Transcript
INSTALLATION & OPERATION MANUAL
NEW FOR '2011' ONE ASSEMBLY FITS DRIVER & PASSENGER SIDES ON THE FOLLOWING VEHICLES: 1. CHEVROLET CAPRICE 2. CHEVROLET TAHOE 3. CHEVROLET IMPALA 4. FORD NGPI 5. FORD UTILITY INTERCEPTOR 6. FORD EXPLORER 7. FORD EXPEDITION 8. FORD CROWN VICTORIA 9. DODGE CHARGER
(2011 Caprice Shown)
(Plus More!)
UNIVERSAL
OUTSIDE MIRROR MOUNTING SYSTEM AND ALL-WEATHER COVER FOR T-REX™ EXTERIOR LED LIGHTS (patent pending)
TABLE OF CONTENTS:
PAGE:
DESCRIPTION:
2. 2. 3. 4. 5. 6. 7. 8.
Placement of lighthead to mirror Installation of Mounting System to mirror Cable wiring routing and connections Light head preparation Final installation steps Parts list & exploded view Installation examples & extended bracket use Warranty Information
Read all instructions and warnings before installing and using. IMPOR- INSTALLER: IMPORTANT: This manual must be delivered to the end user of this equipment. INSTALLER: 1
Vehicle must be parked on level surface during installation Step 1. Select mounting area and drill 1/2" dia. cable hole into center of area. Align Horizontally on mirror housing using level as shown. Step 2. secure lower mounting bracket to mirror housing using (2) star washers and self taping S.S. screws supplied Step 3. Attach pivot bracket to mounting bracket, making sure to place star washer between bracket faces as shown. (a small amount of adhesive can be used to hold star washer in place if desired during assembly)
(Do not tighten until step 4) Step 4. Align Vertically by placing level across face of pivot bracket as shown, then tighten screws on ends of pivot bracket
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Wiring Installation: 1. Use 11" wire tie wrap included in kit as a wiring snake for installing cable through mirror housing. 2. Cut off the clinching end of the wire tie and discard (fig 1) 3. Using electrical tape, tightly wrap the cable to the wire tie (2-3 inches along cable. (fig 2 & fig 3) 4.Push wire tie end through wireways between the door jam connection and the mirror mounting locations in the assembly. 5. Depending on the model of vehicle being installed on, the mirror assmbly may need to be removed from the door in order to feed wiring through the OEM wire path and into the vehicle interior. Some models are easier to feed from the door attaching point into the mirror rather than from the mirror inward. 6. Refer to the vehicle wiring guide to determine proper routing and interface for the light head assembly being installed. 7. Refer to the T-Rex LED light head installation manual to determine setting of (4) flash patterns available. Wire functions: a. Red- Power b. Black- Ground c. White- Pattern d. Purple- Syncronization fig 1
fig 2
fig 3
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Light head preparation: 1. Feed wires from light head through to inside of rubber cover (fig 4) 2. Terminate cable ends under pivot bracket on mirror assembly (fig 5) using either the male or female quick slide connectors supplied. 3. Feed wires from light head through or over the pivot bracket and terminate light head assembly under pivot bracket using quick slide connectors of the opposite type used on the cable assemblysupplied in mounting kit. 4. Mate connectors such that Power is to the Red wire from the light head, Black to ground and either Purple for syncronization, or White for pattern selection to the third wire provided. (fig. 6) 4. Tuck wire connectors under mounting bracket assembly and proceed with cover installation as shown. (fig 7) 5. Proceed with installation in Step 5- page 5 of installation manual.
