Transcript
Introduction Meeting the challenge to set-up every process as efficiently as possible with a simple clamping concept
To be competitive in today's market, all machines need efficient workpiece handling. Efficient part loading systems are always included in the acquisition of high-volume manufacturing cells. In today's competitive market, how can your processes be any different? Time is still money. UNILOCK removes set-up time and replaces it with production time.
If you are looking for lean manufacturing, UNILOCK eliminates all wasted time by providing a comprehensive system to position and clamp workpieces.
For companies looking for agile manufacturing, UNILOCK will allow you to run any job on almost any machine. You can interrupt jobs without incurring set-up time. If all of your machines have UNILOCK, work can flow to
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any available machine.
Table of Contents
Introduction
2
Table of Contents
3
How UNILOCK Works
4
Designed for Manufacturing
5
Process Your Way to Savings
6
It's Easy to Get Started
7
Model 138 Chuck
8
Chucks for Your Smaller Applications
9
Model 120 Chuck
10
Larger More Robust Chucks
11
Single Table Chucks
12
Double Table Chucks
13
Quad Chucks and Specials
14
Pallets
15
Clamping Knobs
16
Accessories
17
Pneumatic Components
18
Cost Justification for UNILOCK
19
UNILOCK for Small Parts
20
UNILOCK for Large Parts
21
UNILOCK Machining Applications
22
UNILOCK Machining Applications
23
BIG Kaiser Product Catalogs
24
03
How It Works UNILOCK utilizes spring pressure to drive wedges against a tapered wedge lock (clamping knob). Air pressure is used to compress the springs, releasing the wedge lock. Clamping is achieved by bleeding the air pressure out of the chuck. To facilitate palletization, the clamping knob is attached to a base plate, fixture or directly to a workpiece. The result is quick and repeatable clamping.
UNILOCK Specifics: • Clamping Mechanism: Heavy-duty die springs • Chuck Opening: Air pressure compresses springs • Clamping Stability: Low profile with matching taper wedges • Positional Accuracy: Adaptable to workpiece conformation • Unlocking Air Pressure: 75 PSI
Single chuck applications The UNILOCK clamping knob mates with the center taper in the chuck to establish the centerline location (XY reference in a Cartesian coordinate system). A timing pin or key locates in a notch or bushing to orient the coordinate system relative to XY and to restrict rotation. SBA
Establishes centerline
The Z reference in this same coordinate system is established by the
SBB
Orients about centerline
bottom of the fixture or workpiece contacting the top ground surfaces
SBC
Clamp only, no positioning
Diametral Clearances
of the chuck. These same mating surfaces (bottom of the fixture and top of the chuck) will control axial alignment.
Type
MM
Inch
SBC
0.1
0.004
SBCC
0.3
0.012
SBCC
0.6
0.024
Multiple chuck applications UNILOCK is not restricted to one clamping knob. When the fixture or workpiece exceeds the work range of a UNILOCK chuck, additional clamping knobs and chucks can be used to provide the necessary support and stability required for the process. There are few limiting factors in the size of an array of UNILOCK chucks or in the weight of a workpiece. Undersized knobs provide clearances for large parts or out of position locations.
04
Designed for Manufacturing During day-to-day use, chucks can be cleaned with compressed air. The fit between the clamping rams and the chuck body will not allow air pressure to push chips inside of the chuck. If you get chips in the clamping pocket, simply blow them out with an air gun. When open, the wedges completely retract. The one-to-one length to diameter ratio of the pocket is easily blown out. There is no need for a vacuum. The 40mm tall by 40mm diameter clamping knob is extremely stable and can double as a foot when moving fixtures and workpieces around the shop. You will not need protective sleeves or special shelving when storing or transporting UNILOCK palletized fixtures or workpieces. Male and female threads are available in multiple sizes.
UNILOCK is designed to accept warped workpieces and fixtures. The shallow clamping pocket will allow a clamping knob to enter the chuck at an angle of up to 23 degrees. Undersized clamping knobs are also available. Standard and special UNILOCK clamping knobs will accommodate your out of position datums.
