Transcript
TM
GRAB SOME SUN Published by Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA. Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA holds the copy right. No publishing and reprinting without permission. READ THIS MANUAL CAREFULLY For questions regarding this UTV, please contact HISUN at: (972)446-0760 hisunmotors.com Rev. 03201701 No one under the age of 16 should operate this vehicle. Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle; learn the regulations in your area.
VECTOR 250 OWNER’S MANUAL
Introduction HS 200UTV-2/HS 250UTV-2 INTRODUCTION Congratulations on your purchase of the new Vector 250 Utility Vehicle. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation. For questions regarding this UTV, please call (972) 446-0760.
IMPORTANT SAFETY MESSAGES ● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. ● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV. ● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION. ● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE.
1-1
Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the
following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine.
A CAUTION indicates special precautions that must be taken to avoid damage to the machine.
NOTE:
A NOTE provides key information to make procedures easier clearer.
1-2
Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this UTV. When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher than -4°F (-20°C). Start the UTV after the UTV has warmed up. Please see page 7-3 on the warming up process. Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the engine; make sure the radiator fan is on for 3 minutes before turning off the power switch. Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors. To start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15 seconds between each start attempt.
1-3
Introduction HS 200UTV-2/HS 250UTV-2 Table of Contents Subject Introduction Warnings Cautions and Notes Important Notice Table of Contents Location Of Parts Illustrated Contents Safe Operation Safety Instructions Operation Children safety instructions Driving on a slope Driving in harsh conditions Driving at high speed Instructions for carrier Parking Transportation Maintenance Warning and Caution Labels Servicing of Vehicle Specification table Traveling speeds Vehicle limitations Pre-Operation Operating the Engine Engine and other check lamps Stopping the engine Operating new vehicle Seat belt Head light switch Emergency light switch Turn Signal light switch Brake Pedal Gear shift lever Accelerator pedal Stopping Fuel Gauge Coolant temperature gauge Speedometer Winch Mount Plate Transporting vehicle Service intervals Periodic Service Hood Jack-up point Coolant Level radiator screen brake fluid level brake pedal parking brake
Page 1-1 1-2
Subject Greasing engine start Wheel bolt Evacuator valve Battery condition Battery charging Direction for storage Adjusting toe-in Adjusting procedure Cleaning Muffler Changing engine oil Replacing engine oil filter Checking brake pedal Every 300 Hours Changing brake fluid Anti-freeze Every 4 years Vehicle storage Removing the vehicle from storage Troubleshooting Engine Diagnostic Trouble Code table Battery Troubleshooting Machine Vehicle Warranty Emissions Warranty Maintenance Log
1-3 1-4 1-5 1-6 2-1 2-2 2-2 2-2 2-2 2-3 2-3 2-3 2-3 2-3 2-4 3-1 4-1 5-1 5-2 5-3 6-1 7-1 7-2 7-3 8-1 8-1 8-2 8-2 8-2 8-3 8-4 8-5 8-5 8-5 8-5 8-6 9-1 9-1 9-1 10-1 10-1 10-2 10-3 10-4 10-4 10-5 10-5
1-4
Page 10-6 10-7 10-7 10-8 10-9 10-9 10-10 10-10 10-10 10-11 10-11 10-12 10-12 10-13 10-14 10-15 10-16 10-17 10-18 10-19 11-1 11-2 11-3 11-4 12-1 13 14
Introduction HS 200UTV-2/HS 250UTV-2 LOCATION OF PARTS
①
Roll-over protective structure.
②
Front hood
③
Headlights
④
Turn signal lights
⑤
Front bumper
1-5
Introduction HS 200UTV-2/HS 250UTV-2
ILLUSTRATED CONTENTS
① Parking brake lever ② Steering wheel ③ Range gear shift lever ④ Accelerate pedal ⑤ Brake pedal ⑥ Fuel gauge ⑦ Headlights switch ⑧ High beam / Low beam ⑨ Emergency light switch ⑩ DC-socket 11 ○ Winch in /out 12 Turn signal lights ○
1-6
Introduction HS 200UTV-2/HS 250UTV-2
① Seat belts ② Seat
1-7
Safe Operation All operators, including experienced UTV drivers or 5. Only a qualified driver should operate this passengers,
should
carefully
read
and
fully
UTV.
understand this User’s Manual, and operate strictly as the manual states in order to achieve the best
after
drinking,
using
6. Always perform the pre-operation checks as following: 1) Check seat belt for wear or damage, if
UTV and be required to read this manual before operation.
operate
drugs, controlled products, or while fatigued.
performance and avoid accidents. Others who will use you UTV should be trained how to operate the
Never
necessary, replace it. 2) Check brakes, throttle, brake pedal and other mechanical parts for proper operation. If you
1. Safety Instructions:
discover any irregularities, replace related
1. Understand this UTV by reading this manual
parts as necessary. Periodically check the
and understanding all the components of the vehicle. Only start and operate the vehicle
fittings and fasteners. 3) Check engine oil level and engine coolant
after finishing reading this manual.
level.
2. Pay close attention to the warning and caution
4) Check that the UTV is equipped to handle the
labels on the UTV. 3.
surroundings.
Understand completely and learn to use the
5) Check and keep vehicle clean. Sludge,
safety devices (roll-over protective structure,
grease and debris can cause a fire and
seat belts), and never change original safety devices.
If
safety
devices
are
severe injury.
damaged,
consult your local dealer for replacement.
7. Passenger quantity and loading: 1) Only the driver and one passenger inside cab.
Always use seat belts.
It is suggested that children under age of 5 not be allowed as a passenger. 2)
Single-row
vehicle’s
loading
limit
is
388lbs(176KG). Reduce the loading weight according to road conditions. Never exceed the weight limits for operation. 8.
Never allow unauthorized persons to repair this
UTV.
performance 9. 4. Do not wear loose articles of clothing during
This and
may
affect cause
vehicle injury.
This UTV is designed and manufactured for off-road use only, so never drive on paved
operation, as these can be drawn into moving
roadways.
parts on the vehicle and could cause a severe injury to occur. You should always wear protective equipment, such as helmet, boots, eye protection, ear protection, and gloves etc. 2-1
Safe Operation 2. Operation
3. Children safety instructions
1.
Start the engine only in an open ventilated
Always watch children when they are around the
area. Carbon monoxide is colorless, odorless
vehicle. Children like to imitate adults and this could
and is emitted from the engine and can cause
lead to an accident.
death
Do not leave children alone beside the vehicle.
2. 3.
4.
5. 6.
in
areas
with
poor
ventilation.
Never start the vehicle or operate the gear
Keep children from the operating area of the vehicle.
selector unless seated in the driver’s seat.
Turn off the engine and remove the key when
Never start the engine until the select lever is
children are in the operating area. Never carry
placed in “N” position and the brake is in the
children in the cargo bed. This is very dangerous to
brake position.
children. Children under age of 5 are not be allowed
The driver and passenger shall always wear
in this vehicle.
their seatbelt while the vehicle is being
Never allow children to touch or climb on the vehicle,
operated.
even if they are under adult supervision.
Operators of the UTV should not wear
Always check for people or obstacles behind the
earphones.
vehicle before shifting the vehicle into reverse. Avoid
Do not accelerate quickly when starting the
a collision with an obstacle or person.
engine, especially driving on rough terrain as
Park the vehicle on a firm, flat area. If parking on a
this can cause injury or death. Press the
slope, you should use hand lever parking brake,
accelerator pedal slowly.
remove the key.
7.
Drive at slow speeds before braking.
8.
Never drive over terrain such as a ditch, a hole,
4. Driving on a slope
dams, excessive mud, or the vehicle can get stuck
because
of
the
vehicles
weight. 9.
Always
Be cautious when riding on a slope, as this is the main reason for loss of control, and overturn, leading
pay
close
attention
to
your
to severe injury or even death.
surroundings, and check for streets, trail
1.
Drive in a straight line on a slope at a low-speed.
intersections or other obstacles.
2.
Reduce weight when ride on a slope or rough
10. Always use signals in advance of turns.
terrain.
