Transcript
Use and maintenance for compressor Silent 30 A 220 031
Ausgabe 99/05/moe-10
Main components Pos. Name 1 2 3 4 5 6 7 8 10 11 12 13 14 17
8
Air tank Compressor Tank pressure gauge Pressure switch (main power switch) Air tube Safety valve Filter reducer Handle Drain valve working pressure gauge fast coupling Opening for the air filter Oilplug Oil eye (behind)
17
14
14 5 4 13 2
3 6 7 12 11 1 10
Warning: Compressor out of oil. Remove the rubber plug on the intake pipe, remove the air intake filter. Now add the oil through the intake pipe until reaching optimum level, as indicated on the data label, and visible through the oil eye.
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Contents Page 3 3 4 4 5 5 6 6 7 8 9 10 11 12
Introduction warranty Safety instructions Installation Start-up Maintenance Service schedule Troubleshooting Maintenance diary Declaration of EU-Conformity Exploded drawing List of spare parts Technical features Service points
Introduction Thank you for your preference of our products. Our compressors are rightly famous for their unique quality, reliability, and technical excellence. You will also be impressed by their exceptional versatility and silent operation. This manual is an integral part of your new compressor. Always keep it with the compressor where you or any other operator can easily and quickly refer to it. Read this manual and make sure you understand it fully before operating your compressor. A manual of this size cannot cover all possible conditions of use, but it can help you avoid making mistakes in the operation of your new compressor. Pay special attention to the points marked “WARNING“ These points deal with operations which can cause damage or injury if the instructions are not followed. The information contained in this manual was correct and up to date at the time of going to press. Information in this manual has been compiled with the aim of simplifying the operation of your compressor. Always follow the instructions given in this manual. The will help you getting the best economy and efficiency from your new compressor. If any fault should occur, or if you should encounter operating problems, get in touch with one of our Authorised Service Centres. If repair is needed, use only ORIGINAL SPARES to ensure that your compressor continues to work efficiently for an extended working life.
warranty All our products are tested and under warranty for a period of 12 months from the date of delivery. This warranty is limited to all clients who have fulfilled all contractual and administrative obligations and who have installed and operated the product in compliance with the instructions provided in this manual. Under the terms of this guarantee, the Manufacturer shall repair or replace free of charge all components which are proven defective at source or which develop fault within the period of warranty. The Manufacture's Technical Assistance Service shall be the only authority in determining whether or not defects come under the coverage of the warranty. The warranty does not cover labour costs for technical service operations, which will be duly charged.. The warranty also excludes all responsibility on the part of the Manufacturer for direct or indirect loss or damage to persons or things deriving from incorrect operation or servicing of the product. The warranty is limited to defects in materials and assembly, and excludes all components subject to normal wear. Furthermore the warranty excludes all costs for transport, inspection, removal, and re-assembly incurred by the Manufacturer's service staff when faults are not caused by defects in material or assembly, and all costs thus incurred shall be duly charged.
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Important Notice When requesting information, service, or spares, always quote the model, type and serial number of your compressor. You can find theses details on the type label of the compressor.
Safety Instructions ∗
To ensure working safe, always follow the pre-operation checks (see Installation) before you start up the compressor. This is a matter of safety for you and the machine!
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Do never leave inflammable objects near the compressor.
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Do never blow the compressed air directely to persons or animals.
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Make sure that children and animals are kept away from the compressor and from any equipment attached to it. The head and air delivery line become very hot during operation and can stay hot for a long time. Do not touch!
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Make sure that you know how to stop the compressor quickly. Learn how to operate the compressor well .
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Make sure that nobody will operate the compressor without instruction.
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Do never transport the compressor with the tank under pressure.
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Before servicing the compressor, and in particular before disconnecting any component, make sure that all pressure has been released from the tank and that the power has been switched off. lf power is left switched on, the compressor can re-start suddenly. Whenever you are not using the compressor, switch off power.
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If you use the compressor for paint spraying.
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a) Do never spray in closed rooms or in the open fire.
∗ b) Make sure that there is sufficient ventilation.