Undersized clamping knobs address out of location errors. These undersized knobs will clear the side of the clamping pocket and pull the fixture or workpiece down and stabilize it for machining. This is a very useful feature when working with large workpieces that can warp, expand or contract.
05
Process Your Way to Savings
Fixtures and many workpieces are easily adapted to UNILOCK clamping knobs. Tremendous savings are available if the fixture or workpiece can be reoriented or transferred to machine additional faces while remaining attached to the UNILOCK clamping components. On horizontal machines with columns, fixtures can be rotated 90 degrees or moved to the top. Transferring fixtured parts through as many operations as possible eliminates additional fixtures and clamping/unclamping time. Less clamping and unclamping of parts also reduces scrap and improves feature-to-feature accuracies.
Transfer workpieces between processes on: • Vertical Machining Centers • Horizontal Machining Centers • High Speed Drilling and Tapping Centers • Surface and Cylindrical Grinding Machines • Horizontal and Vertical Lathes • Coordinate Measuring Machines • Welding, Plasma and Laser Machines Once you grab the part, use UNILOCK to send it to as many operations as possible without removing the part from the fixture. UNILOCK positions and clamps from one face leaving the other faces available for machining. Rotary tables, angle/sine plates and multi-sided tombstones facilitate part reorientation for subsequent operations.
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It’s Easy to Get Started Table chucks are mounted to base plates and are ready to be clamped to your workstation. These chucks are supported by pre-assembled pallets. Shown below are the Mono, Duo and Quad table chucks, along with their pallets. Pneumatic kits are also available so you can install a working solution in minutes.
You can also build your own custom solutions from UNILOCK components. Shown below are some of the standard component chucks which have been incorporated into customer designs.
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Model 138 Chuck Our Most Popular Chuck – The Model 138 • Mid-sized diameter fits most applications • Topside mounting for ease of integration • Choose from air connections at bottom or side • Optional timing notch in face of chuck
Clamping Force M10
7,868 lbs
Clamping Force M12
11,240 lbs
Repeatability
.0001”
Air Open Pressure
75 PSI
Weight (Standard Model)
9.9 lbs
Weight (Flange Model)
8.0 lbs
Bore & C’bore for M8 SHCS
54.7 15.7
9.0 1/8” BSP
0 Ø110 -0.01
17
Timing Notch (Index Model Only) +.011 14 0 Timing
0 Ø138 -0.01
60° 30°
M6
62
B.C. Ø121
B.C. Ø121 Bore & C’bore for M8 SHCS
11
0 Ø138 -0.01
.01 +00 14
0 Ø110 -0.01
62
M4
59.8 Turbo Port
60°
Unlock Port
Flange and Standard Models Available with Notches
Timing Notch (Index Model Only)
The Model 138 UNILOCK chuck is easily mounted in custom fixture designs. The Flange version reduces projection height and is easily mounted in thinner walled tombstones.
Part Number Description
08
15.270.100
Zero Point Chuck ESM 138 Custom Fixture
15.270.107
Zero Point Chuck ESM 138 Custom Fixture w/Notch
15.263.100
Zero Point Chuck EFM 138 Flange
15.263.107
Zero Point Chuck EFM 138 Flange w/Notch
Chucks for Your Smaller Applications Zero Point Chuck ASM 90
Clamping Force M10 (Non-Turbo) 7,868 lbs
• Reduced diameter for small work or tight spaces
Clamping Force M12 (Turbo)
• Integrated toe clamp lip • Turbo option for increasing holding power
11,240 lbs
Repeatability
.0001”
Air Open Pressure
75 PSI
Weight
5.1 lbs
• Air supply from bottom or side of chuck • Optional reference notch in face of chuck 60 5.5 1/8” BSP (Turbo)
13.5 M5 (8 Places) 60°
30° 0 Ø90 -0.01 40
B.C .