11. Do not allow entrance or exit of the vehicle while it is moving. obstruct the ability to use the brake pedal. 13. Position your hands on the steering wheel. Always keep your hands and feet inside passenger area of the vehicle. Never try to while
Avoid the sudden application of the brakes when you go uphill or downhill. Be more careful
12. Keep the floorboard free of debris that can
stand
3.
operating
the
vehicle.
14. Do not tow passengers, or attempt to jump the vehicle. 2-2
when vehicle turns on a slope. 4. If you start to lose momentum or need to park when climbing, use the hand lever brake to come to a stop. Release the brake and begin to coast down the hill.
Safe Operation 5.
6.
If do not believe you can operate the UTV
7. Instructions for carrier
safely in reverse do not attempt to ascend
1.
Never carry a passenger in the cargo area.
the slope any further.
2.
Evenly distribute the cargo to maintain proper
Riding in mud, a ditch, and on slopes will
stability. Avoid overloading the carrier. Cargo
increase the risk of an overturn. Be more cautious
when
operating. Drive
gradually
should be securely attached. 3.
and slowly when climbing. Avoid sudden changes
of
vehicle
speed
or
direction.
Reduce loaded weight when driving on poor road conditions or steep inclines.
4.
Do not put your hands your body under the cargo bed when it is raised. Once lowered, lock
5. Driving in harsh conditions
the cargo bed in place before operating the vehicle. Never driving before securing and
1.
Vehicle can be operated during the day or
locking the cargo bed.
under good light conditions. 2.
8. Parking
Under all conditions, both operator and passengers should wear helmet and protective equipment.
3. 4. 5.
1.
Set the gear shift to the “N” position and pull
The driver should slow down according to road
the braking brake to the top position to park the
conditions, terrain, visibility conditions.
vehicle, before the driver exits the vehicle.
Be cautious when driving over a ditch, stone
2.
Avoid stopping the vehicle on a slope. If
roads or hidden obstacles.
stopping on a slope make sure the vehicle is
Avoid operating in any unknown depth of
stationary before exiting.
water.（water depth should not exceed axle height）
6. Driving at high speed 1.
Check for front/rear wheels conditions.
2.
Slow down when turning. Turning at high speed may result in overturn or even death.
3.
Turn on your headlights at high speeds.
4.
Drive only when the vehicle speed can be controlled.
5.
When driving at high speeds, sudden turning of
9. Transportation
the steering wheel will reduce vehicle stability. 1.
Never sharply turn the steering wheel at high
Avoid dragging the vehicle behind another vehicle. Use a trailer or truck to transport the
speeds. 2.
2-3
vehicle. When loading or unloading, pay attention to your surroundings and others in the area.
Safe Operation 10.Maintenance
7.
Do not open radiator cap before coolant has cooled down. When the coolant is cold, open
Stop the vehicle and park it on level ground. Pull the
slowly and let the coolant pressure reduced,
parking brake and remove all cargo. Place shift lever
and then open radiator cap. Check for the
in the “N” position, stop the engine and remove the
coolant level in the coolant reservoir. If
key.
necessary, add coolant.
1.
When working next to the engine, exhaust or
8.
radiator, work only after it has cooled down. 2.
equipment, only by professionals.
Wait for the engine to stop running and cool down before checking the coolant level. Otherwise, you could be burned by hot fluid or steam.
3.
No
smoking
when
adding
electrolyte
or
away from sparks. Battery produces hydrogen and oxygen during charging and this could accelerate the risk of explosion. Read and follow the instructions before replacing the battery. 5.
During maintenance, first aid kits and fire extinguishers
should
be
placed
at
your
fingertips. 6.
During maintenance, you should disconnect the battery cables.
①
9.
Keeping specified tire pressure to ensure driving safety.
10. Elevate the vehicle and place a suitable stand under the frame when removing the wheels. Be
refueling. Fuel tank and battery should be kept
4.
Tires should be mounted on rims with special
Battery
2-4
sure to re-tighten the wheel nuts to the specified torque.
Warning Labels Warning and caution labels （1）
（2）
（3）
（4）
（5）
（6）
（7）
（8）
（9）
（10）
3-1
Warning Labels （11）
（12）
（13）
3-2
Vehicle Identification Number
SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can perform some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your dealer. For service, contact the dealership from which you purchased your vehicle or your local dealer. When in need of parts, be prepared to give your dealer both the vehicle and engine serial numbers. Locate the serial numbers now and record them in the space provided. Type
Serial No.
Vehicle Engine Product Identification Number Date of Purchase ① Engine serial number
Name of Dealer
4-1
Specifications SPECIFICATION TABLE Make
Specification 1 cylinder, 4-cycle, gasoline, SOHC, liquid cooled
Type Engine
Displacement(s) Horsepower
cc
229CC
Kw(HP)
Rated revolution Fuel Capacity
rpm L(U.S.gas)
12 kW or（16.09Hp @ 7500 Rpm）for 229cc 7500 ≤13.5（3.6 + .01 Gal）
Transmission
CVT
Wheels, Drive system
4, Rear 2WD
Gear selection
L-H-N-R
Front/Rear
Wet disk brake
Parking brake
Rear wheel, hand lever
Brakes Steering
Mechanical power, Steering wheel Front
Independent, short-long arm type
Rear
Integral, rear driving axle type
Suspension
Dimensions
Length
mm(in.) 2450(96.47)
Wide
mm (in.)
1300(51.18)
Height
mm (in.)
1660(65.35)
Front tread centers
mm (in.)
973(38.3)
Rear tread centers
mm (in.)
975(38.38)
Wheelbase
mm (in.)
1780(70.08)
Ground Clearance
front axle
180(7.08) mm (in.)
rear axle
Turning diameter
180(7.08) m (ft)
7(22.96)
Max. rolling weight
kg (lbs.)
558(1230.5)
Cargo load capacity
kg (lbs.)
50(110)
Weight
kg (lbs.)
298(657.5)
5-1
Specifications Model
Cargo bed
Width
mm (in.)
602(23.7)
Length
mm (in.)
846(33.3)
Depth
mm (in.)
208(8.2)
m3 (cu.ft.)
0.1(1.6)
mm (in.)
720(28.3)
kg (lbs.)
50(110.3)
Volume Bed height (unloaded) Cargo bed capacity
Sound level, operator ear Tire
Specification
db (A)
85
Front
22×7-10 6PR
Rear
22×10-10 6PR
Body color
Red, Black, White, Blue, Yellow, Orange, Camo
NOTE:
The values in “Ground clearance” and “Weight” are those of the machine equipped with the tires in the table above.
The company reserves the right to change the specifications without notice.
TRAVELING SPEEDS Range gear shift lever
km/h (mph)
Low
13（8）
High
40（25）
Reverse
16（10）
5-2
Specifications
VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others. Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty.
Max. Cargo loading weight Cargo Bed Capacity=50kg(110 lb) Cargo Load Capacity=176kg(388 lb)
Max. rolling weight
*(operator+one passenger+opt+acc )weight
N/A
1. Above mentioned specifications are based on level ground condition.
5-3
Pre-Operation The vehicle comes with the following key:
DAILY CHECK To better prevent trouble, it is important to know condition of the vehicle well. Check it before starting.
CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine off, the
[1] Master key
parking brake “ON” and implements lowered to the ground if equipped. Check items - Visually inspect the exterior of the vehicle -Check engine oil level -Check transmission oil level -Check brake fluid level -Check coolant level -Clean radiator screen (When used in a dusty place) -Check brake and pedal -Check parking brake -Check indicators, gauges and meters -Check lights -Check seat belts and roll-over protective structures. -Check front and rear joint boots. -Check tire inflation pressure. -Check backup beeper (if equipped). -Refuel (See
"PRE-OPERATION
CHECK"
in
"PERIODIC SERVICE" section.) -Check of danger, warning and caution labels (See "DANGER, WARNING AND CAUTION LABELS＂in＂SAFE OPERATION＂section.)
6-1
Operating the Engine STARTING THE ENGINE CAUTION： 1. Make sure the parking brake is set.
To avoid personal injury：
Read "SAFE OPERATION" in front of this manual.
Read the danger, warning and caution labels located on the vehicle.
To avoid the danger of exhaust fume poisoning, do not operate the engine in closed
buildings
without
proper
ventilation.
Start engine only from operator’s seat. Never start engine while standing on ground.
