Untitled

Transcript

FDS Portugal, Lda Rua St. Fargeau de Ponthierry, 166 4760-393 V. N. Famalicão Portugal Tel: 00351 252 302 160 Fax: 00351 252 302 169 [email protected] www.fds.pt INDEX PART I Pág. GENERAL FEATURES_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12 CHAPTER 1 MACHINE FEATURES - Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13 CHAPTER 1 MACHINE FEATURES - Model: Futur 5C V1 CHAPTER 2 MACHINE GENERAL DESCRIPTION-Model: Futur 5C PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13.1 V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14 2.1 General Machine Set: Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15 2.1 General Machine Set: Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15.1 2.2 Assembley Drawing -Model: Futur 5C V1 / Futur 5C 2.3 Machine dimensional Position -Model: Futur 5C 2.4 Machine Safety - Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _18 V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 16 V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _17 1- Mechanic Hazards_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18 2- Electric Hazards _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18 2.4 Machine Safety - Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18.1 1- Mechanic Hazards _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ 18.1 2- Electric Hazards _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ 18.1 2.5 Mechanical Protections - Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19 2.5 Mechanical Protections -Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19.1 2.6 Machine Mechanical Safety-Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20 2.6 Machine Mechanical Safety -Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20.1 2.7 Electric Protections-Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21 2.7 Electric Protections-Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _21.1 2.8 Machine Electric Safety-Model: Futur 5C 2.9 Frontal Electric Safety Protection Application - Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _22 V1 Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ 22 2.10 Flat Seam Electric Board Safety Protections_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _23 2.11 Back Door Structure Electric Safety Protections _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 23 2.12 Lateral Door Structure Electric Safety Protections _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 24 Chapter 3 TRANSPORT -Model: Futur 5C 3.1 Chapter 4 V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _25 Machine Achorage _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _25 MACHINE GENERAL SAFETY CONDITIONS-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ 26 4.1 Safety Devices _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27 4.2 Warning Decals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27 4.3 Noise_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28 4.4 Yarn Creel Assembly (See Part VII Chapter 5 Pág. 105) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28 UTILIZATION CONDITIONS-Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29 5.1 General Conditions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29 5.2 Warning Procedures_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30 5.3 Switching on the machine-Basic Procedures _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30 5.4 Safety Protections_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30 5.5 Mechanical Problems 1 (group of 2 pages)-Model Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31 (1 de 2) Needle rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2) a) FDS Portugal, Lda. V1/Futur 5C Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.3 INDEX (cont.) 2 3 b) Head Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(1 de 2) c) twisted Needle Latch _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2) Selectors Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2) a) Inferior But Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2) b) Selection But Rupture_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(1 de 2) Selection Problem_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2) a) Actuators Group Error_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2) b) Selection Error - Broken Selector _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2) c) Selection Error 5.5 Mechanical Problems 1 2 3 4 Chapter 6 6.1 Pág. Needle Lag ( reset) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 de 2) (Group of 2 Pages)-Model MAGIC 2000S V1 PC _ _ _ _ _ _ _ _ _ _ _32 -(1 de 3) Needle Rupture_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3) a) Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3) b) Head Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3) c) Twisted Needle Latch _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3) Selectors Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(1 de 3) a) Inferior Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3) b) Selection Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3) Selection Problem _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 3) a) Actuators Group error_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 3) b) Selection Error - Broken Swing Jack _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 3) c) Selection Error - Needle Latch (Reset) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 de 3) Flat Seam Possible Errors_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 de 3) a) Low Pipe Stop _ _ _ _ _ _ (3 de 3) b) Middle Pipe Stop c) PC Jersey Cam Stop d) Jers.Load Stop Hook e) Cylinder Stop f) Upper Protection Open g) L _ _ _ _ _ _ _ _ (3 de 3) _ (3 de 3) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(3 de 3) _ _ _ _ _ _ _(3 de 3) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 de 3) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(3 de 3) MACHINE MAINTENANCE -Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33 General Conditions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33 1 Dailly Maintenace _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _33 2 Weekly Maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33 3 Annually Maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33 4 6.2 6.3 FDS Portugal, Lda. Inspection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _33 Lubrification _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33 1 Automatic Lubrification _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33 2 Manual Lubrification_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33 Accessories Replacement _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.4 INDEX (cont.) Chapter 7 Pág. 1 Sinker Replacement_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34 2 Needle Replacement _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _35 3 Selectors Replacement_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 36 MACHINE WARANTEE-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 37 7.1 Term _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 37 7.2 Conditions Chapter 8 PART II 1 Warantee Exceptions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _37 DISMANTLEMENT (End of Life)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _37 MAIN SETS AND REGULATIONS-Model: Futur 5C V1_ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _38 Dial Jack Group Adjustments_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 38 PARTE II MAIN SETS AND REGULATIONS-Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 38.1 1 Dial Jack Group Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 39 2 Yarn Cutting System _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _39 2.1 Elastic Clamp _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _39 2.2 Yarn Knife Set _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 39 2.3 Yarn Knife Set_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _39 3 Yarn Finger Group -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _40 3 Yarn Finger Group-Model: Futur 5C V1 4 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _40.1 3.1 Yarn Finger Height Regulations _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _40.1 3.2 Yarn Finger Regulations _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _41 3.3 Yarn Finger Tips_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _41 Yarn Finger Throat Plates_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _42 4.1 Throat Plates Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _42 5 Needle Pneumatic Trigger -Model: Futur 5C 6 Latch Trigger_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _43 7 Butt Pneumatic Trigger-Model: Futur 5C 8 Latch Opener _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 44.1 9 Sinker Plate -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 45 9 Sinker Plate -Model: Futur 5C V1 10 V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _44 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 45.1 Jersey and Needle Guide Cams-Model: Futur 5C 10.1 10 V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 43 Jersey Cam Support V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _46 Cut View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 46 Jersey and Needle Guide Cams-Model: Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _46.1 10.1 Jersey Cam Support Cut View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 46.1 10.2 Jersey Cam Feeder 1 Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _47 10.3 Jersey Cam Feeder 2 Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47 10.2 Jersey Cam Feeder 1 Adjustments -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47.1 10.3 Jersey Cam Feeder 2 Adjustments -Model: Futur 5C V1 10.4 Jersey Cam Feeder 3 Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 48 10.5 Jersey Cam Feeder 4 Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 48 10.6 Jersey Cam Feeder 5 Adjustments -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 49 10.6 Jersey Cam Feeder 5 Adjustments -Model: Futur 5C V1 FDS Portugal, Lda. PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47.1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 49.1 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.5 INDEX (cont.) 11 Cams-Model: Futur 5C 12 V1 / Futur 5C V1 Pág. PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50 11.1 Selector Ring Cam Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _50 112 Intermediate Plate_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50 11.3 Half Position Selector Cam 11.4 Needle Cam Feeder 4 Adjustments-Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _52 11.5 Needle Cam Feeder 5 Adjustments -Model: Futur 5C V1 11.4 Needle Cam Feeder 4 Adjustments-Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _52.1 11.5 Needle Cam Feeder 5 Adjustments-Model: Futur 5C V1 Selection System-Model: Futur 5C Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 51 V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _52 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 52.1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 53 12.1 Matrix Actuators_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _53 12.2 Actuador Selector Guides and Magnetics Codes and Positions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _54 12.3 Magnetics distribution _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 54 13 Machine Lubrification-Model: Futur 5C 13.1 13.2 14 15 15 V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 55 Oil Regulator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _55 Oil Deposit_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 55 Compressed Air _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 56 14.1 Machine Common Pressure 14.2 Yarn Finger Pressure Regulation_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 56 Electrovalves Schemes Futur 5C V1 6, 5 bar_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 56 (Group of 2 Pages)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 57 15.1 Block 1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2) 15.2 Block 2_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2) Electrovalves Schemes Futur 5C V1 PC (Group of 2 Pages)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 58 15.1 Block 1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2) 15.2 Block 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2) 16 Complete Group Flat Seam -Modelo PART III V1 / Futur 5C Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 59 1 Complete Group Flat Seam - Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _60 1 Hook Support Group -Modelo Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 60 2.1 Assembled hook Support _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 61 2.2 Hook Support Working Parts _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 61 ELECTRONIC PANEL MANUAL Use and maintenance Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ 63 MACHINE MENU TABLE_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64 Chapter 1 COMPONENTS DESCRIPTION USED BY THE OPERATOR _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _64 1.1 Display Lcd _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64 1.2 Keyboard _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _64 1.3 Key Selector_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64 1.4 Start and Stop Push-Button _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64 1.5 Emergency Button _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _64 1.6 RS232 Plug for Files Management _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64 FDS Portugal, Lda. 1.7 Plug 24vac _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64 1.8 Switch the Computer On _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.6 INDEX(cont.) Chapter 2 Pág. KEY BOARD AND MAIN MENU _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 65 2.1 Subtitle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 65 2.2 Main Menu _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _66 Chapter 3 MAIN MENU COMMANDS _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66 3.1 Speed Blockage [ F1=L_Speed ] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _66 3.2 Chain Stop [ F2=Blc-Cha] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66 3.3 End of Sock[f3=endsock] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66 3.4 Mini 3.5 Loops [Rep:]_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66 3.6 Zeroing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66 3.7 Mechanic Cycle[F6=C.Mech] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 67 3.8 Size N.x_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _67 3.9 Counting Pieces[Counter pcs.:xxxxx _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 67 3.10 Sock Time[sock time.:XX s]_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _67 3.11 Special Functions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 67 Chapter 4 CONFIGURATION MENU _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 68 4.1 Chapter 5 End of Programming _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _68 CHAIN PROGRAM_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _69 5.1 Program ( chain) Change_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69 5.2 List of Displayed Fields _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69 5.3 Insole Drawing Exclusion _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69 5.4 Economies_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _70 5.5 Insert Program_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _70 5.6 Delete Program_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 70 5.7 Modify Function needle-needle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 70 5.8 Insert / Cancel Function Needle-Needle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 70 5.9 Leave Change Function Needle-Needle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 71 Chapter 6 MODIFY DRAWING ( Pattern)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 71 6.1 [F1] Help_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _72 6.2 [F2] Add Rank_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72 6.3 [F3] Delete Ranks _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _72 6.4 [F4] Special Functions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72 6.5 [F2] Repeat Line_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72 6.6 [F3] Drawing Copy Area from One Feeder to Another_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _73 6.7 [Esc] End of Special Functions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 73 6.8 [F5] Yarn Finger Change _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 73 Cap.7 FDS Portugal, Lda. Cycle[F4=M.Cycle] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66 AUTOTEST_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _74 7.1 Start Menu AutoTest_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _74 7.2 Actuators Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 74 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.7 INDEX (cont.) Pág. 7.3 Function Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 75 7.4 Test Step Step _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _75 7.5 Stitch Motor Test (Jersey Engine) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 75 7.6 Elastic Engine Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 76 7.7 Engine Speed _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _76 7.8 Encoder / EV061 Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 76 7.9 Serial Port Test _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _77 7.10 Display Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 77 7.11 Keyboard Test_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 77 7.12 Stop Inputs Test ( Needle Pneumatic Trigger)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 77 Chapter 8 BTSR CONFIGURATION _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78 8.1 General Description _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78 8.2. Leran Btsr_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ 78 8.3 Parameter Configuration_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78 8.4 Extra Functions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 79 8.5 Copy Values _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 80 8.6 Next _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 80 Chapter 9 FLOPPY DISK_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 81 9.1 Floppy Disk  Machine_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 81 9.2 Chain  Disk _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82 9.3 Drawing  Disk _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82 9.4 All Mem.  Disk_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82 9.5 All Disk Mem  Mem_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _82 Chapter 10 PROGRAM _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84 10.1 Activate Program_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84 10.2 Unload Programs_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84 10.3 Join Pattern Chain _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84 10.4 Delete Drafts Loaded _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84 Chapter 11 MACHINE CONFIGURATION _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 85 11.1 Language Choice _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 85 11.2 Clock _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 85 11.3 Automatic Fase _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 86 11.4 Offset Encoder_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 86 11.5 EVnet _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _87 11.6 Floppy Speed _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _87 11.7 Learn BTSR _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _87 11.8 Foot print_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88 11.9 About Config. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.8 INDEX (cont.) Chapter 12 Pág. RODUCTION CONTROL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _88 12.1 Target _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88 12.2 Counter_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89 12.3 Oil Feeder _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89 12.4 Speed Bloc k _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _89 12.5 Size_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89 12.6 Fan Timer_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89 Chapter 13 ERROR MESSAGE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90 Chapter 14 13.1 Score Error _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90 13.2 Clockwise Counting_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90 13.3 Input Error __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90 ELECTRONIC PANEL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90 1 Main Switch [ IG11 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90 2 Fuse F1,F2,F3 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90 3 Fuse F4, F5, F6_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90 4 Thermic Relay K1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90 5 Electrical Tranformer TR1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90 6 Inverter _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90 7 EV042_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91 8 EV028 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _91 9 EV070 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91 10 EV029 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91 11 EV035_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _92 12 EV067_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _92 13 Cap. 15 Placa eletrónica Cpu _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 92 PROBLEMS DETECTION_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _93 15.1 Cap. 16 Possible Problems causes and solutions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 93 SPECIAL COMMANDS AND SELECTION COMMANDS LIST_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _94 16.1 List and Description of Special Commands _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _94 16.2 Selection Command List_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 97 PART IV CYLINDER NEEDLE SCHEME-(Group of 6 Pages)-Model-Futur 5C-V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 98 1 FDS Portugal, Lda. 88 Needles_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ (1 of 6) 2 96 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _(2 of 6) 3 120 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ (3 of 6) 4 144 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 6) 5 152 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(5 of 6) 6 160 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (6 of 6) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.9 INDEX (cont.) PART IV CYLINDER NEEDLE SCHEME-(Group of 6 Pages)-Model -Futur 5C-V1 1 PART V Pág PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _99 88 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 of 6) 2 96 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 of 6) 3 120 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(3 of 6) 4 144 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 6) 5 152 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(5 of 6) 6 160 Needles s_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(6 of 6) ELECTRONIC SCHEMES INSTRUCTIONS MANUAL-Model: Futur 5C V1 (24 Pages) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _100 1 Evolution 2 Electronic Panel Drawing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 of 24) 2 Keyboard Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 of 24) 3 Board Placing 4 Commands _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (4 of 24) Side View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 of 24) 4.1 Support Commands 1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 24) 4.2 Support Commands 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _(5 of 24) 5 Electronic Back Board Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (6 of 24) 6 Power Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (7 of 24) 7 Inverter Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(8 of 24) 8 CPU LCD Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _9 of 24) 9 Stop Connection_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (10 of 24) 10 Power Supply_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (11 of 24) 11 BTSR Electric Scheme _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (12 of 24) 12 Step Engine_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(13 of 24) 13 Connector connection CV1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(14 of 24) PART V 14 Connector Connection CN3 EV015_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (15 de 24) 15 Connector View EV015 EV042 BTSR_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (16 de 24) 16 Connector View CPU LCD EV015 EV047 EV055_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (17 de 24) 17 Board Connections EV066 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (18 of 24) 18 Electrical Commands EV066 (Parte 1) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(19 of 24) 18.1 Electrical Commands EV066 (Parte 2) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (20 of 24) 18.2 Electrical Commands EV066 (Parte 3) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (21 of 24) 18.3 Command Errors _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (22 of 24) 19 Board Connections EV065_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (23 of 24) 20 Safety Protection Electric Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (24 of 24) ELECTRONIC SCHEMES INSTRUCTIONS MANUAL-Model: Futur 5C V1 PC (25 Pages) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _101 FDS Portugal, Lda. 1 Evolution 2 Electronic Panel Drawing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 of 25) 2 Keyboard Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 of 25) 3 Board Placing Side View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 of 25) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.10 INDEX (cont.) 4 Pág Commands _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (4 of 25) 4.1 Support Commands 1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 25) 4.2 Support Commands 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _(5 of 25) 5 Electronic Back Board Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (6 of 25) 6 Power Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (7 of 25) 7 Inverter Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(8 of 25) 8 CPU LCD Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _9 of 25) 9 Stop Connection_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (10 of 25) 10 Power Supply_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (11 of 25) 11 BTSR Electric Scheme _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (12 of 25) 12 Step Engine_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(13 of 25) 13 Connector connection CV1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(14 of 25) PART VI PART VII 14 Connector Connection CN3 EV015_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (15 de 25) 15 Connector View EV015 EV042 BTSR_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (16 de 25) 16 Connector View CPU LCD EV015 EV047 EV055_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (17 de 25) 17 Board Connections EV066 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (18 of 25) 18 Electrical Commands EV066 (Parte 1) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(19 of 25) 18.1 Electrical Commands EV066 (Parte 2) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (20 of 25) 18.2 Electrical Commands EV066 (Parte 3) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (21 of 25) 18.3 Command Errors _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (22 of 25) 19 Board Connections EV065_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (23 of 25) 20 Safety Protection Electric Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (24 of 25) MACHINE PNEUMATIC SCHEMES _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 102 1 Pneumatic Circuit-Model:Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 103 1 Pneumatic Circuit-Model:Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _103.1 YARN CREEL ASSEMBLY _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 104 FDS Portugal, Lda. 1 Complete Yarn Creel_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _105 2 Assembly Step 1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _106 3 Assembly Step 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 105 4 Assembly Step 3 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 108 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.11 PART I GENERAL FEATURES anual is valid for the model Futur 5C V1 and Futur 5C V1 PC. The items and the content of each model are properly indentified on the index of this Manual. Classification used in the Manual: - Model Futur 5C V1 procedures Applicable to this model. -Model Futur 5C V1 - Model Futur 5C V1 and Model Futur 5C PC procedures Applicable to this model. V1 PC procedures Applicable to both models. INTRODUCTION: The machine Futur 5C V1 / V1 - PC is designed for the production of sports and classic socks. It is a mono cylindrical machine, with five thread feeders with full electronic control. It produces true and Fake Heel Socks. It makes football Single Jersey socks, Full Terry, 1/2 Terry on the foot and fake Intarsia with cotton, wool, Acrylic, polyamide, polyester and lycra yarn. With heel and toe in a different color there is a possibility to change the Plating Yarn Nylon. Plating Nylon or polyester with 3 Colours. Plating Single Jersey, Plush and 1/2 plush Plush on the Toe (Ring-Toe) Without sinker changing. Heel and toe Reverse Plating and fake heel, being possible to produce the two versions at the same time and in the same article. It produces socks with three threaded lines and deeper elastic. Single Jersey and Terry with 4 deeper threaded colours. This machine is prepared to work with Closed Toe FDS Portugal, Lda. Open Toe (Futur 5C V1) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.12 Chapter 1 MACHINE FEATURES Model: Futur 5C V1 SOCKS CIRCULAR MACHINE: HIGH QUALITY SPORTS AND SINGLE JERSEY SOCKS MONO CYLINDRICAL MACHINE, WITH FIVE THREAD FEEDERS WITH FULL ELECTRONIC CONTROL. PRODUCTION FEATURES - Heel and Toe in colour with Exchange of plating Nylon - Plating (Nylon-Polyester): 3 Backgroung colours. -Plating Single Jersey- Terry 1/2 terry -Ring -Toe: Terry on the onset Toe without exchangind the sinkers. - Heel/Toe in reverse plating and Fake heel with heel and toe in a different color there is a possibility to change the plating Yarn Nylon. -Ténis with 3 in line colours + Elasti + Backgound - Single Jersey Terry with 4 Colours: + Background - Yarns: - Cotton wool Acrylic Polyamid Polyester Lycra TECNICAL CHARACTERISTICS: - Cylinder up to 160 needles - Pneumatic arise (upper ring) of the yarn finger group. -Heel Quality toe-Cap witout picker´s and Knitting with the needles at a medium height. - Eletronic programming of the articles: Software AZ 90 for Drawings: EV Paint - Brushless Engine for alternate motion - Jersey regulation Step engine - 4 feeder Groups with 5 Yarn Fingers for each group. -1 feeder group with 7 yarn fingers with half position record. - 2 Elastic Feeders - Automatic lubrification system - Knitting speed: 260 r.p.m.- Heel / Toe 200 r.p.m. (Always take into consideration the quality of the yarn used) - Engine power 2,4KW Controled by an Inverter - Aspiration Exhaust fan Power 1,1 Kw - Compressed air 6,5 Bar pressure -Eletric feeder de 220 ou 400V (It is advisable to turn on the machine to an electric panel with diferential protection of 30 mA.) - 1 year Garantee MACHINE DIMENSIONS (WxHxD) AND WEIGHT: - Dimension without yarn creel: 0,705 x 1, 73 x 1,15m (27, 75 - Dimension with yarn creel: 1, 62 x 2, 30 x 2,02m (63, 77 , 24 , 55 - Weight without yarn creel: 265 Kg - Weight with yarn creel: 306 Kg FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.13 Chapter 1 MACHINE FEATURES SOCKS CIRCULAR MACHINE: HIGH QUALITY SPORTS AND SINGLE JERSEY SOCKS MONO CYLINDRICAL MACHINE, WITH FIVE THREAD FEEDERS WITH FULL ELECTRONIC CONTROL. Model: Futur 5C V1 - PC PRODUCTION FEATURES - Heel and Toe in colour with Exchange of plating Nylon - Plating (Nylon-Polyester): 3 Backgroung colours. -Plating Single Jersey- Terry 1/2 terry -Ring -Toe: Terry on the onset Toe without exchangind the sinkers. - Heel/Toe in reverse plating and Fake heel with heel and toe in a different color there is a possibility to change the plating Yarn Nylon. -Ténis with 3 in line colours + Elasti + Backgound - Single Jersey Terry with 4 Colours : + Background - Yarns: - Cotton wool Acrylic Polyamid Polyester Lycra TECNICAL CHARACTERISTICS: - Pneumatic arise (upper ring) of the yarn finger group. -Heel Quality toe-Cap witout picker´s and Knitting with the needles at a medium height. - Eletronic programming of the articles: Software AZ 90 for Drawings: EV Paint - Brushless Engine for alternate motion - Jersey regulation Step engine - 4 feeder Groups with 5 Yarn Fingers for each group. -1 feeder group with 7 yarn fingers with half position record. - 2 Elastic Feeders - Automatic lubrification system - Knitting speed: 260 r.p.m.- Heel / Toe 200 r.p.m. (Always take into consideration the quality of the yarn used) - Engine power 2,4KW Controled by an Inverter - Aspiration Exhaust fan Power 1, 1 Kw - Compressed air 6, 5 bar pressure -Eletric feeder de 220 ou 400V -Eletric feeder de 220 ou 400V (It is advisable to turn on the machine to an electric panel with diferential protection of 30 mA.) - 1 year Garantee MACHINE DIMENSIONS (WxHxD) AND WEIGHT: - Dimension without yarn creel : 0,705 x 1,73 x 1,15m - Dimension with yarn creel: 1,62 x 2,30 x 2,02m - Weight with yarn creel: 306 Kg FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.13.1 Chapter 2 MACHINE GENERAL DESCRIPTION Model: Futur 5C Model: Futur 5C V1 V1 PC This equipment was designed and produced acording the essencial ealth and safety requirements applied in the law decree nº th 103/2008, of the 24 of July, which transposed into national legal internal policy nº 2006/42/CE, of the European Parliament th and council of 17 May. To the comformity of the equipment, there were considered the following regulations: a) EN ISO 11111-1:2009 Textil Machines safety requirements - Part 1: common requirements. b) EN ISO 11111-5:2005 + A1:2009 - Textil Machines - safety requirements - Part 5: Machines preparation of Knitting and weaving. This equipment should not be used in harsh locations, like in low temperature environments below -5ºdegrees or over 50ºdegrees or in a saturated saline environment. This equipment is not prepared to be used in potencially explosive environments, therefore not being subject to criteria apliable on the ATEX Regulation. The operation of this equipment is liable to the followinh conditions: For safety reasons, this equipment must be operated by an experienced and trained operator. The use of this equipment should be integrated on the safety and emergency plan, in order to fulfill the specificities of the equipment and possible operation locations. The machine does not requires a stationary operator, neither this is bound to use protection safety equipment. When the machine is installed in places with lack of air renovation, we always recomend the use of a ventilationsystem to ensure that the machine has an appropriate performance. Given the fact that it is not viable to perform an eletromagnetic essay to the equipment as a whole, it has been considered that this machine has got the eletromagnetic conformity required, given the fact that all componentes are subject to the condition of having the CE Marc. The components used in the manufacturing of this machine, have CE Marc, therefore being a high quality and safety product capable of a great performance. . It tis not allowed to copy the contente of this manual without previous permission of FDS Portugal, Lda. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.14 2.1 General Machine Set Model: Futur 5C V1 Sinalizador Warning Light Luminoso Yarn Creel group Função: Purpose: Informa Informs operador the operator que existe that there rutura is adobreak fio. in the yarn. Máquina Machine Parada. Stoped. Purpose: Place all the yarn cones for knitting. Chave Programação Program Key Knitting Group Função: acesso a toda a Purpose: Dá it gives access to the programação da máquina. the machine program. Pos.W= em Pos. W=Trabalho Work - Maq. Machine funcionamento de tricotagem. working / Knitting Pos.W= Permite Pos .P= Programação Program It gives acesso da maq. access àtoprogramação the machine program. Purpose: Mecanical Group that allows the sock Knitting. Frontal Protection Purpose: Protects the actuators and the cam Group. Botão Slow (Preto) Slow Button (Black) Velocidade Slow motionlenta Função: em velocidade Purpose:máquina Machuine in slow lenta. (ativação motion. (Manualmanual) activation) Programming Panel Purpose: Key to activate the operator commands. Botão Start (Branco) Start Button (White) Iniciar da máquina Start the machine Função: produção. Purpose:máquina Machineem Knitting. Emergency Button: Purpose: Stops the the machine immediately in any kind of emergency. Botão Stop (Vermelho) Stop Button (Vermelho) Paragem da máquina Machine arrest Função: a máquina. Purpose:Pára Stops the Machine. (N/ corta corrente Elétrica). (it Doesn´t cut electric power). Main Switch: Purpose: machine. Display Purpose: Intercomunication Machine - operator. Transmits informations of all the machine operations. FDS Portugal, Lda. It turns On/Off the Frontal Panel Purpose: It protects the access to the electronic management of the machine. Access: to open use a special key. Automatic current disconnection. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.15 2.1 General Machine Set Model: Futur 5C V1 PC Yarn Creel group Purpose: Place all the yarn cones for knitting. Sinalizador Luminoso Warning Light Função: que Purpose: Informa Informs operador the operator existe rutura fio. in the yarn. that there is adobreak Máquina Machine Parada. Stoped. Knitting Group Protection Purpose: Protects the Knitting group when the head lifts. Chave Programação Program Key Função: acesso a toda a Purpose: Dá it gives access to the programação da máquina. the machine program. Pos.W= em Pos. W=Trabalho Work - Maq. Machine funcionamento de tricotagem. working / Knitting Pos.W= Permite Pos .P= Programação Program It gives acesso à programação da maq. access to the machine program. Knitting Group Purpose: Mecanical Group that allows the sock Knitting. Botão Slow (Preto) Slow Button (Black) Velocidade Slow motionlenta Função: em velocidade Purpose:máquina Machuine in slow lenta. (ativação motion. (Manualmanual) activation) Frontal Protection Purpose: Protects the actuators and the cam Group. Botão Start (Branco) Start Button (White) Iniciar da machine máquina Start the Função: produção. Purpose:máquina Machineem Knitting. Programming Panel Purpose: Key to activate the operator commands. Botão Stop (Vermelho) Stop Button (Vermelho) Paragem da máquina Machine arrest Função: a máquina. Purpose:Pára Stops the Machine. (N/ corta corrente Elétrica). (it Doesn´t cut electric power). Emergency Button: Purpose: Stops the the machine immediately in any kind of emergency. Display Purpose: Intercomunication Machine - operator. Transmits informations of all the machine operations. FDS Portugal, Lda. Frontal Panel Purpose: It protects the access to the electronic management of the machine. Access: to open use a special key. Automatic current disconnection. Main Switch: Purpose: machine. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] It turns On/Off the Pag.15.1 2.2 Assembley Drawing Model: Futur 5C V1 Model: Futur 5C V1 PC Machine without Yarn Creel - Dimensions: (WxHxD) - 0,705 x 1,73 x 1,15m - -( ) - ( 40,94 ) 1073 - ( 42,24 ) Frontal View - ( 55, Side View - ( 29,72 ) - ( 35,59 ) - ( 19,68 ) - ( 27,75 ) - ( 45,11 ) 1150 - ( 45,27 ) FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.16 2.3 Machine dimensional position Model: Futur 5C Modelo: Futur 5C V1 V1 PC Machinde with Yarn Creel - Dimensions: (WxHxD) - 1,62 x 2,30 x 2,02m It is recomendable that the positional location of the machine, (fig.4) stands inside of a yellow line, to delimit the machine reserved area. Frontal View Lateral View 1,62m ) ( 2,02m 2,30m 1,03m 0,90m 0,50m 1,15m 1,70m - Fig. 1 Fig. 2 Plan View Ocupational machine area 1,30m (1,20m (5 0,75m 1,70m 1,90m 0,75m 0,50m 0,80m - Fig.3 FDS Portugal, Lda. Operador Fig.4 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.17 2.4 Machine Safety Model: Futur 5C 1 V1 Mechanic hazards There were considered the following risks in the machine: . On the Cam Selection part because of the rotating elements of the machine. On the Transmission belt of the machine rotation. On the head transmission Gear wheel. 2 Electric hazards Electrocution hazard inside the electronic Board. This Risks were minimized by the application of electric and mechanical protections, described below. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.18 2.4 Machine Safety Model: Futur 5C 1 V1 PC Mechanic hazards There were considered the following risks in the machine: On the Cam Selection part because of the rotating elements of the machine. On the Transmission belt of the machine rotation. On the head transmission Gear wheel. 2 Electric hazards Electrocution hazard inside the electronic Board. This Risks were minimized by the application of electric and mechanical protections, described below. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.18.1 2.5 Mechanical Protections Model: Futur 5C MP06 V1 MP01 MP04 MP02 MP05 MP03 MP01 Stainless steel Protection Protects the head transmission gear. MP02 - Stainless steel Protection Protects the back of actuators group of the machine. MP03 - Stainless steel Protection Protects the back of the transmission gear belt of the machine. MP04 Steel door Protects the back structure of the Machine. MP05 - Stainless steel Protection Protects the frontal transmission gear belt of the machine. MP06 - Stainless steel Protection Protects the Frontal actuators group of the machine. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.19 2.5 Mechanical Protections Model: Futur 5C V1 PC MP01 MP09 MP04 MP07 MP02 MP06 MP05 MP08 MP03 PM01 - Stainless steel Protection Protects the head transmission gear. PM02 - Stainless steel Protection Protects the back of actuators group of the machine. PM03 - Stainless steel Protection Protects the back of the transmission gear belt of the machine. PM04 Steel door Protects the back structure of the Machine. PM05 - Stainless steel Protection Protects the frontal transmission gear belt of the machine. PM06 - Stainless steel Protection Protects the Frontal actuators group of the machine. PM07 Acrilic Protection Protects the knitting group. PM08 - Acrilic Protection Protects the Flat Seam of the machine. PM09 - Acrilic Protection Protects the lateral knitting group of the machine. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.19.1 2.6 Machine mechanical safety Model: Futur 5C 1 V1 Mechanical Protections: It was placed a stainless steel mechanical protection (MP01) bolted in the head transmission gear, to prevent the user access to it. On the Actuator group, there were applied two stainless steel protections (MP02 and MP06), Bolted to prevent the access to the rotating elements of the machine. To prevent the access to the rotating gear transmission, there were placed and bolted two Stainless steel protections (PM03 and PM05). There is also a Steel door, on the back structure of the machine that prevents the user access to it. (MP04). FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.20 2.6 - Machine mechanical safety Model: Futur 5C 1 V1 PC Mechanical Protections: It was placed a stainless steel mechanical protection (MP01) bolted in the head transmission gear, to prevent the user access to it. On the Actuator group, there were applied two stainless steel protections (MP02 and MP06), Bolted to prevent the access to the rotating elements of the machine. To prevent the access to the rotating gear transmission, there were placed and bolted two Stainless steel protections (PM03 and PM05). There is a Steel door, on the back structure of the machine that prevents the user access to it. (MP04). There were placed two acrilic Protections on the frontal and lateral part of the knitting group that prevents the access to it sing of the toe (MP07 e MP09). There is also an acrilic protection on the frontal part of the Flat Seam group of the machine (MP08). FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.20.1 2.7 Electric Protections Model: Futur 5C V1 Micro switch Main Switch The door of the electronic board doe not open when the main switch is the “On” position. Blocking micro switch Micro switch FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.21 2.7 Electric Protections Model: Futur 5C V1 PC Micro switch Main Switch The door of the electronic board doe not open when the main switch is the “On” position. Blocking micro switch Micro switch FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.21.1 2.8 Machine electric safety Model: Futur 5C V1 Model: Futur 5C V1 PC machine. It was placed a micro switch on the actuators group protection for when this protection is removed, usually to Exchange accessories or a similar procedure. At the lateral and back doors it has been placed a micro switch that turn off the machine rotation, when the operator opens a door. On the frontal door of the electronic panel it has been placed a blocking micro switch that turn off the machine rotation when the operator opens the door. 2.9 Frontal Electric safety protection application. Micro switch FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.22 2.10 Flat Seam electric board safety protections 2.11 Back door structure electric safety protections Micro switch FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.23 2.12 Lateral doors structure electric safety protections Micro switch Micro switch FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.24 Chapter 3 TRANSPORT Model: Futur 5C V1 Model: Futur 5C V1 3.1 PC Machine anchorage For transport purpose the machine is attached to a euro pallet with screws that hold the frontal and back part of the machine to the pallet. There machine is apropriately fastened frontaly and on the back. Back anchorage Frontal anchorage Euro pallet (Dimension: 120 x 80) Frontal anchorage FDS Portugal, Lda. Back anchorage Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.25 Chapter 4 MACHINE GENERAL SAFETY CONDITIONS Model: Futur 5C V1 Model: Futur 5C V1 PC 4.1 Safety devices: The machine was designed and manufactured in a way to reduce, as much as possible, the injury hazards. may cause physical arm to the operator. At the potentially dangerous locations there have been placed warning signs to prevent any kind of azard. At the locations with access to removable parts, there have been placed fix and removable protections. Warning signs have been placed in all protections. When the frontal panel opens, the lateral and back doors are open the machine automatically stops. To start the machine again you need to: Erase Press . The head Strength of the machine is inferior to 6Kg. At the upper part of the head machine there are no piercing dangerous parts exposed. While at work the machine allows the elimination of static electricity. Protection safety stop (Back door) Protection safety stop (Left lateral door) Main switch Emergency button Protection safety stop (Right lateral door) Protection safety stop FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.26 4.2 Warning decals Model: Futur 5C Model: Futur 5C V1 V1 PC Compressed Air Instruction Manual Reading Hazard Electrocution danger Earth Unauthorised access Must keep hands away Do not Touch FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.27 4.3- Noise Model: Futur 5C V1 Model: Futur 5C V1 PC The machine was designed and manufactured to have a low noise value. This way the work place (of non permanent occupation) while the machine process of knitting, the operator is under a noise pressure of 72,6 dB(A). The maximum value of the accustic pressure was 81 dB (A), in normal conditions. 4.4 Yarn Creel assembly (see Part VII- Page 105) Model: Futur 5C V1 Model: Futur 5C V1 FDS Portugal, Lda. PC Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.28 Chapter 5 UTILISATION CONDITIONS Model: Futur 5C V1 Model: Futur 5C V1 5.1 PC General conditions For a better Machine functionning the following procedures must be taken into consideration: Do not place the machine at environments susceptible to bad weather. Place the machine at a flat floor, if possible without any kind of dust and coated with appropriate materials for industrial use. Use this machine exclusively for the production of socks. Do not use baggy outfits so that can be jammed in the machine. Use preferably short air or tied up to prevent from being stuck in the machine. Always keep hands and fingers away form the machine rotating parts. Always follow the safety rules. 5.2 Warning Procedures Do not place the machine in potenciallly dangerous, wet or dusty environments. Place the machine in properly licenced locations. Do not use components or devices that are not from the same brand or equivalent. Do not use the compressed air without a suitable dryer with the appropriate characteristics required. Do not perform any cleaning, whatsoever, with the compressed air, particularly the Matrix atuators. Do not place on the Yarn Creel any kind of object other than the yarn cones. Do not block the machine safety area. Do not work on the machine with the protection system down or broken. Do not work on the machine without all the protections correctly placed in the correct place. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.29 5.3 Switching on the Machine Basic Procedures 1º Switch on the machine to the electric plug. Nb: (It is advisable to turn on the machine to an electric board with 30mA.) 2º Switch n on the compressed air. Nb: ( make sure that the pressure is correct if not you must regulate it correctly. 3º Switch on the main Switch of the machine. 4º 5º Check if the suction engine spins in the correct direction, if not it is necessary to switch the power input phase. 6º Threading the Machine. Nb: (If the Yarn breaks the machine stops and shows an error.) Procedures: Thread the yarn in needle again. Delete the error on the display. Press Start. 7º Start with the sock knitting. 8º Make sure that all is working correctly. 5.4 Safety Protections Machine arrest Procedures 1º Learn and solve the problem 2º Delete the error. 3º 4º . Press Reset (F5) in case you want to stop work. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Page 30 5.5 Mechanical Problems Model: Futur 5C (Group of 2 Pages) V1 At the functioning of this machine some problems may arise. The most recurring are: 1 Needle Rupture The rupture can happen because: a) Butt rupture: Error in the one of the cams that can be caused by: Lack of an electric command; Pneumatic Problem Mechanical arrest b) eg. solenoid valve damage; eg. a bent component , a broken spring Head Rupture: Misfit Throat plates; Yarn Finger with unevenYarn tubs; Dial drive head misfit. c) Twisted needle Latch: Misfit or damaged Throat plates. 2 Selector : The rupture can happen because: a) Inferior butt rupture; Effort on the lifting of the selector, in case the jersey blocks the needle head; The obstruction of a came; b) Selection Butt Rupture. In case of a bad distance regulation between actuator and the cilynder, the selector is bond to break on the butt. Regulation between actuator and the cilynder: It is missregulated. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag. 31 - ( 1 de 2) 3 Selection Problem When it is noticeable spots on the jersey or the match the drawing the machine was set to do, it happens a Jersey selection error. Main causes for this problem: a) Actuators group error. It is important to see the number of the selector guide (leva) and the electromagnet that doesn´t select the selector. When in the position from nº1 to 6 the actuators autotest must be performed. Check if the electromagnet is not unmagnetized if so the selector guide (leva) must be replaced. Control also the selector guide (leva) height and if it goes up and down on the total movement. b) Selection Error - Broken Selector Selection error always in the same needle in any drawing. The swings jack must be replaced. c) Selection error needle latch (reset) This problem may occur in case the encoder miscounts the pulsation. In this case the encoder must be replaced and do the encoder fase again. If the encoder fase is not correct (Needle 1 in the zero), it may cause chaos in the selection Group. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] ( 2 de 2) 5.5 Mechanical Problems Model: Futur 5C V1 (Group of 3 Pages) PC At the functioning of this machine some problems may arise. The most recurring are: 1 Needle Rupture The rupture can happen because: d) Butt rupture: Error in the one of the cams that can be caused by: Lack of an electric command; Pneumatic Problem Mechanical arrest e) eg. Solenoid valve damage; eg. A bent component, Head Rupture: Misfit Throat plates; Yarn Finger with unevenYarn tubs; Dial drive head misfit. f) Twisted needle Latch: Misfit or damaged Throat plates. 3 The rupture can happen because: c) Inferior butt rupture; Effort on the lifting of the selector, in case the jersey blocks the needle head; The obstruction of a came; d) Selection Butt Rupture. In case of a bad distance regulation between actuator and the cilynder, the selector is bond to break on the butt. Regulation between actuator and the cilynder: It is missregulated. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.32 - ( 1 de 3) 3 Selection Problem When it is noticeable spots on the jerse Jersey selection error. Main causes for this problem: a) Actuators group error. It is important to see the number of the selector guide (leva) and the electromagnet that doesn´t select the selector. When in the position from nº1 to 6 the actuators autotest must be performed. Check if the electromagnet is not unmagnetized if so the selector guide (leva) must be replaced. Control also the selector guide (leva) height and if it goes up and down on the total movement. b) Broken Swings Jack Selection error always in the same needle in any drawing. The swings jack must be replaced. c) Selection error needle lag (reset) This problem may occur in case the encoder miscounts the pulsation. In this case the encoder must be replaced and do the encoder fase again. If the encoder fase is not correct (Needle 1 in the zero), it may cause chaos in the selection Group. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2de 3) 4 Flat Seam Possible Errors YF plater lowering Cause: Yarn finger group is in the highest position. Solution: lower the yarn finger group and link the half position break. a) Low pipe stop Cause: The hook support didn completely. Solution: Control PC Step Engine or possible arrest in the PC group. b) middle pipe stop Cause: Incomplete rotation of the hook support disk. Solution: Control if there is arrest in the engine or Flat Seam Group or if the jersey is stuck in the hooks or needles. c) PC jersey cam stop Cause: jersey cam lack didn´t change the work position on time. Solution: Control arrest or possible damaged spring. d) Cause: Jersey cam didn´t change the work position on time. Solution: Control arrest or possible damaged spring. e) Cylinder Cause: Cylinder didn´t change the work to the initial position. Solution: Control if there is any obstacle that blocks the Cylinder from sliding or control the jersey step engine. f) Cause: Uppper protections open for maintenance (Actuator Acrilic Frontal Protection) Solução: Close the protection after finishing maintenance. g) Low protection Open Causa: Lower protections open for maintenance (Lateral, frontal and back protections) Solução: Close the protections and start work. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (3de 3) Chapter 6 MACHINE MAINTENANCE Model: Futur 5C V1 Model: Futur 5C V1 6.1 PC General conditions For a better machine performance it is advisable to mind the following procedures: 1 Daily Maintenance: Clean the yarn creel, with compressed air, twice a day. 2 Weekly maintenance: Clean the machine in general incuding the electronic panel. This maintenance must be performed by an authorided person. NB.: Do not use compressed air on the Matrix actuators. 3 Annually maintenance: It is advisable a complete maintenance, at least once a year to make sure that there are no pneumatic leaks or unusual mechanical abrasion. 4 Inspection: it is advisable a periodic machine inspection as a way to ensure the best machine performance. This way, the machine wil be inspected by an authorised person, according to the law decree nº50/2005 (Policy th n.º89/655/CEE, of the 30 , of November), each 12 month. The operator must always be aware of any irregularity in the machine performance, especially in the security systems. If any problem arises inform immediately your supervisor or the person in charge of the machine operation. 6.2 Lubrification Lubrificant oil recommended: - RENOLIN TEX SOCKS (ISSO VG 45) - KLUBER OIL TEX – 46N 1 Automatic lubrifiction: For a good machine performance it is verry important a proper lubrification of all the rotating parts of the machine and also the accessories. 2 Manual lubrification: Yarn knife, Head Transmission Spindle must be manually lubrificated, whenever it is necessary. 2 Manual lubrification spots shown in Fig. 1 FIG. 1 1 FDS Portugal, Lda. 3 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.33 6.3 Accessories replacement Wear parts repalcement: Belts, Sinkers, needles, Selectors, Dial jacks, Yarn Saw cutter, yarn knives, springs, Etc 1 Sinker repalcement Sinker change gap This procedure must be performed by an authorised and enabled person. Procedures: 1. Rise The yarn fingers group; 2. 3. Take off the sinker door; 4. Replace the damaged sinker; 5. Set the door position and tighten up the screw; 6. Switch on the machine again. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.34 2 Needle repalacement Needle change gap This procedure must be performed by an authorised and enabled person. Procedures: 1. ; 2. Place the needles in the right position to be replaced; 3. With the plier press the needle butt. 4. Rise and twist the needle latch; 5. Place the new needle with the latch open. 6. Press the plier in the middle of the needle; 7. Place the needle in the channel, rise and line up. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.35 3 Selector replacement Selector change gap This procedure must be performed by an authorised and enabled person. Procedures: 1. Remove the protection; 2. Spi 3. Place the selector in the selector entry gap; 4. With the plier remove the damaged selector; 5. Place the new selector and line up the needle butt; 6. FDS Portugal, Lda. ; Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.36 Chapter 7 MACHINE WARANTEE Model: Futur 5C Model: Futur 5C 7.1 V1 V1 PC Term Machine Warantee: 1 Year (except Acessories) 7.2 Conditions Warantee Exceptions: Defects caused by the customer due to inadequate placement and dispositions; Bad Equipment and/or machine management; Inadequate Components application; Excessive strenght; Inadequate Tension control; Short circuit; Inappropriate electric power connection; Machine handling by unauthorised people; Evidence of lack of required maintenance; Inadequate Transportation; Negligence, inexperience, lack of caution; Inappropriate Use of the machine different that the recommended. In case of bad Quality compressed air needed for a good machine performance. No expense garantee for manpower or travelings expenses for Technicians maintenance at the customer storehouse; The warrantee conditions cease imediatelly if the machine is handled, reprogrammed or fixed by someone unauthorised or not consignated to by FDS Portugal, Lda. Cap. 8 Dismantlement /End of Life) Model: Futur 5C Model: Futur 5C V1 V1 PC When the machine becomes obsolete and requires dismantling the owner of the machine must send it to an authorized organization for that purpose. It must also require a statement document of the relating delivery to that same organization. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.37 PART II MAIN SETS AND REGULATIONS Model: Futur 5C 1 V1 Dial jack group adjustments. The dial jacks group needs to be regulated in a sequencial way: 1- Adjust dial jack´s height in relation to the sinkers. When the dial jack comes out it must be within a space of 0,5mm aproximatelly. m. Maximum Height Minimum Height -Adjust the cam, to push the high butt out, leaving a distance of 0,2mm from the low butt in the first movement. In the second movement perform the full distance, without going under the dial jack disk, pushing this way the low butt in the opposite direction to the cylinder. - Perform the same operation on the dial jack cam. Jacks dial exit Jacks dial entry Attention: These adjustments must be performed with the cylinder in the maximum height. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.38 PART II MAIN SETS AND REGULATIONS Model: Futur 5C 1 V1 PC Dial jack group adjustments. The dial jacks group needs to be regulated in a sequencial way: 2- Adjust dial jack´s height in relation to the sinkers. When the dial jack comes out it must be within a space of 0,5mm aproximatelly. Maximum Height Minimum Height -Adjust the cam, to push the high butt out, leaving a distance of 0,2mm from the low butt in the first movement. In the second movement perform the full distance, without going under the dial jack disk, pushing this way the low butt in the opposite direction to the cylinder. - Perform the same operation on the dial jack cam. Jacks dial exit Jacks dial entry Attention: These adjustments must be performed with the cylinder in the maximum height. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.38.1 2 Yarn Cutting System Model: Futur 5C V1 Model: Futur 5C V1 2.1 PC Cut Elastic clamp - Clamps when the elastic stops the work; - It cuts and clamps simultaneously. 2.2 Elastic clamp - Clamps when the elastic stops the work; ; - After performing a lap in the elastic the yarn saw cuts it. 2.3 Yarn knife set When the yarn fingers exit work the yarn saw has a rotation position, the yarn knife is supported in the yarn saw and yarns get cut. (Eg. Cotton , Polye Important: Yarn knife lubrification Yarn Knife Yarn Saw Ø 100mm FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.39 3 Yarn Finger group Model: Futur 5C V1 The yarn finger group works through pistons that are activated by an electrovalve and therefore activated by an electronic panel. 3.1 Yarn Finger height regulations: - Work position yarn fingers down. - T he height record execute like fig. A. - Half position, execute like fig. B. Yarn finger set feeder 1, 2, 3, 4 Yn finger set feeder 5 Threaded pins Regulation Fig. A FDS Portugal, Lda. Fig. A Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Regulation-height position half position Pag.40 3 Yarn finger group Model: Futur 5C V1 PC The yarn finger group works through pistons that are activated by an electrovalve and then activated by an electronic panel. 3.1 Yarn Finger height regulations: - Work position yarn fingers down. - T he height record execute like fig. A. - Half position, execute like fig. B. Yarn finger set feeder 1, 2, 3, 4 Yarn finger feeder 5. Threaded pins Regulation Fig. A FDS Portugal, Lda. Fig. A Regulation-height position half position Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.40.1 3.2 Yarn Finger Regulations Model: Futur 5C V1 Model: Futur 5C V1 PC The yarn fingers have the main job to send yarn to the needles. Height: regulate as illustrated in the figure A (Previous Page). Distance to the needles: regulate as illustrated in figure 1. Fig. Nº1 3.3 Yarn fingers Tips ThereTwo types of Tips: Polyester Tip ( Regulate as low as possible ) FDS Portugal, Lda. Cotton Tip ( Regulate as high as possible and the closest to the needles ) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.41 4 Yarn Finger Throat plates Model: Futur 5C V1 Model: Futur 5C V1 PC The throat plates guide the yarn delivery and therefore to protect the latch from the needles not allowing them to close. Obs: consequence of a bad adjusted throat plates: - Bend the neeedle latches; - Polyester can cause Bad formation on the jersey. Throat plate feeder 1 4.1 Throat plate feeder 2 and 3 Throat plate feeder 5 Throat plate feeder 4 Throat plate adjustments adjustment is important to prevent the latches from closing when the machine is in motion. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.42 5 Needle Pneumatic Trigger Model: Futur 5C Model: Futur 5C V1 V1 PC Pneumatic trigger stops the machine: - In case there is butt needle rupture. - In case there is jersey accumulation. Disparador 6 Latch trigger This pneumatic trigger stops the machine: - In case Case the jersey misses a loop. - In case the needle latch is closed. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.43 7 Butt pneumatic trigger Model: Futur 5C V1 This pneumatic trigger stops the machine: - In case there is a closed latch when the machine is making the heel or fake toe. 8 Latch opener The latch opener helps to release the needle latches at the begining of the programme. FDS, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.44 7 But Pneumatic trigger Model: Futur 5C V1 PC This pneumatic trigger stops the machine: - In case the latch opener closes a needle latch when doing the heel or true heel. 8 PC latch Opener This latch opener helps opening the latches at the begining of the sock progamme. FDS, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.44.1 9- Sinker Plate Model: Futur 5C V1 The sinker plate consists of: - An internal ring that is responsible for the sinkers motion; - Group of selector guide (Leva) that changes the sinker motion, according the programme; - Sinker motion coordinated by pneumatic commands; - Centering bearings to support the fixation group. Sinker plate door change Air entry Pneumatic commands Support motion disk Disc Register support FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.45 9- Sinker Plate Model: Futur 5C V1 PC The sinker plate consists of: - An internal ring that is responsible for the sinkers motion; - Group of selector guides (leva) that change the sinker motion, according the programme; - Sinker motion coordinated by pneumatic commands; - Centering bearings to support the fixation group. Sinker plate door change Air entry Pneumatic commands Support motion disk Disc Register support FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.45.1 10 Jersey and Selector Cams Model: Futur 5C V1 Jersey Cam: Delimits the jersey stitch. Selector Cam: delimits the needles descend and loosens up the jersey at the sinker movement point. Jersey Cam Needle Guide Cam 10.1-Jersey Cam Support - Cut View FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.46 10 - Jersey and Selector Cams Model: Futur 5C V1 PC Jersey Cam: Delimits the jersey stitch. Selector Cam: delimits the needles descend and loosens up the jersey at the sinker movement point. Jersey Cam Needle Guide Cam 10.1- Jersey Cam Support - Cut View FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.46.1 10.2-Jersey Cam feeder 1 Model: Futur 5C Adjustments V1 1 Adjust the Cam movement within a distance of 0,2mm from the medium butt needle. 2 Adjust the Cam movement within a distance of 0,2mm from the Cylinder. 3 Adjust the Jersey Cam movement, horizontally within a distance of 0,2mm from the Cylinder. 4 Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 5 Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness. 1 4 3 5 10.3-Jersey Cam feeder 2 2 Adjustments 1º - Adjust the Jersey Cam movement horizontally within a distance of 0,2 Ffrom the cylinder. 2º - Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness. 3º - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 2 3 1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.47 10.2- Jersey Cam feeder 1 Model: Futur 5C V1 Adjustments PC 1 - Adjust the Cam movement whitin distance of 0,2mm from the medium butt needle. 2 - Adjust the Cam movement within a distance of 0,2mm from the Cylinder. 3 - Adjust the Jersey Cam movement, horizontally within a distance of 0,2mm from the Cylinder. 4 - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 5 - Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness 1 3 4 2 5 10.3- Jersey Cam feeder 2 Adjustments 1º - Adjust the Jersey Cam movement horizontally within a distance of 0,2 from the cylinder. 2º - Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness. 3º - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 2 3 1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.47.1 10.4-Jersey Cam Feeder 3 Model: Futur 5C V1 Model: Futur 5C V1 Adjustments PC 1º - Adjust the Cam movement whitin distance of 0,2mm from the medium butt needle. 2º - Adjust the Cam movement within a distance of 0,2mm from the Cylinder. 4º - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 5º - Afinar Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness. 4 1 2 5 10.5-Jersey Cam Feeder 4 Adjustments 1º - Adjust the Jersey Cam movement horizontally within a distance of 0,2 from the cylinder. 2º - Adjust the the lowest point movement of the Jersey Cam whose measure is defined by the machine cylinder thinness. 3º -Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 2 2 3 1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.48 10.6-Jersey Cam Fedder 5 Model: Futur 5C Adjustments V1 1º - Adjust the Jersey Cam movement horizontally within a distance of 0,2 from the cylinder. 2º - Adjust the the lowest point movement of the Jersey Cam whose measure is defined by the machine cylinder thinness. 3º - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 1 2 FDS Portugal, Lda. 3 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.49 10.6-Jersey Cam feeder 5 Model: Futur 5C V1 Adjustments PC 1º - Adjust the Jersey Cam movement horizontally within a distance of 0,2 from the cylinder. 2º - Adjust the lowest point movement of the Jersey Cam whose measure is defined by the machine cylinder thinness. 3º - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest point. 3 2 1 10.6-PC Jersey Cam Adjustments 1º - Adjust the Jersey Cam Movement horizontally within a distance of 0, 2 from the low butt. 1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.49.1 11 Cams Model: Futur 5C V1 Model: Futur 5C V1 11.1 Selector Ring Cam PC Adjustments 1º - Adjust the Cam movement within a distance of de 0, 2 from the Ring Cam. 2ª Adjust the threaded pin in a way that there is no space between, according to the fig. Nº 1 Bellow. 1º Threaded pin adjustment Fig. 1 Selector ring Cam Fig. 2 Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.50 11.2 Intermediate Plate Model: Futur 5C V1 Model: Futur 5C V1 11.3 PC Half position Selector Cam Adjustments 1º - Adjust in way that only the high butt selectores are selected. 2ª Adjust the threaded pin in a way that there is no space between, according to the fig. Nº 1 Bellow. 2 1 Fig. 1 Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.51 11.4 NeedleCam Feeder 4 Model: Futur 5C Adjustments V1 1º - Adjust the movement horizontally within the distance of 0,2mm from the cylinder. 2ª Adjust the threaded pin in a way that there is no space between, according to the fig. Nº 1 Bellow. 2 1 Fig. 1 11.5 - Cam Feeder 5 - Adjustments 1º - Adjust the Cam movement within the distance of 0,2mm from the medium Butt needle. 2º - Adjust the movement within the distance of 0,2mm from the cylinder. 2 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] 1 Pag.52 11.4 Neddle Cam feeder 4 Model: Futur 5C V1 Adjustments PC 1º - Adjust the movement within the distance of 0,2mm from the cylinder. 2ª Adjust the Cam movement within the distance of 0,2mm from the medium Butt needle. 2 1 Fig. 1 11.5 - Neddle Cam feeder 4 Adjustments 1º - Adjust the Cam movement within the distance of 0,2mm from the medium butt needle. 2º - Adjust the Cam movement within the distance of 0,2mm from the cylinder. 2 1 PC unload Jersey CamCam FDS Portugal, Lda. 3 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.52.1 12 Selection System Model: Futur 5C V1 Model: Futur 5C V1 12.1 PC Matrix Actuators The Actuators choose the selectors programmed in the drawing to give the needles the movement needed to execute the drawing. Feeder 1 and 5 Feeder 2, 3 and 4 Adjustments: Adjust the Actuator to the cylinder. Control the 0,7mm measures between the Selector guide ( leva) and the cylinder,according to the fig. bellow. Adjusting screw Fixing screw FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.53 12.2 Actuator Selector Guides and Magnetics - Codes and Positions Model: Futur 5C Model: Futur 5C V1 V1 PC Selector Guides Selector Guides Pos. 1 2 3 4 5 6 7 8 Codes and Positions Actuator 1st and 5th Ref.: AX 9408CG8586135 (Leva) Reference 914.637 J 914.641 N 914.638 K 914.642 O 914.639 L 914.643 P 914.640 M 914.644 Q 8 7 6 5 4 3 2 1 Actuator 2nd, 3rd and 4th Ref.: AX 9408AA8586135 Selector Guides (Leva) Pos. 1 2 3 4 5 6 7 8 Referência 913.140 U 913.141 V 913.140 U 913.141 V 913.142 W 913.143 X 913.142 W 913.143 X 8 7 6 5 4 3 2 1 12.3 - Magnetics Distribution Magnetic Ref.: MX 104.086 DX Magnetic Ref.: MX 104.085 SX FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.54 13 Machine Lubrification Model: Futur 5C V1 Model: Futur 5C V1 PC The lubrification system has the job to lubrificate the machine and all its components. 13.1 - Oil regulator a) Way in b) Selector (0,06) c) Needles (0,10) d) Sinker plate (0,06) d) c) b) 13.2 a) Oil Deposit Recyclable oil pipe Automatic oil level Magntic and dirt filter Recipent oil Entry FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.55 14 Compressed Air Model: Futur 5C V1 Model: Futur 5C V1 PC 14.1 - Machine common pressure 6,5 bar NB: It is advisable to turn on the Machine to an Electric Board with Diferential protection of 30 mA Air Pressure regulation handle Air entrance Air Distribution exit Pressure gauge Minimum pressure regulation = 5,8 Bar 14.2 Yarn Finger Pressure Regulation Air entry Air distribution exit FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.56 15 Electrovalves Schemes Model: Futur 5C 15.1 (Group of 2 pages) V1 Block 1 Right side FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.57 (1 of 2) 15.2 Block 2 Left side FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 of 2) 5 Electrovalve Schemes Model: Futur 5C 15.1 V1 (Group of 2 pages) PC Block 1 Lado Direito FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.58 (1 of 2) 15.2 Block 2 Left side FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 of 2) COMPLETE GROUP (Flat Seam) Futur 5C VI PC FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.59 1 Complete group FDS Portugal, Lda. Flat Seam Adjustments Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.60 2 Hook Support Group Model: Futur 5C V1 PC 2.1 Assembled hook Support 2.2 Hook Support working parts covers Left Hook Central Hook Pin 2,5 x 12mm Right Hook Fixing Screw M2,5 x 4 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.61 Electronic Panel Manual Use and Maintenance Modelo Modelo FDS Portugal, Lda. Futur 5C Futur 5C V1 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] V1 PC Pag.62 PARTE III INSTRUCTIONS MANUAL USE AND MAINTENANCE Modelo: Futur 5C V1 Modelo: Futur 5C V1 PC MACHINE MENU TABLE WORKING MENU (CHAP.2.2) CONFIGURATION MENU (CHAP.4) CHAIN PATTERN MODIFY PROGRAM NEEDLE by NEEDLE FUNCTION SET TARGET TARGET SET PIECES COUNTER AUTOMATIC OILER SLOW SPEED SET ABSOLUTE PIECE COUNT SPEED BLOCK SIZE FAN TIMER STOP at STEP PATTERN MODIFICATION CHANGE OF YARN-FINGER FDS Portugal, Lda. AUTOTEST BTSR FLOPPY DISK LEARN BTSR CONFIGURATION READ STATUS FEEDERS IDENTIFY ACTUATORS FUNCTIONS STEP MOTORS MOTOR SPEED ENCODER SERIAL PORT DISPLAY KEYBOARD STOP MOTION INPUTS PROGRAMS ACTIVATE PROGRAM UNLOAD PROGRAM JOINT DRAFT CHAIN DELETE LOADED PATTERN MACHINE CONFIGURATION LANGUAGE CLOCK PHASE ENCODER OFFSET ENCODER EVNET FLOPPY SPEED LEARN BTSR FOOT PRINT ABOUT CONFIG PASSWORDS DISK MACHINE CHAIN DISK PATTERN DISK WHOLE MEM. DISK WHOLE DISK MEMORY DELETE FILE CONFIG DISK SINGLE CHAIN Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.63 Chapter 1 COMPONENTS DESCRIP T ION USED BY THE OPERATOR 1.1-Display LCD It is a LCD (liquid crystals) type. It shows: working phases, errors, information regarding the programming. 1.2-Keyboard Is composed by 31 keys, 10 keys from which are the functional one (F1, --> F10). 1.3-Key Selector Key selector can assume two positions: working (W) and programming (P). In the working position the machine is ready to work; in the programming position the user can modify the programs, machine test, floppy management etc. 1.4-Start and Stop Push-Button These push-buttons allow to start and stop the machine, they work only if the key selector is in the WORKING position and there is not any active STOP-MOTION.  Push-button [START] : pushing this button the machine runs.  Push-button [STOP] : pushing this button the machine stops.  Push-button [SLOW] : Jogging motion. This Button rotates the machine in slew motion. When you set the button free the machine stops. 1.5-Emergency Button Immediate stop of the machine in case of risk to the operator. 1.6- RS232 Plug for files management It is possible to connect to this connector the following external devices: 1. Floppy 2. PC to transmit the data directly to the machine. 1.7-Plug 24VAC lamp of external illumination. 1.8-Switch the Computador on The Panel switch in at the fornt of the machine. Turn the switch in the vertical position [0] Off to the horizontal position [1] On. N.B. For safety reasons the Position [1] On, FDS Portugal, Lda. w the panel door opening. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.64 Chater 2 KEYBOARD AND MAIN MENU 2.1-Subtitle The keyboard includes Nr.10 functional keys : from F1 till F10 Nr 4 direction keys : Nr. 1 key ESC Nr. 1 key O K (function of confirming) Nr. 2 keys [ + ] and [ - ] Nr. 2 keys page UP & DOWN [ Pg ] and [ Pg ] Nr.10 alphanumeric keys. Nr. 1 key [ * ] The key fuctions are going to be described in the following pages. 2.2-Main Menu By switching the machine on, 4-5 seconds later appear the following: F1=Blc-Speed F3=End-Sock F5=Reset. F6=C.Mech. F2=Blc-chain F4=M-Cycl RPM : 150 Rep : r.1.x [Nr.needles] [File Name] Step c Economies Size n. Count.pcs. T Sock : 01 : 01 : 01 : 00001 : 75 s LEARN CTRL NEXT At the bottom left there is the software version [r.1.x] and needles numbers, example [108]. If the machine has no file loaded [Chain Program], will appear a blinking message: No File loaded To initiate the production it is needed to load at least one programme into the machine [see chap. 9.1 List and Read Files]. May also appear the message This means that the function of Automatic Phase has never been done; the Automatic phase. For details you can see chap. 11.3 Automatic Phase. All operations written above could be executed from Configuration menu [see chap. 4]. Next Chapter will explain in details all functional characters of the work [Main Menu], but if you want, to execute the loading of chain File first, we recommend you to proceed directly to the Chapter 4. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.65 Chapter 3 MAIN MENU COMANDS 3.1-Speed Blockage [F1=L_Speed] This control limits the top speed of the machine at the value set in the menu Production Control [see 11.2] To activate this control press key [ F1 ]. The activation is indicated by the reverse colours mode F1=Blk-Spd l. Pressing [ F1 ] when active it will be deactivated appearing in normal colours mode. This function can be activated or deactivated during machine running. 3.2-Chain Stop [F2=Blc-Cha] This command stops the chain program [unlimited economies for that step of the chain]. To activate this command press key [ F2 ]. As for the F1 key the reverse mode colour indicate the activation F2=Blk-Chain . Pressing again [ F2 ] it appears in normal colours mode and releases the chain. NB. For machine safety reasons it is possible to activate the function with the stopped machine, deactivation is possible while machine is running. 3.3-End of Sock [F3=EndSock ] This command stops the machine when the sock is finished. To activate this command press key [ F3 ]. Active command is F3=EndSock in reverse colours mode, indicating that the machine will stop at the end of the sock. Pressing again [ F3 ] the commands is deactivated. NB. The command is not annulled automatically. If the command is not annulled and the push-button STAR T is pressed the machine will stop again at the end of the next sock. The command is activated / annulled while the machine runs. 3.4-Mini Cycle [F4=M.Cicle] This Commad allows getting at end of the sock in a high speed. Will be executed all the steps excluding the economies [one economy for every step]. In the machines that include this option the activation starts pressing the Key [F4]. . NB: The command is annulled automatically when the machine reached to the end of the cycle. For safety reasons the command is not activated when the machine is running. 3.5-Loops [Rep:] NB. Function programmed at the production menu. 3.6-Zeroing The command activates automatic zero resetting of the machine. When the machine is motionless press the [ F5 ] key, on the display appears the message "RESET TING". The machine will be ready when the message disappears. NB. For safety reasons the command is not activated when the machine runs. For some machines it is necessary to make some turns on the cylinder to complete zero resetting, in this case run the machine until the message on the display disappears. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.66 3.7-Mechanic Cycle [F6=C.Mech] Suspends all the yarn fingers work. This function is activated/deactivated by the key [F6]. It w ill appear F6=C.Mech shaded, Showing the function activated. Pressing again [F6] it will appear in normal writing that the function is deactivated Restarting the yarn fingers work. NB. For safety reasons, this function cannot be activated w hile the machine is running. 