Ø8
M4
1
1/8” BSP (Unclamp)
Zero Point Chuck ESM 100/75
Clamping Force M10 (Non Turbo) 7,868 lbs
• Flange mounting design
Clamping Force M12 (Turbo)
• Reduced size for small work or tight spaces • High clamping force in a small package
11,240 lbs
Repeatability
.0001”
Air Open Pressure
75 PSI
Weight
4.5 lbs
• Edge of chuck can be used as a timing surface • Turbo option for increased holding power 68.8
75 45
39
0 Ø72 -0
28.5
70
100
28.5
9
R7
1/8” BSP 4 Places (2 Lock, 2 Turbo)
Part Number Description 15.240.090
Zero Point Chuck ASM 90
15.272.175
Zero Point Chuck ESM 100/75
20
Bore & C’bore for M8 SHCS
09
Model 120 Zero Point Chuck ASM 120 • Integrated toe clamp lip • Reduced diameter for small work or tight spaces • Jig ground reference pin location on bottom of chuck
Clamping Force M10
7,868 lbs
Clamping Force M12
11,240 lbs
Repeatability
.0001”
Air Open Pressure
75 PSI
Weight
8.8 lbs
• Air supply from bottom or side of chuck • Optional reference pin hole in face of chuck • Non-air mechanical version available
The manual version comes with a handle for easy opening and closing.
56 13.5
M6 Mounting Holes
5.5
. B.C
The Model 120 chuck has a reference hole
11 Ø1 ° 60
0 Ø120 -0.01
Ø12 H6
on center (shown here with a step pin). Threaded holes are also provided for mounting the chuck to a baseplate.
M4 1/8” BSP
Toe clamps can also be used to clamp the chuck in place.
Part Number Description
10
15.270.150
Zero Point Chuck ASM 120
15.270.155
Zero Point Chuck ASM 120 with Timing Hole
15.270.161
Zero Point Chuck ASM 120 Stainless
15.270.160
Zero Point Chuck ASM 120 Stainless with Timing Hole
15.270.180
Zero Point Chuck ASM 120M Manual Actuation
15.270.185
Zero Point Chuck ASM 120M Manual with Timing Hole
15.270.186
170mm ØSplit Mounting Ring for Model 120 Chuck Optional timing pin feature.
Larger More Robust Chucks Clamping Force M10
7,868 lbs
• Flange design for topside mounting
Clamping Force M12
11,240 lbs
Clamping Force M16 (Turbo)
16,850 lbs
• Large diameter with turbo-clamping for more rigidity • Air supply from bottom or side of chuck • Optional reference notch in face of chuck
Repeatability
.0001”
Air Open Pressure
75 PSI
Weight
17.5 lbs
59.8 20.8
Ø1
52
1/8” BSP (Turbo)
Ø176
0 Ø138 -0.01
B.C .
60°
25 H6 (Index Model Only)
Zero Point Chuck ESM 176 Turbo
A 30°
A Bore & C’bore for M8 SHCS
Part Number Description 15.272.170
Zero Point Chuck ESM 176 Turbo
15.272.171
Zero Point Chuck ESM 176-V Turbo with Timing Notch
75
M5
(x
2)
1/8” BSP (Unlock)
Zero Point Chuck MSM 170
Clamping Force M10
7,868 lbs
• Large diameter, heavy duty mechanical clamping
Clamping Force M12
11,240 lbs
Clamping Force M16
16,850 lbs
• Clamping lip for topside table clamping • Threaded holes for bottom side clamping to plates • Integrated timing pin locations every 90 degrees
Repeatability
.0001”
Air Open Pressure
75 PSI
Weight
16.5 lbs
• Air supply from bottom or side of chuck 65 16
1/8” BSP
81
M6 R6
72
30°
Ø10 H7 (2x)
0 Ø169 -0.2
Ø150
Part Number Description 15.260.100
Zero Point Chuck MSM 170
15.260.200
217mm Diameter Mounting Ring
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Single Table Chucks Zero Point Chuck MCM 150 • Base plate for mounting on machine tables • Air supply from side of base plate • 4 x 90 degree indexing on MCM version • Optional timing notch in face of MLM chuck
Clamping Force M10
7,868 lbs
Clamping Force M12
11,240 lbs
Repeatability
.0001”
Air Open Pressure
75 PSI
Weight (MCM 150)
17.8 lbs
Weight (MLM 150)
15.4 lbs
• Key ways on bottom for positioning on work table 198
150
Ø20
81
150
30°
The MCM 150 is prepared to accept 4 hardened 12mm index bushings, one every 90 degrees. Order 1 index bushing to orient a
1/8” BSP
20 H6
6
Zero Point Chuck MLM 150
56
21
indexes, additional bushings can be installed.
