chain Energy Chain - Crossbar For 6-5/8"" Width Chain Energy Chain - Side Plate LH For 5-1/4" & 6 5/8" Width Chain Energy Chain - Side Plate RH For 5-1/4" & 6 5/8" Width Chain Energy Chain - Chain Fix 1/2" Single For 5-1/4" & 6-5/8" Width Chain Energy Chain - Chain Fix 3/8" Single For 6-5/8" Width Chain Energy Chain - Chain Fix 1/4" Single For 6-5/8" Width Chain Energy Chain - Set of 2, 5-1/4" Width Assembled Chains (not shown) Energy Chain - Female KMA Bracket For 5-1/4" Width Chain (not shown) Energy Chain - Male KMA Bracket For 5-1/4" Width Chain (not shown) Energy Chain - Crossbar For 5-1/4" Width Chain (not shown) Energy Chain - Chain Fix 1/4" Double For 5-1/4" Width Chain (not shown) Energy Chain - Hose Seperator (not shown) Hydraulic Control Valve (5 Function) Serial #10128 & Over Hydraulic Control Valve (5 Function) Serial #10127 & Under Hydraulic Control Valve (6 Function) *option Serial #10128 & Over Hydraulic Control Valve (6 Function) *option Serial #10127 & Under 5" Plastic Cap (not used prior to 2009) Spread Cylinder Seal Kit (not Shown) SMV Sign (not shown) Tool Box (not shown) (not used prior to 2012) Width Marker Decal Set Parts Manual Canister (not shown) (used prior to 2012) Note: When ordering parts for Energy Chain, please refer to the part number stamped on each part for accuracy 3 EXTENSION ARM ASSEMBLY MODELS: 2027/30G2-7 Serial #10100 and Greater 30 28 29 3 25 27 26 32 24 23 22 2 5 4 5 1 30 21 30 8 10 6 7 15 20 12 9 16 18 19 14 13 11 17 4 EXTENSION ARM ASSEMBLY MODELS: 2027/30G2-7 Serial # 10100 and Greater ITEM 1 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 32 ** ** QTY 1 1 2 1 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 24 24 4 4 4 4 2 4 2 4 12 2 2 2 2 2 4 PART NO HSR-2470 HSR-2471 HR-2510-1 HSR-2100-1 HSR-2101-1 HR-2478 HR-2479 HR-0481 HR-0083 HR-0082 HR-0383 HR-0378 HR-0379 HR-0377 HR-0376 HR-0382 HR-0381 HR-0384 HR-0375 HR-0380 ST562 HR-0085 HR-0086 HR-0707 HR-0704 HR-0066A HR-0705 HR-0106 HR-0317 HR-0706 HR-0472 G-1.5SAEFW HR-0473 HSR-0015 HR-0314 HR-0082 HR-0313 DESCRIPTION Wheel Tower Weldment - RH Wheel Tower Weldment - LH Wheel Tower Receiver (with 8 13/16" wide hole spacing) Double Slide Weldment - RH Double Slide Weldment - LH Basket Pivot Weldment - RH Basket Pivot Weldment - LH UHMW Pivot Plate Spindle RTM SA3500F Wheel Hub w/ Bearings & Seal RTM 2-3566F-C2-00 Spindle Seal National 473463 Inner Bearing LM501349 Inner Race LM501310 Outer Race LM67010 Outer Bearing LM67048 Spindle Washer Spindle Nut 3/4" 3/4 NF Slotted Cotter Pin 1/8" x 2" Grease Cap Lug Nut 9/16" NF 9/16" NF - 2 1/4" Stud Wheel 7.50 x 15 Smooth Tire LT235/75R15 Road Tire (not shown) 1/2" x 3 1/2" NC Gr.5 Cap Screw w/ 1/2" Grip Nut Break