Make it a rule to set gear shift lever to “NEUTRAL” position before starting the engine.
Parking brake lever ③ Release
Pull to “PARK”
NOTE： The parking brake warning lamp (P) comes on
IMPORTANT:
Do not use starting fluid or ether.
while parking brake is applied and goes off when it
To protect the battery and the starter,
is released.
make sure
that the starter is
not
continuously turned for more than 5 seconds.
7-1
Operating the Engine 2. Set gear shift lever to the “NEUTRAL” position.
Gear shift lever.
4. Insert the key into the key switch and turn it
(L) Low Range
to:
(H) High Range
OFF
(Stop the Engine)
(N) “Neutral” position
ON
(Engine runs or headlights on)
(R) “REVERSE”
START
3. Push the accelerator pedal down slowly.
◆ Engine and other Check Lamps:
(Start the Engine)
The parking brake warning lamp (1 parking brake) comes on while parking brake is applied and goes off when it is released.
Speed control pedal
IMPORTANT :
② INCREASE “DECREASE
Relying on the engine warning lights is never enough. Never fail to conduct daily checks carefully by referring to Pre Operation Check “ in “PERIODIC SERVICE” section.
7-2
Operating the Engine 5. Turn the key to the “START” position and release when the engine starts. IMPORTANT:
For 5 minutes after engine start-up, allow the engine to warm up without applying any load. This is to allow oil to reach every engine part. If load
Because of safety devices, the engine will
applied to the engine without warming-up, troubles
not start except when the gear shift lever
engine damage may occur.
is placed in the “NEUTRAL” position and the brake is depressed.
■Warm-Up Transmission Oil in the Low Temperature Range
■ Cold Starting When the ambient temperature is below -
IMPORTANT:
15℃( 5℉), the engine is very cold. If the
engine fails to start after 5 seconds, turn
it is sufficiently warmed up.
off the key for 30 seconds and start again.
STOPPING THE ENGINE 1. After slowing the engine to idle, turn the key to “OFF”. 2. Remove the key.
WARMING UP CAUTION： To avoid personal injury:
Be sure to set the parking brake during warm-up.
Do not operate the vehicle under full load until
Be sure to set the shift lever to the “NEUTRAL” position during warm-up.
7-3
Operating the Vehicle OPERATING NEW VEHICLE How a new vehicle is handled and maintained
The lubricating oil is especially important for
determines the life of vehicle.
a new vehicle. Various parts need time to
A new vehicle just off the factory production line
wear and polish themselves to the correct
has been, of course, tested, but the various
operating clearances. Small pieces of metal
parts are not aligned to each other, so the
grit may develop during the operation of the
operator should pay more attention to operating
vehicle; and this may wear out or damage the
the vehicle for the first 50 hours at a slower
parts. Therefore, change the lubricating oil a
speed and avoid excessive work or operation
little earlier than would ordinarily be required.
until the various parts become “broken-in.” The
For further details of change interval hours,
manner to which you handle the vehicle during
see “MAINTENANCE” section
“breaking-in” period greatly affects the life of your vehicle. Therefore, to obtain the maximum
STARTING
performance and the longest life of the vehicle,
1. Fasten the seat belts during operation.
it is very important to properly break-in your
■ Seat Belt
vehicle. For better handling of a new vehicle, the
WARNING
following precautions should be observed.
To avoid personal injury: ■ Do not operate the vehicle at full speed for
the first 50 hours.
Seat belts reduce injury. Always wear your seat belts. The lap-style seat belts
Do not start quickly nor apply the brakes
may not provide adequate protection for
suddenly.
small children. Pay special
In winter, operate the vehicle after fully
when carrying a child passenger.
attention
warming up the engine.
Do not run the engine at speeds faster than
CAUTION：
prescribed.
On rough roads, slow down to suitable speeds.
To avoid personal injury:
and riding the vehicle.
The above precautions are not limited to new vehicles. However, they should be
Always use the seat belts when operating
Adjust the seat belts for proper fit and connect the buckle. This seat belt is an auto-locking
especially observed for new vehicles.
retractable type. ■ Changing Lubricating Oil for New Vehicles
8-1
Operating the Vehicle 1.
Tail lights (lamps at the rear portions of the vehicle)
2.
Lamp built in the coolant temperature gauge
3.
Lamp built in the fuel gauge
4.
Lamp built in the speedometer
■ Emergency Light Switch Press the top half of the emergency light switch, the light flash along with the indicator on the instrument panel. Press the bottom half of the emergency light switch to turn off the light. 2. Selecting light switch position.
Note:
■ Head Light Switch
The emergency light switch will operate
Turn on the key switch and toggle the head light
when the key switch is in the “ON” position
switch to the “ON” position.
and "OFF" position. Keeping the switch “ON”
Toggle the head light switch to the “OFF”
causes the battery to run out.
position to turn off the head light. ■ Turn Signal Light Switch To indicate a right turn, push on the lower half of the turn toggle switch. To indicate a left turn, push on the upper half of the turn toggle switch. When the left or right signal is activated, the indicated turning light will flash and the other will stay on. The indicator lamp at the instrument panel also flashes indicating the direction of the turn. Head light switch Low beam; High beam
NOTE:
NOTE： Turning the head light switch to the “ON”
position causes the following lamps to light simultaneously.
8-2
The turn signal light switch is only operative when the key switch is in the
Operating the Vehicle
“ON” position. If the emergency light switch is pressed to the “ON” position while the turn signal is activated, the indicated turning light will flash and other will stay on.
Be sure to return switch to center position after turning.
Head light
Head turn signal lamp;
③ Tail turn signal lamp
3. Checking the brake pedal. ■ Brake Pedal
CAUTION: ①
Engine Speedometer
② Emergency light lamp
To avoid personal injury:
If the operator suddenly brakes, an
Speedometer
accident may occur due to loss of control
Low beam, High beam
or the shifting forward of heavy loads.
headlight switch ⑥ Key switch
When driving on icy, wet or loose surface,
make
sure
the
vehicle
is
correctly loaded to avoid skidding or loss of steering control. Reduce the speed. The brake pedal is the left pedal on the foot board. Depress the pedal to slow or stop the vehicle.
8-3
Operating the Vehicle 4.
Before exiting vehicle, shift the gear shift lever to the “NEUTRAL” position and set parking brake.
Brake pedal
4. Selecting the correct gear. ■ Gear Shift Lever
CAUTION:
Range gear shift lever
To avoid personal injury:
(L) LOW Range
(H) HIGH Range
Avoid changing gears when ascending
(N) NEUTRAL” POSITION
or descending a slope.
1.
(R) “REVEREE”
Before ascending or descending a slope, shift to the “L” range to control
NOTE:
the vehicle speed.
If you shift gears while ascending or
not force the lever. Set the parking brake,
descending a slope, be prepared to use
slightly depress the accelerator pedal and
the brake to maintain control.
release it to neutral position, then shift the
Operate in reverse at slow speeds to
lever.
maintain control.
When the lever is hard to disengage, do not
The gear shift lever can only be shifted
force the lever.
when the vehicle is completely stopped and 2.
Depress the brake pedal fully, then shift the
the brake pedal is pressed.
lever. Damage may occur with wrong
To avoid transmission and shift linkage
shifting operation.
damage, completely stop the vehicle using
the brake pedal before shifting gears. 3.
When gear shift lever is hard to engage, do
use of the gear shift lever
Select proper gear depending on the types of job.
AN accident could occur through improper
5. Release the parking brake and start slowly. To release the parking brake, depress the brake pedal, push release button and push
8-4
Operating the Vehicle release button and push down on the parking
1.
Release the speed accelerator pedal
brake lever. Make sure that the indicator in the
2.
Step on the brake pedal.
instrument panel goes off.
CHECK DURING DRIVING ■ Immediately Stop the Engine if：
The engine suddenly slows down or accelerates.
Unusual noises are suddenly heard.
Exhaust fumes suddenly become very white.
While driving, check the following items to see if all parts are functioning normally.
Parking brake lever “RELEASE”
■
Accelerator Pedal
The Accelerator pedal is used to increase the engine and vehicle speed. Push down on it for
■ Fuel Gauge
higher speed.
