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User Manual For Series 230 C2000 Intelligent Controller

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SERIES 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Document Version Archive Date BOM Code V2.1 Jan 14, 2015 31012586 Emerson Network Power provides customers with technical support. Users may contact the nearest Emerson Network Power sales office or service center. Copyright © 2012 by Emerson Network Power Co., Ltd. All rights reserved. The contents in this document are subject to change without any prior notice. Emerson Network Power Co., Ltd. Address: Block B2,XiLi Nanshan l Park,No.1001 Xueyuan Road 518055, Shenzhen China Website: www.emersonnetworkpower.com Customer Service Hotline: 400-887-6510 E-mail: [email protected] Contents Chapter 1 Overview ..................................................................................................................................................... 1 1.1 Appearance ................................................................................................................................................... 1 1.2 Controller Part Number .................................................................................................................................. 2 1.3 Functions and Features.................................................................................................................................. 2 1.4 Controller with Energy Storage (Optional Accessory, 1H) ................................................................................ 3 1.5 Technical Parameters .................................................................................................................................... 3 1.6 Accessory Information .................................................................................................................................... 5 1.7 C2000 Controller Dimensions ......................................................................................................................... 6 Chapter 2 Installation and Wiring.................................................................................................................................. 7 2.1 Installation ..................................................................................................................................................... 8 2.1.2 Controller Installation in Cabinet Panel ................................................................................................. 9 2.1.3 Controller Wiring ................................................................................................................................10 2.2 Controller Interface and Connection Cable Information ...................................................................................12 2.2.1 Controller Interface.............................................................................................................................12 2.2.2 Connection Cable Information.............................................................................................................15 Chapter 3 Operation ...................................................................................................................................................17 3.1 Operation Panel ............................................................................................................................................17 3.2 Display Screen .............................................................................................................................................18 3.2.1 Start Page..........................................................................................................................................18 3.2.2 LCD Display Contrast Adjustment .......................................................................................................19 3.2.3 Interface of Switch Transferring Status ................................................................................................19 3.2.4 Password...........................................................................................................................................20 3.2.5 Parameter Setting Menu .....................................................................................................................20 Chapter 4 Maintenance and Troubleshooting...............................................................................................................28 4.1 Start Up / Function Test ................................................................................................................................28 4.2 Maintenance .................................................................................................................................................28 4.3 Common Troubleshooting .............................................................................................................................28 Appendix 1 Log Description ........................................................................................................................................29 Appendix 2 Battery Replacement ................................................................................................................................30 Appendix 3 Power Properties ......................................................................................................................................31 Chapter 1 Overview 1 Chapter 1 Overview ASCO Series 230 C2000 Intelligent Controller (hereinafter referred to as Controller) is used to control the Series 230 transfer switch. The Controller is designed to control two sources (Source I, Source II). When either source has over voltage, low voltage, failure, or abnormal frequency, the Controller will instruct the transfer switch to transfer to a better source or transfer to the center-off position in order to protect the load. Key Controller features include AC voltage & frequency signal acquisition, control signal input/output, user interface (LCD display, LED indicator lights and keys), and RS485 communication (supporting MODBUS protocol). The Controller appearance, functions and features, technical parameters, accessory configurations, and size of the Controller will be described in this chapter. Also available is the optional C2000 Intelligent Controller with Energy Storage (hereinafter referred to as Controller with Energy Storage, or Accessory 1H). This design is based on the Standard C2000 Controller but includes capacitors in order to store enough energy to move the transfer switch to center-off when BOTH Source I and Source II fail at the same time. 1.1 Appearance Please refer to Fig 1-1 for the appearance of the Controller. Corner Snap User Connector Signal Connector Power Connector Controller Operation Panel Figure 1-1 Controller Appearance Figure 1-2 Controller with Energy Storage Appearance ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 2 Chapter 1 Overview 1.2 Controller Part Number Controller Part Number 02311715 Voltage Rating 208V/220V/230V/240V 02311716 √ √ √ √ √ √ C2000 Controller with Energy Storage Comments 02311814 √ 380V/400V/415V C2000 Controller 02311813 √ Please note, the Transfer Switch that is used with the Standard C2000 and the C2000 with Energy Storage are different due to connector board differences. So, one cannot interchange these controllers on the same transfer switch. 