Installation All compressors are tested at the factory before being delivered. To get the best from your compressor, follow the instructions given below. • Remove the compressors from the packing. • check the unit for damage and to make sure that no components are missing. • Warning: Compressor out of oil. Remove the rubber plug on the intake pipe, remove the air intake filter. • Now add the oil through the intake pipe until reaching optimum level, as indicated on the data label, and visible through the oil glass. Oil must never be over the max. oil level!
Oil eye
Maximum Optimal Minimum
Never use an oil different from the one recommended by the manufacturer. After having added the oil. Keep the compressor upright to avoid oil leakage. • The power supply voltage must be the same indicated on the data label: 230 V/50 Hz. • Install the compressor in a well ventilated, dust-free environment. WARNING! Silent 30 around-proofed compressors must be positioned with their rear venting slots at least 20 cm from any well or any other thing which could avoid the passage of air.
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Start-Up Always use your compressor on a flat surface. The start switch is the knob situated on the cover of the pressure switch. Turn the pressure switch knob to position "0". Insert the plug into the socket and start the compressor turning the pressure switch knob to position "1". The compressor working process is automatic. The pressure switch stops the compressor when the pressure in the tank reaches the maximum value allowed and starts it again when the pressure drop to the minimum value. Adjust the outlet air pressure operating on the reducer filter knob. 1. 2. 3. 4.
pull up the knob; turning the knob clockwise the pressure will rise; turning the knob counterclockwise the pressure will decrease; once reached the suitable pressure, push the knob down.
If the pressure switch don't work (overpressure), the safety valve will automatically operate and open when the pressure exceeds the max. setted value. WARNING: Never remove or repair the this valve. WARNING: While working, the motor / air hose unit, reaches high temperature. If working near this unit do not touch (burn risk).
Maintenance WARNING: All operation mentioned in this chapter, must be done with the plug disconnected! • Once a week check the oil level shown by the glass. When the motor is stopped, the oil level must be like indicated on the label beside. • Once a week remove the condensate which is collected in the air tank. To empty the tank, put it under pressure take the compressor to a place where the water will not damage the floor. Tip the compressor slightly forward and open the tap on the bottom of the tank (pos. 10; fig 1; page 2). • Once a month drain the water collected in the air outlet filter proceeding as follows (the operation are to be done with the tank under pressure): 1. turn the button clockwise; 2. pushing the button drain the condensate contained in the bowl; 3. at the end of this operation turn the button counterclockwise. Warning: Do not give the condensate in the environment.
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Services Schedule Operations
Hours
Weekly
Drain of condensate Clean intake filter General clean Replace filter Check/Clean intake delivery and non-return valves
50 100 500 1.000
X
Monthly
Every 6 months
Yearly
Every 2 years
X
2.000
X X X
Troubleshooting Warning: Before servicing the compressor, and in particular before disconnecting any component, make sure that all pressure has been released from the air tank and that the power has been switched off. Problem Cause Remedial Action Pressure drop in tank. Leakage at connections or Charge the compressor to maximum pressure. joints. Switch off, and brush a soapy water solution onto all connections and joints. Look for bubbles. Tighten connections or joints where leakage is visible. The pressure switch Non-return valve seal dirty Release any air in the tank. Remove non-return valve leaks when the or defective. valve plug and carefully clean the valve seats. If compressor is necessary, replace the seal. Re-assemble . stopped. The pressure switch Failure of easy-start valve Replace the empty-start valve. valve leaks air when located under pressure the compressor has switch. been running for more than 1 minute. The compressor stops Bad connections. Check the electrical connections. Clean and tighten and will not start as necessary. again. Overload cut-off switch 1. Manual overload cut-off: switch off power and has stopped the press the reset button . Switch again on. compressor. 2. Automatic overload cut-out: switch off and wait about 5 minutes before switching back on. Motor windings burned Contact specialised service organisation. out. The compressor does Compressor head gasket Contact specialised service organisation. not reach the set blown or valve broken. pressure and overheats easily.
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Maintenance diary
Below checking and maintaining should be regularly as to ensure the compressor proper working and reliability.