Park the vehicle on a flat place. When the key switch to “ON”, the fuel gauge will indicate the fuel level. Be careful not to fully empty the fuel tank. Otherwise air may enter the fuel system.
Accelerator pedal Fuel gauge
STOPPING
①
■ STOPPING
■ Coolant Temperature Gauge
8-5
Operating the Vehicle CAUTION: To avoid personal injury:
Do not remove radiator cap until coolant temperature is well below its boiling point. Then loosen cap slightly to relieve pressure
before
removing
cap
completely. 1.
With the key switch “ON” the temperature gauge indicates the temperature of the coolant. White Zone for “cold” and Red zone for “hot”.
2.
If the indicator reaches the Red zone, the engine coolant is overheated. Check the vehicle
by
referring
to
“TROUBLESHOOTING” section.
■ Speedometer The hour meter indicates in five digits the hours the vehicle has been used.
Hour meter
The speedometer indicates the traveling speed.
8-6
Speedometer
Maintenance and Adjustment
WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch.
■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. 1.
Use a suitable truck or trailer.
2.
Apply the parking brake and place chocks against the front and rear tires.
MAINTENANCE CAUTION: To avoid personal injury and vehicle damage:
Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task.
If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer.
Have your local dealer perform inspection items which are marked *4 in the chart below.
SERVICE INTERVALS IMPORTANT:
The jobs indicated by ◎ must be done after the first 50 hours of operation.
*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions. *2 Every year or every 6 times of cleaning. *3 Replace only if necessary. *4 Consult your local dealer for this service. 9-1
Maintenance and Adjustment *5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually.
The items listed below with a * mark are emission related critical parts by the U.S.EPA. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the below instruction. Please see Warranty Statement for more information. Indication of
No.
Items 50
100 150 200 250 300 350 400 450 500 550 600 650 700
1
Engine oil
Change
◎
○
○
○
2
Engine oil filter
Replace
◎
○
○
○
3 4
Transmission fluid Engine start system
Change
○
Check
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
5
Greasing
Apply
○
○
6
*Muffler
Clean
◎
○
○
○
○
○
○
○
7
Spark arrester
Clean
○
○
○
○
○
○
○
8
Wheel bolt torque
Check
○
○
○
○
○
○
○
9
Battery condition
Check
○
○
○
○
○
○
○
10
Toe-in
Adjust
○
○
○
○
○
○
○
Fuel filter element
Check
○
○
○
○
○
○
○
11
◎
Replace
○
Check 12
○
○
○
○
○
○
○
○
○
○
○
○
○
○
*Fuel line Replace
13
14 15 16
17
*Air cleaner element Brake pedal Parking brake lever Brake light switch Radiator hose and clamp
Clean Replace Check
◎
○
○
○
Adjust
◎
○
○
○
Check
◎
○
○
○
○
○
○
○
○
○
Check Replace Check
18
*Intake air line Replace
9-2
After 700 hrs Every 200 hrs Every 200 hrs Every 400 hrs Every 50 hrs Every 50 hrs Every 100 hrs Every 100 hrs Every 100 hrs Every 100 hrs Every 100 hrs Every 100 hrs Every 100 hrs Every 500 hrs Every 100 hrs Every 1 years Every 100 hrs Every 1 years Every 200 hrs Every 200 hrs Every 200 hrs Every 2 years Every 200 hrs Every 1 years
Maintenance and Adjustment Indication of No.
Items 50
19
20
Brake hose & pipe
Check
Tire wear
Check
◎
100 150 200 250 300 350 400 450 500 550 600 650 700 ○
○
Check ◎
○
Front axle case Change oil Knuckle case 22 Change oil Engine valve 23 Adjust clearance 24
*Fuel injection
Check
25
*Injection
Check
26
Brake fluid
Change
28
Remote hydraulic hose Rear brake cylinder seal
○ ○ ○
Replace Replace
29
Front brake seal Replace
30
Cooling system Flush
31
Coolant
Change
32
Fuel system
Bleed
33
Fuse
Replace
34
Light bulb
Replace
Every 200 hrs Every 4years
21
27
○
After 700 hrs
Every 300 hrs Every 400 hrs Every 400 hrs Every 800 hrs Every 1500 hrs Every 3900 hrs Every 2 years Every 2 years Every 2 years Every 2 years Every 2 years Every 2 years Service as required
NOTE: ◆ Engine Oil:（10W/40SL）
Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above. ◆ Brake fluid:
Always use DOT3 GENUINE BRAKE FLUID from a sealed container.
9-3
Periodic Service make sure safety support is properly
CAUTION:
mounted.
To avoid personal injury:
●
Do not touch muffler or exhaust pipes while they are hot; Otherwise, they may
HOW TO OPEN THE HOOD AND TILT THE SEAT
cause severe burns. ■ Tilting and Lowering the Cargo Bed To tilt the cargo bed
CAUTION To avoid personal injury from contact with
1.
To lower the cargo bed
moving parts:
Pull up the handle on the cargo bed.
Never open operator’s seat while the
1. Push down the bed forcedly to lower the bed
engine is running.
in place.
Depress the hood with your other hand while unlocking the hood.
■ Hood To open the hood, turn the switch to release the latch and lift the hood off.
1. Handle 2-3. Pull up the handle from ② to ③.
HOW TO TILT THE CARGO BED CAUTION To avoid personal injury:
1.Gas Spring
● When servicing under the tilted bed,
10-1
Periodic Service JACK-UP POINT Jack
WARNING To avoid personal injury, death or vehicle damage:
DAILY CHECK
Do not work under the vehicle unless it is
For your own safety and maximum service life of
secured by safe stands or suitable
the vehicle, make a thorough daily inspection
blocking.
before starting the engine or operating the vehicle.
■ Front End
CAUTION
Jack stand at the front bumper only.
To avoid personal injury:
Be sure to check and service the vehicle on a flat surface with the engine off and the parking brake “ON”.
■ Walk Around Inspection Look around and under the vehicle for such items as loose bolts, trash build-up, oil or coolant Jack
leaks, broken or worn parts
Front bumper
■ Rear End Jack the rear only after placing a wooden block
■ Checking and Refueling
under the right and left frame tubes for securing
CAUTION
the engine and then supporting it. Do not apply jack pressure on the steel plate
To avoid personal injury:
directly under the engine.
Do not smoke while refueling.
Be sure to stop the engine before refueling.
10-2
Periodic Service 1.
Turn the key switch to “ON”, check the
CAUTION
amount of fuel by the fuel gauge. 2.
Fill fuel tank when fuel gauge shows1/4 or
TO avoid personal injury
less fuel in the tank.
Do not remove radiator cap while coolant is hot .when cool, slowly rotate to the
Fuel tank capacity
first stop and allow sufficient time for
13.5 (3.6±0.1U.S.GALS)
excess
pressure
to
escape
before
removing the cap completely. IMPORTANT
If oil level is low, do not run the engine.
access the panel under the hood,
Checking engine oil level 1.
Park the vehicle on a flat surface, set the parking brake, and shut off
Park the vehicle on a flat surface, remove
the engine.
the seat, open the adjust hatch cover.
Check to see that the coolant level
To check the oil level, draw out the dipstick,
is between the “FULL” and” LOW”
wipe it clean, replace it, and draw it out again,
marks of recovery tank.
check to see if the level is too low, add new oil 2.
When the coolant level drops due to evaporation, add coolant only up
to the prescribed level on the dipstick.
to the full level. In case of leakage add anti-freeze and water in the specified mixing ratio up to the full level.(see flush cooling system and changing coolant in EVERY 2 YEARS in PERIODIC SERVICE section)
~
Oil level is acceptable within this range
①
Oil Level
②
Oil dipstick Oil cap
IMPOTTANT If oil level is low, do not run engine ■ Checking Coolant Level
①
Recovery tank
②
FULL
③
LOW
10-3
Periodic Service IMPORTANT
If the radiator cap has to be removed, follow
CAUTION
the cautions above and securely retighten
TO avoid personal injury:
the cap.
Use clean fresh water and anti-freeze to fill the recovery tank.
Never operate the vehicle if the brake fluid is below the minimum mark.
Use only DOT3 from a sealed container.
If water should leak, consult your local
Other types of brake fluid may ruin
Hisun Dealer.
synthetic resin or rubber installed in brake system components and may
■ Cleaning radiator screen
cause brake failure.