Away Cylinder Mount 1/2" x 2 1/2" NC Gr.8 Cap Screw w/ 1/2" Grip Nut 2” x 8” ASAE Hydraulic Cylinder Hydraulic Cylinder Pin 3/4" x 2 1/2" NC Gr.8 Cap Screw w/ 3/4" Grip Nut Washer Plate 1 ½” SAE Flat Washer 1 ½” SAE Nylock 5" Plastic Cap (Modified) Hydraulic Cylinder Rod Clevis Wheel Hub w/ Bearings & Seal RTM 2-3566F-C2-00 Hydraulic Cylinder Seal Kit, (Not Shown) Spencer #639572 5 EXTENSION ARM ASSEMBLY MODELS: 2027G2 Serial # 000001 through 000018 2030G2 Serial # 000001 through 000193 28 29 3 27 30 25 26 32 23 22 24 2 5 4 5 1 21 8 10 6 7 15 20 12 9 16 18 19 14 13 11 17 6 EXTENSION ARM ASSEMBLY MODELS: 2027G2-7 Serial # 000001 through 000018 2030G2-7 Serial # 000001 through 000193 ITEM 1 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 32 ** ** QTY 1 1 2 1 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 24 24 4 4 4 4 2 4 2 4 12 2 2 2 2 2 4 PART NO HSR-2470 HSR-2471 HR-2510 HSR-2100 HSR-2101 HR-2478 HR-2479 HR-0481 HR-0083 HR-0082 HR-0383 HR-0378 HR-0379 HR-0377 HR-0376 HR-0382 HR-0381 HR-0384 HR-0375 HR-0380 ST562 HR-0085 HR-0086 HR-0707 HR-0704 HR-0066A HR-0705 HR-0106 HR-0317 HR-0706 HR-0472 G-1.5SAEFW HR-0473 HR-0513 HR-0314 HR-0082 HR-0313 DESCRIPTION Wheel Tower Weldment - RH Wheel Tower Weldment - LH Wheel Tower Receiver (with 7" wide hole spacing) Double Slide Weldment - RH Double Slide Weldment - LH Basket Pivot Weldment - RH Basket Pivot Weldment - LH UHMW Pivot Plate Spindle RTM SA3500F Wheel Hub w/ Bearings & Seal RTM 2-3566F-C2-00 Spindle Seal National 473463 Inner Bearing LM501349 Inner Race LM501310 Outer Race LM67010 Outer Bearing LM67048 Spindle Washer Spindle Nut 3/4" 3/4 NF Slotted Cotter Pin 1/8" x 2" Grease Cap Lug Nut 9/16" NF 9/16" NF - 2 1/4" Stud Wheel 7.50 x 15 Smooth Tire LT235/75R15 Road Tire (not shown) 1/2" x 3 1/2" NC Gr.5 Cap Screw w/ 1/2" Grip Nut Break Away Cylinder Mount 1/2" x 2 1/2" NC Gr.8 Cap Screw w/ 1/2" Grip Nut 2” x 8” ASAE Hydraulic Cylinder Hydraulic Cylinder Pin 3/4" x 2 1/2" NC Gr.8 Cap Screw w/ 3/4" Grip Nut Washer Plate 1 ½” SAE Flat Washer 1 ½” SAE Nylock Cover Plate Hydraulic Cylinder Rod Clevis Wheel Hub w/ Bearings & Seal RTM 2-3566F-C2-00 Hydraulic Cylinder Seal Kit, (Not Shown) Spencer #639572 7 8 18 21 22 23 MODELS: 2027/30G2-7 Serial # 10100 and Greater 6 4 3 10 BASKET HANGER, FRAME & LIFT ASSEMBLY 12 21 5 12 15 17 16 7 16 9 13 15 6 2 5 1 8 20 11 4 12 12 3 16 15 13 10 15 9 19 12 16 7 14 BASKET HANGER, FRAME AND LIFT ASSEMBLY MODELS: 2027/30G2-7 Serial # 10100 and Greater ITEM 1 1 2 2 3 4 5 6 7 7 8 9 9 10 10 11 12 13 14 15 16 17 17 17 17 17 17 17 17 18 19 20 21 22 23 # # QTY 1 1 1 1 4 4 4 4 4 4 2 4 4 4 4 4 16 4 2 8 8 1 1 1 1 Ref Ref Ref Ref 24 4 2 48 48 2 2 PART NO HR-2478 HR-2479 HR-2450-1 HR-2451-1 