Transcript
V1.01.000 2012-08-24
LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
Trademark Information LAUNCH is a registered trademark of LAUNCH TECH. CO., LTD. (LAUNCH for short) in China and other countries. All other LAUNCH trademarks, service marks, domain names, logos, and company names referred to in this manual are either trademarks, registered trademarks, service marks, domain names, logos, company names of or are otherwise the property of LAUNCH or its affiliates. In countries where any of the LAUNCH trademarks, service marks, domain names, logos and company names are not registered, LAUNCH claims other rights associated with unregistered trademarks, service marks, domain names, logos, and company names. Other products or company names referred to in this manual may be trademarks of their respective owners. You may not use any trademark, service mark, domain name, logo, or company name of LAUNCH or any third party without permission from the owner of the applicable trademark, service mark, domain name, logo, or company name. You may contact LAUNCH by visiting Launch at http://www.cnlaunch.com, or writing to Launch Industrial Park, North of Wuhe Rd., Banxuegang, Longgang, Shenzhen, Guangdong, P. R. China, to request written permission to use Materials on this manual for purposes or for all other questions relating to this manual.
Copyright Information Copyright © 2012 by LAUNCH TECH. CO., LTD. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of LAUNCH. The information contained herein is designed only for the use of this unit. LAUNCH is not responsible for any use of this information as applied to other units. Neither LAUNCH nor its affiliates shall be liable to the purchaser of this unit or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this unit, or unauthorized modifications, repairs, or alterations to this unit, or failure to strictly comply with LAUNCH operating and maintenance instructions. LAUNCH shall not be liable for any damages or problems arising from the use of any options or any consumable products other than those designated as Original LAUNCH Products or LAUNCH Approved Products by LAUNCH.
General Notice Other product names used herein are for identification purposes only and may be trademarks of their respective owners. LAUNCH disclaims any and all rights in those marks.
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LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
This unit is made for the purpose of persons who have special techniques and certifications.
Disclaimer z z
To take full advantage of the unit, you should be familiar with tires of various kinds. All information, illustrations, and specifications contained in this manual are based on the latest information available at the time of publication. The right is reserved to make change at any time without notice.
Safety Precautions z This manual is a necessary part of the product. Please read carefully. z Keep the manual for later use when maintaining the machine. z This machine can only be used for the designated purposes. Never use it for any other purpose. The manufacturer is not held responsible for the damage incurred by improper use or use other than the intended purpose. z The equipment can only be operated by qualified personnel with special training. Modification to any components or parts, or use the machine for other purpose without either obtaining the agreement from the producer, or observing the requirement of the instructions may lead to direct or indirect damage to the equipment. z This machine should be installed on the stable ground. z Keep the back panel at least 0.5m away from the wall for good ventilation. Enough room should be left on both sides of the machine for convenient operation. z Do not put this machine in a place with high temperature or moisture, or near the heating system, water tap, air-humidifier or furnace. z Do not put the machine near the window with sunlight. Protect the unit with a curtain or shield if necessary. z Avoid lots of dust, ammonia, alcohol, thinner or spraying binder. z People who are no operating the machines should be kept away when it is used. z Use appropriate equipment and tools, protective and safety equipment, including eyeglasses, earplugs and working boots, etc. z Pay special attention to the safety marks on the machine. z Do not touch or approach the moving parts by hand(s) during operating. z Do not remove the safety device or override it. z Use #2 lithium lubricants (grease) only within the safety range. Refer to the appendix for the safety data. z Before moving the tire changer, contact maintenance personnel. z The product is better used under the following conditions: Temperature: 0℃~45℃ Relative humidity: 30~95%
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TWC-411NIC Tire Changer Installation and Parts Manual
Description of Safety Signs
1
Keep safety for electrified devices.
2
Do not put your leg(s) between the splitter and the tire when the splitter is used.
3
Do not put your hand(s) between the tire and turntable when machine is operated.
4
Do not put your hand(s) between the MOUNT/DEMOUNT head and the tire.