1.3 Functions and Features  Detecting and displaying the voltages, frequencies and three-phase imbalance of two AC input sources, alarming and displaying when failures occur as overvoltage, under-voltage, over frequency and under frequency, etc.  Multiple operating modes: Automatic (Source I Priority, No Source Priority), Remote Control, and Manual.  Center-off position delay and Center-off position protection.  Center-off position delay: When the transfer switch transfers the load from one source to another source, the transfer switch should stay in center-off position for a period of time. This time can be settable by user depending on the load characteristics. The default setting is 0 seconds, in order to consume the load inertia and protect the load from getting damaged by the inrush current when the load transfers from one source to another source.  Center-off position protection: When there are abnormalities with both Source I and Source II, the transfer switch will transfer the load to the center-off position to protect the load from getting damaged.  Built in abnormal transfer diagnosis capabilities in order to protect the transfer switch.  Utilizes high frequency switch power in order to have a wide input voltage range, suitable for terrible power.  Capable of operating with DC 24V.  Many settable options, including over/under voltage, over/under frequency for both sources, and switching time delays.  User DI / DO Ports for external monitor and control.  RS485 with MODBUS communications protocol.  Up to 100 event log recording capability. Log is saved in the event of a power loss.  The optional Controller with Energy Storage (Accessory 1H) has the added feature to switch the transfer switch to center-off position during Source I and Source II failure at the same time. This optional feature can work in Source I Priority and No Source Priority operating modes. And this feature is available only after the controller has been powered by AC input for 10 minutes. Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 1 Overview 3 1.4 Controller with Energy Storage (Optional Accessory, 1H) ASCO Series 230 C2000 Controller with Energy Storage has the following control principle:  Normally, the controller is powered by Source I, Line A and Line C (Line A and Neutral, when the source is single phase and neutral) or Source II, Line A and Line C. Once one of the sources has complete phase loss and the other source has either Phase A and / or Phase C loss, the controller loses power and the ATS will NOT be able to transfer because the motor has no power.  To avoid potential damage to the generator and / or the load side, it is recommended to purchase the Controller with Energy Storage (Accessory 1H). With this optional feature, when Source I and Source II experience power failure, the Controller with Energy Storage is able to power the controller and the motor so that the transfer switch can complete one-last transfer to center-off. When power is restored, the switch will return to normal operation and re-energize the capacitors for the next potential complete (Source I and Source II) power loss. ~ ~ Capacitors unit Controller Power supplied by A-C phases or A-N Phase Grid system Generator M 230 series switch Figure 1-3 Operational principle of the controller with energy storage 1.5 Technical Parameters Application condition requirements of C2000 Controller as shown in Table 1-1. Table 1-1 Application Conditions of C2000 Requirement Temperature Condition Operating Temperature -20℃~+60℃ Storage Temperature -40℃~+70℃ Temperature Change 5℃/min Standards IEC61800-1 Humidity 95%, No condensation IEC60721-3-3 3K3 Altitude 2000m or less IEC60721-3-3 3K3 Vibration Shock 5~9,9~200Hz,3.5mm,10m/s2,5 sweep cycles,1oct/min Sinusoidal,15g,6ms,3 times/direction IEC60721-3-3 3M4 IEC60721-3-3 3M4 Technical parameters of C2000 controller as shown in Table 1-2 ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 4 Chapter 1 Overview Table 1-2 Technical Parameters of C2000 controller Item Parameter For 2 poles switch: 208 / 220 / 230 / 240Vac L-N or L-L For 3 / 4 poles switch: 208 / 220 / 230 / 240Vac L-N, 208 / 220 / 380 / 400 / 415Vac L-L Rated Operating Voltage(Ue) Operating Voltage Range Ue = 208V / 220V / 230V / 240V / 380V / 400V (0.7~1.2)* Ue Ue = 415V (0.7~1.15)* Ue Rated Operation Frequency 50Hz / 60Hz Rated Insulation Impulse Withstand Voltage 6kV for AC circuitry / 1.5kV for DC circuitry Protection Class of Enclosure IP20 Pollution Degree 3 Overvoltage Class Distribution level, Industral conditions. AC input: 8/20us impulse current waveform, 20kA 10 times, 40kA 1 time, L-PE. More than 1 minute between two impulses. note 1 Lightning Tolerability Level Signal IO: 8/20us impulse current waveform, differencial-mode 3kA, common-mode 5kA, 10 times.note 2 Note 1: test with class C SPD. No power down, no damage and no performance degradation during test. Note 2: only for 485 port, GEN and FIRE port. Detectable range and accuracy of C2000 controller are shown in Table 1-3. Table 1-3 Detect Range and Detect Accuracy Signal to be Detected Accuracy Detectable Range AC Voltage ±2% 80Vac ~ 480Vac AC Frequency ±1% 45Hz ~ 65Hz Remarks Share the sampling port with the power input port. Electromagnetic interference performance parameters of C2000 controller: Table 1-4 Item Electromagnetic Interference Performance Parameters Requirements Standard Conducted Disturbance Emission Class A EN 55022 / EN55011 Radiation Distubance Emission Class A EN 55022 / EN55011 Harmonic Current Emission Class A EN61000-3-2 Voltage Fluctuations and Flicker Class A EN61000-3-3 Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 1 Overview 5 Electromagnetic immunity performance parameters of C2000 controller: Table 1-5 Electromagnetic Immunity Performance Parameters Item Requirements & Criterion Standard Surge Immunity Criterion: A Line to Ground: 2KV Line to Line:1kV EN 61000-4-5 Immunity to Electrical