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Ethernet Switch ESUL4-FL1-M2 ESML4-FL1-S2 User Manual Ethernet Switch User Manual TABLE OF CONTENTS 1 OVERVIEW ................................................................................. 3 1.1 INTRODUCTION ............................................................................................ 3 1.1.1 ESUL4-FL1 ......................................................................................... 3 1.2 TECHNICAL SPECIFICATION .............................................................................. 4 2 INSTALLATION ............................................................................. 5 2.1 PACKAGE CONTENTS ...................................................................................... 5 2.2 CONFIGURATIONS ......................................................................................... 5 2.2.1 Physical Connections ........................................................................... 6 2.3 INSTALLATION METHOD................................................................................... 7 2.3.1 DIN Rail Mount ................................................................................... 7 2.3.2 Wall-mount ........................................................................................ 8 2.4 ETHERNET RJ45 CONNECTIONS......................................................................... 9 3 2.5 FIBER OPTIC CONNECTIONS ............................................................................. 9 2.6 POWER CONNECTIONS .................................................................................... 9 2.7 GROUNDING CONNECTIONS............................................................................ 10 2.8 LED STATUS ............................................................................................. 11 TROUBLESHOOTING .................................................................... 12 3.1 SELF-TESTING ........................................................................................... 12 3.2 TWISTED PAIR PORT TESTING ......................................................................... 12 3.3 FIBER PORT TESTING ................................................................................... 13 4 SYSTEM EXAMPLE....................................................................... 14 5 DIMENSIONS (MM) ....................................................................... 14 6 WARRANTY .............................................................................. 15 7 6.1 WARRANTY INFORMATION .............................................................................. 15 6.2 CLASS A ITE ............................................................................................ 16 6.3 FCC ....................................................................................................... 16 INSTRUCTION OF DISASSEMBLY ...................................................... 16 Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 2 of 17 www.kbcnetworks.com Ethernet Switch User Manual 1 Overview 1.1 Introduction This manual covers the ESUL4-FL1 series. The KBC ESUL4-FL1 products are high performance, unmanaged, five port industrial Ethernet switches designed for use in a wide range of operating temperatures in non-environmentally conditioned, industrial applications. The units have redundant power supply terminals. All copper ports are automatically configured and the plug-and-play design provides ease and speed of installation. 1.1.1 ESUL4-FL1 The ESUL4-FL1 provides one uplink, half-duplex/full duplex 100Base-FX fiber port (either singlemode or multimode) and four 10/100 RJ45 twisted pair copper ports. Each copper port supports a self-adaptive function, allowing it be automatically configured to 10Base-T or 100Base-TX, full or half duplex operation mode. The optical connector is a duplex SC. It is available as either DIN rail or wall-mount configurations. Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 3 of 17 www.kbcnetworks.com Ethernet Switch User Manual 1.2 Technical Specification ESUL4-F1 Switching Mode Store-and-forward Switching rate 148810pps Max filtering rate 148810pps System switching bandwidth 1.0Gbps Mac address table 2k Ports Copper Physical port 4 x shielded RJ45 RJ45 port 10BASE-T/100Base-TX Auto-negotiation Standard IEEE 802.3 Transmission distance <100m Fiber Optical power >-20dBm(MM) >-13dBm(SM) Receive sensitivity <-35dBm(MM) <-28dBm(SM) Wavelength 1310nm(MM) 1310nm(SM) Transmission distance 0-4km(MM) 0-40km(SM) Connector SC Transmission rate 125 Mbps Electromagnetic compatibility Interference EN55022 Class A Immunity IEC61000-6-2 Power Input voltage 18 – 72V dc 13 – 51V ac Input power consumption <2.64W Over-current protection Built in Environmental Operating temperature -40°C - +74°C Storage temperature -40°C - +85°C Relative humidity 5% - 95%, Non-condensing Mean Time Between Failure >300,000 hours Mechanical Dimensions (H x W x D) 115mm x 30mm x 91.5 mm 4.53” x 1.18” x 3.60” Protection class rating IP40 Weight 460g 1.543lb Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 4 of 17 www.kbcnetworks.com Ethernet Switch User Manual 2 Installation 2.1 Package Contents  Ethernet switch fitted with DIN rail mount.  24Vdc PSU (terminal block is connected to 24Vdc power lines)  Wall-mount bracket  Flat head screwdriver  User manual Please contact you dealer or distributor if a part is missing or damaged. 