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SmartCharge User Manual SmartCharge100 Item Code: 979997 4A SmartCharge Up to 2.0L Engines SmartCharge200 Item Code: 979963 5A SmartCharge Up to 2.5L Engines Caution Wear protective glasses and turn your face away when connecting or disconnecting from the battery. Battery acid is corrosive. If battery acid comes into contact with skin or eyes rinse immediately with plenty of water and seek medical advice at once Safety Risk of explosion - Only connect the battery leads when the mains supply is disconnected. The Halfords SmartCharger automatically adjusts the charge rate applied as the battery charges. With the battery fully charged the charging process stops, as the battery naturally discharges further charge is applied until the battery is again fully charged. This is an ongoing process to ensure a safe connection for an indefinite period. Explosive gases may escape from the battery during the charging process. Prevent flames and sparks and provide adequate ventilation during charging Indoor use only (except Maintenance SmartChargers and SmartCharge4) The supply cord cannot be replaced. If the cord is damaged the Smartcharger should be disposed of. Unplug the charger from the mains before breaking or making the connection to the battery. The Smartcharger is not for use by a person (including children) with reduced physical, sensory or medical capabilities or lack of experience or knowledge. Not suitable for use with non-rechargeable batteries In addition to the battery types and capacity detailed in the specifications, the charger is suitable for the following only: • Charging only a single battery at any one time • Charging rechargeable lead acid, Gel, AGM or calcium batteries with 6 cells The charger contains no serviceable replaceable parts. SmartCharge100 SmartCharge200 Contents Contents • AC Plug • AC Plug • Battery clips • Battery clips • Ring terminals SmartCharge SmartCharge User Manual User Manual SmartCharge100 Item Code: 979997 4A SmartCharge Up to 2.0L Engines SmartCharge100 Item Code: 979997 4A SmartCharge Up to 2.0L Engines SmartCharge200 Item Code: 979963 5A SmartCharge Up to 2.5L Engines SmartCharge200 Item Code: 979963 5A SmartCharge Up to 2.5L Engines Caution Caution Wear protective glasses and turn your face away when connecting or disconnecting from the battery. Wear protective glasses and turn your face away when connecting or disconnecting from the battery. Battery acid is corrosive. If battery acid comes into contact with skin or eyes rinse immediately with plenty of water and seek medical advise at once Battery acid is corrosive. If battery acid comes into contact with skin or eyes rinse immediately with plenty of water and seek medical advise at once For advice and tips call: Technical Helpline 0113 213 2000 For advice and tips call: Technical Helpline 0113 213 2000 • Instructions • Instructions 2 Features SmartCharge 100 1 Battery charging mode 2 Maintenance charging mode SmartCharge 200 1 3 Incorrect polarity/ battery fault indicator 2 1 3 2 4 1 Charge stage Indicator 2 Battery charging mode 3 Maintenance charging mode 4 Battery reconditioning (repair) mode 5 3 5 Winter charging mode 6 Polarity check/ battery fault indicator 6 7 7 Vehicle type select – Standard or START/STOP Float stage (Green) 1 1 = Charging mode 4A (Max) = Charge Stage Green Flashing = Charging Green Solid = Charged 2 2 = Maintenance mode 0.8A (Max) Green Flashing = Charging Green Solid = Charged 3 3 = • Incorrect Battery Connection • Over temperature • Input voltage >17v 4 5 6 7 3 Absorption Stage (Amber) Bulk Stage (Red) = Charging mode 5A (Max) Green Flashing = Charging Green Solid = Charged = Maintenance mode 0.8A (Max) Green Flashing = Charging Green Solid = Charged = Battery Recondition (repair) mode Green Flashing = Charging Green Solid = Charged = Winter mode 14.6v (Max) Green Flashing = Charging Green Solid = Charged = • Incorrect Battery Connection • Over temperature • Input voltage >17v = Standard or Start/Stop vehicle type select Standard – 14.4v Start/Stop – 14.6v Instructions for use Connecting the charger to the battery 1. Ensure AC mains plug is not connected to the AC mains supply 2. For Smartcharge200: Select the appropriate lead for connecting the charger to the battery. Connect this lead to the charger. 