CAUTION
thoroughly clean before removing the
TO avoid personal injury:
Avoid contamination of the brake fluid filler cap. Do not open the brake fluid
Be sure to stop the engine before
reservoir
removing the screen
cap
unless
absolutely
necessary.
1.
Park the vehicle on a flat surface,
2.
Remove the radiator cover,
Use extreme care when filling the reservoir. If
3.
Detach the screen and remove all foreign
brake fluid spills on the power steering hose,
materials.
wash it off with water immediately, as brake fluid quickly ruins synthetic resin or rubber hoses. 1.
Park the vehicle on a level ground and open the hood.
2.
Check to see that the brake fluid level is up to the MIN mark.
3.
If it is below the “MIN” mark add brake fluid .
Radiator screen
IMPORTANT
Radiator screen must be cleaned from
MAX
MIN
debris to prevent engine from overheating ■ Checking brake fluid level and tilt the lever down. 10-4
Periodic Service ■ Checking brake pedal NOTE
CAUTION
Make sure the parking brake warning lamp on
TO avoid personal injury:
the display goes off when parking brake lever is
down.
Stop the engine and chock the wheels before checking brake pedal.
1.Inspect the brake pedals for free play and smooth operation. Adjust if incorrect free play is found. (see checking brake pedal in” EVERY 200 HOURS in PERIODIC SERVICE section)
Parking brake lever RELEASE
Release button PULL
■ Checking gauges meter and warning lamps 1.
Inspect the instrument panel for broken gauges meter and warning lamps.
2.
Brake pedal
Replace if broken.
■ Checking head light turn signal light etc
FREE TRAVEL
PEDAL STROKE
■ Checking parking brake
1.
Inspect lights for broken bulbs and lenses
2.
Replace if broken
Pull the parking brake lever to apply the brakes with the key switch in the "ON" position and the
■ Checking seat belt and ROPS
parking brake indicator should come on.
1.
Always check condition of seat belt and
To release the brake, push in the button on the
ROPS attaching hardware before operating
tip of the parking brake lever and tilt the lever
vehicle.
down.
2.
NOTE
■ Checking tire inflation pressure
Make sure the parking brake warning lamp on
Though the tire pressure is factory-set to the
the display goes off when parking brake lever
10-5
Replace if damaged.
Periodic Service prescribed level, it naturally drops slowly in the course of time, thus check it every day and inflate as necessary.
tire sizes
inflation pressure
22×7-10
49kPa(0.49kgf/cm2,7psi)
22×10-10
49kPa(0.49kgf/cm2,7psi)
EVERY 50 HOURS ■ Greasing Apply a small amount of multi-purpose grease to the following points every 50 hours. If you operated the vehicle in extremely wet and muddy conditions lubricate grease fittings more
Parking brake pivot (spray type grease )
often.
Cargo brace rod turning point(spray type grease ) Cargo bed rotating axle (spray type grease)
10-6
Periodic Service
Gear shift lever pivot (spray type grease )
Gear shift lever
■ Checking engine start system
CAUTION TO avoid personal injury
Do not allow anyone near the vehicle while testing.
If the vehicle does not pass the test, do not operate the vehicle.
◆ Preparation before testing 1.
Place all control levers in the “NEUTRAL”
Accelerator pedal
position. 2.
Set the parking brake and stop the engine.
■ Checking wheel bolt torque
CAUTION
◆ Test gear shift range lever safety switch 1.
Sit on the operator's seat.
To avoid personal injury
2.
Shift the gear shift range lever to: “L”, “H”,
Never operate vehicle with a loose wheel bolts.
“N” or REVERSE position.
Any tine these bolts are loosened they
3.
Turn the key to “START” position.
4.
The engine must not crank.
should be retightened to the specified
5.
If it cranks consult your local dealer for this
torque.
service.
Check all bolts frequently and keep them tight.
Check wheel bolts regularly especially when 10-7
Periodic Service new if they are loose tighten them as follows:
Torque wheel bolts to 75 to 90 N.m First air cleaner
■ Cleaning air cleaner primary element 1. 2.
Air cleaner element
Air cleaner case Cover
Remove the air cleaner cover and primary element.
IMPORTANT
Clean the primary elements.
apply oil.
1） When dry dust adheres to the element blow compressed air from the inside turning the
Do not run the engine with filter element removed.
element. Pressure of compressed air must
be under 205kpa.
The air cleaner uses a dry element never
Be sure to refit the cower with the arrow (on
2） When carbon or oil adheres to the element
the rear of cower ) upright. if the cover is
soak the element in detergent for 15
improperly fitted the evacuator valve will not
minutes then wash it several times in water
function and dust will adhere to the element.
rinse with clean water and dry it naturally after element is fully dried inspect inside of the element with a light and check if it is damaged or not.
Open the air cleaner cover once a week under ordinary conditions –or daily when used in a
3） Replace the primary element
dusty place-to get rid of large particles of dust
Once yearly or after every sixth cleaning, whichever comes first.
◆ Evacuator Valve
and dirt. Check fuel line and fuel filter.
CAUTION To avoid personal injury:
10-8
Be sure to stop the engine and remove
Periodic Service
Pipe clamp
the key when attempting to make the
fuel pump
following checks and changes.
Never fail to check the fuel lines periodically the fuel lines are subject to
■ Checking battery condition
wear and aging fuel may leak out onto
DANGER
the running engine causing a fire.
1.
The fuel line connections should be
If you store a battery in a diminished state of
checked annually or every 100 service
charge you will probably have to replace the
hours whichever comes first.
battery.
Park the vehicle on a flat surface and tilt the
CAUTION
cargo bed. 2. 3.
The fuel line is made of rubble and ages
To avoid personal injury
regardless of service period.
Never remove the battery while the engine is running.
If the fuel line and clamps are found to be
damaged or deteriorated replace them. 4.
fuel line
Keep electrolyte away from eyes, hands
Check fuel filter if it is clogged by debris or
and clothes. If you are spattered with it,
contaminated with water replace it.
wash it away completely with water immediately and get medical attention.
IMPORTANT When
the
fuel
line
is
disconnected
Wear eye protection and rubber gloves when working around the battery.
for
maintenance or repair, close both ends of the fuel line with a piece of clean cloth or paper to
The factory –installed battery is non-refillable
prevent dust and dirt from entering. Particular,
type if the battery is weak, charge the battery
care must be taken not to admit dust and dirt into
or replace it with new one
the fuel pump entrance. Even a small amount of dust or dirt will cause premature wear and
◆ Battery charging
malfunction of the fuel pump and injector
CAUTION
components.
To avoid personal injury
When the battery is being activated, hydrogen and oxygen gases in the battery are extremely explosive. keep open sparks and flames away from the battery at all times, especially when
10-9
Periodic Service charging the battery.
When disconnecting the cable from the
1.
battery start with the negative terminal
remove the battery from the vehicle, store in
first; when connection the cable to the
a dry place out of direct sunlight.
battery start with the positive terminal
2.
first.
When storing the vehicle for a long period,
The battery will self-discharge while it is shored; recharge it once every three months
Always check battery charge by using a
in hot seasons and once every six months
voltmeter.
in cold seasons. ■ Adjusting toe-in Proper toe-in
0 to12 mm (0 to 0.47 in)
1.
Park vehicle on flat place.
2.
Turn steering wheel so front wheels are in the straight ahead position.
3.
Lock the park brake and stop the engine.
4.
Measure distance between front tire beads at rear of tire at hub height.
Battery
5. 1.
Front distance should be shorter than rear distance if not adjust tie rod length.
To slow charge the battery connect the battery positive terminal to the charger positive terminal and the negative to the negative, then recharge in the standard fashion.
2.
A boost charge is only for emergencies it will partially charge the battery as early as possible.
3.
When exchanging an old battery for a new
Wheel-to-wheel distance at front
one use battery of equal specification
Wheel-to-wheel distance at rear
shown in table 1.
FRONT
Battery type
Volts
12V8Ah
12
◆ Adjusting procedures 1.
Loosen the lock nut and turn the tie rod to adjust the rod length until the proper toe-in measurement is obtained.
◆ Direction for storage 10-10
Periodic Service 2.