5
It is forbidden to put your hand(s) or tools in the claws when they are opened or closed.
6
Pedal down to the first gear to perform direct inflating action; the nozzle whiff when you pedal down to the second gear.
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LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
The Position of Safety Signs
Please change the safety signs if it gets blurred or lost. When one or more safety signs get lost, don’t operate the machine. The safety signs must be kept within the sight of the operator.
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LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
Table of Contents 1. Structure ........................................................................................................................................................................ 1 2. Installation ..................................................................................................................................................................... 2 2.1 Unpacking................................................................................................................................................................. 2 2.2 Transportation........................................................................................................................................................... 2 2.3 Placing...................................................................................................................................................................... 2 2.4 Column ..................................................................................................................................................................... 2 2.5 Swing arm................................................................................................................................................................. 2 2.6 Return spring ............................................................................................................................................................ 3 2.7 Splitter ...................................................................................................................................................................... 3 2.8 Power and Air Connections ...................................................................................................................................... 4 3. Adjusting........................................................................................................................................................................ 4 3.1 Pedal adjustment...................................................................................................................................................... 4 3.2 Clamping Unit of the Jaws........................................................................................................................................ 4 3.3 Splitter ...................................................................................................................................................................... 4 3.4 Air Pressure Regulator, Gauge and Lubricator Assembly......................................................................................... 4 3.5 Mount/Demount Head............................................................................................................................................... 5 4. Maintenance .................................................................................................................................................................. 7 5. Electric Connection Diagram....................................................................................................................................... 8 6. Equipment Explosion Diagrams and Detailed Parts List .......................................................................................... 9 7. Recommended Parts List........................................................................................................................................... 20 CE Declaration of Conformity........................................................................................................................................ 22
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TWC-411NIC Tire Changer Installation and Parts Manual
1. Structure
Fig1.1 The main operating parts are as shown in Fig. 01. 123456789-
Return spring Hexagonal column locking handle Swing arm Hexagonal column Column Mount/demount head Clamping jaw Turntable Clamping cylinder
1011121314151617-
Screw handle Splitter handle Lubricant box Splitter arm Splitter shoe Clamping cylinder control pedal Splitter control pedal Turntable control pedal
Accessories provided are as shown in Fig.02 001-Tire lever 002-Gun inflator with a pressure gauge 003-Brush
Fig1.2 1
LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
2. Installation Prepare the following tools before installation: two screw wrenches, one set of inner hexagon wrenches, one set of box end wrenches, one plier, one set of screwdrivers and one digital multimeter (for testing voltage).
2.1 Unpacking z z z
Unpack according to the instructions on the package. Remove the packing materials and inspect the machine for possible damage or loss of accessories during transportation. Remove the cabinet, column, swing arm and accessory box fitted on the bottom plate and keep them in safety place. Keep the packing materials out the reach of children. Handle in an appropriate way if the packing materials are likely to cause pollution.
Caution: The special anti-rust oil applied on the delicate parts may attract dust. Clean in when necessary.
2.2 Transportation z z z z z
Transport with fork lift. Avoid the column and swing arm moving to improper places during transportation. Avoid the excessive tilting in transportation. Drive the fork lift carrying the equipment slowly. Try to keep the machine at the lowest position and make sure it won’t overturn in transportation.
2.3 Placing Installation should be in accordance with safety regulations. Install the machine in proximity of power source and air compressed system. Install the machine on level concrete ground. 4 sets of M10*150 anchor bolts are used to fasten the machine onto the ground to avoid vibration and noise. z Set enough place (at least 1m in front and on both sides of the machine and 0.5m behind it) for operation and maintenance of the machine. z A protective shelter should be built in the case it has to be installed outdoor. z Do not operate machine in proximity of flammable gas. Note: For safety and proper operation, keep the machine at least 0.5m away from the wall. z z z
2.4 Column As shown in Fig2.1, the column is connected with the cabinet body through hexagon socket head bolts and washers.
2.5 Swing arm As shown in Fig2.2, the swing arm is connected with the column through one bolt, the two ends of the bolt is locked by one big washer and some cir-clips.