HR-0232 G-75-3.5NCCS G-75NCHGN HR-2003-A HR-2117 HR-11117 HR-0107 HR-2113-1 HR-2113-2 HR-2116 HR-11116 HR-0317 HR-0159 HR-0200 HR-0404 HR 0198 HR-0198 HR-0105 HR-2623-1 HR-2623-2 HR-2624-1 HR-2624-2 HR-2621-1 HR-2621-2 HR-2622-1 HR-2622-2 HR-2630 HR-0703 HR-0314 G-625NCHN G-625NCHGN HR-2004-A HR-2007 HR-0313 DESCRIPTION Basket Pivot Weldment - RH Basket Pivot Weldment - LH (Not Shown) Suspension Axel - RH Suspension Axel - LH (Not Shown) Flange Bearing 3/4” x 3 1/2” HHCS 3/4” Hex Grip Nut Adjustable Link Clevis Pin, Bottom 4-3/4” (Serial #12102 or less) Clevis Pin, Bottom 4-3/4” (Greasable) (Serial #12103 or greater) 2” x 6” Hydraulic Cylinder Parallel Arm (Serial #12102 or less) Parallel Arm (Serial #12103 or greater) Clevis Pin, Top 4-1/2” (Serial #12102 or less) Clevis Pin, Top 4-1/2” (Greasable) (Serial #12103 or greater) Hydraulic Cylinder Pin Cotter Pin 3/16" x 1-1/2” Top Link 1/2" Double Hose Clamp w/ Mounting Plate 7/16 Lynch Pin - 7/16" Pin Basket Frame - 7-Tine Bar, 12' - RH (Serial #12102 or less) Basket Frame - 7-Tine Bar, 12' - RH (Serial #12103 or greater) Basket Frame - 7-Tine Bar, 12' - LH (Not Shown) (Serial #12102 or less) Basket Frame - 7-Tine Bar, 12' - LH (Not Shown) (Serial #12103 or greater) Basket Frame - 7-Tine Bar, 10 1/2' - RH (Not Shown) (Serial #12102 or less) Basket Frame - 7-Tine Bar, 10 1/2' - RH (Not Shown) (Serial #12103 or greater) Basket Frame - 7-Tine Bar, 10 1/2' - LH (Not Shown) (Serial #12102 or less) Basket Frame - 7-Tine Bar, 10 1/2' - LH (Not Shown) (Serial #12103 or greater) Stripper Bar (7-Tine Bar, RH & LH, 10 1/2' & 12' Basket) Cotter Pin 1/4" x 1-1/2” Hydraulic Cylinder Rod Clevis 5/8" NC Hex Nut 5/8” Hex Grip Nut Basket Adjustment Wrench Tooth Tool Hydraulic Cylinder Seal Kit, (Not Shown) Spencer #639572 9 10 BASKET HANGER, FRAME AND LIFT ASSEMBLY MODELS: 2027G2-7 Serial # 000012 through 000018 2030G2-7 Serial # 000133 through 000193 ITEM 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 18 19 19 20 21 22 23 24 # QTY 1 1 1 1 4 4 4 4 4 2 4 4 4 16 4 2 8 8 1 1 Ref Ref 24 2 Ref 24 4 2 48 48 2 PART NO HR-2478 HR-2479 HR-2450-1 HR-2451-1 HR-0232 G-75-3.5NCCS G-75NCHGN HR-2003 HR-2117 HR-0107 HR-2113-1 HR-2116 HR-0317 HR-0159 HR-0200 HR-0404 HR-0198 HR 0105 HR-0105 HR-2623-1 HR-2624-1 HR-2621-1 HR-2622-1 HR-2630 HR-0671 HR-0670 HR-0222 HR-0703 HR-0314 G-625NCHN G-625NCHGN HR-2004 HR-0313 DESCRIPTION Basket Pivot Weldment - RH Basket Pivot Weldment - LH (Not Shown) Suspension Axel - RH Suspension Axel - LH (Not Shown) Flange Bearing 3/4” x 3 1/2” HHCS 3/4” Hex Grip Nut Adjustable Link Clevis Pin, Bottom 4-3/4” 2” x 6” Hydraulic Cylinder Parallel Arm Clevis Pin, Top 4-1/2” Hydraulic Cylinder Pin Cotter Pin 3/16" x 