Retighten the lock nut.
4.
If any breaks in the screen or welds are discovered, the assembly must be replaced.
IMPORTANT
5.
Keep the equal length of the left and right
Return the spark arrester to the muffler body and refasten the bolts.
tie-rod. IMPORTANT: ■ Cleaning Muffler
Visually check the muffler for cracks or holes in the body, welds or pipes at regular
CAUTION
intervals.
To avoid personal injury:
spark arrester sleeve and muffler body to be
system, be absolutely sure that it has
no larger than 0.023”(0.584 mm).
sufficient time to cool!
Replace the entire muffler if it is damaged.
Always wear safety goggles and face
Do not operate the vehicle with a damaged
mask.
USDA approval requires clearance between
Before touching any part of an exhaust
muffler.
The particulate matter contained in the muffler contains chemicals that are harmful to people, animals and marine life.
If you are unable to do this work, have it done by your dealer.
Cleaning spark arrester of muffler. Muffler
Maintenance & cleanout procedure:
Gasket
Spark arrester
Bolt
The screen type spark arrester should be
1.
removed, cleaned, and inspected after every
EVERY 200 HOURS
100 hours of use.
■ Changing Engine Oil
The spark arrester is located inside of the
CAUTION
muffler body, and fastened with bolts. 2.
3.
Loosen the bolts and remove the spark
To avoid personal injury:
arrester.
replacing oil.
Shake loosened particles out of the screen assembly and lightly clean the screen with
Be sure to stop the engine before
wire brush. Soak in solvent and again clean with wire brush if necessary.
10-11
Allow engine to cool down sufficiently,
Periodic Service
oil can be hot and can burn.
1.
Park the vehicle on flat surface and remove
Drain plug
■ Replacing Engine Oil Filter
the seat, open the adjust hatch cover. 2.
To drain the used oil, remove the drain plug
CAUTION
at the bottom of the engine and completely drain the oil into an oil pan.
To avoid personal injury:
3.
After draining, reinstall the drain plug.
4.
Fill with the new oil up to the upper notch on (See
changing the oil filter cartridge.
the dipstick. “LUBRICANTS,
FUEL
Allow engine to cool down sufficiently, oil can be hot and can burn.
AND 1.
COOLANT” in “MAINTENANCE” section.)
Be sure to stop the engine before
Park the vehicle on a flat surface and raise the cargo bed.
[Filter exchanged] Oil capacity
0.8L (1.89U.S. qts.)
2.
Remove the oil filter.
3.
Put a film of clean engine oil on the rubber
[Filter non-
seal of the new filter.
1.0L (1.68U.S. qts.) exchanged]
4.
After the new filter has been replaced, the engine oil normally decreases a little. Make sure that the engine oil does not leak through the seal and check the oil level on the dipstick. Then replenish the engine oil up to the prescribed level.
~
Oil level is acceptable within this range
Dipstick
Oil inlet
[1] Engine oil filter [2] Bolt
IMPORANT: To prevent serious damage to the engine, use only a genuine filter. 10-12
Periodic Service ■ Checking Brake Pedal
CAUTION
Stop the engine and chock the wheels before checking brake pedal.
If movement is outside of the specifications contact your local dealer for adjusting the brake. Checking the brake pedal free travel Brake pedal
Proper brake pedal
7 to 14mm(0.3 to in.)
free travel
“FREE TRAVEL”
“PEDAL STROKE”
On the pedal ■ Checking Brake Hose and Pipe
1.
Release the parking brake.
2.
Slightly depress the brake pedal and
1.
measure free travel at the top of the pedal
not swollen, hardened or cracked. 2.
stroke. 3.
Check to see that brake hose and lines are Check the brake hose and pipe joints for oil leaks.
If brake pedal free travel is outside of the
3.
specifications, contact your local dealer for
If there is any abnormality, consult your local dealer for this service.
adjusting the brake. ■ Checking Brake Light Switch ◆
1.
Checking the brake pedal stroke
Park the vehicle on a flat surface and raise the cargo bed.
Pedal stroke
Less than 120mm (4.7in.)
2.
Turn the key switch to the “ON” position.
On the pedal
3.
Step on the brake pedal to check if the brake
1.
Release the parking brake.
2.
Step on the pedal and measure the pedal
light comes on. 4.
stroke. 3.
If it does not, check the bulb or brake light switch.
If brake pedal stroke is outside of the specifications, contact your local dealer for
■ Checking Radiator Hose and Clamp
adjusting the brake.
Park the vehicle on a flat surface and raise the cargo bed. Check to see if radiator hoses are properly fixed every 200 hours of operation or six months, whichever comes first. 1.
If hose clamps are loose or water leaks, tighten bands securely.
10-13
Periodic Service 2.
Replace hoses and tighten hose clamps
2.
clamps are tight and not damaged.
securely, if radiator hoses are swollen,
3.
If hoses and clamps are found to be worn or
hardened or cracked. Replace hoses and
damaged, replace or repair them at once.
hose clamps every 2 years or earlier, if checked and found that hoses are swollen, hardened or cracked.
Hose
Hose clamp
EVERY 300 HOURS ■ Checking Tire Radiator hose
Clamp bands
Precaution at Overheating
1.
Check to see if tires are not damaged.
2.
If the tires are cracked, bulged, or cut, or
Take the following actions in the event the
they are worn out, replace or repair them at
coolant temperature is close to or more than the
once.
boiling point, which is called “Overheating”. 1. 2.
Tire Tread Depth
Stop the vehicle operation in a safe place and keep the engine unloaded idling.
Always replace the tires when the tread depth is
Don’t stop the engine suddenly, but stop it
worn to minimum allowable.
after about 5 minutes of unloaded idling. 3.
Keep yourself well away from the vehicle for at least 10 minutes or while the steam is blowing out.
4.
Check to see if there is no danger such as burning, get rid of the causes of overheating according to the “TROUBLESHOOTING” section of the manual, and then start the engine again.
■ Checking Intake Air Line 1.
① 3mm(0.12in)
Check to see if the hoses and hose 10-14
Periodic Service EVERY 500 HOURS
radiator cap must be removed to completely
■ Replacing Fuel Filter
drain the coolant.
Consult your local dealer for this service.
3.
After all coolant is drained, close the drain plug.
EVERY 600 HOURS
4.
■ Adjusting Engine Valve Clearance
Fill with clean water and cooling system cleaner.
Consult your local dealer for this service.
EVERY 1500 HOURS
5.
Follow directions of the cleaner container.
6.
After flushing, fill with clean water and anti-
■ Checking Injection and Fuel Pump
freeze until the coolant level is just below
Consult your local dealer for this service.
the radiator cap. Install the radiator cap
EVERY 1 YEAR
securely.
■ Replacing Air Cleaner Primary Element
7.
Fill with fresh water up to the “FULL” mark on the recovery tank.
and Secondary Element (See “Cleaning Air Cleaner Primary Element”
8.
minutes.
in “every 100 HOURS” in “PERIODIC 9.
SERVICE” section.)
Start and operate the engine for few Stop the engine and let it cool.
10. Check coolant level of recovery tank and
EVERY 2 YEARS
coolant if necessary.
■ Changing Brake Fluid Consult your local Dealer for this service.
Coolant capacity
(See “Checking Brake Fluid Level” in “DAILY CHECK” in “PERIODIC SERVICE” section. ■ Flushing Cooling System and Changing Coolant
CAUTION To avoid personal injury:
Do not remove the radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. Recovery tank
1.
Stop the engine and let it cool down.
2.
To drain the coolant, open the radiator drain plug and remove radiator cap. The 10-15
“ LOW”
“ FULL” Radiator cap
2.2(2.3U.S.qts)
Periodic Service IMPORTANT:
antifreeze.
Do not start engine without coolant.
If it freezes, coolant can damage the cylinders
Use clean, fresh water and anti-freeze to fill
and radiator. If the ambient temperature falls
the radiator and recovery tank.
below 0 (32°F) or before a long-term storage, let
When the anti-freeze is mixed with water,
out cooling water completely, or mix fresh water
the antifreeze mixing ratio must be less than
with long-life coolant and fill the radiator and
50%.
recovery tank with the mixture.·
Securely tighten radiator cap. If the cap is
1.