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TWC-411NIC Tire Changer Installation and Parts Manual
Bolt
Hexagon socket head screws×4
Cir-clip Washer
Washers×8
Fig2.1
Fig2.2
2.6 Return spring As shown in Fig2.3, before installation you should remove the cap after unscrew the screw on the cap, and install the return spring on the hexagon column, and then assemble the cap back and tighten the screw. Cap 、Screw Return spring
Fig2.3
2.7 Splitter First install the splitter arm. The splitter arm and the cabinet body is connected through a bolt, both ends of the bolt are locked by cir-clip and washer (Fig2.4). Then put the splitter arm passing through the piston rod at one side of the cabinet body and lock the nut (Fig2.5). Fix the return spring well at last.
Cir-clip
Piston rod
Bolt
Nut
Return spring
Fig2.4
Fig2.5 3
LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
2.8 Power and Air Connections z z z z
Check the power source and the compressed air system are in accordance with the specifications on nameplate. Any electrical connection should be done by professionally trained technician. The power socket should be nearby for convenient operation, at the height of 0.6~1.7m. A voltage stabilizer should be applied to connect power source and the machine in the case of unstable voltage. The machine should be well grounded.
3. Adjusting 3.1 Pedal adjustment Note: The four pedals must be kept at the original position. z z z z
” to turn the turntable clockwise; Press down the pedal “ Lift the pedal “ ” to turn the turntable counter-clockwise; Press down pedal “ ” to open splitter; release it to restore; Press down pedal ” ” to open the jaws on the turntable; pedal again to move them inward;
3.2 Clamping Unit of the Jaws z
The position of the jaw on the turntable is controlled by the movement of the piston rod, which in turn is controlled by pedal “ ”. There are three levels for pedal “ ”. When pedal “ move inward and pull the jaws moving inward until the minimum.
z
When pedal “ maximum
” is placed on high, the piston rod will
” is placed on low, the piston rod will move outward and pull the jaws moving outward until the
3.3 Splitter z
The splitter is on the right side of the cabinet. As the procedure requires, press down pedal “ ” to start the splitter cylinder, the piston rod will pull the splitter towards the cabinet, with magnitude
z
around 14075N. Release pedal “ ”, the splitter will retract. The splitter is able to swing within a certain range. In case the range of swing is not appropriate, adjust the nut (Fig3.1) at the right end of the piston rod.
Fig3.1
3.4 Air Pressure Regulator, Gauge and Lubricator Assembly z
z
As shown in Fig3.2, there is a button on the regulator. When pulled up, the pressure can be increased or decreased by turn it clockwise or counter-clockwise. After adjusting the operation pressure, press the button down to lock it. The air cleaner works to filter the water and impurity in the compressed air. When water and impurities run beyond 4
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TWC-411NIC Tire Changer Installation and Parts Manual
the red line, turn open the draining valve to release them. The lubricator is used to add a certain amount of lubricant into gas for the moving parts in the cylinder and regulator. Depress pedal “ ” or “ ” 3～5 times, a drop of lubricant will fall into the cup in the regulator. If it does not happen, the adjusting screw needs to be adjusted.
Fig3.2
3.5 Mount/Demount Head Checking 1) Mount a 13 inch diameter aluminum alloy rim (preferably new) onto the turntable. 2) Lower the mount / demount head onto the rim and lock. 3) By means of the appropriate gauge kit, check measurements as indicated in Fig.33 (for mount/demount head with roller) and Fig.34 (mount /demount head with insert).
Fig3.3
Fig3.4 5
LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
Calibration 1) Loosen all screws securing the mount / demount head. 2) Lower the mount / demount head onto the rim and lock. 3) Finger-tighten screws A3-A4 (Fig3.7 and Fig3.8) in order to turn the mount / demount head and obtain the correct position. 4) Tighten screws A1-A2 (Fig3.5, 3.9 mount/demount head with roller; Fig3.6, 3.10 mount / demount head with insert) to tilt the mount / demount head and obtain the correct position and then finger-tighten screw B. 5) Unlock and raise the hexagonal column, then lower it onto the rim and lock again. 6) First tighten screws A1-A2-A3-A4 in torque of 50Nm and check by means of gauges that the measurements remain the same. 7) Lastly, tighten screw B to a torque of 50Nm and carry out checks once again with the gauges.
