Transcript
664-0831
13/07/3M （M）
Effective for Highly-efficient Intensive machining of Dies and Parts that are more Complex or more Detailed and Complicated Intensive machining enables shorter lead times. No accumulation of errors through multiple setup operations improves machining accuracy. Tilting a workpiece or a tool requires less extension of a tool. Also, it allows the use of optimum rpm/ cutting speed for the tip of the tool.
VC-X350L VC-X500
In the 3-axis machining for prototype or die fabrication, long extension of a tool has been needed. However, the 5-axis machining requires reduced extension of a tool and can improve accuracy and quality of machining. Also, it greatly reduces the time required for machining and enables highly efficient machining.
3-axis machining
Highly efficient 5-axis machining requiring less extension of a tool
Intensive machining can reduce costs for preparing fixtures. This enables the machining of complex shapes such as impellers.
1 5AX
5AX 2
HM-X6000 Exceptionally Efficient Machining of Complex Parts for Aircraft and Automotive Industries
HM-X6000
Exceptional Rigidity and Accuracy
OKK integrated the developed 5-axis vertical machining centers technologies and the HM-series highly rigid horizontal machining centers.
New Innovative Trunion Table Mechanism The solid dual-disc clamping method of the Trunion table ensures the braking retaining force of 10000 N・m (7376 ft・lbs) for the A axis and 6800 N・m (5015 ft・lbs) for the B axis. The double (hydraulic and mechanical) clamping method applied to the pallet clamping ensures the clamping force of 96000 N (21600 lbf) and provides safety at the time of the power failure. The standard rotary scale feedback encoder on the A and B axes of the Trunion table maximizes the indexing accuracy. Drive of the Trunion table was changed to the new rolling type from the conventional slide type. The non-backlash mechanism was applied to the tilting axis to improve the indexing accuracy.
The scattered chips on the splash guard are prevented from accumulating by the use of the shower nozzles on the ceiling (ceiling shower: option, std US) and removed through the coil-type chip conveyors on the right and left sides. The steeply inclined wall structure of the splash guards, i.e. large inclination angle of the telescopic cover and the top faces of the machine, deter chips from accumulating.
High-power machining is enabled with the high-torque BT50 MS spindle.
Spindle taper
No.50
Spindle motor
30 / 25 kW (40 / 34 HP)
Maximum torque 420N・m (310 ft・lbs) OP : 600N・m (443 ft・lbs) Spindle diameter φ100mm (φ3.94")
360°
• Machining from roughing through finishing are combined and completed in a single chucking. • Maximum machining size (diameter × height) : φ750 × 700 mm (φ29.53" × 27.56") • The large trunion table produces highly rigid and accurate machining.
Chip Processing Measures
High-powered Head interlock with Machine’s High Rigidity
Ceiling shower (option, std US)
Maximum workpiece dimensions
φ750×700mm (φ29.53"×27.56") Maximum loading capacity
110°
650kg (1433 lbs)
20°
Lift-up type chip conveyor (option) 3 5AX
Coil type chip conveyor 5AX 4
mm (inch)
Front View
Positioning Accuracy (X, Y, Z) ±0.0020 ( ±0.00008" ) /full lenght
Standard Specification
±0.0010 ( ±0.00004" ) /full lenght (OKK tolerance)
OKK tolerance 0.015 Axis direction (0.00059") Diagonal direction 0.015 (0.00059") Deviation of hole dia 0.010 (0.00039") Item
(OKK tolerance) mm (inch)
Result
A=200 (7.87") B=282.843 (11.13555")
cont.rating
22 kW (30HP)
25%ED 238 N・m (176 ft・lbs) cont.rating
15 kW (20HP) cont.rating
115 N・m (85 ft・lbs) 30min rating
Sample
0.003 (0.00012") 0.005 (0.00020") 0.005 (0.00020")
40 kW (54HP) 15%ED
420 N・m (310 ft・lbs) 15min rating 18.5 kW (25HP)
30 kW (40HP) 30min rating
cont.rating
25 kW (34HP) cont.rating
304 N・m (224 ft・lbs) cont.rating 15%ED 25%ED
22 kW (30HP)
15min rating 136 N・m (100 ft・lbs) 15%ED 114 N・m (84 ft・lbs) 30min rating
95 N・m (70 ft・lbs) cont.rating
730 (28.74")
Cutting Accuracy
A axis: ±5 sec C axis: ±3 sec
10min rating
22 kW (30HP) 10min rating
500 N・m (369 ft・lbs) 25%ED
25 kW (34HP)
Spindle Torque (N・m)
Positioning Accuracy
mm (inch)
350 N・m (285 ft・lbs)
Spindle Output (kW)
Positioning Accuracy (with encoder)
30min rating
25%ED
±0.0005 ( ±0.00002" ) /full lenght (OKK tolerance)
30 kW (40HP)
420 N・m (310 ft・lbs)
Positioning Accuracy (X, Y, Z) ±0.0010 ( ±0.00004" ) /full lenght Repeatability (X, Y, Z)
Side View
3")
(10.6
600 N・m (443 ft・lbs) 15%ED
mm (inch)
Spindle Output (kW)
Positioning Accuracy (with linear scale)
High-power Specification [OP]
Spindle Torque (N・m)
Repeatability (X, Y, Z)
270
170 (6.69")
Positioning Accuracy (without linear scale)
Main Dimensions of the Machine
φ270 (φ10.63")
Spindle Output and Torque Diagram (FANUC)
Step
95 N・m (70 ft・lbs) cont.rating
Circular Cutting Accuracy
Spindle Speed (min-1)
mm (inch)
OKK Item tolerance Result 0.004 Circularity 0.005 (0.00020") (0.00016")
1175 (46.26")
Accuracy
Spindle Speed (min-1)
APC st.80(3.15")
Remarks ※1: The above sample data shows a short-time machining example and the results of continuous machining may differ from them. ※2: The above sample data shows the accuracy under OKK’s in-house cutting test conditions. The results may vary with the conditions of the cutting tools and fixtures. ※3: The accuracy shown above are values obtained based on OKK’s inspection standards under the conditions that the machine is installed according to OKK’s foundation drawing and the ambient temperature remains constant.
Floor Space
End Mill φ40 (φ1.57")×6 t
) 53" (29. 750 (23.62")
Xst.1050 (41.34")
End Mill φ40 (φ1.57")×6 t
2050( 80.7
Face Mill 5"×6 t
1")
Machining Capabilities (Workpiece material: S43C)
(32.28")
300min-1
200min-1
200min-1
Cutting speed
120m/min (4724ipm)
25m/min (984ipm)
25m/min (984ipm)
Cut width
(A) 100mm (3.94")
(C) 20mm (0.79")
(E) 40mm (1.57")
Cut depth
(B) 6mm (0.24")
(D) 50mm (1.97")
(F) 20mm (0.79")
Feed rate
780mm/min (31ipm)
240mm/min (9ipm)
280mm/min (11ipm)
Feed per tooth
0.433mm/tooth (0.01705inch/tooth)
0.200mm/tooth (0.00787inch/tooth)
0.233mm/tooth (0.00917inch/tooth)
Cutting amount
468cm /min (28.5cu-inch/min)
240cm /min (14.6cu-inch/min)
224cm3/min (13.7cu-inch/min)
Spindle motor load
102%
80%
97%
3
3
Strokes
(2.76")
Table
φ750 (φ29.53")
(φ2.17") (2.76")
Note 1: The above machining data are obtained at the position of 0-degree table tilting angle. Note 2: The above machining data show a sample actual machining and are for reference only.
5 5AX
φ50(φ1.97")H7
(φ0.79") M16screw
40(1.57")
Spindle speed
5AX 6
HM-X6000
Specifications
Travel
Table
Spindle
Feed rate
Automatic tool changer (ATC)
Motor
Required power source
Capacity of tank
Dimensions of Machine
Item Travel on X axis (Column: right / left) Travel on Y axis (Spindle head: up / down) Travel on Z axis (Pallet: back / forth) Travel on A axis (Table tilting) Travel on B axis (Table turning) Distance from table top surface to spindle center Distance from table center to spindle nose Table (Pallet) work surface area Max. workpiece weight loadable on table (A axis=0 deg) Max. workpiece moment Work surface configuration (Nominal dimension and the number of screw holes) Minimum index angle of table (pallet) Table (Pallet) index time for 90 degrees Pallet exchange time (New JIS evaluation time) Spindle speed Spindle speed control Stepless control Spindle nose (Nominal number) Spindle bearing bore diameter XYZ: Rapid traverse rate AB: XYZ: Cutting feed rate AB: Type of tool shank (Nominal number) Type of pull stud (Nominal number) Number of stored tools tools Maximum tool diameter (With tools in adjacent pots) Maximum tool diameter (With no tools in adjacent pots) Maximum tool length (from the gauge line) Maximum tool weight Tool selection method Tool exchange time (tool-to-tool) Tool exchange time (cut-to-cut) For spindle (30-min rating / continuous rating) XYZ: For feed axes AB: Power supply Supply voltage and supply frequency Compressed air supply pressure Air supply flow rate For coolant For spindle head cooling For hydraulic unit Height of Machine (from floor level) Floor space required for operation (width×depth) Floor space including maintenance area (width×depth) Weight of Machine Controller Operating environment temperature
Unit mm mm mm deg deg mm mm mm kg N·m deg sec sec min-1
mm m/min min-1 mm/min min-1
tools mm mm mm kg sec sec kW kW kW kVA V×Hz Mpa L/min(ANR) L L L mm mm mm kg ℃
Specification 1050(41.34") 900(35.43") 820(32.28") 20 to -110 360 -170 to 730(-6.69" to 28.74") 150 to 970(5.91 " to 38.19") □600(□23.62") 650(1433lbs)(Uniformly distributed load) 392(289ft・lbs) 24×M16 holes 0.001 A axis: 1.7 B axis: 0.6 18 35 to 12000 Electrical two-speed control 7/24 taper, No. 50 φ100(φ3.94") XYZ:54(2126ipm) A:10 B:33.3 1 to 40000(0.04 to 1575ipm)※1 A:5 B:5 JIS B 6339 BT50 OKK only 90° 40※2 φ115(φ4.53") φ270(φ10.63") 500(19.69") 25(55lbs) Address fixed random method 2.0 4.2 30/25(40/34HP) FANUC XYZ:5.5(7HP) FANUC A:5.5(7HP) B:4.5(6HP) FANUC:76 AC200±10%×50/60±1 AC220±10%×60±1※3 0.4 to 0.6(58 to 87psi)※4 500(132gpm)※5 400(106gal) 72(19gal) 20(5gal) 3430(135.04") 3905(153.74")×5450(214.57") 5100(200.79")×6300(248.03") 20000(44100lbs) FANUC 3li-A5 5 to 40
※1: Under the HQ or hyper HQ control ※2: Number of stored tools refers a total number of tools including the one installed on the spindle i.e. subtract one from the above for the actual number of tools stored in the tool magazine. ※3: When the supply voltage is 220 VAC, the supply frequency of 60 Hz only is applicable. ※4: Purity of the supplied air should be equivalent to Class 3.5.4 specified in ISO 8573-1 / JIS B8392-1 or higher. ※5: The flow rate for the standard specification machines is specified in the above. When optional specification such as an air blow is added, add the corresponding air supply according to the operating frequency.
HM-X6000
Standard Accessories Item Lighting unit with one fluorescent lamp Two-lamp-type signal lamp Coolant unit with separate-type coolant tank Ceiling cover / APC safety guard Door interlock control Slideway protection covers for X, Y and Z axes Spindle air purge Spindle head and ball screw cooling oil temperature controller Hydraulic unit Coil-type chip conveyor Edge locator Automatic pallet changer (2APC) Oil-air unit Steps (before the operation panel) Leveling blocks Parts for machine transportation (excluding the hoisting jigs) Automatic power-off system Rotary encoder (A axis / B axis) Electrical spare parts (fuses) Instruction manual Electrical instruction manual (including Hardware diagrams) 7 5AX
HM-X6000
Optional Accessories □75-m/min rapid traverse rate
Item
□Spindle motor □Compatibility with Dual contact tool □Pull stud
□Tool magazine
□Additional pallet □Automatic door for the APC safety guard □Lift-up type chip conveyor □Chip bucket □Ceiling shower □Workpiece flushing gun □Oil skimmer □Air blower □Oil-mist blower □Mist collector □Compatibility with through-spindle including high-pressure unit □Thickener bag filter (Spare parts for high-pressure unit) □Minute amounts of cutting oil supply unit (Maker: BLUEBE) □Cutting oil (compatible with BLUEBE unit) □Linear scale □Coolant cooler □Signal lamp
□Additional M code □Standard tool set □Special machine painting color □Foundation bolts for bond anchoring □Bond for foundation work □Automatic magazine lubrication □Automatic greasing of guides and ball screws
□Touch sensor system
□Integrating timer (Max 9999 hours) □Workpiece counter (5-digit display) □Calendar timer □OKK manual guide i (Animation of milling cycle for F31i) □Tool Magazine operation panel
Specification □8000 min-1 (22/18.5 kW(30/25HP)) □12000 min-1 high-power specification (40/25 kW(54/30HP)) □MAS Ⅰ □MAS Ⅱ □60 □80 □116 □120 □160 □176 □236
□Fixed type(for Lift-up type chip conveyor) □Swing type(for Lift-up type chip conveyor)
□2MPa(290psi) □7MPa(1015psi)
□For X and Y axes □For X, Y and Z axes □Two-lamp type with buzzer □Three-lamp type with buzzer □Two-lamp type flasher □Three-lamp type flasher □4 sets □8 sets
□T0 (Manual measurement) □T1-A (Workpiece measurement) □T1-B (Workpiece measurement, Tool length measurement, Tool break detection) □T1-C (Tool length measurement, Tool break detection) □T0 software
Q'ty 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 2 sets 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 5AX 8
VG5000
VG5000
Highly Rigid Main Body Structure In order to ensure high rigidity and to improve the dampening performance for vibrations generated while machining, the bed and column structure are constructed of triangular ribs arranged to optimize the casting strength through FEM models.