2.2 Configurations Products are available in either DIN rail or wall-mount packages, with the following configurations: Product Type DIN Rail Wall-mount ESUL4-FL1-M2   ESUL4-FL1-S2   Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 5 of 17 Multimode Singlemode   www.kbcnetworks.com Ethernet Switch User Manual 2.2.1 Physical Connections Front Panel 1: 2: 3: 4: 5: PWR1 – power LED1 100Base – TX port PWR2 – power LED2 1-100Base-FX port LED 100Base- FX port Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Top Panel 1: 2: Page 6 of 17 Terminal block for power input Screw hole for grounding www.kbcnetworks.com Ethernet Switch User Manual 2.3 Installation Method 2.3.1 DIN Rail Mount  Remove all packaging material.  Attach the device to a DIN rail.  Attach copper and/or fiber cables as required.  Insert the male power block (attached to the supplied in-line PSU) to the female power socket on the device and tighten the terminal locking screws using the flathead screw driver provided. See Section 2.8 for LED status. Figure 2.1 Dimensional drawings for DIN Rail mounting (mm) Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 7 of 17 www.kbcnetworks.com Ethernet Switch User Manual 2.3.2 Wall-mount  Remove all packaging material.  Unscrew the DIN rail mounting plate from the switch taking special care to retain the 2 screws using a Phillips No.1 or No.2 screwdriver.  Attach the supplied wall mount plate to the switch using the 2 screws that have just been removed from the DIN rail mounting plate with a Phillips No.1 or No.2 screwdriver.  Position the unit on the required, flat surface and secure with screws via the mounting plate holes. Screws are not provided.  Attach copper and/or fiber cables as required.  Insert the male power block (attached to the supplied in-line PSU) to the female power socket on the device and tighten the terminal locking screws using the flathead screw driver provided. See Section 2.7 for LED status. Figure 2.2 Dimensional drawings for wall mounting (mm) Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 8 of 17 www.kbcnetworks.com Ethernet Switch User Manual 2.4 Ethernet RJ45 Connections Each RJ45 port is adaptive and supports auto MDI/MDI-X connection. They can be connected by straight through or cross-over cables to terminal devices, servers, hubs or other switches. Each switch supports IEEE802.3x so the optimum transmission mode (either half-duplex or full-duplex) and data rate (either 10Mbps or 100Mbps) will be selected automatically. The connected devices should support this feature too however, if the connected devices are not adaptive, the port will send at the correct rate but with a default mode of half duplex. 2.5 Fiber Optic Connections The ESUL4-FL1 offers one full duplex fiber port of 100Base-FX which can be single-mode or multi-mode. The optical connector is a duplex SC. The interface should be used in a pair (Tx and Rx), where the Tx interface is the optical transmitting terminal which connects to the optical receiving terminal (Rx) of the remote device. The optical Rx is the receiving terminal which connects to the transmitting terminal (Tx) of the same optical interface of the remote device. 2.6 Power Connections A 5 pin, 5.08mm power terminal block should be used to connect the power cable to the unit. Figure 2.3 Power connections Contact number DC connections AC connections 1 PWR1: + PWR1: L 2 PWR1: - PWR1: N 3 Ground Ground 4 PWR2: - PWR2: N 5 PWR2: + PWR2: L Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 9 of 17 www.kbcnetworks.com Ethernet Switch User Manual 2.7 Grounding Connections The ESUL4-FL1 has a grounding screw located on the top panel of the switch (see Figure 2.4 below) this is used for chassis grounding. One end of the chassis grounding cable should be connected to the grounding screw and the other end of the cable needs to be earthed. The cross section area of the chassis grounding cable should be more than 2.5mm2 , the grounding resistance needs to be <5Ω. The grounding found on the 5 pin, 5.08mm power terminal block is the surge grounding connection. The surge grounding and the chassis grounding need to be connected as shown below for the surge protection circuit to operate. Figure 2.4 Grounding connections Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 10 of 17 www.kbcnetworks.com Ethernet Switch User Manual 2.8 LED Status LED PWR 1 PWR 2 Status Description ON Power is supplied to the unit OFF No power to the unit ON Power is supplied to the unit OFF No power to the unit Fiber Port LED ON LED1 LINK/ACT FLASH OFF Effective network connection has been established for the port Data traffic is passing through the port No effective network connection has been established for the port Ethernet RJ45 Port Status LED Each RJ45 Ethernet port has two indicators, a yellow lamp and a green lamp. The yellow lamp indicates port speed, and the green lamp indicates port link state. 10/100 (Yellow) LINK/ACT (Green) ON 100M working status(100Base-TX) OFF 10M working status(10Base-T)or no connection ON Effective network connection has been established for the port FLASH OFF Data traffic is passing through the port No effective network connection has been established for the port Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 11 of 17 www.kbcnetworks.com Ethernet Switch User Manual 3 Troubleshooting 3.1 Self-testing When the device is powered on, all LEDs on the front panel will flash once, indicating that the ports are running normally and the Power (PWR1/2) indicator lights will be illuminated. 