1-1/2” Top Link 1/2" Double Hose Clamp w/ Mounting Plate Lynch Pin - 7/16" Pin Basket Frame - 7-Tine Bar, 12' - RH Basket Frame - 7-Tine Bar, 12' - LH (Not Shown) Basket Frame - 7-Tine Bar, 10 1/2' - RH (Not Shown) Basket Frame - 7-Tine Bar, 10 1/2' - LH (Not Shown) Stripper Bar (7-Tine Bar, RH & LH, 10 1/2' & 12' Basket) Support Channel 12' Support Channel 10 1/2' (Not Shown) 1/4" U-Bolt w/1/4" Hex Grip Nuts Cotter Pin 1/4" x 1-1/2” Hydraulic Cylinder Rod Clevis 5/8" NC Hex Nut 5/8” Hex Grip Nut Basket Adjustment Wrench Hydraulic Cylinder Seal Kit, (Not Shown) Spencer #639572 11 12 BASKET HANGER, FRAME AND LIFT ASSEMBLY MODELS: 2027G2-7 Serial # 000001 Through 000011 2030G2-7 Serial # 000001 Through 000132 ITEM 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 24 25 25 26 27 28 # QTY 1 1 1 1 4 4 52 4 4 4 4 4 4 52 4 2 4 4 4 16 4 2 8 8 1 1 Ref Ref 24 2 Ref 24 4 2 PART NO HR-2478 HR-2479 HR-2450 HR-2451 HR-0232 HR-0224 G-625NCHN G-75-3NCCS G-75NCHGN HR-0428 HR-0431 HR-2429-S HR-0028 G-625NCHGN HR-2117 HR-0107 HR-2113 HR-2116 HR-0317 HR-0159 HR-0200 HR-0404 HR-0198 HR-0105 HR-2623 HR-2624 HR-2621 HR-2622 HR-2630 HR-0671 HR-0670 HR-0222 HR-0703 HR-0314 HR-0313 DESCRIPTION Basket Pivot Weldment - RH Basket Pivot Weldment - LH (Not Shown) Suspension Axel - RH Suspension Axel - LH (Not Shown) Flange Bearing 5/8” x 3” NC Special Bolt 5/8" NC Hex Nut 3/4" x 3" HHCS 3/4” Hex Grip Nut Adjuster Arm Bushing Link 5/8" x 2-1/2" HHCS 5/8” Hex Grip Nut Clevis Pin, Bottom 4-3/4” 2” x 6” Hydraulic Cylinder Parallel Arm Clevis Pin, Top 4-1/2” Hydraulic Cylinder Pin Cotter Pin 3/16" x 1-1/2” Top Link 1/2" Double Hose Clamp w/ Mounting Plate Lynch Pin - 7/16" Pin Basket Frame - 7-Tine Bar, 12' - RH Basket Frame - 7-Tine Bar, 12' - LH (Not Shown) Basket Frame - 7-Tine Bar, 10 1/2' - RH (Not Shown) Basket Frame - 7-Tine Bar, 10 1/2' - LH (Not Shown) Stripper Bar (7-Tine Bar, RH & LH, 10 1/2' & 12' Basket) Support Channel 12' Support Channel 10 1/2' (Not Shown) 1/4" U-Bolt w/1/4" Hex Grip Nuts Cotter Pin 1/4" x 1-1/2” Hydraulic Cylinder Rod Clevis Hydraulic Cylinder Seal Kit, (Not Shown) Spencer #639572 13 14 TWIN HUB AND STAR ASSEMBLY MODELS: 2027/30G2-7 ITEM 1 2 2 3 4 4 5 6 7 7 8* 9* 10* 11* 12* 13* 14* 15* 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 32 32 32 33 34 35** 36** 37** 38** 39** 40** 41** 42** 43 44** 45** * ** QTY 2 1 1 4 14 Ref 350 350 175 175 28 28 56 28 28 28 28 28 20 10 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 Ref Ref 2 2 2 2 2 4 2 2 2 10 2 2 2 Ref 2 Ref Ref PART NO HR-0647 HR-4162 HR-4163 HR-2640 HR-4130 HR-4120 HR-0181 HR-0182 HR-0168 HR-0169 HR-0176 HR-0174 HR-0172 HR-0184 HR-0173 HR-0177 HR-0175 HR-0178 G-STN-509 G-ST-504 G-SL-175 G-LM48548 