Debut of Highly Rigid 5-axis Controlled Machining Center!
High-speed and Highly Rigid Spindle The No. 50, 7/24 taper spindle nose is used in combination with the 100mm(3.94") inner diameter, four-row combination angular bearing. The spindle rotating range is 35∼12000min-1. Roughing and heavy-duty cutting of hard-to process materials are enabled due to the built-in motor that can output a maximum 600 N・m (450ft・lbs) (15% ED).
Designed for machining hard-to-cut materials such as stainless steel and titanium alloy. Complete roughing to finishing operations in a single chucking. Responds to all users' needs and achieves highly efficient and accurate machining through intensive machining even when machining aircraft parts, die components and so on.
Feed Guide Face Use of the highly rigid, large-size linear roller guide improves vibration dampening of the feed system.
Titanium Material Sample Workpiece Material: Titanium Coolant: Water-soluble coolant Tooling: φ10 ∼ 50mm (φ0.39 ∼ 1.97") end mill Cutting condition: S380 ∼ S6000 F120 ∼ F2000
APC (Automatic Pallet Changer) is included in the Standard Specification! Arranging the APC in the rear of the machine not only ensures operability and accessibility of operators but improves visibility of workpiece machining area. At the same time it achieves a compact floor space design (saves about 20% of space compared with our conventional machines).
Cutting time: 3 hours 20 minutes
Table To deliver driving torque, the drive sections of the tilt and rotary axes adopt the mechanism of 1/180 (A axis), 1/120 (C axis) reductionratio worm gears. 3870 N・m (2902 ft・lbs) clamping torque in the rotary axis assures rigidity in indexing and machining of multiple surfaces. With the brake mechanism on both sides, 5340 N・m (4005 ft・lbs) brake torque is achieved on the tilt axis.
•The tilt and rotary structure built in the table delivers the multiple surface machining and the simultaneous 5-axis controlled machining capability. •The No.50 taper spindle can cover the machining of heavy-duty cutting at low speed through high-speed cutting. •Drastically improved access to and operation of workpieces. •Vastly improved performance in removal of chips from around the table.
※ The machines in the photographs of this brochure may include optional accessories. 9 5AX
In addition to the APC included in the standard specification, the conveyor installed inside the machine processes chips completely and thus saves manpower and supports unmanned operation.
5AX 10
Spindle Output and Torque Diagram for Standard Specification (FANUC)
Front View
mm (inch)
Deviation of hole dia 0.010 (0.00039") 0.005 (0.00020")
Circular Cutting Accuracy
35
mm (inch)
OKK tolerance
580 1400 2500 4000 350 2800 420 1700 500
0 10000
725 (28.54")
12000
Spindle Speed (min-1)
Result
Remarks ※1: The above sample data shows a short-time machining example and the results of continuous machining may differ from them. ※2: The above sample data shows the accuracy under OKK’s in-house cutting test conditions. The results may vary with the conditions of the cutting tools and fixtures. ※3: The accuracy shown above are values obtained based on OKK’s inspection standards under the conditions that the machine is installed according to OKK’s foundation drawing and the ambient temperature remains constant.
Maximum Dimensions Loadable on Table
m
F
B
C
25m/min (984ipm)
25m/min (984ipm)
Cut width
(A) 100mm (3.94")
(C) 20mm (0.79")
(E) 40mm (1.58")
Cut depth
(B) 7mm (0.28")
(D) 50mm (1.97")
(F) 20mm (0.79")
Feed rate
800mm/min (31ipm)
240mm/min (9ipm)
300mm/min (12ipm)
Feed per tooth
0.381mm/tooth (0.01500inch/tooth) 0.200mm/tooth (0.00787inch/tooth)
0.250mm/tooth (0.00984inch/tooth)
Cutting amount
560cm /min (34.2cu-inch/min)
240cm /min (14.6cu-inch/min)
240cm3/min (14.6cu-inch/min)
71%
75%
Spindle motor load 86%
3
3
494 (19.45") 3875 (152.56")
3570.5 (140.57")
2656 (104.49")
650 (25.59")
1680 (66.14")
140 ∼ 750 (5.51" ∼ 29.53")
3840 (151.18")
500 (19.69") 50 (1.97")
−120˚
100 (3.94")
100 (3.94")
100 (3.94")
100 50 (3.94") (1.97")
140m/min (5512ipm)
Lift-up type chip conveyor (option)
4260 (167.72")
200 min-1
Cutting speed
800 (31.50")
160 (6.30")
400 (15.75")
100 (3.94")
200 min-1
3875 (152.56")
1250 (49.21")
Table 350 min-1
Note 1: The above machining data are obtained at the position of 0-degree table tilting angle. Note 2: The above machining data show a sample actual machining and are for reference only.
11 5AX
480 (18.90")
E
D
3000 (118.11")
4260 (167.72")
500 (19.69")
Spindle speed
A
144 (5.67")
372 (14.65")
m
")m
")m
.78
13
.59
0(
25
30˚ mm 6") mm 5 . ") 27 (φ 13.78 0 0 φ 7 50 (φ φ3
35
Roughing End Mill φ40 (φ1.57")×6 t
0(
Roughing End Mill φ40 (φ1.57")×6 t
65
Face Mill 5''×6 t
770 (30.31")
Floor Space
0.005 (0.00020") 0.0041 (0.00016")
Machining Capabilities (Workpiece material: S45C)
1350 (53.15")
3794 (149.37")
100 50 (3.94") (1.97")
24-M16 screw 30 (1.18") deep
(Workpiece clamping screw hole)
100 (3.94")
Circularity
0
100
100 (3.94")
Item
95 N・m (70 ft・lbs) cont.rating
5
1250 (49.21")
0.015 (0.00059") 0.005 (0.00020")
φ700 (φ57.56")
950 (37.40") (Door opening width)
Diagonal direction
10
Sample
φ700 (φ27.56")
H 7
0.015 (0.00059") 0.003 (0.00012")
200
deg . st.600 (23.62") st.1560 (61.42")
1250 (49.21")
Axis direction
115 N・m (85 ft・lbs) 30min rating
25%ED
300
3150 (124.02")
A=200 (7.87") B=282.843 (11.13555")
136 N・m (100 ft・lbs) 15%ED
820 (32.28")
Result
15%ED
st.300 (11.81")
(φ 1. 97 ")
OKK tolerance
cont.rating
15
mm (inch)
30
°
0 12
50 (1.97")
Item
304 N・m (224 ft・lbs)
610 (24.02")
(OKK tolerance)
Cutting Accuracy
20
400
650 (25.59")
C axis: ±3 sec
22kW (30HP) 15min rating 18.5 kW(25HP) cont.rating
380 (14.98")
230 (9.06")
140 (5.51")
A axis: ±5 sec
15min rating
380 (14.98")
1250 (49.21")
Positioning Accuracy
420 N・m (310 ft・lbs)
25
500
50 (1.97")
Positioning Accuracy (with encoder)
500 N・m (369 ft・lbs) 25%ED
1150 (45.28") (Front door opening width)
(OKK tolerance)
30
30 kW (40HP) 30min rating 25 kW (34HP) cont.rating
92 (3.62")
±0.0005 ( ±0.00002" ) /full stroke
600
15%ED
922 (36.30")
Repeatability (X, Y, Z)
600 N・m (443 ft・lbs)
35
Spindle Output (kW)
±0.0010 ( ±0.00004" ) /full stroke
1250 (49.21")
mm (inch)
Positioning Accuracy (X, Y, Z)
700
3794 (149.37")
40
(OKK tolerance)
Positioning Accuracy (with linear scale)
40 kW (54HP) 15%ED
1250 (49.21")
±0.0010 ( ±0.00004" ) /full stroke
Side View
800
240 (9.45")
Repeatability (X, Y, Z)
45
4200 (165.35") (Optional 60-MG Specification)
±0.0020 ( ±0.00008" ) /full stroke
Spindle Torque (N・m)
Positioning Accuracy (X, Y, Z)
3150 (124.02")
Positioning Accuracy (without linear scale)
VG5000
Main Dimensions of the Machine
φ 50
Accuracy
5AX 12
VG5000
Specifications Item Travel on X axis (Saddle: right/left) Travel on Y axis (Table: back/forth) Travel on Z axis (Spindle head: up/down) Travel Travel on A axis (Table tilting) Travel on C axis (Table turning) Distance from table top surface to spindle nose Table (Pallet) work surface area (X-axis direction × Y-axis direction) Max. workpiece weight loadable on table (pallet) Table (Pallet) work surface configuration (nominal screw-hole size × number of holes) Table Distance to the table work surface from the floor Pallet exchange time Spindle speed Number of spindle speed change steps Spindle Spindle nose (nominal number) Spindle bearing bore diameter X, Y and Z axes: Rapid traverse rate A and C axes Feed Rate X, Y and Z axes: Cutting feed rate A and C axes Tool shank (nominal number) Pull stud (nominal number) Number of stored tools Maximum tool diameter (with adjacent tools) Maximum tool diameter (without adjacent tools) Automatic Tool Changer Maximum tool length (from the gauge line) Maximum tool weight Tool selection method Tool exchange time (tool-to-tool) Tool exchange time (cut-to-cut) For spindle (15% ED/30-min rating/continuous rating) X, Y and Z axes Motors For feed axes A and C axes Power supply Required Power Supply
Tank Capacity
Machine Size and Required Floor Space
Unit mm mm mm deg deg mm mm kg mm sec min-1
mm m/min min-1 mm/min min-1
tools mm mm mm kg sec sec kW kW kW kVA V×Hz
Supply voltage × supply frequency
MPa L/min(ANR) L L L mm mm mm kg
Compressed air supply pressure Compressed air supply flow rate Coolant tank Spindle head cooling oil tank Hydraulic unit tank Machine height from the floor surface Floor space required for operation (width × depth) Floor space including maintenance area (width × depth) Machine weight Controller type Temperature of operation environment
℃
Specification 760 (29.92") 900 (35.43") 610 (24.02") −120 to 30 360 140 ∼ 750 (5.51" ∼ 29.53") 500 (19.69") and 500 (19.69") 600 (1323 lbs) (for indexing) M16 × 24 holes 1250 (49.21") 16 35 to 12000 Stepless (electrical 2 steps) 7/24 taper, No. 50 φ100 (φ3.94") 24 (945 ipm) A: 20 C: 30 1 to 24000 (0.04 to 945 ipm) ※1 A: 20 C: 30 JIS B6339 BT50 OKK only 90° 40※2 φ115 (φ4.53") φ230 (φ9.06") 400 (15.75") 20 (44 lbs) Address fixed method 4.5 10 40/30/25 (54/40/34 HP) FANUC: 5.5 × 5.5 × 5.5 (7 × 7 × 7 HP) FANUC: 5.5 × 5.5 (7 × 7 HP) FANUC: 70 200±10% × 50/60±1 220±10% × 60±1※3 0.4 to 0.6 (58 to 87 psi)※4 500 (132 gal/min)※5 380 (100 gal) 72 (19 gal) 20 (5 gal) 3875 (152.56") 3794 × 4260 (149.37" × 167.72") 4600 × 5000 (181.10" × 196.85") 25000 (55100 lbs) FANUC 3li-A5 5 to 40
※1: Under the HQ or Hyper HQ control ※2: The number of stored tools refers a total number of tools including the one installed on the spindle i.e. subtract one from the above for the actual number of tools stored in the tool magazine. ※3: When the supply voltage is 220VAC, the supply frequency of 60Hz only is applicable. ※4: Purity of the supplied air should be equivalent to Class 3.5.4 specified in ISO 8573-1 / JIS B8392-1 or higher. ※5: The flow rate for the standard specification machines is specified in the above. When optional specification such as an air blow is added, add the corresponding air supply according to the operating frequency.
