Transcript
3D printing 2.0 – the latest milestone in dental history
Dennis Wachtel Head of Product Management BEGO
Varseo and Varseo L Simply flexible printing
Partners in Progress
3D PRINTING 2.0
Contents
Simply more system
Simply more system 2 Simply more printer 3 Varseo and Varseo L
3
Simply more variety
5
VarseoWax Surgical Guide
5
VarseoWax Model
6
VarseoWax CAD/Cast
7
VarseoWax Tray
8
VarseoWax Splint
9
Simply more partial denture
10
VarseoVest P
10
Varseo Partial Denture Starter Set
10
Varseo Accessories Set
10
Simply outstanding
11
Award winning 3D printer Varseo
11
Certificate on the testing of biological compatibility
11
Simply more service
11
Simply find out more
12
BEGO is a long-established family company with over 125 years of dental experience, a pioneer of CAD/CAM technology, and a specialist in all dental fabrication techniques. Now BEGO has developed the Varseo 3D print system, which offers you: • a system developed with dental laboratories for dental laboratories • a coordinated portfolio of in-house developed 3D printers plus scientifically tested materials, software tools and services • the means to achieve fast, simple and cost-efficient fabrication of a wide range of restorations made from high-performance plastics – in your own laboratory and with complete flexibility and unrivalled precision Varseo means: • Variability: extensive and expandable range of materials and restorations • Speed: • high building speed irrespective of the number of elements to be produced • user-friendly display for quick and easy access to all important functions • Efficiency: thanks to the unique cartridge system • material changeover in seconds • low material consumption • minimal material ageing • Openness: “open STL file” device for all dental software solutions The excellent economy and technical versatility of BEGO Varseo made it the only 3D printer to win the “Best of 2016” seal in the Medical Technology category of the INDUSTRIEPREIS 2016 awards. BEGO places the highest demands on the safety of its patients and users. The Varseo process and all associated materials have been scientifically tested.
2
3D PRINTING 2.0 Varseo – V ersatility with a unique cartridge system
Simply more printer
Varseo and Varseo L • Unrivalled precision even for demanding applications • High building speed – irrespective of the number of elements produced • Extensive and expandable range of materials and indications • User-friendly display – shows all parameters at a glance, and gives quick and easy access to all important functions
• Unique cartridge system boosts economy and optimises working processes in the laboratory: material changeover in seconds, low material consumption, minimal material ageing, simple operation and storage of the material – directly in the cartridge, without decanting
Physical data
Varseo
Varseo L
Scope of delivery
Height
857 mm
857 mm
Varseo 100–240 VAC, 50/60 Hz, 100 VA or
1
26435
Varseo L 100–240 VAC, 50/60 Hz, 100 VA
1
26445
operating instructions Varseo or
1
86080
operating instructions Varseo L
1
86083
Wooden spatula
1
19548
Bubble syringe
1
19549
Width
456 mm
456 mm
Depth
443.5 mm
443,5 mm
Qty
REF
Weight
50 kg
50 kg
Rated voltage
100–240 VAC, 50/60 Hz
100–240 VAC, 50/60 Hz
Stainless steel spatula
1
19550
Card set, blank
1
19551
Rated power
100 VA
100 VA
FEP film
1
19511
Build volume (L x W x H)
96 x 54 x 85 mm
110 x 64,8 x 85 mm
Torque spanner
1
19556
O-ring
1 19524
Resolution
50 µm (± 25 µm)
60 μm (± 30 μm)
Protective cap for resin pot
1
19563
Layer
50 to 100 µm
50 bis 100 μm
3D printer software
1
19504
USA mains power cable
1
12554
Mini USB stick, 4 GB, calibration file
1
19451
Cartridge complete with plunger
1
19427
Build rate
20 to 40 mm/h
20 bis 40 mm/h
3
3D PRINTING 2.0
Varseo L – the new printer generation with a bigger construction platform The Varseo L has in in comparision with the Varseo a circa 30 % bigger construction platform and und works with a 60 µm resolution (Varseo: 50 µm). Accordingly more objects can be placed and printed on the Varseo L construction platform during one printing process. The following illustrations show examples.
