Transcript
VIPER TC-9 Residential Sliding Gate Opener (Magnetic Limit Switch – Chain type)
Installation and Owner’s Manual
For Residential use only – Class 1 (A Vehicular gate operator intended for use in a single family dwelling)
Made in the U.S.A. This Product meets and exceeds the requirements of UL 325, the standard which regulates gate operator safety, as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
CAUTION: PLEASE READ THIS MANUAL CAREFULLY
GATEMOTORS INC.
PHONE: (352)241-8259 Email:
[email protected]
TC-9 Viper ™ Gate System Residential Sliding Gate Operator
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Table of Contents
Table of Contents................................................................................................................ 3 Safety Alert Symbols .......................................................................................................... 4 Description of your TC-9 Viper Gate Opener .................................................................... 5 FEATRUES .................................................................................................................... 5 SAFETY ......................................................................................................................... 5 SPECIFICATIONS......................................................................................................... 5 OPTION(S) ..................................................................................................................... 6 Packing List .................................................................................................................... 6 Tools you will need............................................................................................................. 7 Installation Instruction ........................................................................................................ 8 Concrete Pad ................................................................................................................... 8 Operator Base.............................................................................................................. 8 Electrical Preparation.................................................................................................. 9 Gate Operator Mechanical Installation ......................................................................... 10 Gate Operator Electrical Installation ............................................................................ 12 Radio Transmitter Controls............................................................................................... 15 Optional Equipment Installation Procedures .................................................................... 20 Adjustment and Maintenance ........................................................................................... 21 Having a Problem?............................................................................................................ 22 Figure 1, Platform Base Dimensions .................................................................................. 9 Figure 2, Viper TC-9 Configuration Diagram .................................................................. 16 Figure 3, Viper TC-9 Control Board Terminals, Indicators and Jumpers ........................ 17 Figure 4 Typical Gate Extension for TC-9 Operator ........................................................ 18 Figure 5 Viper TC-9 Electrical Connection...................................................................... 19 Table 1, Viper TC-9 Specification...................................................................................... 5 Table 2 Viper TC-9 Packing List........................................................................................ 6 Table 3 Required Tools for Installation .............................................................................. 7 Table 4, Security Code Factory Settings........................................................................... 15 Table 5, Security Code New Install .................................................................................. 15
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Safety Alert Symbols Start here and read these important safety rules for the TC-9 Viper Gate Opener These safety alert symbols mean CAUTION – Personal safety, property damage or danger from electrical shock. Read these instructions carefully. Failure to comply with the following instructions may result in serious injury, including death or property damage. The TC-9 Viper Gate Opener is designed and tested to provide reasonably safe service if properly installed and operating in accordance the instructions provided in this Installation Manual Electrical Hazard
Caution
Caution
Caution
Electrical Hazard
Installation and wiring must be in compliance with your local building and electrical safety codes. Connect the power to the TC-9 Gate opener from a properly grounded electrical outlet. If using electrical conduit to provide power, be sure to attach the ground conductor to the TC-9 Frame and the ground terminal on the circuit board. Activate the opener only when the gate is in full view and free of obstructions. Do not allow children to operate the gate opener using any remote transmitter or push button switch operators. Serious injury from closing the gate may result from misuse of the opener. Do not allow children to play near the gate opener. No one should enter or leave through the gate while it is opening or closing. Fasten the CAUTION LABEL near the TC-9 Gate Opener and push button switch operators as a reminder of safe operating procedures. Do not wear loose clothing, watches or rings while installing or servicing the gate opener. Keep your hands away from the gear box, chain and gate track rollers during operation. Do not use force to make adjustments or compensate for binding or sticking gate operation. Disconnect all electrical power before making repairs or removing the cover on the TC-9 Opener
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Description of your TC-9 Viper Gate Opener FEATURES Weather proof casing Reliable magnetic limit switches for accurate open and close gate positions. Self-locking gear motor in both open and close positions. Two channel 300 mhz receiver. Auto-close (12.5,25, and 45 second delay) 2 year limited warranty on motor 1 year limited warranty on manual & electric parts
SAFETY Electric Safety monitor will stop and reverse gate to open position if it senses an obstruction while gate is closing.