13 5AX
Item □Compatibility with Dual contact tool □Pull stud □Tool magazine □Additional pallet □Splash guard front door automatically open / close □Lift-up type chip conveyor □Chip bucket □Workpiece flushing gun □Oil skimmer □Air blower □Oil-mist / air blower □Mist collector □High-pressure unit (for external fixed nozzles) □Compatibility with through-spindle (including high-pressure unit) □Thickener bag filter (Spare parts for high-pressure unit) □Fine amount coolant supply unit (Maker: Bluebe) □Coolant (for Bluebe) □Linear scale □Coolant cooler □Signal lamp
□Additional M code □A set of bond for foundation work □Standard tool set □Coating color specified by customer □Grease cartridge for automatic grease lubrication unit □Touch panel for APC
□Touch sensor system
□Laser measurement □Cumulative hour meter (9999H) □Work counter (5 digits) □Calendar timer □OKK Manual Guide i (Animation of milling cycle for F31i) □MG operation panel
Specification □ MAS Ⅰ □ MAS Ⅱ □ 60 □ 80 □ 120
□ Fixed type (for Lift-up type chip conveyor) □ Swing type (for Lift-up type chip conveyor)
□ 2MPa (290 psi) □ 7MPa (1015 psi) □ 2MPa (290 psi) □ 7MPa (1015 psi)
□Air
□ For X and Y axes □ For X, Y and Z axes □ 2-lamp tower type □ 3-lamp tower type □ 2-lamp rotary type □ 3-lamp rotary type □ 4 sets □ 8 sets
□With buzzer alarm
□ T0 (Manually operated type) □ T1-A (Workpiece measurement) □T1-B (Workpiece measurement, Tool length measurement, Tool break detection) □T1-C (Tool length measurement, Tool break detection) □T0 software □Micro laser system (without covers) made by Blum: Max φ85 (φ3.35")
VG5000
Standard Accessories Lighting system (Two fluorescent lamps) Coolant unit (Separate coolant tank) Entire machine cover (Splash guard) Door interlock control Top cover ATC shutter (operated automatically) Slideway protection covers for X and Y axes Spindle air purge Spindle head and ball screw cooling oil temperature controller Automatic grease lubrication unit Hydraulic unit (for clamping the 5-axis table) Coil-type chip conveyor Automatic pallet changer (2APC) Leveling block Foundation parts (Bond for anchoring is optional.) Parts for machine transfer (excluding the hoisting jig) Automatic power off Electrical spare parts (fuses) Instruction manual Electrical manuals (including Hardware diagrams)
VG5000
Optional Accessories
Item
Q'ty 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 2 sets 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set
5AX 14
Main body structure has excellent rigidity and vibration damping
For machining small-to-medium-sized turbine blades efficiently at high speed
Sample workpiece Material: SUS304 Coolant: Water-soluble coolant Tooling: φ25mm(φ0.98") end mill φ12mm(φ0.47") radius end mill
•VM5Ⅲ base is box-way construction on the X, Y & Z axis delivering rigidity and excellent vibration dampening. •The large diameter support bearings on the B axis maintain overall rigidity. •Maximum 600mm (23.62") long blades can be machined.
Machining an entire blade without reclamping Large travel of the B axis and supporting both ends of a workpiece on the A axis enable machining the small to medium-size turbine blades completely from their roots to the blades without reclamping.
Cutting condition: S1500 ∼ S6000 F2400
※ Machine picture includes optional accessories.
•The VM-X5 is the Perfect 5-axis machining center for blade machining having a tilting spindle (B axis) and rotary tables (A axis). •Its high cutting performance is inherited from the VM5Ⅲ enabling shorter roughing times. •The roller gear mechanism and the synchronized facing rotary tables on the machine generate no backlash and support high-precision machining.
15 5AX
Rotary table A axis direct drive rotary table outputs zero backlash, agile response and tight accuracy. Optional dual drive synchronized rotaries eliminate work piece twisting.
Tilting spindle The roller gear mechanism used for driving the B axis combines the features of worm gear and rolling drive which supports the machine’s high torque, high efficiency, smooth movements and high-precision machining.
5AX 16
Spindle Output and Torque Diagram
52 (2.05")
190m/min (7480ipm)
160m/min (6299ipm)
135m/min (5315ipm)
Cut width
(A) 80mm (3.15")
(C) 16mm (0.63")
(E) 32mm (1.26")
Cut depth
(B) 3mm (0.12")
(D) 5mm (0.20")
(F) 3mm (0.12")
Feed rate
900mm/min (35ipm)
800mm/min (31ipm)
800mm/min (31ipm)
Feed per tooth
0.300mm/tooth (0.01181inch/tooth)
0.167mm/tooth (0.00657inch/tooth)
0.198mm/tooth (0.00780inch/tooth)
Cutting amount
216cm /min (13.2cu-inch/min)
64cm /min (3.9cu-inch/min)
76.8cm /min (4.7cu-inch/min)
Spindle motor load
83%
12%
11%
3
Note 1: The above machining data are obtained at the position of 0-degree table tilting angle. Note 2: The above machining data show a sample actual machining and are for reference only.
17 5AX
3
3
60 110 110 110 110 60 (2.36") (4.33") (4.33") (4.33") (4.33") (2.36") 100 560 (3.94") (22.05")
Cutting speed
2200 (86.61") 120 (4.72")
25 (0.98")
18(0.71") H8
30 (1.18")
T-slot
150 (5.91")
145 (5.71")
Spindle center travel position 315 (12.4") 9 (0.35")
8 (0.31")
620 (24.41") φ250 (φ9.84")
1350min-1
160 290 (6.30") 450 (11.42") (17.72")
1600min-1
12(0.47") H7 T-slot
600min-1
Rotary table
1250 (49.21") 620 (24.41")
21 (0.83")
Spindle speed
875 (34.45") [975 (38.39")]
2480 (97.64")
300 (11.81")
Table
875 (34.45")
1240 (48.82")
315 (12.4")
95 (3.74")
150 (5.91")
End Mill φ32(φ1.26")×6 t
25(0.98")
145 (5.71")
End Mill φ32(φ1.26")×6 t
φ75(φ2.95") H7
Face Mill 4"×5 t
Oil cooler (separate)
Dimensions in red : Exclusively for FANUC controller Dimensions in blue : Exclusively for MITSUBISHI controller Dimensions in black : Common to both FANUC and MITSUBISHI controllers
φ80(φ3.15") H7
Machining Capabilities (Workpiece material: S43C)
Maintenance area
φ82(φ3.23") H7
Spindle Speed (min-1)
Spindle Speed (min-1)
2200 (86.61") 960 (37.8")
3470 (136.61")
5.5 kW (7HP) cont.rating
Floor Space
55 (2.17") [95 (3.74")]
[580 (22.83")]
18.5 kW (25HP) cont.rating
φ75.4 (φ2.97")
119 N・m (88 ft・lbs) 15min rating 87 N・m (64 ft・lbs) cont.rating 7.5 kW (10HP) 15min rating 25%ED
75 (2.95")
540 (21.26")
5.5 kW (7HP) cont.rating
465 (18.31") [505 (19.88")]
2970 (116.93")
φ80.2 (φ3.16")
51 N・m (38 ft・lbs) cont.rating
7.5 kW (10HP) 30min rating
115 (4.53")
500 416 (16.38") (19.69")
Remarks ※1: The above sample data shows a short-time machining example and the results ofcontinuous machining may differ from them. ※2: The above sample data shows the accuracy under OKK’s in-house cutting test conditions. The results may vary with the conditions of the cutting tools and fixtures. ※3: The accuracy shown above are values obtained based on OKK’s inspection standards under the conditions that the machine is installed according to OKK’s foundation drawing and the ambient temperature remains constant.
70 N・m (52 ft・lbs) 30min rating
22 kW (30HP) 15min rating
315 310 310 315 (12.4") (12.2") (12.2") (12.4") 310 310 (12.2") 1250 (49.21")(Table width) (12.2") (1/2st) (1/2st) 2480 (97.64")
885 (34.84")
900 (35.43")
OKK tolerance Result 0.0055 Circularity 0.0150 (0.00059") (0.00022") Item
Spindle Output (kW)
mm (inch)
25%ED 166 N・m (119 ft・lbs) 25%ED
524 (20.63")
20 (0.79")
High-power specification
Standard specification
12 (0.47")
● MITSUBISHI
Circular Cutting Accuracy
290~800 280 (11.42"~31.50") (11.02")
Spindle Speed (min-1)
Spindle Speed (min-1)
50 (1.97")
Sample
0.002 (0.00008") -0.005 (-0.00020") 0.003 (0.00012")
Spindle Torque (N･m)
Result
160 290(11.42") (6.30")
950 (37.4")
A=150 (5.91") B=212.132 (8.35165")
Spindle Output (kW)
OKK tolerance 0.015 Axis direction (0.00059") Diagonal direction 0.015 (0.00059") Deviation of hole dia 0.010 (0.00039") Item
15 kW (20HP) cont.rating
(OKK tolerance) mm (inch)
Spindle Torque (N･m)
Cutting Accuracy
A axis: ±5 sec C axis: ±3 sec
35 N・m (26 ft・lbs) cont.rating
30 (1.18")
MITSUBISHI
195 (7.68")
Positioning Accuracy
(OKK tolerance)
18.5 kW (25HP) cont.rating
95 N・m (70 ft・lbs) cont.rating
885 (34.84")
Positioning Accuracy (with encoder)
48 N・m (35 ft・lbs) 30min rating
1083 (42.64")
±0.0010 ( ±0.00004" ) /full stroke
25%ED 118 N・m (87 ft・lbs) 15min rating
1697 (66.81")
Repeatability (X, Y, Z)
5.5 kW (7HP) cont.rating
22 kW (30HP) 15min rating 18.5 kW (25HP) 15min rating
2970 (116.93")
Positioning Accuracy (X, Y, Z) ±0.0020 ( ±0.00020" ) /full stroke
7.5 kW (10HP) 30min rating
Spindle Output (kW)
Spindle Output (kW)
mm (inch)
Spindle Torque (N･m)
(OKK tolerance)
167 N・m (123 ft・lbs) 25%ED
195 (7.68")
Standard specification
±0.0020 ( ±0.00008" ) /full stroke
Positioning Accuracy (with linear scale)
Front View
High-power specification
2800 (110.24")
Repeatability (X, Y, Z)
Side View
● FANUC
2910 (114.57") [2795.5 (110.06")]
mm (inch)
Positioning Accuracy (X, Y, Z) ±0.0030 ( ±0.00012" ) /full stroke
3080 (121.26")
Positioning Accuracy (without linear scale)
Main Dimensions of the Machine
Spindle Torque (N･m)
Accuracy
When two Rotary tables are used • Maximum workpiece length : 600[mm] (23.62'') • Maximum workpiece diameter : φ250[mm] (φ9.84'') • Maximum workpiece weight : 200[kg] (441lbs) (Workpiece both end must be fixed with Rotary table) (＊for a Rotary table 100[kg] (221lbs))
5AX 18
VM-X5
Main Specifications
Travel
Table
Spindle
Feed Rate
Automatic Tool Changer
Item Travel on X axis (Table right / left) Travel on Y axis (Saddle back / forth) Travel on Z axis（Spindle head up / down） Travel on A axis (Table turning) Travel on C axis (Spindle head swiveling) Distance from table top surface to spindle nose Distance from column front to spindle center Table work surface area（X axis direction × Y axis direction） Max. workpiece weight loadable on table Table work surface configuration（T-slot nominal dimension × spacing × number of T slots） Distance to the table work surface from the floor Spindle speed Number of spindle speed change steps Spindle nose (nominal number) Spindle bearing bore diameter X, Y and Z axes: Rapid traverse rate A and B axes X, Y and Z axes: Cutting feed rate A and B axes Tool shank (nominal number) Pull stud (nominal number) Number of stored tools Max. tool diameter（with tools in adjacent pots） Max. tool diameter（with no tools in adjacent pots） Max. tool length（from gauge line) Maximum tool weight [moment] Tool selection method Tool exchange time (tool-to-tool) Tool exchange time (cut-to-cut) for Spindle (30min rating/continuous rating) for Feed axes
Motors
Required Power Supply
Tank Capacity
Machine Size and Required Floor Space
Unit mm mm mm deg deg mm mm mm kg mm min-1
mm m/min min-1 mm/min min-1
tools mm mm mm kg [N・m] sec sec kW
X, Y and Z axes
kW
A and B axes
kW
for Coolant pump for Spindle head cooling pump for Coil-type chip conveyor for ATC
kW kW kW kW
Power supply
kVA V×Hz
Supply voltage × Supply frequency Compressed air supply pressure ※3 Compressed air supply flow rate ※3 ※4 Spindle head cooling oil tank Coolant tank capacity Machine height (from floor surface) Floor space required for operation (width × depth) Floor space required incl. maintenance area (width × depth) Machine weight
MPa L/min(ANR) L L mm mm mm kg
Controller Temperature of operation environment Humidity of operation environment
℃ %
Specification 620(24.41") 450(17.72") 510(20.08") 360 -90∼90 290∼800(11.42"∼31.50") 524(20.63") [510(20.08")※1] 1250×560(49.21"×22.05") 800(1764lbs) 18×110mm(4.33")×5 950(37.40") 100∼12000 Electric stepless speed change (MS) 7/24 taper, No.40 φ70(φ2.76") X,Y:30(1181ipm) Z:20(787ipm) A:100 B:30 X/Y/Z:1∼20000(0.04∼787ipm)※2 A:100 B:30 BT40 Dual contact tool MAS 403 P40T-1 30 φ80(φ3.15") φ110(φ4.33") 280(11.02") 10(22lbs) [9.8(7.2ft・lbs)] Memory random method 5 15 7.5/5.5(10/7HP) MITSUBISHI X/Y:2.0(2.7HP) Z:4.5(6HP) FANUC X/Y:3.0(4HP) Z:7.0(9.4HP) MITSUBISHI A:2.2(3HP) B:2.0(2.7HP) FANUC A:2.4(3.2HP) B:4.5(6HP) 0.4(0.5HP) 0.4(0.5HP) 0.2(0.3HP)×2 0.4(0.5HP) MITSUBISHI 30 FANUC 30 200±10%×50/60±1 220±10%×60±1 0.4∼0.6(58∼87PSI) 400(106gal) 50(13gal) 280(74gal) 3080(121.26") 2540×2970(100.00"×116.93") 3800×4050(149.61"×159.45") 7900(17400lbs) Neomatic 750 F31i-A5 5∼40 10∼90 (No dew)
VM-X5
Optional Accessories Item □Additional one axis control □Column-up 250mm(9.84") [Standard: Column-up 150mm(5.91")] □Extension of X-axis stroke 1020mm(36.22") X-axis stroke □High-speed 20000min-1 spindle (22/18.5kW (35/25HP)) □High-torque spindle drive motor (22/18.5 kW (35/25HP)) □Compatibility with Dual contact tool (HSK-A63) □Pull stud □Splash guard front door automatically open / close □Sliding surface protection steel sliding cover for Z axis □Ceiling cover □Chip flow coolant(400W) □Lift-up type chip conveyor
Specification
□MASⅡ □OKK90°
□Fixed type (for Lift-up type chip conveyor) □Swing type (for Lift-up type chip conveyor)
□Chip bucket □Workpiece flushing gun □Oil skimmer (Belt type) □Air blower ※
□2.2kW(3HP)installed separately □Compatibility wit supplied device □2MPa (290 psi) □7MPa (1015 psi) □2MPa (290 psi) □7MPa (1015 psi) □Separately installed type □High-pressure unit integrated type (High-pressure unit is also required)
□Mist collector □High-pressure unit □Compatibility with through-spindle (including high-pressure unit) ※ □Coolant cooler □Fine amount coolant supply unit (Maker: Bluebe) ※ □Coolant (for Bluebe)
□for X and Y axes □for X, Y and Z axes □Addition of 1-LED light □2-lamp tower type □3-lamp tower type □2-lamp rotary type □3-lamp rotary type □4 sets □8 sets
□Linear scale □Lighting system □Signal lamp
□Additional M code □Coating color specified by customer □Foundation bolts for bond anchoring □A set of bond for foundation work □Touch sensor system □Laser measurementLaser system (without Covers): Max.φ85 (φ3.35") □Cumulative hour meter (9999H) □Work counter (5 digits) □Calendar timer □OKK Manual Guide i (Animation of milling cycle for F31i) □MG operation panel
□with Buzzer alarm
□T1-A (Workpiece measurement) (OMP60 / MP700) □T1-B (Workpiece measurement, Tool length measurement, Tool break detection) (OMP60 / MP700) □T1-C (Tool length measurement, Tool break detection) □T0 software
※ Optional specifications that can be added to the spindle at the same time vary with the spindle. For details, ask our company’s sales department.