3. For batteries inside the vehicle: • Attach the red (+) battery clip to the red (+) terminal on the battery • Attach the black (-) battery clip to a bolt or bracket on the engine block, away from the battery and fuel lines For batteries outside the vehicle: • Attach the red (+) battery clip to the red (+) terminal on the battery • Attach the black (-) battery clip to the black (-) terminal on the battery  4. The polarity check LED illuminates if the charger is connected to the battery incorrectly. i.e. the red (+) clip connected to the black (-) battery terminal. Ensure connection is correct and the ‘Polarity Check’ LED is not illuminated 5. Connect mains plug to the AC mains supply and switch on. 4 Operation 1. Select the battery type by pressing the corresponding button (SmartCharge200 only) Start/Stop Standard Vehicles Vehicles SmartCharge200 3 3* 2. Select the charging mode required by pressing the corresponding button Normal Battery Maintenance Winter Battery Charging Charging Charging Recondition SmartCharge200 3* (5A) 3 (0.8A) 3 3 SmartCharge100 3* (4A) 3 (0.8A) - - *Default charging modes Charging LEDs • Flashing green LED indicates charging • Solid green LED indicates charged After connection select the charging mode required Charge stage indicator – SmartCharge200 The charge stage indicator shows how far through the battery charging process you are: LED solid green: In float stage LED solid yellow: In battery test stage LED solid yellow: In absorption stage LED solid red: In bulk stage, battery voltage 13.8v LED solid red: In bulk stage, battery voltage between 11.8v – 13.7v 5 Charging states The Halfords SmartCharger range are all multi-stage battery chargers: • SmartCharge 100 is a 3 stage Charger - Stages 3, 4 and 7 • All 7 Stages are applicable to SmartCharge200 Amps (A) Volts (V) 1 2 3 4 5 6 7 1. Desulphation - The automatic desulphation stage pulse charges the battery to breakdown the build up of lead sulphate crystals. These crystals occur when a battery has been discharged or left unused for a period of time. 2. Soft Start - A slow steady build up of the charging process that limits the charging current applied until the battery voltage is above 12v. 3. Bulk Charge - The main part of the charging process where 80% of the required charge is applied 4. Absorption - Charged up to full capacity with a steady decline in charging current to allow the battery to absorb more power. 5. Battery Test - The SmartCharge conducts an automatic discharge test. If further charging is required the battery recondition function is automatically selected. If fully charged the battery goes into the float stage. 6. Recondition - An additional automatic charging stage to recover deeply discharged batteries. 7. Float - The float stage maintains the battery at 100% charge without overcharging or damaging the battery, allowing the charger to be left connected to the battery for an indefinite period. Ideal for batteries used only intermittently, such as seasonally used batteries including motorcycles, caravans, boats and classic cars. 6 Winter mode SmartCharge200: Used for charging batteries at low temperatures (-20° to +5°). Increases the battery voltage to 14.6v. Recondition mode SmartCharge200: Applies a controlled increased charging voltage to allow recovery of deeply discharged batteries Maintenance mode SmartCharge100/200: Applies to low 0.8A charging rate, ideal for long term seasonal connection Specifications SmartCharge200 SmartCharge100 Part Number 979963 979997 Input Voltage AC 220-240VAC, 50Hz 220-240VAC, 50Hz Charging Voltage 14.4v – Std Vehicle 14.6v – START/STOP 14.4v Charging Current 5A Max 4A Max Types of Battery Lead acid, Gel, Calcium, AGM, EFB, Motorcycle, Start/Stop Lead acid, Gel, Calcium, AGM, EFB, Motorcycle, Start/Stop Dimensions 285x175x60 285x175x60 Weight 0.87kg 0.85kg Protection IP65 IP65 7 Information on Waste Disposal for Consumers of Electrical & Electronic Equipment This mark on a product and/or accompanying documents indicates that when it is to be disposed of, it must be treated as Waste Electrical & Electronic Equipment (WEEE). Any WEEE marked waste products must not be mixed with general household waste, but kept separate for the treatment, recovery and recycling of the materials used. For proper treatment, recovery and recycling; please take all WEEE marked waste to your Local Authority Civic waste site, where it will be accepted free of charge. If all consumers dispose of Waste Electrical & Electronic Equipment correctly, they will be helping to save valuable resources and preventing any potential negative effects upon human health and the environment, of any hazardous materials that the waste may contain.   Please Recycle Your Spent Batteries  Batteries should not be disposed of in unsorted municipal waste, but separately collected to facilitate the correct treatment and recycling of the substances they contain. The recycling of batteries ensures the recovery of these valuable materials and prevents any potentially harmful effects upon both the environment and human health. Please contribute to battery recycling by segregating all spent batteries and actively participating in their collection and recycling. Various battery collection schemes will be in operation in different areas of the country. However, battery collection bins will be available at retail stores that sell batteries as well as at schools, libraries and other public buildings. Halfords Ltd. Ickneild Street Drive, Washford, Redditch B98 0DE Visit us at www.halfords.com