3.2 Twisted Pair Port Testing As shown in Figure 3.1, with the switch powered on, connect two RJ45 ports from the switch to two test computers and send the “ping” command between each computer. If both the computers receive the complete command without packet loss and the green LED flashes, this means that the two RJ45 ports are working correctly. Test the other RJ45 ports as required, using the same method. During normal operation the green ACT LED will flash to show data transfer and the yellow LINK LED will either be off to show 10Mbps (10BASE-T) operation or on to show 100Mbps (100BASE-TX) operation. PC2 PC1 Figure: 3.1 Testing TP ports Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 12 of 17 www.kbcnetworks.com Ethernet Switch User Manual 3.3 Fiber Port Testing As shown in Figure 3.2, connect two ESUL4-FL1 units via their fiber ports. Then attach a computer to any RJ45 port on each device and send the “ping” command between the connected computers. If both computers get the command without packet loss and the corresponding ACT indicators of the fiber ports flash, this then shows the fiber ports under test are functioning correctly. PC2 PC1 Figure 3.2 Fiber port testing Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 13 of 17 www.kbcnetworks.com Ethernet Switch User Manual 4 System Example Figure 4.1 ESUL4-FL1 Typical System Application 5 Dimensions (mm) Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 14 of 17 www.kbcnetworks.com Ethernet Switch User Manual 6 Warranty 6.1 Warranty Information KBC extends the following LIMITED WARRANTY to the original owner/purchaser of this product as follows: - Five years from the date of initial sale for Ethernet switches. - Two years from the date of initial sale for all wireless and other network products. - Five years from the date of initial sale for all fiber products. 1) If, within the specified warranty period, this product, or any part or portion thereof, shall prove upon examination by KBC, to be defective in material or workmanship, KBC will repair or replace such part or portion at KBC’s option. The warranty period on the repaired or replaced part or portion of this product shall be limited to the unexpired term of the original warranty. The buyer shall be responsible for all shipping and transportation of the product to KBC for any performance under this warranty. 2) Conditions and Exceptions: a) Any accident to this product, any misuse or abuse, alternation, use in modified form, or any attempt to repair this product shall void this warranty. These conditions to the warranty include, but are not limited to, incorrect power connections, physical damage due to mechanical shock, exposure to moisture, and circuit modification. b) SHOULD THIS PRODUCT PROVE DEFECTIVE FOLLOWING PURCHASE, THE BUYER, NOT THE MANUFACTURER, DISTRIBUTOR, OR RETAILER, ASSUMES THE ENTIRE COST OF ALL SERVICING OR REPAIR, EXCEPT AS OTHERWISE PROVIDED BY THE TERMS OF THIS WARRANTY. c) FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY ON THIS PRODUCT, THE BUYER IS LIMITED TO THE FOLLOWING DAMAGES. (1) THE COST OF LABOR TO REPAIR OR REPLACE DEFECTIVE PARTS OR PORTIONS OF THIS PRODUCT, AND (2) THE COST OF THE REPAIRED OR REPLACE PARTS OR PORTIONS OF THIS PRODUCT. d) NO OTHER EXPRESSED OR IMPLIED WARRANTIES HAVE BEEN MADE OR WILL BE MADE ON BEHALF OF KBC WITH RESPECT TO THE SALE, REPAIR, INSTALLATION, OPERATION, OR REPLACEMENT OF THIS PRODUCT. KBC DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OF THIS PRODUCT OR ITS FITNESS FOR ANY PURPOSE, AND THE BUYER AGREES THAT THIS PRODUCT IS SOLD “AS IS” AND THAT THE ENTIRE RISK OF QUALITY AND PERFORMANCE OF THIS PRODUCT IS WITH THE BUYER, EXCEPT AS OTHERWISE PROVIDED BY THE TERMS OF THIS WARRANTY. e) Some states/jurisdictions do not allow exclusions or limitations of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. f) If you do not wish to be bound by any of the provisions in this warranty, please return the product(s) immediately. 3) Contact your dealer regarding return authorizations for out of warranty repairs and any further product information. Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 15 of 17 www.kbcnetworks.com Ethernet Switch User Manual 6.2 Class A ITE This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. 6.3 FCC This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful Interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at this own expense. 7 Instruction of Disassembly Instruction of Disassembly of KBC Product (For EU Directive 2002/95/EEC-WEEE) Tools required:  No. 1 Phillips screwdriver  No. 2 Phillips screwdriver Steps for disassembly: 1. 2. 3. 4. Remove tightening screws of box cover (8 screws). Remove cover plate. Remove tightening screws for printed circuit board (PCB). Take out all PCBs. Notice: When a product reaches the end of its life – return to KBC. Manual-ESUL4-FL1_Series_HW-Rev0611B Copyright © KBC Networks Ltd. Page 16 of 17 www.kbcnetworks.com data delivered KBC Networks 25691 Atlantic Ocean Drive Suite 3B Lake Forest, CA 92630 U.S.A Americas Phone: 1-949-297-4930 Fax: 1-949-297-4933 KBC Networks Ltd., EMEA KBC Networks Ltd. Barham Court Teston, Maidstone Kent, ME18 5BZ United Kingdom Phone: +44(0)1622 618787 Fax: +44(0)20 7100 8147 Email: [email protected] Web: www.kbcnetworks.com