Fig3.5
Fig3.6
Fig3.7
Fig3.8
Fig3.9
Fig3.10 6
LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
4. Maintenance Note: ¾
¾
z z z z z z z z z z
Maintenance can be carried out only by the specialized technician. Before any maintenance is performed, disconnect the power and keep the plug within the sight of the maintenance personnel, and shut off compressed air, push the air valve switch to “Off” position and depress pedal 15 for 3 or 4 times to bleed the residual compressed air in the machine. To keep the tire changer in good condition and to prolong the work life, it is necessary to do regular maintenance according to the instructions on the User’s Manual. Otherwise, the normal operation and reliability of the machine will be affected, or personal injury would be caused.
Keep the machine and working area clean and prevent dust or foreign matter from entering the moving parts. Keep the hexagonal column clean and dry (clean with diesel as shown in Fig4.1). Keep the swing arm clean and lubricate it periodically so that it can move expectably. Weekly clean the turntable, jaws, guide ways (Fig4.2); clean and lubricate the column. Weekly lubricate the faying surface between moving parts and rubbing surface with lithium lubricant. Check the oil level in the sprayer regularly. If the oil level does not reach the second line, fill SAE20 (Fig4.3). Clear away the condensed material in the water separator around the sprayer regularly. Regularly check and adjust the tension of the belt. Check all connecting parts and bolts regularly and tighten them if necessary. Regularly check and adjust the hexagonal column to keep the proper distance between the inside of the mount/demount head and the rim.
Note: About 15 days after starting to use the equipment, fasten the jaws and positioning bolts A (Fig4.4).
Fig4.1
Fig4.2
Fig4.3
Fig4.4
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TWC-411NIC Tire Changer Installation and Parts Manual
5. Electric Connection Diagram
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TWC-411NIC Tire Changer Installation and Parts Manual
6. Equipment Explosion Diagrams and Detailed Parts List
General Assembly Drawing
The Body Assembly
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TWC-411NIC Tire Changer Installation and Parts Manual
The Splitter Assembly
The Control Pedal Assembly
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TWC-411NIC Tire Changer Installation and Parts Manual
The Gear Box Assembly
The Motor Assembly
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LAUNCH
TWC-411NIC Tire Changer Installation and Parts Manual
The Pedal Valve Assembly
The Big Cylinder Assembly
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TWC-411NIC Tire Changer Installation and Parts Manual
The Vertical Column Assembly
The Turntable Assembly
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TWC-411NIC Tire Changer Installation and Parts Manual
The Small Cylinder Assembly
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TWC-411NIC Tire Changer Installation and Parts Manual
NO.
NAME
QTY
NO.
NAME
QTY
101
Body assembly
1
212
Screw M10*25
2
102
Vertical column assembly
1
213
Washer 10
8
103
Washer 12
6
214
Washer 10
2
104
Washer 12
6
215
Gear box assembly
1
105
Bolt M12*75
4
216
Motor assembly
1
106
Bolt M12*50
2
217
Bolt M10*200
4
107
Turntable assembly
1
218
Washer 10
6
108
Flat bond 10*45
1
219
Nut M10
14
109
Cap
1
220
Bolt M10*160
2
110
Screw M12*25
1
221
V-belt A-26
1
222
Rubber wheel support 1
1
201
Body assembly
1
223
Washer 6
11
202
Tire assembly
1
224
Screw M6*20
4
203
Cushion
1
225
Front cover
1
204
Splitter cylinder assembly
1
226
Screw M6*16
3
205
Bolt
2
227
Nut M6
3
206
Nut M18*1.5
1
228
Water jug holder
1
207
Spring
1
229
Water jug
1
208
Bolt M16*100
1
230
Body cover
1
209
Washer 16
1
231
Screw M6*10
4
210
Nut M16
1
232
Body cushion
4
211
Quick inflator valve assembly
1
233
Cross bar
1
15
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TWC-411NIC Tire Changer Installation and Parts Manual QTY
NO.