※1: Z axis shutter specification ※2: Under the HQ or Hyper HQ control ※3: The value for the standard specification. It may vary with added options. ※4: Purity of the supplied air should be equivalent to Class 3.5.4 specified in ISO 8573-1 / JIS B8392-1 or higher.
VM-X5
Standard Accessories Item Lighting system Coolant unit (Separate coolant tank) Entire machine cover (Splash guard) Magazine safety cover Sliding surface protection steel sliding cover for X/Y/Z axes Spindle head cooling oil temperature controller Rear discharge coil-type chip conveyor Leveling block Parts for machine transfer Automatic power-off unit (with M02 or M30) Electric spare parts (fuses) Instruction manual (Specification, Foundation ＆ Installation manual) Electrical instruction manuals (including Hardware diagram)
19 5AX
Qty 1 set 1 set 1 set 1 set 1 set 1 set 2 sets 1 set 1 set 1 set 1 set 1 set 1 set
Remark LED light Tank capacity：280L (74 gal) Including front door and maintenance cover electromagnetic lock Including electromagnetic lock
1 set for each of right and left
5AX 20
VC-X350 VC-X350L VC-X500 VP9000-5AX
VC-X350L VC-X500
Drastically reduced workpiece machining time This specialized 5-axis machining center has been developed from OKK’s advanced technologies. This machine eliminates loss of accuracy and burden on the operators caused by multi-setup operation and shortens lead time under process integration. VC-X350
Rapid traverse rate
50 m/min (1969ipm) (X and Y) 36 m/min (1418 ipm) (Z)
Maximum feed acceleration
0.7 G
Spindle startup time
1.5 sec (0 → 12000 min-1)*
Tool exchange time
1.3 sec (Tool-to-tool) 4.5 sec (Cut-to-cut) * Spindle motor 22/18.5kW (30/25HP): option
VC-X350
VC-X350L
High-speed Table Control Delivering high-speed 5-axis machining of large 800mm (31.50") diameter workpieces by utilizing 25 min-1 tilt axis feed and 50 min-1 rotation axis feed. VP9000-5AX
Wide selection of the spindle Cutting performance is largely improved by the use of the motorized spindle (MS) which integrates a motor covering a wide and high output range. Acceleration time of the spindle can be as short as only 1.5 seconds (*) from the non-operating state to the speed of 12000 min-1. High-speed spindle of 20000 min-1 or 22/18.5kW (30/25HP) high-power spindle can also be adopted optionally. * Spindle motor 22/18.5kW (30/25HP): option
Sample Workpiece
VC-X500
VP9000-5AX
Sample Workpiece
Material: SKD61
Material: A7075
Coolant: Water-soluble coolant
Coolant: Water-soluble coolant
Tooling: R2∼5mm (R0.08 ∼ 0.20") end mill
Tooling: φ10 ∼ 25mm (φ0.39 ∼ 0.98") end mill
Cutting condition: S6000 ∼ S8000 F1000 ∼ F2400
Cutting condition: S8000 ∼ S12000 F2400 ∼ F8000
Cutting time: 8 hours 59 minutes
Cutting time: 1 hour 30 minutes
※ The machines in the photographs of this brochure may include optional accessories. 21 5AX
5AX 22
Accuracy
Spindle Output and Torque Diagram
Repeatability (X, Y, Z)
±0.0010 (±0.00004" ) /full stroke (OKK tolerance)
mm (inch)
Positioning Accuracy (X, Y, Z)
±0.0010 ( ±0.00004" ) /full stroke
Repeatability (X, Y, Z)
±0.0005 ( ±0.00002" ) /full stroke
OKK tolerance
Axis direction Diagonal direction
12000min-1[7.5/5.5kW(10/7HP)]
Result
VP9000-5AX
VC-X350
VC-X500
0.015 (0.00059")
0.003 (0.00012")
0.003 (0.00012")
0.008 (0.00031")
0.015 (0.00059")
0.005 (0.00020")
0.005 (0.00020")
0.006 (0.00024")
Deviation of hole dia 0.010 (0.00039")
0.005 (0.00020")
0.005 (0.00020")
0.004 (0.00016")
● MITSUBISHI
Sample
(OKK tolerance)
Positioning Accuracy (without encoder) Circular Cutting Accuracy
48 N・m (35ft・lbs) 30min rating 35 N・m (26ft・lbs) cont.rating
cont.rating
VP9000-5AX
0.0042 (0.00017")
0.0042 (0.00017")
0.0040 (0.00016")
● MITSUBISHI
Spindle Speed（min-1）
12000min-1[22/18.5kW(30/25HP)]
12000min-1[22/18.5kW(30/25HP)]
166 N・m (122ft・lbs)
25%ED 118 N・m (87ft・lbs) 15min rating 95 N・m(70ft・lbs) cont.rating
22 kW (30HP) 15min rating 18.5 kW (25HP) 18.5 kW(25HP) 15min rating cont.rating 15 kW (20HP) cont.rating
5.5 kW(7HP) cont.rating
Spindle Speed（min-1）
Spindle Speed （min-1） 30
0m m
0m m
20000min-1[22/18.5kW(30/25HP)]
")
.81
.69
(11
(19
")
20000min-1[22/18.5kW(30/25HP)]
● MITSUBISHI
● FANUC
Spindle output（kW）
")
")
")
.17
.69
(14
(19
m
")
45
(9.
.99
−120°
25%ED
cont.rating
119 N・m (88ft・lbs) 15min rating 87 N・m (64ft・lbs) cont.rating 7.5 kW(10HP) 15min rating
167 N・m (123ft・lbs)
50
m
0m
0m
36
50
m
(12
0m
m
24
0m
33
30° ) 50" 31. 1") φ ( 1.8 φ1 mm ( 0 0 m φ8 m 0 0 φ3
● FANUC
22 kW (30HP) 15min rating 18.5 kW(25HP)
VP9000-5AX
VC-X500 30° 6") 7.5 7") 2 φ .8 m( φ7 ( m 0 m 0 φ7 200m φ
Spindle Speed （min-1）
Spindle torque（N・m）
0.005 (0.00020")
VC-X500
−120°
25%ED
22 kW (30HP)
18.5 kW 15min rating (25HP) 18.5 kW(25HP) 118 N・m(87ft・lbs) 15min rating cont.rating 25%ED 15 kW(20HP) cont.rating 88 N・m(65ft・lbs) 15min rating 80 N・m(59ft・lbs) cont.rating 42 N・m (31ft・lbs) 15min rating 35 N・m (26ft・lbs) cont.rating
42 N・m (31ft・lbs) 15min rating
22 N・m(16ft・lbs) cont.rating
Spindle Speed （min-1）
VC-X350 VC-X350L VC-X500 VP9000-5AX
22 kW (30HP) 25%ED 18.5 kW 15min rating 118 N・m (25HP) 18.5 kW(25HP) (87ft・lbs) cont.rating 15min rating 25%ED 15 kW(20HP) 98 N・m(72ft・lbs) cont.rating 15min rating 80 N・m(59ft・lbs) cont.rating
Spindle torque （N・m）
Circularity
VC-X350
Maximum Dimensions Loadable on Table
23 5AX
5.5 kW(7HP)
Result
Spindle output（kW）
OKK tolerance
Remarks ※1: The above sample data shows a short-time machining example and the results of continuous machining may differ from them. ※2: The above sample data shows the accuracy under OKK’s in-house cutting test conditions. The results may vary with the conditions of the cutting tools and fixtures. ※3: The accuracy shown above are values obtained based on OKK’s inspection standards under the conditions that the machine is installed according to OKK’s foundation drawing and the ambient temperature remains constant.
−120°
30min rating
Spindle output（kW）
C axis: ±3 sec
Item
(OKK tolerance)
30° ) 75" 15. ") φ ( 2 8 . m 3 (φ 00m φ 4 7mm φ9
5.5 kW(7HP) cont.rating
Spindle torque（N・m）
Positioning Accuracy (with encoder)
VC-X350
51 N・m (38ft・lbs) cont.rating
7.5 kW(10HP)
7.5 kW(10HP) 30min rating
mm (inch)
(OKK tolerance)
A axis: ±5 sec
70 N・m (52ft・lbs) 30min rating
A＝150 (5.91"), B＝212.132 (8.35165") (VC-X350/VC-X500) A＝200 (7.87"), B＝282.843 (11.13555") (VP9000-5AX)
C axis: ±10 sec
Positioning Accuracy
● FANUC
Spindle output（kW）
Positioning Accuracy
12000min-1[7.5/5.5kW(10/7HP)]
Spindle torque （N・m）
Positioning Accuracy (with linear scale)
Item
Spindle torque （N・m）
±0.0020 (±0.00008" ) /full stroke
mm (inch)
Spindle output （kW）
Positioning Accuracy (X, Y, Z)
Cutting Accuracy
Spindle torque （N・m）
mm (inch)
Spindle output （kW）
Positioning Accuracy (without linear scale)
Spindle Speed（min-1）
12000min-1 7.5/5.5kW （10/7HP）
12000min-1 22/18.5kW （30/25HP）
20000min-1 22/18.5kW （30/25HP）
Standard
Option
Option
Standard
Option
Option
−
Standard
Option
Standard
Option
Option ※Controller for VC-X350L is FANUC only.
5AX 24
VC-X350L
VC-X350
Main Dimensions of the Machine Side view
[ ] : VC-X350L dimensions
Front view
Side view
1718 (67.68")
ATC St.110 (4.33")
St.850 (33.46") 350 500 (13.78") (19.69")
1/2St.350 (13.78")
420 (16.54")
3720 (146.46")
Hydraulic unit (separate)
Table
1-φ40 (1.57")hole 20 (0.79") depth
Front View
Side View
1980 (77.95")
1095 (43.11") 1895 (74.61")
800 (31.50") 80 (3.15")
1/2St. 410 (16.14")
230 (9.06")
382 (15.04")
4850 (190.94")
Table
Oil cooler
1335 (52.56")
X-axis st. 820 (32.28") 410 (16.14") 410 (16.14") 125 125 125 125 (4.92") (4.92") (4.92") (4.92")
00 ) φ 8 .50" 31 (φ
24-M16 screw hole
45
deg
.
3565 (140.35")
2950 (116.14")
975 (38.39") 925 (36.42")
St. 560 (22.05")
.