47
pallet with a single knob. If you need to execute multiple 90 degree
150
198
30°
For applications where a timing pin is
1/8” BSP
21
ordered with a timing pin notch integrated 6
into the face of the UNILOCK chuck.
Part Number Description
12
15.270.250
Zero Point Chuck MCM 150 with Index
15.260.309
Index Bushing for MCM 150
15.270.350
Zero Point Chuck MLM 150
15.270.355
Zero Point Chuck MLM 150 with Timing Notch
20 H6
56
required, the MLM series of chucks can be
Double Table Chucks Zero Point Chuck DCM 200
Clamping Force M10
7,868 lbs
• Base plate for mounting on machine tables
Clamping Force M12
11,240 lbs
• Air supply from side of base plate • 4 x 90 degree indexing on DCM version • Optional timing notch in face of DLM chuck
Repeatability
.0001”
Air open pressure
75 PSI
Weight (DCM 200)
46.2 lbs
Weight (DLM 200)
37.4 lbs
• Key ways on bottom for positioning on work table 400 350 200
150 Ø18 H6
200
81
56
21
Zero Point Chuck DLM 200
47
1/4” BSP
6
20 H6
400
200
200
Part Number Description
15.270.300
DLM 200 Duo
15.270.307
DLM 200 Duo with Timing Notch
6
60
DCM 200 Duo with Index 21
15.270.200
1/4” BSP
20 H6
The DCM 200 chuck is designed to process two single pallets or one double pallet. Each chuck has a position for a timing pin bushing every 90 degrees. The DLM 200 chuck does not have timing pin bushing locations. If you want to orient a double pallet with this chuck, add one timing pin notch. If you need to Optional 14mm timing notch on DLM 200 chuck
run 2 single pallets add a timing notch for each chuck.
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Only Limited by Your Imagination Zero Point Chuck QC 400
Automation Chuck
Zero Point Chuck HSM 196 and Mono Pallet * 61mm access hole
Stainless Chucks for Clean Rooms and Wire EDM Applications
Specials
This chuck can automatically connect
Both of these chucks allow the part to
Our rotary adapter plate
air lines through the pallet.
be indexed 4 times 90 degrees.
shown on the MSM 170 chuck.
Part Number Description
14
15.270.340
Zero Point Chuck QC 400
15.270.347
Zero Point Chuck QC 400 with 2 Indexing Chucks
15.274.400
Zero Point Chuck HSM 196
15.274.300
HS I90 Clamping Knob
15.274.301
HSF90 Clamping Knob
15.274.302
HSR90 Clamping Knob
15.403.105
Mounting Ring for MSM 170 Chuck Ø210/75
Pallets – Complete with Handles and Knobs The Mono Pallet can be configured for the following chucks:
Model MCM 150
Model ESM 138
Model MSM 170
Model ESM 176 Turbo
Pallet is shown with 12mm timing pin for use with MCM 150 and MSM 170 chucks. The model 138 chuck accepts a 14mm key or pin. The 176 chuck accepts a 25mm key or pin.
The Duo Pallet supports the following chucks:
Duo and Quad Pallet loads on the Model QC 400 or any set of chucks
Model DLM 200
Model DCM 200
Model QC 400
on 200mm spacing.