G-LM48510 HR-0377 HR-0376 HR-0382 HR-0375 HR-2652 HR-381 HR-0384 HR-2650 HR-2651 HR-2653 HR-0159 HR-2654 HR-0165 HR-0165-12 HR-0709 HR-0709-12 HR-0357-12 HR-2369 HR-2351 HR-0356 HR-2352 HR-0355 HR-0363 HR-0354 HR-2361 G-7-122 HR-0367 HR-0367-1 HR-0368 HR-4125 HR-4361 HR-0165-1 HR-0165-2 DESCRIPTION Reinforcing Plate Knuckle Assembly w/Hub - RH Knuckle Assembly w/Hub - LH G2 Star Wheel Tine Bar - 12 ft w/Bearings Tine Bar - 10-1/2 ft w/Bearings (Not Shown) 3/8” x 2-1/2” HHCS 3/8” Lock Nut Right Hand Rake Tooth Left Hand Rake Tooth (Not Shown) 3/4” NC x 4” HHCS Tine Bar Long Spacer Tine Bar Bearing Z9504 Tine Bar Shim Washer Snap Ring Tine Bar Small Spacer Dust Shield 3/4” NC Lock Nut 1/2"-20 NF Lug Nut 1/2"-20 NF - 2 1/4" Stud Bearing Seal (RTM SL-175) Inner Spindle Bearing LM48548 Inner Bearing Race LM48510 Outer Bearing g Race LM67010 Outer Spindle Bearing LM67048 3/4” Spindle Washer (RTM SW-750) Grease Cap Knuckle Spindle Weldment Spindle Nut 3/4” NF Slotted (RTM SN-750) Cotter Pin 5/32” x 1 1/2” Knuckle Base Plate – RH Knuckle Base Plate – LH (Not Shown) Knuckle Pin Cotter Pin 3/16” x 1-1/2” Hub w/Studs, Bearings and Seal Hydraulic Motor, Heavy Duty, Parker #TF0360ASO30AAAB Hydraulic Motor, Heavy Duty, White #500375A5120AAAAA (Serial #12101 or greater) Hydraulic Motor, Extra HD, Parker #TF0475ASO30AAAB - Option Hydraulic Motor, Extra HD, White #500470A5120AAAAA - Option (Serial #12101 or greater) 5/16" x 1/4" Key Stock 1 1/2" Long Adapter Housing Jack Shaft 1-1/4" 3/8” Key Stock - 2" Bearing Housing Bearing CSA208-24 Spacer Snap Ring Drive Hub Assembly w/Studs 1/2"-20 NF - 2" Stud 1-1/2” Slotted Nut Cotter Pin 1/4” x 2” Machined Washer 2-1/2" OD x 1-1/2” ID X 3/16" Tine Bar Bearing Assembly Bearing Housing Assembly Seal Kit For HD & Extra HD Hydraulic Motor, Parker #SK000092 Seal Kit For all White Motors #500444001 (Serial #12101 or greater) 15 16 GAUGE WHEEL ASSEMBLY 08' (optional) HR-5612 & HR-5712 ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 QTY 1 1 2 2 4 2 2 2 2 2 4 4 2 2 2 2 PART NO HR-2458 HR-2457 HR-2660 HR-2486 HR-0487 HR-0488 HR-0486 HR-0489 G-P71111 HR-0385 HR-0386 HR-0387 HR-0402 HR-0403 HR-0159 HR-0388 DESCRIPTION Pivot Bracket Assembly - RH Pivot Bracket Assembly - LH (not shown) Pivot Arm Weldment 12" Steel Wheel Plastic Bearing Insert 1-1/4" SAE Flat Washer Spring 1-1/4" NC Nylock Nut Pin Seal - National 471750 Bearing - L44643 Race - L44610 Washer Slotted Nut Cotter Pin Cap - 21-3 17 18 HR-5800 ANGLE STOP ASSEMBLY FOR MODELS: 2027/30-G25 & 2027/30-G27 ITEM 1 2 3 4 5 6 7 8 9 10 # QTY 2 2 2 2 2 2 2 2 4 2 2 PART NO HR-0066B HR-0850 HR-0851 HR-0852 HR-0853 HR-0317 P71111 HR-0198 HR-0860 HR-0487 HR-0850A DESCRIPTION Angle Stop Mount Bolt