Date
No. of working Air filter hours C = clean R = replace
Oil level C = check R = replace
Notes
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Declaration of EU-Conformity in compliance with EU-regulation Machines 89/392/EWG, Annex II A Electromagnetic Compatibility 89/336/EWG Low Voltage 73/23/EWG Simple Pressure Tanks 87/404/EWG The Type of Machine Type:
Silent 30
Art.-No.:
A 220 031
is developed, constructed and produced in compliance with the EU-regulation 89/392/EWG, in exclusive responsibility of Schneider Druckluft GmbH, Ferdinand-Lassalle-Straße 43, 72770 Reutlingen The following harmonised standards are applied: DIN EN 292, Safety of Machines, Tools and Plants DIN EN 1012, Compressors and Vacuumpumps DIN EN 60 204.1, Electric Equipment of Industrial Machines DIN EN 55 014 DIN EN 55 104 DIN EN 286, Simple Pressure Tanks A complete technical documentation is existing. An instruction manual is existing in original version in the English language
Reutlingen, den 03.05.1999 Location, Date
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Technical Director Stamp, Signature (Markus Schneider)
Specification Of Signee
Exploded drawing Silent 30
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List of spare parts Pos. 0010 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0130 0140 0150 0160 0170 0180 0190 0200 0210 0220 0240 0250 0260 0270 0280 0290 0300 0310 0320 0330 0340 0350 0360 0370 0380 0390 0400 0410 0420 0430 0440 0450 0460
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Item-No. G402578 G402579 G402580 G402923 G402924 G402901 G402581 G402940 G402582 G402583 G402584 G402585 G402586 G404209 G402913 G015025 E770056 G640001 G402918 G402915 G022017 G004041 E770055 G402827 G402588 G402589 G402572 G402573 G402590 G402930 G402591 G402921 G402592 G402593 G405844 G402931 G402594 G402595 G402575 G402574 G402596 G402597 G402598 G402599 G402600
Quantity 1,00 1,00 2,00 1,00 1,00 1,00 1,00 1,00 4,00 4,00 4,00 4,00 4,00 4,00 1,00 1,00 1,00 1,00 2,00 1,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 1,00 1,00 1,00 6,00 1,00 2,00 1,00 1,00 1,00 1,00 1,00
Technical features Silent 30 compressor 0,27 0,2 30(26) 19 8 2900 8
Installed Motor Power Air Intake according VBG 16 Free Air Delivery End Outlet Pressure Max. Operating Speed Max. Pressure of Tank Compression Stages Number Cylinders Bore Low Pressure Bore High Pressure Compression Ratio Stroke Air Displacement LP Air Displacement HP Average Piston Speed
1 1 25 --18 8,9 -1,74
Voltage/Phases Poles Frequency Protection Class
mm mm 0,45 l l 1,5 g/h 410 x 190 x 435 mm 19 kg 4 l
Noise Level
bar 3 4 5 6
mm cm³ cm³ m/s
50 Hz IP 23
Lubrication Quantity Filling Up Quantity Oil Consumption
Pressure
mm mm
230/1
Diameter Pulley Compressor Diameter Pulley Motor
Measures (L/W/H) Weight Tank Volume
PS kW l/min l/min bar U/min bar
51 dB(A) Free Air (ISO 1217 ± 5 %) l/min 24 22,2 20,3 18,5
Adsorbed Power kW ---0,2
Eta Vol A/230 ---1,14
A/400 -----
0,92 0,85 0,78 0,71
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Type designation:
Silent 30
Serial number: Checked by:
Service points In order to provide you with reliable servicing, our Service Centres are close at hand. In case of need, please contact one of the following addresses: Schneider Druckluft GmbH Ferdinand-Lassalle-Str. 43 72770 Reutlingen Tel.: +49(0) 71 21 9 59-2 93 Fax: +49(0) 71 21 9 59-1 03 Eastern Branch Crotenlaider Str. 41 08393 Meerane/Sachsen Tel.: +49(0) 37 64 59 07-21 Tel.: +49(0) 37 64 59 07-28 Fax: +49(0) 37 64 23 12 We reserve the right to make technical modifications. Status: Mai 1999
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