NAME
Splitter arm
1
420
Washer 6
5
302
Shovel jointing
1
421
Nut M6
8
303
Cushion
1
422
Screw M6*16
1
304
Nut M14
1
423
Screw M6*16
3
305
Handle
1
424
Spring
2
425
Bushing
1
NO.
NAME
301
QTY
401
Bracket jointing
1
426
Air valve assembly
1
402
Pedal
3
427
Screw M6*30
1
403
Long bushing
1
428
Switch connecting rod
1
404
Long shaft
1
429
Bolt M8*40
1
405
Washer 14
2
430
Nut M8
2
406
Valve pole holder
2
431
Bolt M8*50
1
407
Connecting rod
1
432
Twist spring support
1
408
Bushing
3
433
Twist spring
1
409
Washer 8
7
434
Washer 6
4
410
Nut M10
1
435
Switch lever
1
411
Valve assembly
1
436
Connecting rod shaft
1
412
Screw M5*25
4
437
Bend board
1
413
Washer 5
8
438
Reverse switch
1
414
Washer 5
4
439
Washer 4
1
415
Nut M5
4
440
Washer 4
1
416
Nut M8
4
441
Screw M4*10
1
417
Cam
1
442
Screw M5*16
4
418
Cam support
1
419
Screw M6*20
4
16
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TWC-411NIC Tire Changer Installation and Parts Manual QTY
NO.
NAME
QTY
Gear box cover 1
1
601
Motor
1
502
Bearing 6010-2Z
1
602
Pulley
1
503
Gear box cover 2
1
603
Motor support
1
504
Stifled
1
604
Cushion
4
506
Bearing 30205
2
605
Washer 8
4
507
Worm
1
606
Washer 8
4
508
Oil seal FB-2540
1
607
Bolt M8*50
4
509
Bond 6*20
1
510
Pulley
1
701
Valve
1
511
Washer 8
1
702
O ring
6
512
Bolt M8*10
1
703
Bushing
5
513
Pin 8*12
2
704
Valve pole
1
514
Screw M8*30
5
705
Pin 4*20
1
515
Washer 8
5
706
Washer 10
1
516
Nut M8
5
517
Bearing 6208-2Z
1
901
Piston pole
1
518
Worm wheel shaft
1
902
Splitter cylinder cover
1
519
Bond 14*56
1
903
Splitter cylinder jointing
1
520
Worm
1
904
Screw M6*20
12
521
Washer 50
1
905
Washer 6
12
522
Screw M6*10
1
906
Nut M6
12
523
Rotating union casing
1
907
Bushing
1
524
O ring 26510000
1
908
Y ring
1
525
Rotating union casing
1
909
Cushion
1
526
Screw M3*5
6
910
Washer 30
1
527
O ring 26506000
3
911
Piston
1
NO.
NAME
501
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TWC-411NIC Tire Changer Installation and Parts Manual
NO.
NAME
QTY
NO.