Release-key to open gate manually in case of an emergency (ie: power failure, fire, etc.). Electronic anti-entrapment system, operable in both the open and closing directions. Enclosed chain cover for added protection.
SPECIFICATIONS Table 1, Viper TC-9 Specification Motor Type
Safety Personal
Speed
Permanent split capacitor, 1470 RPM
Volts
120 VAC ± 10% 60 Hz
Electrical
Current
Less than 6 Amps
Start Circuit
-22/158 F (-30/70 C) 15 N.m maximum
Emergency
Operating Temp. Torque Drive Mechanism Gears Drive Length of Travel Travel Rate
Electronic
Dimension Length (overall) Ship Weight Chain Length
1:30 Ratio Chain gear type 35 ft max. by magnetic Limit Switch 1 ft per second.
Gate Size
Gate Weight (max.)
5
Push button remote, auto reversal Independent up/down force adjustment Motor overload protection 24 V push button or remote sensor. Clutch release Key N/A 58 lbs. 20 ft. (supplied), ANSI chain No. 41 35 ft. (Maximum)
1200 lbs. (Maximum)
TC-9 Viper ™ Gate System Residential Sliding Gate Operator
TC-9
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MODEL:
TC-9 COMPONENT DESCRIPTION
COMPONENT MANUFACTURER
MFR’S PART NO.
QUANTITY
1
1
Cover
Viper Gate Systems
tc9cov1
2
U – bolts
Viper Gate Systems
tc9ub2
3
¾ h.p. Motor
Viper Gate Systems
tc9mot3
4
Limit magnets
Viper Gate Systems
tc9lm4
5
Control board
Viper Gate Systems
tc9cb5
6
Capacitor
Viper Gate Systems
tc9cap6
7
L – brackets
Viper Gate Systems
tc9lb7
8
Plastic clip
Viper Gate Systems
tc9pc8
9
Square U- bolts
Viper Gate Systems
tc9sub9
10
Base plate for control board
Viper Gate Systems
tc9bp10
11
Chain guard
Viper Gate Systems
tc9cg11
12
Receiver
Viper Gate Systems
tc9rec12
Viper Gate Systems
tc9lbol13
Viper Gate Systems
tc9sbcl14
13 14
Large bracket for magnet (open limit) Small bracket for magnet (close limit)
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Chain bolts
Viper Gate Systems
tc9cb15
16
Spare nuts & bolts bag
Viper Gate Systems
tc9nb16
17
Mounting base
Viper Gate Systems
tc9mb17
18
10 ft. chain
Viper Gate Systems
tc9ch18
19
Limit switch sensor
Viper Gate Systems
tc9ls19
20
Manual release keys
Viper Gate Systems
tc9keys20
21
Shaft key
Viper Gate Systems
tc9sk21
7
4 1 2 1 1 2 4 4 1 1 1 1 1 2 1 1 1 1 2 1
TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Tools you will need
During assembly and installation of your opener, the instructions will call for the use of various tools shown below. Other tools may be required as needed for the installation of the concrete pad and electrical connection. Table 3 Required Tools for Installation
Screwdriver
File
Wire Strippers
Tape Measure
Wrenches
Electric Drill
Multimeter
Wire Cutter
Pliers
Adjustable Wrench
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Level
Allen Wrenches
Socket Wrench
BROWN (ter. #5)
BLUE (ter. # #4)
BLACK (ter. # #3)
3 4 7
Either wire (tter. #7)
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CAPACITOR RECEIVER
YELLOW / GREEN – Ground (ter. #22)
MOTOR 9
19 BLUE (ter.. #20)
18 WHITE (ter.. #19)
RED (ter. # #18)
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BLUE (ter. #14)
10 11
YELLOW (ter. #13)
RED (te er. #11)
BLACK ((ter. #10)
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Either wire (tter. #6)
5 20
LIMIT SWITCH
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Installlation Diiagram ffor your V Viper Coontrol Booard.