50 (1.97")
Hydraulic unit
1039 (40.91")
3922 (154.41")
C-axis origin mark
800 (31.50")
675 (26.57")
7")
55 (2.1
deg
1290 (50.79") 3590 (141.34")
745 (29.33")
(7.80")
Floor Space
A-axis center height eg. 12 30 d 0
441 (17.36")
(600) (23.62")
1")
200 (7.87")
198
715 (28.15") (Door opening)
Hydraulic/Pneumatic pressure supply ports (Maximum 3 ports)
11 .8
640 (25.20")
30
750 (29.53") 300 (11.81")
1/2St. 410 (16.14") 180 (7.09")
0(
415 (16.34")
16-M10 screw 20 (0.79") depth (Workpiece clamping screw hole)
865 (34.06")
45°
1200 (47.24")
605 (23.82")
3565 (140.35")
3440 (135.43") 2940 (115.75")
105 (4.13")
VC-X350L
2345 (92.32")
C-axis origin mark
°
560 (22.05")
1350 (53.15")
0")
66 (2.6
60
460 (18.11")
50 (1.97")
20 (dia. 0.79") H7 hole with 20 (0.79") depth
")
200 (7.87 ")
VP9000-5AX St. 1020 (40.16")
ATC St. 50 (1.97")
ATC st. 50 (1.97")
.78
(13
1")
Main Dimensions of the Machine
460 (18.11")
11 .8
3300 (129.92") 3720 (146.46")
Y-axis st. 1020 (40.16")
Hydraulic/Pneumatic pressure supply ports (Maximum 6 ports)
420 (16.54")
4-M16 screw 25 (0.98")depth
19 (0.75")
560 (22.05")
0(
1718 (67.64")
500 (19.69")
100 (3.94") 50 100 (1.97") (3.94")
Table size □500 (□19.69")
30 (1.18")
30
2")
(5.1
630 (24.80") 125 125 125 125 (4.92") (4.92") (4.92") (4.92")
45°
130
100 (3.94")
620 (24.41")
2-φ16 (0.63")H7
460 (18.11")
Oil cooler
16-M10 screw 20 (0.79") depth (Workpiece clamping screw hole)
350
500 (19.69")
VC-X350
225 (8.86")
3427.5 (MITSUBISHI) (134.94")
Hydraulic unit
225 (8.86")
50 100 16-M16 screw 30 (1.18")depth (3.94") (1.97")
45°
Front door opening width 772.8 (30.43")
Table
100 (3.94")
615 (24.21")
Floor Space
100 (3.94")
50 100 (3.94") (1.97")
Hydraulic/Pneumatic pressure supply ports (Maximum 8 ports)
1050 (41.34")
80 (3.15")
1400 (55.12")
2450 (96.46")
83 (3.27")
800 (31.50")
1895 (74.61")
2940 (115.75")
500 (19.69") 50 100 (1.97") (3.94")
180 (7.09")
2760 (108.66")
208 (8.19")
975 (38.39")
140 (5.51")
2620 (103.15")
Oil cooler (separate)
105 (4.13")
875 (34.45")
1/2St.350 (13.78")
1718 (67.64") 160 (6.30")
800 (31.50")
750 (29.53")
150 (5.91") St.610 (24.02")
30°
1080 (42.52") 1230 (48.43")
2180 (85.83")
3495 (137.60")
70 (2.76") [110 (4.33")] st460 (18.11") 1080 (42.52") [1120 (44.09")]
φ350 (φ13.78")
2895 (113.98")
2996 (117.95") [3076 (121.10")]
2567 (101.06") [2647 (104.21")]
960 (37.80")
715 (28.15") (Door opening) 1095 (43.11")
St.225 (8.86")
Floor Space
300 (11.81")
50 (1.97")
415 (16.34")
St.205 (8.07")
Table width □500 (□19.69")
0°
St.600 (23.62")
A-axis center height
12
875 (34.45")
715 (28.15")
600 (23.62")
346 (13.62")
Front view
VC-X500
Main Dimensions of the Machine
φ50 (φ1.97") H7 hole with 25 (0.98") depth
Workpiece clamping holes/ M16 screw hole (24 holes)
g.
30 de
Door opening 1300 (51.18") 4060 (159.84") 262 (10.31")
25 5AX
790 (31.10")
4850 (190.94")
5AX 26
Specifications
Travel
Table
Spindle
Feed Rate
Automatic Tool Changer
Motors
Required Power Supply
Tank Capacity
Machine Size and Required Floor Space
VC-X350
Item Unit Travel on X axis 600 (23.62") (Spindle head right / left) mm 430 (16.93") (Tabl back / forth) Travel on Y axis mm 460 (18.11") Travel on Z axis (Spindle head up / down) mm -120∼30 Travel on A axis (Table tilting) deg 360 Travel on C axis (Table turning) deg Distance from table top surface to spindle nose 70∼530 (2.76"∼20.87") mm Distance from column front to spindle center 520 (20.47") mm Table work surface area φ350 (φ13.78") mm Max. workpiece weight loadable on table 200 (441 lbs) kg Table work surface configuration (nominal screw-hole size × number of holes) M10×16 holes Distance to the table work surface from the floor 1080 (42.52") mm Spindle speed 100∼12000 min-1 Electric stepless speed change(MS) Number of spindle speed change steps 7/24 taper, No.40 Spindle nose (nominal number) mm φ65 (φ2.56") Spindle bearing bore diameter m/min XY:50 (1969 ipm) Z:36 (1417 ipm) X, Y and Z axes: Rapid traverse rate A:44.4 C:66.7 min-1 A and C axes mm/min 1∼36000 (0.04∼1417 ipm)※2 X, Y and Z axes: Cutting feed rate A:44.4 C:66.7 min-1 A and C axes min-1 in the turning function mode JIS B6339 BT40 Tool shank (nominal number) MAS403 P40T-1 Pull stud (nominal number) tools 20 Number of stored tools mm φ125 (φ4.92") Maximum tool diameter mm 300 (11.81") Maximum tool length (from the gauge line) kg 7 (15 lbs) Maximum tool weight Memory random method Tool selection method sec 1.3 Tool exchange time (tool-to-tool) sec 4.5※3 Tool exchange time (cut-to-cut) 7.5/5.5 (10/7 HP) kW for Spindle (30min rating/continuous rating) MITSUBISHI XY:2 (2.7 HP) Z:3.5 (4.7 HP) kW X, Y and Z axes FANUC XY:3 (4 HP) Z:4 (5.4 HP) for Feed axes MITSUBISHI A:3.5 (4.7 HP) C:2.2 (3 HP) kW A and C axes FANUC A:4.5 (6 HP) C:2.7 (3.6 HP) MITSUBISHI:33 FANUC:32 kVA Power supply 200±10%×50/60±1 V×Hz Supply voltage × supply frequency 220±10%×60±1※4 0.5 (73psi)※5 MPa Compressed air supply pressure L/min(ANR) 200 (53 more gal/ipm)※6 Compressed air supply flow rate L 280 (74 gal) Coolant tank L 50 (13 gal) Spindle head cooling oil tank L 20 (5 gal) Hydraulic unit tank mm 2996 (117.95") Machine height from the floor surface Floor space required for operation (width × depth) 1895×3440 (74.61"×135.43") mm Machine weight 8500 (18700 lbs) kg Temperature of operation environment 5∼40 ℃ Humidity of operation environment 10∼90 (No dew) %
VC-X350L
VC-X500
Specification 600 (23.62") (Spindle head right / left) 700 (27,56") (Table right / left) 430 (16.93") (Tabl back / forth) 850 (33.46") (Spindle head back / forth) 460 (18.11") 610 (24.02") -120∼30 -120∼30 360 360 110∼570 (4.33"∼22.44") 150∼760 (5.91"∼29.92") 520 (20.47") 530 (20.87") 500×500 (19.69"×19.69") φ350 (φ13.78") 500 (1102 lbs) 100 (220 lbs)※1 M10×16 holes M16×20 holes 1120 (44.09") 1080 (42.52") 100∼12000 100∼12000 Electric stepless speed change(MS) Electric 2-step speed change(MS) 7/24 taper, No.40 7/24 taper, No.40 φ65 (φ2.56") φ65 (φ2.56") XY:50 (1969 ipm) Z:36 (1417 ipm) XY:48 (1890 ipm) Z:32 (1260 ipm) A:44.4 C:100 A:25 C:50 1∼36000 (0.04∼1417 ipm)※2 1∼32000 (0.04∼1260 ipm)※2 A:44.4 C:100 A:25 C:50 C:1000 BT40 Dual contact tool BT40 Dual contact tool MAS403 P40T-1 MAS403 P40T-1 20 40 φ82 (φ3.23") [φ125 (φ4.92") with no tools in adjacent pots] φ125 (φ4.92") 350 (13.78") 300 (11.81") 7 (15 lbs) 7 (15 lbs) Memory random method Address fixed random method 2.0 1.3 4.8 4.5※3 7.5/5.5 (10/7 HP) 22(15min rating)/18.5 (30(15min rating)/25 HP) MITSUBISHI X:4.5 (6 HP) YZ:3.5 (4.7 HP) FANUC XY:3 (4 HP) Z:4 (5.4 HP) FANUC X:5.5 (7.4 HP) YZ:4.5 (6 HP) MITSUBISHI A:4.5 (6 HP) C:3.5 (4.7 HP) FANUC A:4.5 (6 HP) C:6 (8 HP) FANUC A:5.5 (7.4 HP) C:4.5 (6 HP) FANUC:32 MITSUBISHI:51 FANUC:54 200±10%×50/60±1 200±10%×50/60±1 220±10%×60±1※4 220±10%×60±1※4 0.5 (73psi)※5 0.4∼0.6 (58∼87 psi)※5 200 (53 more gal/ipm)※6 200 (53 more gal/ipm)※6 280 (74 gal) 260 (69 gal) 50 (13 gal) 50 (13 gal) 20 (5 gal) 20 (5 gal) 3076 (121.10") 3500 (137.80") 1895×3440 (74.61"×135.43") 3720×2450 (146.46"×96.46") 8500 (18700 lbs) 12000 (26500 lbs) 5∼40 5∼40 10∼90 (No dew) 10∼90 (No dew)
VP9000-5AX 820 (32,28") (Table right / left) 1020 (40.16") (Spindle head back / forth) 560 (22.05") -120∼30 360 0∼560 (0"∼22.05") 520 (20.47") φ800×630 (φ31.50"×24.80") 500 (1102 lbs) M16×24 holes 1350 (53.15") 100∼12000 Electric stepless speed change(MS) 7/24 taper, No.40 φ65 (φ2.56") XYZ:32 (1260 ipm) A:25 C:50 1∼32000 (0.04∼1260 ipm)※2 A:25 C:50 JIS B6339 BT40 MAS403 P40T-1 40 φ82 (φ3.23") [φ125 (φ4.92") with no tools in adjacent pots] 300 (11.81") 7 (15 lbs) Address fixed random method 3.2 6.5 7.5/5.5 (10/7 HP) MITSUBISHI XYZ:3.5 (4.7 HP) FANUC X:5.5 (7.4 HP) YZ:4.5 (6 HP) MITSUBISHI A:7 (9.4 HP) C:3.5 (4.7 HP) FANUC A:6 (8 HP) C:4.5 (6 HP) MITSUBISHI:42 FANUC:45 200±10%×50/60±1 220±10%×60±1※4 0.4∼0.6 (58∼87 psi)※5 230 (61 more gal/ipm)※6 380 (100 gal) 72 (19 gal) 20 (5 gal) 3565 (140.35") 4850×3660 (190.94"×144.09") 18000 (39700 lbs) 5∼40 10∼90 (No dew)
※1: Max. inertia is 0.9 kg・m2 for turning function. ※2: Under the HQ or Hyper HQ control ※3: Includes the ATC shutter operating time ※4: When the supply voltage is 220VAC, the supply frequency of 60Hz only is applicable. ※5: Purity of the supplied air should be equivalent to Class 3.5.4 specified in ISO 8573-1 / JIS B8392-1 or higher. ※6: The flow rate for the standard specification machines is specified in the above. When optional specification such as an air blow is added, add the corresponding air supply according to the operating frequency.
Standard Accessories Item Lighting system Coolant unit (Separate coolant tank) Entire machine cover (Splash guard) Door interlock Top cover Ceiling shower ATC shutter (operated automatically) Slideway protection covers for X and Y axes Spindle air purge Spindle head and ball screw cooling oil temperature controller Automatic grease lubrication unit Hydraulic unit (for clamping the 5-axis table) Coil-type chip conveyor Leveling block Parts for machine transfer (excluding the hoisting jig) Foundation parts (Bond for anchoring is optional) Automatic power off Rotary encoder (for A axis) Rotary encoder (for A and C axes) Electrical spare parts (fuses) Instruction manual Electrical manuals (including Hardware diagrams) 27 5AX
VC-X350
VC-X350L
1 lamp 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set Self Lubricated type 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set
1 lamp 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set Self Lubricated type 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set
Q'ty
VC-X500
VP9000-5AX
LED 1 lamp 1 set 1 set 1 set 1 set option 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set
2 lamps 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set
VC-X350
Optional Accessories Item □High-speed 20000min-1 spindle (22/18.5kW (35/25HP)) □High-torque spindle drive motor (22/18.5 kW (35/25HP)) VC-X350 □Compatibility with Dual contact tool
VC-X350L
VP9000-5AX
VC-X350
VP9000-5AX
□MAS Ⅱ □OKK only 90° □30 □40 □60 □80 □120
□Tool magazine
□Automatic operation of splash guard front door □Lift-up type chip conveyor □Chip bucket □Workpiece flushing gun □Air blower □Oil-mist / air blower □Mist collector
VC-X350
VC-X350L
VC-X350
VC-X350L
□BIG □NIKKEN □Others □2MPa (290 psi) □7MPa (1015 psi)
□Compatibility with through-spindle (including high-pressure unit) □Preparation for through-spindle □Thickener bag filter (Spare parts for high-pressure unit) □Fine amount coolant supply unit (Maker: Bluebe) □Coolant (for Bluebe) □Linear scale VC-X350
VP9000-5AX
□Signal lamp
□Additional M code VC-X350L
VC-X500
VC-X500
VP9000-5AX
□Touch sensor system
□Laser measurement(There is worlpiece size limit on VC-X500) □Cumulative hour meter (9999H) □Work counter (5 digits) □Calendar timer □OKK Manual Guide i (animation of milling cycle for F31i) □MG operation panel
VP9000-5AX
□Fixed type (for Lift-up type chip conveyor)
□Compatibility with oil-through-holder
VC-X350 □Foundation bolts for bond anchoring □A set of bond for foundation work □Coating color specified by customer □Grease cartridge for automatic grease lubrication unit
VC-X500
Specification
□Pull stud
□Rotary encoder (C axis) □Coolant cooler □Lighting system
VC-X350L
□Air
□for X and Y axes □for X, Y and Z axes
□2-lamp tower type □3-lamp tower type □2-lamp rotary type □3-lamp rotary type □4 sets □8 sets
□with Buzzer alarm
□T0 (Manually operated type) □T1-A (Workpiece measurement) □T1-B (Workpiece measurement, Tool length measurement, Tool break detection) □T1-C (Tool length measurement, Tool break detection) □T0 software □Laser system (without covers) made by Renishaw: Max.φ85 (φ3.35") □Micro laser system (without covers) made by Blum: Max.φ85 (φ3.35")
5AX 28
KCV800-5AX KCV1000-5AX
KCV800-5AX KCV1000-5AX
Even large-sized aircraft parts can be machined at high speed and quite efficiently! Tilting and swiveling structure of the spindle acheives 5-axis machining of large-sized workpieces.