Fast Transient Level 3 Criterion: A Power Port: 2kV Signal Port: 1kV EN 61000-4-4 Immunity to Electrostatic Discharge Criterion: A Contact discharge: 4kV Air discharge : 8kV IEC61000-4-2 Immunity to Radiated Electric Fields Criterion: A 10V/m, 80MHz - 1GHz IEC61000-4-3 Immunity to Continuous Conducted Interference Criterion: A Power Port: 10V Signal Port: 10V, 150 kHz - 80MHz EN 61000-4-6 Certification requirements of C2000 controller: Table 1-6 Certification Requirements Certification Categories Standard CE EN60947-6-1 IEC IEC60947-6-1 1.6 Accessory Information Please check and make sure you have received all the accessory items in Table 1-7. with your C2000 Controller. Table 1-7 These are included as standard Accessories included with Standard C2000 Controller Standard Accessory Description Model / Specification Controller Corner Snaps Grounding Cable Series 230 C2000 Intelligent Controller User Manual LTSC2000SLW03 Part Number Quantity 63201405 4 04110370 1 31012586 1 Comments Length: 200mm Note: Controller Power & Signal Cables are included with the ASCO Series 230 Transfer Switch Unit packaging. ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 6 Chapter 1 Overview 1.7 C2000 Controller Dimensions Figure 1-4 Controller Dimensions (mm) Figure 1-5 Controller with Energy Storage Dimensions (mm) Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 2 Installation and Wiring 7 Chapter 2 Installation and Wiring ! DANGER DANGER is used in this manual to warn of a hazard situation which, if not avoided, will result in death or serious injury. ! WARNING WARNING is used in this manual to warn of a hazardous situation which, if not avoided, could result death or serious injury. ! CAUTION CAUTION is used in this manual to warn of a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE NOTICE is used in this manual to comments or suggestion of a fault situation which, if not avoided, could result in fault. An experienced licensed electrician must install the ATS. Each automatic transfer switch contains a rating label (Name plate) to define the loads (Ampere rating). Refer to the label on the transfer switch for specific values. ! DANGER Do not exceed the values on the rating label. Exceeding the rating can cause personal injury or serious equipment damage. ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 8 Chapter 2 Installation and Wiring This chapter introduces the installation and wiring of the Controller. ! WARNING 1. The controller should be installed with the operation panel on the outside of the panel or door. 2. When doing any maintenance, Controller MUST BE disconnected from all power sources. 3. Make sure the Controller is properly grounded with the Grounding Cable included with the Controller. 4. In order to avoid static buildup that can damage the controller electronics, the operators should wear an antistatic device. ! WARNING This is a class A product, In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. 2.1 Installation For installation into a door panel, the following opening dimensions are required in order to insert the Controller into the panel. 191±1 134±1 Figure 2-1 Minimum Panel Opening Dimensions (mm) Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 2 Installation and Wiring 9 2.1.2 Controller Installation in Cabinet Panel 1. Push the Controller into the opening of the cabinet front panel (without corner snap), as shown in Fig. 2-2. PUSH IT IN Figure 2-2 Schematic Diagram of Pushing the Controller into the Front Panel 2. Next, locate the four corner snaps included with the C2000 controller accessories. On the inside of the panel door, insert the four corner snaps one-by-one onto the Controller, making sure to push each snap up against the panel as snug tight as possible, preventing the Controller from sliding in and out of the opening, as shown in Fig. 2-3. Figure 2-3 Corner Snap Installation ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 10 Chapter 2 Installation and Wiring 2.1.3 Controller Wiring Use the grounding cable LTSC2000SLW03 provided with the C2000 Controller to connect the grounding port located on the side of the Controller and the grounding port on the cabinet. Grounding Screw on Controller Figure 2-4 Grounding Port on C2000 Controller ! WARNING Grounding is very important in order to protect the automatic transfer switch (switch and controller) from electrical disturb ances, lightning, electromagnetic disturbances, etc. Locate the two connection cables 230S400SLW01-1 (Power Cable) and 230S400SLW01-2 (Signal Cable) found in the transfer switch accessories. First connect the Power Cable to the X1 Power Connectors located on both the Controller and the transfer switch. The Power Cable is labled to identify which end goes in which connector. Next, connect the Signal Cable to the X2 Driver Connectors located on both the Controller and the transfer switch. The Signal Cable is labled to identify which end goes in which connector. X5 DC Drive Connector is only available on the Controller with Energy Storage. The cable LTSC2ASL2 to the X5 Connectors located on both the Controller with Energy Storage and the transfer switch. Refer the following connection diagram for more details, Fig 2-5. Figure 2-5 Inputs/Output Interface Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 2 Installation and Wiring 11 The standard cable length is 1500mm. If the user wants to use a longer cable, the user can make it according the cable pins definition in Table 2-1, Table 2-2 and Table 2-3. Table 2-1 Power Connection Cable Pin Definition between Controller and Transfer Switch Port on C2000 Controller Port Port on Transfer Switch Port label Port label U1A(L) U1A(L) 12 2 Blank Blank 11 3 U1B U1B 10 4 Blank Blank 9 5 U1C(N) U1C(N) 8 6 Blank Blank 7 7 Blank Blank 6 8 U2A(L) U2A(L) 5 9 Blank Blank 4 10 U2B U2B 3 11 Blank Blank 2 12 U2C(N) U2C(N) 1 X1 Table 2-2 X1 Signal Connection Cable Pin Definition between controller and transfer switch Port on C2000 Controller Port X2 Port 1 Port on Transfer Switch Port label Port Port label 14 COM COM 1 13 DRV1 DRV1 2 12 DRV2 DRV2 3 11 DRV3 DRV3 4 10 DRV4 DRV4 5 9 DRV5 DRV5 6 8 DI1+ DI1+ 7 7 DI1- DI1- 8 6 DI2+ DI2+ 9 5 DI2- DI2- 10 4 DI3+ DI3+ 11 3 DI3- DI3- 12 2 DI4+ DI4+ 13 1 DI4- DI4- 14 X2 Table 2-3 DC Drive Connection Cable Pin Definition between controller and transfer switch Port on Controller with Energy Storage Port X5 Port on Transfer Switch Port label Port Port label 1 C.OUT+ C.OUT+ 1 2 Blank Blank 2 3 C.OUT- C.OUT- 3 ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual X5 12 Chapter 2 Installation and Wiring 2.2 Controller Interface and Connection Cable Information 2.2.1 Controller Interface C2000 Connector Labels as shown in Fig 2-6 X2 Signal Connector