2 x 2 grid 200mm spacing Part Number
2 x 8 grid 200mm spacing
Pallet Type
Pallet Name
Mono
AP 200
15.260.640 Aluminum
6.6 lbs
25mm
199mm 199mm
266mm
81mm to CL 12mm
Mono
SP 200
15.260.540
15.4 lbs
20mm
199mm 199mm
266mm
81mm to CL 12mm
Mono
AP 200-138
15.260.647 Aluminum
6.6 lbs
25mm
199mm 199mm
266mm
61mm to CL 14mm
Mono
AP 200-176
15.260.645 Aluminum
6.6 lbs
25mm
199mm 199mm
266mm
76mm to CL 25mm
Duo
AP 400
15.270.640 Aluminum 13.2 lbs
25mm
399mm 199mm
470mm
No
-
Duo
SP 400
15.270.540
30.8 lbs
20mm
399mm 199mm
470mm
No
-
Quad AP 400 x 400 15.270.644 Aluminum 26.4 lbs
25mm
399mm 399mm
470mm
No
-
Material Weight Thickness Length Width
Steel
Steel
Length w/Handles
Timing Pin
Pin Dia.
15
Mount Knobs to Your Pallets and Workpieces UNILOCK clamping knobs can be attached to fixtures or directly to workpieces. Our standard knobs can be mounted in a blind hole from the bottom or pulled up from the top. Standard clamping knobs accept the following: 1. M12 set screw – The set screw is threaded into the clamping knob and also the workpiece or fixture. 2. M10 cap screw – The screw passes through the clamping knob and threads into the workpiece or fixture. 3. M12 cap screw – The cap screw passes through the part or fixture and pulls the clamping knob up into position.
1
2
3
Standard Knobs
Standard clamping knobs have a metric positioning boss which is 25mm in diameter and ground to a fit of h6. This boss is 5mm tall. The overall measurements of the clamping knob is 40mm in diameter by 40mm tall. The A Knob is ground to fit with the center ground
Knob Placement SBA Knob
SBB Knob
taper of the chuck. This fit establishes centerline location. This location will repeat to better than
SBC Knob
+/- .0001 inches. The B Knob is ground like a diamond pin and orients your work relative to the centerline of the SBA knob. The C Knob is ground undersize. It will bring the bottom of the workpiece or fixture down on the top
Specialty Knobs
of the UNILOCK chuck.
Standard clamping knobs. Specialty knobs are quoted upon request.
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Knob Type
Knob Name
Part Number
Undersize
Thread
Full Sized
SBA Clamping Knob
15.260.300
.0002"
M12
Diamond Pin
SBB Clamping Knob
15.260.301
.0002"
M12
Clearance
SBC Clamping Knob
15.260.302
.004"
M12
Clearance
SBCC Clamping Knob 0.3mm
15.260.303
.01 2"
M12
Clearance
SBCC Clamping Knob 0.6mm
15.260.304
.024"
M12
Accessories
Positioning Pins and Bushings 15.260.309
Positioning Bushing - Indexing
15.260.350
Positioning Pin 12mm Indexing
15.260.351
Positioning Pin 8mm Indexing
15.260.352
Positioning Pin 10mm Indexing
15.261.169
Positioning Pin 25mm Indexing
15.270.420
Positioning Pin - ASM 120 – 12/10
15.270.422
Positioning Pin - ASM 120 – 12/12
15.270.426
Positioning Pin - ASM 120 – 12/16
15.270.427
Indexing Pin Ø14mm
15.270.428
Indexing Step Pin Ø8/Ø14mm
15.270.429
14mm Indexing Key
Dust Covers
(Clamping Knobs included with Dust Covers)
15.260.170
Chip Guard 170
15.270.090
Chip Guard 90
15.270.120
Chip Guard 120
15.270.130
Chip Guard 138
15.260.310
Chip Guard Clamping Knob M8
15.260.790
M8 SHCS Cover (Pkg of 6)
Toe Clamps 15.270.403
Adj. Toe Clamp - S30
15.270.404
Adj. Toe Clamp - S40
15.270.405
Adj. Toe Clamp - S50
15.270.450
Toe Clamp Blank
15.270.454
Toe Clamp Blank (Set of 4)
Mounting Rings and Rotary Table Kits 15.260.200
217mm Mounting Ring for MSM 170
15.260.204
160mm Mounting Ring for ASM 120
15.260.205
210mm Mounting Ring for MSM 170