Varseo
Construction platform Varseo L (110 x 64,8 mm) Construction platform Varseo (96 x 54 mm)
Varseo L
3D printed surgical guides from VarseoWax Surgical Guide
3D printed models from VarseoWax Model
3D printed CAD/Cast partial denture frames from VarseoWax CAD/Cast
3D printed customised impression trays from VarseoWax Tray
3D printed splints from VarseoWax Splint
4
3D PRINTING 2.0
Simply more variety
Drilling templates
VarseoWax Surgical Guide The resin for 3D printing of drilling templates and placement aids for implant prosthetics • VarseoWax Surgical Guide is a resin which is highly resistant to chemicals; the printed objects can be cleaned and disinfected both conveniently and easily • The Varseo system is compatible with all common implant planning systems which export to STL format – this facilitates simple transfer of the data sets and production of the drilling templates • The 3D printing parameters are tailored for surgical guides to ensure exact shaping in the area around the drill sleeves and, consequently, precise drill holes as well as optimal accuracy of fit during subsequent insertion in the patient’s mouth
• Extremely short fabrication times and low material consumption equate to cost-efficient production in the laboratory • The CE mark certifies security, efficiency and permanent monitoring of VarseoWax Surgical Guide and stands for excellent cross-batch quality standards of the product • Biocompatibility confirmed by an independent institute means safety for patients • VarseoWax Surgical Guide satisfies the requirements for a Class 1* medical device
Physical data
Delivery form
Contents
Presentation Qty
REF
Colour
transparent blue
Modulus of elasticity
≥1,500 MPa
VarseoWax Surgical Guide 1 kg
bottle
1
41012
Viscosity
1,100 mPa*s
Layer thickness
100 μm
VarseoWax Surgical Guide 0.5 kg
bottle
1
41032
Density
approx. 1.12 g/cm
Flexural strength ≥50 MPa
3
Notched impact strength ≥3 kJ/m Wavelength
2
405 nm
* Class 1 medical device as defined by Directive 93/42/EEC
5
3D PRINTING 2.0
Models
VarseoWax Model VarseoWax Model is a resin for the 3D printing of dental models • VarseoWax Model for the 3D printing of full and partial dental models, models with removable dies, solid or hollow in construction • The excellent dimensional stability of the plotted models forms the ideal basis for precise, smooth and pore-free model surfaces • VarseoWax Model can be insulated against adhesive wax, is resistant to moisture in order to facilitate problem-free cleaning and, accordingly, its handling during processing is comparable to that of a conventional plaster model • The opaque colour selected allows optimal identification of all model contours and preparation margins on die models, thus offering the ideal basis for highly precise restorations
• The possibility of duplication with silicone or hydrocolloid underlines VarseoWax Model’s broad scope of applications • Solid models are suitable and validated for use as the basis for the further processing of thermoforming foil • As a system component of the Varseo 3D print system, VarseoWax Model offers outstanding process reliability – the printing and processing parameters specially developed for the resin ensure smooth production sequences with reproducible results at any time
Physical data*
Delivery form
Contents
Presentation Qty
REF
Colour
Yellow-brown
Modulus of elasticity ≥1,500 MPa
VarseoWax Model
1 kg
bottle
1
41010
Viscosity
1,100 mPa*s
Layer thickness
50 μm
VarseoWax Model
500 g
bottle
1
41030
Density
Approx. 1.12 g/cm3
Wavelength
405 nm
Flexural strength
≥50 MPa
Notched impact strength
>3 kJ/m²
* Not a medical device as defined by Directive 93/42/EEC
6
3D PRINTING 2.0
CAD/Cast partial denture frames
VarseoWax CAD/Cast The resin for 3D printing of CAD/Cast partial denture frames and press-to-metal templates • VarseoWax CAD/Cast can be burned out without leaving any residue, and thus provides optimal conditions for pore-free, smooth and precise partial dentures • The resin expansion is tailored to the investment material VarseoVest P, and thus allows preheating using the shock-heat method, thereby significantly reducing the time required • The excellent dimensional stability of the plotted objects enables deformation-free investment and thus excellent accuracy of fit of the cast objects
