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INNOVATION. SLITTING TECH AND VALVES. PRECISION.
USING. INNOVATION. The DIENES DS 6 knife holder.
NEW
highest stability, cutting width from 30 mm, cutting pressure positioning without jerking and many more
NEW standards. The DS 6 is the culmination of 100 years experience of the company DIENES and know-how from more than 500,000 produced knife holders. Whether it is with manual or semi-automatic operation: The DS 6 impresses with its extremely high stability with very small cutting width from 30 mm and speed of up to 2,000 m/min. Adding to this is the worldwide unique cutting pressure positioning, its high longevity, as well as its comprehensive compatibility. As worldwide leading manufacturer for industrial slitting technology, once again we set a new standard with the innovative DS 6 in the field of knife holders. Thanks to the DIENES honeycomb structure and the long guide bodies, the compact and light design of the DS 6 is extremely sturdy. This means the user can expect highest accuracy even for small cutting widths, and additionally benefits from an increased durability. Furthermore, the DS 6 with its high va-
Display of semi-automatic depth adjustment (DS 6-S)
riability is suited to many sophisticated fields of application, like the processing of paper, foil, non-woven material and non-ferrous metal foil. Our unique patented cutting pressure positioning prevents the stick-slip effect with the balanced pressure distribution on the knives. The fact that our new knife holder is trendsetting on the market is also demonstrated by the other product features of the DS 6. For example, it has an integrated patented adjusting slide, which enables precise and reproducible positioning
of the holder towards the bottom knife. The setting of the shear angles is possible in two ways: Conventionally with a plate on the retainer as well as from the front with the DIENES angle supports. The quick-change heads ensure a simplified, time-saving and above all safe removal during maintenance and knife exchange – the knife head and the integrated 360° guard can be completely removed and inserted as one unit. Furthermore, this unit can be used in both directions, so that the knife holder is suitable for all feed-ins or can be quickly repositioned. In addition, the knife holder has a forced sequence control for the cutting pressure positioning. Alternatively, however, supply via two separate compressed air circuits for individual adjustment of vertical and horizontal stroke can be selected, so that the cutting pressure can be set even more accurately and reproducibly. Operation of the DS 6 is intuitive, comfortable and wholly flexible by being usable from all sides. Its design is vibrationabsorbing and it has comprehensive
extremely high stability: DIENES honeycomb structure
rust and dust protection for maximum sturdiness. Furthermore it is compatible with almost all existing slitting systems and is thus ideally suited to easily update existing machines and make them futureproof. The QR codes which are attached to each DS 6 holder were also developed with a view to the future. With these codes, the user can quickly access the online service page which provides information about spare parts, order numbers, documentation and knives that can be used in the DS 6 and gives direct access to the time- and cost-saving DIENES regrinding service.
The DS 6 knife holders are available as version M with manual depth adjustment as well as version S with semi-automatic design. The innovative depth adjustment of the DS 6-S provides particular comfort, as it is done step by step via a display which has an integrated teach-in phase. The user thus benefits from even higher accuracy and traceability. At the same time, operating errors are minimised.
mANy bENEfITS. Forced sequence control for cutting pressure adjustment via a compressed air hose or alternatively via two independent air circuits, highly accurate adjustment
Depth adjustment (DS 6-S) step by step via display with comprehensive teach-in phase
Economic attractiveness owing to compatibility, flexibility and longevity thanks to extremely sturdy design Extremely high stability with the DIENES honeycomb structure also for cutting widths from 30 mm, long guide bodies
Quick-change head knife head and 360° guard can be removed and inserted completely as one unit, flexible use from all sides, suitable for all feed-ins
Worldwide unique cutting pressure positioning No stick-slip effect with the balanced pressure distribution
Speed of up to 2,000 m/min
QR code to online service page with documentation, spare parts lists, operating manuals etc.
shear angle settings Reproducible due to modular system, with high accuracy
integraded patented adjusting slide Precise and reproducible positioning of the holder towards the bottom knife
The DS 6 is suitable for almost all slitting systems. Existing machines can be modernised easily and future-oriented.
ImPRESSIVE fEATURES. DS 6-M
DS 6-S
Depth adjustment
manuel
semi-automatic
Speed
2,000 m/min
2,000 m/min
Cutting width
from 45 mm optional: from 30 mm (nested)
from 45 mm optional: from 30 mm (nested)
Display
no
yes, with teach-in phase
Knife diameter
130 mm optional: 150 mm
130 mm optional: 150 mm
yes yes
yes yes
Vertical stroke
30 mm optional: 50 mm
30 mm optional: 50 mm
Horizontal stroke
3 mm
3 mm
Cutting pressure
20–80 N
20–80 N
Quick-change head
yes
yes
360° guard
yes
yes
Stop bolt
yes
yes
Air connection
single optional: dual
single optional: dual
Adjusting slide
optional
optional
Cover and extractor hood for dust extraction
optional
optional
Various adapters Dove tail bar, linear e.g.
optional
optional
Razor blade head
optional
optional
Shear angle setting front rear
we would be pleased to provide you with more detailed information about the DS 6 as well as about the other innovative DIENES products: circular knives (top knives, bottom knives, rotary shear knives and accessories), straight knives (paper cutting knives, shear knives and guide bars), knife holders (hear cut holders, crush cut, razor blade cut or shear cut knife holders), slitting systems (manual, semi-automatic and automatic systems), service (from close customer support and regrinding service up to the slitting laboratory). Call us on +49 2206 605-0
DIENES wERkE GmbH & CO. kG . kÖLNER STRASSE 7 . 51491 OVERATH . DEUTSCHLAND/GERmANy . TELEfON: +49 2206 605-0 . TELEfAX: +49 2206 605-111 .
[email protected] . www.DIENES.DE