High-speed and highly efficient machining of aluminum workpieces is possible with the excellent cutting performance of the No. 50 taper high-speed and high-power spindle. Long table enables easy machining of long workpieces. Easy access to the spindle and workpieces are ensured by the structure of traversing column. Improved chip discharge mechanism enables processing a large amount of chips. Tilting and swiveling structure of the spindle
Movable operation panel Thorough measures to control thermal displacement Sample Workpiece Material: Aluminum Coolant: Water-soluble coolant Tooling: φ50mm (φ1.97") end mill Cutting condition: S1000 ∼ S6000
Thermal displacement caused by generation of heat on the bearing is suppressed by the spindle housing cooling mechanism. Inaddition, the machine has the core-chilled ball screws in the feed axes.
Comprehensive chip processing Besides the standard coil-type chip conveyors front and back of the table, the machine has additional coil-type chip conveyors on the right and left of the column for improved chip processing capability. Chips on the front face of the column and both sides of the X-axis shutter are flushed out into the conveyors.
※ The machines in the photographs of this brochure may include optional accessories. 29 5AX
5AX 30
Sample
60 N・m (44 ft・lbs) 5min rating
10
36 N・m (27 ft・lbs) 30min rating
29 N・m (21 ft・lbs) cont.rating
0
Circular Cutting Accuracy
0.015 Circularity (0.00059")
20
5
0
0
8000
Spindle Speed (min-1)
136 N・m (100 ft・lbs) 15%ED 115 N・m (85 ft・lbs) 30min rating
25%ED
580 1400 2500 4000 350 2800 420 1700 500
200
0 10000
Floor Space Chip bucket (option) Lift-up type chip conveyor
12000
Spindle Speed (min-1)
Result
KCV800-5AX KCV1000-5AX 0.0058 (0.00023") 935 (36.81") Remarks ※1: The above sample data shows a short-time machining example and the results of continuous machining may differ from them. ※2: The above sample data shows the accuracy under OKK’s in-house cutting test conditions. The results may vary with the conditions of the cutting tools and fixtures. ※3: The accuracy shown above are values obtained based on OKK’s inspection standards under the conditions that the machine is installed according to OKK’s foundation drawing and the ambient temperature remains constant.
2500 (98.43")
1045 (41.14")
5255 (206.89")
☆4250 (167.32")
2500 (98.43")
4199 (165.31")
1170 (46.06")
(Minimum)
☆4250 (167.32")
☆550 (21.65")
☆3700 (145.67")
KCV800-5AX
mm (inch)
0.0056 (0.00022")
700 (27.56")
1010 (39.76")
[Note] ☆: Minimum space required for interference above the machine. Practical use will require more space.
High-pressure unit (option) 100
95 N・m (70 ft・lbs) cont.rating
35
300
765 (30.12")
3090 (121.65")
3830 (150.79")
8620 (339.37")
Front View
Table
KCV800-5AX
Table width 3300 (129.92")
X-axis st. 3050 (120.08") Spindle center travel range 22 (0.87") H8
T slot
270 (10.63")
OKK tolerance
40
10
15%ED
8620 (339.37")
1638.5 (64.51")
Item
3000
35
A=200 (7.87") B=282.843 (11.13555")
cont.rating
15
3090 (121.65")
3855 (151.77")
885 (34.84")
60 20
304 N・m (224 ft・lbs)
910 765 (35.83") (30.12")
140 (5.51")
0.005 (0.00020")
20
400
820 (32.28")
0.010 (0.00039")
80
22kW (30HP) 15min rating 18.5 kW(25HP) cont.rating
15min rating
65 (2.56")
Deviation of hole dia
cont.rating
30
100
500
130 (5.12")
0.008 (0.00031")
37 kW (50HP) 30min rating 30 kW (40HP) cont.rating
420 N・m (310 ft・lbs)
25
30 kW (40HP) 30min rating 25 kW (34HP) cont.rating
Table center
1068.5 (396.5) (42.07") (15.61")
140 (5.51")
0.015 (0.00059")
95 N・m (70 ft・lbs)
40
500 N・m (369 ft・lbs) 25%ED
1465 (57.68")
140 140 (5.51")(5.51")
Diagonal direction
120
600
15%ED
30
250 (9.84")
16 24 (0.63") (0.94")
0.007 (0.00028")
☆1650 (64.96") (Minimum)
Y-axis st. 820 (32.28")
Result
0.015 (0.00059")
KCV800-5AX
6000 (236.22")
OKK tolerance
Axis direction
118 N・m (87 ft・lbs)
30min rating
35
800 (31.50") 475 (18.70")
mm (inch)
50
140
37 kW (50HP) cont.rating
700
600 N・m (443 ft・lbs)
820 (32.28") 1600 (62.99")
(OKK tolerance)
160
800
40 kW (54HP) 15%ED
40
Spindle Output (kW)
Item
Spindle Output (kW)
B axis: ±5 sec
180
45 kW (60HP) 30min rating
60
45
Spindle Torque (N・m)
70
(OKK tolerance)
Cutting Accuracy
200 75 kW (101HP) 5min rating
Spindle Torque (N・m)
80
Positioning Accuracy (with encoder) A axis: ±5 sec
High-torque Specification [OP]
mm (inch)
2500 (98.43")
Standard Specification
529 1170 (46.06") (20.83")
☆1100 (43.31") (Minimum)
Y X Z ±0.0060 ±0.0020 ±0.0030 Positioning Accuracy (±0.00024") (±0.00008") (±0.00012") /full stroke /full stroke /full stroke Repeatability ±0.0010 (±0.00004") /full stroke
Positioning Accuracy
Side View
7650 (301.18") 3670 (144.49")
(Front door opening) 3420 (134.65")
(OKK tolerance)
Positioning Accuracy (with linear scale)
KCV800-5AX
☆3700 (145.67")
Front View
mm (inch)
Y X Z ±0.0090 ±0.0030 ±0.0050 Positioning Accuracy (±0.00035") (±0.00012") (±0.00020") /full stroke /full stroke /full stroke Repeatability ±0.0020 (±0.00008") /full stroke
5255 (206.89")
Positioning Accuracy (without linear scale)
KCV1000-5AX
KCV800-5AX
Main Dimensions of the Machine
Spindle Output and Torque Diagram (FANUC)
130 (5.12")
Accuracy
37 (1.46")
Side View
KCV1000-5AX
KCV1000-5AX
9100 (358.27") (Door opening) 3840 (151.18") (Door opening) 820 (32.28")
Machining Capabilities (Workpiece material: S45C)
Cutting speed
120m/min (4724ipm)
25m/min (984ipm)
25m/min (984ipm)
Cut width
(A) 100mm (3.94")
(C) 50mm (1.97")
(E) 50mm (1.97")
Cut depth
(B) 3mm (0.12")
(D) 5mm (0.20")
(F) 5mm (0.20")
Feed rate
300mm/min (12ipm)
140mm/min (6ipm)
192mm/min (8ipm)
Feed per tooth
0.167mm/tooth (0.00657inch/tooth)
0.146mm/tooth (0.00575inch/tooth)
0.200mm/tooth (0.00787inch/tooth)
Cutting amount
90cm /min (5.5cu-inch/min)
35cm /min (2.1cu-inch/min)
48cm /min (2.9cu-inch/min)
Spindle motor load
129%
100%
111%
3
3
65 (2.56")
500 (19.69")
606 (23.86")
9108 (358.58") 9714 (382.44")
10714 (421.81") including maintenance area
500 (19.69")
2780 (109.45")
1890 (74.41")
3578 (140.87")
3730 (146.85")
148 (5.83")
3
5440 (214.17")
Table
KCV1000-5AX
T slot
Table width 3800 (149.61") Y-axis st. 1020 (40.16")
160min-1
3000 (118.11")
690 1169 (46.02") (27.17") 555 (21.85") 1047 1245 (49.02") (41.22")
X-axis st. 3500 (137.80") Spindle center travel range 22 (0.87") H8 16 24 (0.63") (0.94")
160min-1
KCV1000-5AX
148 (5.83")
140 140 140 (5.51") (5.51") (5.51") 140 140 140 90 (3.54") (5.51") (5.51")(5.51") 90 (3.54")
300min-1
Floor Space
1838.5 (72.38") 1420 (55.91") 1600 (62.99")
Spindle speed
Note 1: The above machining data show a sample actual machining and are for reference only.
31 5AX
C
E
D
1268 (49.92")
B
A
1752 (68.98")
F
9108 (358.58")
9779 (385.00")
1020 (40.16")
65 (2.56") 606 (23.86")
954 (37.56")
5703 (224.53")
7200 (283.46")
6203 (244.21") including maintenance area
954 (37.56")
500 (19.69") (Maintenance Area)
2500 (98.43") 3470 (136.61")
Roughing End Mill φ50 (φ1.97")×6 t
Roughing End Mill φ50 (φ1.97")×6 t
20 265 (0.79") (10.43")
Face Mill 5''×6 t
3730 (146.85")
Signal lamp (option)
37 (1.46")
5AX 32
KCV800-5AX
Specifications Item Travel on X axis (Table: right/left) Travel on Y axis (Column: back/forth) Travel on Z axis (Spindle head: up/down) Travel Travel on A axis (Spindle head: back/forth) Travel on B axis (Spindle head: right/left) Distance from table top surface to spindle nose Distance from column front to spindle center Table work surface area (X-axis direction × Y-axis direction) Max. workpiece weight loadable on table Table Table work surface configuration (Number and nominal dimension of T slots and spacing) Distance to the table work surface from the floor Spindle speed Number of spindle speed change steps Spindle Spindle nose (nominal number) Spindle bearing bore diameter X, Y and Z axes: Rapid traverse rate A and B axes Feed Rate X, Y and Z axes: Cutting feed rate A and B axes Tool shank (nominal number) Pull stud (nominal number) Number of stored tools Maximum tool diameter (with adjacent tools) Maximum tool diameter (without adjacent tools) Automatic Tool Changer Maximum tool length (from the gauge line) Maximum tool weight Tool selection method Tool exchange time (tool-to-tool) Tool exchange time (cut-to-cut) Motors
Power supply
mm m/min min-1 mm/min min-1
tools mm mm mm kg sec sec kW
For spindle (30min rating/continuous rating) For feed axes
Unit mm mm mm deg deg mm mm mm kg mm mm min-1
X, Y and Z axes A and B axes
kW kW kVA
Supply voltage × supply frequency
V×Hz
Compressed air supply pressure Compressed air supply flow rate Coolant tank Spindle head cooling oil tank Tank Capacity Spindle lubricating oil tank Slideway lubricating oil tank Hydraulic unit tank Machine height from the floor surface Machine Size and Floor space required for operation (width × depth) Required Floor Space Floor space including maintenance area (width × depth) Machine weight Controller type Temperature of operation environment
MPa L/min(ANR) L L L L L mm mm mm kg
Required Power Supply
℃
KCV1000-5AX
Specification 3500 (137.80") 3050 (120.08") 1020 (40.16") 820 (32.28") 720 (28.35") 720 (28.35") −35 to 35 OP: −40 to 40 −35 to 35 OP: −40 to 40 −35 to 35 OP: −40 to 40 −35 to 35 OP: −40 to 40 200 (7.87") to 920 (36.22") 200 (7.87") to 920 (36.22") 885 (34.84") 1085 (42.72") 3300×820 (129.92"×32.28") 3800×1020 (149.60"×40.16") 3000 (6600 lbs) 4000 (8800 lbs) Five 22mm (0.87") T slots with 140mm (5.51") pitch Seven 22mm (0.87") T slots with 140mm (5.51") pitch 980 (38.58") 1000 (39.37") 35 to 12000 35 to 12000 Stepless Stepless 7/24 taper, No.50 7/24 taper, No.50 φ90 (φ3.54") φ100 (φ3.94") XY=24 (945 ipm) Z=20 (787 ipm) XYZ=20 (787 ipm) A=10 B=10 A=10 B=10 1 to 10000 (0.04 to 394 ipm) 1 to 10000 (0.04 to 394 ipm) A=10 B=10 A=10 B=10 JIS B 6339 BT50 JIS B 6339 BT50 OKK only 90° OKK only 90° 30 tools 30 tools φ100 (φ3.94") φ100 (φ3.94") φ200 (φ7.87") φ200 (φ7.87") 350 (13.78") 350 (13.78") 20 (44 lbs) 20 (44 lbs) Address fixing method Address fixing method 2.5 2.5 13 15 45/37 (60HP/50HP) 45/37 (60HP/50HP) OP: 40/25 (54HP/34HP) (15%ED/cont.) OP: 40/25 (54HP/34HP) (15%ED/cont.) FANUC X/Y/Z: 9.0 (12HP) FANUC X/Y: 9.0 (12HP) Z: 9.0 (12HP)×2 FANUC A/B: 4.0 (5HP) FANUC A/B: 4.0 (5HP) FANUC: 89 FANUC: 107 200±10%×50/60±1 200±10%×50/60±1 220±10%×60±1 ※1 220±10%×60±1 ※1 0.4 (58 psi) to 0.6 (87 psi)※2 0.4 (58 psi) to 0.6 (87 psi)※2 400 (106 gal)※3 400 (106 gal)※3 1000 (264 gal) 1075 (284 gal) 72 (19 gal) 51 (13 gal) 2 (0.5 gal) 2 (0.5 gal) 6 (1.6 gal) 6 (1.6gal) 20 (5 gal) 20 (5 gal) 4200 (165.35") 3730 (146.85") 8620×5255 (339.37"×206.89") 9714×5703 (382.44"×224.53") 8620×6000 (339.37"×236.22") 10714×6203 (421.81"×244.21") 25000 (55100 lbs) 32000 (70500 lbs) F30i F30i 5 to 40 5 to 40
KCV800-5AX
Optional Accessories Item
□High-torque specification (15% ED/cont.rating) □Compatibility with Dual contact tool □Change of pull stud □Tool magazine □Splash guard front door automatically open / close □Chip bucket □Workpiece flushing gun □Oil skimmer □Air blower □Mist collector □High-pressure unit (for external fixed nozzles): 7MPa (1015 psi) □Compatibility with through-spindle (including high-pressure unit): 7MPa (1015 psi) □Thickener bag filter (Spare parts for high-pressure unit) □Linear scale □Coolant cooler □Signal lamp
□Additional M code □A set of bond for foundation work □Standard tool set □Coating color specified by customer □Touch sensor system (Wireless types should use FM radio waves only.)