X3 User Connector X1 Power Connector X4 User Connector Figure 2-6 C2000 Controller Interfaces Figure 2-7 Interface added on Controller with Energy Storage Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 2 Installation and Wiring 13 Pin definition as Table 2-4, Table 2-5, Table 2-6 and Table 2-7. Table 2-4 Port X1 1 U1A(L) 2 Blank 3 U1B 4 Blank 5 U1C(N) 6 Blank 7 Blank 8 U2A(L) Pin Definition A Phase Power and signal detect (voltage & frequency) of Source I for three phase Or L line Power and signal detect (voltage & frequency) of Source I for single phase B Phase Power and signal detect (voltage & frequency) of Source I for three phase 9 Blank 10 U2B 11 Blank 12 U2C(N) C Phase Power and signal detect (voltage & frequency) of Source I for three phase Or Neutral Power and signal detect (voltage & frequency) of Source I for single phase A Phase Power and signal detect (voltage & frequency) of Source II for three phase Or L line Power and signal detect (voltage & frequency) of Source II for single phase B Phase Power and signal detect (voltage & frequency) of Source II for three phase C Phase Power and signal detect (voltage & frequency) of Source II for three phase Or Neutral Power and signal detect (voltage & frequency) of Source II for single phase Table 2-5 Port X2 Power connection Pins definition of C2000 controller Port Label Signal Connection Pins Definition of C2000 Controller Port Label 1 COM 2 DRV1 3 DRV2 4 DRV3 5 DRV4 6 DRV5 7 DI1+ 8 DI1- 9 DI2+ 10 DI2- 11 DI3+ 12 DI3- 13 DI4+ 14 DI4- Pin Definition Relay driver Common, 24V. Relay driver. Passive Digital input, transfer switch position detect, Open means transfer switch on source I. Passive Digital input, transfer switch position detect, Open means transfer switch on source II. Passive Digital input, transfer switch AUTO/MANUAL position detect, Close means transfer switch on MANUAL, Open means transfer switch on AUTO. User define Passive Digital input. Table 2-6 DC Drive Connection Pins Definition of Controller with Energy Storage Port X5 Port Label 1 C.OUT+ 2 Blank 3 C.OUT- Pin Definition Positive pole of DC Drive output. Negative pole of DC Drive output. ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 14 Chapter 2 Installation and Wiring Table 2-7 User Connector Pins Definition of C2000 Controller Port Port label Port attribute 1 2 LLP RLY X3 3 4 24V- 5 24V+ DC IN 1 ALM 2 3 DO1 4 5 DO2 6 7 DO3 8 30Vdc, 0.5A≥Rating current≥5mA 24VDC±15% 30Vdc, 0.5A≥Rating current≥5mA 30Vdc, 0.5A≥Rating current≥5mA 30Vdc, 0.5A≥Rating current≥5mA 30Vdc, 0.5A≥Rating current≥5mA 9 10 GEN 11 X4 30Vdc, 0.5A≥Rating current≥5mA 12 485+ 13 485- 14 DGND 15 PGND 16 + 24Vdc±30%, - The polarity must be properly identified, the wrong polarity connection, the fuction should be disable. 17 Baud rate 485 PORT FIRE 9600/19200/38400bps, The max connection 32 units. 18 19 Transfer switch status relay output. Normally open. When the controller alarm goes on, the relay contact closes. Transfer switch position status relay output. Normally open. When switch transfers to center-off, the relay contact closes. Transfer switch position status relay output. Normally open. When the switch transfers to Source I, the relay contact closes. Transfer switch position status relay output. Normally open. When the switch transfers to Source II, the relay contact closes. Normally Closed (NC) & Normally Open (NO) relay outputs. During Source 1 Priority mode, when the controller loses power or Source 1 has some abnormality, the NC changes to closed and the NO changes to open. Engine start up. When Source I and the switch resume , the NC changes to open and NO changes to closed after 0 ~ 5 minutes (engine cool down delay). Engine stop. Half-duplex 485 interface, 2 line mode, Additional digital grounding and protect grounding ports are available if needed. There should be terminal resistence between 2 lines at the end of the star connection. If the Fire control signal is coming in, the transfer switch will move to center-off position and an alarm will sound. The alarm will continue to sound until the user physically presses any key on the key pad. Passive Digital input Used during Remote operation mode. When signal input is closed, the switch will transfer to center-off position. DI6 Passive Digital input Used during Remote operation mode. When signal input is closed, the switch will transfer to Source I. DI7 Passive Digital input Used during Remote operation mode. When signal input is closed, the switch will transfer to Source II. 22 23 DC 24V external Power supply. DI5 20 21 Pin Definition Normally Closed (NC) & Normally Open (NO) relay outputs. When the load voltage drops to 30% of the rated voltage or load voltage drops to 50Vac, the NC relay output will change to Open, and the NO relay output will change to Closed. ! WARNING When using relay outputs, user MUST check if the relay output ratings meet the requirements. Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 2 Installation and Wiring 2.2.2 Connection Cable Information If the user needs to modify a connection cable, user can make it according to the cable drawings below: 1. Controller ground cable drawing LTSC2000SLW03. UL1015 14AWG Yellow/Green (OT2-4)*2 LTSC2000SLW03 Grounding Cable 200±10 Figure 2-8 Cable Diagram of Grounding Cable 2. Controller Power Cable Drawing 230S400SLW01-1 (TP508P-00-12P/MSTB2.5/12-5.08)*2 12 Green 1 Black UL2464 20AWG*6C Grey 300V 10 Yellow 8 Orange 3 Brown 5 Red 230S400SLW01-1 Transfer Switch Controller 5 Red 8 Orange Power Cable 3 Brown 10 Yellow 1 Black 12 Green 1500±30 Figure 2-9 Cable Diagram of Power Cable 3.Controller signal cable drawing 230S400SLW01-2 TP381P-00F-14P /MC1.5/14-SFT-3.81 TP381P-00-14P /MC1.5/14-ST-3.81 14 Black 13 Brown 12 Red 11 Orange 10 Yellow 9 Green 8 Blue 7 Purple 6 Gray 5 White 4 Pink 3 Light Blue 2 1 UL2464 22AWG*12C Gray 300V 230S400SLW01-2 Controller Transfer Switch Signal Cable 1500±30 Figure 2-10 Cable Diagram of Signal Cable 4.DC Drive cable drawing LTSC2ASL2, this cable is only for the Controller with Energy Storage. ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 1 Black 2 Brown 3 Red 4 Orange 5 Yellow 6 Green 7 Blue 8 Purple 9 Gray 10 White 11 Pink 12 Light Blue 13 14 15 16 Chapter 2 Installation and Wiring Figure 2-11 Cable Diagram of DC Drive Cable Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 3 Operation 17 Chapter 3 Operation 3.1 Operation Panel There is a LCD display screen, LED Indicators and operation keys on the Controller operation panel, as shown in Fig. 3-1. Operation Status Indicator Mode Indicator Alarm Indicator Source II Available Indicator Display Source I Available Indicator Center-off Position Indicator Source I Accepted Indicator Key Pad Source II Accepted Indicator Figure 3-1 Operation Panel The Indicator descriptions are shown in Table 3-1. Table 3-1 Indicator Indicator Description Description Operation Status Indicator (green) This light indicate the operating status of the Controller. When it is on, it indicates normal operation; and when it is off, it indicates abnormal operation. Mode Indicator (green) When it is on, it indicates that the Controller is running in auto mode. When it blinks slowly it indicates that the Controller is running in manual mode. When it blinks rapidly it indicates that the Controller is running in remote mode. Alarm Indicator (red) When in Source I Priority Mode, the alarm indicator will be on when the Controller detects such abnormalities as under-voltage, overvoltage, phase loss and power failure on Source I. It ignores the status of Source II. When in the No-Source Priority Mode or the Remote Mode, the alarm will be on when the Controller detects such abnormalities as under-voltage, overvoltage, phase loss and power failure on Source I and Source II. Otherwise, the alarm will flash during any critical failure, such as switch operation failure or fire alarm. Source I Available Indicator (green) When it is on, it indicates normal operation of Source I. When it is off, it indicates that Source I is not connected or loss of power. Source II Available Indicator (green) When it is on, it indicates normal operation of Source II. When it is off, it indicates that Source II is not connected or loss of power. Source I Accepted Indicator (green) When it is on, it indicates that Source I is connected. When it is off, it indicates that Source I is in the process of switching off or not connected. Source II Accepted Indicator (green) When it is on, it indicates that Source II is connected. When it is off, it indicates that Source II is in the process of switching off or not connected. Center-off Position Indicator (yellow) When it is on, it indicates that the load is in OFF status. When it is off, it indicates that the load is not in OFF status and it is supplied by either Source I or Source II. ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 18 Chapter 3 Operation The operation key descriptions are shown in Table 3-2. Table 3-2 Key Pad Operation Description Figure Name Enter Esc Up Down Description Confirm Key Used to enter the setup interface and confirm the modification of a parameter. Cancel key Used to cancel the modification of a parameter and return to the upper level interface. Page up key Used to switch between menu items and modify the setting values. Page down key Used to switch between menu items and modify the setting values. 3.2 Display Screen The display screen is used to display power status, select menu options, and provide a user interface when communicating with the transfer switch. 3.2.1 Start Page After starting up the Controller, it will display the status of Source I and Source II and the real-time clock. The starting screen will loop automatically from page to page. Different pole configurations (2 poles, 3 poles, 4 poles) will have slightly different display contents. 1. Three Pole or Four-Pole Transfer Switch, Three-Phase or Three-Wire AC Input: UI=380,380,380 + fI=50.0 εI=000% UII=380,380,380 + fII=50.0 εII=000% 2012-02-02 09:30:09 Page Description Parameters of Source I UI: Voltages of Source I (V). The sequence is as follows: Vab, Vbc and Vca. fI: Frequency of Source I (Hz) εI: Three-phase unbalance of Source I Phase Rotation: ‘+’ is ABC ‘- ‘ is CBA ? is not an identifiable sequence Parameters of Source II UII: Voltages of Source II (V). The sequence is as follows: Vab, Vbc and Vca. fII: Frequency of Source II (Hz) εII: Three-phase unbalance of Source II Phase Rotation: ‘+’ is ABC ‘- ‘ isCBA ? is not an identifiable sequence Current Date and Time Time: HH : MM : SS 1. Alarm page will display when an alarm comes on. 2. Press “Cancel” or “Enter” Key to clear the alarm and the alarm page. 3. Use Arrow keys to switch the Display page. 11/03/09 063752 Fire alarm DOWN YYYY-MM-DD Alarm Type UP 11/03/09 063752 Fire alarm Alarm Page 090632 XfrAbor Xfr1>0 CommXfr Description Fire alarm page YY/MM/DD: 11/03/09 HH/MM/SS: 063652 Xfr abort page DD/HH/MM : 090632 Event type: Xfr1>0 Event cause: CommXfr Event type and event cause: Refer to the appendix. Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 3 Operation 19 2. Pole Transfer Switch, Single-Phase AC Input: Page Description UI= 220 UII= 220 fI=50.0 fII=50.0 Parameters of Source I and Source II UI : Voltage of Source I (V) UII: Voltage of Source II (V) fI: Frequency of Source I (Hz) fII: Frequency of Source II (Hz) 2012-02-02 09:30:09 Current Date and Time Time: HH : MM : SS 1. Alarm page will display when an alarm comes on. 2. Press “Cancel” or “Enter” Key to clear the alarm and the alarm page. 3. Use Arrow keys to switch the Display page. 11/03/09 063752 Fire alarm DOWN YYYY-MM-DD Alarm type UP 11/03/09 063752 Fire alarm Alarm Page 090632 XfrAbor Xfr1>0 CommXfr Description Fire alarm page YY/MM/DD: 11/03/09 HH/MM/SS: 063652 Xfr abort page DD/HH/MM : 090632 Event type: Xfr1>0 Event cause: CommXfr Event type and event cause: Refer to the appendix. 3.2.2 LCD Display Contrast Adjustment UP KEY Setting UP ESC KEY ESC ENTER ENTER KEY DOWN LCD Contrast Adjustment Description When on the main screen, press and hold Esc key to quickly adjust the display contrast of LCD, and the current contrast will be saved after releasing the key for 5 seconds. DOWN KEY 3.2.3 Interface of Switch Transferring Status When the Controller is in the initial starting screen, if the switch is transferring, the system will display the transferring interface page. Page I -> II 01 MIN 00 SEC Transferring Interface Description Transfer types: O -> I: The switch transfers from Position O to Position I. O -> II: The switch transfers from Position O to Position II. I -> O: The switch transfers from Position I to Position O. I -> II: The switch transfers from Position I to Position II. II -> O: The switch transfers from Position II to Position O. II -> I: The switch transfers from Position II to Position I. Time: Countdown of transferring ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 20 Chapter 3 Operation 3.2.4 Password Password verification is needed for parameter modification and setting in the Controller. The default password is: 0000 The password status key values are as follows: “Esc”: for backspace and return functions “Enter”: confirm “Up and Down”: select the numbers 0~9 Page MAIN UI ENTER Description Entering and Exiting the Password Interface In the main interface, press “Enter” key to directly enter the password interface. Before entering the password, press “Esc” key to directly exit the password interface. Please Enter the Password: Press “Up” and “Down” keys to select the password numbers. Press “Enter” key to confirm the current selected numbers. Press “Esc” key to delete a previous number. Confirm the Password After entering the four-digit password, press “Enter” key. If the password is correct, it will bring you to the setup interface. If wrong password is entered, it will display "password error". Press “Esc” key and re-enter the password. Enter Password: _ Enter Password: 0 UP DOWN Enter Password: *_ Enter Password: **** Error? ENTER SETTING UI ESC Enter Password: Password error! 