Long-life coolant (hereafter LLC) comes in
loose or improperly fitted, water may leak
several types. Use ethylene glycol(EG) type
out and the engine could overheat.
for this engine. 2.
■ Anti-Freeze
Before employing LLC-mixed cooling water, fill the radiator with fresh water and empty it again.
CAUTION
Repeat this procedure 2 or 3 times to clean
To avoid personal injury:
up the inside.
When using antifreeze, put on some
3.
Mixing the LLC
protection
4.
The procedure for the mixing of water and
such
as
rubber
gloves.(Antifreeze contains poison.)
antifreeze differs according to the make of
If you should drink antifreeze, throw up at
the antifreeze and the ambient temperature.
once and take medical attention.
Refer to SEA J1034 standard, more
When antifreeze comes in contact with the
specifically also to SAE J814c.
skin or clothing, wash it off immediately.。
Do not mix different types of Antifreeze.
IMPORTANT:
The mixture can produce chemical reaction
When the antifreeze is mixed with water, the
causing harmful substances.
antifreeze mixing ratio must be less than
Antifreeze is extremely flammable and
50%.
explosive under certain conditions. Keep VOL%
fire and children away from antifreeze.
When draining fluids from the engine, place
Freezing point
Anti-freeze
some container underneath the engine
Boiling point
°
°
F
F
40
-24
-12
106
222
50
-37
-34
108
226
body.
Do not pour waste onto the grounds, down a drain, or into any water source.
*At 1.013×105Pa (760mmHg) pressure (atmospheric).
Also, observe the relevant environmental protection regulations when disposing of
A higher boiling point is obtained by using a
10-16
Periodic Service radiator
pressure
cap
which
permits
the
Replace the hoses and clamps.
development of pressure within the cooling
(See “Checking Radiator Hose and Clamp” in
system.
“EVERY 200 HOURS” in “PERIODIC SERVICE” section.)
5.
Adding the LLC
1)
Add only water if the mixture reduces in
■ Replacing Fuel Hose
amount by evaporation.
Consult your local Hisun Dealer for this service.
2)
If there is a mixture leak, add the LLC of the same manufacturer and type in the same
■ Replacing Brake Master Cylinder (Inner
mixture percentage.
parts)
* Never add any long-life coolant of different
Consult your local dealer for this service.
manufacturer.(Different brands may have
6.
different additive components, and the
■ Replacing Front Brake Seal
engine may fail to perform as specified.)
Consult your local dealer for this service.
When the LLC is mixed, do not employ any radiator cleaning agent. The LLC contains
■ Replacing Rear Brake Cylinder Seal
anticorrosive agent. If mixed with the
Consult your local dealer for this service.
cleaning agent, sludge may build up, adversely affecting the engine parts. 7.
The vehicle’s genuine long-life coolant has a service life of 2 years. Be sure to change
Consult your local Dealer for this service.
NOTE: The
above
data
represent
industry
standards that necessitate a minimum glycol
content
in
the
concentrated
■ Replacing Mini Fuses The Mini fuses are intended to protect the electrical cabling. If any of them have blown out,
antifreeze.
EVERY 4 YEARS ■ Replacing Brake Hose
the coolant every 2 years.
■ Replacing Intake Air Line Consult your local dealer for this service.
When the coolant level drops due to
be sure to pinpoint the cause.
evaporation, add water only to keep the Replacing procedure
antifreeze mixing ratio less than 50%. In case of leakage, add antifreeze and water in
1)
battery.
the specified mixing ratio before filling into the radiator. ■ Replacing Radiator Hose (Water pipes)
Disconnect the negative cable of the
2)
Open the Mini fuse box cover.
3)
Pull out the Mini fuse.
4)
Insert a new Mini fuse into the box.
10-17
Periodic Service 5)
Close the Mini fuse box cover.
6)
Connect the negative battery cable.
ventilation.
When storing, remove the key from the key
switch
to
avoid
unauthorized
persons from operating the vehicle and getting injured.
VEHICLE STORAGE If you intend to store your vehicle for an extended period of time, follow the procedures outlined below. These procedures will insure that the vehicle is ready to operate with minimum preparation
Mini fuse box cover
when it is removed from storage. ■ Replacing Light Bulb
1.
Head lights
tighten if necessary.
Take the bulb out of the light body and
2.
replace it with a new one.
Check the bolts and nuts for looseness. and Apply grease to vehicle areas where bare metal will rust also to pivot areas.
Other lights
3.
Unload from cargo bed.
Detach the lens and replace the bulb
4.
Inflate the tire to a pressure a little higher than usual.
Light
Capacity
Head lights
2x35W/2×55W
Tail light
2 x0.6W/2 x0.6W
Brake light
2x1W/2 x1W
Instrument panel light
0.02W
5.
Charge the engine oil and run the engine to circulate oil throughout the engine block and internal moving parts for about 5 minutes.
6.
With all implements lowered to the ground, coat any exposed rods with grease (if equipped).
STORAGE
7.
Remove the battery from the vehicle. Store the battery following the battery storage procedures.
CAUTION
8.
To avoid personal injury:
vehicle is sheltered from the elements.
Do not clean the vehicle when the engine is running. To avoid the danger of exhaust fume
Cover the vehicle. 9.
poisoning, do not operate the engine in a
closed
building
without
Keep the vehicle in a dry place where the
proper 10-18
Keep the vehicle indoors in a dry area that is protected from sunlight and excessive
Periodic Service heat. If the vehicle must be stored outdoors.
and make a visual inspection looking for
Cover it with a waterproof tarpaulin.
evidence of oil or water leaks.
Put boards under the tires to keep
6. With the engine fully warm up. Release the
dampness away from tire.
parking brake and test the brakes for proper
Keep the tries out of direct sunlight and
adjustment as you move forward. Adjust the
extreme heat.
brake as necessary.
IMPORTANT:
When washing the vehicle, be sure to stop the engine. Allow sufficient time for the engine to cool before washing.
Do not wash with a high-pressure carwashing machine.
Cover the vehicle after the muffler and the engine have cooled down.
REMOVING THE VEHICLE FROM STORAGE 1.
Check the tire air pressure and inflate the tires if they are low.
2.
Install battery before installing the battery, Be sure it is fully charged.
3. Check to see if the fan works. 4.
Check
all
transmission
fluid oil,
levels
(engine
engine
oil,
coolant,
transmission coolant and any attached implements). 5.
Start the engine. Observe all gauges. If all gauges are functioning properly and reading normal, move the vehicle outside. Once outside, park the vehicle and let the engine idle for at least five minutes. Shut the engine off
and
work
around
vehicle
10-19
Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble
Cause
In winter, oil viscosity increases, and Engine revolution is slow. Battery becomes weak and the engine does not turn over quick enough.
Clean or replace the air cleaner. Clean or replace the spark plug. Replace the ignition coil.
Insufficient fuel. The injector is clogged. Crankshaft position sensor is Bad. The air cleaner is clogged. Spark plug is dirty or fouled. Ignition coil is bad. Check with the diagnostic instrument (Motor Scan KF90121 ). Engine overloaded
Countermeasure Check the fuel tank and fuel filter。 Check the electric fuel pump. Check the injector. Check the ECU with Motor Scan KF90121. Replace filter electric fuel pump injector and ECU If necessary. Check to see if the fuel tank cover is tight. Use oils of different viscosities, depending on ambient temperatures. Clean battery cables and terminals. Charge the battery. In cold weather (-15 ), always remove the battery from the vehicle, charge and store it indoors. install it on the vehicle only when the vehicle is going to be used。 Check the fuel system. Clean or replace the injector. Replace crankshaft position sensor.
Low coolant level.
The motor driven fan does not turn. Dirty radiator core or grille screens. Coolant flow route corroded.
Shift to lower gear or reduce load. Fill cooling system to the correct level; Check radiator and hoses for loose connections or leaks. Check to see if the fuse is not blown. Check the electric system.
Remove all trash.
Flush cooling system.
No fuel flow
·Water is in the fuel system
Engine is difficult to start or cannot start.
Engine power insufficient
is
Engine stops suddenly
Engine overheats
If you have any questions, consult your local dealer.