□Laser measurement □OKK Manual Guide i (Animation of milling cycle for F30i) □MG operation panel
KCV1000-5AX
Specification
600/304 N・m (443/224 ft・lbs), 40/25kW (54/34HP) □MAS Ⅰ □MAS Ⅱ □40
□Fixed type (for Lift-up type chip conveyor) □Swing type (for Lift-up type chip conveyor)
□For X and Y axes □For X, Y and Z axes □2-lamp tower type □3-lamp tower type □2-lamp rotary type □3-lamp rotary type □4 sets □8 sets
□T1-A (Workpiece measurement) □ T1-B (Workpiece measurement, Tool length measurement, Tool break detection) □Laser system (without covers) made by Renishaw □Micro laser system (without covers) made by Blum: Max φ85 (dia. 3.35")
□ With buzzer alarm
□ Max φ85 (φ3.35") □Max φ135 (φ5.31") □Max φ185 (φ7.28")
※1: When the supply voltage is 220VAC, the supply frequency of 60Hz only is applicable. ※2: Purity of the supplied air should be equivalent to Class 3.5.4 specified in ISO 8573-1 / JIS B8392-1 or higher. ※3: The flow rate for the standard specification machines is specified in the above. When optional specification such as an air blow is added, add the corresponding air supply according to the operating frequency.
Standard Accessories Item Lighting system (Two fluorescent lamps) Coolant unit with lift-up type chip conveyor (for backwashing aluminum chips) Coolant-through-spindle (Spindle compatibility only) Entire machine cover (Splash guard) Door inter-lock Top cover ATC shutter (operated automatically) Slideway protection covers for X, Y and Z axes Spindle air purge Spindle head and ball screw cooling oil temperature controller Hydraulic unit Coil-type chip conveyor Leveling block Foundation parts (Bond for anchoring is optional.) Parts for machine transfer (excluding the hoisting jig) Automatic power off Rotary encoder (A axis/B axis) Electrical spare parts (fuses) Instruction manual Electrical manuals (including Hardware diagrams)
33 5AX
KCV800-5AX 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 4 sets 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set
KCV1000-5AX Q'ty
1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 4 sets 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set
5AX 34
VC-X350 VC-X350L HM-X6000 VC-X500 VG5000 VP9000-5AX
5-axis support technologies 5-axis Control Function Tool center point control Conventional movement
This function’s movement
Produces errors due to movement of rotation axis
Tool Center Point Control simplifies 5-axis machining by controlling tool movement at the tool center, even if the tool axis direction changes. Tool tip speed is maintained and high-quality surfacing achieved.
Loci of the tool tip as instructed
5-axis indexing function Inclined surface indexing (machining) command (Option) The inclined surface indexing (machining) commands allow easy setting the surface to be machined by using the newly defined coordinate system (feature coordinate system). It enables the simple creation of the machining programs similar to the programming for the normal 3-axis machining centers.
5-axis processing software MULTI-FACER Ⅱ When indexing the planes to be processed on 5-axis machining centers, it may take time for setting the workpiece origins. Those workpiece origins can be set with ease by using MULTI-FACERⅡ that enables creating index programs easily without using calculators.
A5 system (Option) In the machining with the 5-axis machining center, the geometric errors (rotation axis’s inclination and displacement) influence the machining accuracy largely. This function automatically measures and corrects the geometric errors with the touch sensor. It makes the high-accuracy 5-axis indexing and the high quality simultaneous 5-axis machining even better.
35 5AX
Original coordinate system
Feature coordinate system
VM-X5
Standard Specification F31i-A5/ -B5(WindowsCE-installed Open CNC) ○ No. of controlled axes : 5 (X, Y, Z, A, C) (X, Y, Z, A, B) ※1 ○ ○ No. of simultaneously controlled axes : 5 axes ○ ○ ○ Least input increment: 0.001mm / 0.0001" ○ ○ ○ Max.programmable dimension: ±999999.999mm / ±39370.0787" ○ ○ ○ Absolute / Incremental programming: G90 / G91 ○ ○ ○ Decimal point input / Pocket calculator type decimal point input ○ ○ ○ Inch / Metric conversion: G20 / G21 ○ ○ ○ Program code: ISO / EIA automatic discriminaton ○ ○ ○ Program format: FANUC standard format ○ ○ ○ Nano interpolation(internal) ○ ○ ○ Positioning: G00 ○ ○ ○ Linear interpolation: G01 ○ ○ ○ Circular interpolation: G02 / G03(CW / CCW) (including Radius designation) ○ ○ ○ Cutting feed rate: 6.3-digit F-code, direct command ○ ○ ○ Dwell: G04 ○ ○ ○ Manual handle feed: manual pulse generator 1 set (0.001, 0.01, 0.1mm) ○ ○ ○ Rapid traverse override: 0 / 1 / 10 / 25 / 50 / 100% ○ ○ ○ Cutting feed rate override: 0 to 200%(every 10%) ○ ○ ○ Feed rate override cancel: M49 / M48 ○ ○ ○ Rigid tapping: G84, G74(Mode designation: M29) ○ ○ ○ Part program storage capacity: 160m[64KB] ○ ○ ○ No. of registered programs: 120 ○ ○ ○ Part program editing ○ ○ ○ Background editing ○ ○ ○ Extended part program editing ○ ○ ○ 10.4" color LCD ○ ○ ○ Clock function ○ ○ ○ MDI (Manual Data Input)operation ○ ○ ○ Memory card interface ○ ○ ○ Spindle function: 5-digit S-code direct command ○ ○ ○ Spindle speed override: 50 to 150%(every 5%) ○ ○ ○ Tool function: 4-digit T-code direct command ○ ○ ○ ATC tool registration ○ ○ ○ Auxiliary function: 3-digit M-code programming ○ ○ ○ Multiple M-codes in 1 block: 3 codes(Max. 20 settings) (HM-X6000: 2 codes) ○ ○ ○ Tool length offset: G43, G44/G49 ○ ○ ○ Tool diameter and cutting edge R compensation: G41, G42/G40 ○ ○ ○ Tool offset sets: 99 sets ○ ○ ○ Tool offset memory C ○ ○ ○ Manual reference position return ○ ○ ○ Automatic reference position return: G28/G29 ○ ○ ○ 2nd reference position return: G30 ○ ○ ○ Reference position return check: G27 ○ ○ ○ Automatic coordinate system setting ○ ○ ○ Coordinate system setting: G92 ○ ○ ○ Machine coordinate system: G53 ○ ○ ○ Workpiece coordinate system: G54 to G59 ○ ○ ○ Local coordinate system: G52 ○ ○ ○ Program stop: M00 ○ ○ ○ Optional stop: M01 ○ ○ ○ Optional block skip: / ○ ○ ○ Dry run ○ ○ ○ Machine lock ○ ○ ○ Z-axis feed cancel ○ ○ ○ Auxiliary function lock ○ ○ ○ Graphic display ○ ○ ○ Program number search ○ ○ ○ Sequence number search ○ ○ ○ Program restart ○ ○ ○ Cycle start ○ ○ ○ Auto restart ○ ○ ○ Single block ○ ○ ○ Feed hold ○ ○ ○ Manual absolute on/off : parameter ○ ○ ○ Sub program control ○ ○ ○ Canned cycle: G73, G74, G76, G80 to G89 ○ ○ ○ Mirror image function : parameter ○ ○ ○ Automatic corner override ○ ○ ○ Exact stop check/mode ○ ○ ○ Programmable data input: G10 ○ ○ ○ Backlash compensation for each rapid traverse and cutting feed ○ ○ ○ Smooth backlash compensation ○ ○ ○ Memory pitch error compensation(interpolation type) ○ ○ ○ Skip function ○ ○ ○ Tool length manual measurement ○ ○ ○ Emergency stop ○ ○ ○ Data protection key ○ ○ ○ NC alarm display / alarm history display ○ ○ ○ Machine alarm display ○ ○ ○ Stored stroke check 1 ○ ○ ○ Load monitor ○ ○ ○ Self-diagnosis ○ ○ ○ Absolute position detection ○ ○ ○ Manual Guide i (Basic) ※ excluding VC-X350L ○ ○※ ○ Stored stroke check 2,3 (for OKK use) ○ ※2 − 3rd & 4th reference position return (for OKK use) ○ − − Tool center point control for 5 axis machining ※3 ○ ○ Inverse time feed ※3 ○ ○ Unidirectional positioning: G60 ※3 ○ ○ Data server: ATA card(1GB) ※3 ○ ○ Coordinate system rotation: G68, G69 ○ ○ OP Instruction of inclined plane indexing (Instruction of inclined plane machining) OP OP ○ Manual feed for 5 axis machining − − ○
VC-X350 VC-X350L HM-X6000 VC-X500 VG5000 VP9000-5AX
VM-X5
F31i-A5/ -B5(WindowsCE-installed Open CNC) Standard Specification Tool length compensation along tool vector ○ − − Straightness compensation ○ − − VC-X350L only Multi spindle control − − VC-X350L only Constant surface speed control − − VC-X350L only Multiple repetitive cycles − − VC-X350L only Tool offset for Milling and Turning function − − VC-X350L only Tool geometry/wear compensation − − Turning/Machining G code system switching function VC-X350L only − − Turning G code system B/C VC-X350L only − − Optional Specification 15" color LCD Least input increment: 0.0001mm / 0.00001" FS15 tape format Helical interpolation PK Cylindrical interpolation Hypothetical axis interpolation Spiral/Conical interpolation Smooth interpolation NURBS interpolation Involute interpolation One-digit F code feed Handle feed 3 axes(Standard pulse handle is removed) Part program storage capacity: 320m［128KB］(250 in total) Part program storage capacity: 640m［256KB］(500 in total) Part program storage capacity: 1280m［512KB］(1000 in total) PK Part program storage capacity: 2560m［1MB］(1000 in total) Part program storage capacity: 5120m［2MB］(1000 in total) Part program storage capacity: 10240m［4MB］(1000 in total) Part program storage capacity: 20480m［8MB］(1000 in total) Data server: ATA card(4GB) Spindle contour control(Cs contour control) Tool position offset 3-dimensional cutter compensation 3-dimensional coordinate system conversion Tool offset sets: 200 sets in total PK Tool offset sets: 400 sets in total Tool offset sets: 499 sets in total Tool offset sets: 999 sets in total Addition of workpiece coordinate system(48 sets in total): G54.1 P1 to P48 PK Addition of workpiece coordinate system(300 sets in total): G54.1 P1 to P300 Machining time stamp Optional block skip: Total 9 Tool retract and return Sequence number comparison and stop Manual handle interruption Programmable mirror image PK Optional chamfering / corner R Custom macro PK Interruption type custom macro Addition of custom macro common variables: 600 Figure copy Scaling: G50, G51 Chopping (Axis control by PMC) Playback Automatic tool length measurement: G37 / G37.1 Tool life management: 256 sets in total PK Addition of tool life management sets: 1024 sets in total High-speed skip Run hour and parts count display PK Manual Guide i (Milling cycle) ※ excluding VC-X350L RS232C interface: RS232C-1CH Original OKK Software Machining support integrated software (incl. Help guidance, etc.) Tool support Program Editor EasyPRO
□ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ STD □ □ □ □ □ □ □ □ □ □ □ □ □
STD STD STD STD −(HM-X6000) A5 system OP(VG5000) Work Manager OP HQ control STD STD(HM-X6000) Hyper HQ control mode B OP(VG5000)※3 HQ tuner (Hyper HQ control is also needed) OP STD(HM-X6000) 5 Axis NC Option Package A OP(VG5000) NC option package (including the items with "PK") OP Multi-FacerⅡ(5-axis Processing Software) STD Special canned cycle (including circular cutting) OP Cycle Mate F OP High-speed pattern macro OP Soft ScaleⅡm STD Soft ScaleⅢ − Touch sensor T0 software OP Tool failure detection system (Soft CCM) OP Adaptive control (Soft AC) OP Automatic restart at tool damage OP
※1 HM-X6000, VM-X5 ※2 Standard for VC-X500, VP9000-5AX ※3 included in "5 Axis NC Option Package A" option
□ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □※ □
STD STD STD STD
□ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □
STD STD STD STD
OP
−
OP STD
OP STD
STD
STD
OP
OP
STD
STD
OP STD OP OP OP STD − OP OP OP OP
OP − OP OP OP − STD − OP OP OP
5AX 36
KCV800-5AX KCV1000-5AX