3.2.5 Parameter Setting Menu On the initial screen, you can enter the parameter setting menu after entering the password and pressing “Enter” key. Parameter setting method: press “Enter” key to enter setting status and see the setting items flashing, press “Up” and “Down” keys to change the setting values, and press “Esc” key to cancel and invalidate the setting. Re-press “Enter” key to save the current setting values or jump to next setting item if there are more than one item on the page. Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 3 Operation UP 1. SETTINGS System 2. SETTINGS Control ENTER ENTER 1.1 3. Language English SETTINGS Source I 4. SETTINGS Source II DOWN 5. SETTINGS Time Delays ENTER ENTER 6. ENTER VIEW Event Log 7. Manu Control Manu Action 8. Refer Sys Information ENTER ENTER ENTER 2.1 Rated Vol 380V 3.1 Source I V_OV Trip: 110% 4.1 Source II V_OV Trip: 110% 5.1 1.2 Date 2011-03-07 2.2 Rated Freq 50Hz 3.2 Source I V_DropOut: 85% 4.2 Source II V_DropOut: 85% 5.2 T12 Timer TD: 00 MIN 00 S 7.2 Gen Ctrl Action 8.2 Soft Ver V110B000D000 1.3 2.3 Input Typ L1L2L3/L1L2L3N 3.3 Source I V_PickUp 90% 4.3 Source II V_PickUp 90% 5.3 T01 Timer TD: 01 SEC 7.3 8.3 Tran Num 00000 00000 Comm Adr 01 2.4 3.4 Source I F_OF Trip: 110% 4.4 Source II F_OF Trip: 110% 5.4 T02 Timer TD: 00 SEC Comm Mode RTU 2.5 Device Sel Series 230-2 3.5 Source I F_DropOut: 90% 4.5 Source II F_DropOut: 90% 5.5 T21 Timer TD: 30 MIN 00 S 1.6 Comm Par EVEN 2.6 3.6 Source I F_PickUp: 95% 4.6 Source II F_PickUp: 95% 5.6 T03 Timer TD: 05 MIN 00 S 1.7 Comm Rate 9600BPS 2.7 Ph Rot Order NO 1.4 1.5 1.8 1.9 Time 09:58 Control Mode S1 Prior Over Vol Set NO Loop Time 05 2.8 LCD Settings 016 2.9 Src Prior Sel Sel I Prior UnBal Set NO UP DOWN UP 1.11 Default Enter Op Menu 1.12 Clear Log Enter Op Menu UP 1.2 UP 1.3 Date 2011-03-07 UP DOWN UP Change Data ENTER Change Item DOWN Time 09:33 DOWN Change Data Time 09:33 ENTER Change Item 8.7 GenAvlTime 00000000000000000 Startup Time 15Day 00-00 Startup Time 15Day 00-00 UP UP DOWN Change Data Running Time 00:00 Running Time 00:00 ESC ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 8.4 CpRunTime 00000000000000000 8.6 S2AvlTime 00000000000000000 Auto Or Manu YES Or NO DOWN 8.1 System Ver H100S100P100 8.5 S1AvlTime 00000000000000000 Gen Auto Tst Auto Test Set Week Friday UP UP YES Startup Time 15Day 00-00 Time 09:33 ESC Date 2011-03-07 Gen Auto Tst Auto Test Set DOWN DOWN Date 2011-03-07 Switch Ctrl Action DOWN 7.3 UP ESC 1.13 DOWN 7.1 00_11/03/07 1015 EngSUp S1Fail NO Date 2011-03-07 1.10 Password Enter Op Menu 02_11/03/07 1015 XfrAbor CommXfr T11 Timer TD: 01 SEC ENTER Change Item DOWN 21 22 Chapter 3 Operation System Settings 1. SETTINGS System Parameter Default value Setting range Description ENTER 1.1 Language English Language setting 1.2 Date 2011-03-07 1.3 Time 09:58 Chinese and English Modify the current language displaying on LCD. Date setting Date of the Controller Set the date for real-time clock. Time setting Time of the Controller Set the time for real-time clock. English 1.4 Comm Adr 01 Communication address 01 01 ~ 63 RS485 communication address 1.5 Comm Mode RTU Communication mode RTU RTU / ASC ASC mode is reserved, and the setting is invalid. 1.6 Comm Par EVEN Communication parity EVEN EVEN / ODD / NONE MODBUS frame test method 1.7 Comm Rate 9600BPS Communication rate 9600 9600 / 19200 / 38400 Communication baud rate 02s~10s Time it takes to go from page-to-page (or screen-to-screen), automatically. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 0~32 LCD contrast setting. Note: press and hold "Up" and “Down” keys can quickly change the numbers. Four-digit and numeric password The password takes effect only when you enter the same digits twice. 1.8 Loop Time 05 Loop Time 05s 1.9 LCD Settings 016 1.10 Password Enter Op Menu LCD setting 1.11 Default Enter Op Menu Password setting 1.12 Clear Log Enter Op Menu 1.13 Week Friday 16 Default Setting NO YES: restore default settings NO: no operation Restore the default values of all parameters. Clear Log NO YES: clear the logs NO: no operation Clear all recorded logs. DOWN Week Set the date Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 3 Operation 23 Control Settings 2. SETTINGS Control Parameter Default value Setting range Description ENTER 2.1 Rated Vol 380V 2.2 Rated Freq 50Hz 2.3 Input Typ L1L2L3/L1L2L3N 2.4 Control Mode S1 Prior Rated Voltage 380V 220V / 230V / 240V / 380V / 400V / 415V Choose line-to-neutral voltage for 2 pole. Choose line-to-line voltage for 3 pole or 4 pole. Rated Frequency 50Hz 50Hz / 60Hz Rated frequency. Input Type L1L2L3/L1L 2L3N L1L2L3/L1L2L3N LN/L1L2/L1L2N Source I Priority Source I Priority, No Source Priority, Remote Control, and Manual Choose the control mode Series 230-1: Three-position with central position protection Series 230-2: Three-position without central position protection Series 230-3: Two-Position Control Mode Use” LN/L1L2/L1L2N” for 2 pole, Single Phase. Use “L1L2L3/L1L2L3N”for 3 pole or 4 pole, Three Phase 2.5 Device Sel Series 230-2 Device Selection Series 230-2note 1 Series 230-1 Series 230-2 Series 230-3 2.6 Over Vol Set NO Over Vol Set NO No YES NO: Over Voltage Disable YES: Over Voltage Enable 2.7 Ph Rot Order NO Ph Rot Order NO NO ABC CBA NO: phase rotation monitor disable ABC: positive-sequenc e as reference CBA: negative-sequence as reference UnBal Set NO NO 8% 15% 25% Src Prior Sel Sel I Prior Sel I Prior Sel II Prior 2.8 UnBal Set NO unbalanced monitor disable 8%/15%/25%: the unbalanced Drop Out NO: 2.9 Src Prior Sel Sel I Prior UP DOWN Set the priority of Source I and Source II when the controller is working under “S1 Prior” mode. Note 1: The default value of the Controller with Energy Storage is “Series 230-1”. ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 24 Chapter 3 Operation Source I Voltage and Frequency Settings Parameter 3. SETTINGS Source I Source I Overvoltage Trip ENTER 3.1 Source I V_OV Trip: 110% Source I Voltage Dropout (Undervoltage) Default value 110% 85% Setting range Description 102%~120% If voltage reaches 110% overvoltage threshhold (as a percent of rated voltage), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 70%~98% If voltage reaches 85% below voltage threshhold (as a percent of rated voltage), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 85%~100% If voltage returns to 90% of rated voltage, then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 102%~115% If frequency reaches 110% overfrequency threshhold (as a percent of rated frequency), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 85%~98% If frequency reaches 90% below frequency threshhold (as a percent of rated frequency), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 3.2 Source I V_DropOut: 85% Source I Voltage Pick Up 3.3 Source I V_PickUp 90% 3.4 Source I F_OF Trip: 110% 3.5 Source I F_DropOut: 90% 3.6 Source I F_PickUp: 95% UP DOWN Source I Overfrequency Transfer Source I Frequency Dropout (Underfrequency) Source I Frequency Pick Up 90% 110% 90% 95% 90%~100% If frequency returns to 95% of rated frequency, then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. Source II Voltage and Frequency Settings Parameter 4. SETTINGS Source II ENTER 4.1 Source II V_OV Trip: 110% Source II Overvoltage Trip Source II Voltage Dropout (Undervoltage) Default Value 110% 85% Setting Range Description 102%~120% If voltage reaches 110% overvoltage threshhold (as a percent of rated voltage), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 70%~98% If voltage reaches 85% below voltage threshhold (as a percent of rated voltage), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 85%~100% If voltage returns to 90% of rated voltage, then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 102%~115% If frequency reaches 110% overfrequency threshhold (as a percent of rated frequency), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 85%~98% If frequency reaches 90% below frequency threshhold (as a percent of rated frequency), then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 90%~100% If frequency returns to 95% of rated frequency, then switch will tranfser. Note: press and hold "Up" and “Down” keys can quickly change the numbers. 4.2 Source II V_DropOut: 85% 4.3 Source II V_PickUp 90% 4.4 Source II F_OF Trip: 110% 4.5 Source II F_DropOut: 90% 4.6 Source II F_PickUp: 95% UP DOWN Source II Voltage Pick Up Source II Overfrequency Transfer Source II Frequency Dropout (Underfrequency) Source II Frequency Pick Up 90% 110% 90% 95% Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 3 Operation 25 Time Delay Settings 5. SETTINGS Time Delays Parameter ENTER Default Value Override Momentary Source I Outage (T11 Time) 5.1 T11 Timer TD: 01 SEC 1s Setting Range Description 0s~3s Time delay applied to Source I (includes test and confirm whether it is Normal or not, in order to avoid any wrong judgment due to instant abnormal voltage impulse). 0s~05min Time delay applied when transferring from Position I to Position II (NOTE: The Non-Prioirty Mode uses this time delay transfer from Source II to Source I). This delay is intended to measure the target side power (e.g. voltage and frequency) during the time delay. If it is abnormal, the time delay will stop and terminate the transfer. 5.2 T12 Timer TD: 00 MIN 01 S Transfer to Source II (T12 Time) 5.3 T01 Timer TD: 01 SEC 5.4 T02 Timer TD: 00 SEC 5.5 T21 Timer TD: 30 MIN 00 S 5.6 T03 Timer TD: 05 MIN 00 S DOWN UP 1s Override Momentary Source II Outage (T01 Time) 1s 0s~3s Time delay applied to Source II (includes test and confirm whether it is Normal or not, in order to avoid any wrong judgment due to instant abnormal voltage impulse). Center-Off Position Delay T02 Time 0s 0s~5s Time delay applied to the center-off position O when Position I and Position II are transferring, it stops at Position O to protect inductive load. 0s~30min Time delay applied when transferring from Position II to Position I in the Source I Priority Mode. This delay is intended to measure the Source I and Source II during the delay. If Source I is abnormal, the delay will stop and terminate the transfer. If Source II is abnormal but Source I is normal,the switch will transfer immediately to ensure Source I is restored to stable power supply. 0s~60min Time delay to turn off the generator and keep the generator running at no load for some time before shutting / cooling down. When controller restart, this time delay will be running too. Transfer to Source I (T21 Time) 30min Engine Cooldown (T03 Time) 5min Event Recording 6. VIEW Event Log Parameter Description ENTER 02_11/03/07 1015 XfrAbor CommXfr Event Recording 00_11/03/07 1015 EngSUp S1Fail UP Press “Enter” key to enter browsing mode. Press “Up” and “Down” keys to view each recorded event.. Note: By pressing and holding "Up" and “Down” keys, one can scroll through more quickly to each event. Press “Esc” key to exit. Recording format of event: Serial number_YY/MM/DD HH/SS (XX_XX/XX/XX XXXX) Event type , Event cause Event type and event cause: Refer to the appendix. DOWN ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 26 Chapter 3 Operation Key Pad to Directly Operate Switch 7. Manu Control Manu Action Parameter Default value Setting range Remarks ENTER 7.1 Switch Ctrl Action Switch Action X->O X->O X->I X->II 7.2 Gen Ctrl Action Generator Control Generator startup Generator startup Generator stop 7.3 Gen Auto Tst Auto Test Set Generator Auto Startup X->O: The switch transfers to Position O X->I: The switch transfers to Position I X->II: The switch transfers to Position II Note: This menu is valid only when operating the switch directly with the key pad. Output the generator control signal Note: This menu is valid only when operating the switch directly with the key pad. Refer to “Automatic Generator Test” DOWN UP System information 8. Refer Sys Information Parameter Default value Description ENTER 8.1 System Ver H100S100P100 System Version For information only, cannot be changed. Soft Version For information only, cannot be changed. 