3.8-Size N.x Displays the size chosen. The computer can memorise up to 4 diverse economies, for example, the length of leg, foot, welt etc. (see chapter 5.4) 3.9-Counting pieces [Counter pcs.: xxx x x] Displays the number of pieces done. 3.10-Sock Time [Sock Time.:X X s] At the end of every cycle the computer displays, in seconds , the time used to produce the last sock. NB. Visualised time includes also the eventual machine stop ---- 3.11-Special Function Possible Function to execute when the machine is not moving: Key [+]: when the machine is motionless, press the key [+] it wiil be indicated the number of the chain needles [ex.: " need Nr. 10 "]. Key [ - ] : when the machine is motionless, press the key [-] it opens automatically the elastic Clamp to makeit easier ithe placing, pressing a second time it will close it. Key [  ]: when the machine is motionless, press the key [  ] It is activated the Needle Latch Blo w ; Pressing a second time it will be deactivated. Key [  ]: when the machine is motionless, press the key [  ] It is exluded the BTSR Yarn control until the beginning of the next cycle. It will be visisble in the display the word Key [O K ]: when the machine is motionless, press the key [O K] it will be activated the LEARN (Learning) of BTSR. y if the function is enable. See MACHINE CONFIGURATION (Learn BTSR) FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.67 Chapter 4 CONFIGURATION MENU This is is the main programme of the machine. From here it is possible to execute all operations in the machine: To enter the configuration menu you need to: Turn the sector key to the position [P] [P= programming W= work ] It is then the displayed the following image: ----------------<< CONFIGURATION MENU >>---------------Chain Pattern Target Autotest B.T.S.R. Floppy Disk Programs Config. Machine File=[Name] N.Needle=[xxx] Ver.8.x To select the menu required you need to move the black barwith the direction [   ] Keys and confirm pressing the key [O K ]. This way it option choosed is activated. The is another way of selection with the numerical Keys; For each menu option, from above downward, it is associated a number by increasing order. Pressing the number of the option required, in the inferior corner will appear the (where nn are the numbers pressed) and to confirm it press the key [ * ]. By the same way of choosing you could switch on the other submenu. 4.1-End of Programming To return to the work page put the key selector in the work position [ W ] FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.68 Chapter 5 CHAIN PROGRAM 5.1-Modification of the (Chain) Program From the configuration-menu select the direction [   ] keys The option Chain and press the key [ O K ]. It is then the displayed the following image: ------------<< Edit chain >>----------Sep STEP DISCRIPTION DRAWING 3 A - 001 001 001 001 000 00 Ndl 1 1 1 2 2 40 50 60 80 90 Name Function NFu STAT/Val. But needle down 41 Off * Actuator selection 1 1281 4 Actuator selection 2 1282 4 Selector down 42 On Colour out 44 On Flat Seam C2 1 61 On Needle open 36 Off C1 YF. 3 5 On Elastic Engine 1051 46 Elastic Yarnfinger 15 On * On the display it is visualized the selected chain-step with all its needle-by-needle functions. The character " * " signals that not all functions needle-by-needle are displayed. It is possible to display the functions out of the screen pressing the key [ ] on the last line of the screen. In every moment it will be possible , pressing the key [ ESC ], to exit and return to the previous menu, or to turn the key on [ W ] to go back to the working-phase. Keys -----[+] , [-] and [0-9] : pressing them we can change the number on which the cursor is positioned, for example the number of the activation -needle. The number will be pointed out and changed according to the pressed key (ex. "+"), therefore to confirm the change press [OK], or to renounce [ESC]. [ ] : directional keys, it is possible to move the cursor on every represented field , to be then modified . [ Pg Pg ] : Change of chain-step, ahead of 1 or backwards of 1. To go to the desired chain-step, position yourselves on the number of the chain-step , insert the new Nr. and press [OK]. [F2] : Insert. If the cursor is in the functions Needle-by -Needle a new function will be inserted ( function Nr.1 OFF) , after we have confirmed the insertion. If the cursor is in the Nr. of the chain-step, a new chain step ( empty) will be inserted , under the displayed one. [F3] : Cancel. Cancel the current step, or the function Needle-by-Needle on which the cursor is positioned. [F4] : Function research : Pressing "F4" a window will open , in which is required the Nr. of the function to search. After having given the Nr. of the required function, pressing "OK" the next step will be displayed, that contains the function to serach. 5.2 List of the displayed fields -------------------------------------------------Step = Nr. of the chain step. DIS = activable patterns . From A to N [ area "0" is reserved to the fixed selections ]. SOL = Sole pattern: It is possible to activate a second pattern in the sole.So we will have a pattern on the foot and another under the foot, the areas from A to N are activable like the pattern. t1-t4 = Sizes Loop = Put off the program-execution of N steps, for a number of times equal to the economies of that step. 5.3-Insole drawing exclusion To exclude the insole drawing, place the cursor in the correspondent column, press the keys [ + ] or [ - ] bearing in mind that the visualised symbols mean: [-] not active , [drawing A, B, C, D, E, F, G, H, I, L, M, N,] active. Press the key [O K ] to confirm the change or the key[ESC] to go back to the previous value. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.69 5.4-Economies Position the cursor on the column of the size to be modified; with the keys [+] and [-] and with the little digital keybord select the required number of economies, considering that 1 economy corresponds to 1 cylinder's turn. During the nodification-phase the value is displayed in way REVERSE. After completed operation press key [OK] for confirmation or [ESC] to regenerate the old value. 5.5-Insert Program To insert a new chain in the programme, place the cursor with the direction keys under the chain number you need and press ] the key [F2]. Press the key [OK to confirm the change. The Insert program chain will display all the parameters to zero [economies, insole, speed, functions etc.] Example.: If you w ant to insert a ne w chain program me 3, place the cursor under chain 3, press the key [F2], it ] will appear then a message Insert Step Chain 3? the Key [O K to confirm the new chain or the key [ESC] to cancel the operation. ] Press the key [O K the chain programmme 3 will become chain programme 4; the chain programme 4 will become Step programme 5 and so on..., and the new chain inserted will be step 3. 5.6-Delete Program To delete a chain programme, place the direction keys under the chain you want to delete and press the key[F3]. ] To confirm the cancellation of the chain programme confor the cancellation of the chain by pressing the key [OK , or any other key to confirm the operation. Example: To delete the chain programme 3, place the cursor under chain 3, press the key [F3], the message Eliminar Passo ] Corrente 3? will appear. Press the key [O K to confirm, or the key [ESC] to delete. ] Press the key [O K and the chain programme 3 is eliminated and all the upper chains are displaced one position to set the cancelled chain. 5.7-Modify Funtion Needle - Needle To change the function Needle Needle place and press the arrow down to move the cursor for the bellow colomn, standing the cursor selecting the function commands. Use the keys [+] e [-] in all the fields or the numerical keboard to change the values. When changing the function number it is automatically updatedthe corresponding name. ] After changing press the key [O K to confirm or the key [ESC] to keep the previous value. You can acess a Pode-se aceder a outro passo catena utilizando as teclas [Pg ], [anterior] e [Pg][seguinte]. 5.8- Insert/Cancel Funtion Needle-Needle [F2] Insert To insert a new function press key [F2] the function is inserted under the cursor. The new function appears always as: Needle Name Function Nr. Pos./value Change according the need. [F3] delete To delete the function, place the o cursor under the function and press the key [F3] Confirmir with [O K ] FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.70 5.9-Leave change Function Needle Needle To leave the change function press the key [ESC], or twist the selector key to the position [ W ] to go back to the work fase. NB: When leavuing the Needle-needle fuction, The computer executes a growing fuction order of the number needles. Chapter 6 MODIFY DRAWING ( Pattern) No menu Configuração selecionar com as teclas de direção [   ] Desenho e pressionar a tecla [ O K ]. No visor surgirá um ecrã semelhante ao seguinte: X= n Y= n CAD :1 NrR : 2 Dis: A ) Nome X = Y = CAD. NrR = .Dis Number of needle where is situated the cursor Rank where is situated the cursor = Feeder (Caduta) visualised = Number of total ranks of pattern area in the subject Name of pattern area chosen and the corresponding letter [A, B, C, etc.] By direction keys move the cursor within selected pattern. When you move the cursor to a border, the screen scrolls automatically to the left, to the right, down and up. The key [ OK ] switch on or off the point where is situated the cursor. Keys [ Pg ] and [ Pg Nome ] change the patterns of various areas. The name of the area of current pattern is visualised by DIS : x) Keys [ + ] and [ - ] change visualised feeder (Caduta) [from 1, to the number of actuators/ feeder of the machine.]. The item CAD: X on the display indicates the current yarn feeder If any pattern has been changed the computer will ask you to confirm it before making the exit or changing any area. Press [ OK ] to confirm or any other key to annul the change. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.71 6.1 [F1] Help When pressing the key [F1] the help otion appear on the display. 6.2 [F2] Add Rank By pressing the key [F2] it is inserted an empty line in the drawing in the cursor position. . Place the cursor in the drawing rank needed, press key [F2], at the left inferior corner of the display the message w i l l be sho w n. Ran k N. x x? with [O K ] the insertion of the new line or press any other key to cancel the operation. For example, the cursor is at the rank 3: Press the key [F2], all the drawing, incluinding line 3, will be placed one line down in all yarn feeders. 6.3 [F3] Delete Ranks Pressing the key [F3] deletes the drawing line in the cursor position. Place the cursor over the line you want to delete, press the key [F3], at the left inferior corner of the display the message ] Delete Line [O K or press any other key to cancel the operation. 6.4 [F4] Special Functions Press the key [F4] the Special fuction menu is displayed. These Functions can only be executed from this menu: ** Special Function: F2 Repeat rank F3 Copy Feed F4 Add Feed ESC End Spec Func 6.5 [F2] Repeat Rank It is possible, pressing key [F2], to repeat in all yhe line, in a cyclic way, the patern drawn from the beginning of the line until the cursor position. To get a copy you need to: -Press the key [F2], at the left inferior corner of the display the message is -Confirm the operation with [O K] or press any other key to cancel the operation. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.72 6.6 [F3] Drawing Copy area from one feeder to another It is possible, pressing the key [F3] to copy the feeder dra w ing area visualided for one or another or for itself. During this operation it is possible to make needle inversion. To do this operation it is necessary: -To press [ F3 ] Copy Feeder? -To confirm the operation press [ OK ] or any other key to annul it. -To select by [ + ] or [ - ] the destination feeder [also for the same feeder ] -To confirm [ OK ] -To select by [+ ] or [ - ] for needles inversion ON or OFF -[Needle inversion ON Makes OFF all needles ON and vice versa. -[Needle inversion OFF Leaves a normal copy]. -Press [ OK ] to stop . [F4] Add One Feeder to another It is possible pressing, [F4] to add all the needles ON of the feeders visualized or another one of your option. [ as the one of the copy drawing F3]. During this operation it is possible to make the inversion of the needles. To do this operation it is necessary: ] To confirm the operation press [O K or press any other key to cancel the operation. Select with [+] or [-]the destination feeder ] Confirm with [O K Select with [+] or [-]for needles inversion ON or OFF [Needle inversion ON Makes OFF all needles ON and vice versa, and then they will be summed up [Needle inversion OFF Makes just a sum ] Confirm the operation with [O K ]. 6.7 6.8 [ESC] End of Special Functions [F5] Yarn Finger change By pressing [F5], It is possible from the graphic Screen Drawing, to enter in the yarn finger change function of that presented area. Then it is shown a text display where all the changes the machine executes during the drawing, are available. Incase you press [F5] yarn finger change the message No Change of Wire If you want to insert a yarn finger change press [F2] or press any other key go back to the graphic screen. If the drawing area already has the yarn finger change, by pressing [F5] it is displayed on the screen a list of changes. ---------------< YARN FINGER CHANGE [x] >-------------Rank Xx xx Xx xx Ndl Funtion nnnnnnnnnnnnn nnnnnnnnnnnnn NFn xx xx Stat On Off Automatically the cursor positions itself under the first change. Use the direction keys [     ] to move the cursor in the several positions. To change the values press the keys [+] [-] or the numerical keyboard. By changing the field NFz [Function number] the description will be automatically updated. In the position State the only option available are ON / OFF. ] To confirm the new value press [O K , or [Esc] to cancel the change. It the position Rank and needle id the programme has a superior value to the maximum number of ranks or needles, the dispayed value after confirmation will be equal the last drawing rank or last needle. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.73 Chapter 7 AUTOTEST This menu allllows to make all the tests to all the machine commands controlled by computer. 7.1 Start Menu Autotest To start the autotest select, with the direction keys [   ] the option AutoTest in the configuration menu with the key [ O K ]. On the screen it will be displayed the Autoteste menu. SUBMENU AUTOTEST ----------- ----- << AUTOTEST>>------------------Test Actuators Test Functions Test Step Step Test Speed Mot. Test Encoder / EV048 Test Serial Port Test Display Test Keyboard Test Inputs Stop Select the direction keys [   ] the test required and confim the operation with the key [ O K ]. 7.2-Actuators Test After activating the actuators test, it will be requested the actuator number to be tested. ]. With the direction keys [   ] choose the actuator and confirm the operation with the key [O K It will be displayed on the screen the following page: -----------------<< Actuador N. [xx] >>-----------------Test State = Stop Nr. Level xx Spd 1 F2 Single Level + Increase Spd. F3 All Levels - decrease Spd. ESC Test End [F2] Single lever It tests only one lever of the actuator. After that press the key [F2] it will be asked the number of the lever to test. Test Lever Nr. xx With the keys [ + ] e [ - ] or the numerical keyboard select the lever and press the key [O K ] The lever selected will begin the test fase. To finish this operation press the key [ESC] [F3] All Levers It tests all the levers in the actuator (in sequence: first all the levers ON and then all the levers OFF). After pressing [F3] all the levers will begin the test fase. NB: to avoid damages due to the overhating, after a few minutes the autoteat is automatically deactivated. To finish the test press the key [ESC] [ + ] [ - ] Increase / decrease of test speed the test speed pressing keys [ + ] or [ - ]. [ESC] End of Test To finish the operation press the key [ESC] FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.74 7.3-Fuctions Test After the activation of the function test it will be displayed on the screen the following page: -------------------<< FUNCTIONS TEST >>----------------------Function Test N. xx Function State = Stop Test Speed = 1 F2 Set Out + Increase Spd F3 Start Test - decrease Spd ESC End Test With the keys [   ] choose the fustion to be tested [F2] Set out - Allows to switch on and off one function. Press the key [F2] the function will be activated and it will remain active until pressing again the same key. [F3] Test Start - Allows to switch on and off the function automatically, until the test is cancelled. After pressing of [F3] the function switches on and off automatically and continuously allwing to test its correct functioning. [+] [-] Increases / Decreases the test speed. It is possible the change the test speed by pressing the keys [+] o [-]. [ESC] End of Test - To end the test press the key [ESC] 7.4-Test Step - Step After the activation of the function test it will be displayed on the screen the following page: ------------<< Step Engine Test >>--------------Cylinder Jersey Elastic Feed 1 Elastic Feed 3 With the direction keys [   ] Select the test required and confirm with the key [ O K ]. 7.5- Stitch Motor Test (Jersey Engine) -------------------<< STITCH MOTOR TEST >>-----------------Stitch Value set Stop F2 Start Test ESC Stop / Exit Test [F2] Start Test Staert the Test Of the Jersey engine. After pressing the key [F2] the Jersey Engine will make the jersey cycle continuously of the lowest and higher value and vice versa. [ESC] End of Test To end the Test Press [ESC] Nota: Before and after starting the test the Jersey engine is started again and it is possible that in certain machine models a positioning noise can be heard . FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.75 7.6- Elastic Engine Test ------------------<< ELASTIC MOTOR TEST >>------------Speed = Stop F2 Start Test Spd. Cylinder Supposed 150 g/m ESC Stop / Exit Test [F2] Test Start the engine Test. A message will be dispayed: warning, release elastic. Take the elastic out of the feeder and then press [O K ] to confirm. After pressing [O K ] the elastic engine will start again in different speeds, allwing a more accurate test. [ESC] Enf of Test To end the Test Press [ESC] 7.7- Engine Speed After the activation of the engine test it will be displayed on the screen the following page: -------------------<< MOTOR SPEED TEST >>------------------Programmed speed = 150 Read Speed = + = Increase Speed - = Decrease Speed ESC for exit Press the STAR T Buttonof the machine to start the test. In Speed the machine real speed will be displayed. It is possible to make the test in several rotation speeds using the keys [ + ] e [ - ]. 7.8- Encoder / EV061 Test After the activation of the encoder test it will be displayed on the screen the following page: ------------------<< Encoder / EV061 Test >>----------------- Total Impulse = ESC for exit Rotate the machine, [with the SLOW button] and make sure that the impulses reported are the same as the Encode impulses. The electronic borad EV061 is the device, bilt by Elettronica Valverde that manages the reciprocating motion. The computer, depending on the machine, it will make the test to the encoder or the electronic board EV061. NB: For a valid test you must perform several turns in the cylinder. Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.76 7.9-Serial Port Test After selecting the Serial port test it will be displayed on the screen the following page: -----------------<< Serial Port RS232 Test >>----------------Test State RS232 Stop Speed F2 Start Test ESC Stop / Exit Test It checks the correct functioning of the Serial Port nº RS232 and all the supported communication speeds. In case of occurring an arror a message will be displayed: Test RS232 fail. NB: To execute this test it is necessary a special connector to the serial Port (Test Connector). 7.10-Display Test The display Test is executed according the writing of a sequence of characters that allow checking the right functioning of the display. Press the key [ESC] to stop the test. 7.11-Keyboard Test After selecting the keyboard test it will be displayed on the screen the following page: -----------------<< Keyboard Test >>------------Key = x Press ESC + key OK to exitr Pressing a key it is shown on you display, allowing to check the correct fuctionning of it. After pressing any key it is shown on you display: Key = (pressed key) To exit press in sequence the keys [ESC] and [O K ] 7.12- Stop Inputs Test (Needle pneumatic trigger) After selecting the Stop Input test it will be displayed on the screen the following page: -----------------<< Stop Motion Test>>------------STOP 1 OFF STOP 2 OFF STOP 3 OFF STOP 4 OFF NEEDLE BROKEN Press ESC to exit Stops 1-2-3-4 corresponds exactly to the leds leds LD1-2-3-4 of the electronic board EV042. By activating a stop your name will be displayed the word ON. You can check the correct functioning of the electronic boards EV042. The lighted leds correspond to the position ON Dispalyed on the screen. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.77 Chapter 8 BSTR CONFIGURATION By selecting the sub-menu you can set the functioning parameters of the BTSR Sensors: 8.1-General Description: The BTSR SMART 64 system can control up to 32 Yarn control sensors. Despite the number of installed sensors, there is the possibility of controlling only the ones specified by the user, through the idendification pprcesure. After selecting the BTSR Management it will be displayed on the screen the following page: ---------------------------<< B.T.S.R. >>---------------------Learn BTSR Config. Parameter Read Status Yarn finger identification 8.2. Learn BTSR This option activates the learning fase, to be activated everytime you change an article, a size or the yarn sensors. The control yarn system memorizes the correct movement of the yarn during the working process. The begining and the end of the learning fase are determined by the command ZERO BTSR on the machine working programme. LEARN, if on, is available on the working fase. 8.3-Parameter configuration After selecting the Parameter Configuration it will be displayed on the screen the following page: "Warning Date Receiving" At this moment the machine reads the parameters of the BTSR configuration system. After that it will be dispayed on the screen, the parameters and the values programmed. ------------<< Parametri B.T.S.R. Ver.xx.x>>---------------N.Fun. Brk.M Brk.m Unc M Unc m Sens. Rit. 1 6 4 24 12 6 6 2 6 4 24 12 6 6 3 6 4 24 12 6 6 ------------------- ---------- ---- ------ -------32 6 4 24 12 6 6 --------------------------------------------------------- F2 = Funz.Supplem. FDS Portugal, Lda. F3 = Copy Value Legend: N.Fun = Sensor Number. (Brk = BRO KE (Yarn Broken) Brk.m (Max) = Maximum number of impulses not caused by the yarn above wich is activate the stop. This value canot be inferior than the minimum number (Brk.m) Brk.m (min) = Maximum number of impulses not caused by the yarn above wich is activate the stop. This value canot be superior than the minimum number (Brk.m) Unc =UNCUT (Yarn not cut) Unc.M = Maximum number of impulses not caused by the yarn above wich is activate the stop. This value canot be inferior than the minimum number (Unc.m) Unc.m = Maximum number of impulses not caused by the yarn above wich is activate the stop. This value canot be superior than the minimum number (Unc.M) Sens. = Resding sensibility based on the king of yarn. Rit. = Delay time on the yarn start and sop. For further information about the parameter meaning descrived above, see on the BTSR Manual. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.78 8.4 Extra Funtions [F2] Extra Functions Gives access to the Horizontal menu. -----------<< BTSR PARAMETER Ver.xx.x >>-------------N.Fun. Brk.M Brk.m Unc M Unc m Sens. Rit. 1 6 4 24 12 6 6 2 6 4 24 12 6 6 3 6 4 24 12 6 6 ------------------- ---------- ---- ------ -------32 6 4 24 12 6 6 ------------------------------------------------------------------Load Save Default Par.Gen Ident Load = Reads again all data from the BTSR Parameter system. Save = Saves all BTSR System values. Default = Loads the Standard parameters. (Restored the BTSR Standard values) Par.Gen. = Acesses another screen where are displayed some BTSR system common parameters. Ident =Identification and physic numbering of the existing machine sensors. When this operation is chosen a sub menu is accessed: Exclusion = Alows to exclude a sensor from the yarn finger control cycle. It is requested the number of sensor to be excluded. Exclusion Sens Nr xx Select the sensor number to be excluded and confirm with the key [O K ] From this moment the sensor is exluded from the control. Identify = Identifyes and numerates all the sensors that you want to activate at the control. It is asked the number of sensor to be activated. Sensor to identify Nr. xx After selecting the number of sensor to be identified, press the key [O K]. All the sensors will respond with the green blinking Led. It is necessary at that moment to press the small key on every sensor, once each sensor, in the required sequenced. The identifie sensors will respond switching on the red led( that will remain on). nd The first sensor indentified will be the nº1 to the system; the 2 will be number to and so on until the last sensor is identified. This number helps the user to change the parameters of a particular sensor and also for the system to communicate with the several stops. After identifying the last sensor, all the sensors switch off for about a second and switch on again. After that the BTSR recognizes all the sensors. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.79 Identifying a single sensor Sensor to Identify Nr. xx After selecting the number of sensor to be identified, press the key [O K]. All the sensors will respond with the green blinking Led. It is necessary at that moment to press the small key on the sensor that we want to identify. The recognized Led will switch on a red Led (that will remain on) and all the other sensors will switch on the red Led to. 8.5- Copy values [F3] = Copy values Gives the required value to all the column, it is used the value and column where the cursor is placed. Copy all values of xxxx Press the key [O K] to confirm or the key [ESC] to cancel the command. When accessing the parameter configuration menu, if the BTSR System is not installed or turned off a message will be displayed on the screen: Comunication error with BTSR In this case press the key [ESC] to go back to the previous menu. Yarn Finger identification In this menu it is possible to start the identification sequence for the BTSR micro feeder. 8.6 - Next To Exclude the yarn control system until the beginning of the next cycle (Sock) Press the key [  ], the word will be displayed: the BTSR doesn´t control the yarn movement until the beginning of the next cycle. This operation must be executed from the main menu (work] FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.80 Chapter 9 Floppy Disk In this sub menu it is possible to make the files management in a Floppy or Pen Drive. Floppy Disk is a recording device that allows the machine to receive or transmit data by serial port RS232. To exchange files with the floppy system it is important: 1 Before connecting it to the machine, check the required transmission speed (see Chapter 11.6). To change the transmission speed, see the floppy system manual. After selecting the Floppy Disk Menu it will be displayed on the screen the following page: -------------------<< FLOPPY DISK MENU >>-------------------Disk Machine Chain Disk Pattern Disk All Mem. Disk All Disk Memory Delete File Config Disk Single chain Set-up File=[Name] N.Needle=[xxx] Ver.8x 9.1 Disk  Machine This command allows to read a file (Programme or chain) and to transfer it to the machine memory. To Load a file: 1 2 3 4 5 6 7 8 Confirm that thefloppy disk transmission speed is equal to the machine. Connect the floppy disk cable to the machine. Insert the floppy disk with the file. Switch on the Floppy disk reader. Place with the directions keys [   ] the cursor under the floppy disk  Machine Press the key [O K ] and in the screen it will be displayed a list of files of the floppy disk. Select the required file with the direction keys [   ] Confirm the choice with ke [O K ]. In case the floppy disk has got more files than the ones dispayed in the screen, it will be visible at the right superior corner of the display a blinking asterisk pointing out the existence of more file pages. Press the keys [Pg  ]and [ Pg ] to move up and dow n the several pages. If the programme or drawing intended to load already exists in the machine it is asked the user if you wish to load the file. Press the key [O K ] to load it, or press the key [ESC] to cancel the download. NB. The loaded programme chain or patterns are added to the existing programmes or drawing already in the machine. In case the number of needles or incompatible programme the systems points out an error and the file in not loaded. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.81 9.2 Chain  Disk Allows to record in the floppy disk an existing programme in the machine. 1 2 3 4 5 6 7 8 Confirm that the floppy disk transmission speed is the correct one. Connect the floppy disk cable to the machine. Insert the floppy disk. Switch on the Floppy disk reader. Place with the directions keys [   ] the cursor under the option chain  Machine Press the key [O K ] and in the screen it will be displayed a list of memory files. Select the required file with the direction keys [   ] Confirm the choice with ke [O K ]. If the chain programme files existing ithe machine memory are more than the ones displayed in the screen, it will be visible at the right superior corner of the display a blinking asterisk pointing out the existence of more file pages. Press the key [Pg  ] and [ Pg ] to move up and dow n the several pages. If the programme or drawing intended to load already exists in the machine it is asked the user if you wish to load the file. Press the key [O K ] to load it, or press the key [ESC] to cancel the download. 9.3 - Drawing  Disk Alows to record inPermite gravar em disquete um desenho existente na memória da máquina. As operações a executar são idênticas às de gravação de programa catena explicada acima. 9.4 All Mem.  Disk Allows to record in the floppy disk an existing programme in the machine. 1 2 3 4 5 6 7 8 Confirm that the floppy disk transmission speed is the correct one. Connect the floppy disk cable to the machine Insert the floppy disk. Switch on the Floppy disk reader. Place with the directions keys [   ] the cursor under All  Floppy dis k Press the key [ O K ]. It is asked the confirmation Really backup all Confirm the operation with the key [O K ] or then [ ESC ] to cancel the operation. 9.5 All disk mem  Mem This option allows reAll disk mem. Floppy dis k decribed above. 1 Confirm that the floppy disk transmission speed is the correct one. 2 Connect the floppy disk cable to the machine. 3 Insert the floppy disk that has all the recorded files. 4 Switch on the Floppy disk reader. 5 Place with the directions keys [   ] the cursor under the option All Dis k mem.  Mem 6 Press the key [ O K ]. in the screen it will be displayed a list of memory files. 7 It is then requested the confirmation 8 Confirm the operation with the key [O K ] or then [ ESC ] to cancel the operation. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.82 9.6 File Delete This option allows erasing a file in the floppy disk. 1 Confirm that the floppy disk transmission speed is the correct one. 2 Connect the floppy disk cable to the machine. 3 Insert the floppy disk that has all the recorded files. 4 Switch on the Floppy disk reader. 5 Place with the directions keys [   ] the cursor under the the option file delete. 6 Press the key [O K ] in the screen it will be displayed a list of memory files. 7 Select with direction keys [   ] the file to be deleted. 8 Confirm with the key [O K ] or then [ESC] to cancel the operation. The file will be deleted. The remaining file list will be updated. Para sair pressionar a tecla [ESC] 9.7 - Config  Disk This operation allows to record a machine configuration file [Extension file name *.EVC]. 1 Confirm that the floppy disk transmission speed is the correct one. 2 2 Connect the floppy disk cable to the machine. 3 Insert the floppy disk that has all the recorded files. 4 5 6 7 8 Switch on the Floppy disk reader. Place with the directions keys [   ] the cursor under the option Config disk Press the key [O K ] It is shown the file name. It is possible to change the name and then press the key [O K] to confirm and record the file. It will be requested a confirmation. Confirm with the key [O K ] or the key [ESC] to cancel the operation. 9.8 - Single Chain This option is useful in that case where the chain_programs are stored not in the machine but in another place, for example actual one. 9.9 - Set-Up → Disk This command saves the SET-UP of the machine (encoder phase, passwords and all the parameters you can change) on the disk. 9.10 - Disk → Set-Up This command loads the SET-UP from the disk to the machine. It is useful if you need to reset the memory of the machine (example for needle number change). Chapter 10 PROGRAMMES By selecting this submenu you can: activate a program, delete a drawing or machine programme, and link the drawings (Patterns) with the chains. ------------------<< PROGRAMS MENU >>-----------------Activate a Program Unload Pgm Join Pattern Chain. Unload Pattern File =[Name] FDS Portugal, Lda. N.Needle=[xxx] Ver.8x Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.83 10.1 Activate Program This option allows activating a chain programme in advance loading the machine memory. Execute as follow: -Select the option Activate Program -If there is at least two programs in memory, it will be displayed a list of all the existing chain programs. If not it will be displayed a message enabling the user to execute the operation: Impossible choice Pgm -Select the direction keys [   ] to activate the program. -Confirm the choice with the key [O K ]. At this stage the selected program is ready for work. NB. It will also be requested, if not executed, the BTSR Learn System activation mode. 10.2 Unload programs This option allows erasing chain programs of thr machine memory. To delete a program: -Select the Program menu option Unload Pgm. -If there is at least two programs in memory, it will be displayed a list of all the existing chain programs. If not it will be displayed a message enabling the user to execute the operation -Select with direction keys [  ] the program to delete. -Confirmwith the direction keys [O K ] the program deletion. 10.3 Join Pattern Chain This option allows to associate any drawing (Pattern) to one or any other drawing area [A, B, C] of the active chain program. To join you must: -Select the program menuoption -Place with the direction keys [   ] the cursor over the dra w ing area to be replaced [A B C etc.] -Confirm with the key [O K]. -It will be displayed a drawings list existing the the machine memory. -Select with the direction keys [  ] the drawing to be linked [ex, NAME.CUT], or then Intern Draft to restore the original drawing of the chain program. In case of machine memory empty, it will be displayed the message: -Confirm with the key [O K] When a new program is activated, it will be automatically restored the original drawing program. NB: by associating a drawing area with a different compatibility code, different from the chain program it will be displayed the message: No compatible Draft, Continue? It means that there is an incompatibility beteen the existing program and the drawing. [ex: Existing program for a tennis sock and a drawing for an article with 1/2 Terry]. The association can be executed even if the compatibility code is different. It is nevertheless necessary to pay attention to the final result of the sock; it may not be the required one. 10.4 Delete drafts Loaded These options allow erasing the machine memory drawings. To delete the drawings: -Select the Progams Menu option Unload Draft -If there is at least one drawing in the machine memory, it will be displayed a file list that can be anuled when selecting the direction keys [   ] . -Confirm with the keys [O K ]. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.84 Chapter 11 MACHINE CONFIGURATION By selecting this menu it is possible to program the language , the hour system, put the machine in fase and correcto thre fase encoder (offset Encoder), programme the floppy disk transmission speed, program the Btsr Lean management and set EVnet options. To access this option: -Select the direction keys [   ] the sub menu required - Confirm with the key [O K].- to leave press the key[ESC]. ---------<>-------Language Time Encoder Phase Offset Encoder EVNET Floppy Speed Learn BTSR Foot Print About Config Passwords File=[Name] 11.1 N.Needles=[xxx] Ver.3xx Language choice This sub menu allows changing the current language. --------<>------Italiano English Francais Portuguese xxxx File=[Name] 1 2 N.Needles =[xxx] Ver.8.x Select with the direction keys [   ] the language required. Confirm with the key [O K ]. 11.2 Clock -----------<< Adjust time >>--------Actual Time : hh:mm:ss gg/mm/aaaa ´ ESC Exit OK to modify Values Acerto da hora e data do sistema. Press the key [O K ] to activate an edition option (to change). Place with the direction keys [   ] the cursor in the position to be changed. With the leys [+] [ - ] or with the numerical keyboard digit the correct value. Press [O K ] to confirm the new value. Repeat the operation to all the positons to be changed. When all the changes arecomplete press the key [F5] followed by [ O K ] to confirm all the changed values and memory data transmission. ESC Esci OK Per modifica Valori Press [ESC] to finish the operation. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.85 11.3 Automatic Fase Select this submenu to execute the encoder fase with the mechanical ma To execute this operation: 1 With the direction keys [   ] Select the sub menu Automatic fase 2 Confirm with the keys [OK ]. It is shown the following blinking message: Install 0 Mechanic and then OK Place the machine nº1 needle in the mechanical zero [The nº 1 needle is properly indentified with a mark in the Cilinder]. When the Cylinder is set in the right position press the key [O K ]. It is shown another blinking message: Perform a turno of the cylinder Spin the mchine Cylinder with the SLO W Button or the handle until it is dislayed the blinking message: Automatic Phase Complete (xxx) [X X X] It is the number of encoder impulses from the mechanical Zero to the electronic zero (wich the XX X can differ depending on the machine an on the Encoder Assembly ). Press any key to end the operation. N.B. = the mechanical zero is specific of each machine and it is established by the producer. 11.4 - Offset Encoder This sub menu allows adjusting the Encoder fase. After selecting the option Offset Encoder the change screen will be displayed. With the keys: [+] Increases the impulses and anticipates the fase . [-] Reduces the impulses and anticipate the fase . To leave press the key [O K ] Press the key [O K ] to confirm the new value. Press the key [ESC] to cancel every change . FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.86 11.5 - EVNet EVnet is a system that allo w s compacting in a personal computer all the production information to monitorize the machine production cylcle. The main goal is to send and collect information about the production: Ex: How many items produced, how many times the mchine stopped, etc... From the control post, it is also possible execute machine commands: such as Bloking speed, stop at the end of the cylcle, Record or load the several meory programs. All the collected informations will be then used to statistics elaboration. This elaboration can be visualized in multiple ways such as produced items, per machine, per day, per period of time, how many times the machine has stopped... All of this data are represented or printed on Pc monitor. -----------<>---------Machine Adress = xxx Floppy Mode = Local File=[Name] N.Needles=[xxx] Ver.8.x This option is necessary only in case of having an EVNnet Comunication installed. Machine Address is the identifying number of machine in the net. Floppy disk Mode : Local = Allows to record programs with Floppy disk mode In the Net= Allows to record the program through the EVnet For further information please see the EVnet manual. 11.6 Floppy Speed File=[Nome] Ver.8.x N.Aghi=[xxx] This sub menu allows changing the transmission speed of the floppy disk communication. ------<< Floppy comunication speed.>>-----Actual Speed :38400 +/- Change speed OK Confirm speed ESC avoid/exit File=[Name] N. needles= [xxx] Ver.8.x With the keys [ + ] or [ - ] you can choose the different trabnsmission speeds. Speeds can be : 9600 19200 38400 or USB Press the key [O K ] to confirm the new value. Press the key [ESC] to leave and cancel the change. 11.7 - Learn BTSR In this sub menu makes it possible or not to activate the BTsr Learn during the working fase. Yes = it is possible to activate the Learn Mode with the selector key in No = It is possible to activate the learn mode with selector key in With the keys [ + ] or [ - ] enables (Yes) or disables (No) Press the key [O K ] to confirm the new slection. Press the key [ESC] to leave and cancel the operations. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.87 11.8 - Foot Print It is a reserved function that should not be used by the operator, beying the only purpose to control the machine memory. 11.9 About Config. This option allows showing data from the machine configuration. It is displayed the: nº of needles Actuators numbers (Feeders) available programme memory code and manufactures´s name Encoder impulse numbers code and machine model actuators lever numbers To leave press the key [ ESC ] Chapter 12 PRODUCTION CONTROL By selecting this sub menu it is possible to manage the speed blockage, the oil, an the size ( nº of items to produce), change the size and program the time to switch off the suction Engine. ------------------Production Control-------------------Target Count pcs. Oil feeder 005 SLOW speed Tot production 00000 00000 Size 1 Timer Fan 00 008 Stop at step 00012 File=[Name] N.Needles=[xxx] Ver.8x 000 With the Direction keys [     ] move the cursor throught the screen parameters. With the cursor selecting the parameter to be changed, press the keys [+] or [-] and you enter the change mode. ( the parameter background will turn black and the cursor starts blinking over the first value on the right). Always with the keys [+] or [-] the value can be changed or then with the directions keys [   ]move bet w een the value numbers, changing the values. Press the key [O K ] to confirm or press the key [ESC] to cancel the operation. 12.1 - Target With the direction keys [   ] move the cursor form one number to another and with the keys [+ ] e [ - ] the number ] desired is set. Confirm the operation with the key [O K . To the target it can be set a value of 1 to 65535, the computer will stop the machine automatically after producing the number of established Items. To resatart the production again, press any key and then the START Button. The items counter will start from zero. NB. If the Target Value is zero the fuction w ill automatically be excluded. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.88 12.2 Counter Allows changing the number of produced items. With the direction keys [   ] move the cursor from one number to the other and with the keys [+ ] and [ - the number desired is set. Confirm the operation with the key [O K ]. 12.3 Oil Feeder Allows programming the oil discharge, each xxx minutes of the machine while at work. The established value is each 30 minutes. With the direction keys [   ] move the cursor from one number to the other and with the keys [+ ] or [ - the number desired is set. Confirm the operation with the key [O K ]. 12.4 Speed Block Alows programming with the keys [ + ] or [ - ] the machine maximum speed when it is On the speed blockage function. (see ponto 3.1 F1=Blc-Vell ). 12.5 - Size Allows to change with the keys [ + ] or [ - ], the sock size to be produced (from 1 to 4 ). Economies will be taken from the chain column here chosen. 12.6 – Fan Timer This value points out how many times, the machine stops, the suction turbine will be disconnected ( only turbines connected directly to the machine, not apliable in case of central aspiration. The indicated value is measured in seconds and by choosing zero the turbne will remain ON. Cap. 13 - ERROR MESSAGE "Emergency Button" "Elastic STOP", "Latch STOP" "Heel Latch STOP 3" "Short of Oil" "Selector STOP" "Heel Take Up" " Suction STOP " "Alarm Drive" "Missing Sock" " Needle STOP " "Yarn STOP" "Latch Needle STOP" "Low air Pressure" " Open Protection " "Score error" "Encoder motion Error" "Step Prox. STOP" "Receiver box STOP 1" "Rotation Error" "Input Error" "EV042 Fail" "Programmed STOP" FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.89 13.1 Score Error This message shows that the computed detected an Encoder impulse number lower than the recommended. Probable cause: - Dirty or damaged Encoder - Broken EV061 Electronic Board 13.2 Clockwise Cunting This message shows that the machine turns clockwise [the opposite direction of the standard machine motion]. Probable cause: - Encoder Wrong Conextion - Engine clockwise rotation 13.3 Input error This message shows a communication error between the machine and the floppy disk. See chapter 15, FAQ. Problem detection. Chapter 14 ELECTRONIC PANEL - GENERAL SWITCH - SET OF THREE FUSIBLES - SET OF THREE FUSIBLES - THERMIC RELE - THREE-PHASE FAN SWITCH - ELECTRICAL TRANSFORMER - INVERTER - ELECTRONIC CARD - CARDS RACK - CONNECTOR CV1 - BTSR SMART (optional) [IG1] [F1,F2,F3] [F4,F5,F6] [16A] [3.15A] [K1] [TLR1] [TR1] [BERGES] EV042 [RACK] D-SUB 25P It follows a brief description of the above mentioned elements, to clarify the cabin functioning [Power Scheme]. 1 Main Switch IG1 A fourbox. 2 Fuse F1,F2,F3 16A fuses, connected in series with the general switch [IG1], in three phases R,S,T. 3 Fuse F4, F5, F6 3.15A fuses, connected: F4 at the transformer input with 380Vac, F5 protects 15Vac to feed BTSR, F6 protects 24Vac. 4 Thermic Relay K1 Is a three phase Relay, placed in series to the switch TLR1 to protect the feeding of the suction fan. 5 Electrical Transformer TR1 This transformer feed the machine computer and all input, output, motors etc. Primary winding is fed by line input voltage. 6 Inverter It's the device who controls the main machine Engine. Board Racks FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.90 7 EV042 [ref. EV042] It is a Machine START and STOP control Board, controls the engine speed the STOP, SockCrossing BTSR management, Etc... 8 EV028 [ref.: EV028] Is the power supply for all voltages needed for correct functioning of the machine. Tihs board has got three fuses [F1, F4 de 3.15A] [F3 of 8A] and 4 leds, DL1, DL2, DL3, DL4 which show the correct functioning of the card: - DL1 Shows the existence of 35v needed to regulate the jersey; Fuse F1. - DL2 DL1 Shows the existence of 24v needed to actuatores and valves; Fuse F3. - DL3 Shows the existence of 12v needed to the Encoder; Fuse F4. - DL4 Shows the existence of 5v needed for the Electronical panel logic function. - Os 5V are obtained from the 24v, Fuse F3. NB: A strong light diminishing on one or more leds can be originated by a possible overload or short-cicuit. 9 EV070 [Ref.:. EV070] It is the Step engine drive Board. The board has got eight leds D1, D2, D3, D4, DL9, D10, D11, and D12. Correctly working, the Leds D1, D3, D9 e D11 show the engine rotation direction 1, 2, 3 e 4, While the leds D2, D4, D10 and D12 the movement of the same e ones. 10 EV029 [ref.: EV029] Boards the command the Functions and the yarn fingers. On the board have got the switched switches SW [S1]. The accurate selection of the micro switches is: EV029 / 1 1 OFF 2 OFF 3 OFF Portugal, Lda. EV029 / 2 1 ON 2 OFF 3 OFF EV029 / 3 1 OFF 2 ON 3 OFF Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.91 11 EV035 Electronic Board [ref. EV035] Are the actuators drive Boards. The EV035 /1 controls the ACTUADORES 1 e 2 The EV035 /2 controsa the ACTUADORES 3 e 4. Each board is protected with a 2A fuse. On the board exist 4 dip switches SW [S1]. The accurate selection of this micro switches is:: EV035-1 1 OFF EV035-2 1 ON 2 ON 2 ON 3 ON 3 ON 4 OFF 4 OFF NB In case of fuse burning, before replacing it check the actuators performance. 12 EV061 [ref:. EV061] I INPUT/OUT PU board, Speed commands, Cylinder direction and Encoder impulse counting. It has the function of selecting correctly the previously checked boards. 13 CPU Electronic Board [ref. EV067] It is the main system board: coordenates the activity of all boards by executing a memorized program in EPROM. It has two green leds, D1 e D2. In Normal functioning conditions the D1 Led is always ON and the D2 Led OFF). FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.92 CHAPTER 15 15.1 PROBLEM DETECTION Problems, Causes and solutions Examins the problems, causes- effects-solutions that may occur on the machine use. PROBLEMS POSSIBLE CAUSES SOLUTIONS The machine Doesn´t Start Lack of network Tension. Check the network tension Machine Arrest [EV042]. remove thew active stop Blocked Inverter Check the Inverter proper feed DL2 is ON Check that by pressing the START button, that the EV042 impels the start Relay an lights On the DL2. Check the 24 Volts fuse. Check if the stop lamp is ON. [Check also the EV042 Step Led]. In that case replace the fuse. START/ STOP button damage The programmed speed in that step is Zero. Check that the programmed speedfor this step is different from zero. Inverter progamme loss Programme the Inverter again. Check the inverter proper feed. Feed inexistence Check the existence of the 24Vac on the conector 25PF [between the pin 14-15 and pin 24-25. The communication speed is wrong. Check that the Baud-rate Selector is programmed with the correct parameters of transmission speed. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.93 CHAPTER 16 16.1 SPECIAL COMMANDS AND SELECTION COMMANDS LIST List an description of special command Command Nº Command Name 1025 Speed Description Machine Requested Speed 1026 It is used to start off the insole drawing. In case of being selected it will execute the drawing if not, the drawing will be blank. (Half the needles ON and the other half OFF). Defect Value (¾ ON e ¼ OFF). 1027 With this function it is possible to identify the different insole borders. If the function is ON in the needle X it will be the insole beginning needle. If it is OFF in the needle X it will be the insole final needle. (Always at the lever of each turn) it will be always the same until the change of the values. Ex.: Step 11 A L 1 1 1 1 0 Needle Name Funtion Nr. u state/val 25 insole Border 1027 ON 95 insole Border 1027 ON Ex: Mach.120 Needles Ndl31--1027--Off Ndl89--1027--On Command to exclude the key F2 (chain Blockage). If this function is ON in the 1028 started. 1029 zeroing and it will be displayed on the screen (Disconnected from the Plug). The number selected in this command corresponds to a predefined zeroing. This function programmed in the chain activates the zeroing when pressing the key (F5), of the needle (X) until the next programmed command. Ex: Step 11 A 1 1 1 1 0 Needle Name Function Nr. u State/val 1 Activate kind of Zeroing 1030 2 1030 1031 Engine Function Step1 Manual positioning function of the Jersey Cylinder Engine. 1032 Engine Function Step2 Manual positioning of Flat Seam engine. 1047 Drawing Freezing 1048 FDS Portugal, Lda. Reset Drawing number introduced will record how many turns will be memorised) If = ON, the drawing area is equal, reactivates the drawing form the last point memorized in the command 1047 ( Yarn fingers colours will be automatically deactivated) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.94 1051 Elastic Engine 1 Elastic Engine 1 manual management (the parameter value defines the elastic feeder speed) 1052 Elastic Engine 2 Elastic Engine 2 management 1061 Reverse Method This command activates/Deactivates the engine in an alternate method (It is used to make heel and true toe) 1062 Swing Reset 1063 Slow Swing 1064 Increase Swing Zeroes the Swing increases used in the Heel and toe entries and exits. Reduces the swing in a needle during the first half of the heel and toe stage. Increases the swing in a needle during the first half of the heel and toe stage. 1066 Big swing Definition Defines an extra Cylinder swing increase on the Heel /Toe= 1 Turn parameter*4) 1067 Big Swing Slow Defines an extra Cylinder swing reduction on the Heel /Toe= 1 Turn parameter*4) 1070 Drawing report Actua 1071 Change dra w area This command is used to transport again an actuator in drawing, in case this had to be manually deactivated to make something specific during the drawing. Created to continue drawing while it prepares to get into the toe. ATTENTION: It can displace one actuator selection regards to another. 1072 Jersey Control Activates the automatic Control x Jersey Engine 1088 Insole Y/F Change If this command is ON forces the yarn finger change that is in the drawing x of the insole, if by defect is OFF , changes the yarn finger normal drawing). 1090 Colour Y/F Restart Recovers the yarn finger position of the colours after the heel. Selects the command 1090 (creates conflict with the 1048). 1091 Actuator Restart 1092 Counting Blockage FDS Portugal, Lda. Recovers the drawing it is better not to use the command 1048, it created conflict. Blocks the encoder impulses (IMPENC) By a specified number in the PAR. (*1). ATTENTION: This command works together with command number 1066. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.95 1097 Heel draw inversion Used on the heel and toe to move the drawing from the first half to the second half or vice versa. In PAIR runs the same number of turns that is set by the first half of the heel and toe. This command allows forcing the Stop chain (F2). If the command is ON starts 1099 Chain STOP Power (it is used in the zeroing nº). 1101->1116 Jersey Screw Engine 16 Jersey Engine Commands, being that the number of commands represent the number of the screw selected to set the engine. (screw number from 1 32) Activates the drawing priority over the selections. 1118 Activate drawing 1121 ON/OFF Insole Yarn Finger 1122 Mini cycle key off selection commands, we must give priority to the drawing. On the next step to the Activates/deactivates all yarn fingers existing in the insole in a single movement (of the Activation needle command). 1123 Disable function Disables the specified logic function in the parameter, keeps the electric position at functioning on that moment. 1124 Enable function Enables the disabled function of the command 1123 and it will undertake the electric state demanded. Engines Elastic Feeder 10 Elastic engines to select, in which the command number represents the requested engine and the parameter number value the screw to be selected to the engine feeder speed. (Screw numbers 1 32) 1125->1134 1135 1137 Left Right Sock (with step leap) Skip chain Steps The programmed number on the parameter value that will be (1 or 2) will make the leap to the next step if the number on the counter is equal to the parameter number. ===(equal by being even or odd numbers) === Skips the number of consecutive chain steps concerning the existing one (where the command is) the chain step numbers leaping will be specified in the parameter value. If ON in case of pressing the key F5 for zeroing, excludes the remaining FUNCTIONS, the one from the chain step from the beginning to the end of the zeroing. 1138 F5 Function blockage 1151 Drawing area repetition This command is useful to start a specific drawing area repetition, beginning in the drawing Nºxxxx line in the parameter value. Drawing area End This command is useful to stop a specific drawing area repetition, (Begins with the command 1151) Drawing line nºxxx specified in the parameter value. 1152 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.96 16.2 Selection Command List NB. In the command the parameter value is the selection number to identify. Command Nº Command name Description 1281 Actuator Selection 1 Activates the selection of the feeder nº 1 1282 Actuator Selection 2 Activates the selection of the feeder nº 2 1283 Actuator Selection 3 Activates the selection of the feeder nº 3 1284 Actuator Selection 4 Activates the selection of the feeder nº 4 1285 Actuator Selection 5 Activates the selection of the feeder nº 5 1286 Actuator Selection 6 Activates the selection of the feeder nº 6 1287 Actuator Selection 7 Activates the selection of the feeder nº 7 1288 Actuator Selection 8 Activates the selection of the feeder nº 8 1289 Actuator Selection 9 Activates the selection of the feeder nº 9 1290 Actuator Selection 10 Activates the selection of the feeder nº 10 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.97 Cylinder Needle Schemes FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.98 PART IV NEEDLE SCHEME Model: Futur 5C V1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] S SINKER DIAL JACKS Rotation Direction 88 NEEDLES 88 Needles SELECTION - FUTUR 5C – V1 1 (Group of 6 pages) Pag.98 (1 of 6 ) SINKERS DIAL JACKS Rotation Direction 96 NEEDLES 96 needles SELECTION - FUTUR 5C – V1 1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 de 6 ) NEEDLES DIAL JACKS SINKERS Rotation Direction 120 120 Needles SELECTION - FUTUR 5C – V1 3 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (3 of 6 ) NEEDLES SINKERS DIAL JACKS Rotation Direction 144 144 Needles SELECTION - FUTUR 5C – V1 4 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (4 of 6 ) NEEDLES DIAL JACKS SINKERS Rotation Direction 152 152 Needles SELECTION - FUTUR 5C – V1 5 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (5 of 6 ) NEEDLES DIAL JACKS SINKERS Rotation Direction 160 160 Needles SELECTION - FUTUR 5C – V1 6 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (6 of 6 ) Model: Futur 5C PC 88 Needles NEEDLES DIAL JACKS SINKERS Rotation Direction 88 SELECTION - FUTUR 5C – V1– PC HOOKS FDS 1 V1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.99 (1 of 6 ) 96 Needles NEEDLES SINKERS DIAL JACKS Rotation Direction 96 SELECTION - FUTUR 5C – V1– PC HOOKS FDS 2 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 of 6 ) 120 Neddles NEEDLES DIAL JACKS SINKERS Rotation Direction 120 SELECTION - FUTUR 5C – V1– PC HOOKS FDS 3 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (3 of 6 ) 144 Needles NEEDLES DIAL JACKS SINKERS Rotation Direction 144 SELECTION - FUTUR 5C – V1– PC HOOKS FDS 4 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (4 of 6 ) 152 Needles NEEDLES DIAL JACKS SINKERS Rotation Direction 152 SELECTION - FUTUR 5C – V1– PC HOOKS FDS 5 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (5 of 6 ) 160 Needles NEEDLES DIAL JACKS SINKERS Rotation Direction 160 SELECTION - FUTUR 5C – V1– PC HOOKS FDS 6 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (6 of 6 ) ELECTRONIC SCHEMES INSTTUCTIONS MANUAL Modelo FDS Portugal, Lda. Futur 5C Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] V1 Pag.100 PART V 1 ELECTRONIC PANEL (Group of 24 pages) Evolution 2 Electronic Panel Drawing EV064 K1 ELECTRONIC BOARDS TLR1 F4 F5 F6 TR1 F1 F2 F3 IG 1 Fan EV042 RESOLVER CONTROL ENC. OUT CV1 TRANSFORMER POWER TR2 BTSR SMART64-I FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (1 of 24) FDS Portugal, Lda. Slow motion Plug 24V ac Machine Start Machine Stop Menu Display Measuring scale Unauthorized access to non qualified individuals Read the instructions manual before starting work. Key to enter the programme W – work P – Programme Function Dispaly 2 Keyboard Drawing Fig. 2 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 of 24) FDS Portugal, Lda. 4 4 5 EV 067 (CPU) EV 061 (Interface betwen CPU e boards) 5 EV 028 (Feeders Source 3 EV 070 (Jersey, suction and Elastic engine 2 EV 029 (Inner commands – Yarn sensors and Boards (EV070 e EV071 ) 1 EV 035 (Actuator feeder 5 ) Board placing EV 035 (Actuator feeder 3 and 4 ) EV 035 (Actuator feeder 2 ) 3 Side View Fig. 3 8 Fig. 3 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (3 of 24) 4 Commands Support Commands 1 Step Engine 1, 2, 3 and 4 Logica Step Engine 1, 2, 3 and 4 Inner commands Actuator 5 Actuators 3 and 4 Actuators 1 and 2 1.1 Fig. 4 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (4 of 24) Support Commands 2 EV061 Connetor “E” CPU Connetor “D” Flat Seam Step Engine Flat Seam Step Engine logica 1.1 4.2 Fig. 5 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (5 of 24) Nº2 Nº4 Nº3 EV066 EV066 EV066 Front View Side view EV065 Nº1 Electronic Back Board Drawing EV066 5 Fig. 6 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (6 of 24) FDS Portugal, Lda. Inverter 3+T 2,5mmQ 5x20 (3.15A) fuse 4 Machine components Door panel Electronic Panel Machine structure General switch + Line fuse IG1 EV078_JP7 EV078_JP6 42V-S 42V-T Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] size A Date : EV045 C12 (pág. 5) EV033 C12 (pág. 5) EV033 J3 (pág. 5) EV042 (2) com. N (Pag. 2) External plug EV075_JP1-5 EV042 (4) com. N (Pag. 2) External plug EV075_JP1-4 S32 S21 S22 S13 10V 0V 21V 220V 0V V5 S5 24V Name: EV042 (10) Con. N (pág. 6) EV045 C11 (pág. 5) S42 S31 15V 0V Page 1 to 11 EVOLUTION 2 (pot_alt4.s) Power Scheme 15 th jully 2012 ENGINE “Brushless” M1 Control Signal EV042 (29) COM. M EV029-3 Pin5 M2 Machine fan 3+T 2,5mmQ Protection U V W PE Brushless 380V R S T2 RA SA T EV042 (14) Con. N (pág. 6) 42V-N EV078_JP8 220V RA 42V-R 220V SA TA S41 Fuse 6 5X20 3,15A 380V 380V 220V TA Thermic AR5 85 3+T 2,5mmQ 0V 512 R2 S2 TR2 380V 470hm 1/2W 515 K1 440V TR1 96 96 96 T2 Transformer 1N4004 R1 Contactor D1 24VDC EV029-3 (17) TLR1 6 Power Scheme (7 de 24) FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] EV042 (m-15) (Pag. 4) EV061 (CN3-4) (pag. 9) EV061 (CN3-1) (pag. 9) EV061 (CN1-7) EV061 (CN1-8) Emergency Button NB: Emergency Button – Ref. XB5AS542 – Schneider Electric Connector Mod II (12 x2) EV042 Engine