• The printed plastic boasts first-class green strength, so no light-curing is necessary if processed immediately, which in turn results in unparalleled time savings • As a component of the Varseo 3D print system, VarseoWax CAD/Cast offers outstanding process reliability – the printing and processing parameters specially developed for the resin ensure smooth fabrication with results that are reproducible at any time
Physical data*
Delivery form
Contents
Presentation Qty
REF
VarseoWax CAD/Cast
1 kg
bottle
1
41000
VarseoWax CAD/Cast
0.5 kg
bottle
1
41020
Colour
opaque yellow
Modulus of elasticity
≥1,500 MPa
Viscosity
600–900 mPa*s
Shore hardness
79–83 D
Density at 22 °C
1,08 g/cm3
Thermal stability
55 °C at 1.8 MPa
Residual ash content
≤0,1% at 700 °C
Flexural strength ≥50 MPa Wavelength
405 nm
* Not a medical device as defined by Directive 93/42/EEC
7
3D PRINTING 2.0
Customised impression tray
VarseoWax Tray The resin for 3D printing of customised impression trays • VarseoWax Tray is water- and solvent-resistant during processing • The printed objects can be universally used for all impression materials • The outstanding dimensional stability and strength enable precise and deformation-free impressions to be taken • Thanks to the CAD modelling, retention holes can be conveniently produced in the impression tray in one step – no need for additional drilling • CAM fabrication ensures evenly rounded edges – no timeconsuming grinding of the margins necessary
• The smooth surfaces of the printed objects form the basis for an excellent fit • Tested parameters tailored to the VarseoWax Tray resin ensure rapid and economic fabrication of impression trays • The CE mark certifies security, efficiency and permanent monitoring of VarseoWax Tray and stands for excellent crossbatch quality standards of the product • Biocompatibility confirmed by an independent institute means safety for patients • VarseoWax Tray satisfies the requirements for a Class 1* medical device
Physical data
Delivery form
Contents
Presentation Qty
REF
Colour
opaque blue
Modulus of elasticity
≥1,500 MPa
VarseoWax Tray
1 kg
bottle
1
41013
Viscosity
1,100 mPa*s
Layer thickness
100 μm
VarseoWax Tray
0.5 kg
bottle
1
41033
Density
approx. 1.12 g/cm3
Notched impact strength ≥3 kJ/m2
Flexural strength ≥50 MPa
Wavelength
* Class 1 medical device as defined by Directive 93/42/EEC
8
405 nm
3D PRINTING 2.0
Splints
VarseoWax Splint The resin for 3D printing of occlusal and bruxism splints • The resin's excellent flow properties produce a dense surface and high level of impact strength for guaranteed stability and long-term durability in the patient's mouth • Smooth print surfaces provide the basis for great accuracy of fit and minimal finishing • The 3D print parameters specially tailored for splints enable quick and cost-effective production of splints in the laboratory • The excellent dimensional stability simplifies the processing of printed objects and enables further processing free from deformation
• The high level of transparency is every bit as good as with deep-drawn splints, and provides the basis for optimally checking the accuracy of fit • The CE mark certifies security, efficiency and permanent monitoring of VarseoWax Splint and stands for excellent crossbatch quality standards of the product • Biocompatibility confirmed by an independent institute means safety for patients • VarseoWax Splint satisfies the requirements for a Class 1* medical device
Physical data
Delivery form
Contents
Presentation Qty
REF
Colour
transparent
Modulus of elasticity ≥1,500 MPa
VarseoWax Splint
1 kg
bottle
1
41011
Viscosity
800–900 mPa*s
Layer thickness
50 μm
VarseoWax Splint
0.5 kg
bottle
1
41031
Density
approx. 1.1–1.2 g/cm3