MAIN BOARD / TERMINAL BLOCK
TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Installation Instruction Concrete Pad The concrete pad for the TC-9 operator should be approximately 24” x 12” x 18” deep. This will insure a firm stable base to support the torque required in opening/closing the gate. The pad may be installed at ground level, or up to 3” above the finished grade. Be sure the base concrete pad is level. The pad should be positioned so it does not interfere with the gate movement. You can use the concrete anchors provided with the operator to secure the Platform Base to the concrete pad. They consist of 3-¾” Anchor Bolts (4), Anchors, Washers and Nuts (in the same bag with the Manual Clutch Release Key). Anchors must be set into the concrete at the time of pouring, or you can use 5/16” Lead Sink anchors and lag screws (not supplied) by drilling four holes into the concrete pad after it has set up.
Operator Base
Position the Viper TC-9 platform on top of the pad, then mark the hole positions (3” OnCenter) which will allow ±¾” of adjustment for proper alignment of the Operator with the correct distance from the gate, See Figure 1, Platform Base Dimensions. This alignment is very important so take care in measuring. The platform base should be not less than 2-¼” from the gate, See Figure 2, Viper TC-9 Configuration Diagram. Again, be sure the base is properly leveled. Use washers as shims under the platform to assist in leveling the base.
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Figure 1, Platform Base Dimensions
Electrical Preparation Install a suitable electrical outlet box that will be used to supply power to the TC-9 Operator. This box should be located near the operator, approx. 24” from the platform, and out of the path of the gate. Wire size should be 12 gauge two conductor wires with a Ground and protected by a Ground Fault Circuit Interrupt (GFCI). This can be achieved by using a GFCI receptacle outlet and connecting the Gate Opener to the LOAD terminal of the outlet. If using electrical PVC Water Tight Conduit, See Figure 5, measure a sufficient length of wire to reach from the Electrical box through the Platform Base hole and 24” inches past the conduit fitting. This will allow enough wire to feed the wire up into the Operator and connect to the Circuit Board. Do not connect the cable at this time.
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator As an option, a standard three prong cord (minimum 14 gauge), suitable for use in a harsh environment, can be connected into the Outdoor Box protected with a GFCI receptacle. If using this configuration, be sure to install a weather proof cover on the Outdoor Electrical box to protect the GFCI receptacle from moisture. These are available at any hardware store. As a general rule, the cord should be less than six feet in length, Gate Operator Mechanical Installation The Viper TC-9 Gate Operator is easily installed for a sliding gate, either left-hand or right-hand opening. The instructions that follow are for a typical installation, and provide a fair amount of detail for a complete operating gate opener. In some circumstances modifications are required to the gate in order to position the operator correctly and attach the chain to the rear of the gate. This configuration will be discussed in detail under Optional Mechanical Installation. Follow the steps below for installation of the Gate Operator. 1. Remove the Viper TC-9 Operator from its packing and check all items against the Packing List in Table 1. 2. Insert the manual Clutch Release Key into the back of the operator, by pivoting the key cover to the left and exposing the key hole. 3. Turn the key counter clock wise to disengage the clutch (until it stops, use gentle force). 4. Install the Chain Box on to the Platform base using the 4 5/8” Socket Head Cap bolts, finger tight. 5. Install the Angle Iron brackets to the Operator using the four ½ bolts. Tight with wrench. 6. Attach the Electrical Conduit to the Platform Base using the Fitting nut, tighten as required. Caulk the conduit fitting and wire with suitable Silicone caulking to prevent any water or moisture from entering the electrical conduit. 7. Remove the tape from the motor shaft holding the sprocket shear key. 8. Apply a small amount of WD-40 or other lubricant onto the shear key and drive shaft. 9. Remove the operator cover (three Phillips head screws). 10. Carefully thread the Electrical wires through the hole in the bottom of the operator, and route the cables up to the circuit board. Be extremely careful not to fray the insulation on the wire. Do not connect the electrical at this time. 11. Position the Operator in front of the Chain Box and align the shaft and shear key with the Chain Box sprocket and insert the shaft into the sprocket. 12. Install the 4 5/8” Socket Head Cap bolts through the Angle Iron brackets that hold the Operator to the Base, finger tight. 13. Tighten the Chain Box bolts to the base with a wrench. 14. Position the Operator and Chain Box approximately one half inch (½”) from the Gate as measured from the front of the Chain Box to the gate, see Figure 1. 15. Install the four bolts securing the Opener to the Base, and tighten with wrench.