15.260.215
Ctr. Plug Ø2" for 210mm Ring
15.260.250
Universal Adapter Plate Mono
15.270.186
170mm ØSplit Ring (ASM 120)
Repair and Replacement Components 15.260.792
O-Ring, Bottom Port UNILOCK
15.260.794
O-Ring, Face UNILOCK ESM 138
15.260.795
O-Ring, Spring Assembly (Pkg of 8)
15.260.796
O-Ring, Piston UNILOCK ESM 138
15.270.191
O-Ring, Clamp Pin Outside - Viton
15.270.192
O-Ring Kit for UNILOCK ESM 138
15.270.198
O-Ring Kit for UNILOCK ASM 120
15.272.190
Repair Kit for ESM 176 Turbo - Viton
Pallet Stands 15.260.800
Pallet Stand Mono
15.270.800
Pallet Stand Duo
15.260.850
Connecting Plate
17
Pneumatics
Kits 15.350.000
1/8" BSP Chuck Kit
15.351 .000
1/4" BSP Chuck Kit
Kits Include: • BSP & NPT fittings • Wilkerson filter/regulator with bracket • Mac valves • 10 feet of tubing
Individual Components
18
15.311.000
2 Valve Assembly
15.311.025
Mac Valve Detent Lever
15.31183-A-028
Mac Valve Assembly
15.312.000
Filter - Reg. Assembly
15.312.001
Lubricator for 15.312.000
15.312.002
Mounting Bracket for 15.312.001
15.3188.5600
Plug-in Union Tee 1/4" TB
15.31J-151-01
1/4" O.D. Tubing
15.32521-1/4-04
1/4" BSP x 1/4" NPT
15.32521-1/8-02
1/8" BSP x 1/8" NPT
15.32611-1/8
End Plug
15.350.009
Single Mac Valve
15.350.010
Single Mac Valve Assembly
15.3ASP-2
1/4" Muffler
15.3B4-3214
1/4" Pipe Plug
15.3M-01001-01
End Plate Kit
15.3N3-233D-S
1/4" NPT Coupler
15.3P6510-04-02
1/4" TB x 1/8" NPT Strght.
15.3P6510-04-04
1/4" TB x 1/4" NPT Strght.
15.3S2510-1/8-1/4
Pipe Fitting
Never Stops Paying Back Labor – Operators spend less time changing parts and fixtures... and more time improving other processes.
Capital Equipment – Machinery incurs less down time awaiting fixture or workpiece changes... and more time making parts.
Floor Space – Dedicate more room for your current jobs... not storing idle fixtures in large pallet pools.
Lean Manufacturing – Through the use of building blocks which can be used over and over again... UNILOCK will eliminate dedicated tooling and fixturing.
Agile Manufacturing – UNILOCK allows any job to run on any machine at any time... so your production planners can get the necessary parts out the door.
Just In Time Manufacturing – UNILOCK allows you to clamp the part one time and move it from process to process... so you can get a finished part at the end of each cycle.
19
For Small Parts Remove process time so you can save more than just set-up time
Before UNILOCK, 3 subsequent machining processes required the operator to clamp and unclamp the part 3 times. Now the same part is only clamped and unclamped once over these same 3 processes. Even when the time spent clamping and unclamping the part is minimal, it creates unnecessary labor and a chance for errors. Use UNILOCK so you can immediately increase your spindle uptime and decrease scrap due to part positioning and clamping errors. Before UNILOCK Operation
Set-up
Production
Set-up
Production
Savings
Op-10 Lathe
3 Hours
4 Hours
1 Hour
4 Hours
2 Hours
Op-20 Lathe
2 Hours
10 Hours
1 Hour
2 Hours
9 Hours
Op-30 Mill
4 Hours
11 Hours
1 Hour
8 Hours
6 Hours
Total
10 Hours
25 Hours
3 Hours
15 Hours
17 Hours
If a part has to be clamped and unclamped in a different fixture for each operation, considerable process time and money can be saved by leaving the part in the same fixture for as many operations as possible. The more expensive fixtures which hold machined parts for subsequent operations would also be eliminated.