On Pivot Base Inner Slide Shaft Outer Slide Stop Collar Sleeve 1" Pin 1/2" Pin w/Keeper 7/16" Lynch Pin 1/2" x 5" x 7" NC U-Bolt w/Nylock Nuts Plastic Bearing Insert 7/16" Keystock 3" Long (not shown) 19 20 HYDRAULIC FLOW CONTROL MODELS: 2027/30G2-7 ITEM 1 2 3 4 5 QTY 1 1 1 1 1 PART NO HR-0391 HR-0392 HR-0393 HR-0395 HR-0396 DESCRIPTION Hyd Flow Control Manifold w/Cartridges Flow Control Cartridge, Adjustable 4 - 8GPM Flow Control Cartridge, Fixed 4GPM Motor Relief Valve - 2000 PSI Hyd Flow Control Manifold 21 22 HYDRAULIC SCHEMATIC - 5 FUNCTION MODELS: 2027/30G2-7 ITEM 101 102 103 103 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 QTY 1 1 1 1 1 1 1 2 Ref 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 2 2 4 2 2 PART NO HR-0391 HR-0392 HR-0393 HR-0395 HR-0284 700-0805-4022 HR-0810 HR-0318-1 HR-0318 HR-0106 HR-0107 HR-0165 HR-0709 HR-3144 HR-0276 HR-3120 HR-0306 HR-3121 HR-0301 HR-3122 HR-0305 HR 0272 HR-0272 HR-0708 HR-3123 HR-3124 HR-3125 HR-3126 HR-3126-1 HR-0300 HR-3127 HR-3128 HR-3128-1 HR-0300 HR-3129 HR-3130 HR-3131 HR-0300 HR-3132 HR-3133 HR-0300 HR-3134 HR-3135 HR-0328 HR-3136 HR-3137 HR-3138 HR-3139 HR-3140 HR-3141 HR-3142 DESCRIPTION Hydraulic Manifold Adjustable Flow Cartridge 4-8 GPM (not shown) Fixed Flow Cartridge 4 GPM (not shown) Motor Relief Valve - 2000 PSI (not shown) Check Valve Hydraulic Control Valve (5 Function) Serial #10128 & Over Hydraulic Control Valve (5 Function) Serial #10127 & Under Spread Cylinder Without External Hydraulic Line, Ram Spread Cylinder With External Hydraulic Line, Ram 2" x 8" Hydraulic Cylinder 2" x 6" Hydraulic Cylinder Hydraulic Motor, Heavy Duty, Parker #TF0360ASO30AAAB Hydraulic Motor, Extra Heavy Duty, Parker#TF0475ASO30AAAB - (optional) 1/2" Hydraulic Hose - 113" 8010-4 Pioneer Tips (not shown) 1/2" Hydraulic Hose - 64" 1/2" Adapter (not shown) 6802x8x8 1/2" Hydraulic Hose - 58 1/2" 1/2" Adapter (not shown) 6801x8x10 1/2" Hydraulic Hose - 73" 1/2" Adapter (not shown) 6802x8x10 1/2" Cross Adapter - 2650 2650-08-08-08 08 08 08 1/2" Tee Adapter - 2601-8-8 1/2" Hydraulic Hose - 11" 1/2" Hydraulic Hose - 73" 1/2" Hydraulic Hose - 70" 1/4" Hydraulic Hose - 64" For use with HR-0318 Spread Cylinder 1/4" Hydraulic Hose - 64" For use with HR-0318-1 Spread Cylinder 1/4" Adapter (not shown) 6400-L-06-06-0 3/8" Hydraulic Hose - 23 7/8" 1/4" Hydraulic Hose - 62" For use with HR-0318 Spread Cylinder 1/4" Hydraulic Hose - 62" For use with HR-0318-1 Spread Cylinder 1/4" Adapter (not shown) 6400-L-06-06-0 1/4" Hydraulic Hose - 57" 1/4" Hydraulic Hose - 69" 1/4" Hysraulic Hose - 43 1/2" 1/4" Adapter (not shown) 6400-L-06-06-0 3/8" Hydraulic Hose - 20 7/8" 1/4" Hydraulic Hose - 63 1/2" 1/4" Adapter (not shown) 6400-L-06-06-0 