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator 16. Install the two Chain bolts, U-bolt clamps and brackets to the gate as illustrated in Figures 1 & 4. One is installed on the right side of the Gate, the other on the left side, preferable on the outer gate frame. They should be positioned at the same height as the chain that exits the Chain Box. 17. For the next steps, be sure the gate is in the closed position. 18. Connect the 10 Foot chain to the short chain that exits the Chain Box using the Chain Master Link. 19. Stretch the chain along the ground to the front end of the gate (furthest from the Gate Opener while the gate is closed. 20. Hold on to the short length of chain that exits the Chain Box near the rear end of the Gate, and cut and remove the two wire ties that hold the chain inside the Chain Box. Be sure to remove the Wire Tie debris. 21. Pull as much chain as needed to connect the chain to the Chain Bolt install on the rear of the gate frame, and attach to the chain bolt using a Master Link (see Figure 1). Note: Clutch is loose so you should be able to pull the chain through the Chain Box. 22. Stretch the chain to the front end of the gate U-Bolt and mark the chain link that will be cut which allows enough slack for adjusting the tension of the Chain. 23. You will now have to remove the long length of chain at the Master Link at the short chain near the Chain Box. This will facilitate in cutting the link at the proper place. 24. Cutting the Chain: A. Place the long chain in a vice or clamp to a stable support at the link marked. B. File off the rivet at the inner link, see picture below. C. Using a punch, remove the link pin and discard the unused chain. File off Chain Rivet here Punch out pin.
Discard links
Master Link
25. Install the chain with a master link to the Chain Box short chain. 26. Stretch the chain to the Chain Bolt and install with a Master Link. 11
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator 27. Adjust and tighten the Chain Bolt allowing for a 3” sag in the chain spanning the length of the gate. 28. With the Chain Box Clutch loose, move the gate open and closed. It should slide smoothly. 29. Install the Magnetic Limit magnets on both ends of the gate. On the opening side of the gate, the “Open” Magnet is in the Upper position, while the tail end of the gate the “Close” Magnet is in the Lower position. See Figure 2. Manually open and close the gate to determine where the magnets are to be mounded on the Gate. 30. Adjust the Magnets so there is ½” clearance from the Magnet to the Gate Opener. 31. Mechanical installation of the Gate Operator is Complete Gate Operator Electrical Installation The National Electric Code requires proper electrical connections in wet locations (outdoors) for all electrical equipment. The procedures that follow assume that a suitable 120 V AC GFCI Outlet receptacle with a weatherproof cover is located near the Gate Opener (as shown in Figure 5) that can be used to connect the Electrical Power to the Viper TC-9 Gate Operator. Please follow the manufactures installation guide for installing and testing a GFCI receptacle. 1. Ensure that the electricity to the Outlet Box is OFF. 2. Check the Power switch on the Viper Control Board. Switch to the OFF position “O/I” with “O” switch position down). 3. With the Viper TC-9 Cover removed, connect the Ground (Green Wire or bare copper wire) to a Grounding Pigtail. 4. Attach the other end of the Pigtail to the Motor bolt by loosen the bolt using a 5mm Allan Wrench, then re-tighten. This will provide a suitable Grounding, see picture below.
5. Connect the Black wire to Terminal 1 and the Neutral White wire to Terminal 2 of the Viper Control Board. Terminal identifications are shown in Figure 3, Viper TC-9 Control Board Terminals, Indicators and Jumpers. 6. At the Outlet Box, connect the wires to the 120 V AC GFCI receptacle Load terminals. 7. Reinstall the receptacle into the Outdoor Box and attached the faceplate cover. 8. Turn on the Power to the GFCI Outlet Box, and test the GFCI in accordance with the manufactures instruction. If the circuit us functioning properly, proceed to the next step. If not, recheck the GFCI receptacle installation and isolate the problem. 9. On the Viper TC-9 Control board, turn on the Power Switch by pressing the switch to the “I” position down. 10. Verify that the Power indicator (31) on the Control Board is lit. See Figure 3.