20
After UNILOCK
For Large Machines and Workpieces Even your largest machines can save money starting with your next job
UNILOCK provides undersized clamping knobs so you do not have to hold .0004” on fixture locations when your production tolerance is .005”. These undersized knobs are a necessity if you want to mount knobs directly to warped workpieces. If you do not need to, or cannot hold a tight tolerance, simply select the appropriate undersized clamping knobs to accommodate you workpiece or fixture. UNILOCK’s heavy-duty clamping knobs are a necessity when you are using a hoist to load and unload your machine. With a length-to-diameter ratio of 1-to-1, UNILOCK’s 40mm clamping knob can be left on fixtures and workpieces without worry of damage during loading and unloading, storage or transfer.
Diametral Clearances Type
MM
Inch
SBC
0.1
0.004
SBCC
0.3
0.012
SBCC
0.6
0.024
21
Applications in Machining Only limited by your imagination, UNILOCK applications are endless
You can align all of your rotary table fixtures in seconds. As you move away from the spindle nose, UNILOCK’s heavy duty chucks will absorb the additional leverage and torque.
Since individual UNILOCK components are sold separately, you can build specific solutions in-house, contact your tool and fixture provider or purchase them from one of our workholding associates.
UNILOCK can be used in any configuration and in almost any process. A heavy cut requiring 6 chucks to stabilize the part for machining can be accurately positioned on a coordinate measuring machine with 2 small chucks or a single chuck and a timing feature.
22
Applications in Machining Finally, a clamping system flexible enough to change the entire table or workpieces and fixtures
UNILOCK establishes predefined datums on all of your machines.
When you load, lock and cycle start, there is no wasted time. A set-up should always take the same amount of time.
UNILOCK delivers scheduling flexibility and set-up versatility. By using more than 1 chuck on a machine, you will be able to switch between multiple small parts or fewer large parts.
Our predefined datums allow you to quickly and accurately convert your machining center from a headstock and tailstock set-up to fixtures on the table.
23
SPECIAL CATALOGS ON PERIPHERAL SUPPORT TOOLS & EQUIPMENT KAISER KAB/KAD PRECISION MODULAR TOOL SYSTEM Modern machines and manufacturing methods call for ever-improving, high-performance cutting tools.
SPERONI & DIASET PRESETTERS Our new series of improved high precision digital tool measuring and presetting stations are very easy to use and built to withstand any workshop environment.
This catalog covers the complete range of KAB tool and clamping systems for boring, milling, internal turning and thread cutting, including large diameter boring, OD turning, chamfering, insert selections and specials.
Speroni tool room management systems are designed to reduce tool management time by putting the right tool in the right place at the right time.
BIG-PLUS SPINDLE SYSTEM
MEGA CHUCKS SERIES
This patented BIG Kaiser system allows for simultaneous taper and flange contact, surpassing all other spindle concepts while offering interchangeability with existing machines and toolholders.
SPHINX HIGH PRECISION CUTTING TOOLS This fully illustrated catalog now offers extensive technical information and operating parameters for a new line of micro drills, center drills, Quadro drills and end mills. The catalog’s design has been enhanced for readers to easily identify tool geometry, helix angles and materials to drill or mill.
This wide variety of collets and chuck bodies are designed to cover all high speed ultra precision machining applications. This patented BIG Kaiser solution for high speed machining creates new and improved techniques for higher finish and accuracies with increased productivity.
BIG KAISER ACCESSORIES Lang Clean-Tec Chip Fan The safer and faster method of removing chips and coolant from your machine tables, fixtures, and workpieces. Tool Pro A unique tool holding device for safer assembly and disassembly of tapered v-flange tooling and modular tooling systems. Tekusa Spindle Cleaners The unbeatable tool to ensure absolute cleanliness of all your tapered spindles. mptec Dial Indicators An instrument ideally designed for the highest positioning precision and exact measurements in inspection and machining.
R
641 Fargo Avenue Elk Grove Village, IL 60007 Tel: 847.228.7660 Fax: 847.228.0881 www.bigkaiser.com 10/06
© COPYRIGHT 2006 BIG KAISER PRECISION TOOLING, INC. ALL RIGHTS RESERVED