1/4" Hydraulic Hose - 55" 1/4" Hydraulic Hose - 67" 3/8" Tee Adapter - 2603-06-06-06-FG 3/8" Hydraulic Hose - 51" 1/2" Hydraulic Hose - 118" 1/2" Hydraulic Hose - 240" 1/2" Hydraulic Hose - 242" 3/8" Hydraulic Hose - 206" 1/4" Hydraulic Hose - 160" 1/4" Hydraulic Hose - 171 1/2" 23 24 HYDRAULIC SCHEMATIC - 6 FUNCTION (optional) MODELS: 2027/30G2-7 ITEM 101 102 103 103 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 QTY 1 1 1 1 1 1 1 2 Ref 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 2 PART NO HR-0391 HR-0392 HR-0393 HR-0395 HR-0284 700-0806-4022 700-0806-4021 HR-0318-1 HR-0318 HR-0106 HR-0107 HR-0165 HR-0709 HR-3144 HR-0276 HR-3120 HR-0306 HR-3121 HR-0301 HR-3122 HR-0305 HR-0272 HR-0708 HR-3123 HR-3124 HR-3125 HR-3126 HR-3126-1 HR-0300 HR-3145 HR-3128 HR-3128-1 HR-0300 HR-3129 HR-3130 HR-3131 HR-0300 HR-3146 HR-3133 HR-0300 HR-3134 HR-3135 HR-3137 HR-3138 HR-3139 HR-3140 HR-3141 HR-3142 DESCRIPTION Hydraulic Manifold Adjustable Flow Cartridge 4-8 GPM (not shown) Fixed Flow Cartridge 4 GPM (not shown) Motor Relief Valve - 2000 PSI (not shown) Check Valve Hydraulic Control Valve (6 Function) *option Serial #10128 & Over Hydraulic Control Valve (6 Function) *option Serial #10127 & Under Spread Cylinder Without External Hydraulic Line, Ram Spread Cylinder With External Hydraulic Line, Ram 2" x 8" Hydraulic Cylinder 2" x 6" Hydraulic Cylinder Hydraulic Motor, Heavy Duty, Parker #TF0360ASO30AAAB Hydraulic Motor, Extra Heavy Duty, Parker#TF0475ASO30AAAB - (optional) 1/2" Hydraulic Hose - 113" 8010-4 Pioneer Tips (not shown) 1/2" Hydraulic Hose - 64" 1/2" Adapter (not shown) 6802x8x8 1/2" Hydraulic Hose - 58 1/2" 1/2" Adapter (not shown) 6801x8x10 1/2" Hydraulic Hose - 73" 1/2" Adapter (not shown) 6802x8x10 1/2" Cross Adapter - 2650-08-08-08 1/2" Tee Adapter - 2601-8-8 1/2" Hydraulic Hose - 11" 1/2" Hydraulic Hose - 73" 1/2" Hydraulic Hose - 70" 1/4" Hydraulic Hose - 45 1/2" For use with HR-0318 Spread Cylinder 1/4" Hydraulic Hose - 64" For use with HR-0318-1 Spread Cylinder 1/4" Adapter (not shown) 6400-L-06-06-0 3/8" Hydraulic Hose - 78" 1/4" Hydraulic Hose - 66 1/2" For use with HR-0318 Spread Cylinder 1/4" Hydraulic Hose - 62" For use with HR-0318-1 Spread Cylinder 1/4" Adapter (not shown) 6400-L-06-06-0 1/4" Hydraulic Hose - 57" 1/4" Hydraulic Hose - 69" 1/4" Hydraulic Hose - 43 1/2" 1/4" Adapter (not shown) 6400-L-06-06-0 3/8" Hydraulic Hose - 77" 1/4" Hydraulic Hose - 63 1/2" 1/4" Adapter (not shown) 6400-L-06-06-0 1/4" Hydraulic Hose - 55" 1/4" Hydraulic Hose - 67" 1/2" Hydraulic Hose - 118" 1/2" Hydraulic Hose - 240" 1/2" Hydraulic Hose - 242" 3/8" Hydraulic Hose - 206" 1/4" Hydraulic Hose - 160" 1/4" Hydraulic Hose - 171 1/2" 25 26 6 5 7 