Shore D hardness
80–88
Wavelength
405 nm
Flexural strength ≥50 MPa
* Class 1 medical device as defined by Directive 93/42/EEC
9
3D PRINTING 2.0
Simply more partial denture VarseoVest P The special investment material for casting 3D printed partial denture frames The phosphate-bonded shock-heat precision investment material VarseoVest P was specially developed for CAD/CAM partial denture constructions produced by means of 3D printing. The processing technique is similar to conventional investment materials, thus making VarseoVest P easy to use in combination with VarseoWax CAD/Cast printing resin. • Shock-heat at 950 °C or conventional heating translates to flexibility in modern dental laboratories • Very good flow properties facilitate fatigue-free working – even on intricate partial denture details • The fine, creamy consistency results in very smooth casting surfaces with perfect reproduction of even the finest details • Consistently high quality and optimal expansion control generate precise accuracy of fit in all indications • Cures with high edge-strength – for reliable casting of even the finest details • The superb deflasking properties emphasise the versatility of VarseoVest P, and pave the way for cost-efficient use of material and time
Delivery form
Contents
Presentation
Qty
REF
VarseoVest P
18 kg (36 x 500 g)
carton
1
54873
VarseoVest P
18 kg (60 x 300 g)
carton
1
54874
VarseoVest P
6 kg (20 x 300 g)
carton
1
54875
Varseo Partial Denture Starter Set Ideal for getting started in 3D printing fabrication of CAD/Cast partial denture frames with Varseo The set comprises: • 6 kg VarseoVest P investment material • 1 litre BegoSol® HE • 1 kg VarseoWax CAD/Cast • 1 x silicone mould former
Delivery form
Presentation
Qty
REF
Varseo Partial Denture Starter Set
Set
1
41040
Delivery form
Presentation Qty
REF
Varseo Accessories Set
Set
41041
Varseo Accessories Set Your introduction to 3D printing fabrication with Varseo The set comprises: • Spray bottle, 1000 ml • Plastic cup 600 ml, incl. lid • Anti-acid tweezers • Solvent-resistant funnel, 16 cm • PVC plaster-mixing bowl, black • Holder for lacquer filter • Lacquer filter • Solvent-resistant brush • Measuring cup, 1000 ml
10
1
3D PRINTING 2.0
Simply outstanding Award winning 3D printer Varseo The 3D printer Varseo has been recognised as one of the best solutions available for industry in Germany and awarded the INDUSTRIEPREIS “Best of 2016” seal. In the medical technology category, the system developed by the German dental specialist with and for dental laboratories impressed the jury and was presented with the prize.
Certificate on the testing of biological compatibility Scientific validation of the Varseo special resins is performed by the Danube Private University (Krems) under the supervision of Prof. Dr. Constantin von See. The PDF is available to download at: http://www.bego.com/media-library/download-center (Category: Conventional solutions, document category: Bio-certificates)
Simply more service Our extensive Varseo 3D printing service package for you includes: • Setting up and commissioning in your laboratory • 3Shape CAMbridge* software familiarization in your laboratory • A range of training options • Hotline support • Optional software training, also at your laboratory • Specific material guidelines, FAQ and helpful video tutorials
The BEGO Newsletter Always up to date and informed personally – the BEGO newsletter! Register here: www.bego.com/news/subscription/
Further information around our solution variety can be found at www.bego.com/3d-printing
* This symbol is a commercial designation/registered trademark of a company which is not part of the BEGO company group.
11
3D PRINTING 2.0
Simply find out more Contact us!
Jürgen Schultze Anja Sohn Axel Klarmeyer BEGO
REF 81463/03 · SBr · © 2016 by BEGO · 20161219
BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG Wilhelm-Herbst-Str. 1 · 28359 Bremen, Germany Tel. +49 421 2028-0 Fax +49 421 2028-100 E-mail
[email protected] www.bego.com