Standard Specification F30i-A/ -B(WindowsCE-installed Open CNC) No. of controlled axes : 5 (X, Y, Z, A, B) ○ No. of simultaneously controlled axes : 5 axes ○ Least input increment: 0.001mm / 0.0001" ○ Max.programmable dimension: ±999999.999mm / ±39370.0787" ○ Absolute / Incremental programming: G90 / G91 ○ Decimal point input / Pocket calculator type decimal point input ○ Inch / Metric conversion: G20 / G21 ○ Program code: ISO / EIA automatic discriminaton ○ Program format: FANUC standard format ○ Nano interpolation(internal) ○ Positioning: G00 ○ Linear interpolation: G01 ○ Circular interpolation: G02 / G03(CW / CCW) (including Radius designation) ○ Cutting feed rate: 6.3-digit F-code, direct command ○ Dwell: G04 ○ Manual handle feed: manual pulse generator 1 set (0.001, 0.01, 0.1mm) ○ Rapid traverse override: 0 / 1 / 10 / 25 / 50 / 100% ○ Cutting feed rate override: 0 to 200%(every 10%) ○ Feed rate override cancel: M49 / M48 ○ Rigid tapping: G84, G74(Mode designation: M29) ○ Part program storage capacity: 160m［64KB］ ○ No. of registered programs: 120 ○ Part program editing ○ Background editing ○ Extended part program editing ○ 10.4" color LCD ○ Clock function ○ MDI (Manual Data Input)operation ○ Memory card interface ○ Spindle function: 5-digit S-code direct command ○ Spindle speed override: 50 to 150%(every 5%) ○ Tool function: 4-digit T-code direct command ○ ATC tool registration ○ Auxiliary function: 3-digit M-code programming ○ Multiple M-codes in 1 block: 3 codes(Max. 20 settings) ○ Tool length offset: G43, G44/G49 ○ Tool diameter and cutting edge R compensation: G41, G42/G40 ○ Tool offset sets: 99 sets ○ Tool offset memory C ○ Manual reference position return ○ Automatic reference position return: G28/G29 ○ 2nd reference position return: G30 ○ Reference position return check: G27 ○ Automatic coordinate system setting ○ Coordinate system setting: G92 ○ Machine coordinate system: G53 ○ Workpiece coordinate system: G54 to G59 ○ Local coordinate system: G52 ○ Program stop: M00 ○ Optional stop: M01 ○ Optional block skip: / ○ Dry run ○ Machine lock ○ Z-axis feed cancel ○ Auxiliary function lock ○ Graphic display ○ Program number search ○ Sequence number search ○ Program restart ○ Cycle start ○ Auto restart ○ Single block ○ Feed hold ○ Manual absolute on/off : parameter ○ Sub program control ○ Canned cycle: G73, G74, G76, G80 to G89 ○ Mirror image function : parameter ○ Automatic corner override ○ Exact stop check/mode ○ Programmable data input: G10 ○ Backlash compensation for each rapid traverse and cutting feed ○ Smooth backlash compensation ○ Memory pitch error compensation(interpolation type) ○ Skip function ○ Tool length manual measurement ○ Emergency stop ○ Data protection key ○ NC alarm display / alarm history display ○ Machine alarm display ○ Stored stroke check 1 ○ Load monitor ○ Self-diagnosis ○ Absolute position detection ○ Manual Guide i (Basic) ○ Tool center point control for 5 axis machining ○ Inverse time feed ○ Unidirectional positioning: G60 ○ Data server: ATA card(1GB) ○ Instruction of inclined plane indexing (Instruction of inclined plane machining) ○ Manual feed for 5 axis machining ○ Tool length compensation along tool vector ○ Straightness compensation ○ 3-dimensional coordinate system conversion ○
37 5AX
Optional Specification 15" color LCD Least input increment: 0.0001mm / 0.00001" FS15 tape format Helical interpolation PK Cylindrical interpolation Hypothetical axis interpolation Spiral/Conical interpolation Smooth interpolation NURBS interpolation Involute interpolation One-digit F code feed Handle feed 3 axes(Standard pulse handle is removed) Part program storage capacity: 320m［128KB］(250 in total) Part program storage capacity: 640m［256KB］(500 in total) Part program storage capacity: 1280m［512KB］(1000 in total) PK Part program storage capacity: 2560m［1MB］(1000 in total) Part program storage capacity: 5120m［2MB］(1000 in total) Part program storage capacity: 10240m［4MB］(1000 in total) Part program storage capacity: 20480m［8MB］(1000 in total) Data server: ATA card(4GB) Spindle contour control(Cs contour control) Tool position offset 3-dimensional cutter compensation Tool offset sets: 200 sets in total PK Tool offset sets: 400 sets in total Tool offset sets: 499 sets in total Tool offset sets: 999 sets in total Addition of workpiece coordinate system(48 sets in total): G54.1 P1 to P48 PK Addition of workpiece coordinate system(300 sets in total): G54.1 P1 to P300 Machining time stamp Optional block skip: Total 9 Tool retract and return Sequence number comparison and stop Manual handle interruption Programmable mirror image PK Optional chamfering / corner R Custom macro PK Interruption type custom macro Addition of custom macro common variables: 600 Figure copy Coordinate system rotation: G68, G69 Scaling: G50, G51 Chopping (Axis control by PMC) Playback Automatic tool length measurement: G37 / G37.1 Tool life management: 256 sets in total PK Addition of tool life management sets: 1024 sets in total High-speed skip Run hour and parts count display PK Manual Guide i (Milling cycle) RS232C interface: RS232C-1CH Original OKK Software Machining support integrated software (incl. Help guidance, etc.) Tool support Program Editor EasyPRO Work Manager HQ control Hyper HQ control mode B HQ tuner (Hyper HQ control is also needed) NC option package (including the items with "PK") Special canned cycle (including circular cutting) Cycle Mate F High-speed pattern macro Tool failure detection system (Soft CCM) Adaptive control (Soft AC) Automatic restart at tool damage
KCV800-5AX KCV1000-5AX □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □
STD STD STD STD OP STD STD OP OP OP OP OP OP OP OP
Standard Specification No. of controlled axes : 5 ( X, Y, Z, A, C) ( X, Y, Z, A, B) ※1 No. of simultaneously controlled axes : 5 axes Least input increment : 0.001mm / 0.0001" Least control increment: 1nm Max. programmable dimension:±99999.999mm /± 9999.9999" Absolute / Incremental programming: G90 / G91 Decimal point inputⅠ/Ⅱ Inch / Metric conversion: G20 / G21 Program code: ISO / EIA automatic discrimination Program format: Meldas standard format (M2 format needs to be instructed) Positioning：G00 Linear interpolation：G01 Circular interpolation: G02 / G03(CW / CCW) (including Radius designation) Cutting feed rate: 5.3-digit F-code, direct command One digit F-code feed Dwell: G04 Manual handle feed: Manual pulse generator 1 set(0.001, 0.01, 0.1mm) Rapid traverse override: 0 / 1 / 10 / 25 / 50 / 100% Cutting feed rate override: 0 to 200%(every 10%) Feed rate override cancel: M49 / M48 Rigid tap cycle: G84, G74 Part program storage capacity: 160m［60KB］ No. of registered programs: 200 Part program editing Background editing Buffer modification 15" LCD VC-X350，VC-X500，VM-X5 Color touch panel LCD 10.4" LCD VP9000-5AX Integrating time display Clock function User definable key MDI (Manual Data Input)operation Menu list Parameter/Operation/Alarm guidance Ethernet interface IC card/USB memory interface IC card driving Hard disk driving Spindle function: 5-digit S-code direct command Spindle speed override: 50 to 150%(every 5%) Tool function: 4-digit T-code direct command ATC tool registration Miscellaneous function: 3-digit M-code programming Multiple M-codes in 1 block: 3 codes(Max. 20 settings) Tool length offset: G43, G44/G49 Tool position offset: G45 to G48 Cutter compensation: G38 to G42 Tool offset sets: 200 sets Tool offset memoryⅡ: tool geometry and wear offset Manual reference position return Automatic reference position return: G28 / G29 2nd to 4th reference position return: G30 P2 to P4 Reference position return check: G27 Automatic coordinate system setting Coordinate system setting: G92 Selection of machine coordinate system setting: G53 Selection of workpiece coordinate system setting: G54 to G59 Local coordinate system setting: G52 Program stop: M00 Optional stop: M01 Optional block skip:/ Dry run Machine lock Z-axis feed cancel Miscellaneous function lock Program number search Sequence number search Program restart Cycle start Auto restart Single block Feed hold Manual absolute on / off parameter Machining time computation Automatic operation handle interruption Manual numerical command Sub program control Canned cycle: G73, G74, G76, G80 to G89 Linear angle designation Circular cutting Mirror image function: Parameter Mirror image function: G code Variable command: 200 sets Automatic corner override Exact stop check / mode Programmable data input: G10 / G11 3D solid program check Graphic display check Backlash compensation Memory pitch error compensation Manual tool length measurement Emergency stop Data protection key
VC-X350 VC-X500 VP9000-5AX
VM-X5
Neomatic 750 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ − ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
VC-X350 VC-X500 VP9000-5AX
VM-X5
Optional Specification Program format: M2 / M0 format Helical interpolation PK Cylindrical interpolation Hypothetical axis interpolation Spiral/Conocal interpolation NURBS interpolation Handle feed 3 axes(Standard pulse handle is removed) Part program storage capacity:320m［125KB］(200) Part program storage capacity:600m［250KB］(400) Part program storage capacity:1280m［500KB］(1000) PK Part program storage capacity:2560m［1MB］(1000) Part program storage capacity:5120m［2MB］(1000) Computer link B: RS232C Spindle contour control (Spindle position control) 3-dimensional cutter compensation Tool offset sets: 400 sets Tool offset sets: 999 sets Extended workpiece coordinate system selection (48 sets): G54.1 P1 to P48 PK Extended workpiece coordinate system selection (96 sets): G54.1 P1 to P96 Optional block skip: Total 9 Tool retract and return Sequence number comparison and stop Corner chamfering / corner R: Insert into straight line-straight line / straight line-circle arc PK User macro and user macro interruption PK Variable command: 300 sets in total Variable command: 600 sets in total PK Pattern rotation Parameter coordinate system rotation PK Special canned cycles: G34 to G36, G37.1 / G34 to G37 Scaling: G50, G51 Chopping function Playback Skip function: G31 PK Automatic tool length measurement: G37 / G37.1 Tool life management Ⅱ: 200 sets PK Additional tool life management sets: 400 in total Additional tool life management sets: 600 in total Additional tool life management sets: 800 in total Additional tool life management sets: 1000 in total External search (Standard for the machine with APC) RS232C interface: RS232C-1CH
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Original OKK Software Machining support integrated software (incl. Help guidance, etc.) Tool support Program Editor EasyPRO A5 system Work Manager HQ control Hyper HQ control modeⅡ HQ tuner (Memory consumption : 4m) NC option package (including the items with "PK") Multi-Facer Ⅱ(5-axis Processing Software ) Cycle Mate High-speed pattern macro Soft Scale Ⅱm Soft Scale Ⅲ Touch sensor T0 software Tool failure detection system(Soft CCM) Adaptive control (Soft AC) Automatic restart at tool damage
STD STD STD STD OP※2 OP STD STD OP OP STD OP OP STD − OP OP OP OP
STD STD STD STD − OP STD STD OP OP − OP OP − STD − OP OP OP
Standard Specification NC alarm display Machine alarm message Stored stroke limit Ⅰ/Ⅱ Load monitor Self-diagnosis Absolute position detection Tool center point control for 5 axis machining Inverse time feed Unidirectional positioning: G60 Programmable coordinate system rotation:G68, G69 / G68.1, G69.1 PK Inclined surface machining command Tool handle feed Tool length compensation along tool vector
Neomatic 750 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ OP OP ○ − ○ − ○
※1 VM-X5 ※2 To be provided to the machines ordered in and after 2014 year
5AX 38