8 BILL OF MATERIALS ITEM QTY DESCRIPTION 1 1 BARREL WELDMENT 1 SHAFT WELDMENT 2 3 1 GLAND 4 1 STOP TUBE 5 1 PISTON 1 LOCKNUT, 3/4-16 UNF, GRADE C 6 7 1 SEAL, PISTON, PSP-A, #330, 2.500 1 SEAL, O-RING, NBR70A, #210, 0.750 x 1.000 x 0.125 8 1 ROD SEAL, U-CUP, 1.250 x 1.625 x 0.313 9 10 1 SEAL, O-RING, NBR70A, #330, 2.125 X 2.500 X 0.188 11 1 SEAL, BACK-UP, URETHANE, #330, 2.125 x 2.500 x 0.055 1 SEAL, WIPER, CASED, 1.250 x 1.688 x 0.188, NITRILE 12 1 PART NO. R5507907 R4207907 R6500013 R4805437 R6400045 R3005005 R3500066 R3503210 R3501011 R3503330 R3508330 R3506016 4 9 3 12 B RAM INDUSTRIES INC. 2 1/3/2013 1/3/2013 1/3/2013 KStrelioff DLammers DLammers SCALE PARTS CREATED in AUTODESK INVENTOR 2010 SHT 1 of 1 R4507907 - PARTS 0 ALL INFORMATION SHOWN IS PROPRIETARY AND CAN NOT BE REPRODUCED WITHOUT PERMISSION FROM RAM INDUSTRIES INC. DRAWN BY: TOLERANCES UNLESS OTHERWISE SPECIFIED DECIMAL X.X ±0.060 STRAIGHTNESS ±.005 IN 5" YORKTON, SASKATCHEWAN, CANADA X.XX ±0.030 SQUARENESS ±.010 IN 5" CHECKED BY: www.ramindustries.com X.XXX ±0.015 PARALLELISM ±.010 IN 5" FRACTIONS ±1/16 CONCENTRICITY 0.003 TIR TITLE ANGLES ±3° TRUE POSITION ±0.005 SURFACE FINISH 125IN Ra APPROVED 3RD ANGLE PROJECTION PART NO: SIZE FILLETS & ROUNDS R0.015 UNLESS SPECIFIED REV 10 11 Parts reference for serial #10127 & under 27 Parts reference for serial #10127 & under 28 Parts reference for serial #10127 & under 29 Parts reference for serial #10127 & under 30 Parts reference for all models 31 300-072.dwg 2/15/2010 4:45:51 PM Scaled to fit Parts reference for serial #10127 & under 32 Parts reference for serial #10127 & under 33 Parts reference for serial #10127 & under 34 Parts reference for serial #10127 & under 35 Parts reference for serial #10127 & under 36 Parts reference for serial #10127 & under 37 Parts reference for serial #10127 & under 38 Parts reference for serial #10127 & under 39 Parts reference for serial #10127 & under 40 Parts reference for serial #10128 & over 41 Parts reference for serial #10128 & over 42 Parts reference for serial #10128 & over 43 Parts reference for serial #10128 & over 44 Parts reference for serial #10128 & over 45 Parts reference for serial #10128 & over 46 320-180.dwg 5 Function Control Box x Parts reference for serial #10128 & over 47 Parts reference for serial #10128 & over 48 320-180.dwg 5 Function Control Box Parts reference for serial #10128 & over 49 Parts reference for serial #10128 & over 50 320-245.dwg 6 Function Control Box (optional) Parts reference for serial #10128 & over 51 320-245.dwg 6 Function Control Box (optional) ATTACHMENTS, LLC 3205 Bay Street Union Gap, WA 98903 P.O. Box 1937 Yakima, WA 98907-1937 Phone: (509) 452-1651 Fax: (509) 457-6601