fig 4
fig 5
fig 6
fig 7
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Step 5. Place light head and cover over bracket assembly installed on mirror housing
Step 6. Apply front-to-back pressure to light head and cover in order to seal cover to mirror housing and seat light head against bracket assembly. Install screws through front of light head bezel and into bracket assy. (Torque light head screws to 6-13 inch lbs) (DO NOT exceed 13 inch lbs of torque)
(Completed Installation) (Crown Vic Shown) 5
Parts List: (Kit is sold as a pair) Component Description:
Qty: Part No:
1. All weather cover 2. Bracket (used as mounting and pivot bracket) 3. Star washer 4. Pivot screw 5. Self taping Installation screw 6. Female quick slide connector 7. Male quick slide connector 8. 15 ft cable assembly 9. 11" tie wrap (wiring snake) 10. Mounting bracket for Extended applications (such as the Ford Expedition)
2 4 8 4 4 6 6 2 2 2
T56487 T56484 T10496 T13449 T05336 T04251 T03383 T09519 T00961 T56499
NOTE: Light Heads, (purchased separately), contain TRex Exterior LED light, Black bezel and installation screws used with this kit to perform final installation of system to mirror assembly.
Light Head (ordered separately) Weather Cover Pivot Bracket (mounts to light head) Star Washer (x2)
Mounting Bracket (mounts to mirror) In applications of a greater slope than 58 degrees, use the extended mounting bracket T56499 included.
Pivot Screw (x2) Pemsert on Brackets
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Installation Examples: CHEVROLET CAPRICE- (SHOWN ON FRONT COVER OF MANUAL) FORD CROWN VIC- (SHOWN ON PAGE 5 IN MANUAL)
FORD EXPLORER
CHEVROLET TAHOE
DODGE CHARGER
FORD EXPEDITION CHEVROLET IMPALA
(Extended depth mounting bracket used on vehicles with a greater slope than 32 deg. off of vertical or 58 degrees horizontal) (Common pivot bracket is used in all installations)
Extended mounting bracket assembly (Using T56499 Bracket)
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Maintenance: SANTOPRENE™ and NEOPRENE Santoprene and Neoprene finishes are very durable and do not require special maintenance. Routine dirt and grime can be removed using a soft, clean cloth or brush and a mild soap solution. Avoid the use of abrasive cleaners.
WARRANTY
Code 3, ®Inc.'s emergency devices are tested and found to be operational at the time of manufacture. Provided they are installed and operated in accordance with manufacturer's recommendations, Code 3, Inc. guarantees all parts and components except the lamps to a period of 1 year (unless otherwise expressed) from the date of purchase or delivery, whichever is later. Units demonstrated to be defective within the warranty period will be repaired or replaced at the factory service center at no cost. Use of lamp or other electrical load of a wattage higher than installed or recommended by the factory, or use of inappropriate or inadequate wiring or circuit protection causes this warranty to become void. Failure or destruction of the product resulting from abuse or unusual use and/or accidents is not covered by this warranty. Code 3, Inc. shall in no way be liable for other damages including consequential, indirect or special damages whether loss is due to negligence or breach of warranty. CODE 3, inc. makes no other express or implied warranty including, without limitation, warranties of fitness or merchantability, with respect to this product.
PRODUCT RETURNS
If a product must be returned for repair or replacement*, please contact our factory to obtain a Return Goods Authorization Number (RGA number) before you ship the product to Code 3, Inc. Write the RGA number clearly on the package near the mailing label. Be sure you use sufficient packing materials to avoid damage to the product being returned while in transit. *Code 3, Inc. reserves the right to repair or replace at its discretion. Code 3, Inc. assumes no responsibility or liability for expenses incurred for the removal and /or reinstallation of products requiring service and/or repair.; nor for the packaging, handling, and shipping: nor for the handling of products return to sender after the service has been rendered.
PROBLEMS OR QUESTIONS? CALL OUR TECHNICAL ASSISTANCE HOTLINE (314) 996-2800 WWW.CODE3PSE.COM
Code 3®, Inc. 10986 N. Warson Road St. Louis, Missouri 63114-2029—USA Ph. (314) 426-2700 Fax (314) 426-1337
Code 3® is a registered trademark of Code 3, Inc., a subsidiary of Public Safety Equipment, Inc.
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Part No. T56496 Rev. 0 03/2011 © 2011 Code 3, Inc