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator 11. Manually open the Gate and observe the OPEN Indicator (26) on the Control Board. If the indicator dose not light up, then adjust the Upper Magnet until the indicator lights. Tighten with a wrench. 12. Manually close the Gate and observe the CLOSE indicator (27) on the Control Board. If the indicator dose not light up, then adjust the Lower Magnet until the indicator lights. Tighten with a wrench. 13. Before tightening the Operator Clutch with the key, test the gate opener with the remote supplied. Press the Yellow button on the remote and listen for the motor running. Pressing the Yellow button again, the motor will stop. 14. If the gate motor is operating, properly, then insert the Clutch Key, rotating it clockwise until it stops. The Gate Operator is now ready for testing. 15. Using the Remote, press the Yellow button and the gate will open. Pressing the yellow button again, the gate should stop moving. 16. Now test the full operation of the gate. Pressing the remote yellow button will cause the gate to move until the Magnet is positioned over the Limit Senor. The gate should now be closed. 17. Pressing the Remote Yellow Button again, the gate should open, and stop when the Upper Magnet is positioned over the Limit Sensor. The Gate should be in the full open position. 18. Your Viper Gate Installation is now complete. Now proceed to the Radio Transmitter Control section to program the Security codes for the operator. Optional Mechanical Installation In some installation of the Viper TC-9 Gate Operator, positioning of the operator itself may extend beyond the rear of the gate. This type of installation would require an extension or “tail” to be added to the gate to accommodate the installation of the rear chain bolt to the gate. This is illustrated in Figure 4, Typical Gate Extension for TC-9 Operator. It would require wielding or attaching an extension to the gate. In this case, the minimum extension must extend 8” beyond the Chain Box to allow sufficient chain slack and clearance. A wielding shop can configure a simple bolt on extension from a drawing with required measurement. The picture below is an actual installation with this configuration.
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
In this configuration, the tail extension was made from the same material as the gate, 1½” square tubing, and is 12” long and 10” high. At the right side, the chain bolt plate was wielded on at the shop as were the two U clamps that attach the extension to the gate (left). A piece of angle iron was used to support the closing magnet, and mounting holes were drilled (4) ½ inches apart that allows for the magnet adjustment. Two bolts were used to attach the angle iron to the extension.
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Receiver/Remote Control Instructions
When power is on green light on receiver should light up
1. 2. 3. 4. 5.
6.
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When power is on green light on receiver should light up When power is on green light on receiver should light up Push Learn button and red light comes on Choose 1 out of the 4 buttons on the Key Chain Remote Control. Press the number that you chose to be your button until the red light on receiver is off and then let go Press the number button that you have chosen on the remote again. Red light blinks rapidly then let go (at this point remote is programmed to your receiver) Finally, Press the button for the third time you should get a response that means the gate opener is working.
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2 Push learn button red light comes on
Choose 1 out of the 4 buttons on the Key Chain Remote Control Press the number that you chose to be your button until the red light on receiver is off and then let go
3
5
Press the number button that you have chosen on the remote again, Red light blinks rapidly then let go. (at this point remote is then let go. (at this point remote is programmed to your receiver)
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Finally, Press the button for the third time you should get a response that means the gate opener is working.
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**Remote control style might vary
TC-9 Viper ™ Gate System Residential Sliding Gate Operator -
2. Using a small Phillips screwdriver, open the remote and set the DIP switches to the corresponding setting from the Gate Operator noted in Table 5. 3. Press the Remote Yellow button and verify that the new selected codes operate the gate. 4. Replace TC-9 Viper Gate Opener plastic cover and secure with the three screws. 5. Your Gate radio transmitter controls setting are complete.