LinE 220V ( Pag 1) EV061 (CN1-3) EV061 (CN1-5) EV061 (CN1-6) EV061 (CN1-2) EV061 (CN3-8) EV061 (CN1-1) EV061 (CN3-7) size A Date : Name: ENGINE DRIVER POWER CONTROL ENC. OUT 21st May 2012 Page 2 of 11 Evolution 2 (Azio_Alt) Inverter Connection Fuse F6 ( pag. 1 ) Machine Structure ( Pag 1 ) Connector CV 1 (13-14) ( pag. 5) Connector M (31) EV042 ( pag. 4 ) 7 Inverter Connection (8 of 24) FDS Portugal, Lda. EARTH (Pág. 5) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Connection A SUB-D 25P F Rack ( Board devices) Receiving enable Rx Signal for EV-NET TX Signal for EV -NET Transmission enable 12 V (Pág. 5) GND – UP (Pág. 5) TX – BTSR for CPU (Pág. 4) CON. A = SUB-D 25P F. CON. B = MOD. II 12X2 CON. C = MOD. II 22X1 CON. D = MOD. II 22X2 CON. E = MOD. II 22X1 CON. F = MOD. II 12X1 (Pág. 5) GND – UP Encoder Signal - Left RX from Floppy TX to Floppy TX from CPU RX to CPU Button code 4 Button code 3 Button code 2 Button code 1 Button code 0 enable Register - select Data 7 Data 6 Data 5 Data 4 Data 3 Stop code 3 (Pág. 4) Machine in Cycle (Pág. 4) Data 2 Stop code 2 (Pág. 4) Emergency Button (Pág. 2) Data 1 Stop code 1 (Pág. 4) Encoder Signal - Right 24 V Fuse 6 (Pág. 1) Connection F x EV055 Connection E x EV061 Data 0 Connection D x CPU Stop code 0 (Pág. 4) Size: A Date : Name: Pág. 5 Pág. 5 11th April 2005 Page 3 of 11 Evolution 2 (Lcd_EV2 . s) CPU LCD EV047 EV061 Connection Connection B x EV047 Connection C x LCD 8 CPU / LCD Connection (9 of 24) FDS Portugal, Lda. Connector L Mod. II (22x1) Needle Latch Stop Exclusion Exclusion ARR13 - ARR14 (JP3) Engine 3 Direction Fan timer (Pág. 1) Step Engine 4 Step Engine 3 Engine 2 Direction Step Engine 2 Engine 1 Direction Step Engine 1 TX – 232 From CPU (E.V.) to BTSR Sock Yarn Cross Synchronism x BTSR Zero x BTSR 24 V Out (Pág. 6) Stop Code 0 (Pág. 3) Stop Code 1 (Pág. 3) Stop Code 2 (Pág. 3) Stop Code 3 (Pág. 3) TX – BTSR to CPU (Pág. 3) Machine Cicle Signal (Pág. 3) GND – UP (Pág. 5) Power – UP (Pág. 5) Connector M Mod. II (22x2) EV042 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : Name: 11 th April 2005 Page 4 of 11 Evolution 2 (Stop_alt. s) Stop Connection EV061, EV029 and EV042 Connector O Mod. II (4x1) EV042 Frequency Sginal ( Pág. 8 ) Air Stop (Pág. 8) Air Stop (Pág. 8) Needle Latch Stop (Pág. 8) Stop BTSR (Pág. 6) Needle Stop (Pág. 8) Driver Stop (Pág. 2) Fan Stop (Pág. 2) Heel take up Stop (Pág. 2) Selector Stop (Pág. 8) Lack of Oil (Pág. 8) Available Stop (Pág. 8) Latch Stop feeder 5 (Pág. 8) Elastic Stop (Pág. 8) Emergency Button (Pág.8) 9- Stop Connection (10 of 24) FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] NB: The Components mentioned in hatch are not assebled 19V AC ( Pág. 1) OV AC ( Pág. 1) Earth (Machine Structure) Pág. 1 Com. CV1 (Inside Cabine) (6-15-16-17) Pág. 8 EV055 (12) Pág. 3 EV015 Connector CN3 (21) Pág. 9 EV015 Connector CN3 (23) Pág. 9 EV042 Connector M (44) Pág. 4 Display LCD (4-7-21) Pág. 3 V042 Connector M (30) Pág. 4 EV069 (5) Pág. 3 EV055 (2) Pág. 3 EV069 (11) Pág. 3 EV069 (11) Pág. 3 Connetor A 25 Poli (9) Pág. 3 Display LCD (3-17-20) Pág. 3 EV047 (1) Pág. 3 EV042 Connector M (28) Pág. 4 Flat for EV040.1 Size: A Date : Nane: Flat From EV033 EV061 Power Supply 11th April 2005 Page 5 to 11 Evolution 2 (m_Alt . s) EV033 EV040/1 10 Power Supply (11 de 24) FDS Portugal, Lda. AST Machine Computer Comunication door RS232 CONNECTOR CONNECTOR I53 Yarn Sensor Supervisor Anti - rupture Yarn Sensor Sensorebra do Fio BTSR (+_BTSR) (ZERO_BTSR) (COUNT_BTSR) (RX_BTSR) (TX_BTSR) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : Name: Machine Structure (Pág. 1) EV042 Connetor M (35) (Pág. 4) Fuse F5 (Pág. 1) Transformer TR1 (Pág. 1) Page 6 of 11 Evolution 2 (Btsr_Ev2. S) BTSR Electric Scheme 29th December 1999 Connector N Mod. II (12x2) EV042 11 BTSR Electric Scheme (12 of 24) FDS Portugal, Lda. Step Engine 4 Elastic feeder 3 Step Engine 3 Elastic feeder 1 Step Engine 2 Suction Valve Step Engine 1 Cylinder Jersey FASE A+ FASE B+ FASE BFASE A- FASE A+ FASE B+ FASE BFASE A- FASE A+ FASE B+ FASE BFASE A- FASE A+ FASE B+ FASE BFASE A- EV070 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : 15th Jylly 2011 Evolution 2 (pp_Ev70. S) Page 7 of 11 Step Engine x EV070 88 Pag. 4 Step Engine 4 Name: 84 89 94 Pag. 4 Step Engine 1 Pag. 4 Pag. 4 93 Pag. 4 Engine Direction 2 Engine Direction 3 Step Engine 3 95 96 Pag. 4 Pag. 4 Engine direction 1 Step Engine 1 12 Step Engine (13 de 24) FDS Portugal, Lda. Signal Z Encoder (Pág. 9) Z STP Signal B Encoder (Pág. 9) B Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] OV (New = Prox. 5  EV061 – 10) (Pág. 9) Proximity Signal 2 (Pág. 9) 0 0 EV042 Connector N + 12 V (New = Prox. 4  EV061 – 9) (Pág. 9) +12 Stop Lamp (Pág. 2) Signal Prox. 1 (Pág. 9) OV (Pág. 5 e 9) + 12 V (Pág. 5 e 9) IN6 0 +12 Sinal A Encoder (Pág. 9) A Earth Machine Structure (Pág. 1) OV (Pág. 5 e 9) + 12 V (Pág. 5 e 9) 0 +12 Connector CV1 Tam. Size: Date : Name: STP th 11 Jully 2011 0 0 0 AR9 AR10 AR11 AR1 AR3 AR2 AR5 Page 8 of 11 Evolution 2 (cv_Ev2. S) Connection Connector CV1 Heel Take up Stop (Pág. 4) Selector Stop (Pág. 4) Lack of Oil (Pág. 4) Available Stop (Pág. 4) Latch Needle Stop Feeder 3 (Pág. 4) Air Stop (Pág. 4) Needle Stop (Pág. 4) Earth Machine Structure (Pág. 1) Earth Machine Structure (Pág. 1) Earth Machine Structure (Pág. 1) Stop Lamp (Pág. 2) EV042 Connector N 13 Connector Connection CV1 (14 de 24) EV061 Connector CN3 FDS Portugal, Lda. Key Work Programme M1 A (Pág. 8) Connector CV1 (10) Prox. 4 B Prox. 3 (Pág. 8) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : Name: CV1 (8) + 0 V Prox. PR3 ?? IN5 NAK GND +12 F0 NAK1 B 8 IN6 DM +12 0 11th Jullo 2011 Page 9 of 11 Evolution 2 (cn3_Ev2. S) Connection Connector CN3 EV061 (Pág. 8) CV1 (7) + 12 V Prox. (Pág. 8) Connector CV1 (25) Sinal “Z” Encoder (Pág. 8) Prox.2 (Pág. 8) Connector CV1 (12) Connector CV1 (5) Prox. 5 (Pág. 8) Signal “A” Encoder (Pág. 8) Connector CV1 (11) Connector CV1 (3) Stop Button Vigilance Signal (Pág. 2) EV042 Connection M - 43 Frequency signal (Pág. 4) Stop Button Vigilance Signal (Pág. 2) Connector CV1 (4) Signal “B” Encoder (Pág. 8) (Pág. 8) Prox. 1 Connector CV1 (9) IN6 EV048 ( 5C ) Engine Direction (Pág. 8) onnector CV1 (1) +12 V Encoder voltage (Pág. 8) +12 DM ConNector CV1 (2) 0V Encoder Voltagem (Pág. 8) GND EV033 + OUT 0V (Pág. 5) GND GND 24VO EV033 + OUT 24 V (Pág. 5) 24VO 14 Connection Connector CN3 EV061 (15 of 24) Name: FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Page 10 of 11 Evolution 2 (tab1_Ev2. S) 7th April 2006 Connectors View EV061 EV042 BTSR Connectors View, EV061, EV042, BTSR Size: A Date : 15 (16 of 24) Name: FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Page 11 of 11 Evolution 2 (tab2_Ev2. S) 7th April 2006 Conec. View CPU, LCD, EV061, EV069, EV055 Connectors View, CPU, LCD, EV061, EV069, EV055 Size: A Date : 16 (17 of 24) Board Connections EV066 OBS.:Board Diposition See Fig.6 17 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (18 of 24) 18 Electrical Commands EV066 FDS Portugal, Lda. (Part 1) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (19 of 24) 18.1 Electrical Commands EV066 FDS Portugal, Lda. (Part 2) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (20 of 24) 18.2 Electrical Commands EV066 FDS Portugal, Lda. (Part 3) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (21 of 24) 18.3 Command Errors FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (22 of 24) 19 Board Connections EV065 DS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (22 de 23) (Pág. 20 a 23 ) See Images Chapter 2 (PÁG. 18 de 23) Safety Protection Electric Scheme (PÁG. 18 de 23) 20 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (23 de 23) ELECTRONIC SCHEME INSTTUCTIONS MANUAL Modelo FDS Portugal, Lda. Futur 5C Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] V1 PC Pag.101 PART V 1 ELECTRONIC PANEL (Group of 24 Pages) Evolution 2 Electronic Panel Drawing EV064 K2 F7 K1 Electronic Boards TLR1 F4 F5 F6 2,5 TR1 F1 F2 F3 IG 1 FAN *9 EV042 RESOLVER CONTROL ENC. OUT CV1 TRANSFORMER POWER TR2 BTSR SMART64-I FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (1 of 24) FDS Portugal, Lda. Slow motion Plug 24V ac Machine Start Machine Stop Menu Display Measuring scale Unauthorized access to non qualified individuals Read the instructions manual before starting work. Key to enter the programme W – work P – Programme Function Dispaly 2 Keyboard Drawing Fig. 2 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 of 24) 1 2 3 4 5 4 5 EV 061 (Interface between CPU an placas) Side View EV 067 (CPU) Board Placing EV 073 (Flat Seam Engine) 3 8 Fig. 3 Fig. 3 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (3 of 24) 5 Commands Step Engine 1, 2, 3 and 4 Logica Step Engine 1, 2, 3 and 4 Inner Commands Actuator 5 Atcuator 3 and 4 Actuator 1 and 2 5.1 Support Commands 1 Fig. 4 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (4 of 24) Support Commands 2 FDS Portugal, Lda. CPU Connetor “D” CPU Connetor “D” Flat Seam Flat Engine Flat Seam Step Engine logica 5.2 Fig. 5 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (5 of 24) Nº2 Nº4 Nº3 EV066 EV066 EV066 Front View Side View EV065 Nº1 Electronic Back Board Drawing EV066 5 Fig. 6 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (6 of 24) FDS Portugal, Lda. Inverter 3+T 2,5mmQ 5x20 (3.15A) Fuse 4 Machine Components Door Pannel Pannel Machine structure General Switch + Line Fuse IG1 Name. Size: A Date : EV042 (10) Con. N (pág. 6) EV045 C11 (pág. 5) EV045 C12 (pág. 5) EV033 C12 (pág. 5) EV033 J3 (pág. 5) EV042 (2) com. N (Pag. 2) External Plug EV075_JP1-5 EV042 (4) com. N (Pag. 2) External Plug EV075_JP1-4 S42 S31 S32 S21 S22 S13 10V 0V 21V 24V 220V 0V V5 S5 ENGINE “Brushless” M1 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] 15th Jully 2012 Page 1 of 11 EVOLUTION 2 (pot_alt4.s) Power Scheme Control Signal EV042 (29) COM. M EV029-3 Pin5 3+T 2,5mmQ Proteção U V W PE Brushless 15V 0V Resistence (2) EV042 (14) Con. N (pág. 6) Resistence (1) R S 380V F7 RA SA T T2 24V K2 EV029 (B2) EV078_JP7 EV078_JP6 42V-S 42V-T 42V-N EV078_JP8 220V RA 42V-R 220V SA TA S41 Fuse 6 5X20 3,15A 380V 380V 220V TA Thermic AR5 85 M2 Machine Fan 3+T 2,5mmQ 0V 512 R2 S2 TR2 380V 515 K1 440V TR1 96 96 96 T2 470hm 1/2W Transformer 1N4004 R1 Contactor D1 24VDC EV029-3 (17) TLR1 6 Power Scheme (7 of 24) FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] EV042 (m-15) (Pag. 4) EV061 (CN3-4) (pag. 9) EV061 (CN3-1) (pag. 9) EV061 (CN1-7) EV061 (CN1-8) Emergency Button NOTA: Emergency Button – Ref. XB5AS542 – Schneider Electric Connector Mod II (12 x2) EV042 Engine Line 220V ( Pag 1) EV061 (CN1-3) EV061 (CN1-5) EV061 (CN1-6) EV061 (CN1-2) EV061 (CN3-8) EV061 (CN1-1) EV061 (CN3-7) Size: A Date : Name: 21st May 2012 Page 2 of 11 Evolution 2 (Azio_Alt) Inverter Connection Fuse F6 ( pag. 1 ) Machine Structure ( Pag 1 ) Connector CV 1 (13-14) ( pag. 5) Connector M (31) EV042 ( pag. 4 ) ENGINE DRIVER POWER CONTROL OUT 7 Inverter Connection (8 of 24) FDS Portugal, Lda. (Pág. 5) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] TX – BTSR to CPU (Pág. 4) Encoder Left - Right Encoder Signal- Left Transmissin Enable Connection A SUB-D 25P F Rack ( Board Devices) Receiving Enable Rx Signal to EV-NET TX Signal to EV -NET CON. A = SUB-D 25P F. CON. B = MOD. II 12X2 CON. C = MOD. II 22X1 CON. D = MOD. II 22X2 CON. E = MOD. II 22X1 CON. F = MOD. II 12X1 Earth (Pág. 5) GND – UP Data 3 Stop Code 3 (Pág. 4) 12 V (Pág. 5) GND – UP (Pág. 5) 24 V Fuse 6 (Pág. 1) Connection F x EV055 Connection E x EV061 Data 2 Stop Code 2 (Pág. 4) RX from Floppy TX to Floppy TX from CPU RX to CPU Button code 4 Button code 3 Button code 2 Button code 1 Button code 0 Enable Register - selection Data 7 Data 6 Data 5 Data 4 Data 1 Stop Code 1 (Pág. 4) Machine in Cylce (Pág. 4) Data 0 Connection D x CPU Stop Code 0 (Pág. 4) Size: A Date : Name: Pág. 5 Pág. 5 11th April 2005 Page 3 of 11 Evolution 2 (Lcd_EV2 . s) CPU LCD EV047 EV061 Connection Connection B x EV069 Connection C x LCD 8 CPU / LCD Connection (9 of 24) FDS Portugal, Lda. Connector L Mod. II (22x1) Exclusion ARR13 - ARR14 (JP3) Engine 3 Direction Fan Timer (Pág. 1) Step Engine 4 Step Engine 3 Engine 2 Direction Step Engine 2 Engine 1 Direction Step Engine 1 Needle Latch Stop Exclusion TX – 232 from CPU (E.V.) to BTSR Sock Yarn Cross Synchronism x BTSR Zero x BTSR 24 V Out (Pág. 6) Stop Code 0 (Pág. 3) Stop Code 1 (Pág. 3) Stop Code 2 (Pág. 3) Stop Code 3 (Pág. 3) TX – BTSR to CPU (Pág. 3) Machine Cylce Signal (Pág. 3) GND – UP (Pág. 5) Power – UP (Pág. 5) Connector M Mod. II (22x2) EV042 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : Name: EV061 (CN3-2) 11th April 2005 Page 4 of 11 Evolution 2 (Stop_alt. s) Stop Connection EV061, EV029 e EV042 Connector O Mod. II (4x1) EV042 Frequency Signal ( Pág. 8 e 9) Available Stop (Pág. 8) Air Stop (Pág. 8) Needle Latch Stop Feeder 3(Pág. Stop BTSR 8) (Pág. 6) Neddle Stop (Pág. 8) Driver Stop (Pág. 2) Fan Stop (Pág. 2) Heel Take up Stop (Pág. 8) Selector Stop (Pág. 8) Lack of Oil (Pág. 8) Latch Stop Feeder (Pág. 8) Needle Latch Stop Fedder 5 (Pág. 8) Elastic Stop (Pág. 8) Emergency Button (Pág.8) 9- Stop Connection (10 of 24) FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] NB: The components mentioned in hatch are not assebled 19V AC ( Pág. 1) OV AC ( Pág. 1) Earth (Machine Structure) Pág. 1 Com. CV1 (Inside Cabine) (6-15-16-17) Pág. 8 EV055 (12) Pág. 3 EV061 Connector CN3 (21) Pág. 9 EV061 Connector CN3 (23) Pág. 9 EV042 Connector M (44) Pág. 4 Display LCD (4-7-21) Pág. 3 EV042 Connector M (30) Pág. 4 EV069 (5) Pág. 3 EV055 (2) Pág. 3 EV069 (11) Pág. 3 EV069 (11) Pág. 3 Connetor A 25 Poli (9) Pág. 3 Display LCD (3-17-20) Pág. 3 EV069 (1) Pág. 3 EV042 Connector M (28) Pág. 4 Flat for EV040.1 size A Date : Name: Flat From EV033 EV061 Power Suply 11th April 2005 Page 5 of 11 Evolution 2 (Alim_Alt . s) EV033 EV040/1 10 Power Supply (11 of 24) FDS Portugal, Lda. Machine Computer Comunication Door RS232 AST CONNETOR I53 CONNETOR Yarn Sensor Supervisor Anti-rupture Yarn Sensor BTSR (-_BTSR) (+_BTSR) (ZERO_BTSR) (COUNT_BTSR) (TX_BTSR) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : Name: Machine structure (Pág. 1) EV042 Connetor M (35) (Pág. 4) Fuse F5 (Pág. 1) Transformer TR1 (Pág. 1) Page 6 de 11 Evolution 2 (Btsr_Ev2. S) BTSR Electric Scheme 29th December 1999 EV042 11 BTSR Electric Scheme (12 of 24) FDS Portugal, Lda. FASE A+ FASE B+ FASE BFASE A- FASE A+ FASE B+ FASE BFASE A- FASE A+ FASE B+ FASE BFASE A- FASE A+ FASE B+ FASE BFASE A- FASE A+ FASE B+ FASE BFASE A- Steo Engine 1 Cylinder Jersey Step Engine 2 Suction valve Step Engine 3 Elastic Feeder 1 Step Engine 3 Elastic Feeder 3 Engine PC – Flat Seam EV073 EV070 (RX_BTSR) Pag. 4 Step Engine 4 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : Name: 95 82 81 88 89 84 94 93 96 15th July 2011 Page 7 of 11 Evolution 2 (pp_Ev70_Ev73) Motor Passo/Passo EV070 – EV073 BTSR de Ligação Esquema Pag. 4 Pag. 4 Engine direction 5 Step Engine 5 Connector N Mod. II (12x2) Pag. 4 Pag. 4 Engine direction 3 Pag. 4 Pag. 4 Engine Direction 2 Step Engine 2 Step Engine 3 Pag. 4 Pag. 4 Engine Direction 1 Step Engine 1 12 Step Engine (13 of 24) FDS Portugal, Lda. STP Signal Z Encoder (Pág. 9) Z OV (New = Prox. 5  EV061 – 10) (Pág. 9) 0 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] EV042 Connector N Stop Lamp (Pág. 2) Signal Proximidade 2 (Pág. 9) + 12 V (New = Prox. 4  EV061 – 9) (Pág. 9) +12 0 Signal Prox. 1 (Pág. 9) OV (Pág. 5 e 9) + 12 V (Pág. 5 e 9) IN6 0 +12 Signal B Encoder (Pág. 9) B Earth Machine Structure (Pág. 1) Signal A Encoder (Pág. 9) OV (Pág. 5 e 9) + 12 V (Pág. 5 e 9) A 0 +12 Connector CV1 (Pág. 4) Size: A Date : Name: STP th 11 July 2011 Page 8 of 11 Evolution 2 (cv_Ev2. S) Connector Connection CV1 Heel Take up Stop (Pág. 4) Selector Stop (Pág. 4) Lack of Oil (Pág. 4) Available stop (Pág. 4) Latch Needle Stop Feeder 3 (Pág. 4) Air Stop Nedlle Stop (Pág. 4) Earth Machine Structure (Pág. 1) Earth Machine Structure (Pág. 1) Earth Machine Structure (Pág. 1) Stop Lamp (Pág. 2) 0 0 0 AR9 AR10 AR11 AR1 AR3 AR2 AR5 EV042 Connetor N 13 Connector Connection CV1 (14of 24) EV061 Conector CN3 FDS Portugal, Lda. M1 IN6 IN6 B DM (Pág. 8) Connector CV1 (10) Prox. 4 NAK1 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Size: A Date : Name: 11th July 2011 Page 9 of 11 Evolution 2 (cn3_Ev2. S) Connector Connection CN3 EV061 GND PR3 ?? (Pág. 8) CV1 (8) + 0 V Prox. A IN5 +12 Prox. 3 (Pág. 8) NAK F0 B CV1 (7) + 12 V Prox. (Pág. 8) Connector CV1 (25) Signal “Z” Encoder (Pág. 8) Prox.2 (Pág. 8) Connector CV1 (12) Connector CV1 (5) Prox. 5 (Pág. 8) Signal “A” Encoder (Pág. 8) Connector CV1 (11) Connector CV1 (3) Stop Button Vigilance Signal (Pág. 2) EV042 Connection M - 43 Frequency Signal (Pág. 4) Stop Button Vigilance Signal (Pág. 2) Connector CV1 (4) Signal “B” Encoder (Pág. 8) (Pág. 8) Prox. 1 Connector CV1 (9) DM +12 Connector CV1 (1) +12 V Encoder Voltage (Pág. 8) +12 EV048 ( 5C ) Engine Direction (Pág. 8) +12 Key word programme GND EV033 + SAÍDA 0V (Pág. 5) Connector CV1 (2) +0V Encoder Voltage (Pág. 8) GND n+12 24VO EV033 + SAÍDA 24 V (Pág. 5) 24VO 14 Connector Connection CN3 EV061 (15 of 24) FDS Portugal, Lda. Page 10 of 11 Evolution 2 (tab1_Ev2. S) 7th April 2006 Size: A Date : Page 9 EV061 Connector CN3 Page 6 EV042 Connector N Page 2 and 6 Name: Page 4 Connector View EV061 EV042 BTSR Connectors View,EV061, EV042, BTSR EV042 Connector M 15 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (16 of 24) FDS Portugal, Lda. Page 3 Connector B EV069 Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Page 3 Connector A Page 3 Connector C LCD Page 3 Connector D CPU Name A Date : Name: Connector 5 EV055 Page 11 of 11 Evolution 2 (tab2_Ev2. S) 29th December 1999 Conec. View CPU, LCD, EV061, EV069, EV055 Page 3 Connector E EV061 16 Connector View, CPU, LCD, EV061, EV069, EV055 (17 of 24) Board Connections EV066 OBS.: Board Disposition See Fig.6 17 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (18 of 24) 18 Electrical Commands EV066 FDS Portugal, Lda. (Parte 1) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (19 of 24) 18.1 Electrical Commands EV066 FDS Portugal, Lda. (Parte 2) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (20 of 24) 18.2 Electrical Commands EV066 FDS Portugal, Lda. (Parte 3) Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (21 de 24) 18.3 Error Configurator Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (22 de 24) 19 Board Connections EV065 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (23 of 24) (Pág. 20 a 23 ) See Images Chapter 2 (PÁG. 18 de 23) Safety Protection Electrical Schemes (PÁG. 18 de 23) 20 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (24 of 24) MACHINE PNEUMATIC SCHEMES FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.102 PART VI MACHINE PNEUMATIC SCHEMES Model: Futur 5C 1 FDS Portugal, Lda. V1 Pneumatic Circuit Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.103 Model: Futur 5C 1 FDS Portugal, Lda. V1 PC Pneumatic Circuit Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.103.1 YARN CREEL ASSEMBLY Model Model FDS Portugal, Lda. Futur 5C Futur 5C Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] V1 V1 PC Pag.104 P AR T VII 1 FDS Portugal, Lda. YARN CREEL ASSEMBL Y Complete Yarn Creel Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.105 2 Assembly step 1 - Top of the yarn creel assembly - make the conection of the two points 1 and 2 1 1 2 2 After connecting the point 1 and two above: - Assembly the pipe (A) on the back edge. A FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.106 -Assembly the middle pipe ( B) B - Assembly the extention legs 1 1 2 2 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.107 - Assembly the two Yarn crossing iron hoop 2 1 -Assembly yarn creel with back yarn crossing. 2 2 1 1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.108 3- Assemby step 2 - Take the top of the yarn creel and make the connection with the inferior part. 2 1 2 1 FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.109 -Assemby the pipe across ( A ) that connects superior to the inferior part. A Assembly the pipe across with the yarn crossing hooks ( A ) and the Elastic yarn creel ( B ) A FDS Portugal, Lda. B Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.110 -Assemby the two upper yarn supports -Assembly the BTSR group to the main pipe. Fig. ( A ) Fig. A FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.111 3 Assembly step 3 - The next step is to assembly the yarn creel to the machine. - The connection of the yarn creel with the machine structure is completed by fixing the 4 screws in the gaps that are in the lateral side of the machine structure as shown in the picture below. Fig. A - The leg clamping has to be done according the fig. B FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.112