11-1
Troubleshooting Diagnostic Trouble Code Table Mt05 ECU Malf Code Table:23 Malf code in MT05
Description
P0107
MAP Circuit Low Voltage or Open
P0108
MAP Circuit High Voltage
P0112
IAT Circuit Low Voltage
P0113
IAT Circuit High Voltage or Open
P0117
Coolant/Oil Temperature Sensor Circuit Low Voltage
P0118
Coolant/Oil Temperature Sensor Circuit High Voltage or Open
P0122
TPS Circuit Low Voltage or Open
P0123
TPS Circuit High Voltage
P0131
O2A Circuit Low Voltage
P0132
O2A Circuit High Voltage
P0031
O2A Heater Circuit High Voltage
P0032
O2A Heater Circuit Low Voltage
P0201
Injector 1 Circuit Malfunction
P0202
Injector 2 Circuit Malfunction
P0230
FPR Coil Circuit Low Voltage or Open
P0232
FPR Coil Circuit High Voltage
P0336
CKP Sensor Noisy Signal
P0337
CKP Sensor No Signal
P0351
Cylinder 1 Ignition Coil Malfunction
P0352
Cylinder 2 Ignition Coil Malfunction
P0505
Idle Speed Control Error
P0562
System Voltage Low
P0563
System Voltage High
P0650
MIL Circuit Malfunction
P1693
Tachometer Circuit Low Voltage
P1694
Tachometer Circuit High Voltage
If you have any questions, consult your local dealer.
11-2
Troubleshooting BATTERY TROUBLESHOOTING Trouble
Cause
Countermeasure
Battery
overused
until lights are dim.
Preventive measure
Battery
has
not
Charge the battery
Charge the battery
sufficiently.
properly.
been recharged. Starter does not function
Poor
terminal
and
connection
From beginning starter does not function, and
Battery life expired
Insufficient
When viewed from the
with an insufficient
top
amount
plates,
look
* Refillable type battery
only
of
Battery was used with
too
new
Charge
battery
much
Battery life expired.
Charge
the
battery
corroded and heat up.
Poor
terminal
connection
Regularly check the
Charge
battery
Replace battery. Keep the terminal
Clean the terminal
clean and tight.
and
Apply
grease
and
treat
with
anti-
tighten
securely.
corrosives. Battery electrolyte level
* Refillable type battery only
There is a crack or pin holes in the
drops rapidly.
Replace battery.
Consult your local
electrolytic cells.
Charging
system
trouble.
dealer.
If you have any questions, consult your local dealer.
The factory installed battery is non-refillable type. 11-3
properly
properly
Terminals are severely
be
electrolyte level.
Insufficiently
must
before initial use
Add distilled water charge
Battery serviced
battery.
without recharging. Recharging is impossible.
Apply grease and treat with anti-corrosive.
Replace
and
electrolyte.
whitish.
clean and tight.
Insufficiently
Battery was used
Keep the terminal
battery
charging
of
tighten
securely.
lights soon become dim
Clean the terminal
Troubleshooting MACHINE TROUBLESHOOTING Trouble
Cause
High idling speed of engine
High rotary speed for clutch connection.
Non good adjust for gearshift stay wire.
Non agility for Gearshift
Transmission noise
Gear abrasion Big matching clearance for the inner and outside gears of transmission shaft Big clearance of transmission gears. Non good connection of gear end face Parking brake Non full Uncoupling for disc brake
Less vehicle power
No good brake or noise
Countermeasure Replace throttle cable; Replace throttle petal Replace the throttle Replace he junior clutch spring; Replace the primary clutch. Put the gearshift rod into the position of “N”. Put the gearshift arm of engine into ”N”. Adjust the stay wire and the bolt. Lock tightly. Replace the gears
Replace the gears
Replace the gears
Replace the gears
Loosen the lay-up rod
Contact the distributor.
CVT transmission sliding
Less brake oil Air inside the braking system. Brake discs abrasion Assembling bolt of disc plate loose Assembling bolt for disc brake clippers loose
If you have any questions, consult your local dealer.
11-4
Removing the grease for the clutch. Replace CVT transmission belt Replace the clutch. Check the braking oil level Contact the distributor. Contact the distributor.
Lock tightly
Lock tightly
2017 VECTOR WARRANTY HISUN MOTORS CORP., 301 E. University Drive, McKinney, TX 75069 (HISUN) gives the below LIMITED WARRANTY on all components of your HISUN vehicle against defects in material or workmanship.
Warranty Terms by model:
All Vector Utility Vehicle Models – 1 year
HISUN further warrants that the spark arrester in this product will meet the efficiency requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with HISUN recommendations. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. This warranty is transferable to another owner during the warranty period through a HISUN dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
Registration At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to HISUN within ten days of purchase. Upon receipt of this registration, HISUN will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH HISUN. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage.
Warranty Coverage and Exclusions: Limitations of Warranties and Remedies This HISUN limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed. This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.
12-1
2017 VECTOR WARRANTY Limitations of Warranties and Remedies This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items: Wheels and Tires Circuit breakers/Fuses Finished and unfinished surfaces Batteries Suspension components Electronic components Throttle body components Light bulbs/Sealed beam lamps Brake components Spark plugs Engine components Filters Seat components Sealants Drive belts Lubricants Clutches and components Coolants Hydraulic components and fluids Bushings Steering components Bearings
Lubricants and Fluids 1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of HISUN engine oil. 2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty. This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT HISUN' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. HISUN SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE. THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. HISUN DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW. 12-2
2017 VECTOR WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must take it to a HISUN Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). HISUN suggests that you use your original selling dealer; however, you may use any HISUN Servicing Dealer to perform warranty service.
In the Country where your product was purchased: Warranty or Service Bulletin repairs must be done by an authorized HISUN dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized HISUN dealer that sells the same line as your product.
Outside the Country where your product was purchased: If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized HISUN dealer. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.
If you purchase from a private party: If you purchase a HISUN product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local HISUN dealer in your country to ensure that you receive safety information and notices regarding your product.
Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from HISUN. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins.
Notice If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance, they will contact the appropriate person at HISUN. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect. For questions call HISUN Customer Assistance: United States & Canada: 1-877-838-6188 12-3
2017 VECTOR WARRANTY
U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the HISUN standard limited warranty for your vehicle. HISUN Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms to applicable U.S. Environmental Protection Agency emission regulations. HISUN warrants that the vehicle is free from defects in materials and workmanship that would cause it to fail to meet these regulations. The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 3100 miles of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 250 hours of engine operation, 1550 miles of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that HISUN provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions. For exhaust emissions, emission-related components include any engine parts related to the following systems: Air-induction system Fuel system Ignition system Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: After treatment devices Crankcase ventilation valves Sensors Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Vapor Hoses Vacuum Control Diaphragms* Pressure Relief Valves* Fuel Cap Liquid/Vapor Separator Control Cables* Control Valves* Fuel Line Carbon Canister Control Linkages* Control Solenoids* Fuel Line Fittings Canister Mounting Brackets Purge Valves Electronic Controls* Clamps* Carburetor Purge Port Connector *As related to the evaporative emission control system. 13-1
2017 VECTOR WARRANTY
Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of HISUN, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. HISUN SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE. ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. HISUN DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law. This limited warranty excludes failures not caused by a defect in material or workmanship. This limited warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use. This limited warranty also does not cover any engine that has been structurally altered, or when the vehicle has been used in racing competition. This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of HISUN. Owners are responsible for performing the scheduled maintenance identified in the owner's manual. HISUN may deny warranty claims for failures that have been caused by the owners or operator's improper maintenance or use, by accidents for which HISUN has no responsibility, or by acts of God. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized HISUN dealer can perform any service that may be necessary for your vehicle. HISUN also recommends HISUN parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls. Tampering with emission controls is prohibited by federal law. If you have any questions regarding your warranty rights and responsibilities, please contact HISUN Customer Assistance: United States & Canada: 1-877-838-6188.
13-2
2017 VECTOR WARRANTY
MAINTENANCE LOG Use the following chart to record periodic maintenance. Date
Miles
Technician
14-1
Service Performed / Comments
TM
HISUN MOTORS 310 East University Dr McKinney, Texas 75069 PH (972) 446-0760 hisunmotors.com