Figure 2, Viper TC-9 Configuration Diagram
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Figure 4 Typical Gate Extension for TC-9 Operator
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Figure 5 Viper TC-9 Electrical Connection
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Adjustment and Maintenance The following should be done periodically. 1. Check the wiring and operation of the GFCI Receptacle per the manufactures procedures. 2. Apply a light coat of oil on the chain. Check for smooth operation (monthly). 3. Tighten Bolts on the Gate and Platform. 4. Verify that the Safety IR Beam Sensor operates correctly. 5. Verify that the Gate Limit Switches are in the correct position for Open and Closed operations. 6. Disengage the Clutch using the Clutch Key. Check to see that the Gate can be opened and closed manually. Note: Keep the Clutch Key near the Opener so you can locate it easily if there is a power failure. Attach the Clutch Key to the GFCI outlet box that is nearby. 7. Change the Security Codes Yearly in both the Viper Control Board and the Remote Openers.
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Having a Problem? Situation Opener does not operate from remote
Gate Opener operates then stops
Gate will not stop at the designated position
Probable Cause & Solution Is the gate locked? Does the operator have electrical power? Check the electrical outlet for power. Remove the Viper TC-9 cover and check the power indicator light 31. Check for obstruction in the Sensor Beam path Check the Fuse 33 with an ohm meter. Verify that the Clutch Key is tight. Verify the DIP switch Security Codes are correct. Replace the Remote Battery. Adjust the Obstruction Sensor and decrease the sensitivity Release the Clutch using the Clutch Key. Manually move the gate to see that it slides freely. Check the chain for tightness. There should be about 3” of sag in the chain across the gate. Check the Open Magnet to ensure it is in the proper place. Remove the Viper cover and release the Clutch using the Clutch Key. Manually operate the gate and check the Indicators 26 for Open, and 27 for Close. Reposition the Magnets as needed to correct the operation.
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TC-9 Viper ™ Gate System Residential Sliding Gate Operator
Limited Warranty You must read, understand and agree with items in the Limited Warranty. GATEMOTORS INC. Warrants the Sliding Gate Operator to be free of defects in workmanship and materials for a period of 1 year for electronics, mechanical components and chassis for perforation due to corrosion and 2 year warranty on motor. GATEMOTORS INC reserves the right of final determination as to the existence and causes of any defect or failure. Any part or parts found to be defective and are returned to GATEMOTORS INC within the warranty period, shall at our option be repaired or replaced free of charge F.O.B. the factory. The warranty will not apply the following circumstances, which are considered beyond our control. Mis-use, vandalism, accident, neglect, unauthorized repairs or modifications, acts of God (lightning, floods, insect damage, etc..), power surges, units subjected to corrosive environments, incorrect installation or application, damage to mechanism due to wrong type of gate, incorrect weight, gate not operating freely or not on level ground. The warranty set forth above is entirely exclusive and no other warranty whether written or oral, is expressed or implied. GATEMOTORS INC. specifically disclaims any and all implied warranties, merchantability or fitness for a particular purpose. It is the purchaser’s sole and exclusive responsibility to determine whether or not the equipment will be suitable for a particular purpose. In no event shall GATEMOTORS INC. be held liable for direct, indirect, incidental, special, consequential damages or loss of profits whether based on contract, tort, or any other legal theory during the course of the warranty or at any time there after. The installer and/or end user do agree to assume all responsibility for all liability in use of this product, releasing GATEMOTORS INC. of all liability. IN ORDER TO INSTALL AND USE THE SLIDING GATE OPERATOR, YOU MUST UNDERSTAND AND BE IN FULL UNCONDITIONAL AGREEMENT WITH ALL STIPULATIONS OUTLINED ABOVE. IF YOU ARE NOT IN FULL AGREEMENT, DO NOT PUT UNIT INTO OPERATION. IF OPERATOR IS PUT INTO OPERATION THIS WILL BE CONFIRMATION THAT YOU ARE IN FULL UNCONDITIONALL AGREEMENT WITH ALL OF THE ABOVE STIPULATIONS.
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