NAME
QTY
912
Y ring
2
1022
M/D head
1
913
Washer 16
1
1023
Idler wheel shaft
1
914
Nut M16
1
1024
Pulley
1
915
O ring 15018000
1
1025
Cushion
1
1026
Cushion
1
1001
Column jointing
1
1027
Bolt M10*25
1
1002
Cushion
2
1028
Screw M12*12
2
1003
Rocker jointing
1
1029
Screw M12*16
2
1004
Rocker shaft
1
1005
Washer
1
1101
Turntable jointing
1
1006
Nut M16
1
1102
Connecting plate
1
1007
Screw
1
1103
Claw
4
1008
Spring cover
1
1104
Shaft sheath
2
1009
Spring
1
1105
Slide plate
2
1010
Screw M8*25
1
1106
Boat jointing
4
1011
Six side shaft
1
1107
Connecting rod jointing
4
1012
Spring
1
1108
Cylinder support jointing
2
1013
Stifled
1
1109
Cylinder assembly
2
1014
Locked board
1
1110
Washer 10
4
1015
Screw M10*70
1
1111
Washer 10
4
1016
Nut M10
2
1112
Screw M10*25
4
1017
Washer 10
2
1113
Eccentricity sheath
2
1018
Locking shaft jointing
1
1114
Washer 12
8
1019
Adjusting cushion
1
1115
Washer 12
4
1020
Washer 25
1
1116
Screw M10*70
4
1021
Cushion
1
1117
Washer 65
1
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TWC-411NIC Tire Changer Installation and Parts Manual
NO.
NAME
1118
Washer 12
4
1201
Cylinder shell
1
1202
Cylinder cover
1
1203
Cylinder cover
1
1204
Piston
1
1205
Piston pole
1
1206
Connecting rod
4
1207
O ring 26501980
1
1208
O ring
2
1209
Y ring
1
1210
Washer
1
1211
Nut M12
1
1212
Nut M10
4
NO.
QTY
19
NAME
QTY
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TWC-411NIC Tire Changer Installation and Parts Manual
7. Recommended Parts List SN
ERP Code
Picture
Part Name
307990070
Qty.
1 big cylinder assembly 0204#
1
307990071 hose connector(short)0205#
307990074
1 Upper cover of big cylinder 0602#
307990075
1 switch lever 0935#
307990077
307990078
Screw M10*20 1431#
1
Hand wheel
1
Control pedal’s valve body
1
307990100
1 307990102
Air pipe joint 1
307990103
Pipe joint with different diameters
228
307990117
water jug holder, #411
1
915
307990129
O-ring 15018000, #615
1
402
307990123
pedal , #902
1
417
307990125
cam, #917
1
20
Remark
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TWC-411NIC Tire Changer Installation and Parts Manual
426
307990119
air valve assembly, #926
1
433
307990121
twist spring, #933
1
438
307990122
reverse switch, #938
1
524
307990126
O ring 26510000, #1224
1
1008
307990130
Spring cover,#1407
1
1103
307990133
claw, #1803
1
21
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TWC-411NIC Tire Changer Installation and Parts Manual
CE Declaration of Conformity
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TWC-411NIC Tire Changer Installation and Parts Manual
Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO PERSONS WHO PURCHASE LAUNCH PRODUCTS FOR PURPOSES OF RESALE OR USE IN THE ORDINARY COURSE OF THE BUYER’S BUSINESS. LAUNCH electronic product is warranted against defects in materials and workmanship for one year (12 months) from date of delivery to the user. This warranty does not cover any part that has been abused, altered, used for a purpose other than for which it was intended, or used in a manner inconsistent with instructions regarding use. The exclusive remedy for any automotive meter found to be defective is repair or replacement, and LAUNCH shall not be liable for any consequential or incidental damages. Final determination of defects shall be made by LAUNCH in accordance with procedures established by LAUNCH. No agent, employee, or representative of LAUNCH has any authority to bind LAUNCH to any affirmation, representation, or warranty concerning LAUNCH automotive meters, except as stated herein.
Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Order Information Replaceable and optional parts can be ordered directly from your LAUNCH authorized tool supplier. Your order should include the following information: 1. Quantity 2. Part number 3. Item description
Customer Service If you have any questions on the operation of the unit, please contact us: 86-755-84528767. If your unit requires repair service, return it to the manufacturer with a copy of the sales receipt and a note describing the problem. If the unit is determined to be in warranty, it will be repaired or replaced at no charge. If the unit is determined to be out of warranty, it will be repaired for a nominal service charge plus return freight. Send the unit pre-paid to: Attn: Overseas Department LAUNCH TECH. CO., LTD. Launch Industrial Park, North of Wuhe Rd., Banxuegang, Longgang, Shenzhen, Guangdong, P. R. China
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