8.2 Soft Ver V110B000D000 8.3 Tran Num 00000 00000 Number of Transfers 00000 /00000 It indicates the number of times the switch has transfered under the control of the controller. Press “Enter” key to enter the setup, where you can clear the parameter. Press “Up” and “Down” keys to clear the number and reset to 0000. Press “Esc” key to exit the setup or invalidate this setting. Press “Enter” key again to save the current setting value and exit. format: Total number of transfers : 00000 to 99999 8.4 CpRunTime 00000000000000000 The successful number of transfers: 00000 to 99999 CpRunTime The total time that the controller has been running. Unit: hours. S1AvlTime The total time that the Source I is available. Unit: minutes. S2AvlTime The total time that the Source II is available. Unit: minutes. GenAvlTime The total time that the generator has been running. Unit: minutes 8.5 S1AvlTime 00000000000000000 8.6 S2AvlTime 00000000000000000 8.7 GenAvlTime 00000000000000000 UP DOWN Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Chapter 3 Operation 27 Automatic Generator Test Parameter 7.3 Gen Auto Tst Auto Test Set NO 7.3 Generator Auto Test Start Menu Auto Or Manu YES Or NO YES Startup Time 15Day 00-00 Startup Time 15Day 00-00 Startup Time 15Day 00-00 Default value Description NOTE: The automatic test function setting for the generator will not affect the switch transfer's normal operation. Whether to start the test automatically YES YES: Activate automatic test NO: Disable automatic test and exit Day Used for Startup Time 15 Enter the startup day for automatic test, e.g. XX day of each month. Startup Time 00:00 Enter the startup hour for automatic test. NOTE: HH:MM, Using 24 Hour Method Running Time 00:00 Amount of time required to run the generator test. NOTE: HH:MM, Using 24 Hour Method UP DOWN Change Data Running Time 00:00 Running Time 00:00 ESC ENTER Change Item ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 28 Chapter 4 Maintenance and Troubleshooting Chapter 4 Maintenance and Troubleshooting This chapter introduces how to test the controller after installation, to make sure everything is working properly. This chapter also includes maintenance and troubleshooting information. 4.1 Start Up / Function Test Please refer to ASCO Series 230 Transfer Switch Manuals for start-up and functional testing procedures. 4.2 Maintenance To ensure consistent reliability of the transfer switch to make sure it is operating normally, regular maintenance testing should be conducted. It is recommended to do so once every three months. 4.3 Common Troubleshooting Before transfer switches any positions, please make sure that the interface wiring and controller setting are reliable and correct. After that, Power on and observe the indicator status, and carry out the following trouble items, as necessary. Table 4-1 Causes of Abnormal Indicator Conditions INDICATOR Normal Abnormal RUN On AUTO Constantly Neither on on or nor flashing flashing ALARM Off Off Constantly on or flashing Issue Solution No power Check if there is normal voltage in the power input port; if not, check external power supply. If there is, the Controller may be damaged, please contact Emerson customer service representatives. No power Check if there is normal voltage in the power input port; if not, check external power supply. If there is, the Controller may be damaged, please contact Emerson customer service representatives. The Controller detects an abnormality or mechanism failure. When it is constantly on, check if Source I or Source II is normal. If it flashing, this indicates that there is a switch failure, and you may press any key to clear it. If the failure occurs often, it indicates that the transfer switch is experiences a larger problem, please contact Emerson customer service representatives. Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Appendix 1 Log Description Appendix 1 Log Description Log type Description of log type S1Acc The source I has become acceptable S1NAcc The source I has become not acceptable S2Acc The source II has become acceptable S2NAcc The source II has become not acceptable EngSUp The controller has signaled to engine to start EngStop The controller has signaled to engine to stop XfrAbor The transfer has been aborted Xfr 1>2 The controller has initiated transfer from I to II Xfr 2>1 The controller has initiated transfer from II to I Xfr 1>0 The controller has initiated transfer from I to O Xfr 2>0 The controller has initiated transfer from II to O Xfr 0>1 The controller has initiated transfer from O to I Xfr 0>2 The controller has initiated transfer from O to II Sw M>A Switch change form manual mode to automatic mode Sw A>M Switching change from automatic mode to manual mode Log cause Description of log cause FireSUp Fire alarm start FireStop Fire alarm stop ManuXfr Manual transfer CommXfr Communication transfer EngExe Engine exerciser S1OK Source I valid S1Fail Source I failure S1UV Source I under voltage S1OV Source I over voltage S1UF Source I under frequency S1OF Source I over frequency S1VUNB Source I unbalance S1PHR Source I phase rotation S2OK Source II valid S2Fail Source II failure S2UV Source II under voltage S2OV Source II over voltage S2UF Source II under frequency S2OF Source II over frequency S2VUNB Source II unbalance S2PHR Source II phase rotation Handle Switch transfer By handle (manual) ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 29 30 Appendix 2 Battery Replacement Appendix 2 Battery Replacement The battery socket is under the Controller side, as shown in the following figure: Lithium Batterry Battery Housing Groove How to replace the battery: 1. Using the groove, pop out the battery housing from the controller enclosure. Be careful to NOT pull out battery housing too quickly to avoid pulling out loose battery wires. 2. Remove the battery and replace it with a new one. Recommended replacement battery: CR2032 (Round 3V Lithium Battery, 210mAh-φ20mm*3.2mm) 3. Insert the battery housing back into the Controller enclosure again. 4. Modify the date and time via setup menu. ! CAUTION Depending on the thickness of the cabinet panel or door, it may be necessary to remove entire controller from cabinet panel or door in order to access and open the battery housing. Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual Appendix 3 Power Properties Appendix 3 Power Properties Judgment for power voltage effectiveness The percentage format of standard voltage is adopted for overvoltage and under-voltage point definitions. The recovery point can be used to define overvoltage and under-voltage recovery normal control points. % Over voltage threshold 2% Over voltage hysteresys threshold 100 Under voltage hysteresys threshold Under voltage threshold 0 T Source available Measurement for power imbalance c’ Uca a c Uca c a’ a N’ N N Ubc Uab Ubc Uab b’ 、才 b b Balanced network Unbalanced network Here is the formula to calculate three-phase imbalance: ε  1  3  6L 1  3  6L In which, L= V V V V 2abV bc2 V ca2  4 4 4 ab bc ca 2 Judgment for power frequency effectiveness % 0.5Hz 100 Over frequency threshold Over frequency hysteresys threshold Under frequency hysteresys threshold Under frequency threshold 0 T Source available ASCO Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual 31 32 Appendix 3 Power Properties Judgment of power Unbalance effectiveness % 100 The unbalance of failure point 3% 0 The unbalance of recovery point T Source available Series 230 Automatic Transfer Switch C2000 Intelligent Controller User Manual